P864
For Models: M864K, M864W, and M864W3
PARTS CATALOG
Marine Generators | Marine Diesel Engines | Land-Based Generators
— CALIFORNIA —
Proposition 65 Warning:
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
Northern Lights
4420 14th Avenue N.W.
Seattle, WA 98107
Tel: (206) 789-3880
Fax: (206) 782-5455
Copyright ©2007 Alaska Diesel Electric, Inc. All rights reserved. Northern Lights™, and the Northern Lights logo are trademarks of Alaska Diesel Electric, Inc.
Printed in U.S.A.
PART NO.: P864 09/07
PARTS CATALOG
for Models M864K, M864W, and M864W3
Please read thoroughly before attempting to use this manual:
Table of Contents........................................................................................................................................ |
I |
Model Designation & Serial Numbers......................................................................................................... |
II |
Reading a Parts Page................................................................................................................................. |
III |
Table of Contents |
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GROUP 1 - ENGINE |
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Cylinder Block .............................................. |
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0 |
Flywheel & Housing ...................................... |
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1 |
Crankshaft, Pistons & Connecting Rods. |
..... 2 - 3 |
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Lubrication System........................................ |
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4 |
Timing Cover................................................. |
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5 |
Camshaft & Valve Train............................. |
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6 - 7 |
Cylinder Head & Valve Cover......................... |
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8 |
Oil Drain / Oil Drain Kit................................. |
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9 |
GROUP 2 - INTAKE & EXHAUST SYSTEM |
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Intake Manifold & Air Filter...................... |
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0 - 1 |
Exhaust Manifold .......................................... |
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2 |
Wet Exhaust Elbow........................................ |
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3 |
Dry Exhaust Elbow........................................ |
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4 |
GROUP 3 - COOLING |
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Expansion Tank & Thermostat Housing........... |
1 |
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Heat Exchanger & Mounting........................... |
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2 |
Heat Exchanger Assembly............................... |
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3 |
Coolant Pump................................................ |
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4 |
Keel Cooling Outlet....................................... |
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5 |
Raw Water Pump & Mounting......................... |
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6 |
Raw Water Pump Detail.................................. |
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7 |
GROUP 4 - FUEL SYSTEM |
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Injection Pump & Piping................................ |
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0 |
Fuel Injectors................................... |
1 - 2, 8 - 9 |
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Double Wall Fuel Lines.................................. |
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3 |
Fuel Filter & Lines ................................... |
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4 - 7 |
Fuel Feed Pump.................................... |
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10 - 11 |
GROUP 5 |
- ELECTRICAL SYSTEM |
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Engine |
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0 - 3 |
Stop Solenoid & Mounting.............................. |
4 |
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Alternator ..................................Mounting |
5 - 8 |
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Alternator .......................................Assembly |
9 |
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Starter.................................................. |
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10 - 12 |
Control ......................................Panels |
13 - 16 |
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Belt Guard............................................ |
17 - 19 |
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GROUP 6 |
- GASKET SETS |
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Gasket ..........................................................Sets |
0 |
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GROUP 8 |
- FRAME & MOUNTING |
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Engine .................................Lifting Brackets |
1 |
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Base Frame.................................................... |
2 |
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GROUP 9 |
- ACCESSORIES |
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GROUP 9 |
- & OPTIONAL EQUIPMENT |
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PTO Adapter.................................................. |
1 |
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Electric ...............................................Clutch |
2 |
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Oil Level ............................................Switch |
3 |
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Oil Drain .................................................Kit |
4 |
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Water Level ........................................Switch |
5 |
Proprietary Information
This publication is the sole property of Alaska Diesel Electric, Inc.
It may not be reproduced in whole or part without the expressed written permission of Alaska Diesel Electric, Inc. © Alaska Diesel Electric, Inc. 2007. All rights reserved. Litho U.S.A. Publication number: P864 09/07.
