Northern Lights NL673L Parts Manual

PARTS

CATALOG

Publication #P673L for models:

M673L and NL673L

— CALIFORNIA —

Proposition 65 Warning:

Diesel engine exhaust and some of its constituents

are known to the State of California to cause

cancer, birth defects, and other reproductive harm.

NORTHERN LIGHTS 4420 14th AVE. N.W. SEATTLE, WA 98107-5043 USA

TEL: (206) 789-3880 FAX: (206) 782-5455 http://www.northern-lights.com

PARTS CATALOG

for Models M673L & NL673L

Please read thoroughly before attempting to use this manual:

Table of Contents .......................................................................................................................................................... I

Model Designation & Serial Numbers ......................................................................................................................... II

Reading a Parts Page ................................................................................................................................................... III

Table of Contents

GROUP 1 - ENGINE

Cylinder Block Assembly ............................0 - 1

Crankshaft & Piston .....................................2 - 3

Oil Pump & Strainer.......................................... 4

Camshaft............................................................ 5

Cylinder Head & Rocker Arm Assembly ....6 - 7

Rocker Arm Cover ............................................ 8

GROUP 2 - AIR INTAKE SYSTEM

Air Intake & Rocker Arm Cover....................... 1

Air Filter .......................................................2 - 4

Muffler .............................................................. 5

GROUP 3 - COOLING SYSTEM & EXHAUST

Exhaust Manifold / Expansion Tank ............0 - 2

Thermostat & Housing ...................................... 3

Coolant Pump ...............................................4 - 5

Raw Water Pump .............................................. 6

Radiator & Mounting ........................................ 7

GROUP 4 - FUEL SYSTEM

General Arrangement ............................... 0 - 1

Governor & Timing Gear Case ....................2 - 3

Fuel Filter & Mounting.................................. 4

Injector Assembly ............................................. 5

Injection Pump Assembly ................................. 6

GROUP 5 - ELECTRICAL SYSTEM

12 Volt Engine .............................................0 - 1

Flywheel Housing & Starter Mounting ............. 2

Alternator & Mounting...................................... 3

Alternator Assembly ......................................... 4

Starter Motor Assembly .................................... 5

Series 1B Start/Stop Control Panel ................... 6

Belt Guard ......................................................... 7

GROUP 6 - GASKET SETS

Gasket Sets ...................................................0 - 1

GROUP 7 - GENERATOR

Generator Components.................................0 - 3

GROUP 8 - FRAME & MOUNTING

Base Frame Assemblies ...............................0 - 1

GROUP 9 - ACCESSORIES

GROUP 9 - & OPTIONAL EQUIPMENT

Standard Line - Series 3C, Flush Mount, 12V ..... 0

Standard Line - Series 3B, Control Panel, 12V... 1

Oil Drain Kit...................................................... 2

Remote Expansion Tank ................................... 3

Coolant Recovery Tank..................................... 4

Sound Enclosure...........................................6 - 7

It may not be reproduced in whole or part without the expressed written permission of Alaska Diesel Electric, Inc.

This publication is the sole property of Alaska Diesel Electric, Inc.

Proprietary Information

P673L 09/03

Model Designation

MODELS INCLUDED

This manual covers the operating instructions for:

M673L and NL673L, which both use the 673 engine.

Model Numbers

Model numbers give the unit's application, block model, aspiration, and RPM:

M - NL 673

M - Northern Lights marine generator set

NL - Northern Lights industrial generator set

M 673L

NL 673L

Northern Lights marine diesel generator set with a 673 engine and a TF-276KM or TF-276D generator.

Northern Lights industrial diesel generator set with a 673 engine and a TF-276KM or TF-276D generator.

Model number of engine block

Bore Cylinders

67 mm 3

Serial Numbers

Your set has three serial numbers: ➀ an engine number stamped on the block, ➁ a generator plate, and ➂ a generator set plate. Use the serial number on the generator set plate when ordering parts or in correspondence. The generator set plate is found on the service side of the generator and resembles the drawing below.

Generator Set Serial Number

P673L 09/03

Reading a Parts Page

IMPORTANT:

Before selecting parts, be sure that you are choosing parts from the correct page.

Check the model designation at the page top.

Do not use this illustration for parts purchasing.

