NORSE 9683124 Operating Manual

Operating Instructions & Parts Manual

9643312.01 0318

Model 9683124

10˝

Bench Top

Band Saw

9683124_oipm_En011_9643312.01 03/21/18 Page 1

2

GETTING STARTED

SAFETY / SPECIFICATIONS

ASSEMBLY / INSTALLATION

OPERATION

TROUBLESHOOTING

MAINTENANCE / REPAIR

NORSE Operating Manual & Parts List 9683124

Please read and save these instructions. Read carefully before attempting to assemble, install,
operate or maintain the product described.

Protect yourself and others by observing all safety information. Failure to comply with instructions
could result in personal injury and/or property damage! retain instructions for future reference.

Model #: ________________________

Serial #: _________________________

Purchase Date: ___________________

9683124_oipm_En011_9643312.01 03/21/18 Page 2

GETTING STARTED

Structural Requirements

Make sure all supporting structures and load attaching devices are
strong enough to hold your intended loads. If in doubt, consult a
qualified structural engineer.

Electrical Requirements

The power supply to the Band Saw needs to be 120 volt/ 3.4 amp,
single phase, 60 Hz. The standard allowable voltage variation is
plus or minus 10%.

Tools Needed:

Standard mechanic’s hand tool set.

UNPACKING

Be careful not to touch overhead power

lines, piping, lighting, etc. if lifting
equipment is used. Band Saw weighs approximately 77 lbs,
proper tools, equipment and qualified personnel should be
employed in all phases of unpacking and installation.

Carton should be handled with care to avoid damage from
dropping, bumping, etc. Store and unpack carton with correct side
up. After unpacking Band Saw, inspect carefully for any damage
that may have occurred during transit. Check for loose, missing or
damaged parts. If any damage or loss has occurred, claim must be
filed with carrier immediately. Check for completeness. Immediately
report missing parts to dealer.

Band Saw is shipped partially assembled. End user will need to
assemble loose parts to machine.

IMPORTANT: The tool has been coated with a protective coating.
In order to ensure proper fit and operation, the coating must be
removed. Remove coating with mild solvents such as mineral
spirits and a soft cloth. Nonflammable solvents are recommended.
After cleaning, cover all exposed metal surfaces with a light coating
of oil.Paste wax is recommended for table top.

Never use highly volatile solvents. Avoid

getting cleaning solution on paint as it
may tend to deteriorate these finishes. Use soap and water
on painted components.

Contents:

• Band Saw (1)

• Table (1)

• Guide rail (1)

• Rip fence with knob (1)

• Miter gauge assembly (1)

• Pushstick (1)

• Hardware bag (1) - Includes: M6 x 30 hex head bolt and nut;

four each hex bolts and M6 serrated washers; four each wing
nut bolts and washers.

• Operating Instructions and Parts Manual (1)

Unpack:

Do not discard packing materials until after machine has been
inspected for damage and completeness. Locate loose parts and
set aside.

Inspect:

After unpacking the unit, carefully inspect for any damage that may
have occurred during transit. Check for loose, missing or damaged
parts. Shipping damage claims must be filed with the carrier.

All tools should be visually inspected before use, in addition to
regular periodic maintenance inspections.

Be sure that the voltage labeled on the unit matches your power
supply.

SAFETY RULES

For your own safety, read all of the
instructions and precautions before

operating tool.

PROPOSITION 65 WARNING: Some dust created by
using power tools contain chemicals known to the state
of California to cause cancer, birth defects or other

reproductive harm.

Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks and cement and other masonry
products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
work in a well ventilated area and work with approved safety
equipment. Always wear OSHA/NIOSH approved, properly fitting
face mask or respirator when using such tools.

Always follow proper operating

procedures as defined in this manual even
if you are familiar with the use of this or similar tools.
Remember that being careless for even a fraction of a
second can result in severe personal injury.

Be Prepared for Job

• Wear proper apparel. Do not wear loose clothing, gloves,

neckties, rings, bracelets or other jewelry which may get
caught in moving parts of machine.

• Wear protective hair covering to contain long hair.

• Wear safety shoes with non-slip soles.

• Wear safety glasses complying with United States ANSI Z87.1.

Everyday glasses have only impact resistant lenses. They are

NOT safety glasses.

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NORSE Operating Manual & Parts List 9683124

GETTING STARTED

SAFETY / SPECIFICATIONS

ASSEMBLY / INSTALLATION

OPERATION

TROUBLESHOOTING

MAINTENANCE / REPAIR

9683124_oipm_En011_9643312.01 03/21/18 Page 3

SAFETY RULES (CONTINUED

)

• Wear face mask or dust mask if operation is dusty.

