Northern Lights PowerView Installation and Operation Manual

PV-02124N

Revised 05/04

Section 78

00-02-0528

Installation and Operations Manual

Please read the following information before installing. A visual inspection of this product for damage during shipping is recommended before mounting. It is your responsibility to have a qualified person install this unit.

GENERAL INFORMATION

WARNING

BEFORE BEGINNING INSTALLATION OF THIS MURPHY PRODUCT

Disconnect all electrical power to the machine.

Make sure the machine cannot operate during installation.

Follow all safety warnings of the machine manufacturer.

Read and follow all installation instructions.

Description

The PowerView is a powerful new display in a line of components manufactured by FWMurphy as part of its J1939 MurphyLink™† Family. The J1939 MurphyLink™ Family of products have been developed to meet the needs for instrumentation and control on electronically controlled engines communicating using the SAE J1939 Controller Area Network (CAN).

The PowerView System is comprised of the PowerView and the Mlink™ PowerView Gages. The PowerView is a multifunction tool that enables equipment operators to view many different engine or transmission parameters and service codes. The system provides a window into modern electronic engines and transmissions. The PowerView includes a graphical backlit LCD screen. It has excellent contrast and viewing from all angles. Back lighting can be controlled via menu or external dimmer potentiometer. The display can show either a single parameter or a quadrant display showing four parameters simultaneously. Diagnostic capabilities include fault codes with text translation for the most common fault conditions.

The PowerView has four buttons using self-calibrating charge transfer activation technology, which eliminates the concern for pushbutton wear and failure. In addition, operators can navigate the display with ease.

The enhanced alarm indication has ultra bright alarm and shutdown LEDs (amber & red). It has a wide operating temperature range of -40 to +85º C (-40 to185º F), display viewing -40 to +75º C (-40 to 167º F), and increased environmental sealing to +/- 5 PSI (± 34kPa). It also features Deutsch DT style connectors molded into the case and fits quickly and easily into existing 2-1/16 in. (52 mm) gage opening with little effort.

Other components in the system are microprocessor-based Mlink™ PowerView Gages for displaying critical engine data broadcast by an electronic engine or transmission’s Engine Control Unit (ECU): engine RPM, oil pressure, coolant temperature, system voltage, etc. and a combination audible alarm and relay unit for warning and shutdown annunciation. Up to 32 components may be linked to the PowerView using a simple daisy chain wire connection scheme using RS485. The PowerView and all connected components can be powered by 12or 24-volt systems.

Warranty

A limited warranty on materials and workmanship is given with this FWMurphy product. A copy of the warranty may be viewed or printed by going to www.fwmurphy.com/warranty.html

† MurphyLinkTM is a registered trademark of FWMurphy. All other trademarks and service marks used in this document are the property of their respective owners.

Display Parameters

The following are some of the engine and transmission parameters displayed by the PowerView in English or Metric units as well as in Spanish, French, or German (when applicable, consult engine or transmission manufacturer for SAE J1939 supported parameters):

Engine RPM

Engine Hours

Machine Hours

System Voltage

% Engine Load at the current RPM

Coolant Temperature

Oil Pressure

Fuel Economy

Throttle Position

Engine Manifold Air Temperature

Current Fuel Consumption

Transmission Oil Pressure

Transmission Oil Temperature

Transmission Gear Position

Active Service Codes

Stored Service Codes (when supported)

Set Units for display (English or Metric)

Engine Configuration Parameters

Specifications

Display: 1.3 x 2.6 in. (33 x 66 mm), 64 x 128 pixels. Operating Voltage: 8 VDC minimum to 32 VDC max.

Reversed Polarity: Withstands reversed battery terminal polarity indefinitely within operating temperatures.

Operating Temperature: -40 to +85ºC (-40 to185ºF).

Display Viewing Temperature: -40 to +75ºC (-40 to 167ºF).

Storage Temperature: -40 to +85ºC (-40 to185ºF). Environmental Sealing: IP68, +/- 5 PSI (+/- 34.4 kPa).

Power Supply Operating Current: (@ 14 VDC)=

52 mA minimum; 268 mA maximum (LCD heater on). CAN BUS: SAE J1939 Compliant.

Case: Polycarbonate / Polyester. Clamp: Polyester (PBT).

Connectors: 6-Pin Deutsch DTO6 Series.

Maximum Panel Thickness: 3/8 in. (9.6 mm).

Mounting Hole: 2.062 inch (52 mm) in diameter.

Auxiliary Communications: Either:

Gages: One (1) RS485 port, MODBUS RTU master.

