Northern Tool 1000993 Instruction Manual

PARTLIST
Item
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
Description Screw Bushing ExhaustCover Washer Screw SpringWasher CylinderCap Gasket Seal Spring O-ring20.32.5 O-ring57.52.6 Valve O-ring49.23.5 O-ring31.53.5 Screw Collar O-ring43.33.5 PistonAssembly Cylinder O-ring52.42.5 SealedBelt O-ring78.42 RestrictivePlate Bumper Body BaseSeal RestrictivePlate Base Screw SafeBracket No-marTip Screw Washer SafeGuider SpringPin O-ring20.3x1.5 ValveSet O-ring9.5x1.9 O-ring10.3x1.9 TriggerValveHead O-ring12.8x1.9
× ×
× ×
×
×
×
Item
43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83
Description Spring O-ring5.5x1.5 TriggerValveStem O-ring24.8x2 TriggerValveGuide Spring TriggerAssembly Washer Pin Screw SpringWasher Washer DriveGuide Plate Spring LatchSleeve LatchAssembly SpringPin FrontPlate SpringPin Nut CoilSpring Pin FeederBracket TorsionSpring FeederShoe Screw Magazine Screw Retainer Screw MagazineCap Nut SpringPin Rail Nut Support SoftGripSleeve O-ring48.82.5 EndCap AirPlug
Assembly
×
Instruction
Manual
FRAMINGNAILER
MODEL1000993
IMPORTANT
Pleasemakecertainthatthepersonwhois tousethisequipmentcarefullyreadsand understandstheseinstructionsbefore
startingoperations.
12
IMPORTANTSAFETYINSTRUCTIONS
WARNING: Whenusingpneumatictools,basicsafetyprecautionsshould
alwaysbefollowedtoreducetheriskofpersonalinjury,includingthe
following:
READANDFOLLOWALLINSTRUCTIONS.
Therearecertainapplicationsforwhichthistoolwasdesigned.Westrongly recommendthatthistoolSHALLNOTbemodifiedand/orusedforany applicationotherthanforwhichitwasdesigned.Ifyouhaveanyquestions relativetoitsapplication,pleasecontactanauthorizeddealer.
EXPLODEDVIEWDRAWING
1.KEEPWORKINGAREACLEAN.
Clutteredareasinviteinjuries.
2.DON'TALLOWCHILDRENNEAR THEWORKINGAREA.
themhandlethetool.
3.USESAFETYGLASSES.
eyeinjuries,thetooloperatorandall personsintheworkingareamustwear safetyglasseswithpermanently attached,rigid,plasticsideshields. Thesesafetyglassesmustconformto ANSIZ87.1requirements(approved glasseshave Z87printedorstamped
onthem).(Fig.1)
4.USEEARPROTECTION.
workingareamaybeexposedtohigh noiselevelsthatcanleadtohearing
damaged.
5.ONLYUSECLEAN,
regulatedcompressedairat70to120
PSI,(4.8to8.3BAR).(Fig.2)
6.DONOTCONNECTTOOL
pressurethatpotentially
180PSI(12.3BAR).
7.ONLYUSEAIRHOSETHATIS RATED
systempressure.Please ahoseofID3/8 compressor.
for150%ofthe
connecting
˝
Don'tlet
Toprevent
The
dryand
exceeds
maximum
trytouse
nailerwith
to
Fig.1
Fig.2
Fig.3
2
11
MAINTENANCE
CLEANANDINSPECTDAILY
CAUTION:
inspection.Correctallproblemsbeforeoperating. Wipethetoolcleanandinspectforwearordamage.Usenon-flammable cleaningsolutionstowipeexterioroftoolonlyifnecessary.Donotsoak toolwithcleaningsolutions,sincesuchsolutionscandamageinternalparts.
Inspecttriggerandsafetymechanismtoassuresystemiscompleteand functional:nolooseormissingparts,nobindingorstickingparts.
Keepallscrewstight.Loosescrewscancausepersonalinjuryordamagetool. Iftoolisusedwithoutanin-lineoiler:place5or6dropsofpneumatictooloil
intotheairinletofthetoolatthebeginningofeachworkday.
Disconnecttoolfromairsupplybeforecleaningand
8.NEVERUSEOXYGEN,CARBON DIOXIDE,combustiblegasesorany
otherbottledgasasapowersourcefor thistool:explosionandserious personalinjurycouldresult.(Fig.3)
9.ONLYDISCONNECTQUICK CONNECTOR
atthebodytailportion airinlet,sincedischargeof compressedaircannotbeguaranteed. Ifoperatingisnotcorrect,thetoolcan remainchargedwithairafterbeing disconnectedandstillbeabletodrivea fastener,causingpersonalinjury. (Fig.4)
Fig.4
Fig.5
SERVICEANDREPAIRS
Allqualitytoolseventuallyrequireservicingofreplacementofpartsdueto wearfromnormaluse.Someuserserviceablecomponentsaredescribedin theTROUBLESHOOTINGSection.Allrepairsmadebylocalagenciesarefully guaranteedagainstdefectivematerialandworkmanship.Wecannot guaranteerepairsmadeorattemptedbyanyoneotherthantheseagencies.
