Northern Lights L6108, LC6108, M6108 Parts Manual
P6108
For Models: L6108, LC6108, and M6108
PARTS CATALOG
Marine Generators | Marine Diesel Engines | Land-Based Generators
— CALIFORNIA —
Proposition 65 Warning:
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
Northern Lights
4420 14th Avenue N.W.
Seattle, WA 98107
Tel: (206) 789-3880
Fax: (206) 782-5455
Copyright ©2002 Alaska Diesel Electric, Inc. All rights reserved. Northern Lights™, and the Northern Lights logo are trademarks of Alaska Diesel Electric, Inc.
Printed in U.S.A.
PART NO.: P6108 06/02
PARTS CATALOG |
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for Models L-6108, LC-6108, & M-6108 |
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Please read thoroughly before attempting to use this manual: |
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Table of Contents............................................................................................................................................ |
1 |
Model Designation & Serial Numbers.............................................................................................................. |
2 |
Reading a Parts Page....................................................................................................................................... |
3 |
Table of Contents |
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GROUP 1 - ENGINE |
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Cylinder Block Assembly.......................... |
0 - 3 |
Crankshaft Assembly................................. |
4 - 5 |
Flywheel & Housing................................. |
6 - 7 |
Piston & Connecting Rod........................... |
8 - 9 |
Timing Gear Cover................................ |
10 - 13 |
Accessory Drive Assembly........................... |
14 |
Camshaft..................................................... |
15 |
Oil Filter & Mounting................................... |
16 |
Oil Pan........................................................ |
17 |
Oil Drain..................................................... |
18 |
Dipstick...................................................... |
19 |
Oil Pump & Suction Pick-up.................. |
20 - 23 |
Cylinder Head....................................... |
24 - 27 |
Rocker Arm Cover................................ |
28 - 29 |
GROUP 2 - INTAKE & EXHAUST SYSTEM |
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Lower Manifold & Aftercooler........................ |
0 |
Intake Manifold - Upper Half.......................... |
1 |
Air Filters & Mounting.............................. |
2 - 8 |
Exhaust Manifold........................................... |
9 |
Turbocharger Application List................ |
10 - 11 |
Turbochargers & Mounting.................... |
12 - 27 |
Turbochargers....................................... |
28 - 35 |
Dry Exhaust Elbows.............................. |
36 - 40 |
Wet Exhaust Elbows.............................. |
41 - 45 |
GROUP 3 - COOLING SYSTEM |
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Expansion Tank & Thermostat Housing...... |
0 - 1 |
Heat Exchangers & Gear Oil Coolers.......... |
2 - 9 |
Coolant Pump.............................................. |
10 |
Raw Water Pump & Mounting....................... |
11 |
Raw Water Pump Drive Assemblies........ |
12 - 15 |
Raw Water Pump......................................... |
16 |
Water Treatment Unit & Mounting................. |
17 |
Lubricating Oil Cooler........................... |
18 - 19 |
Gear Oil Coolers - Keel Cooling............. |
20 - 23 |
GROUP 4 - FUEL SYSTEM |
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Injection Pump & Fuel Lines ..................... |
0 - 3 |
Double Wall Fuel Lines............................. |
4 - 5 |
Injection Pump Application List...................... |
6 |
Injectors, Glow Plugs & Fuel Return Lines... |
8 - 11 |
Fuel Filters & Mounting ....................... |
12 - 15 |
Fuel Line System, Standard Mounts............... |
16 |
Fuel Lines with USCG Approved Hose.......... |
17 |
Fuel Feed Pump ................................... |
18 - 19 |
Throttle Assembly................................. |
20 - 21 |
GROUP 5 - ELECTRICAL SYSTEM |
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Engine Electrical - 12 & 24 Volt................. |
0 - 9 |
Stop Solenoid & Mounting ..................... |
10 - 17 |
Circuit Breaker & Relay Panels................. |
18 - 19 |
Relay Assembly Mounting Bracket................ |
20 |
Relay Logic Board - 12 & 24 Volt.................. |
21 |
Alternators & Mounting......................... |
22 - 25 |
Drive Belt & Guard Applications................... |
26 |
Instrument Panels.................................. |
27 - 37 |
GROUP 6 - GASKET SETS |
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Gaskets.......................................................... |
0 - 1 |
GROUP 8 - FRAME & MOUNTING |
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Front & Rear Lifting Eyes .............................. |
0 |
Base Frames............................................. |
1 - 5 |
GROUP 9 - ACCESSORIES |
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GROUP 9 - & OPTIONAL EQUIPMENT |
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Remote Alarm Horn....................................... |
0 |
Crankshaft Pulley........................................... |
1 |
PTO & Electric Clutch Mounting..................... |
2 |
PTO Adapter.................................................. |
3 |
Electric Clutch............................................... |
4 |
Oil Change Pump - Left Or Right Side Mtg..... |
5 - 6 |
Low Water Level Switch/Gauge................. |
7 - 8 |
Belt Guard..................................................... |
9 |
Proprietary Information
This publication is the sole property of Alaska Diesel Electric, Inc.
It may not be reproduced in whole or part without the expressed written permission of Alaska Diesel Electric, Inc. © Alaska Diesel Electric, Inc. 2002. All rights reserved. Litho U.S.A. Publication number: P6108 06/02
P6108 06/02
I
INTRODUCTION
Model Designation
ModelS INCLUDED
This manual covers the operating instructions for:
L6108, LC6108, & M6108 which use the 6108 engine.
Refer to the category designations below to find the correct parts pages for your model.