MODBUS: One (1) RS485 port, MODBUS RTU slave, selectable baud rate; 9600; 19.2K; 38.4K.

Potentiometer (External Dimmer)Input: 1K ohm, 1/4 W Shipping Weights (all models): 1/2 lb. (225 g.)

Shipping Dimensions (all models): 6 x 6 x 6 in. (152 x 152 x 152 mm).

PV-02124N page 1 of 18

GENERAL INFORMATION continued

Table of Contents
General Information	page #
Description.................................................	1
Display Parameters....................................	1
Specifications.............................................	1
Key Pad Functions.....................................	2
Mechanical Installation
Typical Mounting Dimensions...................	2
Typical Quick-connect Diagram................	3
Electrical Installation
PIN Connectors Nomenclature..................3
Typical Wiring Diagrams...........................	4
Operations
First Time Start Up...................................	5
Main Menu Navigation.............................	5
Selecting a Language.................................	5
Stored Fault Codes....................................	6
Engine Configuration Data.......................	6
Faults and Warnings...............................	.7
Active Fault Codes...................................	8
Shutdown Codes......................................	8
Back Light Adjustment............................	9
Contrast Adjustment..............................	10
Select Units...............................................	10
Setup 1-Up Display...................................	11
Setup 4-Up Display..................................	14
Utilities.....................................................	15
MODBUS Setup.......................................	15
J1939 Parameters....................................	17
Glossary...................................................	18

	Faceplate Features
Amber	Red Shutdown
Warning LED	Derate LED
Display	Bezel

Menu Key	Enter Key
Left Arrow Key (Scroll Up)	Right Arrow Key (Scroll Down)

Keypad Functions

The keypad on the PowerView is a capacitive touch sensing system. There are no mechanical switches to wear or stick, and the technology has been time proven in many applications. It operates in extreme temperatures, with gloves, through ice, snow, mud, grease, etc., and it allows complete sealing of the front of the PowerView. The ‘key is touched’ feedback is provided by flashing the screen. The keys on the keypad perform the following functions:

– Menu Key - The Menu Key is touched to either enter or exit the menu screens.

– Left Arrow - The Left Arrow Key is touched to scroll through the screen either moving the parameter selection toward the left or upward.

– Right Arrow - The Right Arrow Key is touched to scroll through the screen either moving the parameter selection toward the right or downward.

– Enter Key - The Enter Key (also known as Enter Button) is touched to select the parameter that is highlighted on the screen.

Typical Mounting Dimensions

	SIDE		HOLE CUTOUT
	3.489 in.			1.972 in.
	(89 mm)	1.94 in.	2.062 in.
				(50 mm)
FRONT		(50 mm)
			(52 mm)
		2.070 in.	diameter	.953 in.
		(53 mm)
				(24 mm)
	2.41 in.		0.125 in.	R 0.063 in.
	(61 mm)		(3 mm)	(1.6 mm)
4.25 in.	0.78 in. (20 mm)
	3.18 in. (81 mm)
(108 mm)

PV-02124N page 2 of 18

MECHANICAL INSTALLATION

Typical Quick-Connect Diagram

To Engine

ECU

To Battery

Power

PVW-CH

		Customer provided wire
	PH	harness or CAN extension
		harnesses or power
	PVW-
		extension harnesses.
		External Dimmer
		Wire 24 inch.
		External
		Dimmer
		B+
		GRND

CAN–SHLD

CAN–LO

CAN–HI

POWERVIEW

PV100

A	B

Wire harness PVW-P

A	B

Last PVA Gage or

PVAA Audible Alarm To optional external device

To PVAA

Audible Alarm

Terminating

Resistor PVJR

			B	Relay N.O.
		A
	OR			Relay N.C.
				Ext.
				Sonalert
				Relay Comm.
			Optional PVW-A wire harness
			(includes terminating resistor)
PVA Gage			Next PVA Gage
				Wire harness
				PVW-J
A	B		A	B

Wire harness PVW-J

Wire harness PVW-J

ELECTRICAL INSTALLATION

	Plug A
PIN 3 CAN–LO	PIN 4 CAN–SHLD
PIN 2 CAN–HI	PIN 5 Dimmer
	Potentiometer
PIN 1 V+	PIN 6 GRND

PowerView Unit Back View

Deutsch DT06-6S Style Connections

Plug B

PIN 3 RS485+

PIN 4 RS485–

A B

PIN 1 V+

PIN 6 GRND

Recommended Connectors:

Body: Deustch DT06-6S

Wedge Lock: W6S

Terminals: 0462-201-16141

Sealing Plug: 114017

PV-02124N page 3 of 18

TYPICAL WIRING DIAGRAMS

IMPORTANT: To eliminate external interference: RS485(+) and RS485(-) should be twisted pair cable or twist wires together, one twist per inch minimum. CAN–L, CAN–H and CAN Shield should be approved J1939 CAN bus cable (CAN wire for example: RADOX plug and play cable, from Champlain cable). (RS485 wire for example: BELDEN 9841 or 3105A).