P864 09/07
I
Model Designation
Models INCLUDED
This manual covers the operating instructions for:
M864K , M864W, and M864W3
Model Numbers
Model numbers give the unit's application, block model, aspiration, and RPM:
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M |
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864 |
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K |
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W |
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M - Northern Lights Marine |
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Model number of engine block |
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Additional letters |
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Designates a |
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generator set |
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Bore |
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Cylinders |
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designate a |
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new winding in |
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86 mm |
4 |
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generator series |
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generator |
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= |
Northern Lights Marine diesel generator |
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Northern Lights Marine diesel generator |
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M864K |
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M864W |
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set with a 864 engine and a PX-325K1 |
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= set with a 864 engine and a PX-325K2 |
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generator. |
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generator. |
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Serial Numbers
NORTHERN LIGHTS
Northern Lights generator sets have two data plates and two serial numbers. One serial number is for the generator end, and it is found on the Generator End Data Plate. Units with PXK generators have just one plate. Serial numbers for Northern Lights marine units are nine digits in length (e.g. 8642-56781).
Generator End Serial Number
P864 09/07
II
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Reading a Parts Page |
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IMPORTANT: |
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Before selecting parts, be sure that you are choosing parts from the correct page. |
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Check the model designation at the page top. |
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Do not use this illustration for parts purchasing. |
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1 |
ELECTRICAL SYSTEM |
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ALTERNATOR ASSEMBLY: M - NL844 |
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4 |
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3 |
2 |
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6 |
7 |
8 |
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9 |
5 |
KEY |
PART NUMBER |
QTY. |
DESCRIPTION |
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SERIALNUMBER |
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0 |
185046210 |
1 |
Alternator Assembly |
10 |
- |
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1 |
185446219 |
1 |
Flywheel, complete |
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- |
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2 |
185446217 |
1 |
Plate, complete |
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- |
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3 |
185716200 |
1 |
Plate |
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- |
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4 |
185446218 |
1 |
Stator, complete |
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- |
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5 |
040126210 |
2 |
Bearing |
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- |
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6 |
020210010 |
1 |
Nut |
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- |
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7 |
027100010 |
1 |
Spring washer |
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- |
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8 |
026100010 |
1 |
Washer |
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- |
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9 |
185446220 |
1 |
Clamp |
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- |
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10 |
015140408 |
1 |
Screw |
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- |
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11 |
015140425 |
2 |
Screw |
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- |
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12 |
199236510 |
1 |
Collar |
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- |
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13 |
P844 06/96 |
14 |
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11 |
12 |
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5-2 |
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REFERENCES:
1.Grouping section title.
2.Model designation of equipment that uses parts listed on this page.
3.Title and description of assembly.
4.Drawing numbers that correspond to key column numbers for parts identification.
5.Key column for locating parts shown on drawing.
6.Part number.
7.Quantity of parts used.
8.Description of each component part.
9.Serial number of unit the part fits.
10.Assembly or kit designated by Key 0 or ••/•.
11.Grouping index number.
12.Page number within the grouping index.
13.Manual title.
14.Page publication date.
NOTE: 3 Arrows always point toward the front of the engine.