ELECTRICAL SYSTEM

ALTERNATOR ASSEMBLY: M - NL673

KEY PART NUMBER QTY. DESCRIPTION SERIALNUMBER

0 185046210 1 Alternator Assembly 1 185446219 1 Flywheel, complete 2 185446217 1 Plate, complete 3 185716200 1 Plate 4 185446218 1 Stator, complete 5 040126210 2 Bearing 6 020210010 1 Nut 7 027100010 1 Spring washer 8 026100010 1 Washer 9 185446220 1 Clamp 10 015140408 1 Screw 11 015140425 2 Screw 12 199236510 1 Collar -

8 9

P673 06/96

5-2

REFERENCES:

1. Grouping section title. 7. Quantity of parts used.

2. Model designation of equipment that uses parts 8. Description of each component part. listed on this page. 9. Serial number of unit the part fits.

3. Title and description of assembly. 10. Assembly or kit designated by Key 0 or ••/•.

4. Drawing numbers that correspond to key 11. Grouping index number. column numbers for parts identification. 12. Page number within the grouping index.

5. Key column for locating parts shown on drawing. 13. Manual title.

6. Part number. 14. Page publication date.

NOTE: ➡ Arrows always point toward the front of the engine.

P673L 09/03

III

GROUP 1 – ENGINE

Cylinder Block Assembly

P673L 09/03

1 - 0

FIG: 1-0

GROUP 1 – ENGINE

Cylinder Block Assembly

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

1 110103510 1 Cylinder Block - Industrial Application -

110103490 1 Cylinder Block - Marine Application 2 064200015 1 Expansion Plug 15 mm 3 064200018 2 Expansion Plug 18 mm 4 064200035 4 Expansion Plug 35 mm 5 198466030 5 Blank Plug 6 198466050 1 Blank Plug 7 19-00010 1 Hose Clamp #10

(Marine application only) -

8 198466010 4 Blank Plug 9 165296162 1 Idle Gear Shaft -

10 198466060 1 Sealing Cap 11 198517301 1 Bushing, standard -

198517305 1 Bushing, undersize 0.25 mm

198517308 1 Bushing, undersize 0.50 mm

(formerly #198517304) - (formerly #198517307) -

12 040106203 1 Bearing 13 064100045 1 Expansion Plug 14 042303015 1 Bearing 15 030500512 1 Dowel Pin 16 030500616 2 Dowel Pin 17 030500820 2 Dowel Pin 18 030309005 2 Lock Pin 19 012110620 2 Stud M6 x 1.0 x 20 mm 20 012100635 1 Stud M6 x 1.0 x 35 mm 21 012100660 1 Stud M6 x 1.0 x 60 mm 22 036509005 1 Retaining Ring 23 110996590 1 Gasket 24 011500860 1 Bolt

(Marine application only) -

25 140976040 1 Bracket (Marine application only) 26 140606710 1 Drain Hose 27 052100280 1 Gasket

(Marine application only) -

(Marine application only, formerly #054109013) -

28 198636080 1 Oil Seal 29 398430560 1 Cap

(Marine application only) -

30 110706770 1 Oil Pan - Marine Application -

110706691 1 Oil Pan - Industrial Application -

31 010109235 18 Capscrew, Hex Head Phillips M6 x 1.0 x 14 mm 32 120116180 1 Tappet 33 198736050 1 Drain Cock 34 140546020 1 Adapter 35 24-08001 1 Oil Filter 36 110756070 1 Dipstick Tube 37 052100100 2 O-Ring 38 011300612 1 Capscrew, Hex Head with Washer M6 x 1.0 x 12 mm 39 198416350 1 Dipstick 40 120116100 6 Tappet 41 120456320 6 Push Rod 42 140036220 1 Relief Valve Assembly 43 052109078 1 O-Ring 46 068115200 1 Hose 47 15-00701 1 Flat Washer M8 48 15-00702 1 Lock Washer M8 49 14-00711 1 Nut M8 x 1.25 50 010401212 ** Plug, Hex Head M12x1.25 51 025100012 ** Sealing Washer

(**As required) -

P673L 09/03

1 - 1

GROUP 1 – ENGINE

Crankshaft and Pistons

P673L 09/03

1 - 2

FIG: 1-2

GROUP 1 – ENGINE

Crankshaft and Pistons

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

1 115256890 1 Crankshaft 2 115276210 1 Crankshaft Gear 3 030509020 1 Dowel Pin 5 110156440 1 Bearing Holder Assembly 6 010810845 6 Bolt 7 030500612 6 Dowel Pin 8 110156450 1 Bearing Holder Assembly 9 110156460 1 Bearing Holder Assembly

