Norlake KL1010 User Manual

NOR-LAKE, INCORPORATED
727 Second Street
P.O. Box 248
Hudson, Wisconsin 54016

800-955-5253
715-386-2323
866-961-5253 Parts
800-388-5253 Service
715-386-4291 FAX
www.norlake.com

Kold locKer™ WalK-ins

Kold locKer

Standard Model Coolers, Freezers and Combination Cooler/Freezers In Stock for SAME DAY SHIPMENT

STANDARD FEATURES

■ STANDARD MODELS SHIP THE SAME DAY*

■ Coolers, freezers and combination cooler / freezers

■ Sizes from 3’6” x 6’ to 10’ x 14'

■ Three heights: 6’7” & 7’7” with floor; 7’4” floorless

■ Indoor or outdoor models

■ Three temperatures: +35°F., -10°F., -20°F(-20°F 10 day

ship).

■ Capsule Pak™ refrigeration system (ceiling or wall mount)

■ Air-cooled condensing unit (wall mount 10 day ship)

■ Automatic condensate vaporizer. No drain line required on

indoor units

■ Time clock provided for automatic defrost on both coolers

and freezers.

■ 26 gauge corrosion resistant stucco embossed coated

steel on all surfaces except interior floor

■ Smooth aluminum interior floor (on models with floor)

■ Floorless models supplied with NSF listed vinyl sealers

■ Full 4” thick panels foamed-in-place with HFC-245fa

polyurethane insulation which is CFC and HCFC free

■ 26” wide, self closing door

■ Heavy duty adjustable cam-lift hinges

■ Spring actuated door closer

■ Deadbolt locking handle with independent key/pad

lock feature and inside safety release

■ Magnetic gasket

■ Digital thermometer and light switch

■ Floor double sweep gasket

■ Perimeter door heater wire

■ Vapor-proof light

■ NSF, UL flame spread 25 on all panels; UL and CSA

electrical listing on door sections ***

■ UL, C-UL listing on complete Capsule Pak™ refrigeration

systems ***

■ City of Houston listed

■ California State listed

■ CN UL flame spread approval

■ DOE compliant

■ Oregon State listed

■ USDA accepted

* Some models ship in 5 or 10 days
** Most options are available two weeks from receipt of order. Please contact us for specific questions.
*** C-UL is Underwriters Laboratories Safety Certification Mark which indicates that UL has tested the equipment to applicable CSA Standards.
*** UL Sanitation is Underwriters Laboratories Sanitation Mark which indicates that UL has tested the equipment to applicable NSF Standards.

■ Registered by UL to ISO 9001:2008

■ Fifteen year panel warranty

■ 18 months parts & labor warranty

INDOOR MODELS:

■ Hot gas condensate vaporizer

OUTDOOR MODELS:

■ White membrane roof and trim

■ Refrigeration hood

■ Door hood (optional)

■ -20°Fahrenheit ambient controls

OPTIONAL FEATURES**

■ U-shaped shelving system

■ Alarm/light management system

■ Floor tread plate kit

■ Exterior ramp

■ Condensing unit air deflector kit

■ Heater kit for cooler located outdoors in below

+32°F ambient

■ Leak detector / alarm (may be a requirement in some

areas)

■ Three phase electrical

■ Remote Capsule Pak™ refrigeration systems

■ Five year compressor warranty

■ 5" thick panel models available - - additional lead

time required

■ 220/50/1 electrical

■ Heights: 8’7” with floor, 8’4” without floor

■ Electric vaporizer (for Remote

Capsule Pak™ applications)

Nor-Lake, Inc.

Registered to ISO 9001:2008

File No. 10001816

™

WalK-ins

SPECIFICATION

GUIDE

WALK-IN SPECIFICATIONS

Kold Locker™ walk-ins are built of modular
panels, and are insulated with foamed-in-place
HFC-245fa polyurethane insulation which is
CFC and HCFC free. Each panel is designed to
ensure ease of installation, long term reliability

and high insulating efciency.

A. All panels are manufactured with male and

female mating rails to ensure proper alignment
during installation. The polyurethane insulation
wraps around the return bend metal seams on
both section to create a lightweight panel of
exceptional strength and durability. All panels
are a full four (4) inches thick and provide a

superior insulating value. The foamed-in-place
cam locking fasteners ensure an airtight seal for
maximum energy efficiency.