Model Numbers
Model numbers give the unit's application, block model, aspiration, and RPM:
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L - M |
6108 |
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T, T2, A, A2, QA |
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L - Lugger Marine Propulsion Engine |
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Model number of engine block |
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All Models |
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M - Northern Lights Marine Generator Set |
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Turbocharged and |
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LC - Lugger Commercial Marine Propulsion |
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Aftercooled |
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Engine |
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L 6108A2 Lugger turbocharged and aftercooled marine propulsion engine.
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M 6108T2 |
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Northern Lights turbocharged and aftercooled 1500 or 1800 RPM marine diesel generator set. |
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*When no suffix appears, data will be applicable to all models unless otherwise indicated.
Serial Numbers
To reference Alaska Diesel Electric equipment by serial number, refer only to the Lugger or Northern Lights serial number.
Lugger number plates |
Northern Lights plates |
on flywheel housing |
on flywheel housing or generator |
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GROUP A |
GROUP B |
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Serial Numbers |
Serial Numbers |
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7146 - 8025 |
8026 - 8045 |
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8046 - 8051 |
8052 - 8071 |
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8072 - 8089 |
8090 - 8090 |
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P6108 06/02
II
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INTRODUCTION |
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Reading a Parts Page |
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IMPORTANT: |
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Before selecting parts, be sure that you are choosing parts from the correct page. |
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Check the model designation at the page top. |
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Do not use this illustration for parts purchasing. |
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1 |
ELECTRICAL SYSTEM |
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ALTERNATOR ASSEMBLY: M - NL844 |
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4 |
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3 |
2 |
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6 |
7 |
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9 |
5 |
KEY |
PART NUMBER |
QTY. |
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DESCRIPTION |
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SERIALNUMBER |
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0 |
185046210 |
1 |
Alternator Assembly |
10 |
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1 |
185446219 |
1 |
Flywheel, complete |
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2 |
185446217 |
1 |
Plate, complete |
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- |
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3 |
185716200 |
1 |
Plate |
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- |
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4 |
185446218 |
1 |
Stator, complete |
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- |
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5 |
040126210 |
2 |
Bearing |
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- |
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6 |
020210010 |
1 |
Nut |
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7 |
027100010 |
1 |
Spring washer |
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8 |
026100010 |
1 |
Washer |
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- |
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9 |
185446220 |
1 |
Clamp |
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10 |
015140408 |
1 |
Screw |
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11 |
015140425 |
2 |
Screw |
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12 |
199236510 |
1 |
Collar |
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- |
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13 |
P844 |
06/96 |
14 |
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11 |
12 |
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5 - 2 |
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REFERENCES:
1.Grouping section title.
2.Model designation of equipment that uses parts listed on this page.
3.Title and description of assembly.
4.Drawing numbers that correspond to key column numbers for parts identification.
5.Key column for locating parts shown on drawing.
6.Part number.
NOTE: a Arrows always point toward the front of the engine.
7.Quantity of parts used.
8.Description of each component part.
9.Serial number of unit the part fits.
10.Assembly or kit designated by Key 0 or ••/•.
11.Grouping index number.
12.Page number within the grouping index.
13.Manual title.
14.Page publication date.
P6108 06/02
III
GROUP 1 - ENGINE
Cylinder Block L-M6108T-A-AQ
Figure 0201
P6108 06/02
1 - 0
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GROUP 1 - ENGINE |
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Cylinder Block L-M6108T-A-QA |
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KEY |
PART NUMBER |
QTY |
DESCRIPTION |
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SERIAL NUMBER |