P864 09/07
III
GROUP 1 – engine
Cylinder Block
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Fig. 1105 |
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KEY |
PART NUMBER |
QTY |
DESCRIPTION |
ENGINE BLOCK S/N |
1 |
11401-78209-71 |
1 |
Cylinder Block Assembly (includes keys 2-12) |
- |
2 |
90910-02061 |
10 |
Bolt |
- |
3 |
90253-15950-71 |
2 |
Pin |
- |
4 |
96411-44000 |
4 |
Expansion Plug |
- |
5 |
90345-51003 |
** |
Plug |
- |
6 |
90360-14950-71 |
2 |
Ball |
- |
7 |
90331-51032 |
1 |
Expansion Plug |
- |
8 |
96411-42000 |
4 |
Expansion Plug |
- |
9 |
96411-43500 |
2 |
Expansion Plug |
- |
10 |
90250-01820 |
6 |
Pin |
- |
11 |
90250-06068 |
2 |
Pin |
- |
12 |
96411-11400 |
2 |
Expansion Plug |
- |
13 |
96431-53828 |
1 |
Drain Cock |
- |
14 |
96432-23814 |
1 |
Drain Cock Plug |
- |
15 |
96341-11000 |
1 |
Bolt |
- |
16 |
90430-10027 |
1 |
Gasket |
- |
17 |
21-00050 |
1 |
Plug 1/8 BSPT |
- |
18 |
15301-78207-71 |
1 |
Dipstick Guide |
- |
19 |
11452-78700-71 |
1 |
Dipstick |
- |
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**As required |
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P864 09/07 |
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1 - 0
GROUP 1 – engine
Flywheel and Housing
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Fig. 3101-137 |
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KEY |
PART NUMBER |
QTY |
DESCRIPTION |
SERIAL NUMBER |
1 |
11351-78200-71 |
1 |
Flywheel Housing SAE #4 |
- |
2 |
90116-12950-71 |
2 |
Stud |
- |
3 |
94115-51200 |
2 |
Nut |
- |
4 |
94512-01200 |
2 |
Washer |
- |
5 |
91619-61240 |
2 |
Bolt |
- |
6 |
13405-78203-71 |
1 |
Flywheel Assembly SAE #7-1/2 |
- |
7 |
13453-22060-71 |
1 |
Ring Gear (108 Teeth) |
- |
8 |
90105-12039 |
6 |
Bolt |
- |
9 |
90341-20002 |
** |
Plug, Socket Head M20 x 1.5 |
- |
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**As required |
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P864 09/07 |
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1 - 1
GROUP 1 – engine
Crankshaft, Pistons & Connecting Rods
Fig. 1301
P864 09/07
1 - 2
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GROUP 1 – engine |
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Crankshaft, Pistons & Connecting Rods |
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KEY |
PART NUMBER |
QTY |
DESCRIPTION |
ENGINE BLOCK S/N |
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1 |
13201-78201-71 |
4 |
Connecting Rod Assembly |
- |
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2 |
90999-73950-71 |
4 |
Connecting Rod Bushing |
- |
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3 |
13265-76002-71 |
8 |
Connecting Rod Bolt |
- |
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4 |
90179-10042 |
8 |
Nut |
- |
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5 |
13101-78202-71 |
4 |
Piston Assembly, Standard (includes key #21A) |
- |
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13103-78202-71 |
4 |
Piston Assembly, 0.50 mm O/S (includes key #21A) |
- |
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6 |
90521-29003 |
8 |
Snap Ring |
- |
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7 |
13204-78200-71 |
1 |
Connecting Rod Bearing Set, 0.25 mm, Undersize |
- |
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13205-78200-71 |
1 |