PowerView Deutsch DT06-6S Style Unit to PVA Gage

Back View

NOTE 2

ENGINE	Gray-CAN_SHLD		Pin 4
CONTROL	Green-CAN_L	120 Ω	Pin 3
MODULE
(SAE J1939	Yellow-CAN_H	See Note	Pin 2
Compliant)
		NOTE 1

	Red-V+	Pin 1	Pin 6
Ignition	Gray-Ground
Switch
		Blue-Back Light
	Battery	NOTE 7
	Illumination
	Control*(optional)
	NOTE 3

	NOTE 5	RS485 (+) Data
	Pin 3	NOTE 4
			120 ohms
		RS485 (-) Data
	Pin 4		See
			NOTE 6
			PVA Gage
Pin 5	Pin 1	V+
	Pin 6	GRND

Note 1: Place Resistor between CAN–H and CAN–L Line near PowerView (included in PVW-P or factory purchased panels).

Note 2: Use SAE J1939 compliant wiring or equipment.

Note 3: Electronic dimmer switch recommended with 4A, capacity or heavy duty rheostat switch, 1000 ohm, 0.25 watt.

Note 4: Only use 120 ohm characteristic impedance cable, ex Belden 9841.

Note 5: RS485 shield connected to PowerView end only.

Note 6: Place Resistor at End of Line on last PVA gage. (Included for factory purchased panels.)

Note 7: If a backlight dimmer is not used, connect the blue backlight wire to ground. Do not leave the blue backlight wire unconnected.

PowerView Deutsch DT06-6S Style Unit to MODBUS Output

NOTE 2

ENGINE	Gray-CAN_SHLD		Pin 4
CONTROL	Green-CAN_L	120 Ω	Pin 3
MODULE
(SAE J1939	Yellow-CAN_H	See Note	Pin 2
Compliant)
		NOTE 1

Red-V+	Pin 1	Pin 6
Ignition	Gray-Ground
Switch
	Blue-Back Light
Battery	NOTE 7
NOTE 3
Illumination Control*(optional)

For a complete listing of MODBUS Registers visit our website at www.fwmurphy.com

NOTE 5	RS485 (+) Data
Pin 3	NOTE 4	to MODBUS Output
	RS485 (-) Data	See NOTES 6 and 8
Pin 4

Pin 5

Note 1: Place Resistor between CAN–H and CAN–L Line near PowerView (included in PVW-P or factory purchased panels).

Note 2: Use SAE J1939 compliant wiring or equipment.

Note 3: Electronic dimmer switch recommended with 4A, capacity or heavy duty rheostat switch, 1000 ohm, 0.25 watt.

Note 4: Only use 120 ohm characteristic impedance cable, ex Belden 9841.

Note 5: RS485 shield connected to PowerView end only.

Note 6: Place Resistor at End of Line. (Included for factory purchased panels.)

Note 7: If a backlight dimmer is not used, connect the blue backlight wire to ground. Do not leave the blue backlight wire unconnected.

Note 8: PVA gages cannot be used with the MODBUS feature.

PV-02124N page 4 of 18

POWERVIEW OPERATION

PowerView Menus (First Time Start Up)

1. When power is first applied to the PowerView, the "Logo" is displayed.

2. The "Wait to Start" message will be displayed for engines with a pre-startup sequence. Once the "Wait to Start" message is no longer displayed the operator may start the engine. Note: Displays only when SAE J1939 message is supported by engine manufacturer.

WAIT TO

START

PREHEAT

3. Once the engine has started the single engine parameter is displayed.

0

1500

3000

1800 RPM

ENG RPM COOL TEMP

Main Menu Navigation

1. Starting at the single or four engine parameter display, touch "Menu".

0	1500	3000	98%	1000 RPM
			LOAD@RPM	ENG RPM

	1800 RPM	14.2	57 PSI
	ENG RPM COOL TEMP
		BAT VOLT	OIL PRES

2. The first seven items of the “Main Menu” will be displayed. Touching the "Arrow Buttons" will scroll through the menu selection.