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1 |
6222-21-1101 |
1 |
Cylinder Block Assembly (includes keys #2 - #24) |
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2 |
6221-21-1410 |
4 |
Camshaft Bushing |
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- |
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3 |
04025-00408 |
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Spring Pin |
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4 |
6222-29-1210 |
6 |
Main Bearing Cap |
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- |
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5 |
6222-29-1250 |
1 |
Main Bearing Cap |
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6 |
04020-00514 |
2 |
Dowel Pin |
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7 |
04025-00408 |
6 |
Spring Pin |
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8 |
6221-21-1710 |
14 |
Bolt |
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9 |
6130-32-1361 |
14 |
Washer |
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10 |
07046-42216 |
2 |
Expansion Plug |
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11 |
6136-21-1911 |
2 |
Dowel Ring |
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12 |
04025-00512 |
1 |
Spring Pin |
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13 |
04020-01228 |
2 |
Dowel Pin |
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14 |
07040-11209 |
2 |
Plug |
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15 |
07005-01212 |
2 |
Gasket |
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16 |
07043-70108 |
3 |
Plug |
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17 |
07040-11007 |
1 |
Plug |
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18 |
07005-01012 |
1 |
Gasket |
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19 |
07043-70211 |
2 |
Plug |
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20 |
07046-43016 |
2 |
Expansion Plug (064200030) |
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21 |
07046-46520 |
5 |
Expansion Plug |
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22 |
07046-43516 |
2 |
Expansion Plug |
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23 |
6221-21-1790 |
2 |
Bushing |
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24 |
07046-42010 |
1 |
Expansion Plug |
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25 |
6222-23-2211 |
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Cylinder Liner (S) |
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* |
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6222-23-2221 |
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Cylinder Liner (M) |
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* |
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6222-23-2231 |
** |
Cylinder Liner (L) |
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* |
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26 |
6221-21-5410 |
1 |
Dipstick Tube (Keel cooled Propulsion Units) *** |
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27 |
6206-21-5310 |
1 |
Dipstick (Keel cooled Propulsion Units) *** |
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28 |
28-05701 |
1 |
Cover (L-M) |
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6221-21-7210 |
1 |
Cover (NL) |
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29 |
6136-21-7830 |
1 |
Gasket |
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30 |
01435-01025 |
4 |
Bolt |
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31 |
09605-01425 |
1 |
Name Plate (limited supply) |
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32 |
04418-02550 |
4 |
Screw |
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***See Dipstick & Tube for Heat Exchanged Units |
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**As required |
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* |
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*Note: For each cylinder, check that the mark on the |
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cylinder liner and the stamped mark (S, M or L) |
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on the top face of right side of the cylinder |
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block correctly coincide. |
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Liner mark |
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Block mark |
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Liner Part No. |
Bottom |
Top |
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S |
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6222-23-2211 |
S |
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I |
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M |
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6222-23-2221 |
M |
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II |
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L |
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6222-23-2231 |
L |
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III |
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P6108 06/02 |
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1 - 1
GROUP 1 - ENGINE
Cylinder Block L-M6108T2-A2
P6108 06/02
1 - 2
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GROUP 1 - ENGINE |
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Cylinder Block L-M6108T2-A2 |
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KEY |
PART NUMBER |
QTY |
DESCRIPTION |
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SERIAL NUMBER |
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1 |
6221-23-1120 |
1 |
Cylinder Block Assembly (includes keys #2 - #24) |
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2 |
6221-21-1410 |
4 |
Camshaft Bushing |
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4 |
6222-29-1210 |
6 |
Main Bearing Cap |
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5 |