Connecting Rod Bearing Set, 0.50 mm, Undersize |
- |
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8 |
13041-78200-71 |
4 |
Connecting Rod Bearing, Mark 1 - Standard |
- |
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13041-78201-71 |
4 |
Connecting Rod Bearing, Mark 2 - Standard |
- |
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13041-78202-71 |
4 |
Connecting Rod Bearing, Mark 3 - Standard |
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Note: Standard size connecting rod bearings must be matched to rods |
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Note: stamped with Mark 1, Mark 2 or Mark 3. |
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9 |
11704-78201-71 |
1 |
Main Bearing Set, 0.25 mm, Undersize |
- |
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11705-78201-71 |
1 |
Main Bearing Set, 0.50 mm, Undersize |
- |
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11706-78201-71 |
1 |
Main Bearing Set, 0.75 mm, Undersize |
- |
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11707-78201-71 |
1 |
Main Bearing Set, 1.00 mm, Undersize |
- |
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10 |
11701-78203-71 |
5 |
Main Bearing, Mark 1 - Standard |
- |
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11701-78204-71 |
5 |
Main Bearing, Mark 2 - Standard |
- |
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11701-78205-71 |
5 |
Main Bearing, Mark 3 - Standard |
- |
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11701-78206-71 |
5 |
Main Bearing, Mark 4 - Standard |
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11701-78207-71 |
5 |
Main Bearing, Mark 5 - Standard |
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11701-78208-71 |
5 |
Main Bearing, Mark 6 - Standard |
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Note: Standard size main bearings must be matched to cylinder blocks |
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Note: with bearing caps stamped with Mark 1 through Mark 6. |
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11 |
13011-78202-71 |
1 |
Piston Ring Set, Standard |
- |
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13013-78202-71 |
1 |
Piston Ring Set, 0.50 mm, Oversize |
- |
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12 |
11011-78201-71 |
1 |
Thrust Washer Set, Standard Only |
- |
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11012-78201-71 |
1 |
Thrust Washer Set O/S, 0.125 mm |
- |
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11013-78201-71 |
1 |
Thrust Washer Set O/S, 0.25 mm |
- |
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13 |
13411-78201-71 |
1 |
Crankshaft |
- |
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14 |
13471-78205-71 |
1 |
Crankshaft Pulley - Standard |
- |
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15 |
95161-10519 |
1 |
Key |
- |
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16 |
13521-78202-71 |
1 |
Crankshaft Timing Gear |
- |
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17 |
95161-10519 |
1 |
Key |
- |
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18 |
91511-61435 |
1 |
Bolt |
- |
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19 |
90201-14007 |
1 |
Plate Washer |
- |
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P864 09/07
