Norgren 200 User Manual

Page 1
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
VAL-10-1
Nugget 200 Spool
Valves
Solenoid, Air, Manual, and
Mechanically Operated
Pneumatic Valves. Available
in 1/4", 3/8", or 1/2" ports
Contents
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VAL-10-2
Solenoid Pilot Actuated Inline and Stacking Valves . . . .VAL-10-4
Air Pilot Actuated Inline and Stacking Valves . . . . . . .VAL-10-18
Manual and Mechanical Actuated Inline
and Stacking Valves . . . . . . . . . . . . . . . . . . . . . . . .VAL-10-23
Fixed Length Manifold . . . . . . . . . . . . . . . . . . . . . . . . . .VAL-10-32
Special Instructions - Stacking Valves . . . . . . . . . . . . .VAL-10-34
Product Numbering System . . . . . . . . . . . . . . . . . . . . .VAL-10-36
Stacking Valve with Junction Box
Low Pressure Air Operator on
Inline Valve
Manual Lever Operator
Page 2
Nugget 200 Spool Valves
VAL-10-2
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
Norgren Nugget 200 valves feature a lightweight, one-piece aluminum spool and nitrile seal assembly. Shifting forces are minimized because of the low inertial spool made from high strength anodized aluminum. Highly durable low friction lip seals are designed to operate with lubricated or nonlubricated air.
Rugged Solenoid, Air, Manual, or Mechanical Operators
Nugget 200's one hundred and twelve different operators are designed to last for millions of cycles. Bodies and operators are made of precision machined, cast aluminum, zinc, PPA, or acetal.
High Flow
An inline Cv of 1.6 provides exceptionally high flow for its compact size. This makes the Nugget 200 valve appropriate for a wide range of applications, from machine control systems to air line control.
Segmented Latch Type Detent
The spool is held securely in place by a unique segmented detent which engages a lip on the piston.
Shock Absorbent Bumpers
Valve life is extended because of substantial bumpers which absorb the shock and vibration of the rapidly shifting spool and piston.
Port and Operator Identification
Each of the ports is identified by a permanent number adjacent to the port on both the body and end plates. In addition, on inline valves, a two-digit number at each end of the body indicates the ports connected when the operator at that end is actuated.
A Wide Range of Valve Accessories
Norgren offers a wide range of accessories for use with the Nugget 200 valve, including valve body cover plates, mufflers, intermediate supply exhaust block, isolating plugs, solenoid exhaust filter nut and many more. These accessories allow cost­efficient customizing for your specific application.
Four Mounting Styles
Inline Valves mount directly to the air line and are available with the following features:
1/4", 3/8", or 1/2" PTF or ISO G ports.
3-port/2-position, 5-port/2-position, or 5-
port/3-position configurations. The 3-port/2­position configuration is not available with 1/2" ports. Stacking Valve Assemblies are two or more valves manifolded together with tie rods and end plates. They are available with either a common inlet port, independent exhaust ports, or with common inlet and exhaust ports located in the end plates. Features include:
3/8" ports in the end plate. 1/4" or 3/8" cylinder ports in valve body.
5-port/2-position or 5-port/3-position configurations.
Stacking Valve Assemblies with Junction Box feature a plug-in solenoid operator
which allows the valve to be serviced without disturbing the electrical wires. The solenoid plugs into a terminal block in the junction box, with a gasket to prevent entry of dust or moisture. They are available only in the common inlet and exhaust ports configuration. Other features are the same as listed above for Stacking Valve Assemblies. All stacking valves mount on approximately 1-1/4" centers reducing installation space requirements. Fixed Length Manifolds are available for most Nugget 200 1/4" and 3/8" inline valves. The fixed length manifold reduces plumbing and installation time. The lightweight aluminum construction uses 3/4" PTF common inlet and exhaust ports. These manifolds are available in 2 to 10 station lengths.
Durable Finish
External surfaces are protected with an oven cured, epoxy resin paint which provides excellent corrosion protection and chip resistance.
Stacking Valve with Junction Box
Page 3
Nugget 200 Spool Valves
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
VAL-10-3
High Flow Pilot Exhaust Orifice
Oversize pilot exhaust orifice provides rapid return time when valve is deactuated.
Solenoid Diffuser Plug
A diffuser plug is factory installed in every solenoid pilot exhaust to help prevent entry of contaminants during shipping and normal operation. It may be removed when minimum response times are desired.
Electrical Connector Options
A cable grip connector with indicator light; a 1/2" NPT conduit connector; and a 5-foot, three-conductor, molded cable with or without indicator light, surge protection and reverse voltage protection are available.
Aesthetic Appearance
Norgren's high luster black powder paint gives any control circuit installation the quality appearance reflecting the superior operating capacity built into every Nugget 200 valve.
Low Watt Solenoid Options
The 120 VAC and 24 VAC solenoid operator options require only
3.5-watts of power and the 115 VDC operator requires 3.4 watts. All other DC operators require only 2 watts of power, ideal for computer based control systems as well as industrial applications where minimum energy consumption is desired.
Rotatable Connector and Coil
The standard cable grip electrical connector can be rotated 180°, the solenoid coil can be turned in increments of 90°, and the solenoid operator housing can be turned in increments of 180° making the operators adaptable for easy installation.
Electrical Connector Options
A cable grip connector with indicator light; a 1/2" NPT conduit connector; and a 5-foot, three-conductor, molded cable with or without indicator light, surge protection and reverse voltage protection are available.
Solenoid Manual Overrides
Standard solenoid operators are furnished with locking manual overrides to provide a means of shifting the valve without electrical power. Optional solenoids without overrides and with nonlocking overrides are available.
CSA Certified Valves
Completed inline and stacking valve assemblies with certain operators are CSA Certified. Stacking valves with junction box and indicator light are CSA Component Certified.
Internal or External Solenoid Pilot Supply
All solenoid operated valves can be quickly converted from an internal to an external pilot supply by interchanging the positions of two interface seals and removing the external supply port pipe plug.
Low Pressure Air Operator on
Inline Valve
Manual Lever Operator
Page 4
VAL-10-4
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
Nugget 200 Spool Valves
Long lasting spool design
High flow compact valves
Four mounting styles: inline, stacking valve
assemblies, stacking valve assemblies with junction box, and fixed length manifold.
Wide range of operators and voltages available
Three functional types: available in 3/2, 5/2, and
5/3 configurations
1/4", 3/8", and 1/2" Solenoid Pilot Actuated
3/2, 5/2, & 5/3 Inline and Stacking Valves
Technical Data
Medium:
Filtered and lubricated or non-lubricated compressed air or vacuum.
Operation:
Spool valve solenoid pilot actuated.
Mounting:
Stacking – through holes on manifold base. Inline – through holes in valve body.
Port Size:
PTF – 1/4", 3/8", 1/2" ISO G – 1/4", 3/8" .
Operating Pressure:
Maximum 150 psig (10.3 bar). For details see overleaf.
Operating Temperature:
-20° to 120°F (-29° to 50°C)
Consult Technical Service for use below 36°F (2°C).
Materials:
Body: Aluminum Spool: Anodized aluminum Solenoid Operator Base: plastic Plunger and spring: Stainless steel Elastomers: Nitrile and special nitrile-based low-friction elastomers. Note: See Seal Compatibility p. VAL-10-5.
Ordering Information
To order standard Nugget 200 valves with coils, quote model number from tables overleaf, e.g. order: K71DA00-K36-KV21W2 for a 5-port/2-position, single Solenoid Pilot Operated, Spring Return model with an internal pilot supply, fitted with a 24 VDC standard wattage coil, and rotatable cable grip connector and locking override.
Page 5
Nugget 200 Spool Valves
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
VAL-10-5
Seal Compatibility
Nugget 200 seals are compatible with the following
lubricants: DC BR-2+ grease (Dow Corning) DC 44 grease (Dow Corning) Nondetergent mineral based oil such as Mobil DTE
light oil Note: Nugget 200 seals are not compatible with WD­40 or commonly used de-icer fluids. Consult factory to verify compatibility of lubricants or fluids not listed above.
Solenoid Operating Specifications
Inlet Pressure Range for Solenoid Operated Valves: With Internal Pilot Supply: 15 to 150 psig* (1.03 to 10.3 bar) With External Pilot Supply: 10" Hg vacuum to 150 psig (10.3 bar) Temperature Range (Ambient/Inlet): Solenoid Operated Valves: -20° to 120°F** (-29° to 50°C) Low Wattage Solenoids: -20° to 155°F** (-29° to 68°C) Operator Pilot Pressures: Maximum Pilot Pressure: 150 psig (10.3 bar) Minimum Pilot Pressure at 150 psig (10.3 bar) main valve inlet pressures are given in the following table:
* Minimum Inlet Pressure is dependent on the type of operator
and return used. See Operator Pilot Pressure specifications in Operating Specifications.
** With the dew point of supply air less than air temperature below
35°F (2°C)
Minimum Pilot Pressures
Spring
Operator Return Nondetent Detented Centered
psig (bar) psig (bar) psig (bar) Solenoid Solenoid 15 (1.0) 25 (1.7) 45 (3.1) Solenoid Spring 35 (2.4)
Average Flow Factors in Cv‡ (l/min)
Flow Path
Por t Por t
Port 1 to 2 2 to 3 Valve Size 1 to 4 4 to 5 3-Port, Inline 1/4" 1.6 (1700) 1.7 (1800)
3/8" 1.6 (1700) 1.7 (1800) 5-Port, Inline 1/4" 1.6 (1700) 1.7 (1800)
3/8" 1.6 (1700) 1.7 (1800)
1/2" 1.6 (1700) 1.7 (1800) 5-Port, Stacking 1/4" 1.8 (1900) 1.4 (1450)
3/8" 1.8 (1900) 1.4 (1450)
‡ Flow Rating determined in accordance with NFPA/T3.21.3, Pneumatic
fluid power – Flow test procedure and reporting method – For fixed orifice components.
Warning
When a solenoid operator is used as a return for a manual or mechanical operator, the pilot pressure applied to the return operator must not exceed 40 psig (2.8 bar). Pilot pressures greater than 40 psig for a solenoid or air return will cause structural damage to the manual or mechanical operator and can also result in injury to the user. If the available pilot pressure exceeds 40 psig, an external pilot supply only must be used and a restrictor, part number 54872-02, must be installed in the pilot port of the return operator to reduce the return force to an acceptable level. Pilot pressure to the restrictor must not exceed 150 psig (10.3 bar).
.81
(21)
1/8 27 PTF
.33 (8)
9/16" HEX
1/8 27 PTF
54872 - 02
Order Number
Page 6
Nugget 200 Spool Valves
VAL-10-6
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
Solenoid Operator Specifications
KVx/KUx,K0x/K1x,K2x/K3x,K4x/K5x, & K6x/K7x Series
Voltages Available and Power Requirements:
Standard: 120V/60Hz-110V/50Hz: 7W Optional: KVx
, K1x, K3x, K5x, & K7x Series 12V/60Hz/50Hz: 7W 24V/60Hz/50Hz: 7W 48V/60Hz/50 Hz: 7W 240V/60Hz: 7W 220V/50Hz: 7W 12 VDC: 6W 24 VDC: 6W
Low Wattage: KUx
, K0x, K2x, K4x, & K6x Series
Standard: 24 VDC: 2W Optional: 24V/50Hz/60Hz: 3.5W
120V/60Hz: 3.5W 110V/50Hz: 3.5W 6 VDC: 2W 12 VDC: 2W 115 VDC: 3.4W
Duty: Continuous at 90 to 105% of rated voltage
Coil Type: Class H. Molded with three-pin plug-in connector
Enclosure Classification: NEMA 4, per DIN 40050 – IP 65
Connector Plug: KUx
/KVx Series: Standard,Cable grip for cables 1/4" to 5/16"
(6 to 8 mm) in diameter K2x/K3x Series: Rotatable 1/2" Conduit Connector K4x/K5x Series: Class H. Molded with three-pin plug-in
connector
Override: Manual, locking
Pilot Supply: Internal - standard, External - optional
External Pilot Supply Port: 1/8" PTF (ISO G Optional).
Minimum Electrical Signal Duration: Solenoid operated
2-position detented or nondetented valves can be shifted with a momentary electrical signal. Minimum signal duration is 13 milliseconds for single solenoid operated spring return valves. Double solenoid operated valves minimum signal duration is 20 milliseconds.
Electrical connector spades on the operator coil are 3-pin with 11 mm spacing.
KDx
& KQx Series
Voltages Available and Power Requirements:
Standard: 120V/60Hz: 6W Optional: 24V/60Hz/50Hz: 6W
12VDC: 6W 24VDC: 6W
Duty: Continuous at 85 to 105% of rated voltage
Coil Type: Class H. Molded with three-pins for
electrical connection or optional electrical plug-in connector.
Enclosure Classification:
NEMA 4, per DIN 40050 – IP 65 Connector Plug: Cable grip for cables 1/4" to 5/16" (6 to 8 mm) in diameter.
Electrical Connections –
KD Series Operators: Furnished with 1/2" conduit connector molded into coil, leads are 18" long KQ Series Operators: Furnished without a connector
Override: Manual, locking or nonlocking.