10 198517331 2 Bearing, standard -

198517335 2 Bearing, undersize 0.25 mm

198517338 2 Bearing, undersize 0.50 mm

11 198517341 2 Bearing, standard -

198517345 2 Bearing, undersize 0.25 mm

198517348 2 Bearing, undersize 0.50 mm

12 198517102 1 Bearing, standard -

198517106 1 Bearing, undersize 0.25 mm

198517109 1 Bearing, undersize 0.50 mm

13 198517111 1 Bearing, standard -

198517115 1 Bearing, undersize 0.25 mm

198517118 1 Bearing, undersize 0.50 mm

14 011510850 2 Bolt 15 010700845 3 Bolt 16 115107400 3 Ring Kit, standard -

115107410 3 Ring Kit, oversize 0.50 mm -

17 115016960 3 Piston, standard

115016970 3 Piston, oversize 0.50 mm

18 115326260 3 Piston Pin 19 036500019 6 Snap Ring 20 115026350 3 Connecting Rod Assembly 21 198517325 3 Bushing 22 115176130 6 Connecting Rod Bolt 23 020109103 6 Nut 24 198517311 6 Bearing, standard -

198517315 6 Bearing, undersize 0.25 mm

198517318 6 Bearing, undersize 0.50 mm

25 115356930 1 Flywheel, complete 26 115376040 1 Ring Gear 27 010109330 4 Bolt 28 020800018 1 Nut 29 115396780 1 Crankshaft Pulley

115396751 1 Crankshaft Pulley

30 40-02002 1 Drive Belt 32 034100508 1 Key 33 012111025 4 Stud M10 x 1.5 x 25 mm -

(includes keys #2, #3, #32) -

(includes keys #6 & #7) -

(includes keys #6 & #7) - (includes keys #6 & #7) -

(formerly #198517334) - (formerly #198517337) -

(formerly #198517344) - (formerly #198517347) -

(formerly #198517105) - (formerly #198517108) -

(formerly #198517114) - (formerly #198517117) -

(includes key #16) -

(includes keys #21 - #23) -

(formerly #198517314) - (formerly #198517317) -

(includes key #26) -

(Marine) - (Industrial) -

(formerly #080109048) -

P673L 09/03

1 - 3

GROUP 1 – ENGINE

Oil Pump and Strainer

FIG: 1-4

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

1 198216821 1 Spring 2 199266180 1 Thrust Washer 3 165026110 1 Idle Gear Assembly 4 140166130 1 Rotor 5 140116140 1 Oil Pump Cover 6 199286340 1 Shim Set 7 199216720 1 Spring 8 199236540 1 Collar -

9 036800010 1 Snap Ring 13 052109076 1 O-ring 14 140986590 1 Oil Pipe 15 140406310 1 Suction Filter 16 011310612 2 Capscrew, Hex Head with Washer M6 x 1.0 x 12 mm 17 165166280 1 Front Plate

165166270 1 Front Plate 18 165996490 1 Gasket 19 011300612 3 Capscrew, Hex Head Phillips M6 x 1.0 x 12 mm -

(Marine) - (Industrial) -

P673L 09/03

1 - 4

GROUP 1 – ENGINE

Camshaft

FIG: 1-5

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

1 120026172 1 Camshaft Assembly 2 120016060 1 Cam Gear 3 034100508 1 Key 4 120736081 1 Gear 5 199261230 3 Spacer 6 040109048 1 Bearing 7 125256120 1 Slider 8 199566651 1 Plate 9 011310612 1 Bolt -

10 010700610 1 Bolt -

(includes keys #1 - #10) -

P673L 09/03

1 - 5

GROUP 1 – ENGINE

Cylinder Head and Rocker Arm Assembly

P673L 09/03

1 - 6

FIG: 1-6

GROUP 1 – ENGINE

Cylinder Head and Rocker Arm Assembly

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

1 111017980 1 Cylinder Head Assembly

111017960 1 Cylinder Head Assembly 2 064200018 2 Expansion Plug, 18 mm 4 064200022 6 Expansion Plug, 22 mm 5 198466070 4 Blank Plug 6 120166280 3 Intake Valve 7 120176290 3 Exhaust Valve 8 120406080 6 Valve Guide Seal 9 198217070 6 Spring -