1 - 3
GROUP 1 – engine
Lubrication System Components
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Fig. 1501/1502 |
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KEY |
PART NUMBER |
QTY |
DESCRIPTION |
SERIAL NUMBER |
1 |
15100-78202-71 |
1 |
Oil Pump Assembly |
- |
2 |
91511-60825 |
3 |
Bolt |
- |
3 |
15310-76002-71 |
1 |
Oil Regulator |
- |
4 |
15104-78201-71 |
1 |
Oil Strainer |
- |
5 |
90430-17950-71 |
1 |
Gasket |
- |
6 |
91621-60814 |
3 |
Bolt |
- |
7 |
24-08701 |
1 |
Oil Filter |
- |
8 |
90404-20173 |
1 |
Union |
- |
9 |
12101-78200-71 |
1 |
Oil Pan |
- |
10 |
36-75402 |
1 |
Adapter, Oil Drain Connection |
- |
11 |
90430-25003 |
1 |
Gasket (for Oil Pan drain plug joint) |
- |
12 |
90119-08951-71 |
14 |
Bolt w/ Washer |
- |
13 |
90116-08112 |
2 |
Stud |
- |
14 |
90179-08061 |
2 |
Nut |
- |
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P864 09/07 |
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1 - 4
GROUP 1 – engine
Timing Cover & Rear Seal
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Fig. 1106-136 |
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KEY |
PART NUMBER |
QTY |
DESCRIPTION |
SERIAL NUMBER |
1 |
11311-78207-71 |
1 |
Timing Gear Case |
- |
2 |
11321-78209-71 |
1 |
Timing Gear Cover |
- |
3 |
90311-45950-71 |
1 |
Oil Seal |
- |
4 |
11383-78201-71 |
1 |
Gasket, Rear Oil Seal Retainer |
- |
5 |
11381-78201-71 |
1 |
Rear Oil Seal Retainer |
- |
6 |
90311-95951-71 |
1 |
Seal, Engine Rear Oil |
- |
7 |
13519-78203-71 |
1 |
Pump Drive Gear |
- |
8 |
97103-06006 |
1 |
Bearing, Pump Drive Gear, No. 1 |
- |
9 |
90363-30950-71 |
1 |
Bearing, Pump Drive Gear, No. 2 |
- |
10 |
90250-08120 |
3 |
Pin |
- |
11 |
91511-60820 |
5 |
Bolt |
- |
12 |
90105-08951-71 |
8 |
Bolt |
- |
13 |
91511-60820 |
6 |
Bolt |
- |
14 |
90345-52950-71 |
1 |
Plug, With Head Taper Screw |
- |
15 |
90109-08950-71 |
1 |
Bolt |
- |
16 |
91511-60835 |
1 |
Bolt |
- |
17 |
12180-13030 |
1 |
Oil Fill Cap |
- |
18 |
90430-37140 |
1 |
Gasket |
- |
19 |
91511-60825 |
7 |
Bolt |
- |
20 |
90210-07006 |
1 |
Washer |
- |
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P864 09/07 |
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1 - 5
GROUP 1 – engine
Camshaft & Valve Train
Fig. 1302
P864 09/07
1 - 6
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GROUP 1 – engine |
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Camshaft & Valve Train |
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KEY |
PART NUMBER |
QTY |
DESCRIPTION |
SERIAL NUMBER |
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1 |
13901-78200-71 |
1 |
Shaft |
- |
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2 |
90502-16004 |
2 |
Spring |
- |
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3 |
90524-15008 |
2 |
Spring (Retainer for Valve Rocker Shaft) |
- |
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4 |
13811-78200-71 |
8 |
Valve Rocker Arm, No. 1 |
- |
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5 |
90913-05020 |
8 |
Valve Adjusting Screw |
- |
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6 |
90501-16163 |
3 |
Spring |
- |
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7 |
90170-08094 |
8 |
Nut |
- |
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8 |
11802-78200-71 |
1 |
Camshaft Bearing Set, Standard |
- |