Pilot Supply: Internal - standard, External - optional
External Pilot Supply Port: 1/8" PTF (ISO G
Optional).
Minimum Electrical Signal Duration: Solenoid
operated 2-position detented or nondetented valves can be shifted with a momentary electrical signal. Minimum signal duration is 13 milliseconds for single solenoid operated spring return valves. Double solenoid operated valves minimum signal duration is 20 milliseconds.
Optional electrical connectors for KQx
Series operators conform to DIN43650 Form A for Three­Pin Electrical Connectors.
Electrical spades on the KQx
Series operator coil
are 3-pin with 18 mm spacing.
CSA Certified Valves
KDx
and KQx Series solenoid operators are CSA Certified. Optional solenoid coil voltages,solenoid cable grip electrical connectors and 1/2" NPT conduit electrical connectors also qualify for CSA Certification.
Page 7
Nugget 200 Spool Valves
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
VAL-10-7
KXx Series Hazardous Location Solenoid
Voltages Available and Power Requirements
Standard: 120V/60Hz-100V/50Hz: 12W Optional: 240V/60Hz: 12W
208V/50Hz: 12W 24V/60Hz: 12W 22V/50Hz: 12W 6 VDC: 12W 12 VDC: 12W 24 VDC: 12W 48 VDC: 12W 115 VDC: 12W
Duty: Continuous at 85 to 105% of rated voltage
Coil Type: Molded
Enclosure Classification: NEMA 7C, 7D, 8C, 8D, 9E,
9F and 9G. Meets the requirements of Underwriters Laboratories for use in hazardous locations as defined in National Electrical Code (ANSI CI-1975): Class I, Groups C & D; and Class II, Groups E, F & G. Per DIN 40050 – IP 65.
Electrical Connection: Furnished with fixed
connection for 1/2" conduit.
Override: Manual, nonlocking - standard, locking -
optional
Pilot Supply: internal - standard, external - optional
External Pilot Port: 1/8-27 NPTF
Exhaust Port: 1/4" NPT
Minimum Electrical Signal Duration: Solenoid
operated 2-position detented or nondetented valves can be shifted with a momentary air or electrical signal. Minimum signal duration is 17 milliseconds.
KMx
Series
Voltages Available and Power Requirements:
Standard: KMx
: 120V/60Hz, 6W
Optional: KMx: 24V/60Hz/50Hz, 6W
12VDC: 6W 24VDC: 6W
Duty: Continuous at 85 to 105% of rated voltage.
Coil Type: Class H Molded with three-pin plug-in terminal block connector.
KMx
Series has an indicator light molded
into coil
Enclosure Classification: NEMA 1
Override: Manual, locking or nonlocking
External Pilot Supply Port: 1/8" PTF (ISO G Optional).
Minimum Electrical Signal Duration: Solenoid operated 2-position detented
or nondetented valves can be shifted with a momentary electrical signal. Minimum signal duration is 13 milliseconds for single solenoid operated valves. Double solenoid operated valves minimum signal duration is 20 milliseconds.
Electrical connectors conform to DIN43650 Form A for Three-Pin Electrical Connectors. CSA Component Certified
Flow Chart
1/4", 3/8" & 1/2" Ported Valves
Example –
Find: Pressure drop
Given: Inlet pressure = 90 psig
Air Flow = 50 scfm
Solution: Enter chart at 50 scfm and intersect with 90 psig inlet
pressure line. Read outlet pressure = 80 psig. Pressure drop is equal to 90 minus 80 = 10 psig
scfm
l/min
3600
3000
2400
Air Flow
1800
1200
600
0
140
120
100
80
60
40
20
0
40
.8)
2
(
25 (1.7)
0
0
40
20
1
2
3
SECONDARY PRESSURE EQUAL TO 53% OF ABSOLUTE INLET PRESSURE
120
.3)
8
(
0
9
(6.2)
60
(4.1)
100
60
4
80
5
6
Outlet Pressure
120
7
8
psig
150
(10.3 bar
140
Inlet
Pressure
)
160
11109
psig
bar
Page 8
Nugget 200 Spool Valves
VAL-10-8
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
Solenoid Pilot Operated Inline Valves
Pilot
Port Pressure Weight Repair
Description Symbol Type Size Body* Operator psig (bar) lbs. (kg) Kit
Single
1/4" K41DA00 KS1-KV2
35 - 150 2.22
54237-59
Solenoid
3-Port/
(2.4 - 10.3) (1.01)
Spring
2-Position
3/8" K41EA00 KS1-KV2
35 - 150 2.22
54237-59
Return
(2.4 - 10.3) (1.01)
1/4" K71DA00 KS6-KV2
35 - 150 2.22
54237-56
(2.4 - 10.3) (1.01)
5-Port/
3/8" K71EA00 KS6-KV2
35 - 150 2.22
54237-56
2-Position (2.4 - 10.3) (1.01)
1/2" K71FA00 KS6-KV2
35 - 150 4.40
54237-56
(2.4 - 10.3) (2.00)
Double
1/4" K41DA00 KV2-KV2
15 - 150 4.40
54237-59
Solenoid
3-Port/
(1.0 - 10.3) (2.00)
(Non-
2-Position
3/8" K41EA00 KV2-KV2
15 - 150 4.40
54237-59
Detented)
(1.0 - 10.3) (2.00)
1/4" K71DA00 KV2-KV2
15 - 150 2.22
54237-56
(1.0 - 10.3) (1.01)
5-Port/
3/8" K71EA00 KV2-KV2
15 - 150 4.40
54237-56
2-Position (1.0 - 10.3) (2.00)
1/2" K71FA00 KV2-KV2
15 - 150 2.22
54237-56
(1.0 - 10.3) (1.01)
1/4" K81DA00 KV0-KV0
15 - 150 4.40
54237-56
5-Port/
(1.0 - 10.3) (2.00)
3-Position
3/8" K81EA00 KV0-KV0
1.0 - 10.3 4.40 54237-56
All Ports (15 - 150) (2.00) Blocked
1/2" K81FA00 KV0-KV0
15 - 150 4.40
54237-56
(1.0 - 10.3) (2.00)
1/4" K81DA05 KV0-KV0
15 - 150 4.40
54237-57
5-Port/
(1.0 - 10.3) (2.00)
3-Position
3/8" K81EA05 KV0-KV0
15 - 150 4.40
54237-57
Inlet Open (1.0 - 10.3) (2.00) to Cylinder
1/2" K81FA05 KV0-KV0
15 - 150 4.40
54237-57
(1.0 - 10.3) (2.00)
1/4" K81DA06 KV0-KV0
15 - 150 2.22
54237-58
5-Port/
(1.0 - 10.3) (1.01)
3-Position
3/8" K81EA06 KV0-KV0
15 - 150 4.40
54237-58
Cyl Open (1.0 - 10.3) (2.00)
to Exhaust
1/2" K81FA06 KV0-KV0
15 - 150 4.40
54237-58
(1.0 - 10.3) (2.00)
Double
1/4" K41DA00 KVL-KVL
25 - 150 4.40
54237-59
Solenoid
3-Port/
(1.7 - 10.3) (2.00)
(Detented)
2-Position
3/8" K41EA00 KVL-KVL
25 - 150 4.40
54237-59
(1.7 - 10.3) (2.00)
1/4" K71DA00 KVL-KVL
25 - 150 2.22
54237-56
(1.7 - 10.3) (1.01)
5-Port/
3/8" K71EA00 KVL-KVL
25 - 150 2.22
54237-56
2-Position (1.7 - 10.3) (1.01)
1/2" K71FA00 KVL-KVL
25 - 150 2.22
54237-56
(1.7 - 10.3) (1.01)
* Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 120V/60 Hz-110V/50 Hz coils and cable grip connectors.
Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p.VAL-10-11/12. Solenoid specifications given on pp. VAL-10-6/7.
Note: For ISO-G threads, insert Gin the 5th position. 1/2" ported bodies are not available with ISO G threads.
12
14
2
10
3
1
4
2
12
5
31
12
14
2
10
3
1
4
2
12
5
31
4
14
14
14
12
14
2
5
3
1
4
2
5
3
1
4
2
5
3
1
2
3
1
4
2
5
31
12
12
12
10
12
Page 9
Nugget 200 Spool Valves
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
VAL-10-9
Solenoid Pilot Operated Stacking Valves
Pilot
Port Pressure Weight Repair
Description Symbol Type Size Body* Operator psig (bar) lbs. (kg) Kit
Single
5-Port/
1/4" K78DA00 KS6-KV2
35 - 150 .53
54237-56
Solenoid
2-Position
(2.4 - 10.3) (.24)
Spring
Common
3/8" K78EA00 KS6-KV2
35 - 150 .53
54237-56
Return
Inlet (2.4 - 10.3) (.24)
5-Port/
1/4" K79DA00 KS6-KV2
35 - 150 .53
54237-56
2-Position
(2.4 - 10.3) (.24)
Common
3/8" K79EA00 KS6-KV2
35 - 150 .53
54237-56
Inlet & Exh.
(2.4 - 10.3) (.24)
Double
5-Port/
1/4" K78DA00 KV2-KV2
15 - 150 .53
54237-56
Solenoid
2-Position
(1.0 - 10.3) (.24)
(Non-
Common
3/8" K78EA00 KV2-KV2
15 - 150 .53
54237-56
Detented)
Inlet (1.0 - 10.3) (.24)
5-Port/
1/4" K79DA00 KV2-KV2
15 - 150 .53
54237-56
2-Position
(1.0 - 10.3) (.24)
Common
3/8" K79EA00 KV2-KV2
15 - 150 .53
54237-56
Inlet & Exh.
(1.0 - 10.3) (.24)
Double
5-Port/
1/4" K88DA00 KV0-KV0
15 - 150 .53
54237-56
Solenoid
3-Position
(1.0 - 10.3) (.24)
(Non-
All Ports
3/8" K88EA00 KV0-KV0
15 - 150 .53
54237-56
Detented
Blocked
(1.0 - 10.3) (.24)
Common
5-Port/
1/4" K88DA05 KV0-KV0
15 - 150 .53
54237-57
Inlet-Port 1
3-Position
(1.0 - 10.3) (.24)
Inlet Open
3/8" K88EA05 KV0-KV0
15 - 150 .53
54237-57
to Cylinder
(1.0 - 10.3) (.24)
5-Port/
1/4" K88DA06 KV0-KV0
15 - 150 .53
54237-58
3-Position
(1.0 - 10.3) (.24)
Cyl Open to
3/8" K88EA06 KV0-KV0
15 - 150 .53
54237-58
Exhaust
(1.0 - 10.3) (.24)
Double
5-Port/
1/4" K89DA00 KV0-KV0
15 - 150 .53
54237-56
Solenoid
3-Position
(1.0 - 10.3) (.24)
(Non-
All Ports
3/8" K89EA00 KV0-KV0
15 - 150 .53
54237-56
Detented
Blocked
(1.0 - 10.3) (.24)
Common
5-Port/
1/4" K89DA05 KV0-KV0
15 - 150 .53
54237-57
Inlet &
3-Position
(1.0 - 10.3) (.24)
Exhaust -
Inlet Open
3/8" K89EA05 KV0-KV0
15 - 150 .53
54237-57
Ports 1,3&5
to Cylinder
(1.0 - 10.3) (.24)
5-Port/
1/4" K89DA06 KV0-KV0
15 - 150 .53
54237-58
3-Position
(1.0 - 10.3) (.24)
Cyl Open to
3/8" K89EA06 KV0-KV0
15 - 150 .53
54237-58
Exhaust
(1.0 - 10.3) (.24)
Double
5-Port/
1/4" K78DA00 KVL-KVL
25 - 150 .53
54237-56
Solenoid
2-Position
(1.7 - 10.3) (.24)
(Detented)
Common
3/8" K78EA00 KVL-KVL
25 - 150 .53
54237-56
Inlet (1.7 - 10.3) (.24)
5-Port/
1/4" K79DA00 KVL-KVL
25 - 150 .53
54237-56
2-Position
(1.7 - 10.3) (.24)
Common
3/8" K79EA00 KVL-KVL
25 - 150 .53
54237-56
Inlet & Exh
(1.7 - 10.3) (.24)
* Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 120V/60 Hz-110V/50 Hz coils and cable grip connectors.
Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p.VAL-10-11/12. Solenoid specifications given on pp. VAL-10-6/7.
Note: For ISO-G threads, insert Gin the 5th position.