• Be alert and think clearly. Never operate power tools when
tired, intoxicated or when taking medications that cause
drowsiness.

Prepare Work Area for Job

• Keep work area clean. Cluttered work areas invite accidents.

• Do not use power tools in dangerous environments. Do not
use power tools in damp or wet locations. Do not expose
power tools to rain.

• Work area should be properly lighted.

• Proper electrical receptacle should be available for tool. Three­prong plug should be plugged directly into properly grounded,
three-prong receptacle.

• Extension cords should have a grounding prong and the three
wires of the extension cord should be of the correct gauge.

• Keep visitors at a safe distance from work area.

• Keep children out of workplace. Make workshop childproof.
Use padlocks, master switches or remove switch keys to
prevent any unintentional use of power tools.

Tool Should Be Maintained

• Always unplug tool prior to inspection.

• Consult manual for specific maintaining and adjusting
procedures.

• Keep tool lubricated and clean for safest operation.

• Remove adjusting tools. Form habit of checking to see that
adjusting tools are removed before switching machine on.

• Keep all parts in working order. Check to determine that the
guard or other parts will operate properly and perform their
intended function.

• Check for damaged parts. Check for alignment of moving
parts, binding, breakage, mounting and any other condition
that may affect a tool’s operation.

• A guard or other part that is damaged should be properly
repaired or replaced. Do not perform makeshift repairs. (Use
parts list provided to order repair parts.)

Know How to Use Tool

• Use right tool for job. Do not force tool or attachment to do a
job for which it was not designed.

• Disconnect tool when changing the blade.

• Avoid accidental start-up. Make sure that the tool is in the OFF
position before plugging in.

• Do not force tool. It will work most efficiently at the rate for
which it was designed.

• Keep hands away from moving parts and cutting surfaces.

• Never leave tool running unattended. Turn the power off and
do not leave tool until it comes to a complete stop.

• Do not overreach. Keep proper footing and balance.

• Never stand on tool. Serious injury could occur if tool is tipped
or if blade is unintentionally contacted.

• Know your tool. Learn the tool’s operation, application and
specific limitations.

• Use recommended accessories. Use of improper accessories
may cause risk of injury to persons.

• Handle workpiece correctly. Protect hands from possible injury.

• Turn machine off if it jams. Blade jams when it digs too deeply
into workpiece. (Motor force keeps it stuck in the work.) Do not
remove jammed or cut off pieces until the saw is turned off,
unplugged and the blade has stopped.

• Maintain proper adjustment of blade tension, blade guides and
thrust bearings.

• Adjust upper guide to just clear workpiece.

• Hold workpiece firmly against table.

• DIRECTION OF FEED: Feed work into a blade or cutter
against the direction of rotation of the blade or cutter only.

The operation of any power tool can

result in foreign objects being thrown into
the eyes, which can result in severe eye damage. Always
wear safety goggles complying with United States ANSI
Z87.1 before commencing power tool operation.

Think safety! Safety is a combination of

operator common sense and alertness at
all times when tool is being used.

SPECIFICATIONS

The NORSE 10" Bench Top Band Saw features welded steel frame
construction and a solid cast iron table surface to insure durability. It
is designed for cutting hard and soft woods. The saw is equipped
with a miter gauge for performing many different operations. A
convenient quick tensioning and comprehensive tracking
mechanism makes blade changing quick and easy. Saw also
features a rip fence and dust collection port.

Depth of throat at 90° 9

1

⁄2˝
Maximum depth of cut at 90° 4˝
Maximum depth of cut at 45° 2˝
Table size 131⁄4x 131⁄4˝
Table tilt 0° to 45°
Wheel diameter 10˝
Blade length 67

3

⁄8˝
Blade width 1/4 - 1/2˝
Blade speed 2900 FPM
Motor 1/3 HP, 120V, 3.4A, 60 Hz, 1720 RPM
Overall dimensions 21 x 16

1

⁄2x 34˝
Weight 70 lbs
Shipping weight 77 lbs
Dust collection port 2, 21⁄2and 4˝

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GETTING STARTED

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ASSEMBLY / INSTALLATION

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NORSE Operating Manual & Parts List 9683124

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ASSEMBLY

Refer to Figures 4, 5, 6 and 8.

Do not attempt assembly if parts are
missing. Use this manual to order repair

parts.

The machine is supplied partly assembled. Prior to use, the
following items have to be installed: Table, Guide Rail, Rip Fence,
Dust Collector (not included) and Rip Fence.

To avoid injury, do not attempt to run or
use this machine until all parts are

assembled and working properly.