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11803-78200-71 |
1 |
Camshaft Bearing Set, 0.125 mm |
- |
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11804-78200-71 |
1 |
Camshaft Bearing Set, 0.25 mm |
- |
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9 |
13511-78201-71 |
1 |
Camshaft |
- |
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10 |
90331-51032 |
1 |
Plug |
- |
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11 |
13523-78202-71 |
1 |
Camshaft Timing Gear |
- |
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12 |
13781-78200-71 |
8 |
Push Rod |
- |
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13 |
13711-78200-71 |
4 |
Intake Valve |
- |
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14 |
90913-02053 |
8 |
Seal |
- |
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15 |
13715-78200-71 |
4 |
Exhaust Valve |
- |
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16 |
13751-78700-71 |
8 |
Valve Lifter |
- |
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17 |
90501-40950-71 |
8 |
Valve Spring |
- |
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18 |
13741-76005-71 |
8 |
Valve Spring Retainer |
- |
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19 |
90913-03950-71 |
16 |
Valve Lock |
- |
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20 |
13613-78205-71 |
1 |
Injection Pump Drive Gear |
- |
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21 |
13571-78200-71 |
1 |
Camshaft Thrust Plate |
- |
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22 |
13525-78202-71 |
1 |
#1 Idler Gear |
- |
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23 |
13581-78200-71 |
1 |
Idler Gear Shaft |
- |
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24 |
13951-78200-71 |
3 |
#1 Valve Rocker Support |
- |
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25 |
13952-78200-71 |
1 |
#2 Valve Rocker Support |
- |
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26 |
13572-76001-71 |
1 |
Idler Gear Thrust Plate |
- |
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27 |
90105-10327 |
2 |
Bolt |
- |
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28 |
13509-78202-71 |
1 |
#2 Idler Gear Sub-Assembly |
- |
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29 |
13573-78301-71 |
1 |
#2 Idler Gear Thrust Plate |
- |
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30 |
90105-10950-71 |
2 |
Hexagon Bolt |
- |
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31 |
13582-78200-71 |
1 |
#2 Idler Gear Shaft |
- |
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32 |
90201-12006 |
1 |
Plate Washer |
- |
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33 |
90151-40010 |
1 |
Screw |
- |
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34 |
91511-60816 |
2 |
Bolt |
- |
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35 |
13716-78200-71 |
8 |
Cap, Valve Stem |
- |
|
36 |
90201-50950-71 |
2 |
Plate Washer |
- |
|
37 |
91512-61060 |
4 |
Capscrew, Hex Head Flanged M10 x 1.25 x 60 mm |
- |
|
38 |
95161-10519 |
1 |
Key |
- |
|
39 |
91619-61250 |
1 |
Bolt with Washer |
- |
|
|
|
|
|
|
|
P864 09/07
1 - 7
GROUP 1 – engine
Cylinder Head & Valve Cover
|
|
|
|
Fig 1104 |
|
|
|
|
|
KEY |
PART NUMBER |
QTY |
DESCRIPTION |
ENGINE BLOCK S/N |
1 |
11101-78202-71 |
1 |