Shouldyouhaveanyquestionsaboutyourtool,pleasecontactwithusatany time.Inanycommunications,pleasegiveallinformationshownonthe
nameplateofyourtool(modelnumber,type,serialnumber,etc.).
TROUBLESHOOTING
CAUTION:
anyServiceProcedure.
PROBLEM
Airleakingneartopof toolorattriggerarea.
Tooldoesnothingor operatessluggishly.
Airleakingnearbottomof tool.
Tooljammingfrequently.
Other.
Disconnecttoolfromairsupplybeforeperforming
PROBLEMCAUSE
Loosescrews. O-ringorsealiswornor damaged.
Inadequateairsupply. Inadequatelubrication. O-ringsorsealiswornor damaged.
Loosescrews. O-ringsorsealiswornor damaged.
Incorrectfasteners. Damagedfasteners.
Magazineornose screwsloose. Magazineisdirty. Driveriswornordamaged.
CORRECTION
Tightenscrews. Replacedamagedorworncomponents.
Supplyadequateairsupply. Place5or6dropsofoilintoairinlet. InstallTOPMaintenanceKit.
Tightenscrews.
Replacedamagedorworncomponents.
Supplyapprovedfastenersofcorrect size. Replaceundamagedfasteners. Tightenscrews.
Cleanmagazine.
Replacedamagedorworncomponents.
Contactalocalagencies.
10.DISCONNECTTOOLFROMAIR SUPPLYHOSE
beforedoingtool maintenance,clearingajammed fastener,leavingworkarea,moving tooltoanotherlocation,orhandingthe tooltoanotherperson.
carefully checkifthereisanypartdamagedto obtainidealresults.Donotusethetool ifthetoolhasanyairleakage, damagedpartsor
needsrepairing.
(Fig.5)
Fig.6
Fig.7
WARNING! WearANSIapprovedimpact goggles. Disconnectfromairsupply whenservicing,clearing jams,ornotusing. Donotuseoxygenor combustiblegasses. Removefingerfromtrigger, whennotoperating.
10
3
15.DISCONNECTTOOLFROMAIR SUPPLYBEFORE FASTENERS
frombeingfiredduringconnection. Thetooldrivingmechanismmaycycle whentoolisconnectedtotheair supply.Whennotinuse,removeall thefastenersfromthemagazine. (Fig.8)
16.ALWAYSASSUMETHETOOL CONTAINSFASTENERS.
toolpointedawayfromyourselfand othersatalltimes.Nohorseplay respectthetoolasaworking Implement.
17.DONOTLOADFASTENERS
withtriggerorsafetydepressed,to preventunintentionalfiringofa fastener.(Fig.9)
,topreventafastener
LOADING
Keepthe
Fig.8
Fig.9
Fig.10
Fig.20
A
Fig.21
B
CLEANINGAJAMMEDFASTENER
1.Disconnecttoolfromairsupply.
CAUTION:
2.Removeanyremainingfastenersfromthenailer. A.Pullfeedershoeretainer,depressthefeedershoeandslideitto
frontendofmagazine(SeeFig.20).
B.Depressleafdownandremovethefastenersfrommagazine(see
Fig.21).
3.Openthelatchanduseapairofneedlenosepliersoraflatscrewdriverto
removebentfastenerfromguidebody(SeeFig.22,23).
Fig.22 Fig.23
18.REMOVEFINGERFROM TRIGGER
Nevercarrytoolwithfingerontrigger: toolwillfireafastenerifsafetyis bumpedwhiletriggerisdepressed. (Fig.10)
19.DONTOVERREACH.
properfootingandbalanceatalltimes whenusingorhandingthetool.(Fig.11)
whennotdrivingfasteners.
Keep
4 9
Fig.11
B
Fig.19Fig.18
A
A
CAUTION:
Removefingerfromtriggerwhennotdriving
fasteners. Nevercarrytoolwithfingerontrigger:toolwillfireafastenerif safetyisbumped.
Keeptoolpointedinasafedirectionatalltimes. Neverattempttodriveafastenerintomaterialthatistoohard,or
attoosteepanangle,orneartheedgeoftheworkpiece.The
fastenercanricochetcausingpersonalinjury.
Disconnecttoolfromairsupplybeforeperformingmaintenance, clearingajammedfastener,leavingworkarea,movingtoolto anotherlocation,handingthetooltoanotherperson,or
making
adjustments.
20.FIREFASTENERSINTOWORK SURFACEONLY:
toohardtopenetrate.
21.GRIPTOOLFIRMLYTO MAINTAINCONTROL
tooltorecoilawayfromworksurface asfastenerisdriven.Ifsafetybracket isallowedtocontactworksurface againbeforetriggerisreleased,an unwantedfastenerwillbefired.