14
4
2
12
5
31
14
14
14
14
14
14
14
4
2
12
5
31
4
2
5
3
1
4
2
5
3
1
4
2
5
3
1
4
2
5
3
1
4
2
5
3
1
4
2
5
3
1
14
4
2
12
5
31
12
12
12
12
12
12
Page 10
Nugget 200 Spool Valves
VAL-10-10
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
Solenoid Pilot Operated Stacking Valves With Junction Box
Pilot
Port Pressure Weight Repair
Description Symbol Type Size Body* Operator psig (bar) lbs. (kg) Kit
Single
5-Port/
1/4" K79DA80 KS6-K72
35 - 150 .53
54237-56
Solenoid
2-Position
(2.4 - 150) (.24)
Spring
No Lights
3/8" K79EA80 KS6-K72
35 - 150 .53
54237-56
Return
(2.4 - 150) (.24)
5-Port/
1/4" K79DA50 KS6-KM1
35 - 150 .53
54237-56
2-Position
(2.4 - 150) (.24)
One Light
3/8" K79EA50 KS6-KM1
35 - 150 .53
54237-56
(2.4 - 150) (.24)
Double
5-Port/
1/4" K79DA80 K72-K72
15 - 150 .53
54237-56
Solenoid
2-Position
(1.0 - 10.3) (.24)
(Non-
No Lights
3/8" K79EA80 K72-K72
15 - 150 .53
54237-56
Detented)
(1.0 - 10.3) (.24)
5-Port/
1/4" K79DA50 KM1-KM1
15 - 150 .53
54237-56
2-Position
(1.0 - 10.3) (.24)
Two Lights
3/8" K79EA50 KM1-KM1
15 - 150 .53
54237-56
(1.0 - 10.3) (.24)
Double
All Ports
1/4" K89DA80 K70-K70
15 - 150 .53
54237-56
Solenoid
Blocked
(1.0 - 10.3) (.24)
(Non-
No Lights
3/8" K89EA80 K70-K70
15 - 150 .53
54237-56
Detented
(1.0 - 10.3) (.24)
5-Port/
All Ports
1/4" K89DA50 KM8-KM8
15 - 150 .53
54237-56
3-Position
Blocked
(1.0 - 10.3) (.24)
Common
Two Lights
3/8" K89EA50 KM8-KM8
15 - 150 .53
54237-56
Inlet &
(1.0 - 10.3) (.24)
Exhaust -
Inlet
1/4" K89DA85 K70-K70
15 - 150 .53
54237-57Ports 1,3,5
Open to Cyl
(1.0 - 10.3) (.24)
No Lights
3/8" K89EA85 K70-K70
15 - 150 .53
54237-57
(1.0 - 10.3) (.24)
Inlet
1/4" K89DA55 KM8-KM8
15 - 150 .53
54237-57
Open to Cyl
(1.0 - 10.3) (.24)
Two Lights
3/8" K89EA55 KM8-KM8
15 - 150 .53
54237-57
(1.0 - 10.3) (.24)
Cyl Open
1/4" K89DA86 K70-K70
15 - 150 .53
54237-58
to Exhaust
(1.0 - 10.3) (.24)
No Lights
3/8" K89EA86 K70-K70
15 - 150 .53
54237-58
(1.0 - 10.3) (.24)
Cyl Open
1/4" K89DA56 KM8-KM8
15 - 150 .53
54237-58
to Exhaust
(1.0 - 10.3) (.24)
Two Lights
3/8" K89EA56 KM8-KM8
15 - 150 .53
54237-58
(1.0 - 10.3) (.24)
Double
5-Port/
1/4" K79DA80 K7L-K7L
25 - 150 .53
54237-56
Solenoid
2-Position
(1.7 - 10.3) (.24)
(Detented)
No Lights
3/8" K79EA80 K7L-K7L
25 - 150 .53
54237-56
(1.7 - 10.3) (.24)
5-Port/
1/4" K79DA50 KM6-KM6
25 - 150 .53
54237-56
2-Position
(1.7 - 10.3) (.24)
Two Lights
3/8" K79EA50 KM6-KM6
25 - 150 .53
54237-56
(1.7 - 10.3) (.24)
* Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 120V/60 Hz-110V/50 Hz coils and cable grip connectors.
Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p.VAL-10-11/12. Solenoid specifications given on pp. VAL-10-6/7.
Note: For ISO-G threads, insert Gin the 5th position.
4
2
14
14
5
12
5
31
4
2
12
31
4
14
2
5
3
1
12
4
14
2
5
3
1
12
4
14
2
5
3
1
12
12
4
2
14
5
31
Page 11
Nugget 200 Spool Valves
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
VAL-10-11
Operator Operating Weight Repair
Position
ISO G PTF
Description Pressure psig (bar) lbs. (kg) Kit
Standard Solenoid Operator with Rotatable Grip Connector*
2-Position
KVB KV1 non-locking override, nondetented, internal pilot
15 - 150 .53
54344-17
Valves (1.03 - 10.3) (.24)
KVC KV2 locking override, nondetented, internal pilot
15 - 150 .53
54344-17
(1.03 - 10.3) (.24)
KVE KV4 non-locking override, nondetented, external pilot
10" Hg - 150 .53
54344-17
(Vacuum - 10.3) (.24)
KVF KV5 locking override, nondetented, external pilot
10" Hg - 150 .53
54344-17
(Vacuum - 10.3) (.24)
KVG KV6 non-locking override, detented, internal pilot
15 - 150 .53
54344-17
(1.03 - 10.3) (.24)
KVN KVL locking override, detented, internal pilot
15 - 150 .53
54344-17
(1.03 - 10.3) (.24)
3-Position
KVJ KV8 non-locking override, spring centered, internal pilot
15 - 150 .53
54344-17
Valves (1.03 - 10.3) (.24)
KVA KV0 locking override, spring centered, internal pilot
15 - 150 .53
54344-17
(1.03 - 10.3) (.24)
KVD KV3 non-locking override, spring centered, external pilot
10" Hg - 150 .53
54344-17
(Vacuum - 10.3) (.24)
Standard Solenoid Operator without Electrical Connector*
2-Position
K1B K11 non-locking override, nondetented, internal pilot
15 - 150 .53
54344-17
Valves (1.03 - 10.3) (.24)
K1G K16 non-locking override, detented, internal pilot
15 - 150 .53
54344-17
(1.03 - 10.3) (.24)
K1N K1L locking override, detented, internal pilot
15 - 150 .53
54344-17
(1.03 - 10.3) (.24)
3-Position
K1A K10 locking override, spring centered, internal pilot
15 - 150 .53
54344-17
Valves (1.03 - 10.3) (.24)
Standard Solenoid Operator with Rotatable 1/2" Conduit Connector*
2-Position
K3B K31 non-locking override, nondetented, internal pilot
15 - 150 .53
54344-17
Valves (1.03 - 10.3) (.24)
K3C K32 locking override, nondetented, internal pilot
15 - 150 .53
54344-17
(1.03 - 10.3) (.24)
K3E K34 non-locking override, nondetented, external pilot
10" Hg - 150 .53
54344-17
(Vacuum - 10.3) (.24)
K3F K35 locking override, nondetented, external pilot
10" Hg - 150 .53
54344-17
(Vacuum - 10.3) (.24)
K3G K36 non-locking override, detented, internal pilot
1.03 - 10.3 .53 54344-17
(15 - 150) (.24)
K3N K3L locking override, detented, internal pilot
1.03 - 10.3 .53 54344-17
(15 - 150) (.24)
K3P K3M locking override, detented, external pilot
10" Hg - 150 .53
54344-17
(Vacuum - 10.3) (.24)
3-Position
K3J K38 non-locking override, spring centered, internal pilot
1.03 - 10.3 .80 54344-17
Valves (15 - 150) (.36)
K3A K30 locking override, spring centered, internal pilot
1.03 - 10.3 .80 54344-17
(15 - 150) (.36)
Standard Solenoid Operator with Molded Cord Connector, 1.6 mm (5'3") Connector Cable*
2-Position
K5C K52 locking override, nondetented, internal pilot
1.03 - 10.3 .80 54344-17
Valves (15 - 150) (.36)
K5F K55 locking override, nondetented, external pilot
10" Hg - 150 .80
54344-17
(Vacuum - 10.3) (.36)
K5N K5L locking override, detented, internal pilot
15 - 150 .80
54344-17
(1.03 - 10.3) (.36)
3-Position
K5A K50 locking override, spring centered, internal pilot
15 - 150 .82
54344-17
Valves (1.03 - 10.3) (.37)
CSA Certified Solenoid Operator with Fixed 1/2" Conduit Connector Molded into Cord**
2-Position
KDB KD1 non-locking override, nondetented, internal pilot
15 - 150 .60
54344-17
Valves (1.03 - 10.3) (.27)
KDC KD2 locking override, nondetented, internal pilot
15 - 150 .60
54344-17
(1.03 - 10.3) (.27)
CSA Certified Solenoid Operator without Electrical Connector**
2-Position
KQB KQ1 non-locking override, nondetented, internal pilot
15 - 150 .61
54344-17
Valves (1.03 - 10.3) (.28)
KQC KQ2 locking override, nondetented, internal pilot
15 - 150 .61
54344-17
(1.03 - 10.3) (.28)
KQG KQ6 non-locking override, detented, internal pilot
15 - 150 .61
54344-17
(1.03 - 10.3) (.28)
3-Position
KQJ KQ8 non-locking override, spring centered, internal pilot
15 - 150 .62
54344-17
Valves (1.03 - 10.3) (.29)
Hazardous Location Solenoid Operator**
2-Position
KXB KX1 non-locking override, nondetented, internal pilot
15 - 150 1.48
53478-07
Valves (1.03 - 10.3) (.67)
KXC KX2 locking override, nondetented, internal pilot
15 - 150 1.48
53478-07
(1.03 - 10.3) (.67)
3-Position
KXJ KX8 non-locking override, spring centered, internal pilot
15 - 150 1.49
53478-07
Valves (1.03 - 10.3) (.68)
Solenoid Pilot Operators
* Standard voltage is 110/1250 AC 50/60 Hz. For optional voltages add three characters to the end of the part number. See p. VAL-10-12. For low wattage
options contact Application Engineering. ** For external pilot options contact Application Engineering. Electrical connectors for KQX series solenoid operators see VAL-10-12.
Page 12
Nugget 200 Spool Valves
VAL-10-12
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
Electrical Connectors for KQx Series Solenoid Operators – Order With Numbers
To order solenoid connectors for KQx Series Operators, specify the desired solenoid connector part number listed below in addition to the desired valve model number, e. g. K41DA00-KQ1-KQ12VC
CSA Certified Electrical Connectors for KQx
Series Solenoid Operators
Single/Dual
Rotatable Cable Grip Connector . . . . . . . . . . . . . . . . . . . . . . . .1VC/2VC
1/2" NPT Conduit Connector . . . . . . . . . . . . . . . . . . . . . . . . . . .1V2/2V2
Rotatable Cable Grip with Indicator Light,
110V AC/DC only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1C3/2C3
24V AC/DC only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1C2/2C2
12V AC/DC only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1C1/2C1
220V AC/DC only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1C4/2C4
Optional KQx
Series Electrical Connectors
Non-CSA Certified
5-Foot Molded Cord Connector 1V1/2V1
KQx
Series Accessories
– Non-CSA Certified
Extended Locking Override – Black Knob with Stainless Steel Plunger Contact Application Engineering
Optional Coil Voltages
Additional Part Number Characters
Standard Wattage Low Wattage
KVx,K1x,K3x,K5x,KUx,K0x,K2x,
& K7x Series K4x,& K6xSeries KDx, Series KQx Series KMx Series KXx Series
Operators Operators Operators Operators Operators Operators
Voltages Single Double Single Double Single Double Single Double Single Double Single Double
60 Hz 50 Hz DC Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid
120 110 Standard Standard 1WH 2WH Standard Standard Standard Standard Standard Standard –– 240 220 1W6 2W6 ––1TE 2TE 1T2 2T2 1TN 2TN 1NH 2NH
12 12 1W3 2W3 –––––––––– 24 24 1W4 2W4 1WJ 2WJ 1TD 2TD 1T1 2T1 1TM 2TM –– 48 48 1W5 2W5 ––––––––––
240 –––––––1T3 2T3 ––––
120 100 –––––––––––Standard Standard
––6 1W7 2W7 1WK 2WK 1TF 2TF 1T4 2T4 ––1N7 2N7 ––12 1W1 2W1 1WF 2WF 1T6 2T6 1T5 2T5 1TS 2TS 1NA 2NA ––24 1W2 2W2 Standard 1TH 2TH 1T6 2T6 1TT 2TT 1ND 2ND ––48 ––––1TJ 2TJ 1T7 2T7 1TU 2TU –– ––115 ––1WL 2WL 1TK 2TK 1T8 2T8 1TX 2TX –– ––10.5 ––––––1T9 2T9 ––––
Example: On K41DA00-KS6-KV1, change from standard 110VAC to 240VAC by adding 1W6 to the part number. New part number becomes K41DA00-KS6-KV11W6
Wattage Connector Type Override
Standard Low No Cable Conduit 5' Molded Locking Non Locking
Watt Watt Connector Grip
KY0 XX X KY1 XX X KY2 XX X KY3 XX X KY5 XX X KY5 XX X KY6 XXX KY7 XX X KY8 XXX KY9 XX X KYA XXX KYB XXX KYC XXX KYD XXX KYE XXX KYF XXX
Lightweight Plastic* Solenoid Operator
* Polyphthalamide resin (PPA)
Page 13
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
VAL-10-13
Nugget 200 Spool Valves
Replacement Coils
Solenoid Assemblies Ordered Separately
Includes coil, plunger, sleeve and seal
Standard Wattage Low Wattage
KVx
,K1x,K3x,KUx,K0x,K2x,K4x,
Voltages K5x
& K7x Series & K6x Series KDx, Series KQx Series KMx Series
Operators Operators Operators Operators Operators
60 Hz 50 Hz DC Coil Only Coil Only Coil Only Coil Only Coil Only
120 110 54452-01 54469-03 54944-21 54932-21 54960-21 240 220 54452-07 54944-23 54932-23 54960-23
12 12 54452-04 ––– 24 24 54452-05 54469-04 54944-22 54932-22 54960-22 48 48 54452-06 ––
240 –– 54932-24 –– 120 100 –– – – – 240 208 –– – – –
24 22 –– – –2362-07
––6 54469-05 54944-25 54932-25
––12 54452-02 54469-01 54944-26 54932-26 54960-26
––24 54452-03 54469-02 54944-27 54932-27 54960-27
––48 ––54944-28 54932-28 54960-28
––115 54469-06 54944-29 54932-29 54960-29
––10.5 –––54932-30
Voltages KDx, Series KQx Series KMx Series KXx
60 Hz 50 Hz DC Operators Operators Operators Series
120 110 54944-01 54932-01 54960-01 53902-01 240 220 54944-03 54932-03 54960-03 53902-14
24 24 54944-02 54932-02 54960-02
240 –– 54932-04 –– 120 100 –– – 240 208 ––
24 22 ––
––6 54944-05 54932-05 54960-05 53902-10
––12 54944-06 54932-06 54960-06 53902-11
––24 54944-07 54932-07 54960-07 53902-12
––48 54944-08 54932-08 54960-08
––115 54944-09 54932-09 54960-09
––10.5 54932-10 ––
KUx/KVx,K0x/K1x,K2x/K3x,K4x/K5x,K6x/K7x Series Operators
Solenoid assemblies for these operators can be obtained by ordering a replacement coil from the ordering information on this page. Appropriate solenoid base, standard or low wattage assemblies can be ordered from the following table.
KVx, K1x, K3x, K5x KUx, K0x, K2x, K4x & K7x Series & K6x Series
Replacement Bases Replacement Bases Locking Override 54462-02 54462-04 Non-locking Override 54462-09 54462-10
Page 14
Nugget 200 Spool Valves
All Dimensions in Inches (mm)
VAL-10-14
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
KUx/KVx Series (cable grip) K2x/K3x Series (conduit) K4x/K5x Series (molded cord)
KD Series (integral conduit)
KUx/KVx
2.87 (73) K2x/K3x
2.99 (76) K4x/K5x
KUx/KVx K2x/K3x
2.52 (64)
2.63 (67)
K4x/K5x
2.35 (60)
K2x/K3x
2.99 (76)
KUx/KVx
3.67 (93) External Pilot Port
1/8 PTF or G 1/8 ISO
.55
(17.0)
KD Series (Integral Conduit)
.70
(17)
1.87 (48)
1.75 (45)
1.63 (41)
1/2-14
NPT
2.64 (67)
1.25
(31.8)
.29
(7.4)
1.95 (50)
Page 15
Nugget 200 Spool Valves
All Dimensions in Inches (mm)
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
VAL-10-15
1.67
(42.4)
1.06
(26.9)
OVERRIDE
1/4 NPT
Exhaust Port
.53
(13.5)
External Pilot Port 1/8-27 PTF or G 1/8 ISO
1/2 NPT
2.38
(60.5)
4.28
(108.7)
.38
(9.7)
Kx Series Hazardous
Location
KX Series Hazardous Location
KS6 Spring Return
KYX Lightweight Plastic Solenoid Operator
KQx Series (no connector)
1.26 (32)
2.16 (55)
1.12 (28)
.73 (19) Cable Grip .63 (16) Conduit
3.99 (101)
.37 (9)
1.24 (31) Cable Grip
1.00 (25) 5' Molded Cable
1.36 (35) Conduit
Manual Override
.16 (4)
1.55 (40)
KQx Series (No Connector)
2.66 (68)
.20
(5.1)
Override
External Pilot Port 1/8-27 PTF or G 1/8 ISO
1.95 (50)
1.11 (28)
.68
(17.3)
Page 16
Nugget 200 Spool Valves
All Dimensions in Inches (mm)
VAL-10-16
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
Stacking Bodies
Stacking Body End Plates
3.54 (89.9)
1.09
(27.7)
1.09
(27.7)
5.13
(130.3)
.75
(19.1)
.10
(2.54)
.38 (9.7)
.51
(13.0)
.28
(7.1)
2.19
(55.6)
1.25
(31.8)
1.52
(38.6)
.56
(14.2)
Stacking
Bodies
With
Junction
Box
4.46
(113.3)
.44
(11.2)
Stacking
Bodies
Without
Junction
Box
2.46
(62.5)
3/8 PTF or G 3/8 ISO (3 Places)
1-1/4 PTF CONDUIT CONNECTION
Opposite end plate mirror image of that shown.
14
5
12
2
3
4
14
5
12
2
3
4
2.16
(54.8)
1.10
(27.9)
1.10
(27.9)
MOUNTING
HOLES
.26 (6.6) DIA.
(3 Places)
.84
(21.3)
.84
(21.3)
1.26
(32.0)
1/4 or 3/8 PTF
G 1/4 or G 3/8 ISO
(2 Places)
1.77 (45.0)
.55
(14.0)
.55
(14.0)
3.54 (89.9)
COMMON PORTS 1, 3 & 5
K79 or K89
14
5
12
2
3
4
2.16
(54.8)
1.10
(27.9)
1.10
(27.9)
MOUNTING
HOLES
.26 (6.6) DIA.
(3 Places)
.84
(21.3)
.84
(21.3)
1.26
(32.0)
1/4 or 3/8 PTF
G 1/4 or G 3/8 ISO
(2 Places)
1.77 (45.0)
.55
(14.0)
.55
(14.0)
3.54 (89.9)
COMMON PORT 1
K78 or K88
1.09
(27.7)
1.09
(27.7)
1/4 PTF
(2 Places)
Page 17
Nugget 200 Spool Valves
All Dimensions in Inches (mm)
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
VAL-10-17
Inline Bodies
Stacking Body Junction Box
2.48 (63.0)
.56
(14.2)
.56
(14.2)
3
10
12
2
1
1.08
(27.4)
.84
(21.3)
2.16
(54.8)
.69
(17.5)
.69
(17.5)
MOUNTING
HOLES
.26 (6.6) DIA.
(2 Places)
1/4 or 3/8 PTF
G 1/4 or G 3/8 ISO
(3 Places)
1.24 (31.5)
1.26
(32.0)
3-WAY – 1/4" & 3/8" PORTS
K41
14
5
12
2
3
1
4
1.08
(27.4)
.84
(21.3)
2.16
(54.8)
1.26
(32.0)
3.54 (89.9)
1.09
(27.7)
1.09
(27.7)
4-WAY – 1/4" & 3/8" PORTS
K71 or K81
1.10
(27.9)
1.10
(27.9)
.26 (6.6) DIA.
(2 Places)
1/4 or 3/8 PTF
G 1/4 or G 3/8 ISO
(5 Places)
1.77 (45.0)
.55
(14.0)
.55
(14.0)
14
5
12
2
3
1
4
3.54 (89.9)
1.09
(27.7)
1.09
(27.7)
1.32
(33.5)
.84
(21.3)
2.64
(67.1)
1.19
(30.2)
1.19
(30.2)
MOUNTING
HOLES
.26 (6.6) DIA.
(2 Places)
1.77
(45.0)
1.26
(32.0)
.55
(14.0)
.12
(3.0)
.12
(3.0)
.55
(14.0)
1/2 PTF
(5 Places)
4-WAY – 1/2" PORTS
K71 or K81
2.16
(54.8)
2.32
(58.9)
1.00
(25.4)
1.08
(27.4)
3.82
(97.0)
1.37
(34.8)
A
A
.26 (6.6) DIA THRU
3 HOLES
1.77
(45.0)
1.10
(27.9)
.55
(14.0)
1.26
(32.0)
.84 (21.3)
.84 (21.3)
14
5
12
2
3
4
COMMON PORTS 1, 3 & 5
K79 or K89
Page 18
VAL-10-18
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
Nugget 200 Spool Valves
Long lasting spool design
High flow compact valves
Wide range of Air Pilot Operators available
Three functional types available in 3/2, 5/2, and
5/3 configurations
1/4", 3/8", and 1/2" Air Pilot Actuated
3/2, 5/2, & 5/3 Inline and Stacking Valves
Technical Data
Medium:
Filtered and lubricated or non-lubricated compressed air or vacuum.
Operation:
Spool valve air pilot actuated.
Mounting:
Stacking – through holes on manifold subbase. Inline – through holes in valve body.
Port Size:
1/4", 3/8", or 1/2" PTF, or 1/4" or 3/8" ISO G
Operating Pressure:
Maximum 150 psig (10.3 bar). For details see overleaf.
Operating Temperature:
-20°F to 160°F (-29°C to 71°C).
Consult Technical Service for use below +2°C (36°F).
Materials
Body: Aluminum Spool: Anodized aluminum Elastomers: Nitrile and special nitrile-based low-friction elastomers.
Ordering Information
To order standard Nugget 200 air pilot operated valves, quote model number from tables overleaf, e.g. order: K71DA00-KS6-KA2 for a 5-port/2­position, single Air Pilot Operated, Spring Return model.
Seal Compatibility
Nugget 200 seals are compatible with the following lubricants: DC BR-2+ grease (Dow Corning) DC 44 grease (Dow Corning) Nondetergent mineral based oil such as Mobil DTE light oil Nugget 200 seals are not compatible with WD-40 or commonly used de-icer fluids. Consult factory to verify compatibility of lubricants or fluids not listed above.
Page 19
Nugget 200 Spool Valves
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
VAL-10-19
Warning
When a solenoid or air operator is used as a return for a manual or mechanical operator, the pilot pressure applied to the return operator must not exceed 40 psig (2.8 bar). Pilot pressures greater than 40 psig for a solenoid or air return will cause structural damage to the manual or mechanical operator and can also result in injury to the user. If the available pilot pressure exceeds 40 psig, an external pilot supply only must be used and a restrictor, part number 54872-02, must be installed in the pilot port of the return operator to reduce the return force to an acceptable level. Pilot pressure to the restrictor must not exceed 150 psig (10.3 bar).
Air Pilot Operating Specifications
Inlet Pressure Range: 10" Hg vacuum to 150 psig (10.3 bar) Temperature Range (Ambient/Inlet):
-20° to 160°F* (-29° to 71°C) Operator Pilot Pressures: Maximum Pilot Pressure: 150 psig (10.3 bar) Minimum Pilot Pressure at 150 psig (10.3 bar) main valve inlet pressures are given in the following table:
* With the dew point of supply air less than air temperature below 35°F (2°C)
Minimum Pilot Pressures
Spring
Operator Return Nondetent Detented Centered
psig (bar) psig (bar) psig (bar) Large Air Large Air 15 (1.0) 25 (1.7) 45 (3.1) Large Air † Small Air 35 (2.4) –– Small Air Small Air 25 (1.7) –– Large Air Spring 35 (2.4) –– Low PressureAir†† Spring 4 (.27) –– Small Air Spring 65 (4.5) –– Air Bleed Air Bleed 15 (1.0) 25 (1.7) – Air Bleed Spring 35 (2.4) ––
Pressure applied simultaneously to both operators. The piston area of
the KA2 operator is approximately twice that of the KA1 operator.
†† Pressure applied to port B of KA6 operator (port A open). A minimum
vacuum of 6.1 inches Hg (KS1 return) applied to A (port B open) will also operate the valve. The KA6 operator can also be used as a differential pressure operator with or without return spring. The differential pressure required to shift the valve without return spring is less than 1 psig (2" Hg). To reduce the possibility of internal contamination, it is suggested that a filter/breather be installed in the port.
.81
(21)
1/8 27 PTF
.33 (8)
9/16" HEX
1/8 27 PTF
54872 - 02
Order Number
Average Flow Factors in Cv (l/min)
Flow Path
Por t Por t
Port 1 to 2 2 to 3 Valve Size 1 to 4 4 to 5 3-Port, Inline 1/4" 1.6 (1700) 1.7 (1800)
3/8" 1.6 (1700) 1.7 (1800) 5-Port, Inline 1/4" 1.6 (1700) 1.7 (1800)
3/8" 1.6 (1700) 1.7 (1800)
1/2" 1.6 (1700) 1.7 (1800) 5-Port, Stacking 1/4" 1.8 (1900) 1.4 (1450)
3/8" 1.8 (1900) 1.4 (1450)
Flow Rating determined in accordance with NFPA/T3.21.3, Pneumatic
fluid power – Flow test procedure and reporting method – For fixed orifice components.
Page 20
Nugget 200 Spool Valves
VAL-10-20
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
Air Pilot Operated Inline Valves
Pilot
Port Pressure Weight Repair
Description Symbol Type Size Body* Operator psig (bar) lbs. (kg) Kit
Single
1/4" K41DA00 KS1-KA2
35 - 150 2.22
54237-59
Air
3-Port/
(2.4 - 10.3) (1.01)
Spring
2-Position
3/8" K41EA00 KS1-KA2
35 - 150 2.22
54237-59
Return
(2.4 - 10.3) (1.01)
1/4" K71DA00 KS6-KA2
35 - 150 2.22
54237-56
(2.4 - 10.3) (1.01)
5-Port/
3/8" K71EA00 KS6-KA2
35 - 150 2.22
54237-56
2-Position (2.4 - 10.3) (1.01)
1/2" K71FA00 KS6-KA2
35 - 150 2.22
54237-56
(2.4 - 10.3) (1.01)
Double
1/4" K41DA00 KA2-KA2
15 - 150 2.22
54237-59
Air
3-Port/
(1.0 - 10.3) (1.01)
(Non-
2-Position
3/8" K41EA00 KA2-KA2
15 - 150 2.22
54237-59
Detented)
(1.0 - 10.3) (1.01)
1/4" K71DA00 KA2-KA2
15 - 150 2.22
54237-56
(1.0 - 10.3) (1.01)
5-Port/
3/8" K71EA00 KA2-KA2
15 - 150 2.22
54237-56
2-Position (1.0 - 10.3) (1.01)
1/2" K71FA00 KA2-KA2
15 - 150 2.22
54237-56
(1.0 - 10.3) (1.01)
1/4" K81DA00 KAC-KAC
45 - 150 4.40
54237-56
5-Port/
(3.1 - 10.3) (2.00)
3-Position
3/8" K81EA00 KAC-KAC
45 - 150 4.40
54237-56
All Ports (3.1 - 10.3) (2.00)
Blocked
1/2" K81FA00 KAC-KAC
45 - 150 4.40
54237-56
(3.1 - 10.3) (2.00)
1/4" K81DA05 KAC-KAC
45 - 150 4.40
54237-57
5-Port/
(3.1 - 10.3) (2.00)
3-Position
3/8" K81EA05 KAC-KAC
45 - 150 4.40
54237-57
Inlet Open (3.1 - 10.3) (2.00) to Cylinder
1/2" K81FA05 KAC-KAC
45 - 150 4.40
54237-57
(3.1 - 10.3) (2.00)
1/4" K81DA06 KAC-KAC
45 - 150 4.40
54237-58
5-Port/
(3.1 - 10.3) (2.00)
3-Position
3/8" K81EA06 KAC-KAC
45 - 150 4.40
54237-58
Cyl Open (3.1 - 10.3) (2.00)
to Exhaust
1/2" K81FA06 KAC-KAC
45 - 150 4.40
54237-58
(3.1 - 10.3) (2.00)
Double
1/4" K41DA00 KAA-KAA
25 - 150 2.22
54237-59
Air
3-Port/
(1.7 - 10.3) (1.01)
(Detented)
2-Position
3/8" K41EA00 KAA-KAA
25 - 150 2.22
54237-59
(1.7 - 10.3) (1.01)
1/4" K71DA00 KAA-KAA
25 - 150 2.22
54237-56
(1.7 - 10.3) (1.01)
5-Port/
3/8" K71EA00 KAA-KAA
25 - 150 2.22
54237-56
2-Position (1.7 - 10.3) (1.01)
1/2" K71FA00 KAA-KAA
25 - 150 2.22
54237-56
(1.7 - 10.3) (1.01)
* Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 120V/60 Hz-110V/50 Hz coils and cable grip connectors.
Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p.VAL-10-11/12.
Note: For ISO-G threads, insert Gin the 5th position. 1/2" ported bodies are not available with ISO G threads.
2
3
1
4
2
5
31
2
3
1
4
2
5
31
4
2
5
1
3
4
2
5
3
1
4
2
5
3
1
2
3
1
4
2
5
31
Page 21
Nugget 200 Spool Valves
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
VAL-10-21
Air Pilot Operated Stacking Valve
Pilot
Port Pressure Weight Repair
Description Symbol Type Size Body* Operator psig (bar) lbs. (kg) Kit
Single
1/4" K78DA00 KS6-KA2
35 - 150 .53
54237-56
Solenoid 5-Port/ (2.4 - 10.3) (.24)
Spring
2-Position
3/8" K78EA00 KS6-KA2
35 - 150 .53
54237-56
Return
(2.4 - 10.3) (.24)
5-Port/
1/4" K79DA00 KS6-KA2
35 - 150 .53
54237-56
2-Position
(2.4 - 10.3) (.24)
Common
3/8" K79EA00 KS6-KA2
35 - 150 .53
54237-56
Inlet & Exh.
(2.4 - 10.3) (.24)
Double
1/4" K78DA00 KA2-KA2
15 - 150 .53
54237-56
Solenoid
5-Port/
(1.0 - 10.3) (.24)
(Non-
2-Position
3/8" K78EA00 KA2-KA2
15 - 150 .53
54237-56
Detented)
(1.0 - 10.3) (.24)
5-Port/
1/4" K79DA00 KA2-KA2
15 - 150 .53
54237-56
2-Position
(1.0 - 10.3) (.24)
Common
3/8" K79EA00 KA2-KA2
15 - 150 .53
54237-56
Inlet & Exh.
(1.0 - 10.3) (.24)
Double
5-Port/
1/4" K88DA00 KAC-KAC
45 - 150 .53
54237-56
Solenoid
3-Position
(3.1 - 10.3) (.24)
(Non-
All Ports
3/8" K88EA00 KAC-KAC
45 - 150 .53
54237-56
Detented
Blocked
(3.1 - 10.3) (.24)
Common
5-Port/
1/4" K88DA05 KAC-KAC
45 - 150 .53
54237-57
Inlet-Port 1
3-Position
(3.1 - 10.3) (.24)
Inlet Open
3/8" K88EA05 KAC-KAC
45 - 150 .53
54237-57
to Cylinder
(3.1 - 10.3) (.24)
5-Port/
1/4" K88DA06 KAC-KAC
45 - 150 .53
54237-58
3-Position
(3.1 - 10.3) (.24)
Cyl Open
3/8" K88EA06 KAC-KAC
45 - 150 .53
54237-58
to Exhaust
(3.1 - 10.3) (.24)
Double
5-Port/
1/4" K89DA00 KAC-KAC
45 - 150 .53
54237-56
Solenoid
3-Position
(3.1 - 10.3) (.24)
(Non-
All Ports
3/8" K89EA00 KAC-KAC
45 - 150 .53
54237-56
Detented
Blocked
(3.1 - 10.3) (.24)
Common
5-Port/
1/4" K89DA05 KAC-KAC
45 - 150 .53
54237-57
Inlet &
3-Position
(3.1 - 10.3) (.24)
Exhaust -
Inlet Open
3/8" K89EA05 KAC-KAC
45 - 150 .53
54237-57
Ports 1,3&5
to Cylinder
(3.1 - 10.3) (.24)
5-Port/
1/4" K89DA06 KAC-KAC
45 - 150 .53
54237-58
3-Position
(3.1 - 10.3) (.24)
Cyl Open to
3/8" K89EA06 KAC-KAC
45 - 150 .53
54237-58
Exhaust
(3.1 - 10.3) (.24)
Double
1/4" K78DA00 KAA-KAA
25 - 150 .53
54237-56
Solenoid
5-Port/
(1.7 - 10.3) (.24)
(Detented)
2-Position
3/8" K78EA00 KAA-KAA
25 - 150 .53
54237-56
(1.7 - 10.3) (.24)
5-Port/
1/4" K79DA00 KAA-KAA
25 - 150 .53
54237-56
2-Position
(1.7 - 10.3) (.24)
Common
3/8" K79EA00 KAA-KAA
25 - 150 .53
54237-56
Inlet & Exh
(1.7 - 10.3) (.24)
* Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 120V/60 Hz-110V/50 Hz coils and cable grip
connectors. Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p. VAL-10-11/12.
Note: For ISO-G threads, insert Gin the 5th position.
4
2
14
12
5
31
4
2
14
5
14
14
14
14
14
14
4
5
1
4
5
1
4
5
1
4
5
1
4
5
1
4
5
1
12
31
2
3
2
3
2
3
2
3
2
3
2
3
12
12
12
12
12
12
14
4
2
12
5
31
Page 22
Nugget 200 Spool Valves
VAL-10-22
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
Operator Operating
Pressure Weight Repair
Position
ISO-G PTF
Description psig (bar) lbs. (kg) Kit
2-Position
KAB KAA detent, large air
25 .73
54344-16
Valves (1.7) (.33)
KA5 KA2 nondetent, large air
15 .70
54344-16
(1.0) (.32)
KAF KAE detent bleed - .02 (.5mm) diameter bleed orifice
25 .73
54344-16
(1.7) (.33)
KA9 KA8 nondetent bleed - .02 (.5mm) diameter bleed orifice
15 .70
54344-16
(1.0) (.32)
KA7 KA6 nondetent, low pressure (inline only)
4 2.46
(.27) (1.12)
KA4 KA1
nondetent, air bias (small air), return for manual operators or as air 25 .33
54344-16
bias with KA2 or KA5 (1.7) (.15)
KS5 KS4 nondetent, spring bias, use with KA2 or KA5
35 .44
54344-16
(2.5) (.20)
3-Position
KAD KAC spring centered
25 .73
54344-16
Valves (1.7) (.33)
Air Operators
Air Operators
1.16
(29.5)
1.51
(38.4)
.59
(15.0)
KAA/KAF KA2, KA5 KA8, KA9 LARGE AIR
1/8-27 PTF or G 1/8 ISO
.52
(13.2)
1/8-27 PTF or G 1/8 ISO
KA1, KA4 SMALL AIR (AIR BIAS)
1.16
(29.5)
2.30
(58.4)
KS4, KS5 SPRING BIAS
1/8 PTF
or
G 1/8 ISO
Air Bleed Operators
Air bleed operators have a 0.02" (0.5 mm) diameter orifice which connects pressure port 1 of the main valve to the operator piston and to atmosphere. A small amount of air constantly bleeds to atmosphere. The valve spool shifts when air bleed is stopped by a customer-supplied on-off valve.
KA6 Low Pressure Operator (inline valves only)
The low pressure operator will shift the valve spool with only 4 psig (.28 bar) applied to Port B (Port A open). A minimum vacuum of 6.1" Hg (with HS1 spring return) applied to port A (Port B open) will also operated the valve. The KA6 operator can also be used as a differential pressure operator with or without spring return.the differential pressure required to shift the valve spool without a spring return is less than 1 psig (2" Hg). A filter/breather should be installed in the open port to reduce the possibility of internal contamination.
KA1 Air Bias Operator
Piston area of the KA1 operator is approximately 1/2 of the KA2 piston. When pressure is applied to the KA1 operator the valve spool shifts to the KA2 end. When pressure is applied to both the KA1 and KA2 operators the valve spool shifts to the KA1 end.
KS4 Spring Bias Operator
Piston area of the KS4 operator is the same as the KA2 operator. The piston is the KS4 operator is spring loaded to shift the valve spool to the KA2 end. The valve spool shifts to the KS4 end when pressure is applied to the KA2 operator. When pressure is applied to both the KS4 and KA2 operators the valve spool shifts to the KA2 end.
KA6, KA7 LOW PRESSURE
1.25
(31.8)
4.53
(115.0)
1/8-27 PTF or G 1/8 ISO (2 Places)
.85
(21.6)
Page 23
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
VAL-10-23
Long lasting spool design
High flow compact valves
Wide range of Manual and Mechanical
Operators available
Three functional types available in 3/2, 5/2, and 5/3 configurations
1/4", 3/8", or 1/2" Ports, Manual and Mechanical Actuated 3/2, 5/2, & 5/3 Inline and Stacking Valves
Technical Data
Medium:
Filtered and lubricated or non-lubricated compressed air or vacuum.
Operation:
Spool valve air pilot actuated.
Mounting:
Stacking – through holes on manifold base. Inline – through holes in valve body.
Port Size:
1/4", 3/8", or 1/2" PTF, or 1/4", or 3/8" ISO-G
Operating Pressure:
Maximum 150 psig (10.3 bar). For details see overleaf.
Operating Temperature:
-20°F to 160°F (-29°C to 71°C)
Consult Technical Service for use below 36°F (2°C).
Materials:
Body: Aluminum Spool: Anodized aluminum Elastomers: Nitrile and special nitrile-based low-friction elastomers.
Ordering Information
To order standard Nugget 200 manual/ mechanical operated valves, quote model number from tables overleaf, e.g. order:
K71DA00-KS1-KK0 for a 5-port/2-position, single Manually Operated black knob, Spring Return (nondetented) model.
Average Flow Factors in Cv (l/min)
Flow Path
Por t Por t
Port 1 to 2 2 to 3 Valve Size 1 to 4 4 to 5 3-Port, Inline 1/4" 1.6 (1700) 1.7 (1800)
3/8" 1.6 (1700) 1.7 (1800) 5-Port, Inline 1/4" 1.6 (1700) 1.7 (1800)
3/8" 1.6 (1700) 1.7 (1800)
1/2" 1.6 (1700) 1.7 (1800) 5-Port, Stacking 1/4" 1.8 (1900) 1.4 (1450)
3/8" 1.8 (1900) 1.4 (1450)
Flow Rating determined in accordance with
NFPA/T3.21.3, Pneumatic fluid power – Flow test procedure and reporting method – For fixed orifice components.
Page 24
Nugget 200 Spool Valves
VAL-10-24
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
Min.
Operating
Position Operator Description Force lbs. (kg)
2-Position
KP0 Tappet, Nondetent
18.0 (8.2)
KR2 Lever Roller, Nondetent (Inline Only)
11.0 (5.0)
KR3 One-Way Trip Roller, Nondetent
11.0 (5.0)
KR4 Lever Roller, Nondetent
11.0 (5.0)
KR5 One-Way Trip Roller, Nondetent (Inline Only)
11.0 (5.0)
Mechanical Operators
Min.
Operating
Position Operator Description Force lbs. (kg)
2-Position
KB0 Palm Button - Black, Nondetent (Inline Only)
18.0 (8.2)
KB1 Palm Button - Red, Nondetent (Inline Only)
18.0 (8.2)
KB2 Palm Button - Green, Nondetent (Inline Only)
18.0 (8.2)
KB3 Palm Button - Black, Detent (Inline Only)
9.0
(4.1)
KB4 Palm Button - Red, Detent (Inline Only)
9.0
(4.1)
KB5 Palm Button - Green, Detent (Inline Only)
9.0
(4.1)
KF0 Foot Pedal, Nondetent
11.0 (5.0)
KK0 Knob - Black, Nondetent
18.0 (8.2)
KK1 Knob - Black, Detent
9.0
(4.1)
KL0 Lever, Nondetent (Inline Only)
9.0
(4.1)
KL1 Lever, 2-Position Detent (Inline Only)
7.0
(3.2)
KL5 Lever, Nondetent
9.0
(4.1)
KL6 Lever, 2-Position Detent
7.0
(3.2)
KT0 Treadle, Nondetent (Inline Only)
13.0 (5.9)
KT1 Treadle, 2-Position Detent (Inline Only)
9.0
(4.1)
3-Position
KB6 Palm Button - Black, Spring Centered
9.0
(4.1)
KK2 Knob - Black, Spring Centered
9.0
(4.1)
KK3 Knob - black, 3-Position Detent
9.0
(4.1)
KL2 Lever, Spring Centered (Inline Only)
7.0
(3.2)
KL3 Lever, 3-Position Detent (Inline Only)
7.0
(3.2)
KL7 Lever, Spring Centered
7.0
(3.2)
KL8 Lever, 3-Position Detent
7.0
(3.2)
KT2 Treadle, Spring Centered
9.0
(4.1)
Manual Operators
Page 25
Nugget 200 Spool Valves
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
VAL-10-25
Manually Operated Inline Valves - Palm Button
Miniature
Port Operating Weight Repair
Description Symbol Type Size Body* Operator Force lbs. (kg) lbs. (kg) Kits
Spring
1/4" K41DA00 KS1-KB0
18.0 2.22 54237-59
Return
3-Port/
(8.2) (1.01)
(Non-
2-Position
3/8" K41EA00 KS1-KB0
18.0 2.22 54237-59
Detented
(8.2) (1.01)
1/4" K71DA00 KS1-KB0
18.0 2.22 54237-56
(8.2) (1.01)
5-Port/
3/8" K71EA00 KS1-KB0
18.0 2.22 54237-56
2-Position (8.2) (1.01)
1/2" K71FA00 KS1-KB0
18.0 2.22 54237-56
(8.2) (1.01)
End Cap
1/4" K41DA00 KC0-KB0
18.0 2.22 54237-59
(Non-
3-Port/
(8.2) (1.01)
Detented)
2-Position
3/8" K41EA00 KC0-KB0
18.0 2.22 54237-59
(8.2) (1.01)
1/4" K71DA00 KC0-KB0
18.0 2.22 54237-56
(8.2) (1.01)
5-Port/
3/8" K71EA00 KC0-KB0
18.0 2.22 54237-56
2-Position (8.2) (1.01)
1/2" K71FA00 KC0-KB0
18.0 2.22 54237-56
(8.2) (1.01)
End Cap
1/4" K41DA00 KC0-KB3
9.0 2.22 54237-59
(Detented)
3-Port/
(4.1) (1.01)
2-Position
3/8" K41EA00 KC0-KB3
9.0 2.22 54237-59
(4.1) (1.01)
1/4" K71DA00 KC0-KB3
9.0 2.22 54237-56
(4.1) (1.01)
5-Port/
3/8" K71EA00 KC0-KB3
9.0 2.22 54237-56
2-Position (4.1) (1.01)
1/2" K71FA00 KC0-KB3
9.0 2.22 54237-56
(4.1) (1.01)
End Cap
1/4" K81DA00 KC0-KB6
9.0 4.40 54237-56
(Spring
5-Port/
(4.1) (2.00)
Centered)
3-Position
3/8" K81EA00 KC0-KB6
9.0 4.40 54237-56
All Ports
(4.1) (2.00)
Blocked
1/2" K81FA00 KC0-KB6
9.0 4.40 54237-56
(4.1) (2.00)
1/4" K81DA05 KC0-KB6
9.0 4.40 54237-57
5-Port/
(4.1) (2.00)
3-Position
3/8" K81EA05 KC0-KB6
9.0 4.40 54237-57
Inlet Open (4.1) (2.00)
to Cylinder
1/2" K81FA05 KC0-KB6
9.0 4.40 54237-57
(4.1) (2.00)
1/4" K81DA06 KC0-KB6
9.0 2.00 54237-58
5-Port/
(4.1) (4.40)
3-Position
3/8" K81EA06 KC0-KB6
9.0 4.40 54237-58
Cyl Open (4.1) (2.00)
to Exhaust
1/2" K81FA06 KC0-KB6
9.0 4.40 54237-58
(4.1) (2.00)
* Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 120V/60 Hz-110V/50 Hz coils and cable grip connectors.
Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p.VAL-10-11/12.
Note: For ISO-G threads, insert Gin the 5th position. 1/2" ported bodies are not available with ISO G threads.
2
10
3
1
4
2
5
31
2
3
1
4
2
5
31
2
3
1
4
2
5
31
4
2
5
3
1
4
2
5
3
1
4
2
5
3
1
Page 26
Nugget 200 Spool Valves
VAL-10-26
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
Manually Operated Inline Valves - Knob
Pilot
Port Pressure Weight Repair
Description Symbol Type Size Body* Operator psig (bar) lbs. (kg) Kit
Spring
1/4" K41DA00 KS1-KK0
18.0 2.22 54237-59
Return
3-Port/
(8.2) (1.01)
(Non-
2-Position
3/8" K41EA00 KS1-KK0
18.0 2.22 54237-59
Detented
(8.2) (1.01)
1/4" K71DA00 KS1-KK0
18.0 2.22 54237-56
(8.2) (1.01)
5-Port/
3/8" K71EA00 KS1-KK0
18.0 2.22 54237-56
2-Position (8.2) (1.01)
1/2" K71FA00 KS1-KK0
18.0 2.22 54237-56
(8.2) (1.01)
End Cap
1/4" K41DA00 KC0-KK0
18.0 2.22 54237-59
(Non-
3-Port/
(8.2) (1.01)
Detented)
2-Position
3/8" K41EA00 KC0-KK0
18.0 2.22 54237-59
(8.2) (1.01)
1/4" K71DA00 KC0-KK0
18.0 2.22 54237-56
(8.2) (1.01)
5-Port/
3/8" K71EA00 KC0-KK0
18.0 2.22 54237-56
2-Position (8.2) (1.01)
1/2" K71FA00 KC0-KK0
18.0 2.22 54237-56
(8.2) (1.01)
End Cap
1/4" K41DA00 KC0-KK1
9.0 2.22 54237-59
(Detented)
3-Port/
(4.1) (1.01)
2-Position
3/8" K41EA00 KC0-KK1
9.0 2.22 54237-59
(4.1) (1.01)
1/4" K71DA00 KC0-KK1
9.0 2.22 54237-56
(4.1) (1.01)
5-Port/
3/8" K71EA00 KC0-KK1
9.0 2.22 54237-56
2-Position (4.1) (1.01)
1/2" K71FA00 KC0-KK1
9.0 2.22 54237-56
(4.1) (1.01)
1/4" K81DA00 KC0-KK3
9.0 4.40 54237-56
5-Port/
(4.1) (2.00)
3-Position
3/8" K81EA00 KC0-KK3
9.0 4.40 54237-56
All Ports (4.1) (2.00)
Blocked
1/2" K81FA00 KC0-KK3
9.0 4.40 54237-56
(4.1) (2.00)
1/4" K81DA05 KC0-KK3
9.0 4.40 54237-57
5-Port/
(4.1) (2.00)
3-Position
3/8" K81EA05 KC0-KK3
9.0 4.40 54237-57
Inlet Open (4.1) (2.00)
to Cylinder
1/2" K81FA05 KC0-KK3
9.0 4.40 54237-57
(4.1) (2.00)
1/4" K81DA06 KC0-KK3
9.0 4.40 54237-58
5-Port/
(4.1) (2.00)
3-Position
3/8" K81EA06 KC0-KK3
9.0 4.40 54237-58
Cyl Open (4.1) (2.00)
to Exhaust
1/2" K81FA06 KC0-KK3
9.0 4.40 54237-58
(4.1) (2.00)
End Cap
1/4" K81DA00 KC0-KK2
9.0 4.40 54237-56
(Spring
5-Port/
(4.1) (2.00)
Centered)
3-Position
3/8" K81EA00 KC0-KK2
9.0 4.40 54237-56
All Ports (4.1) (2.00)
Blocked
1/2" K81FA00 KC0-KK2
9.0 4.40 54237-56
(4.1) (2.00)
1/4" K81DA05 KC0-KK2
9.0 4.40 54237-57
5-Port/
(4.1) (2.00)
3-Position
3/8" K81EA05 KC0-KK2
9.0 4.40 54237-57
Inlet Open (4.1) (2.00)
to Cylinder
1/2" K81FA05 KC0-KK2
9.0 4.40 54237-57
(4.1) (2.00)
1/4" K81DA06 KC0-KK2
9.0 4.40 54237-58
5-Port/
(4.1) (2.00)
3-Position
3/8" K81EA06 KC0-KK2
9.0 4.40 54237-58
Cyl Open (4.1) (2.00)
to Exhaust
1/2" K81FA06 KC0-KK2
9.0 4.40 54237-58
(4.1) (2.00)
2
4
1
5
3
* Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 120V/60 Hz-110V/50 Hz coils and cable grip connectors.
Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p.VAL-10-11/12.
Note: For ISO-G threads, insert Gin the 5th position. 1/2" ported bodies are not available with ISO G threads.
2
10
3
1
4
2
5
31
2
3
1
4
2
5
31
2
3
1
4
2
5
31
4
2
5
3
1
4
2
5
3
1
4
2
5
3
1
4
2
5
3
1
4
2
5
3
1
Page 27
Nugget 200 Spool Valves
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
VAL-10-27
Manually Operated Inline Valves - Lever
Minimum
Port Operating Weight Repair
Description Symbol Type Size Body* Operator Force lbs. (kg) lbs. (kg) Kit
Spring
1/4" K41DA00 KS1-KL0
9.0 2.22 54237-59
Return
3-Port/
(4.1) (1.01)
(Non- 2-Position
3/8" K41EA00 KS1-KL0
9.0 2.22 54237-59
Detented
(4.1) (1.01)
1/4" K71DA00 KS1-KL0
9.0 2.22 54237-56
(4.1) (1.01)
5-Port/
3/8" K71EA00 KS1-KL0
9.0 2.22 54237-56
2-Position (4.1) (1.01)
1/2" K71FA00 KS1-KL0
9.0 2.22 54237-56
(4.1) (1.01)
End Cap
1/4" K41DA00 KC0-KL0
9.0 2.22 54237-59
(Non-
3-Port/
(4.1) (1.01)
Detented) 2-Position
3/8" K41EA00 KC0-KL0
9.0 2.22 54237-59
(4.1) (1.01)
1/4" K71DA00 KC0-KL0
9.0 2.22 54237-56
(4.1) (1.01)
5-Port/
3/8" K71EA00 KC0-KL0
9.0 2.22 54237-56
2-Position (4.1) (1.01)
1/2" K71FA00 KC0-KL0
9.0 2.22 54237-56
(4.1) (1.01)
End Cap
1/4" K41DA00 KC0-KL1
7.0 2.22 54237-59
(Detented)
3-Port/
(4.1) (1.01)
2-Position
3/8" K41EA00 KC0-KL1
7.0 2.22 54237-59
(4.1) (1.01)
1/4" K71DA00 KC0-KL1
7.0 2.22 54237-56
(4.1) (1.01)
5-Port/
3/8" K71EA00 KC0-KL1
7.0 2.22 54237-56
(4.1) (1.01)
1/2" K71FA00 KC0-KL1
7.0 2.22 54237-56
(4.1) (1.01)
1/4" K81DA00 KC0-KL3
7.0 4.40 54237-56
5-Port/ (4.1) (2.00)
3-Position
3/8" K81EA00 KC0-KL3
7.0 4.40 54237-56
All Ports (4.1) (2.00)
Blocked
1/2" K81FA00 KC0-KL3
7.0 4.40 54237-56
(4.1) (2.00)
1/4" K81DA05 KC0-KL3
7.0 4.40 54237-57
5-Port/ (4.1) (2.00)
3-Position
3/8" K81EA05 KC0-KL3
7.0 4.40 54237-57
Inlet Open (4.1) (2.00)
to Cylinder
1/2" K81FA05 KC0-KL3
7.0 4.40 54237-57
(4.1) (2.00)
1/4" K81DA06 KC0-KL3
7.0 4.40 54237-58
5-Port/ (4.1) (2.00)
3-Position
3/8" K81EA06 KC0-KL3
7.0 4.40 54237-58
Cyl Open (4.1) (2.00)
to Exhaust
1/2" K81FA06 KC0-KL3
7.0 4.40 54237-58
(4.1) (2.00)
End Cap
1/4" K81DA00 KC0-KL2
7.0 4.40 54237-56
(Spring 5-Port/
(4.1) (2.00)
Centered) 3-Position
3/8" K81EA00 KC0-KL2
7.0 4.40 54237-56
All Ports (4.1) (2.00)
Blocked
1/2" K81FA00 KC0-KL2
7.0 4.40 54237-56
(4.1) (2.00)
1/4" K81DA05 KC0-KL2
7.0 4.40 54237-57
5-Port/
(4.1) (2.00)
3-Position
3/8" K81EA05 KC0-KL2
7.0 4.40 54237-57
Inlet Open (4.1) (2.00)
to Cylinder
1/2" K81FA05 KC0-KL2
7.0 4.40 54237-57
(4.1) (2.00)
1/4" K81DA06 KC0-KL2
7.0 4.40 54237-58
5-Port/
(4.1) (2.00)
3-Position
3/8" K81EA06 KC0-KL2
7.0 4.40 54237-58
Cyl Open (4.1) (2.00)
to Exhaust
1/2" K81FA06 KC0-KL2
7.0 4.40 54237-58
(4.1) (2.00)
* Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 120V/60 Hz-110V/50 Hz coils and cable grip connectors.
Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p.VAL-10-11/12.
Note: For ISO-G threads, insert Gin the 5th position. 1/2" ported bodies are not available with ISO G threads.
2
10
3
1
4
2
5
31
2
3
1
4
2
5
31
2
3
1
4
2
5
31
4
2
5
3
1
4
2
5
3
1
4
2
5
3
1
4
2
5
3
1
4
2
5
3
1
4
2
5
3
1
Page 28
Nugget 200 Spool Valves
VAL-10-28
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
Manually Operated Inline Valves - Foot Pedal
Minimum
Port Operating Weight Repair
Description Symbol Type Size Body* Operator Force lbs. (kg) lbs. (kg) Kit
Foot
1/4" K41DA00 KS1-KF0
11.0 2.22 54237-59
Pedal
3-Port/
(5.0) (1.01)
(Non- 2-Position
3/8" K41EA00 KS1-KF0
11.0 2.22 54237-59
Detented) (5.0) (1.01)
1/4" K71DA00 KS6-KF0
11.0 2.22 54237-56
(5.0) (1.01)
5-Port/
3/8" K71EA00 KS6-KF0
11.0 2.22 54237-56
2-Position (5.0) (1.01)
1/2" K71FA00 KS6-KF0
11.0 2.22 54237-56
(5.0) (1.01)
* Standard valves are equipped with PTF threads.
Note: For ISO-G threads, insert Gin the 5th position. 1/2" ported bodies are not available with ISO G threads.
Manually Operated Inline Valves - Treadle
Minimum
Port Operating Weight Repair
Description Symbol Type Size Body* Operator Force lbs. (kg) lbs. (kg) Kit
Treadle
1/4" K41DA00 KC0-KT0
13.0 2.22 54237-59
(Non-
3-Port/
(5.9) (1.01)
Detented 2-Position
3/8" K41EA00 KC0-KT0
13.0 2.22 54237-59
(5.9) (1.01)
1/4" K71DA00 KC0-KT0
13.0 2.22 54237-56
(5.9) (1.01)
5-Port/
3/8" K71EA00 KC0-KT0
13.0 2.22 54237-56
2-Position (5.9) (1.01)
1/2" K71FA00 KC0-KT0
13.0 2.22 54237-56
(5.9) (1.01)
Treadle
1/4" K41DA00 KC0-KT1
9.0 2.22 54237-59
(Detented)
3-Port/
(4.1) (1.01)
2-Position
3/8" K41EA00 KC0-KT1
9.0 2.22 54237-59
(4.1) (1.01)
1/4" K71DA00 KC0-KT1
9.0 2.22 54237-56
(4.1) (1.01)
5-Port/
3/8" K71EA00 KC0-KT1
9.0 2.22 54237-56
2-Position (4.1) (1.01)
1/2" K71FA00 KC0-KT1
9.0 2.22 54237-56
(4.1) (1.01)
Treadle
1/4" K81DA00 KC0-KT2
9.0 4.40 54237-56
(Spring 5-Port/ (4.1) (2.00)
Centered)
3-Position
3/8" K81EA00 KC0-KT2
9.0 4.40 54237-56
All Ports
(4.1) (2.00)
Blocked
1/2" K81FA00 KC0-KT2
9.0 4.40 54237-56
(4.1) (2.00)
1/4" K81DA05 KC0-KT2
9.0 4.40 54237-57
5-Port/
(4.1) (2.00)
3-Position
3/8" K81EA05 KC0-KT2
9.0 4.40 54237-57
Inlet Open (4.1) (2.00)
to Cylinder
1/2" K81FA05 KC0-KT2
9.0 4.40 54237-57
(4.1) (2.00)
1/4" K81DA06 KC0-KT2
9.0 4.40 54237-58
5-Port/
(4.1) (2.00)
3-Position
3/8" K81EA06 KC0-KT2
9.0 4.40 54237-58
Cyl Open (4.1) (2.00)
to Exhaust
1/2" K81FA06 KC0-KT2
9.0 4.40 54237-58
(4.1) (2.00)
* Standard valves are equipped with PTF threads.
Note: For ISO-G threads, insert Gin the 5th position. 1/2" ported bodies are not available with ISO G threads.
2
3
1
4
2
5
31
2
3
1
4
2
5
31
2
3
1
4
2
5
31
4
2
5
3
1
4
2
5
3
1
4
2
5
3
1
Page 29
Nugget 200 Spool Valves
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
VAL-10-29
Mechanically Operated Inline Valves - Tappet
Minimum
Port Operating Weight Repair
Description Symbol Type Size Body* Operator Force lbs. (kg) lbs. (kg) Kit
Tappet
1/4" K41DA00 KS1-KP0
18.0 2.22 54237-59
(Non-
3-Port/
(8.2) (1.01)
Detented) 2-Position
3/8" K41EA00 KS1-KP0
18.0 2.22 54237-59
(8.2) (1.01)
1/4" K71DA00 KS6-KP0
18.0 2.22 54237-56
5-Port/ (8.2) (1.01)
2-Position
3/8" K71EA00 KS6-KP0
18.0 2.22 54237-56
(8.2) (1.01)
* Standard valves are equipped with PTF threads.
Note: For ISO-G threads, insert Gin the 5th position.
Mechanically Operated Inline Valves - Lever Roller
Minimum
Port Operating Weight Repair
Description Symbol Type Size Body* Operator Force lbs. (kg) lbs. (kg) Kit
Lever
1/4" K41DA00 KS1-KR2
11.0 2.22
54237-59
Roller
3-Port/
(5.0) (1.01)
(Non- 2-Position
3/8" K41EA00 KS1-KR2
11.0 2.22 54237-59
Detented
(5.0) (1.01)
1/4" K71DA00 KS6-KR2
11.0 2.22 54237-56
(5.0) (1.01)
5-Port/
3/8" K71EA00 KS6-KR2
11.0 2.22 54237-56
2-Position (5.0) (1.01)
1/2" K71FA00 KS6-KR2
11.0 2.22 54237-56
(5.0) (1.01)
1-Way Trip
1/4" K41DA00 KS1-KR5
11.0 2.22 54237-59
Lever
3-Port/
(5.0) (1.01)
Roller
2-Position
3/8" K41EA00 KS1-KR5
11.0 2.22 54237-59
(Non-
(5.0) (1.01)
Detented
1/4" K71DA00 KS6-KR5
11.0 2.22 54237-56
(5.0) (1.01)
5-Port/
3/8" K71EA00 KS6-KR5
11.0 2.22 54237-56
2-Position (5.0) (1.01)
1/2" K71FA00 KS6-KR5
11.0 2.22 54237-56
(5.0) (1.01)
* Standard valves are equipped with PTF threads.
Note: For ISO-G threads, insert Gin the 5th position. 1/2" ported bodies are not available with ISO G threads.
2
3
1
4
2
5
31
2
3
1
4
2
5
31
2
3
1
4
2
5
31
Page 30
Nugget 200 Spool Valves
All Dimensions in Inches (mm)
VAL-10-30
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
Mechanical Operators
Spring Return & End Cap
.38 (9.7)
DIA.
1.45
(36.8)
.38 (97.1) TRAVEL
.13 (3.2)
OVERTRAVEL
KP0 – TAPPET
3.40
(86.4)
1.58
(40.1)
.87
(22.1)
.75 (19.1)
DIA.
.70 (17.8)
TRAVEL
.26 (6.6)
OVERTRAVEL
1.40
(35.6)
3.47
(88.1)
KR5 – LEVER ROLLER ONE-WAY TRIP
1.00
(25.4)
KC0 – END CAP
.52
(13.2)
SPACER BLOCK – Used only with spring centered manual operators (KK2, KL2, KL7, KT2).
3.34
(84.8)
1.52
(38.6)
.87
(22.1)
.75 (19.1)
DIA.
.70 (17.8) TRAVEL
.26 (6.6)
OVERTRAVEL
3.42
(87.0)
KR3 – LEVER ROLLER ONE-WAY TRIP
KR2 – LEVER ROLLER
3.02
(76.7)
2.47
(62.7)
1.40
(35.6)
1.58
(40.1)
.84
(21.4)
.75 (19.1)
DIA.
.65 (16.5)
TRAVEL
.22 (5.6)
OVERTRAVEL
KR4 – LEVER ROLLER
2.96
(75.2)
2.44
(61.5)
1.52
(38.6)
.84
(21.4)
.75 (19.1)
DIA.
.65 (16.5) TRAVEL
.22 (5.6)
OVERTRAVEL
KS1– SPRING RETURN
1.10
(27.9)
Page 31
Nugget 200 Spool Valves
All Dimensions in Inches (mm)
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
VAL-10-31
Manual Operators
.38 (9.7)
TRAVEL
3.34
(84.8)
KB0/KB5 – PALM BUTTON
1.38
(35.1)
2.30
(58.4)
KB3/KB5
KB0/KB2
M20 x 1.5 – 6g Pnl Mtg Hole – .81 (20.6) Max Pnl Thk – .25 (6.4)
.38 (9.7) TRAVEL KK0, KK1
3.15
(80.0)
KK0/KK3 – KNOB
1.00
(25.4)
2.19
(55.6)
KK1
KK0
.19 (4.8) TRAVEL
.19 (4.8) KK2, KK3
KK2, KK3
2.99
(75.9)
Travel (2-position)
KL0, KL1
1.35 (34)
KL0/KL3 – LEVER
1.79 (45)
.90
(23)
.90
(23)
Travel (3-position)
KL2, KL3
2.5
(64)
3.5
(89)
KL0
KL1/KL3
3.90 (99)
1.00 (25) Dia.
Travel (2-position)
KL5, KL6
.85
(22)
KL5/KL8 – LEVER
.80 (20)
.40
(10)
.40
(10)
Travel (3-position)
KL7, KL8
3.07 (78)
2.07 (53)
KL5
KL6/KL8
3.98
(101)
1.00 (25)
Dia.
KT0/KT2 – TREADLE
4.28
(108.7)
5.28
(134.1)
KT0
KT1/KT2
2.81
(71.4)
1.18 (30.0) TRAVEL
7.42
(188.5)
KF0 – FOOT PEDAL
1.58
(40.1)
.56 (14.2)
TRAVEL
5.04
(128.0)
Page 32
VAL-10-32
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
Nugget 200 Spool Valves
Reduces plumbing and installation time.
Lightweight aluminum construction.
3/4" PTF common inlet and exhaust ports.
For use with most Nugget 200 1/4" and 3/8" inline valves.
Available in 2 to 10 station lengths.
Fixed Length Manifold
for 1/4" and 3/8" Inline Valves
Technical Data
Fluid: Compressed air Maximum Pressure: See valve specifications Operating Pressure: See valve specifications Port Size: 3/4" PTF Inlet and Exhaust Mounting Holes: 0.28" (7 mm) Diameter Materials:
Manifold – Aluminum Seals – Nitrile
Ordering Example
To order valves mounted to a fixed length manifold please follow these steps:
1.Order only 1/4" and 3/8" inline bodies ending in 2 (i.e. K71DA02
)*
2.Note the manifold is to be assembled.
3.Note positions of various valving.
Example: One four station Nugget 200 fixed length manifold assembly consisting of:
Position 1:
(1) K71DA02 - KY6 - KY6 (Dbl Sol Valve)
Positions 2 - 4:
(3) K71DA02 - KS6 - KY6 (Single Solenoid Valve) (1) 13249-62 (Four Station Manifold) (4) 99-051-530 (Assembly Charge)
* Note standard K71DA00 and K71EA00 bodies cannot be
mounted to fixed length manifold.
