Northern Lights NL6170 Parts Manual

P6170

For Models: L6170A and M6170A

PARTS CATALOG

Marine Generators | Marine Diesel Engines | Land-Based Generators

— CALIFORNIA —

Proposition 65 Warning:

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

Northern Lights

4420 14th Avenue N.W.

Seattle, WA 98107

Tel: (206) 789-3880

Fax: (206) 782-5455

Printed in U.S.A.

PART NO.: P6170 09/03

PARTS MANUAL P6170

for Models: L6170A & M6170A.

Please read thoroughly before attempting to use this manual.

TABLE OF CONTENTS
Table of Contents.............................................	1
Model Designation & Serial Numbers........	2
Reading a Parts Page ......................................	3

GROUP 1 - ENGINE
Cylinder Block Assembly.............................	0 - 1
Flywheel & Flywheel Housing.....................	2 - 3
Crankshaft Assembly........................................	4
Piston & Connecting Rod.................................	5
Camshaft.....................................................	6 - 7
Timing Cover...............................................	8 - 9
Idler Gears & Gear Case Housing...........	10 - 11
Lubricating Oil Pump & Suction Pump....	12 - 13
Lubricating Oil Filter Assembly................	14 - 15
Oil Pan............................................................	16
Oil Fill.............................................................	17
Intake Valve Lub. Pump & Piping............	18 - 19
Cylinder Head..........................................	20 - 21
Rocker Arm & Housing............................	22 - 23
Rocker Arm Cover..........................................	24
GROUP 2 - INTAKE & EXHAUST SYSTEM
Air Filter............................................................	1
'Air-Sep' Air Filter/Crankcase Breather........	2 - 5
Intake Manifold & Aftercooler......................	6 - 7
Exhaust Manifold.........................................	8 - 9
Intake and Turbocharger.........................	10 - 13
Turbocharger Assembly..........................	14 - 17
Dry Exhaust Elbow.........................................	18
GROUP 3 - COOLING SYSTEM
Remote Expansion Tank.............................	0 - 1
Expansion Tank & Heat Exchanger.............	2 - 3
Thermostat Housing....................................	4 - 5
Coolant Manifold..............................................	6
Corrosion Resistor............................................	7
Coolant Pump & Accessory Drive...............	8 - 9
Raw Water Pump....................................	10 - 11

Lubricating Oil Cooler........................	12 - 13
Gear Oil Cooler..................................	14 - 16
Keel Cooling Outlet...................................	17
GROUP 4 - FUEL SYSTEM
Fuel Injection Pump & Lines..................	0 - 1
Injection Pump Application List...................	2
Fuel Injectors & Return Lines.................	4 - 5
Fuel Filter & Lines..................................	6 - 8
Fuel Supply & Return Connections.............	9
Fuel Feed Pump Assembly.......................	10
Fuel Injection Pump Drive..................	12 - 13
Fuel Injection Pump Coupling...................	14
Throttle Linkage........................................	15
GROUP 5 - ELECTRICAL SYSTEM
Engine Electrical....................................	0 - 3
Circuit Breaker & Relay Panel...............	4 - 5
Stop Solenoid..............................................	7
Starter....................................................	8 - 9
Alternators & Mounting.............................	10
Instrument Panels..............................	11 - 16
GROUP 6 - GASKET SETS
Gasket Kits.............................................	1 - 2
GROUP 9 - ACCESSORIES &
OPTIONAL EQUIPMENT
Front Crankshaft Pulley .............................	1
PTO and Electric Clutch.........................	2 - 4
Oil Change Pump...................................	5 - 6
Oil Filter Assembly......................................	7
Water Level Switch/Gauge.........................	8

Proprietary Information

Litho USA Publication number P6170 09/03

P6170 09/03

INTRODUCTION

MODEL DESIGNATION

Model NUMBERS

Model numbers give unit's application, block model, and aspiration:

M - L

6170

M - Northern Lights marine generator set

Model number of Komatsu

A - Aftercooled (Turbo)

L - Northern Lights propulsion engine

engine block

6 cylinder, 170 mm bore

EXAMPLE:	L6170A	Lugger tubocharged-aftercooled marine propulsion engine.
	L6170A	Komatsu 170 block.
		Komatsu 170 block.

