Norlake Kold Locker Specifications

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Page 1

NOR-LAKE, INCORPORATED

Nor-Lake, Inc.

Registered to ISO 9001:2008

File No. 10001816

727 Second Street P.O. Box 248 Hudson, Wisconsin 54016

800-955-5253 715-386-2323 866-961-5253 Parts 800-388-5253 Service 715-386-4290 FAX www.norlake.com

Kold locKer™ WalK-Ins

Kold locKer

Standard Model Coolers, Freezers and Combination Cooler/Freezers In Stock for SAME DAY SHIPMENT

STANDARD FEATURES

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ship).

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indoor units

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and freezers.

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steel on all surfaces except interior floor

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polyurethane insulation which is CFC and HCFC free

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lock feature and inside safety release

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electrical listing on door sections

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systems

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** Most options are available two weeks from receipt of order. Please contact us for specic questions.

* Some models ship in 5 or 10 days

STANDARD MODELS SHIP THE SAME DAY* Coolers, freezers and combination cooler / freezers Sizes from 3’6” x 6’ to 8’ x 20’ Three heights: 6’7” & 7’7” with floor; 7’4” floorless Indoor or outdoor models Three temperatures: +35°F., -10°F., -20°F(-20°F 10 day

Capsule Pak™ refrigeration system (ceiling or wall mount) Air-cooled condensing unit (wall mount 10 day ship) Automatic condensate vaporizer. No drain line required on

Time clock provided for automatic defrost on both coolers

26 gauge corrosion resistant stucco embossed coated

Smooth aluminum interior floor (on models with floor) Floorless models supplied with NSF listed vinyl sealers

Full 4” thick panels foamed-in-place with HFC-134a

26” wide, self closing door Heavy duty adjustable cam-lift hinges Spring actuated door closer

Deadbolt locking handle with independent key/pad

Magnetic gasket Digital thermometer and light switch Floor double sweep gasket Perimeter heater wire Vapor-proof light NSF, UL flame spread 25 on all panels; UL and CSA

UL, C-UL listing on complete Capsule Pak™ refrigeration

City of New York (MEA) listed City of Houston listed City of Los Angeles listed California State listed CN UL flame spread approval Oregon State listed

USDA accepted

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Fifteen year panel warranty

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18 months parts & labor warranty

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Registered by UL to ISO 9001:2008

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INDOOR MODELS:

Hot gas condensate vaporizer

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OUTDOOR MODELS:

White membrane roof and trim

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Refrigeration hood

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Door hood (optional)

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-20°Fahrenheit ambient controls

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OPTIONAL FEATURES**

U-shaped shelving system

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Alarm/light management system

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Floor tread plate kit

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Exterior ramp

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Condensing unit air deflector kit

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Heater kit for cooler located outdoors in below

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32°F ambient

Leak detector / alarm (may be a requirement in some

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areas)

Three phase electrical

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Remote Capsule Pak™ refrigeration systems

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Five year compressor warranty

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5" thick panel models available - - additional lead

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time required

220/50/1 electrical

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Heights: 8’7” with floor, 8’4” without floor

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Electric vaporizer (for Remote

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Capsule Pak™ applications)

™

alK-Ins

SPECIFICATION

GUIDE

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WALK-IN SPECIFICATIONS

Kold Locker™ walk-ins are built of modular panels, and are insulated with foamed-in-place HFC-134a polyurethane insulation which is CFC and HCFC free. Each panel is designed to ensure ease of installation, long term reliability

and high insulating efciency.

All panels are manufactured with male and female mating rails to ensure proper alignment during installation. The polyurethane insulation wraps around the return bend metal seams on both section to create a lightweight panel of exceptional strength and durability. All panels are a full four (4) inches thick and provide a

superior insulating value. The foamed-in-place cam locking fasteners ensure an airtight seal for maximum energy efficiency.

The foamed-in-place cam locking fasteners ensure an airtight seal for maximum energy efficiency.

Kold Locker™ panel gaskets around the outer perimeter of the panel are continuous, without cuts or breaks at corners. The Nor-Lake patented gasket design provides a foamed-inplace gasket as an integral part of the panel. Gaskets cannot fall off or pull off during shipment or installation.