6222-29-1250 |
1 |
Main Bearing Cap |
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6 |
04020-00514 |
2 |
Dowel Pin |
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7 |
04025-00408 |
6 |
Spring Pin |
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8 |
6221-21-1710 |
14 |
Bolt |
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9 |
6130-32-1361 |
14 |
Washer |
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10 |
07046-42216 |
2 |
Expansion Plug |
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- |
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11 |
6136-21-1911 |
2 |
Dowel Ring |
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12 |
04025-00512 |
1 |
Spring Pin |
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13 |
04020-01228 |
2 |
Dowel Pin |
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14 |
07040-11209 |
2 |
Plug |
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15 |
07005-01212 |
2 |
Gasket |
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16 |
07043-70108 |
3 |
Plug |
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17 |
07040-11007 |
1 |
Plug |
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18 |
07005-01012 |
1 |
Gasket |
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19 |
07043-70211 |
2 |
Plug |
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20 |
07046-43016 |
2 |
Expansion Plug (064200030) |
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21 |
07046-45016 |
3 |
Expansion Plug |
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22 |
07046-43516 |
2 |
Expansion Plug |
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23 |
6221-21-1790 |
2 |
Bushing |
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25 |
6222-23-2211 |
** |
Cylinder Liner (S) * |
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6222-23-2221 |
** |
Cylinder Liner (M) * |
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6222-23-2231 |
** |
Cylinder Liner (L) * |
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26 |
6221-21-5410 |
1 |
Dipstick Tube (Keel Cooled) |
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- |
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27 |
6206-21-5310 |
1 |
Dipstick |
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28 |
28-05701 |
1 |
Cover (L-M) |
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6221-21-7210 |
1 |
Cover (NL) |
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29 |
6136-21-7830 |
1 |
Gasket |
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30 |
01435-01025 |
4 |
Bolt |
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31 |
09605-01425 |
1 |
Name Plate (limited supply) |
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32 |
04418-02550 |
1 |
Screw |
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33 |
6222-23-1810 |
6 |
Piston Cooling Nozzle |
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- |
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34 |
6222-23-1820 |
6 |
Check Valve |
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- |
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**As required |
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**Note: For each cylinder, check that the mark on the |
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cylinder liner and the stamped mark (S, M or L) |
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on the top face of right side of the cylinder |
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block correctly coincide. |
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Liner mark |
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Block mark |
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Liner Part No. |
Bottom |
Top |
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S |
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6222-23-2211 |
S |
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I |
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M |
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6222-23-2221 |
M |
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II |
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L |
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6222-23-2231 |
L |
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III |
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P6108 06/02 |
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1 - 3
GROUP 1 - ENGINE
Crankshaft Assembly
Figure 0231a
P6108 06/02
1 - 4
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GROUP 1 - ENGINE |
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Crankshaft Assembly |
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KEY |
PART NUMBER |
QTY |
DESCRIPTION |
|
KOMATSU S/N |
|
1 |
6222-35-1900 |
1 |
Crankshaft Assembly (includes key #2) |
|
Up to - 17508 |
|
|
6222-35-1901 |
1 |
Crankshaft Assembly (includes key #2) |
|
From 17509 - |
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2 |
6222-35-1920 |
1 |
Gear |
|
Up to - 17508 |
|
|
6222-35-1921 |
1 |
Gear |
|
From 17509 - |
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3 |
6138-31-1460 |
1 |
Pin |
|
From 12825 - |
|
4 |
6222-35-1930 |
1 |
Gear, Oil Pump Drive |
|
- |
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5 |
01252-30825 |
3 |
Bolt |
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Up to - 17508 |
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6136-31-1240 |
3 |
Bolt |
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Up to - 22179 |
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01437-00830 |
3 |
Bolt |
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From 22180 - |
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6 |
6138-31-1452 |
1 |
Pulley (Early Production) |
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Up to - 12824 |
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6A |
6222-35-1940 |
1 |
Adapter (Late Production) |