Serial Numbers

LUGGER: When ordering Lugger parts, refer to this serial number located on the flywheel housing. Serial numbers for Northern Lights are eight digits. e.g. 1234-5678

NORTHERN LIGHTS: Every Northern Lights generator set has two data plates and two serial numbers, which may cause some confusion. One serial number is for the generator end, and it is found on the Generator End Data Plate. The other serial number, found with the Generator set Data Plate, should be used when ordering parts. Serial Numbers for Northern Lights are eight digits. e.g. 1234-5678.

Generator Set

Serial Number

Generator End

Serial Number

P6170 09/03

INTRODUCTION

READING A PARTS PAGE

IMPORTANT:

Before selecting parts be sure that you are choosing parts from the correct page. Check the application at top of page.

(Do not use this illustration for parts purchasing.)

			1	ELECTRICAL SYSTEM
				ELECTRICAL SYSTEM
				ALTERNATOR ASSEMBLY
		2		Marine Application		3
						3
		4
		7	8	9			10
	6
	KEY	PART NUMBER	QTY.	DESCRIPTION			SERIALNUMBER
5	••	185046210	1	Alternator Assembly			-
	1	185446219	1	Flywheel, complete			-
	2	185446217	1	Plate, complete			-
	3	185716200	1	Plate			-
	4	185446218	1	Stator, complete			-
	5	040126210	2	Bearing			-
	6	020210010	1	Nut			-
	7	027100010	1	Spring washer			-
	8	026100010	1	Washer			-
	9	185446220	1	Clamp			-
	10	015140408	1	Screw			-
	11	015140425	2	Screw			-
	12	199236510	1	Collar			-
			13	P6170 06/96		14
			11	5-2	12
			11		12

REFERENCES
1.	Major component group.	7.	Part number to order.
2.	Title and description of assembly or	8.	Quantity of parts used in assembly.
	system.	9.	Description of each component part.
3.	Application.	10.	Serial number. Parts used between, up to or
4.	Drawing numbers. Correspond to key		after serial numbers noted.
	numbers.	11.	Component group number.
5.	Denotes an assembly or kit.	12.	Page number within component group.
6.	Key column. Key numbers correspond	13.	Manual identification.
	to drawing numbers.	14.	Publication date.

a Arrows always point toward the front of the engine.