B. The foamed-in-place cam locking fasteners

ensure an airtight seal for maximum energy
efficiency.

A.

B.

C.

C. Kold Locker™ panel gaskets around the

outer perimeter of the panel are continuous,
without cuts or breaks at corners. The Nor-Lake
patented gasket design provides a foamed­in-place gasket as an integral part of the
panel. Gaskets cannot fall off or pull off during
shipment or installation.

D. Panels lock together tightly to assure an

energy efficient walk-in.

E. Edge caps for ends of floor and ceiling

panels are foamed-in-place rather than
overlapped or mechanically fastened. Edge
caps cannot come loose, and they stay in place
through the life of the walk-in.

F. Panel Finishes: Interior and exterior

complete to be 26 gauge corrosion resistant
stucco embossed coated steel. Models supplied
with a floor will include a smooth aluminum
interior floor surface.

Insulation: Panels to be four (4) inches thick,
metal clad and foamed-in-place with HFC­245fa polyurethane insulation which is CFC and
HCFC free.

Mini Kold Locker™ Walk-ins

3’6” x 6’0” x 6’7” and

3’6” x 7’0” x 6’7”

D.

Kold Locker™ Single Room

Coolers or Freezers

Floor Plan Layouts

E.

F.

Similar oor space as 3 door reach-in. Modular
easy to get into existing building, through doors
and hallways. 20%-30% more capacity than 3

door reach-in.

Expanded Kold Locker™ Coolers:

Now available in three larger sizes!

10' x 10'
10' x 12'
10' x 14'

1014

1012

10141

10121

10142

10122

10143

1010

10123

10144

10X10

10101

10X12

10X14

10124

10145

10102

10146

10125

10147

10126

10148

10127

10149

DOOR

Door sections manufactured at Nor-Lake

are factory tested to assure proper t,

performance and alignment. All doors feature

a stepped prole design that serves as a
barrier to air ow which results in an energy
efcient door system.

Each Kold Locker™ walk-in compartment is
equipped with a 26” wide door opening. The
height of the door opening varies with the
series of Kold Locker™ walk-in ordered. The
45 Series has a 59” high door, the Standard
Series (6’7” high) has a 66” high door opening
and the 74 and 77 Series Kold Locker™
walk-ins have a 78” high door opening. The

door is self-closing, ush mounted, intting

and constructed to incorporate heavy duty,
molded ABS breaker which is permanently
foamed-in-place.

Doors are available with right or left side

hinges and include two eld adjustable

cam-lift hinges with locking set screw, top
hinge spring loaded, spring actuated door
closer, NL 9800 deadbolt locking handle
with independent key/padlock feature and
inside safety release. The doors are pre­hung in a four foot wide frame panel which is
equipped with replaceable perimeter heater
wire, magnetic stainless steel trim, digital

thermometer, vapor-proof light xture and

switch with exterior pilot indicator light.

The door section is completely pre-wired
within concealed conduit inside the door

frame panel. 115/60/1 electrical is eld wired

to a junction box which is surface mounted
on the interior frame above the vapor proof

light xture.

Hinges and door handle are mounted to
1/2” synthetic insulated tapping plates. Each

door section is complete with a berglass

reinforced plastic heated threshold.

Vapor prooF light Fixture

spring actuated
door closer

doors Feature a stepped
proFile design

deadbolt locKing handle

NL 9800 Deadbolt locking handle
with independent key/padlock
feature and inside safety release.

digital therMoMeter/
light sWitch

FLOOR CONSTRUCTION

Floor panels (when supplied) are similar in
construction to the wall panels except they
are made to withstand uniformly distributed

oor loads of up to 800 pounds per square
foot. The interior oor metal is smooth

aluminum.

The 74 Series, oorless models, are supplied
with a patented vinyl oor sealer to stop
conductivity at oor level. This unique sealer
sits at on existing oors and ts tightly

against the interior/exterior wall panels.
The walk-in wall panel is supported on the
shoulder of the sealer so the foam edge is

free of compressing weight. The vinyl oor

sealer is NSF listed.