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Up to - 17508 |
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6222-35-1941 |
1 |
Adapter (Late Production) |
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Up to - 22179 |
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6222-35-1942 |
1 |
Adapter (Late Production) |
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From 22180 - |
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7 |
04020-01228 |
1 |
Pin (used with #6A & #10A) |
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From 12825 - |
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8 |
6136-31-1431 |
1 |
Plate |
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- |
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9 |
01050-31845 |
1 |
Bolt |
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- |
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10 |
6138-31-8100 |
1 |
Damper (Early Production) |
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Up to - 12824 |
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10A |
6151-31-8300 |
1 |
Damper (Late Production) |
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From 12825 - |
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11 |
01435-01220 |
6 |
Capscrew, Hex Head Flanged, M12 x 1.75 x 20 mm |
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- |
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12 |
6221-21-8010 |
7 |
Main Bearing Assembly, Std. |
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- |
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6221-29-8010 |
7 |
Main Bearing Assembly, undersize 0.25 mm |
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- |
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6221-28-8010 |
7 |
Main Bearing Assembly, undersize 0.50 mm |
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- |
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6221-27-8010 |
7 |
Main Bearing Assembly, undersize 0.75 mm |
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- |
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6221-26-8010 |
7 |
Main Bearing Assembly, undersize 1.00 mm |
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- |
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13 |
6221-21-8050 |
1 |
Thrust Bearing Assembly, Std. |
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- |
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6221-29-8050 |
1 |
Thrust Bearing Assembly, oversize 0.25 mm |
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- |
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6221-28-8050 |
1 |
Thrust Bearing Assembly, oversize 0.50 mm |
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- |
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6221-27-8050 |
1 |
Thrust Bearing Assembly, oversize 0.75 mm |
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- |
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6221-26-8050 |
1 |
Thrust Bearing Assembly, oversize 1.00 mm |
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- |
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P6108 06/02
1 - 5
GROUP 1 - ENGINE
Flywheel & Housing SAE #3/ #11-1/2 L6108
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Figure 0221 |
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KEY |
PART NUMBER |
QTY |
DESCRIPTION |
SERIAL NUMBER |
1 |
6221-21-4110 |
1 |
Flywheel Housing SAE#3 |
- |
2 |
01435-01255 |
2 |
Capscrew, Hex Head Flanged, M12 x 1.75 x 55 mm, Grade 10.9 |
- |
3 |
01435-01245 |
9 |
Capscrew, Hex Head Flanged, M12 x 1.75 x 45 mm, Grade 10.9 |
- |
5 |
6221-21-4510 |
1 |
Rear Seal |
- |
|
6221-21-4520 |
1 |
Rear Main Seal (Repair Type) |
- |
6 |
31-65702 |
1 |
Flywheel Assembly SAE #11-1/2 (includes key #7) |
- |
7 |
6221-31-4190 |
1 |
Ring Gear (122 Teeth) |
- |
8 |
01050-31435 |
8 |
Capscrew, Hex Head M14 x 1.5 x 35 mm |
- |
9 |
6130-32-1361 |
8 |
Flat Washer M14 Special |
- |
10 |
6114-11-8910 |
2 |
Plug |
- |
11 |
07005-02216 |
2 |
Gasket |
- |
11A |
07042-00415 |
1 |
Plug |
- |
12 |
09920-00150 |
** |
Liquid Gasket LG-7 |
- |
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**As required |
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P6108 06/02 |
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1 - 6
GROUP 1 - ENGINE
Flywheel & Housing SAE #1/ #14 L-M6108
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0221 (flywheel6108) |
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KEY |
PART NUMBER |
QTY |
DESCRIPTION |
SERIAL NUMBER |
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1 |
6222-21-4111 |
1 |
Flywheel Housing SAE#1 |
- |
2 |
07042-00415 |
1 |
Plug |
- |
3 |
01436-01205 |
2 |
Capscrew, Hex Head Flanged M12 x 1.75 x 105 mm, Grade 10.9 |
- |
4 |
01435-01255 |
2 |
Capscrew, Hex Head Flanged M12 x 1.75 x 55 mm, Grade 10.9 |
- |
5 |
01435-01245 |
9 |
Capscrew, Hex Head Flanged M12 x 1.75 x 45 mm, Grade 10.9 |
- |
6 |
6221-21-4510 |
1 |
Rear Main Seal |
- |
|
6221-21-4520 |
1 |
Rear Main Seal (Repair Type) |
- |
7 |
6221-31-4170 |
1 |
Flywheel Assembly SAE #14 (includes key #8) |
- |
8 |
6150-31-1351 |
1 |
Ring Gear (148 Teeth) |
- |
9 |
01050-31465 |
8 |
Capscrew, Hex Head M14 x 1.5 x 65 mm |
- |
10 |
6130-32-1361 |
8 |
Flat Washer M14 Special |
- |
11 |
6114-11-8910 |
2 |
Plug |
- |
12 |
07005-02216 |
2 |
Gasket |
- |
15 |
09920-00150 |
** |
Liquid Gasket, LG-7 |
- |
16 |
6221-21-4940 |
1 |
Adapter |
- |
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**As required |
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P6108 06/02 |
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1 - 7
GROUP 1 - ENGINE
Piston & Connecting Rod L-M 6108T & A
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Figure 0235 |
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KEY |
PART NUMBER |
QTY |
DESCRIPTION |
SERIAL NUMBER |
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1 |