P6170 09/03

group 1 - engine

CYLINDER BLOCK

Fig. 2001

P6170 09/03

1 - 0

					Group 1 - engine
				CYLINDER BLOCK

KEY	PART NUMBER	QTY.	dESCRIPTION		SERIAL NUMBER
1	6162-23-1103	1	Cylinder Block Assembly (includes keys 2–21, 27 & 35)		-
2	6162-23-1490	7	Bushing		-
3	6162-23-1210	6	Main Bearing Cap (#'s 1–5, & 7)		-
4	6162-23-1250	1	Main Bearing Cap (# 6)		-
5	6161-23-1260	2	Dowel pin		-
6	6162-23-1710	14	Bolt		-
7	6127-21-1741	14	Washer		-
8	04020-00514	2	Dowel Pin		-
9	07043-50415	2	Plug		-
10	07046-43516	2	Plug		-
11	07043-50211	1	Plug		-
12	07043-50108	14	Plug		-
13	07043-00108	6	Plug		-
14	07040-11409	2	Plug		-
15	07005-01412	2	Sealing Washer		-
16	04020-01434	2	Dowel Pin		-
17	6127-21-1160	2	Dowel Pin		-
18	070046-48020	1	Plug		-
19	6162-13-1410	12	Pin		-
20	6162-23-1140	1	Pipe		-
21	04020-00820	2	Dowel Pin		-
22	6162-23-2210	6	Cylinder Liner		-
23	6162-23-2250	6	Crevis Seal		-
24	6162-23-2220	6	O-ring		-
25	6162-23-2240	6	O-ring		-
26	6161-21-1840	6	Nozzle, Piston Cooling		-
27	07040-11007	1	Plug		-
29	07000-62016	6	O-ring		-
30	01010-50818	6	Bolt		-
31	01602-20825	6	Lock Washer		-
32	6162-23-6412	5	Cover		-
33	6162-23-6422	1	Cover		-
34	01010-51030	17	Bolt		-
35	07005-01012	1	Gasket		-
36	01010-51055	12	Bolt		-
37	01602-21030	29	Lock Washer		-
38	01640-21016	31	Washer		-
39	6162-23-8531	1	Breather		-
40	07000-03045	1	O-ring		-
41	01010-51025	2	Bolt		-
42	01602-21030	2	Lock Washer		-
43	07046-42010	1	Plug		-
44	6162-23-3620	2	Bracket		-
45	01010-51850	8	Bolt		-
46	01643-31845	8	Washer		-
47	07043-00211	1	Plug		-
48	36-94901	1	Oil Fill, left side		-
49	6162-23-6520	1	Gasket		-
50	01010-51030	6	Bolt		-
52	01602-21030	6	Lock Washer		-
53	07025-00100	1	Cap		-
54	6162-23-6530	2	Plate		-
55	6127-51-6821	2	Gasket		-
56	01010-51025	4	Bolt		-
57	01602-21030	4	Washer		-

P6170 09/03

1 - 1

Group 1 - ENGINE

FLYWHEEL AND FLYWHEEL HOUSING

Fig. 2201

P6170 09/03

1 - 2

Group 1 - ENGINE

FLYWHEEL AND FLYWHEEL HOUSING

KEY	PART NUMBER	QTY.	dESCRIPTION	SERIAL NUMBER
1	6162-23-1130	1	Flywheel Housing - SAE #0	-
2	6127-21-4813	1	Gasket	-
3	01010-31870	3	Bolt	-
4	01010-31855	7	Bolt	-
5	01010-31845	4	Bolt	-
6	01643-31845	14	Washer	-
7	6162-23-4251	1	Rear Seal (Standard)	-
	6162-29-4500	1	Rear Seal (Repair Type)	-
8	01010-31020	8	Bolt	-
9	01641-01016	8	Washer	-
••	6162-23-4500	1	Manual Rotation Assembly (includes keys 10 –15)	-
10	6162-23-4501	1	Case	-
11	6162-23-4500	1	Shaft	-
12	6162-23-4930	1	Gear	-
13	565-62-11321	1	Spring	-
14	07016-20306	1	Seal	-
15	6162-23-4531	1	Pin	-
16	6162-23-4940	1	Gasket	-
17	01010-51030	3	Bolt	-
18	01602-21030	3	Spring Washer	-
19	07046-11516	8	Plug	-
20	6162-33-1500	1	Flywheel Assembly - SAE #18 (includes key 21)	-
21	6645-31-1321	1	Ring Gear (138 teeth)	-
22	01050-32090	10	Bolt	-
23	6127-11-1621	10	Washer	-
24	6162-23-4730	1	Bracket, Right hand	-
25	6162-23-4720	1	Bracket, Left hand	-
26	04020-01434	4	Pin	-
27	01010-51850	8	Bolt	-
28	01643-31845	8	Washer	-

P6170 09/03

1 - 3

group 1 - ENGINE

CRANKSHAFt

					Fig. 2301

KEY	PART NUMBER	QTY.		dESCRIPTION	SERIAL NUMBER
1	6162-33-1201	1	Crankshaft Assembly (includes keys 2-4)		-
2	04010-00728	1	Key		-
3	6162-33-1411	1	Gear		-
4	04020-01024	1	Dowel Pin		-
5	6162-33-8100	1	Damper		-
6	6162-33-5360	1	Pulley		-
7	6162-33-5321	6	Bolt		-
8	6162-13-1620	6	Washer		-
9			MAIN BEARING ASSEMBLIES
••	6162-23-8000	1	Main bearing set. Standard		-
••	6162-23-8010	7	Main bearing assembly. Standard
••	6162-29-8010	7	Main bearing assembly. Undersize, 0.25 mm		-
••	6162-28-8010	7	Main bearing assembly. Undersize, 0.50 mm		-
••	6162-27-8010	7	Main bearing assembly. Undersize, 0.75 mm		-
••	6162-26-8010	7	Main bearing assembly. Undersize, 1.00 mm		-
10			THRUST BEARING ASSEMBLIES (Set of 4 Bearings)
••	6162-23-8050	1	Thrust bearing assembly. Standard		-
••	6162-29-8050	1	Thrust bearing assembly. Oversize, 0.25 mm		-
••	6162-28-8050	1	Thrust bearing assembly. Oversize, 0.50 mm		-
••	6162-27-8050	1	Thrust bearing assembly. Oversize, 0.75 mm		-
••	6162-26-8050	1	Thrust bearing assembly. Oversize, 1.00 mm		-

			P6170	09/03

1 - 4

group 1 - ENGINE

PISTON AND CONNECTING ROD

					Fig. 2351

KEY	PART NUMBER	QTY.	dESCRIPTION		SERIAL NUMBER
1	6164-31-2121	6	Piston (formerly #6164-31-2120)		-
2	6161-31-2410	6	Pin		-
3	6162-33-2420	12	Snap ring		-
4	6162-33-2060	6	Piston ring set		-
5	6162-33-3101	6	Connecting rod assembly (includes keys 6–9)		-
6	6162-33-3131	1	Bushing		-
7	02400-10413	4	Dowel pin		-
8	6162-33-3310	2	Bolt		-
9	6162-33-3330	2	Washer		-
10			ROD BEARING ASSEMBLIES
••	6162-33-3041	6	Bearing assembly. Standard		-
••	6162-39-3041	6	Bearing assembly. Undersize, 0.25 mm		-
••	6162-38-3041	6	Bearing assembly. Undersize, 0.50 mm		-
••	6162-37-3041	6	Bearing assembly. Undersize, 0.75 mm		-
••	6162-36-3041	6	Bearing assembly. Undersize, 1.00 mm		-

			P6170	09/03

1 - 5

group 1 - ENGINE

camshaft

Fig. 2401

P6170 09/03

1 - 6

group 1 - ENGINE

camshaft

KEY	PART NUMBER	QTY.			dESCRIPTION	SERIAL NUMBER
••	6162-43-1100	1	Camshaft assembly (includes keys 1-4)			-
1	6162-43-1101	1	Camshaft (formerly #6162-43-1110)			-
2	04010-00738	1	Key			-
3	6162-43-1130	1	Thrust Plate			-
4	6162-43-1121	1	Camshaft Gear			-
5	6162-42-1150	2	Bolt			-
6	6162-53-1891	1	Shaft			-
••	6162-43-2021	6	Cam follower assembly (includes keys 7–13)			-
7	6162-43-2301	12	Lever assembly (includes keys 8–11)			-
8		12	Socket			-
9		12	Roller	}	Not available separately	-
10		12	Pin	}		-
11	6162-43-2320	6	Collar			-
12	6162-43-2401	6	Shaft Assembly (includes key #13)			-
13	6162-43-2420	1	Pin			-
14	04064-02512	12	Snap Ring			-
15	6162-43-2450	12	Bolt			-
16	01643-31232	12	Washer			-
17	6162-43-2430	12	Ring			-
18	6162-43-3101	12	Push rod			-

P6170 09/03

1 - 7

group 1 - ENGINE

timing COVER

Fig. 2023

P6170 09/03

1 - 8

					group 1 - ENGINE
				timing COVER

KEY	PART NUMBER	QTY.	dESCRIPTION		SERIAL NUMBER
1	6162-23-3211	1	Cover		-
2	07043-50108	1	Plug		-
3	07046-11216	4	Plug		-
4	07046-11816	3	Plug		-
5	6162-23-3250	1	Gasket		-
6	01011-51410	6	Spring Washer		-
7	01602-21442	12	Bolt		-
8	01010-51285	2	Bolt		-
9	01602-21236	2	Spring Washer		-
10	6162-23-3370	1	Plate		-
11	6162-23-3290	1	Gasket		-
12	23-14901	1	Bracket (see heat exchanger parts detail)		-
13	6162-23-3380	1	Pointer		-
14	01010-50825	8	Bolt		-
15	01010-50820	3	Bolt		-
16	01602-20825	5	Spring Washer		-
17	01640-20816	5	Washer		-
18	6162-23-3510	1	Front Seal		-
	00-04901	1	Repair Sleeve (not shown)		-
19	07000-01009	1	O-ring		-
20	01011-51445	3	Bolt (H.E.)		-
	01011-51430	4	Bolt (K.C.)		-
21	01010-51445	1	Bolt (H.E.)		-
	01010-51430	2	Bolt (K.C.)		-
22	6162-23-3220	1	Cover		-
23	01010-50816	9	Bolt		-
24	01602-20825	16	Lock Washer		-
25	6162-23-9910	1	Trunnion		-
26	07000-65175	1	O-ring		-
27	01010-51435	6	Bolt		-
28	15-01402	6	Lock Washer M14		-
29	09920-00150	**	Liquid Gasket		-
30	6162-23-3390	1	Cover (K.C. only - see raw water pump detail)		-
			**As required

P6170 09/03

1 - 9

group 1 - ENGINE

IDLER GEARS AND GEAR CASE housing

Fig. 2025

P6170 09/03

1 - 10

group 1 - ENGINE

IDLER GEARS AND GEAR CASE housing

KEY	PART NUMBER	QTY.	dESCRIPTION	SERIAL NUMBER
1	6162-23-3012	1	Gear Case Housing (includes keys 2 & 3)	-
2	07043-50108	2	Plug	-
3	04020-01434	2	Dowel Pin	-
4	6162-23-3810	1	Gasket	-
5	01010-31450	3	Bolt	-
6	01010-31435	4	Bolt	-
7	01010-31440	2	Bolt	-
8	01643-31445	9	Washer	-
9	01010-51260	10	Bolt	-
10	01602-21236	10	Lock Washer	-
11	6162-23-3170	1	Cover	-
12	07000-01009	1	O-ring	-
13	01010-51260	3	Bolt	-
14	01010-51225	2	Bolt	-
15	01602-21236	5	Lock Washer	-
16	6162-33-6600	1	Gear Assembly (includes key 17)	-
17	6162-33-6430	1	Bushing	-
18	6162-33-6331	1	Idler Gear	-
19	04020-00820	1	Dowel Pin	-
20	01050-31035	6	Bolt	-
21	01602-01030	6	Lock Washer	-
22	6162-33-6400	1	Idler Gear Assembly (includes key 23)	-
23	6162-33-6420	1	Bushing	-
24	6162-33-6202	1	Idler Gear Assembly (includes key 25)	-
25	6162-33-6121	1	Bushing	-
26	6162-33-6460	6	Bearing	-
27	6162-23-2470	3	Plate	-
28	6162-23-2520	1	Shaft	-
29	6162-23-2460	2	Shaft	-
30	6162-23-2433	1	Bolt	-
31	6162-23-2443	2	Bolt	-
32	01643-31845	1	Washer	-

P6170 09/03

1 - 11

Group 1 - ENGINE

OIL PUMP AND SUCTION PIPE

Fig. 3001

P6170 09/03

1 - 12

					group 1 - ENGINE
				OIL PUMP AND SUCTION PIPE

KEY	PART NUMBER	QTY.	dESCRIPTION		SERIAL NUMBER
••	6162-53-1012	1	Oil Pump Assembly (includes keys 1–20)		-
1	6162-53-1210	1	Housing Assembly (includes keys 2–3)		-
2	6162-53-1180	1	Bushing		-
3	6162-53-1270	1	Drive Shaft		-
4	6162-53-1100	1	Cover Assembly (includes key 5)		-
5	6162-53-1180	1	Bushing		-
6	6162-53-1240	1	Drive Shaft		-
7	6162-53-1510	1	Gear		-
8	6162-53-1250	1	Drive Gear Assembly (includes key 9)		-
9	6162-53-1280	2	Bushing		-
10	6162-53-1290	2	Bolt		-
11	01051-31250	2	Bolt		-
12	01602-01236	4	Lock Washer		-
13	01582-01210	4	Nut		-
14	6162-53-1651	1	Plug		-
••	6162-53-6852	1	Relief Valve Assembly (includes keys 15–20)		-
15	6162-53-6862	1	Plunger		-
16	6162-53-6870	1	Ball		-
17	6162-53-6880	1	Spring		-
18	6162-53-1190	1	Pin		-
19	6162-53-6890	1	Spring		-
20	6110-25-6340	3	Shim		-
21	01010-31240	4	Bolt		-
22	01602-01236	4	Lock Washer		-
23	07000-62015	1	O-ring		-
24	6162-53-6470	1	Pipe		-
25	6111-61-6810	1	Gasket		-
26	01010-31035	2	Bolt		-
27	01602-01030	2	Lock Washer		-
28	6262-53-6480	1	Bracket		-
29	01010-31025	1	Bolt		-
30	01602-01030	1	Washer		-
31	01643-31032	1	Washer		-
32	01580-01008	1	Nut		-
33	01010-31025	1	Bolt		-
34	01640-01016	1	Washer		-
34A	6110-23-6490	1	Spacer		-
35	6162-53-6410	1	Pipe		-
36	6162-53-6370	1	O-ring		-
37	6127-51-6821	1	Gasket		-
38	01010-31070	2	Bolt		-
39	01602-01030	2	Lock Washer		-
40	04020-00820	2	Dowel Pin		-

P6170 09/03

1 - 13

Group 1 - ENGINE

OIL FILTER ASSEMBLY

Fig. 3101

P6170 09/03

1 - 14

Group 1 - ENGINE

OIL FILTER ASSEMBLY

KEY	PART NUMBER	QTY.	dESCRIPTION	SERIAL NUMBER
1	6162-53-5400	1	Oil Filter and Bracket Assembly (includes keys 2–9)	-
2	6162-55-5210	1	Cap*	-
3	6162-53-5430	1	Packing	-
4	600-211-1870	1	Spring	-
5	6162-55-5220	1	Valve*	-
6	24-04801	2	Cartridge	-
7	600-211-1930	1	Sensor	-
8	07005-01612	1	Sealing Washer	-
9	07043-00312	1	Plug	-
••	6162-53-5500	1	Adapter Assembly (includes keys 10–16)	-
10	6162-53-5510	1	Adapter	-
11	6162-53-5520	1	Cap	-
12	6162-53-5530	1	Packing	-
13	6162-53-5540	1	Spring	-
14	6162-53-6770	1	Plunger	-
15	07043-00415	1	Plug	-
16	07042-00108	1	Plug	-
17	01010-51245	4	Bolt	-
18	01010-51245	2	Bolt	-
19	01010-51285	1	Bolt	-
20	01011-51260	1	Bolt	-
21	01602-21236	8	Lock Washer	-
22	01641-21223	8	Washer	-
23	07000-63050	4	O-ring	-
24	07000-63028	2	O-ring	-
25	01010-51240	3	Bolt	-
26	01010-51250	1	Bolt	-
27	01010-51270	2	Bolt	-
28	01602-21236	6	Washer	-
29	01640-21223	6	Washer	-
			*Note:
			Original Cap key #2 and Packing key #5 have been replaced by
			numbers now listed (formerly 6162-53-5420 and 6162-53-5450)

P6170 09/03

1 - 15

group 1 - ENGINE

oil pan

						Fig. 2101

KEY	PART NUMBER	QTY.			dESCRIPTION	SERIAL NUMBER
1	6162-23-5182	1	Oil Pan			-
2	07043-30415	1	Plug			-
3	232-43-54460	1	Elbow, 1/2 BSPT x 15 mm Hose Stub (Plain - no barb)			-
4	12-00832	49	Capscrew, Hex Head M10 x 1.5 x 30 mm			-
5	07046-2010	1	Plug			-
6	6136-21-5710	1	Plate			-
7	6110-61-6811	1	Gasket			-
8	12-04400	2	Capscrew, Hex Head M10 x 1.5 x 16 mm			-
9	07044-13620	1	Plug, M36 x 1.5			-
10	07002-33634	1	O-ring			-
11	6150-21-5910	1	Bushing			-
12	6150-21-5920	1	Collar			-
13	6150-21-5930	1	Nut	} Left or right side		-
14	6150-21-5410	1	Dipstick Tube			-
15	36-74901	1	Dipstick			-
16	6162-23-4960	2	Cover			-
17	6162-23-4970	1	Cover			-
18	01435-01020	36	Capscrew, Hex Head Flanged M10 x 1.5 x 20 mm			-
19	09920-00150	**	Liquid Gasket			-
			**As required

				P6170	09/03

1 - 16

group 1 - engine

OIL FILL

DRAWING NOT AVAILABLE AT THIS TIME

				A-6788

KEY	PART NUMBER	QTY.	dESCRIPTION	SERIAL NUMBER
1	27-04901	1	Tube	-
2	07025-00100	1	Cap	-
3	6110-61-6811	1	Gasket	-
4	12-00831	2	Capscrew, Hex Head M10 x 1.5 x 25 mm	-
5	15-00302	2	Lock washer, Helical 3/8	-
6	19-11001	1	U-bolt Clamp	-
7	41-01112	.25	Cushion	-

P6170 09/03

1 - 17

group 1 - engine

intake valve lubrication pump and piping

Fig. 3721

P6170 09/03

1 - 18

group 1 - engine

				intake valve lubrication pump and piping
KEY	PART NUMBER	QTY.	dESCRIPTION		SERIAL NUMBER
1	6162-53-2101	1	Lubrication pump		up to S/N 1701-1528
2	01010-50616	2	Bolt
3	01602-20619	2	Washer
4	6162-53-1750	1	Tube
5	6162-53-1840	1	Tube
6	6162-53-1860	1	Tube
7	6162-53-1820	1	Tube
8	6130-71-5351	4	Bolt
9	07005-00812	8	Gasket
10	6127-81-4420	3	Clip
11	6162-53-1830	2	Plate
12	6127-81-4350	4	Clamp
13	6127-81-4360	4	Clamp
14	01016-20412	4	Bolt
15	01601-00410	4	Lock Washer
15A	6134-11-5120	2	Spacer
16	6162-53-1710	2	Elbow
17	6162-53-1850	1	Plate
18	01010-51240	1	Bolt
19	01602-21236	1	Lock Washer
20	175-79-33240	1	Spacer
21	MK-2M-36E-215	1	O-ring
22	01011-51005	2	Bolt
23	01011-51040	2	Bolt
24	01011-51005	1	Bolt
24A	01640-21016	5	Washer
25	01602-21030	5	Lock Washer
26	560-43-15220	1	Spacer
27	6162-13-4860	2	Spacer
			P6170	09/03
			1 - 19

group 1 - engine

CYLINDER HEAD

Fig. 1001

P6170 09/03

1 - 20

					group 1 - engine
				CYLINDER HEAD

KEY	PART NUMBER	QTY.	dESCRIPTION		SERIAL NUMBER
1	6162-13-1103	6	Cylinder head assembly (includes keys 2–14)		-
2	6162-13-1130	1	Injector sleeve		-
3	6162-12-1152	1	O-ring		-
4	6162-15-1370	2	Intake seat insert, Standard		-
	6162-19-1330	2	Intake seat insert, Oversize 0.25 mm		-
	6162-18-1330	2	Intake seat insert, Oversize 0.50 mm		-
	6162-17-1370	2	Intake seat insert, Oversize 0.75 mm		-
	6162-16-1330	2	Intake seat insert, Oversize 1.00 mm		-
5	6162-13-1322	2	Exhaust seat insert, Standard		-
	6162-19-1321	2	Exhaust seat insert, Oversize 0.25 mm		-
	6162-18-1321	2	Exhaust seat insert, Oversize 0.50 mm		-
	6162-17-1321	2	Exhaust seat insert, Oversize 0.75 mm		-
	6162-16-1321	2	Exhaust seat insert, Oversize 1.00 mm		-
6	6162-16-1341	4	Valve guide		-
7	6162-13-1160	2	Push rod tube		-
8	07000-63028	2	O-ring		-
9	6162-13-1140	2	Guide		-
10	07043-50108	3	Plug		-
11	07043-50211	1	Plug		-
12	07043-50617	5	Plug		-
13	6162-13-1150	11	Expansion plug		-
14	6162-13-1410	2	Pin		-
15	6162-43-4111	12	Intake valve (replaces 6162-43-4110)		-
16	6164-41-4211	12	Exhaust valve		-
17	6162-43-4440	24	Valve spring, outer (formerly 6162-43-4410)		-
18	6162-43-4420	24	Valve spring, inner		-
19	6162-43-4510	24	Retainer		-
20	6162-42-4520	48	Keeper		-
21	6162-43-4430	24	Spring seat		-
22	6162-43-5610	12	Crosshead		-
23	6162-43-5640	12	Screw		-
24	6127-41-5630	12	Nut		-
25	6162-15-1610	36	Head bolt (formerly #6162-13-1611)		-
26	6162-13-1620	36	Washer		-
27	6162-13-1812	8	Head Gasket Standard		-
	6162-19-1812	6	Head Gasket Repair (.4 mm thicker than standard)*		-
			*Refer to service manual for application and specifications.
			Note: Quantities for keys 2–14 are per each cylinder head.

P6170 09/03

1 - 21

group 1 - engine

Rocker arm and housing

Fig. 1101

P6170 09/03

1 - 22

group 1 - engine

Rocker arm and housing

KEY	PART NUMBER	QTY.	dESCRIPTION	SERIAL NUMBER
KEY	PART NUMBER	QTY.	dESCRIPTION	SERIAL NUMBER
1	6162-13-7210	2	Housing (No. 1 & 5)	-
2	6162-13-7110	4	Housing (No 2, 3, 4 & 6)	-
3	6162-43-5400	6	Intake Rocker Arm Assembly (includes keys 4 & 5)	-
4	6162-43-5420	1	Bushing	-
5	6162-43-5340	2	Rivet	-
6	6162-43-5500	6	Exhaust Rocker Arm Assembly (includes keys 6 & 8)	-
7	6162-43-5420	1	Bushing	-
8	6162-43-5340	2	Rivet	-
9	6162-43-5300	6	Rocker Arm Shaft Assembly (includes key 10)	-
10	6162-43-2420	1	Pin	-
11	6127-41-5445	12	Adjusting Screw	-
12	6127-41-5431	12	Nut	-
13	6162-43-5320	6	Collar	-
14	01011-31215	6	Bolt	-
15	01010-31255	6	Bolt	-
16	01643-31232	6	Washer	-
16A	6164-41-5390	6	Spacer	-
17	6162-13-7812	6	Gasket	-
18	6162-13-7823	6	Packing	-
19	01010-51290	36	Bolt	-
20	01643-21232	36	Washer	-

P6170 09/03

1 - 23

group 1 - engine

Rocker arm Cover

				Fig. 1151

KEY	PART NUMBER	QTY.	dESCRIPTION	SERIAL NUMBER
1	6162-13-8112	6	Cover	-
2	6162-13-8810	6	Gasket	-
3	01010-51055	30	Bolt	-
6	01602-21030	30	Spring washer	-
7	01640-21016	30	Washer	-
8	6162-13-8181	6	Packing	-

P6170 09/03

1 - 24

+ 80 hidden pages