Northern Lights L1276A2 User Manual

L1276A2
Reliability, simplicity and durability from more cubic inches and lower RPM.
High rpm, high performance throw-away
diesels have their place in planing pleasure craft that rarely get too far from the local yacht club. But why put one of these engines, even a derated version, in your commercial boat or long range cruising yacht? These vessels need a real, heavy duty diesel that produces high, prop twisting torque at a rational rpm. They need a conservatively rated engine with long life features like the L1276A2.
A commercial heritage
Initially designed for Alaskan fishermen, Luggers have always been dependable. Used as prime movers on Northern Lights marine generator sets, they are well known by commercial and pleasure craft owners for long life and smooth, quiet operation. Today, electronic fuel injected engines like this L1276A2 are adding US EPA Tier II compliance to Lugger’s reputation for reliability, simplicity and durability.
Ironclad marinization
The L1276A2 has a heavy-duty, overhead cam tractor block. This high torque design provides a strong foundation; but a marine engine is only as good as its marinization. The materials used must be strong. The design must be clean. Look at the photo below. Note the lack of hoses, belts, gaskets and welded cooling components. The liquid-cooled exhaust manifold is cast iron to
withstand temperature fl uctuations and resist electrolysis. Unlike some engines that only use bypass water, the 1276 manifold is integrated into the cooling system mainstream, and two­pass water fl ow assures even temperature control and eliminates hot spots. The piping is stainless steel or bronze as is the gear driven raw water pump. The heat exchangers for the engine and gear have cupro-nickel elements.
Low rpm horses vs. Paper ponies.
Light-duty, small-displacement diesels are rated at speeds up to 3000 rpm. This means high piston speeds, more wear and short life. The 1276’s power comes from its big 766 cubic inch displacement and long stroke design. Max rpm is only 2100. Cruise RPM is 1800 for the continuous rating or 1900 for medium and high output. Lower rpm also means less noise and wear, more complete fuel combustion and longer life.
Wet liners protect your investment.
Lugger cylinder liners are surrounded by coolant for better heat dissipation. The liners are replaceable to reduce overhaul costs. Unlike “linerless” throwaways, a Lugger can be rebuilt to factory specs in the boat.
Gently turbocharged and aftercooled.
The turbocharger is liquid-cooled for safety. The aftercooler uses jacket water so the intake air temp is controlled thermostatically to avoid over cooling. Over cooling can cause incomplete combustion and smoke.
340 /1800 rpm
Continuous
425/2100 rpm
Medium Duty
HORSEPOWER
525/2100 rpm
High Output
Electronic engine control lower fuel costs.
ECU controlled, direct fuel injection, four valves per cylinder, centered unit injectors and precise fuel metering all add up to excellent fuel economy.
Easy to live with.
Low rpm Lugger engines are naturally quiet. No high rpm whine. Just a steady rhythm. A special silencer-fi lter reduces air intake noise. Quiet and smooth; 1276’s torsional dampener decreases engine vibration. Easy to maintain too. Service points are on one side for easy access. The in-line design gives you elbow room in the engine space.
Take power from both ends.
The full line of options and accessories lets
you design an engine that is custom built to match your vessel’s needs. With an optional front power-take-off your Lugger can power your vessel’s hydraulic auxiliary systems. It’s more than an engine, your L1276 is a total marine power system.
• Turbocharger is jacket water cooled for safety.
Optional wet and dry exhaust elbows available.
• Fuel fi lter with drain.
• Plate type engine oil cooler.
• Spin-on oil fi lter with both full fl ow and bypass elements in one can.
• Closed loop crank case vent for a clean engine room.
• Jacket-water cooled, cast iron exhaust manifold. Two pass coolant fl ow for even temperature control.
• Overhead cam and four valves per cylinder. Fewer moving parts, better air fl ow, and higher performance.
Crankshaft designed for an
• Large, cast
Easy coolant
ll. No welds
to break.
• Cupro-nickel
heat exchanger.
• Cupro-nicklel gear oil cooler.
• Side lube oil fi ll. Fills and dipstick
available on both
• Beltguard protects the operator.
electric clutch PTO.
• Oil drain outlets
L1276A2
Single Side Service.
on both sides of pan. Oil change pump is optional.
• 11 gallon oil pan.
• Sparkling white
IMRON® polyurethane
paint for a tough fi nish.
• 24 volt battery charging alternator. 12 volt is optional.
These are the features tha
Engine Block
• Six cylinder, in-line, four cycle, liquid cooled, overhead cam, four valve, marine diesel with a heavy-duty, cast iron, industrial-grade engine block.
• Replaceable, wet type cylinder liners are hardened and precision machined for long life. Engine is rebuildable to original factory specifi cations.
• Liquid cooled cylinder liner top reduces temperatures by up to 130°F (72°C) for durability and head gasket life.
• Balanced, forged crankshaft with induction hardened journals for long life.
• Replaceable valve seats and guides.
• Four valves per cylinder increase air flow and allow unit fuel injector to be placed in the center of the cylinder for an optimal fuel spray pattern. Electronic fuel valve for precise fuel delivery.
• Overhead camshaft reduces the valve train parts and improves performance. Camshaft is gear driven; no chains or timing belt to worry about. Large camshaft journals and bearings for long life. Large roller cam followers.
• Cast aluminum, “fl oating” valve cover blocks valve train noise. Cover is removable with three bolts for quick service access.
• Articulated pistons with high strength steel crown and aluminum skirt for long life under high loads.
• Torsional crankshaft vibration damper.
• SAE 1 fl ywheel housing is standard.
Electronic Fuel Injection System
• Electronic engine control unit includes fuel temperature compensation
• Engine diagnostics, monitors critical engine functions.
• Electronically controlled unit injectors provide precise fuel delivery with variable timing for excellent fuel economy and performance. Pilot injection reduces cold start smoke and noise.
• Camshaft driven, gear type fuel pump.
• High capacity fuel lter with air bleed, drain, manual fuel priming pump and water sensor.
Cooling System
• Cooling system available in heat exchanger or keel cooled confi guration.
• Two thermostats for safety and quicker warm-ups.
• Cast-iron exhaust manifold has double pass jacket water ow for even temperature control, fast warm-up and no hot spots. Manifold is in the main, full ow, jacket water circuit.
Gear driven, coolant circulation pump.
• Large, cast expansion tank. Easy coolant fi ll. No welds to break.
• Cupro-nickel engine cooling heat exchanger.
• Cast bronze and stainless steel seawater piping.
• Cupro-nickel gear oil cooler
• Gear driven, SAE A, 9 tooth auxiliary drive provides up to 75 foot pounds of torque to power hydraulic pumps.
• Beltguard for operator safety.
L1276A2 Non Service Side
• Electronically controlled, unit type, fuel
injectors protected by valve cover. Precise
fuel injection, improved fuel economy and low
emissions.
• Closed loop crankcase vent
keeps oil vapors inside engine.
• Gear driven, bronze and stain­less seawater pump. No belt. Easy impeller change.
• Optional secondary oil fi ll
• Air fi lter silences
intake.
• Jacket water aftercooler for
increased output.
• 24 volt
starter placed
high and dry.
• Electronic controls. Water resistant module protects
engine control unit for
electronic fuel injection and
ESP engine system profi ler.
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