6222-31-2110 |
6 |
Piston |
- |
2 |
6221-31-2410 |
6 |
Piston Pin |
- |
3 |
04065-04518 |
12 |
Snap Ring |
- |
4 |
6221-31-2200 |
6 |
Piston Ring Set |
- |
5 |
6221-31-3100 |
6 |
Connecting Rod Assembly (includes keys #6 - #8) |
- |
6 |
6221-31-3130 |
1 |
Bushing |
- |
7 |
02400-10313 |
2 |
Dowel Pin |
- |
8 |
6221-31-3310 |
2 |
Bolt |
- |
9 |
6222-31-3040 |
6 |
Connecting Rod Bearing Assembly, Std. |
- |
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6222-39-3040 |
6 |
Connecting Rod Bearing Assembly, undersize 0.25 mm |
- |
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6222-38-3040 |
6 |
Connecting Rod Bearing Assembly, undersize 0.50 mm |
- |
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6222-37-3040 |
6 |
Connecting Rod Bearing Assembly, undersize 0.75 mm |
- |
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6222-36-3040 |
6 |
Connecting Rod Bearing Assembly, undersize 1.00 mm |
- |
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P6108 06/02 |
|
1 - 8
GROUP 1 - ENGINE
Piston & Connecting Rod L-M 6108T2 & A2
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Figure 0235 |
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KEY |
PART NUMBER |
QTY |
DESCRIPTION |
SERIAL NUMBER |
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1 |
6222-35-2150 |
6 |
Piston |
- |
2 |
6221-31-2410 |
6 |
Piston Pin |
- |
3 |
04065-04518 |
12 |
Snap Ring |
- |
4 |
6221-31-2200 |
6 |
Piston Ring Set |
- |
5 |
6222-31-3100 |
6 |
Connecting Rod Assembly (includes keys #6 - #8) |
- |
6 |
6222-31-3130 |
1 |
Bushing |
- |
7 |
02400-10313 |
2 |
Dowel Pin |
- |
8 |
6221-31-3310 |
2 |
Bolt |
- |
9 |
6222-31-3050 |
6 |
Connecting Rod Bearing Assembly, Std. |
- |
|
6222-39-3050 |
6 |
Connecting Rod Bearing Assembly, undersize 0.25 mm |
- |
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6222-38-3050 |
6 |
Connecting Rod Bearing Assembly, undersize 0.50 mm |
- |
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6222-37-3050 |
6 |
Connecting Rod Bearing Assembly, undersize 0.75 mm |
- |
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6222-36-3050 |
6 |
Connecting Rod Bearing Assembly, undersize 1.00 mm |
- |
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P6108 06/02 |
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1 - 9
GROUP 1 - ENGINE
Timing Cover L-M 6108
Without Accessory Drive
Figure 0205A
P6108 06/02
1 - 10
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GROUP 1 - ENGINE |
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Timing Cover L-M 6108 |
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Without Accessory Drive |
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KEY |
PART NUMBER |
QTY |
DESCRIPTION |
KOMATSU S/N |
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1 |
6222-21-3221 |
1 |
Cover Backing Plate |
Up to - 12824 |
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2 |
6221-21-3820 |
1 |
Gasket (Formerly #6221-21-3890) |
Up to - 12824 |
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3 |
01435-00820 |
4 |
Capscrew, Hex Head Flanged M8 x 1.25 x 20 mm, Grade 10.9 |
Up to - 12824 |
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4 |
6221-21-3120 |
1 |
Timing Cover |
Up to - 12824 |
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5 |
6221-21-3811 |
1 |
Gasket (Formerly #6221-21-3810) |
Up to - 12824 |
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6 |
01435-00885 |
2 |
Capscrew, Hex Head Flanged M8 x 1.25 x 85 mm, Grade 10.9 |
Up to - 12824 |
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7 |
01435-00895 |
2 |
Capscrew, Hex Head Flanged M8 x 1.25 x 95 mm, Grade 10.9 |
Up to - 12824 |
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8 |
01435-00855 |
8 |
Capscrew, Hex Head Flanged M8 x 1.25 x 55 mm, Grade 10.9 |
Up to - 12824 |
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9 |
01435-00865 |
4 |
Capscrew, Hex Head Flanged M8 x 1.25 x 65 mm, Grade 10.9 |
Up to - 12824 |
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12 |
6221-21-3910 |
1 |
Pin |
Up to - 12824 |
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13 |
6136-22-3510 |
1 |
Front Seal (Formerly #6136-21-3510) |
Up to - 12824 |
|
14 |
6144-81-5151 |
1 |
Cover |
Up to - 12824 |
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|
6142-82-5112 |
1 |
Tachometer Drive |
- |
|
15 |
07000-03050 |
1 |
O-Ring |
Up to - 12824 |
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16 |
01435-00612 |
2 |
Capscrew, Hex Head Flanged M6 x 1.0 x 12 mm, Grade 10.9 |
Up to - 12824 |
|
16A |
01435-00616 |
2 |
Capscrew, Hex Head Flanged M6 x 1.0 x 16 mm, Grade 10.9 |
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|
17 |
6221-21-2410 |
1 |
Idler Shaft |
Up to - 12824 |
|
18 |
6221-31-6300 |
1 |
Idler Gear Assembly (includes keys #19) |
Up to - 12824 |
|
19 |
6221-31-6340 |
1 |
Bushing |
Up to - 12824 |
|
20 |
6221-21-2420 |
1 |
Washer |
Up to - 12824 |
|
21 |
01010-61480 |
1 |
Capscrew, Hex Head M14 x 2.0 x 80 mm |
Up to - 12824 |
|
22 |
6130-82-5260 |
1 |
Cap |
- |
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23 |
6130-82-5270 |
1 |
Gasket |
- |
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P6108 06/02
1 - 11
GROUP 1 - ENGINE
Timing Cover L-M 6108
With Accessory Drive
Figure 0205B
P6108 06/02
1 - 12
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GROUP 1 - ENGINE |
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Timing Cover L-M 6108 |
|||||
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With Accessory Drive |
||||
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KEY |
PART NUMBER |
QTY |
DESCRIPTION |
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KOMATSU S/N |
||||
1 |
6222-21-3221 |
1 |
Cover Backing Plate |
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From 12825 - |
||||
2 |
6221-21-3820 |
1 |
Gasket (Formerly #6221-21-3890) |
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|||||
3 |
01435-00820 |
4 |