10 120186100 6 Retainer 11 120226080 12 Valve Keeper 12 012110650 1 Stud, M6 x 1.0 x 50 mm 13 120216130 6 Valve Cap 14 110136290 3 Intake Valve Seat 15 111147400 1 Head Gasket, Thickness = 0.5 mm 16 111136460 11 Head Bolt, 10 mm Hex 17 111136470 3 Head Bolt, 10 mm Hex 18 012109177 3 Stud Bolt 19 120036701 1 Rocker Arm Assembly 20 120356200 3 Rocker Arm - Intake 21 120356210 3 Rocker Arm - Exhaust 22 199486220 6 Screw 23 020109076 6 Nut 24 120346171 3 Rocker Arm Bracket 25 120316190 1 Rocker Arm Shaft 26 198217080 2 Spring 27 064609006 2 Plug 28 030300325 1 Spring Pin 29 199280280 4 Shim 32 023100008 3 Hex Nut M8 x 1.25 Flanged 33 198516340 1 Lifting Eye 34 011510816 1 Bolt 39 140996260 7 Sealing Washer 46 011310650 5 Capscrew 51 195816390 1 Lifting Eye

(Industrial) -

52 011510820 1 Bolt 53 140607290 1 Oil Pipe 54 198486780 2 Bolt 55 1 Oil Pressure Switch 57 023100006 1 Hex Nut M6 x 1.0, Flanged 59 21-00139 1 Adapter 1/8 BSPT x 1/8 NPT

064500010 1 Plug 1/8 BSPT

(without Oil Pressure Sender) -

60 198486720 1 Female Tee, 1/8 BSPT 61 198486380 ** Hex Nipple, 1/8 BSPT 62 120216130 6 Valve Cap – Late Production -

(Industrial) - (Marine) -

(includes keys #20 - #32) -

(see Electrical System) -

(with Oil Pressure Sender) -

**As required

P673L 09/03

1 - 7

GROUP 1 – ENGINE

Rocker Arm Cover

Industrial Application

FIG. 1-8

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

1 111026180 1 Rocker Arm Cover 2 110986500 1 Pipe 3 110666120 1 Filter 4 110666110 1 Oil Stopper 5 010100610 2 Bolt 6 011310650 2 Bolt 7 111996330 1 Gasket 8 111996060 1 Gasket -

9 024560008 3 Nut 10 140996260 3 Sealing Washer 11 198436010 1 Cap 12 052100400 1 O-ring 13 190196340 1 Caution Label 14 068122560 1 Vent Tube -

P673L 09/03

1 - 8

GROUP 2 – INTAKE & EXHAUST SYSTEM

Air Intake and Rocker Arm Cover

Marine Application

FIG. 2-1

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

1 111206270 1 Rocker Arm Cover/Air Intake 2 064200030 1 Plug 3 010110690 2 Bolt 4 135176030 1 Plate 5 135996560 1 Gaslet 6 190196340 1 Caution Label 7 198436010 1 Cap 8 052100400 1 O-ring -

9 110666090 2 Filter 10 011510812 5 Bolt 11 024600008 3 Nut 12 140996260 3 Sealing Washer 13 010300810 1 Bolt 14 025100008 1 Sealing Washer 15 24-28300 1 Air Filter 16 111996340 1 Gasket -

P673L 09/03

(includes key #2) -

2 - 1

GROUP 2 – INTAKE & EXHAUST SYSTEM

Air Filter

Industrial Application, Early Application

P673L 09/03

2 - 2

FIG. 2-2

GROUP 2 – INTAKE & EXHAUST SYSTEM

Air Filter

Industrial Application, Early Application

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

1 399480070 1 Screw -

2 399610100 1 Pin -

3 399610110 1 Pin -

4 314630030 1 Clamp -

5 398113190 2 Rubber -

6 135597480 1 Air Intake Hose -

7 198756130 2 Hose Clamp -

8 408060010 1 Air Filter Assembly

9 198116380 1 Rubber Cushion 10 135976570 1 Bracket 11 011510820 2 Bolt 12 135976120 1 Bracket 13 135156100 1 Filter Housing 14 408620004 1 Valve 15 408620002 1 Element 16 408620005 1 Packing 17 408620006 1 Packing 18 014100620 1 Wing Bolt 19 135326060 1 Rain Cap with Clamp -

(includes keys 13-18) -

P673L 09/03

2 - 3

GROUP 2 – INTAKE & EXHAUST SYSTEM

Air Filter

Industrial Application, Late Production

CORRECTED PAGE

673 AIR CLEANER

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

1 135016360 1 Air Filter Assembly 2 198756130 2 Hose Clamp 3 135597840 1 Hose 4 135976650 1 Bracket 5 011510816 4 Bolt 6 135326207 1 Housing 7 24-27301 1 Element 8 135326208 1 Cover Assembly 9 135326196 1 Valve -

(includes keys #6, #7, #8, & #9) -

P673L 09/03

2 - 4

+ 41 hidden pages

Northern Lights NL673L Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual