PARTS
CATALOG
Publication #P773LK for model:
M773LK
— CALIFORNIA —
Proposition 65 Warning:
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
Alaska Diesel Electric, Inc.
4420 14th Avenue N.W.
P.O. Box 70543
Seattle, WA 98107
Tel: (206) 789-3880
Fax: (206) 782-5455
Copyright ©2003 Alaska Diesel Electric, Inc. All rights reserved. Alaska Diesel Electric™,
the Alaska Diesel Electric logo, Northern Lights™, and the Northern Lights logo are all trademarks of Alaska Diesel Electric, Inc.
Printed in U.S.A.
PART NO.: P773LK 09/03
PARTS CATALOG
for Model
M773LK
Please read thoroughly before attempting to use this manual:
Table of Contents .......................................................................................................................................................... |
I |
Model Designation & Serial Numbers ......................................................................................................................... |
II |
Reading a Parts Page ................................................................................................................................................... |
III |
Table of Contents
GROUP 1 - ENGINE |
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GROUP 5 - ELECTRICAL SYSTEM |
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Cylinder Block Assembly ............................ |
0 - 1 |
12 Volt Engine .................................................. |
0 |
Crankshaft Assembly ................................... |
2 - 3 |
Alternator and Starter ........................................ |
1 |
Oil Pump ........................................................... |
4 |
Alternator ..................................................... |
2 - 3 |
Camshaft............................................................ |
5 |
Starter Assembly ............................................... |
4 |
Cylinder Head ................................................... |
6 |
Series 1 Control Panel, 12 and 24 Volt ............. |
5 |
Rocker Arm ....................................................... |
7 |
Series 1-B Control Panel, 12 and 24 Volt ......... |
6 |
Rocker Arm Cover ............................................ |
8 |
Belt Guard Assembly ........................................ |
7 |
GROUP 2 - INTAKE & EXHAUST SYSTEM |
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GROUP 6 - GASKET SETS |
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Air Intake and Filter .......................................... |
0 |
Gasket Kit .......................................................... |
0 |
GROUP 3 - COOLING SYSTEM |
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GROUP 8 - FRAME & MOUNTING |
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Exhaust Manifold and Heat Exchanger ........ |
0 - 1 |
Base Frame Assembly ....................................... |
1 |
Coolant Pump .................................................... |
2 |
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Raw Water Pump and Mounting ....................... |
3 |
GROUP 9 - ACCESSORIES |
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Raw Water Pump .............................................. |
4 |
GROUP 9 - & OPTIONAL EQUIPMENT |
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Coolant Recovery Tank ..................................... |
5 |
Flush Mount Dual Station Panel ....................... |
0 |
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S 3-B Control Panel.......................................... |
1 |
GROUP 4 - FUEL SYSTEM |
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Oil Drain Kit...................................................... |
2 |
General Arrangement ............................... |
0 - 1 |
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Governor and Timing Gear Case ................. |
2 - 3 |
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Fuel Filter and Piping ................................... |
4 - 5 |
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Fuel Line Connection ........................................ |
6 |
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Fuel Injector ...................................................... |
8 |
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Fuel Feed Pump ................................................. |
9 |
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Proprietary Information
This publication is the property of Alaska Diesel Electric, Inc.
It may not be reproduced in whole or in part without the written permission of Alaska Diesel Electric, Inc. © Alaska Diesel Electric, Inc. All rights reserved. Litho U.S.A. Publication number P773LK 09/03
P773LK 09/03
I
INTRODUCTION
MODEL DESIGNATION
MODELS INCLUDED
This manual covers the operating instructions for:
M773LK which uses the 773LK engine
MODEL NUMBERS
Model numbers give the unit's application, block model, aspiration, and RPM:
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M |
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773 |
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LK |
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M - Northern Lights marine generator set |
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Model number of engine block |
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Additional letters |
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Bore |
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Cylinders |
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designate a series |
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77 mm |
3 |
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within model number. |
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Northern Lights marine diesel generator set |
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M773LK |
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with an 773 engine and a PX309K generator. |
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SERIAL NUMBERS
NORTHERN LIGHTS
Your set has three serial numbers: an engine number stamped on the block, a generator plate, and a generator set plate. Use the serial number on the generator set plate when ordering parts or in correspondence. The generator set plate is found on the service side of the generator and resembles the drawing below.
Generator Set Serial Number for units with PXK generators
P773LK 09/03
II
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INTRODUCTION |
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READING A PARTS PAGE |
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IMPORTANT: |
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Before selecting parts, be sure that you are choosing parts from the correct page. |
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Check the model designation at the page top. |
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Do not use this illustration for parts purchasing. |
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1 |
ELECTRICAL SYSTEM |
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ALTERNATOR ASSEMBLY: M - NL844K |
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4 |
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3 |
2 |
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6 |
7 |
8 |
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9 |
5 |
KEY |
PART NUMBER |
QTY. |
DESCRIPTION |
SERIALNUMBER |
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0 |
185046210 |
1 |
Alternator Assembly |
10 |
- |
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1 |
185446219 |
1 |
Flywheel, complete |
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- |
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2 |
185446217 |
1 |
Plate, complete |
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- |
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3 |
185716200 |
1 |
Plate |
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- |
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4 |
185446218 |
1 |
Stator, complete |
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- |
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5 |
040126210 |
2 |
Bearing |
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- |
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6 |
020210010 |
1 |
Nut |
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- |
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7 |
027100010 |
1 |
Spring washer |
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- |
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8 |
026100010 |
1 |
Washer |
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- |
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9 |
185446220 |
1 |
Clamp |
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- |
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10 |
015140408 |
1 |
Screw |
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- |
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11 |
015140425 |
2 |
Screw |
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- |
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12 |
199236510 |
1 |
Collar |
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- |
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13 |
P844K 06/96 |
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14 |
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11 |
5-2 |
12 |
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REFERENCES:
1.Grouping section title.
2.Model designation of equipment that uses parts listed on this page.
3.Title and description of assembly.
4.Drawing numbers that correspond to key column numbers for parts identification.
5.Key column for locating parts shown on drawing.
6.Part number.
7.Quantity of parts used.
8.Description of each component part.
9.Serial number of unit the part fits.
10.Assembly or kit designated by Key 0 or ••/•.
11.Grouping index number.
12.Page number within the grouping index.
13.Manual title.
14.Page publication date.
NOTE: Arrows always point toward the front of the engine.
P773LK 09/03
III
GROUP 1 – ENGINE
Cylinder Block Assembly M773LK
P773LK 09/03
1 - 0
GROUP 1 – ENGINE
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Cylinder Block Assembly |
M773LK |
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KEY |
PART NUMBER |
QTY |
DESCRIPTION |
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S/N |
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1 |
110103541 |
1 |
Cylinder Block Assembly (Includes keys #2 - #21, formerly #110103540) |
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- |
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2 |
198466050 |
1 |
Blank Plug |
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- |
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3 |
064210025 |
1 |
Expansion Plug, 25 mm |
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- |
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4 |
064210035 |
2 |
Expansion Plug, 35 mm |
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- |
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5 |
064210015 |
1 |
Expansion Plug, 15 mm |
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- |
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6 |
198466010 |
4 |
Blank Plug |
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- |
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7 |
064210040 |
2 |
Expansion Plug, 40 mm |
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- |
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8 |
198466030 |
4 |
Blank Plug |
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- |
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9 |
165296142 |
1 |
Idle Gear Shaft Assembly |
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- |
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10 |
110708620 |
1 |
Oil Pan |
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11 |
198517591 |
1 |
Bush; S.T.D. |
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- |
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198517595 |
1 |
Bush; U.S. 0.25 |
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- |
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198517598 |
1 |
Bush; U.S. 0.50 |
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- |
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12 |
040106203 |
1 |
Bearing |
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- |
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13 |
064100045 |
1 |
Expansion Plug, 45 mm |
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- |
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14 |
042303015 |
1 |
Bearing |
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- |
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15 |
030500512 |
2 |
Dowel Pin |
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- |
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16 |
030500616 |
2 |
Dowel Pin |
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- |
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17 |
030501025 |
2 |
Dowel Pin |
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- |
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18 |
030309005 |
2 |
Spring Pin |
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- |
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19 |
012100620 |
2 |
Stud |
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- |
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20 |
012100635 |
1 |
Stud |
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- |
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21 |
012110660 |
1 |
Stud |
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- |
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22 |
010109235 |
20 |
Capscrew, Hex Head M6 x 1.0 x 14 mm (with Lock Washer) |
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23 |
110996800 |
1 |
Gasket |
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- |
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24 |
050209107 |
1 |
Oil Seal |
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- |
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25 |
198736050 |
1 |
Drain Cock |
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- |
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26 |
140546020 |
1 |
Joint |
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- |
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27 |
24-02001 |
1 |
Oil Filter |
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- |
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28 |
120116160 |
6 |
Tappet |
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- |
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29 |
120456222 |
6 |
Push Rod |
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- |
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30 |
140036220 |
1 |
Relief Valve Assembly |
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- |
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31 |
052109078 |
1 |
O-Ring |
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- |
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32 |
198486770 |
1 |
Bushing |
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33 |
036509005 |
1 |
Snap Ring |
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- |
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34 |
198466060 |
1 |
Plug |
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- |
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35 |
110756490 |
1 |
Dipstick Tube |
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- |
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36 |
011310612 |
1 |
Bolt |
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- |
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37 |
198416270 |
1 |
Dipstick |
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- |
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38 |
052100100 |
2 |
O-ring |
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- |
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39 |
21-00003 |
1 |
Cap |
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- |
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40 |
23-78601 |
1 |
Bracket |
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- |
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41 |
15-00302 |
1 |
Lock Washer 3/8 |
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- |
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42 |
12-00311 |
1 |
Capscrew, Hex Head 3/8-16 x 3/4" |
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- |
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43 |
18-72004 |
1 |
Oil Drain Hose |
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- |
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44 |
068115200 |
1 |
Tube |
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- |
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P773LK 09/03
1 - 1
GROUP 1 – ENGINE
Crankshaft Assembly
Fig. 1-2
P773LK 09/03
1 - 2
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GROUP 1 – ENGINE |
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Crankshaft Assembly |
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KEY |
PART NUMBER |
QTY |
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DESCRIPTION |
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SERIAL NUMBER |
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1 |
115256830 |
1 |
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Crankshaft Assembly (includes keys #2 - 4 & #24) |
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- |
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2 |
115276180 |
1 |
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Crankshaft Gear |
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- |
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3 |
034100508 |
1 |
Key |
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- |
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4 |
030509020 |
1 |
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Dowel Pin |
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- |
5 |
110156400 |
1 |
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Bearing Holder Assembly (includes keys #6 & #7) |
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- |
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6 |
010810840 |
4 |
Bolt |
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- |
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7 |
030500612 |
6 |
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Dowel Pin |
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- |
8 |
110156410 |
1 |
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Bearing Holder Assembly (includes keys #6 & #7) |
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- |
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9 |
110156420 |
1 |
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Bearing Holder Assembly (includes keys #6 & #7) |
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- |
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10 |
198517571 |
3 |
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Bearing; Upper S.T.D. (formerly #198517571) |
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- |
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198517575 |
3 |
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Bearing; Upper U.S. 0.25 mm (formerly #198517574) |
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- |
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198517578 |
3 |
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Bearing; Upper U.S. 0.50 mm (formerly #198517577) |
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- |
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11 |
198517581 |
3 |
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Bearing; |
Lower S.T.D. (formerly #198517580) |
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- |
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198517585 |
3 |
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Bearing; |
Lower U.S. 0.25 mm (formerly #198517584) |
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- |
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198517588 |
3 |
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Bearing; |
Lower U.S. 0.50 mm (formerly #198517587) |
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- |
12 |
010810845 |
2 |
Bolt |
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- |
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13 |
011510840 |
2 |
Bolt |
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- |
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14 |
010700835 |
2 |
Bolt |
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- |
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15 |
115107900 |
3 |
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Ring Kit; S.T.D. |
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- |
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115107430 |
3 |
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Ring Kit; O.S. 0.50 mm |
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- |
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16 |
115017460 |
3 |
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Piston Kit; S.T.D. |
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- |
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115017450 |
3 |
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Piston Kit; O.S. 0.50 |
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- |
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17 |
115326231 |
3 |
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Piston Pin |
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- |
18 |
036500021 |
6 |
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Snap Ring |
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- |
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19 |
115026340 |
3 |
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Connecting Rod Assembly (includes keys #20 - #22) |
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- |
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20 |
198517125 |
3 |
Bushing |
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- |
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21 |
115176150 |
6 |
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Connecting Rod Bolt |
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- |
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22 |
020109075 |
6 |
Nut |
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- |
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23 |
198517601 |
6 |
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Bearing; S.T.D. (formerly #198517600) |
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- |
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198517605 |
6 |
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Bearing; U.S. 0.25 (formerly #198517604) |
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- |
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198517608 |
6 |
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Bearing; U.S. 0.50 (formerly #198517607) |
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- |
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24 |
030300816 |
1 |
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Spring Pin |
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- |
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25 |
115396650 |
1 |
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Crankshaft Pulley |
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- |
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26 |
020800018 |
1 |
Nut |
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- |
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27 |
115356720 |
1 |
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Flywheel Assembly (includes key #28) |
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- |
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28 |
115376130 |
1 |
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Ring Gear |
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- |
29 |
010109340 |
6 |
Bolt |
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- |
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P773LK 09/03
1 - 3
GROUP 1 – ENGINE
Oil Pump & Pick-up
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Fig. 1-4 |
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KEY |
PART NUMBER |
QTY |
DESCRIPTION |
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SERIAL NUMBER |
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1 |
165026100 |
1 |
Idle Gear Assembly |
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- |
2 |
199266180 |
1 |
Thrust Washer |
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- |
3 |
198216821 |
1 |
Spring |
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- |
4 |
140166130 |
1 |
Rotor |
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- |
5 |
140116140 |
1 |
Oil Pump Cover |
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- |
6 |
199286150 |
** |
Shim, 0.1 mm |
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- |
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199286160 |
** |
Shim, 0.15 mm |
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- |
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199286170 |
** |
Shim, 0.2 mm |
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- |
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199286180 |
** |
Shim, 0.5 mm |
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- |
7 |
198216720 |
1 |
Spring |