GO TO 1-UP DISPLAY

LANGUAGES

STORED CODES

ENGINE CONF

SETUP 1-UP DISPLAY

SETUP 4-UP DISPLAY

SELECT UNITS

3. Touching the right arrow button will scroll down to reveal the last items of “Main Menu” screen highlighting the next item down.

ADJUST BACKLIGHT

ADJUST CONTRAST

UTILITIES

4. Touch the "Arrows" to scroll to the desired menu item or touch "Menu" to exit the Main menu and return to the engine parameter display.

GO TO 1-UP DISPLAY	98%	1000 RPM
LANGUAGES
STORED CODES	LOAD@RPM	ENG RPM
ENGINE CONF
SETUP 1-UP DISPLAY	14.2	57 PSI
SETUP 4-UP DISPLAY
SELECT UNITS	BAT VOLT	OIL PRES

Selecting a Language

1. Starting at the main menu display use the "Arrows" to scroll to the "Language" menu and once highlighted touch the "Enter" button.

GO TO 1-UP DISPLAY

LANGUAGES

STORED CODES

ENGINE CONF

SETUP 1-UP DISPLAY

SETUP 4-UP DISPLAY

SELECT UNITS

2. The language choices will be displayed. Use the "Arrow" buttons to scroll through the selections and touch "Enter" to make a selection.

ENGLISH
ESPAÑOL
FRANÇAIS
DEUTSCH

3. Now that you have selected the language, touch the "Menu" button to return to the main menu display.

PV-02124N page 5 of 18

POWERVIEW OPERATION continued

Stored Fault Codes

1. Starting at the single or the four engine parameter display touch the "Menu button".

0	1500	3000	98%	1000 RPM
			LOAD@RPM	ENG RPM

	1800 RPM	14.2	57 PSI
	ENG RPM COOL TEMP
		BAT VOLT	OIL PRES

2. The main menu will pop up on the display. Use the "Arrow Buttons" to scroll through the menu until the Stored Fault Codes is highlighted.

GO TO 1-UP DISPLAY

STORED CODESES

ENGINE CONFG

SETUP 1-UP DISPLAY

SETUP 4-UP DISPLAY

SELECT UNITS

ADJUST BACKLIGHT

3 Once the "Stored Fault Codes" menu item has been highlighted touch the "Enter Button" to view the "Stored Fault Codes" (when applicable, consult engine or transmission manufacturer for SAE J1939 supported parameters).

GO TO 1-UP DISPLAY

STORED CODESES

ENGINE CONFG

SETUP 1-UP DISPLAY

SETUP 4-UP DISPLAY

SELECT UNITS

ADJUST BACKLIGHT

4. If the word "MORE" appears above the "Arrow Buttons" there are more stored fault codes that may be viewed. Use the "Arrow Buttons" to scroll to the next Stored Diagnostic Code.

1 of x

SPN110 FMI10

HIGH COOLANT TEMP

▼ MORE ▼

HIDE

5. Touch the "Menu Button" to return to the main menu.

1 of x

SPN110 FMI10

HIGH COOLANT TEMP

▼ MORE ▼

HIDE

6. Touch the "Menu Button" to exit the Main menu and return to the engine parameter display.

GO TO 1-UP DISPLAY	98%	1000 RPM
STORED CODES
ENGINE CONFG	LOAD@RPM	ENG RPM
SETUP 1-UP DISPLAY
SETUP 4-UP DISPLAY	14.2	57 PSI
SELECT UNITS
ADJUST BACKLIGHT	BAT VOLT	OIL PRES

Engine Configuration Data

1. Starting at the single or four engine parameter display touch the "Menu Button".

0	1500	3000	98%	1000 RPM
			LOAD@RPM	ENG RPM

	1800 RPM	14.2	57 PSI
	ENG RPM COOL TEMP
		BAT VOLT	OIL PRES

2. The main menu will pop up on the display. Use the "Arrow Buttons" to scroll through the menu until the "Engine Configuration" is highlighted.

GO TO 1-UP DISPLAY

STORED CODES

ENGINECONFGI

SETUP 1-UP DISPLAY

SETUP 4-UP DISPLAY

SELECT UNITS

ADJUST BACKLIGHT

3. Once the "Engine Configuration" menu item has been highlighted touch the "Enter Button" to view the engine configuration data.

GO TO 1-UP DISPLAY

STORED CODES

ENGINEEN INECONFGC NFG

SETUP 1-UP DISPLAY

SETUP 4-UP DISPLAY

SELECT UNITS

ADJUST BACKLIGHT

PV-02124N page 6 of 18