Panels lock together tightly to assure an energy efficient walk-in.

Edge caps for ends of floor and ceiling panels are foamed-in-place rather than overlapped or mechanically fastened. Edge caps cannot come loose, and they stay in place through the life of the walk-in.

Kold Locker™ Single Room

Coolers or Freezers

Floor Plan Layouts

Panel Finishes: Interior and exterior complete to be 26 gauge corrosion resistant stucco embossed coated steel. Models supplied with a floor will include a smooth aluminum interior floor surface.

Insulation: Panels to be four (4) inches thick, metal clad and foamed-in-place with HFC134a polyurethane insulation which is CFC and HCFC free.

Mini Kold Locker™ Walk-ins

3’6” x 6’0” x 6’7” and

3’6” x 7’0” x 6’7”

Similar oor space as 3 door reach-in. Modular easy to get into existing building, through doors and hallways. 20%-30% more capacity than 3

door reach-in.

Expanded Kold Locker™ Coolers:

Now three larger coolers are in stock for Same Day Shipment:

6’ x 14’, 8’ x 12’,

8’ x 14’ Single Compartment

* 5 Day Ship

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DOOR

Door sections manufactured at NorLake are factory tested to assure

proper t, performance and alignment. All doors feature a stepped prole

design that serves as a barrier to air

ow which results in an energy efcient

door system. Each Kold Locker™ walk-in

compartment is equipped with a 26” wide door. The height of the door opening varies with the series of Kold Locker™ walk-in ordered. The 45 Series has a 59” high door, the Standard Series (6’7” high) has a 66” high door and the 74 and 77 Series Kold Locker™ walk-ins have a 78” high

door. The door is self-closing, ush mounted, intting and constructed to

incorporate heavy duty, molded ABS breaker which is permanently foamedin-place.

Doors are available with right or left side hinges and include two cam-lift

hinges, top hinge eld adjustable with

locking set screw, spring actuated door closer, NL 9800 deadbolt locking handle with independent key/padlock feature and inside safety release. The doors are pre-hung in a four foot wide frame panel which is equipped with replaceable perimeter heater wire, magnetic stainless steel trim, digital

thermometer, vapor-proof light xture

and switch with exterior pilot indicator light.

The door section is completely prewired within concealed conduit inside the door frame panel. 115/60/1

electrical is eld wired to a junction

box which is surface mounted on the interior frame above the vapor proof

light xture.

Hinges and door handle are mounted to 1/2” synthetic insulated tapping plates. Each door section is complete

with a berglass reinforced plastic

heated threshold.

Vapor prooF lIght FIxture

sprIng actuated door closer

doors Feature a stepped proFIle desIgn

deadbolt locKIng handle

NL 9800 Deadbolt locking handle with independent key/padlock feature and inside safety release.

dIgItal therMoMeter/ lIght sWItch

FLOOR CONSTRUCTION

Floor panels (when supplied) are similar in construction to the wall panels except they are made to

withstand uniformly distributed oor

loads of up to 800 pounds per square

foot. The interior oor metal is smooth

aluminum.

The 74 Series, oorless models, are supplied with a patented vinyl oor sealer to stop conductivity at oor level. This unique sealer sits at on existing oors and ts tightly against

the interior/exterior wall panels. The walk-in wall panel is supported on the shoulder of the sealer so the foam edge is free of compressing weight. The vinyl oor sealer is NSF listed.

Floorless Models are

upplIed WIth a patented

s VInyl Floor sealer

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OUTDOOR MODELS:

Nor-Lake, Inc.

Registered to ISO 9001:2008

File No. 10001816

2 3/4”

6’0” (45 Series)

6’7” (STD Series)

7’3 5/8” (74 Series)

7’7” (77 Series)

6 3/8”

All Kold Locker™ walk-ins installed outdoors include a weather protection kit consisting of: One piece, 35 mill, white membrane roof material which requires no seaming or gluing to the top of the Kold Locker™ walk-in ceiling panels.

Metal trim for ashing the membrane roof

material to the side of the Kold Locker™ walk-in wall panels are included.

Physical sPecifications

Trim is secured to the Kold-Locker™ wall panels with self drilling and self tapping TEK screws. In applications where the Kold Locker™ walk-in is installed next to a building, the trim can be used to secure the turned up membrane roof material to the building wall, with fasteners supplied. Door rain hoods are an option and should be included on installations where the door panels are exposed to the outdoor weather.