Floorless Models are

upplied With a patented

s
Vinyl Floor sealer

Physical sPecifications

OUTDOOR MODELS:

All Kold Locker™ walk-ins installed outdoors
include a weather protection kit consisting
of: One piece, 35 mill, white membrane roof
material which requires no seaming or gluing
to the top of the Kold Locker™ walk-in ceiling
panels.

Metal trim for ashing the membrane roof

material to the side of the Kold Locker™ walk­in wall panels are included.

Trim is secured to the Kold-Locker™ wall
panels with self drilling and self tapping
TEK screws. In applications where the Kold
Locker™ walk-in is installed next to a building,
the trim can be used to secure the turned up
membrane roof material to the building wall,
with fasteners supplied. Door rain hoods are an
option and should be included on installations
where the door panels are exposed to the
outdoor weather.

APPROVALS:

Kold Locker™ walk-in construction is approved
by the National Sanitation Foundation and
shall have the N.S.F. seal on the door section.

Walk-in panels shall have a UL ame spread

rating of 25. The door section is UL and C-UL
listed for electrical safety.

■ Registered by UL to ISO 9001:2008

■ California State listed

■ CSA

■ City of Houston listed

■ CN UL flame spread

■ DOE compliant

■ NSF Certified

■ Oregon State listed

■ USDA accepted

■ UL and C-UL listed

* Consideration must be given to accessibility for service & free condenser air ow.

Consult Factory.
Subject to change without notice

6’7” HIGH 7’4” HIGH & 7’7” HIGH

Unit Interior Cubage Unit Interior Cubage

KL45 (6’0” High) 77 KL7745 100
KL46 105 KL7746 123
KL56 137 KL7756 159
KL66 168 KL7766 196
KL68 231 KL7768 270
KL610 295 KL77610 344
KL612 357 KL77612 418
KL614 420 KL77614 490
KL88 318 KL7788 372
KL810 404 KL77810 473
KL812 490 KL77812 574
KL814 578 KL77814 675
KL1010 515 KL771010 602
KL1012 625 KL771012 731
KL1014 736 KL771014 860

Corresponding Capsule Pak™ Refrigeration System

Kold Locker™ Model

(6'0" HIGH)

KL45
KL366
KL367
KL46
KL 56
KL66
KL68
KL610
KL612
KL614
KL88
KL810
KL812
KL814
KL1010
KL1012
KL1014

7'7" HIGH WITH FLOOR

KL7746
KL7748
KL7756
KL7766
KL7768
KL77610
KL77612
KL77614
KL7788
KL77810
KL77812
KL77814
KL771010
KL771012
KL771014

7'4" HIGH LESS FLOOR

KL7446
KL7456
KL7466
KL7468
KL74610
KL74612
KL74614
KL7488
KL74810
KL74812
KL74814
KL741010
KL741012
KL741014

6'7" HIGH W/FLOOR OUTDOOR

KOD45
KOD46
KOD56
KOD66
KOD68
KOD610
KOD612
KOD614
KOD88
KOD810
KOD812
KOD814
KOD1010
KOD1012
KOD1014

7'7" HIGH W/FLOOR OUTDOOR

KOD7746
KOD7756
KOD7766
KOD7768
KOD77610
KOD77612
KOD77614
KOD7788
KOD77810
KOD77812
KOD77814
KOD771010
KOD771012
KOD771014

+38°F to

+35°F Ceiling

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+38°F to

+35°F Wall

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-10°

Ceiling

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Door Opening Size

W H Model

26” 59” 45 Series
26” 66” STD Series
26” 78” 74 Series
26” 78” 77 Series

See Capsule Pak™

Specication Sheet for

elevation details.

-20°

Ceiling

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KOLD LOCKER™

WALK-IN SIZES

AVAILABLE

Single Compartment Sizes

The 45 Series is available in one size

which is 4’ wide x 5’ long x 6’-0” high. This

model is supplied with a walk-in oor. This

series ships in 5 days.

The Standard Series of Kold Locker™

walk-ins are all 6’-7” high and are all

supplied with a oor. The sizes available

are as follows: 4’ wide x 6’ long, 6’ wide x
6’ long, 6’ wide x 8’ long, 6’ wide x 10’ long,
6’ wide x 12’ long, 8’ wide x 8’ long, and 8’
wide x 10’ long.