Cylinder Head (includes keys #2- 5 & 8) |
- |
2 |
11126-76004-71 |
4 |
Intake Valve Guide (Standard) |
- |
|
11127-76003-71 |
4 |
Intake Valve Guide Intake (O/S 0.05) |
|
3 |
96411-42500 |
11 |
Plug |
- |
4 |
90440-15141 |
4 |
Tube |
- |
5 |
96411-45000 |
2 |
Expansion Plug |
- |
6 |
90105-11950-71 |
18 |
Bolt |
- |
7 |
90116-08131 |
2 |
Stud |
- |
8 |
11106-78201-71 |
4 |
Precombustion Chamber Insert |
- |
9 |
11115-78204-71 |
1 |
Gasket |
- |
10 |
91621-60865 |
4 |
Bolt with washer |
- |
11 |
90210-08007 |
4 |
Washer |
- |
12 |
12180-76002-71 |
1 |
Oil Fill Cap |
- |
13 |
90430-37140 |
1 |
Gasket |
- |
14 |
11201-78202-71 |
1 |
Cylinder Head Cover |
- |
15 |
11213-78200-71 |
1 |
Gasket |
- |
16 |
00-08711 |
1 |
Label "864" |
- |
17 |
90345-54005 |
1 |
Plug |
- |
|
|
|
|
|
|
|
|
P864 09/07 |
|
1 - 8
GROUP 1 – engine
Oil Drain
|
|
|
|
A-9502 / B-7340 |
|
|
|
|
|
KEY |
PART NUMBER |
QTY |
DESCRIPTION |
SERIAL NUMBER |
1 |
90430-25003 |
1 |
Gasket |
- |
2 |
36-75402 |
1 |
F. Adapter, Steel, 3/8 NPT x M25 x 1.5 |
- |
3 |
21-62508 |
1 |
M. Elbow, 900, Steel, 3/8 NPT X 1/2-37T |
- |
4 |
18-75400 |
1 |
Hose Assembly, 1/2" ID x 18-1/2" |
- |
5 |
21-00003 |
1 |
Cap, Hex Head, Brass 1/2 NPT |
- |
6 |
23-09502 |
1 |
Bracket |
- |
7 |
12-00712 |
1 |
Capscrew, Hex Head M8 x 1.25 x 25 mm |
- |
8 |
15-00702 |
1 |
Lock Washer, M8 |
- |
9 |
15-00701 |
1 |
Flat Washer |
- |
10 |
23-78601 |
1 |
Oil Drain Hose Support Bracket |
- |
11 |
12-00776 |
1 |
Capscrew, Hex Head M8 x 1.25 x 20 mm S/S |
- |
12 |
15-00705 |
1 |
Lock Washer, M8 S/S |
- |
13 |
15-00706 |
1 |
Flat Washer, M8 S/S |
- |
|
|
|
|
|
|
|
|
P864 09/07 |
|
1 - 9
GROUP 2 – INTAKE & EXHAUST SYSTEM
Intake Manifold & Air Filter |
A-9503 / C-4964 |
P864 09/07
2 - 0
|
|
|
|
GROUP 2 – INTAKE & EXHAUST SYSTEM |
|
|
|
|
|
|
|
|
|
|
|
Intake Manifold & Air Filter |
|
|
|
|
|
|
|
KEY |
PART NUMBER |
QTY |
DESCRIPTION |
SERIAL NUMBER |
|
1 |
10-28701 |
1 |
Intake Manifold |
- |
|
2 |
17171-78200-71 |
1 |
Gasket |
- |
|
3 |
90116-08131 |
2 |
Stud |
- |
|
4 |
90179-08061 |
2 |
Nut |
- |
|
5 |
91511-60825 |
6 |
Capscrew, Hex Head Flanged M8 x 1.25 x 25 mm |
- |
|
6 |
10-28702 |
1 |
Air Filter Housing |
- |
|
7 |
11-28701 |
1 |
Gasket |
- |
|
8 |
12-00712 |
7 |
Capscrew, Hex Head M8 x 1.25 x 25 mm |
- |
|
9 |
15-00707 |
7 |
Wave Washer M8 |
- |
|
10 |
23-28701 |
1 |
Bracket, Air Filter Housing Support |
- |
|
11 |
12-00711 |
4 |
Capscrew, Hex Head M8 x 1.25 x 20 mm |
- |
|
12 |
15-00701 |
4 |
Flat Washer |
- |
|
13 |
15-00702 |
4 |
Lock Washer |
- |
|
14 |
21-26802 |
1 |
Male Connector, Brass, 1/4 NPT x 3/8 HB |
- |
|
15 |
41-01020 |
5 |
Hose, 3/8" ID Push-On |
- |
|
17 |
24-28702 |
1 |
Screen |
- |
|
18 |
24-28701 |
1 |
Air Filter Element |
- |
|
19 |
28-28701 |
1 |
Plate, Intake Cover |
- |
|
20 |
18-28701 |
1 |
Hose, Air Inlet |
- |
|
21 |
19-00028 |
1 |
Hose Clamp #28 |
- |
|
22 |
19-70034 |
1 |
Cushion Clamp #34 |
- |
|
23 |
12-00029 |
1 |
Capscrew, Hex Head M6 x 1.0 x 10 mm S/S |
- |
|
24 |
15-00610 |
1 |
Lock Washer M6 S/S |
- |
|
25 |
15-01134 |
1 |
Flat Washer M6 S/S |
- |
|
26 |
90467-15120 |
2 |
Clamp |
- |
|
|
|
|
|
|
|
P864 09/07
2 - 1
GROUP 2 – INTAKE & EXHAUST SYSTEM
Exhaust Manifold
|
|
|
|
A-9505 / B-7227 |
|
|
|
|
|
KEY |
PART NUMBER |
QTY |
DESCRIPTION |
SERIAL NUMBER |
1 |
10-38701 |
1 |
Exhaust Manifold (includes key #9) |
- |
2 |