APPROVALS:

Kold Locker™ walk-in construction is approved by the National Sanitation Foundation and shall have the N.S.F. seal on the door section. Walk-in panels shall

have a U.L. ame spread rating of 25. The

door section is U.L. and C.-U.L. listed for electrical safety.

Registered by UL to ISO 9001

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City of New York (MEA) listed

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City of Houston listed

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LA County listed

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California State listed

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Oregon State listed

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USDA accepted

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CEC

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NSF Certified

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CN UL flame spread

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6’7” HIGH 7’4” HIGH & 7’7” HIGH

Unit Interior Cubage Unit Interior Cubage

KL45 (6’0” High) 77 KL7745 100 KL46 105 KL7746 123 KL66 168 KL7766 196 KL68 231 KL7768 270 KL610 295 KL77610 344 KL612 357 KL77612 418 KL614 420 KL77614 490 KL88 318 KL7788 372 KL810 404 KL77810 473 KL812 490 KL77812 574 KL814 578 KL77814 675

Corresponding Capsule Pak™ Refrigeration System

Kold Locker

Model

KL45 KL366 KL367 KL46 KL66 KL68 KL610 KL612 KL614 KL88 KL810 KL812 KL814

KL7746 KL7748 KL7766 KL7768 KL77610 KL77612 KL77614 KL7788 KL77810 KL77812 KL77814

KL7446 KL7466 KL7468 KL74610 KL74612 KL74614 KL7488 KL74810 KL74812 KL74814

KOD45 KOD46 KOD66 KOD68 KOD610 KOD612 KOD614 KOD88 KOD810 KOD812 KOD814

KOD7746 KOD7766 KOD7768 KOD77610 KOD77612 KOD77614 KOD7788 KOD77810 KOD77812 KOD778

* Consideration must be given to accessibility for service & free condenser air ow. Consult Factory.

Subject to change without notice

38°F-35°F

Ceiling

050 050 050 050 050 050 050 075 100 050 075 100 100

050 050 050 050 075 075 100 075 075 100 100

050 050 075 075 075 100 075 075 100 100

050 050 050 075 075 075 100 075 075 100 100

075 075 075 075 075 100 075 075 100 100

38°F-35°F

Wall

050 050 050 050 050 050 050 075 N/A 050 075 N/A N/A

050 N/A 050 050 075 075 N/A 075 075 N/A N/A

050 050 075 075 075 N/A 075 075 N/A N/A

050 050 050 075 075 075 N/A 075 075 N/A N/A

050 075 075 075 075 N/A 075 075 N/A N/A

-10°

Ceiling

060 050 050 060 075 100 100 150

N/A 100 150

N/A

075 100 100 100 150 150

N/A 150 150

N/A

060 075 100 100 150 150

N/A 150 150

N/A

075 100 150 150 150

N/A 150 151

N/A

-10° Wall

060 060 060 060 075 100 100 150

N/A 100 150

N/A

075

N/A 100 100 150 150

N/A 150 150

N/A

060 075 100 100 150 150

N/A 150 150

N/A

075 100 150 150 150

N/A 150 151

N/A

Door Opening Size

W H Model

26” 59” 45 Series 26” 66” STD Series 26” 78” 74 Series 26” 78” 77 Series

-20°

Ceiling

N/A N/A

N/A 100 100 150 150 150

N/A 150 150

N/A

N/A 150 150 150 151

N/A 150 151

N/A

-20° Wall

N/A N/A

N/A 100 100 150 150 150

N/A 150 150

N/A

N/A 150 150 150 150

N/A 150 150

N/A

Page 5

KOLD LOCKER™

WALK-IN SIZES

AVAILABLE

Single Compartment Sizes

The 45 Series is available in one size

which is 4’ wide x 5’ long x 6’-0” high. This

model is supplied with a walk-in oor. This

series ships in 5 days.

The Standard Series of Kold Locker™

walk-ins are all 6’-7” high and are all

supplied with a oor. The sizes available

are as follows: 4’ wide x 6’ long, 6’ wide x 6’ long, 6’ wide x 8’ long, 6’ wide x 10’ long, 6’ wide x 12’ long, 8’ wide x 8’ long, and 8’ wide x 10’ long.