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- |
8 |
199236540 |
1 |
Collar |
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- |
9 |
036800010 |
1 |
Snap Ring |
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- |
10 |
165166240 |
1 |
Front Plate |
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- |
11 |
165996520 |
1 |
Gasket |
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- |
12 |
011310612 |
3 |
Bolt |
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- |
13 |
052109076 |
1 |
O-ring |
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- |
14 |
140986830 |
1 |
Oil Pipe |
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- |
15 |
140406500 |
1 |
Pick-up |
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- |
16 |
011310612 |
2 |
Bolt |
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- |
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**As required |
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P773LK |
09/03 |
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1 - 4
GROUP 1 – ENGINE
Camshaft
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Fig. 1-5 |
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KEY |
PART NUMBER |
QTY |
DESCRIPTION |
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SERIAL NUMBER |
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1 |
120026570 |
1 |
Cam Shaft Assembly |
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- |
2 |
120016021 |
1 |
Cam Gear Assembly |
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- |
3 |
034100508 |
1 |
Key |
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- |
4 |
120736081 |
1 |
Gear |
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- |
5 |
199216230 |
3 |
Spacer |
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- |
6 |
040109059 |
1 |
Bearing |
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- |
7 |
125256120 |
1 |
Slider |
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- |
8 |
199566651 |
1 |
Plate |
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- |
9 |
010700610 |
1 |
Bolt |
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- |
10 |
011310612 |
1 |
Bolt |
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- |
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P773LK |
09/03 |
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1 - 5
GROUP 1 – ENGINE
Cylinder Head
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Fig. 1-6 |
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KEY |
PART NUMBER |
QTY |
DESCRIPTION |
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SERIAL NUMBER |
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•• |
111010290 |
1 |
Cylinder Head Assembly - (Includes keys #1 - #14) |
- |
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1 |
110136300 |
3 |
Valve Seat |
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- |
2 |
110136280 |
3 |
Valve Seat |
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- |
3 |
064210015 |
2 |
Expansion Plug, 15 mm |
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- |
4 |
064210030 |
2 |
Expansion Plug, 30 mm |
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- |
5 |
064210018 |
6 |
Expansion Plug, 18 mm |
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- |
6 |
198466030 |
2 |
Plug |
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- |
7 |
120166360 |
3 |
Intake Valve |
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- |
8 |
120176250 |
3 |
Exhaust Valve |
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- |
9 |
120406070 |
3 |
Intake Valve Guide Seal |
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- |
10 |
120406050 |
3 |
Exhaust Valve Guide Seal |
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- |
11 |
198216700 |
6 |
Spring |
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- |
12 |
120186080 |
6 |
Retainer |
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- |
13 |
120226070 |
12 |
Cotter |
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- |
14 |
120216040 |
6 |
Cap |
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- |
15 |
111147560 |
1 |
Head Gasket; t = 1.2 |
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- |
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111147570 |
1 |
Head Gasket; t = 1.3 |
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- |
16 |
111136440 |
11 |
Head Bolt |
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- |
17 |
111136450 |
3 |
Head Bolt |
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- |
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P773LK |
09/03 |
|
1 - 6
GROUP 1 – ENGINE
Rocker Arm Assembly
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Fig. 1-7 |
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KEY |
PART NUMBER |
QTY |
DESCRIPTION |
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SERIAL NUMBER |
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•• |
120036880 |
1 |
Rocker Arm Assembly (includes keys #1-10) |
- |
|
1 |
120356200 |
3 |
Intake Rocker Arm |
|
- |
2 |
120356210 |
3 |
Exhaust Rocker Arm |
|
- |
3 |
199486220 |
6 |
Screw |
|
- |
4 |
020109076 |
6 |
Nut |
|
- |
5 |
120316300 |
1 |
Rocker Arm Shaft |
|
- |
6 |
199486320 |
1 |
Screw |
|
- |
7 |
052100120 |
1 |
O-ring |
|
- |
8 |
198436150 |
1 |
Plug |
|
- |
9 |
198216780 |
2 |
Spring |
|
- |
10 |
199280280 |
4 |
Shim |
|
- |
11 |
015100412 |
1 |
Screw |
|
- |
12 |
052109101 |
1 |
Gasket |
|
- |
13 |
011310625 |
2 |
Bolt |
|
- |
14 |
012109177 |
3 |
Stud |
|
- |
15 |
023100008 |
3 |
Nut |
|
- |
16 |
140607270 |
1 |
Oil Pipe |
|
- |
17 |
198486780 |
1 |
Banjo Bolt |
|
- |
18 |
198487590 |
1 |
Banjo Bolt (Tapped 1/8 NPT Female) |
- |
|
19 |
140996260 |
4 |
Sealing Washer |
|
- |
20 |
|
1 |
Oil Pressure Switch (see Electrical System) |
- |
|
|
|
|
|
|
|
|
|
|
P773LK |
09/03 |
|
1 - 7
GROUP 1 – ENGINE
Rocker Arm Cover
|
|
|
|
|
Fig. 1-8 |
|
|
|
|
|
|
KEY |
PART NUMBER |
QTY |
DESCRIPTION |
|
SERIAL NUMBER |
|
|
|
|
|
|
1 |
111217470 |
1 |
Rocker Arm Cover Assembly (includes keys #3 - #5) |
- |
|
2 |
052109099 |
1 |
Gasket |
|
- |
3 |
110666050 |
1 |
Retainer |
|
- |
4 |
110666060 |
1 |
Vent Filter |
|
- |
5 |
010110610 |
2 |
Bolt |
|
- |
6 |
024600008 |
3 |
Cap Nut |
|
- |
7 |
140996260 |
3 |
O-ring |
|
- |
8 |
198436010 |
1 |
Cap |
|
- |
9 |
052100400 |
1 |
O-ring |
|
- |
10 |
390190460 |
1 |
Caution Label |
|
- |
11 |
011100408 |
4 |
Bolt |
|
- |
12 |
110566080 |
1 |
Breather Valve |
|
- |
13 |
064510020 |
1 |
Plug |
|
- |
14 |
21-28601 |
1 |
Bushing |
|
- |
|
|
|
|
|
|
|
|
|
P773LK |
09/03 |
|
1 - 8