17173-78200-71 |
1 |
Exhaust Manifold Gasket |
- |
3 |
12-00800 |
8 |
Capscrew, Hex Head M10 x 1.25 x 100 mm |
- |
4 |
15-00805 |
8 |
Flat Washer M10 |
- |
5 |
21-31003 |
** |
Plug, Hex Head Brass 3/8 NPT |
- |
6 |
21-00530 |
** |
Plug, Hex Head Brass 1/2 NPT |
- |
7 |
21-10002 |
1 |
Drain Cock 1/4 NPT |
- |
8 |
21-51098 |
1 |
Street Elbow 900 Brass 1/4 NPT |
- |
9 |
17-10002 |
5 |
Expansion Plug |
- |
|
|
|
**As required |
|
|
|
|
|
|
|
|
|
P864 09/07 |
|
2 - 2
GROUP 2 – INTAKE & EXHAUST SYSTEM
Wet Exhaust Elbow
|
|
|
|
A-9506 / B-7344 |
|
|
|
|
|
KEY |
PART NUMBER |
QTY |
DESCRIPTION |
SERIAL NUMBER |
1 |
27-35400 |
1 |
Wet Exhaust Elbow |
- |
2 |
11-35401 |
1 |
Gasket |
- |
3 |
12-09753 |
4 |
Capscrew, Hex Head M8 x 1.25 x 30 mm S/S |
- |
4 |
15-00706 |
4 |
Flat Washer, M8 S/S |
- |
5 |
21-31902 |
1 |
Male Elbow 90°, 1/2 NPT x 3/4 Hose Barb |
- |
6 |
19-00010 |
2 |
Hose Clamp, #10 |
- |
7 |
18-18401 |
1 |
Hose, 3/4" ID x 43" Wire Reinforced |
- |
8 |
19-71030 |
2 |
Adelle Clamp |
- |
9 |
12-00821 |
1 |
Capscrew, Hex Head M10 x 1.25 x 20 mm S/S |
- |
10 |
12-00776 |
1 |
Capscrew, Hex Head M8 x 1.25 x 20 mm S/S |
- |
11 |
15-00705 |
1 |
Lock Washer M8 S/S |
- |
12 |
15-70004 |
1 |
Flat Washer S/S |
- |
13 |
22-42014 |
1 |
Switch, High Exhaust Temperature 205°F |
up to xxxx-32320 |
|
22-42070 |
1 |
Switch, High Exhaust Temperature 205°F |
from xxxx-32321 |
14 |
15-09805 |
1 |
Flat Washer M10 S/S |
- |
15 |
15-00705 |
4 |
Lock Washer M8 S/S |
- |
16 |
22-40482 |
1 |
Harness, High Exhaust Temperature Connection (not shown) |
from xxxx-32321 |
|
|
|
|
|
|
|
|
P864 09/07 |
|
2 - 3
GROUP 2 – INTAKE & EXHAUST SYSTEM
Dry Exhaust
|
|
|
|
A-4267 / B-3632A |
|
|
|
|
|
KEY |
PART NUMBER |
QTY |
DESCRIPTION |
SERIAL NUMBER |
1 |
27-35405 |
1 |
Dry Exhaust Elbow, 2" NPT Female |
- |
|
31-35401 |
1 |
Dry Exhaust Adapter 2" NPT Female |
- |
2 |
11-35401 |
1 |
Exhaust Elbow Gasket |
- |
3 |
15-00702 |
4 |
Lock Washer, Helical M8 |
- |
4 |
12-00711 |
4 |
Capscrew, Hex Head M8 x 1.25 x 20 mm |
- |
5 |
00-35402 |
1 |
Heat Shield |
- |
|
|
|
|
|
P864 09/07
2 - 4
GROUP 3 – COOLING SYSTEM
Expansion Tank & Thermostat Housing
|
|
|
|
A-9507 / C-4881 |
|
|
|
|
|
KEY |
PART NUMBER |
QTY |
DESCRIPTION |
SERIAL NUMBER |
1 |
10-12205 |
1 |
Expansion Tank |
- |
2 |
12-00819 |
4 |
Capscrew, Hex Head M10 x 1.5 x 75 mm |
- |
3 |
15-00805 |
4 |
Flat Washer, M10 |
- |
4 |
11-10015 |
1 |
Thermostat Seal Ring |
- |
5 |
35-10002 |
1 |
Thermostat 1800F/ 820C |
- |
6 |
10-18701 |
1 |
Thermostat Housing |
- |
7 |
11-18701 |
1 |
Gasket, Thermostat Housing |
- |
8 |
12-00826 |
2 |
Capscrew, Hex Head M10 x 1.5 x 105 mm |
- |
9 |
12-00050 |
2 |
Capscrew, Hex Head M10 x 1.5 x 85 mm |
- |
10 |
15-00805 |
4 |
Flat Washer, M10 |
- |
11 |
12-00047 |
1 |
Capscrew, Hex Head M8 x 1.25 x 100 mm |
- |
12 |
12-00750 |
2 |
Capscrew, Hex Head M8 x 1.25 x 80 mm |
- |
13 |
15-00701 |
2 |
Flat Washer M8 |
- |
14 |
18-18701 |
1 |
Hose, 1" ID x 6", 3 Ply Silicone |
- |
15 |
19-01016 |
2 |
Hose Clamp #16 Extended Band S/S |
- |
17 |
21-12013 |
1 |
Filler Cap |
- |
18 |
18-00130 |
1 |
Hose, 1/4" ID X 30" Polyvinyl |
- |
19 |
21-00530 |
2 |
Hex Head Plug, Brass 1/2 NPT |
- |
20 |
00-00006 |
1 |
Nameplate, "Northern Lights" |
- |
21 |
21-18601 |
1 |
Cap |
- |
22 |
19-18601 |
1 |
Clamp |
- |
|
|
|
|
|
|
|
|
P864 09/07 |
|
3 - 1