Assemble Table to Trunnion

Refer to Figure 1

Assemble the table on to the upper table trunnion, taking care
when passing the saw blade through the slot of the table.

1. Attach M6 x 30 hex head bolt and nut (Stop Bolt) into hole next
to the insert on table bottom.

2. Locate four hex bolts and four M6 serrated washers from the
bag of loose parts. Mount the table to the upper table trunnion
and install a bolt with washer in each hole, and then tighten
with adjustable wrench.

Centering the Table

Refer to Figure 1

1. Loosen the four hex bolts mounting the table to the upper table
trunnion.

2. Move the table sideways as required, until the saw blade runs
through the center of the table insert.

3. If moving the upper table trunnion is not enough to center the
table, loosen the four flange nuts holding the lower table
trunnion and move the table sideways to place the table in the
center.

4. Re-tighten hex bolts for trunnion and flange nuts, recheck the
saw blade position.

Setting Table Square to Saw Blade

Refer to Figures 2 and 3.

Loosen the knob on the lower table trunnion and place a suitably
sized square against the saw blade. If the table requires
adjustment, proceed as follows:

1. Using a wrench, release the hex nut on the bolt (see Figure 2).
Place the wrench on the hex bolt and adjust until the table is
square to the saw blade.

2. Tighten the hex nut and recheck the saw blade and the table
for squareness.

3. Lock the table into position and check that the indicator reads
zero degree on the side of lower table trunnion. Loosen the
screw securing the indicator and reset if necessary to give zero
degree reading (see Figure 3).

Fasten Guide Rail

Refer to Figure 4.

• Fasten the guide rail with four each wing nut bolts and washers
to the table.

5

NORSE Operating Manual & Parts List 9683124

GETTING STARTED

SAFETY / SPECIFICATIONS

ASSEMBLY / INSTALLATION

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MAINTENANCE / REPAIR

Figure 1 - Assemble table to trunnion.

Hex Bolts

Trunnion

Stop Bolt

Flange
Bolts

Figure 2 - Square table to saw blade.

Square

Hex Bolt

Hex Nut

Figure 3 - Set indicator to zero.

Figure 4 - Fasten guide rail.

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ASSEMBLY (CONTINUED

)

Install Rip Fence

Refer to Figure 5.

• Lay the rip fence onto the guide rail. Adjust the rip fence
parallel to the saw blade. Tighten rip fence handle by pressing
downward.

Stabilize Machine

Refer to Figure 6.

• To ensure sufficient upright stability of the machine it should be
bolted to floor, bench or worktable. For this purpose 8mm holes
are provided in the machine’s base. Mounting hardware not
provided.

Use Suitable Dust Collector

Refer to Figure 6 and 8.

• The band saw has a dust port included that will accommodate
2", 2

1

⁄2" and 4" dust collection hoses.

It is recommended that when in use, the band saw is connected to
a suitable dust collector.

INSTALLATION

Electrical Connections

All electrical connections must be
performed by a qualified electrician.

Make sure unit is off and disconnected
from power source any time wiring is

inspected.

Power Source

Band Saw is prewired for 120 volt, 60 HZ power source.

The motor is designed for operation on the voltage and frequency
specified. Normal loads will be handled safely on voltages not more
than 10% above or below the specified voltage.

Running the unit on voltages which are not within the range may
cause overheating and motor burn-out. Heavy loads require that
the voltage at motor terminals be no less than the voltage specified.
Power supply to the motor is controlled by a single pole toggle
switch.

Grounding Instructions

Improper connection of equipment

grounding conductor can result in the risk
of electrical shock. Equipment should be grounded while in
use to protect operator from electrical shock.

• Check with a qualified electrician if grounding instructions are

not understood or if in doubt as to whether the tool is properly
grounded.

This tool is equipped with an approved 3-conductor cord rated at
150V and a three prong grounding type plug or your protection
against shock hazards.

• Grounding plug should be plugged directly into a properly

installed and grounded 3- prong grounding-type receptacle, as
shown (Figure 9).

6

GETTING STARTED

SAFETY / SPECIFICATIONS

ASSEMBLY / INSTALLATION

OPERATION

TROUBLESHOOTING

MAINTENANCE / REPAIR

NORSE Operating Manual & Parts List 9683124

Figure 5 - Install rip fence.

Figure 6- Mounting holes and dust port.

Mounting
Holes

Dust Port

Figure 7 - Know your band saw.

Blade Tension Knob

Door Locking
Knob

Miter Gauge

Switch

Guide Rail

Figure 8 - Know your band saw.

Blade Tracking
Knob

Dust Port

Upper Trunnion

Lower Trunnion

Guide Post
Adjusting and
Lock Knob

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