Capscrew, Hex Head Flanged M8 x 1.25 x 20 mm, Grade 10.9 |
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4 |
6222-25-3110 |
1 |
Timing Cover |
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5 |
6221-21-3811 |
1 |
Gasket (Formerly #6221-21-3810) |
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6 |
01435-00880 |
2 |
Capscrew, Hex Head Flanged M8 x 1.25 x 80 mm, Grade 10.9 |
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7 |
01436-00800 |
3 |
Capscrew, Hex Head Flanged M8 x 1.25 x 100 mm, Grade 10.9 |
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8 |
01435-00855 |
6 |
Capscrew, Hex Head Flanged M8 x 1.25 x 55 mm, Grade 10.9 |
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10 |
01435-00890 |
9 |
Capscrew, Hex Head Flanged M8 x 1.25 x 90 mm, Grade 10.9 |
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12 |
6221-21-3910 |
1 |
Pin |
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13 |
6136-22-3510 |
1 |
Front Seal (Formerly #6136-21-3510) |
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14 |
6144-81-5151 |
1 |
Cover |
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|
6142-82-5112 |
1 |
Tachometer Drive |
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15 |
07000-03050 |
1 |
O-Ring |
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16 |
01435-00612 |
2 |
Capscrew, Hex Head Flanged M6 x 1.0 x 12 mm, Grade 10.9 |
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16A |
01435-00616 |
2 |
Capscrew, Hex Head Flanged M6 x 1.0 x 16 mm, Grade 10.9 |
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17 |
6221-21-2410 |
1 |
Idler Shaft |
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18 |
6221-31-6300 |
1 |
Idler Gear Assembly (includes keys #19) |
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19 |
6221-31-6340 |
1 |
Bushing |
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20 |
6221-21-2420 |
1 |
Washer |
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|||||
21 |
01010-61480 |
1 |
Capscrew, Hex Head M14 x 2.0 x 80 mm |
|
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22 |
6130-82-5260 |
1 |
Cap |
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23 |
6130-82-5270 |
1 |
Gasket |
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P6108 06/02
1 - 13
GROUP 1 - ENGINE
Accessory Drive Assembly L-M6108
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Figure 0208A |
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KEY |
PART NUMBER |
QTY |
DESCRIPTION |
SERIAL NUMBER |
•• |
6222-25-3401 |
1 |
Accessory Drive Assembly (includes keys 1 - 9) |
- |
1 |
6222-25-3411 |
1 |
Housing |
- |
2 |
6150-25-3422 |
1 |
Shaft |
- |
3 |
06030-05204 |
1 |
Bearing |
- |
4 |
04065-04718 |
1 |
Snap Ring |
- |
5 |
6222-25-3450 |
1 |
Gear (23 Teeth) |
- |
6 |
06030-06304 |
1 |
Bearing |
- |
7 |
07012-00035 |
1 |
Oil Seal |
- |
8 |
6222-25-3441 |
1 |
Hub |
- |
9 |
07000-72060 |
1 |
O-Ring |
- |
10 |
01435-01035 |
3 |
Capscrew Hex Head Flanged M10 x 1.5 x 35 mm, Grade 10.9 |
- |
11 |
6222-25-3430 |
1 |
Pully |
- |
12 |
01435-00816 |
4 |
Capscrew Hex Head Flanged M8 x 1.25 x 16 mm, Grade 10.9 |
- |
13 |
6222-25-9330 |
1 |
Tube, Oil Supply |
- |
14 |
04434-50608 |
1 |
Clamp |
- |
15 |
01435-00816 |
1 |
Capscrew Hex Head Flanged M8 x 1.25 x 16 mm, Grade 10.9 |
- |
16 |
07206-30710 |
1 |
Banjo Bolt |
- |
17 |
07005-01012 |
2 |
Sealing Washer |
- |
|
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|
P6108 06/02 |
|
1 - 14
GROUP 1 - ENGINE
Camshaft L-M 6108
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|
|
Figure 0241 |
|
|
|
|
|
KEY |
PART NUMBER |
QTY |
DESCRIPTION |
SERIAL NUMBER |
|
|
|
|
|
•• |
6221-41-1100 |
1 |
Camshaft Assembly (includes keys #1 - #4) |
- |
1 |
6221-41-1110 |
1 |
Camshaft |
- |
2 |
6221-41-1120 |
1 |
Gear |
- |
3 |
04010-00516 |
1 |
Key |
- |
4 |
6204-41-1131 |
1 |
Thrust Plate |
- |
5 |
01435-00820 |
2 |
Bolt |
- |
6 |
6221-41-2110 |
12 |
Tappet |
- |
7 |
6221-41-3110 |
12 |
Push Rod |
- |
|
|
|
|
|
|
|
|
P6108 06/02 |
|
1 - 15
GROUP 1 - ENGINE
Oil Filter & Mounting L-M6108
|
|
|
|
Figure 0311 |
|
|
|
|
|
KEY |
PART NUMBER |
QTY |
DESCRIPTION |
SERIAL NUMBER |
•• |
6136-51-5102 |
1 |
Oil Filter Assembly (includes keys 1 - 3) |
- |
1 |
6136-51-5111 |
1 |
Bracket |
- |
2 |
24-05701 |
1 |
Oil Filter |
- |
3 |
07043-00108 |
** |
Plug |
- |
4 |
07042-70108 |
** |
Plug |
- |
5 |
07000-73028 |
2 |
O-Ring |
- |
6 |
01435-00885 |
1 |
Capscrew, Hex Head Flanged M8 x 1.25 x 85 mm, Grade 10.9 |
- |
7 |
01435-01030 |
2 |
Capscrew, Hex Head Flanged M10 x 1.5 x 30 mm, Grade 10.9 |
- |
|
|
|
**As required |
|
|
|
|
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|
|
|
|
P6108 06/02 |
|
1 - 16
GROUP 1 - ENGINE
Oil Pan L-M 6108
|
|
|
|
Figure 0211 |
|
|
|
|
|
KEY |
PART NUMBER |
QTY |
DESCRIPTION |
SERIAL NUMBER |
1 |
36-75703 |
1 |
Oil Pan with Right Side Dipstick Tube |
- |
1 |
6136-21-5230 |
1 |
Oil Pan |
- |
2 |
36-75702 |
1 |
Bushing, M24 x 1.5 x 3/8 O-Ring Port |
- |
3 |
07000-13022 |
1 |
O-Ring (Can use 16-15004, formerly #07000-03022) |
- |
4 |
6136-21-5821 |
1 |
Gasket |
- |
5 |
01435-00816 |
38 |
Capscrew, Hex Head Flanged M8 x 1.25 x 16 mm, Grade 10.9 |
- |
6 |
36-75716 |
1 |
Dipstick, 0 Degree Down Angle |
- |
|
36-75723 |
1 |
Dipstick, 3 Degree Down Angle |
- |
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36-75722 |
1 |
Dipstick, 5 Degree Down Angle |
- |
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36-75726 |
1 |
Dipstick, 7 Degree Down Angle |
- |
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36-75724 |
1 |
Dipstick, 10 Degree Down Angle |
- |
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P6108 06/02 |
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1 - 17
GROUP 1 - ENGINE
Oil Drain M-NL 6108 |
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A-5870/ B-6498 |
KEY |
PART NUMBER |
QTY |
DESCRIPTION |
SERIAL NUMBER |
|
36-75710 |
1 |
Oil Drain (includes all keys) |
- |
1 |
07000-03022 |
1 |
O-Ring |
- |
2 |
36-75702 |