22.DONOTDRIVEFASTENERS
topofotherfasteners,orwiththetool attoosteepanangle:thefasteners canricochetcausingpersonalinjury. (SeeFig.12)
23.DONOTDRIVEFASTENERS CLOSE
Theworkpieceislikelytosplit allowingthefastenertoflyfreeor ricochet,causingpersonalinjury.(See Fig.13)
totheedgeoftheworkpiece.
neverintomaterials
whileallowing
on
Fig.12
Fig.13
Fig.13A
Cleanandinspecttooldaily.Carefullycheckforproperoperation oftriggerandsafetymechanism.usethetoolunlessboth
DoNot
thetriggerandthesafetymechanismarefunctional,orifthetool isleakingairorneedsanyotherrepair.
Thedepthtowhichafastenerisdrivenisadjustedbytheadjustingnut onthesafebracket(A)Fig,19.Thedepthofdriveisadjustedtoa maximumsettingbythefactory.Rotateadjustingnut(A)Fig.19to desiredposition,fireanotherfastenerandcheckdepth.REPEATAS NECESSARYTOACHIEVEDESIREDRESULTS.Theamountofair pressurerequiredwillvarydependingonthesizeofthesettingto determinethelowestsettingthatwillconsistentlyperformthejobat hand.Airpressureinexcessofthatrequiredcancausepremature wearand/ordamagetothetool.
Arubblenosecushion(B)Fig.19,isprovidedtoreducemarringofthe
worksurface.Therubbercushioncanbepulledofftoprovideincreased
depth-of-drive.
CAUTION:Disconnecttoolfromairsupplybeforeremovingor reinstallingrubbercushion.
8
24.KEEPHANDSANDBODY PARTS
Fig.13A,toavoidinjury.
awayfromareashownin
EMPLOYERSRESPONSIBILITIES
Employermustenforcecompliancewiththesafetywarningsandallother instructionscontainedinthismanual.
Keepthismanualavailableforusebyallpeopleassignedtousethistool. Forpersonalsafetyandproperoperionofthistool,readandfollowallof
theseinstructionscarefully.
at
5
OPERATINGINSTRUCTIONS
FOREWORD
Model1000993ispneumaticframingnailer.Itisdesignedtoinstall15 ga.diameterframingnailsofvariouslengths(1/˝to2/˝long). Fastenercollationangleis34°.
POWERSOURCE
Thistoolisdesignedtooperateonclean,dry,compressedairat regulatedpressuresbetween70and120PSI(PoundsperSquare Inch).Thepreferredsystemwouldincludeafilter,apressureregula tor,andautomaticoilerlocatedasclosetothetoolaspossible(within 15feetisideal).Allcompressedaircontainsmoistureandother contaminatesthataredetrimentaltointernalcomponentsofthetool. Anairlinefilterwillremovemostofthesecontaminatesandsignifi cantlyprolongthelifeofthetool.Ifanin-lineoilerisnotavailable: placefiveorsixdropsofoil,intothetoolsairinletatthebeginningof
eachworkday.
CAUTION:
Alllinecomponents(hoses,connectors,filters, regulators,etc.)musthavea150%ofmaximumsystem potential.PeriodtrytouseahoseofID3/8˝ connectingnailer withcompressor.
Donotconnectthistooltoasystemwithmaximumpotential pressuregreaterthan180PSI(12.3BAR).
Onlydisconnectquickconnectorconnectedtothebodytail portionairinletnocompressedairtheworddischargecanbe
guaranteedwhendisconnecting.(Fig.14)
11
22
Fig.14
3.Pushfastenersforwardbeyondstoppedpositionoftheleaf(SeeFig.
16).
4.Pullfeedershoeretainerbackwardunderthecoilspringforce.The feedershoewillpushthefastenersforwardtofrontendofthemagazine (SeeFig.17).
5.Adjustdirectionalexhaustdeflector(seeFig.18onfollowingpage),so thattheexhaustairblastwillbedirectedawayfromtheoperator.Grasp thedeflectorandrotateittothedesiredpositionforthecurrent application.
A
Fig.15
B
Disconnecttoolfromairsupplybeforeperforming maintenance,clearingajammedfastener,leavingworkarea, movingtooltoanotherlocation,orhandingthetooltoanother person.
PREPARINGTHETOOLBEFOREDRIVING
1.Afterreadingandunderstandingthisentiremanual,connecttoolto airsupply.
CAUTION:
Alwaysconnecttooltoairsupplybeforeloadingfasteners. Donotloadfastenerswithtriggerorsafetydepressed.
AlwayswearZ87approvedsafetyglasses,andhearingprotection whenpreparingoroperatingthetool. Neveruseatoolthatleaksairorneedsrepair.
2.Putthefastenersintomagazinefromthegrooveofthe magazinetailportion(SeeFig.15).
Keeptoolpointedawayfromyourselfandothersatalltimes.
“”T
6
Fig.17Fig.16
USINGTHETOOL
CompleteallstepsofPREPARINGTHETOOLbeforeusingthetool. Fullsequentialfireonlyforthisitem.
Putthenoseontheworkingsurface,lightlypushthetooltowardthe workingsurfaceuntilthesafebracketisdepressed,then,depressthe triggertodrivethefasteners.This triggerfiremethodprovidesthe mostaccuratefastenerplacement.Inthismethod,thesafebracketcan beadjustdownwardswithknobtoavoidstrikingtwonailsatonetime.
7
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