The 77 Series of Kold Locker™ walk-ins

are all 7’-7” high and are all supplied with

a oor. The sizes available are as follows:

6’ wide x 6’ long, 6’ wide x 8’ long, 6’ wide
x 10’ long, 6’ wide x 12’ long, 8’ wide x 8’
long, and 8’ wide x 10’ long.

The 74 Series of Kold Locker™ walk-ins

are all 7’-3 5/8” high and are all supplied

without a oor. Wall panels are installed on

top of NSF listed vinyl sealers provided.
The sizes available are as follows: 6’ wide
x 6’ long, 6’ wide x 8’ long, 6’ wide x 10’
long, 6’ wide x 12’ long, 8’ wide x 8’ long,
and 8’ wide x 10’ long.

Combination Kold Locker™
Compartment Sizes:

The Kold Locker™ combination cooler/
freezer line is available in 6’-7” high and 7’­7” high models and are all supplied complete

with a oor. All models are available in two

widths, 6’ wide and 8’ wide. The overall
length of the combination Kold Locker™ is
determined by the size of the desired cooler
and freezer compartments. The available
sizes are the same as available in their
mating single compartment models.

EXAMPLE #1: If you have determined that

you need a 6’ wide combination model your
choices for cooler and freezer compartment
lengths are 6’, 8’, 10’ and 12’. Therefore,
if you desire both cooler and freezer to
have lengths of 8’ your overall combination
dimensions will be 6’ wide x 16’ long.

EXAMPLE #2: If you have determined

that you need an 8’ wide combination
model your choices for cooler and freezer
compartment lengths are 6’, 8’, and 10’.
Therefore, if you desire the cooler to be
8’ long and the freezer to be 6’ long, your
overall combination dimensions will be 8’
wide x 14’ long.

SHELVING KITS

Shelving kits specically designed for each
Kold Locker™ walk-in conguration are

offered as an optional extra. These kits are
shipped with the Kold Locker™ walk-in and
Capsule Pak™ refrigeration system so that
all necessary components are at your location
promptly when you need them. The shelving
sets are coded to correspond to the Kold

Locker™ walk-in conguration ordered and

are offered in either three or four tier.

tWo types oF shelVing systeMs are aVailable
FroM nor-laKe.

A. Green Kote™ Shelving: Electrostatically
applied green baked epoxy over zinc steel and
brite basic wire. Thickness: 2-3 mill. 15 year
guarantee against corrosion.

B. Nor-Lake Standard Chrome Kote™
Shelving: Plated quality wire and steel.

Surface nickel chrome plated.

Select the shelving FINISH of your choice.
Shelving posts are engineered for maximum
strength. Shelves are adjustable on 2” centers.
All shelves are NSF listed and are zinc coated
with a heavy layer of Protoxy for a maximum
life span under humid storage conditions.
Special clips are utilized to gain the maximum
square footage of storage space for each Kold
Locker™ model. 14”, 18” and 24” wide shelves
are used as required for maximum storage
capacity in each set. This wire shelving is
ideal for storage of all refrigerated or frozen
products.

6’ - 0”

6’ - 0”

SHELVES:

Shelves to have #9 (.148”) gauge crosswires
spaced 3/4” on centers with crossbraces 1/4”
(.192”) minimum of 4-3/4” on center.

Shelf Frames

Channel to be 9/16” x 1” x .075” thick.

Shelf Collars

A round tapered 1-5/16” high steel collar to be
welded at each corner.

POSTS

Posts to be .062” thick 1” O.D. round tubing
notched every 2” on each corner of the post.

POST LEVELERS

Installed on the bottom of each post is nylon
housing for a steel leveler 3/8”-16 x 1-3/4”.

NOR-LAKE, INCORPORATED

727 Second Street
Hudson, Wisconsin 54016
800-955-5253
715-386-2323
800-961-5253 Parts
800-388-5253 Service
715-386-4291 FAX
www.norlake.com

Registered to ISO 9001:2008

File No. 10001816

Proudly

Made in the USA

05/13 151647

Revision Date: 03/14
©2014 Nor-Lake, Inc.
Printed in the U.S.A.
Part Number: 079297