1 |
Bushing, Stl. M24 x 1.5 x 3/8 OR Port |
- |
3 |
21-50001 |
1 |
Adapter, Stl. 3/8 NPT x 3/8 OR Port |
- |
4 |
21-51097 |
1 |
Elbow, 90 Degrees 3/8 NPT x 3/8 NPT |
- |
5 |
36-71002 |
1 |
Valve, Shut-Off, 3/8 NPT x 1/2-45T |
- |
6 |
18-71035 |
1 |
Hose, 1/2"ID x 18" |
- |
7 |
21-71042 |
1 |
Female Swivel Brass, 1/2 HB x 1/2-45T |
- |
8 |
21-01016 |
1 |
Male Elbow, 90 Degrees Brass, 1/2 NPT x 1/2-45T |
- |
9 |
21-10005 |
1 |
Plug, Hex Head, Stl. 1/2 NPT |
- |
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P6108 06/02 |
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1 - 18
GROUP 1 - ENGINE
Dipstick L/M 6108
Heat Exchanged Units
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6108dipstick |
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KEY |
PART NUMBER |
QTY |
DESCRIPTION |
SERIAL NUMBER |
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36-75706 |
1 |
Dipstick/ Tube Assembly |
- |
1 |
27-75703 |
1 |
Tube |
- |
2 |
23-75703 |
1 |
Bracket, Tube Support |
- |
3 |
19-53200 |
1 |
Adelle Clamp .50" I.D. |
- |
4 |
12-01131 |
1 |
Cap Screw, Hex Head M6 x 1.0 x 20 mm |
- |
5 |
15-00008 |
2 |
Flat Washer, M6 |
- |
6 |
14-04803 |
1 |
Hex Nut, Nylock M6 x 1.0 |
- |
7 |
36-75717 |
1 |
Dipstick Only |
- |
|
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P6108 06/02
1 - 19
GROUP 1 - ENGINE
Oil Pump & Suction Pick-up L-M6108T-A-AQ
Figure 0301
P6108 06/02
1 - 20
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GROUP 1 - ENGINE |
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Oil Pump & Suction Pick-up |
L-M6108T-A-AQ |
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|
KEY |
PART NUMBER |
QTY |
DESCRIPTION |
SERIAL NUMBER |
|
•• |
6221-51-1100 |
1 |
Oil Pump Assembly (includes keys #1 - #17) |
- |
|
1 |
6222-55-1200 |
1 |
Body Assembly (includes key #2) |
- |
|
2 |
6136-52-1220 |
1 |
Bushing |
- |
|
3 |
6221-51-1300 |
1 |
Cover Assembly (includes keys #4 - #5) |
- |
|
4 |
6136-52-1330 |
1 |
Bushing |
- |
|
5 |
6136-52-1320 |
1 |
Shaft |
- |
|
•• |
6136-52-1400 |
1 |
Gear Assembly (includes keys #6 - #7) |
- |
|
6 |
6136-52-1410 |
1 |
Gear |
- |
|
7 |
6136-52-1420 |
1 |
Bushing |
- |
|
•• |
6221-51-1500 |
1 |
Shaft Sub-Assembly (includes keys #8 - #9) |
- |
|
8 |
6136-52-1510 |
1 |
Gear |
- |
|
9 |
6221-51-1520 |
1 |
Shaft |
- |
|
10 |
6221-51-1610 |
1 |
Gear |
- |
|
11 |
6222-55-1640 |
1 |
Valve |
- |
|
12 |
6222-55-1650 |
1 |
Spring |
- |
|
13 |
6222-55-1660 |
1 |
Retainer |
- |
|
14 |
04050-14035 |
1 |
Cotter Pin |
- |
|
15 |
01236-40820 |
1 |
Screw |
- |
|
16 |
6136-52-1620 |
1 |
Pin |
- |
|
17 |
01435-00820 |
6 |
Capscrew, Hex Head, Flanged M8 x 1.25 x 20 mm (Grade 10.9) |
- |
|
18 |
01435-00825 |
1 |
Capscrew, Hex Head, Flanged M8 x 1.25 x 25 mm (Grade 10.9) |
- |
|
19 |
01435-00840 |
1 |
Capscrew, Hex Head, Flanged M8 x 1.25 x 40 mm (Grade 10.9) |
- |
|
20 |
01435-00855 |
1 |
Capscrew, Hex Head, Flanged M8 x 1.25 x 55 mm (Grade 10.9) |
- |
|
21 |
6221-51-6210 |
1 |
Oil Suction Pick-up |
- |
|
22 |
07000-73035 |
1 |
O-Ring |
- |
|
23 |
01435-00820 |
1 |
Capscrew, Hex Head, Flanged M8 x 1.25 x 20 mm (Grade 10.9) |
- |
|
24 |
01435-00850 |
1 |
Capscrew, Hex Head, Flanged M8 x 1.25 x 50 mm (Grade 10.9) |
- |
|
25 |
6221-51-6110 |
1 |
Bracket |
- |
|
26 |
01435-01020 |
1 |
Capscrew, Hex Head, Flanged M10 x 1.5 x 20 mm (Grade 10.9) |
- |
|
27 |
6136-51-6230 |
1 |
Clamp |
- |
|
28 |
01435-00820 |
1 |
Capscrew, Hex Head, Flanged M8 x 1.25 x 20 mm (Grade 10.9) |
- |
|
29 |
01584-00806 |
1 |
Nut |
- |
|
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|
P6108 06/02
1 - 21
GROUP 1 - ENGINE
Oil Pump & Suction Pick-up L-M6108T2-A2
Figure 0301
P6108 06/02
1 - 22
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GROUP 1 - ENGINE |
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|
Oil Pump & Suction Pick-up |
L-M6108T2-A2 |
|
|
|
|
|
|
KEY |
PART NUMBER |
QTY |
DESCRIPTION |
SERIAL NUMBER |
|
•• |
6222-55-1100 |
1 |
Oil Pump Assembly (includes keys #1 - #17) |
- |
|
1 |
6221-55-1200 |
1 |
Body Assembly (includes key #2) |
- |
|
2 |
6136-52-1220 |
1 |
Bushing |
- |
|
3 |
6221-51-1300 |
1 |
Cover Assembly (includes keys #4 - #5) |
- |
|
4 |
6136-52-1330 |
1 |
Bushing |
- |
|
5 |
6136-52-1320 |
1 |
Shaft |
- |
|
•• |
6136-52-1400 |
1 |
Gear Assembly (includes keys #6 - #7) |
- |
|
6 |
6136-52-1410 |
1 |
Gear |
- |
|
7 |
6136-52-1420 |
1 |
Bushing |
- |
|
•• |
6221-51-1500 |
1 |
Shaft Sub-Assembly (includes keys #8 - #9) |
- |
|
8 |
6136-52-1510 |
1 |
Gear |
- |
|
9 |
6221-51-1520 |
1 |
Shaft |
- |
|
10 |
6221-51-1610 |
1 |
Gear |
- |
|
11 |
6222-55-1640 |
1 |
Valve |
- |
|
12 |
6222-55-1650 |
1 |
Spring |
- |
|
13 |
6222-55-1660 |
1 |
Retainer |
- |
|
14 |
04050-14035 |
1 |
Cotter Pin |
- |
|
15 |
01236-40820 |
1 |
Screw |
- |
|
16 |
6136-52-1620 |
1 |
Pin |
- |
|
17 |
01435-00820 |
6 |
Capscrew, Hex Head, Flanged M8 x 1.25 x 20 mm (Grade 10.9) |
- |
|
18 |
01435-00825 |
1 |
Capscrew, Hex Head, Flanged M8 x 1.25 x 25 mm (Grade 10.9) |
- |
|
19 |
01435-00840 |
1 |
Capscrew, Hex Head, Flanged M8 x 1.25 x 40 mm (Grade 10.9) |
- |
|
20 |
01435-00855 |
1 |
Capscrew, Hex Head, Flanged M8 x 1.25 x 55 mm (Grade 10.9) |
- |
|
21 |
6221-51-6210 |
1 |
Oil Suction Pick-up |
- |
|
22 |
07000-73035 |
1 |
O-Ring |
- |
|
23 |
01435-00820 |
1 |
Capscrew, Hex Head, Flanged M8 x 1.25 x 20 mm (Grade 10.9) |
- |
|
24 |
01435-00850 |
1 |
Capscrew, Hex Head, Flanged M8 x 1.25 x 50 mm (Grade 10.9) |
- |
|
25 |
6221-51-6110 |
1 |
Bracket |
- |
|
26 |
01435-01020 |
1 |
Capscrew, Hex Head, Flanged M10 x 1.5 x 20 mm (Grade 10.9) |
- |
|
27 |
6136-51-6230 |
1 |
Clamp |
- |
|
28 |
01435-00820 |
1 |
Capscrew, Hex Head, Flanged M8 x 1.25 x 20 mm (Grade 10.9) |
- |
|
29 |
01584-00806 |
1 |
Nut |
- |
|
|
|
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|
|
P6108 06/02
1 - 23
GROUP 1 - ENGINE
Cylinder Head & Valve Train L-M6108T-A-QA
Figure 0101& 0111
P6108 06/02
1 - 24
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