The 77 Series of Kold Locker™ walk-ins

are all 7’-7” high and are all supplied with

a oor. The sizes available are as follows:

6’ wide x 6’ long, 6’ wide x 8’ long, 6’ wide x 10’ long, 6’ wide x 12’ long, 8’ wide x 8’ long, and 8’ wide x 10’ long.

The 74 Series of Kold Locker™ walk-ins

are all 7’-3 5/8” high and are all supplied

without a oor. Wall panels are installed on

top of N.S.F listed vinyl sealers provided. The sizes available are as follows: 6’ wide x 6’ long, 6’ wide x 8’ long, 6’ wide x 10’ long, 6’ wide x 12’ long, 8’ wide x 8’ long, and 8’ wide x 10’ long.

Combination Kold Locker™ Compartment Sizes:

The Kold Locker™ combination cooler/ freezer line is available in 6’-7” high and 7’7” high models and are all supplied complete

with a oor. All models are available in two

widths, 6’ wide and 8’ wide. The overall length of the combination Kold Locker™ is determined by the size of the desired cooler and freezer compartments. The available sizes are the same as available in their mating single compartment models.

EXAMPLE #1: If you have determined that

you need a 6’ wide combination model your choices for cooler and freezer compartment lengths are 6’, 8’, 10’ and 12’. Therefore, if you desire both cooler and freezer to have lengths of 8’ your overall combination dimensions will be 6’ wide x 16’ long.

EXAMPLE #2: If you have determined

that you need an 8’ wide combination model your choices for cooler and freezer compartment lengths are 6’, 8’, and 10’. Therefore, if you desire the cooler to be 8’ long and the freezer to be 6’ long, your overall combination dimensions will be 8’ wide x 14’ long.

Page 6

SHELVING KITS

Registered to ISO 9001:2008

File No. 10001816

6’ - 0”

Shelving kits specically designed for each Kold Locker™ walk-in conguration are offered as an

optional extra. These kits are shipped with the Kold Locker™ walk-in and Capsule Pak™ refrigeration system so that all necessary components are at your location promptly when you need them. The shelving sets are coded to correspond to the Kold

Locker™ walk-in conguration ordered and are

offered in either three or four tier.

tWo types oF shelVIng systeMs are

VaIlable FroM nor-laKe.

A. Green Kote™ Shelving: Green epoxy coated shelves. 15 year guarantee against corrosion.

B. Nor-Lake Standard Chrome Kote™ Shelving:

Shelving system construction is identical. Select the shelving FINISH of your choice. Shelving posts are engineered for maximum strength. Shelves are adjustable on 2” centers. All shelves are N.S.F listed and are zinc coated with a heavy layer of Protoxy for a maximum life span under humid storage conditions. Special clips are utilized to gain the maximum square footage of storage space for each Kold Locker™ model. 14”, 18” and 24” wide shelves are used as required for maximum storage capacity in each set. This wire shelving is ideal for storage of all refrigerated or frozen products.

SHELVES:

Shelves to have #9 (.148”) gauge crosswires spaced 3/4” on centers with crossbraces 1/4” (.192”) minimum of 4-3/4” on center.

Shelf Frames

Channel to be 9/16” x 1” x .075” thick.

Shelf Collars

A round tapered 1-5/16” high steel collar to be welded at each corner.

POSTS

Posts to be .062” thick 1” O.D. round tubing notched every 2” on each corner of the post.

POST LEVELERS

Installed on the bottom of each post is nylon housing for a steel leveler 3/8”-16 x 1-3/4”.

FINISHES

A. Green Kote™: Electrostatically applied green

baked epoxy over zinc steel and brite basic wire. Thickness : 2-3 mill.

B. Chrome Kote™: Plated quality wire and steel. Surface nickel chrome plated.

NOR-LAKE, INCORPORATED

727 Second Street Hudson, Wisconsin 54016 800-955-5253 715-386-2323 800-961-5253 Parts 800-388-5253 Service 715-386-4290 FAX www.norlake.com

Printed in the U.S.A.

Part Number: 079297

Revision Date: 1/10