Blanking Plate Kit: 54588-50
Page 33
Nugget 200 Spool Valves
All Dimensions in Inches (mm)
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
VAL-10-33
Ordering Information - Models listed include all mounting hardware and gaskets. Inlet and exhaust ports are 3/4" PTF.
Number of Stations Part Number
2 13249-60 3 13249-61 4 13249-62 5 13249-63 6 13249-64 8 13249-65
10 13249-66
Item Number Part
Required Number
Mounting Screws 2 6005-14
Seals 3 2338-25
Dash "L"
-60 4.000 (101.6)
-61 5.750 (146.0)
-62 7.375 (187.3)
-63 9.125 (231.8)
-64 10.750 (273.0)
-65 14.125 (358.8)
-66 17.375 (441.3)
Repair Parts
Fixed Length Manifold
M5 x 0.8 - 6G
(typ 2 places per station)
135
'L'
135
1.39 (35.3) 1.50 (38.1)
.25 (6.4)
ø .28 (7.1) Thru 4 Plcs
1.13 (2.87)
1.48 (37.6)
2.14 (54.4)
4.28 (108.7)
1.48 (37.6)
1.78 (45.2)
2 Places
.65 (16.5)
Page 34
Nugget 200 Spool Valves
VAL-10-34
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
Important:
1.Solenoid operated 2-position detent and nondetent, and 3-position spring centered valves can be combined in the same stack.
2.Plain stacking valves with common port 1 only and plain valves with common ports 1, 3 and 5 can be combined in one stack if grouped together at opposite ends.
3.A stack or group of valves with common port 1 only must have isolating plugs installed in the manifolding exhaust ports (3 and 5) between each valve and each of the end plates. Two exhaust port isolating plugs are furnished with each valve. Installation need not be specified on orders for factory assembled stacks as this will be done automatically.
4.Isolating plugs furnished in the end plate kit at no extra cost can be placed between two stacking valves to block the common ports and separate a section of the valve stack to accommodate two different input pressures. One pressure is brought in from the front end plate and the second pressure from the end plate in the back. (Specify on order form under Special Instructionswhere to install isolating plugs.)
5.Ports 1, 3 and 5 in one end plate can be plugged if so specified on order under Special Instructions.
Special Instructions – Factory Assembled Stacking Valves
For Ordering purposes the valve stack is oriented as shown in column two:
Unless otherwise noted:
1.Cylinder (outlet) ports are oriented toward the bottom
2.The 1 2 operator is on the left side, the 1 4 operator on the right side.
3.Valves are listed from the FRONT to the BACK
Example 1: One stacking valve assembly with common inlet and
exhaust (ports 1, 3 and 5) and junction boxes with solenoid operators with indicator lights. Isolating plugs for two different working pressures installed between valves 4 and 5.
Example 2: One Combination stacking valve assembly without
junction boxes. Valves on one end of stack with common inlet and exhaust (ports 1, 3 and 5), and on the opposite end with common inlet only (port 1).
Answer Example 1
Answer Example 2
Note:
Mufflers or filter nuts should be used in all valve body, end plate, or solenoid operator exhaust ports to prevent entry of dirt and to reduce the noise level of the exhausting air. In wet locations, exhaust ports should not face upward to lessen the possibility of liquids entering the unit.
Valve Special
Pos. No. Quantity Product Number Instructions
1 1 K79DA50-KS6-KM1 2 1 K79DA50-KS6-KM1 3 1 K79DA50-KM6-KM6 4 1 K89EA50-KM8-KM8
Isolating Plugs
Common
Ports 1, 3 & 5 5 1 K79DA50-KM6-KM6 6 1 K79DA50-KM6-KM6 7 1 K79DA50-KM6-KM6
1 13295-50 End Plate Kit
Valve Special
Pos. No. Quantity Product Number Instructions
1 1 K79DA00-KS6-KV2 2 1 K89EA00-KV0-KV0 3 1 K79EA00-KV2-KV2 4 1 K78DA00-KS6-KV2 5 1 K78EA00-KS6-KV2
1 13295-52 End Plate Kit
Factory Assembled Stacking Valve
Common Inlet & Exhaust
VALVE 3
VALVE 1
PORT 3 COMMON EXHAUST
PORT 1 COMMON INLET
FRONT
1 2 END
PORT 2 CYLINDER PORT
VALVE 2
PORT 4 CYLINDER PORT
PORT 5
Common Exhaust
BACK
1 4 END
Page 35
Nugget 200 Spool Valves
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
VAL-10-35
Special Instructions – Stacking Valves
The numbers shown in the stacking valve Ordering Information
tables include the valve plus the interface seals and threaded tie rods needed to connect the valve to the adjacent valve or end plate.
An end plate kit is required to complete a valve stack assembly.
It includes two end plates and the necessary seals and attaching hardware. Also included are three pipe plugs to close one end of the stack and three isolating plugs (discs). The isolating plugs can be used to separate the valve stack into two sections and thus allow valves with a common inlet only to be combined with valves having both a common inlet and common exhausts, or to allow the use of different inlet pressures.
Always specify the valve order number, the end plate kit number
and the quantity desired. See table below.
Valves and end plates are shipped unassembled. See pp.
VAL-10-36/37 for factory assembled stacks.
Stacking valves are available in two configurations – Common
Inlet and Exhaust (Ports 1, 3, and 5) and Common Inlet Only (Port 1). Speed controls can be installed in the exhaust ports only on the Common Inlet (Port 1) configuration. The Common Inlet (Port 1) configuration cannot be used with the junction box.
Solenoid operated 2-position detent and nondetent, and 3-
position spring centered valves can be combined in the same stack.
Isolating Plugs
O-Ring
Pipe Plug
End Plate
End Plate
Tie Rod
Isolating Plugs
O-Rings
End Plate
End Plate
Tie Rod
Typical Valve Stack (Common Inlet Only - Port1)
Typical Valve Stack (Common Inlet and Exhaust - Ports 1, 3 and 5)
Order Number
3/8 PTF G 3/8 ISO
End Plate Kit Ports Ports
For valves without
junction box
13295-52 13295-53
For valves with
junction box
13295-50 13295-51
Quantity
Isolating Plugs Required Order No.
Inlet (Port 1) 1 54350-89
Exhaust (Ports 3 & 5) 2 54350-88
Isolating Plugs
Stacked banks of valves can be divided into two sections by substituting the isolating plugs for the O-rings between any two valves. They can also be used to block the end plate ports on one end if desired. Although one inlet port and two exhaust port isolating plugs are included with the end plate kit, the individual plugs can be ordered separately.
Page 36
Nugget 200 Spool Valves
VAL-10-36
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
OPERATORS FOR 2-POSITION
INLINE AND STACKING BODIES
Pilot Port
PTF ISO
Air Operators
KAA KAB Detent, Large Air KA2 KA5 Nondetent, Large Air KAE KAF Detent Bleed – .02 (.5 mm) Diameter
Bleed Orifice
Standard Solenoid Operator with Rotatable Cable Grip Connector & Locking Override
KV2 KVC Nondetent, Internal Pilot KV5 KVF Nondetent, External Pilot KVL KVN Detent, Internal Pilot
Standard Solenoid Operator without Electrical Connector, with Locking Override
K1L K1N Detent, Internal Pilot
Standard Solenoid Operator with Rotatable 1/2" Conduit Connector & Locking Override
K32 K3C Nondetent, Internal Pilot K35 K3F Nondetent, External Pilot K3L K3N Detent, Internal Pilot K3M K3P Detent, External Pilot
Standard Solenoid Operator with Molded Cord Connector, 5 Foot/3-Conductor Cable & Locking Override
K52 K5C Nondetent, Internal Pilot K55 K5F Nondetent, External Pilot K5L K5N Detent, Internal Pilot
CSA Listed Solenoid Operator with Fixed 1/2" Conduit Connector & Locking Override
KD2 KDC Nondetent, Internal Pilot
CSA Listed Solenoid Operator without Electrical Connector, with Locking Override
KQ2 KQC Nondetent, Internal Pilot
Hazardous Location Solenoid Operator Inline Valves Only with Locking Override
KX2 KXC Nondetent, Internal Pilot
Manual Operators
KB0
Palm Button – Black, Nondetent (Inline Only)
KB1
Palm Button – Red, Nondetent (Inline Only)
KB2
Palm Button – Green, Nondetent (Inline Only)
KB3
Palm Button – Black, Detent (Inline Only)
KB4
Palm Button – Red, Detent (Inline Only)
KB5
Palm Button – Green, Detent (Inline Only) KF0 Foot Pedal, Nondetent KK0 Knob – Black, Nondetent KK1 Knob – Black, Detent KL0 Lever, Nondetent (Inline Only) KL1 Lever, 2-Position Detent (Inline Only) KL5 Lever, Nondetent KL6 Lever, 2-Position Detent KT0 Treadle, Nondetent (Inline Only) KT1 Treadle, 2-Position Detent (Inline Only)
Mechanical Operators
KP0 Tappet, Nondetent KR2 Lever Roller, Nondetent (Inline Only) KR3 One-Way Trip Roller, Nondetent KR4 Lever Roller, Nondetent KR5 One-Way Trip Roller, Nondetent
(Inline Only)
STACKING BODIES WITHOUT JUNCTION BOX –
COMMON PRESSURE PORT 1 ONLY (USE WHEN SPEED CONTROLS ARE NEEDED IN EXHAUST PORTS 3 & 5)
K78 – 4-Way, 2-Position, 5-Port K88 – 4-Way, 3-Position, 5-Port
STACKING BODIES – COMMON PRESSURE PORT 1 AND COMMON EXHAUST PORTS 3 & 5
K79 – 4-Way, 2-Position, 5-Port K89 – 4-Way, 3-Position, 5-Port
K41DA00– KS1– KV2
Valve Body
1 0 End 1 2 End Operator
1 2 End 1 4 End Operator
3-Way Valves 4-Way Valves
Nugget 200 Product Numbering System Air, Manual, and Mechanical Operators and Solenoid Operators with Locking Override
OPERATORS FOR 3-POSITION INLINE
AND STACKING BODIES
Pilot Port
PTF ISO
Air Operators
KAC KAD Spring Centered
Standard Solenoid Operators with Rotatable Cable Grip Connector & Locking Override
KV0 KVA Spring Centered, Internal Pilot KV3 KVD Spring Centered, External Pilot
Standard Solenoid Operator without Electrical Connector, with Locking Override
K10 K1A Spring Centered, Internal Pilot
Standard Solenoid Operators with Rotatable 1/2" Conduit Connector & Locking Override
K30 K3A Spring Centered, Internal Pilot
Standard Solenoid Operator with Molded Plug Connector: 5-foot, 3-Conductor Cable & Locking Override
K50 K5A Spring Centered, Internal Pilot
Manual Operators
KB6 Palm Button – Black, Spring
Centered KK2 Knob – Black, Spring Centered KK3 Knob – Black, 3 Position Detent KL2 Lever, Spring Centered (Inline Only) KL3
Lever, 3-Position Detent (Inline Only) KL7 Lever, Spring Centered KL8 Lever, 3 Position Detent KT2 Treadle, Spring Centered
Valve Type (inline bodies)
K41 – 3-Way, 2-Position, 3-Port K71 – 4-Way, 2-Position, 5-Port K81 – 4-Way, 3-Position, 5-Port
BASIC BODY/PORT SIZE
D – 1/4" Body, 1/4" Ports E – 1/4" Body, 3/8" Ports F – 1/4" Body, 1/2" Ports
PORT THREAD
A – National Taper (PTF) G – ISO (G Series)
JUNCTION BOX (STACKING BODY ONLY)
0 – No Junction Box 5 – Junction Box With Lights (KMx Series Operators only) 8 – Junction Box Without Lights (K6x/K7x Series Operators only)
SPOOL TYPE
0 – 2- or 3-Position, All Ports Blocked 5 – 3-Position, Inlet Open to Cylinder 6 – 3-Position, Exhaust Open to Cylinder
OPERATORS FOR INLINE AND STACKING BODIES
1 0 END 3-WAY, 1 2 END 4-WAY Spring Operators and End Cap
KS1 – Return For All 3-Way Valves and 4-Way Valves With Manual Operators
(Except KF0 Foot Pedal)
KS6 – Return For 4-Way Valves With Air, Solenoid, Mechanical
Operators and KF0 Manual Operators
KC0 – End Cap For Use With Manual Operators
Page 37
Nugget 200 Spool Valves
Littleton, CO USA Phone: 303-794-2611 www.norgren.com
VAL-10-37
Nugget 200 Product Numbering System Solenoid Operators with Nonlocking Override
OPERATORS FOR 2-POSITION
INLINE AND STACKING BODIES
Pilot Port
PTF ISO
Standard Solenoid Operator with Rotatable Cable Grip Connector & Nonlocking Override
KV1 KVB Nondetent, Internal Pilot KV4 KVE Nondetent, External Pilot KV6 KVG Detent, Inter nal Pilot
Standard Solenoid Operator without Electrical Connector, with Nonlocking Override
K11 K1B Nondetent, Internal Pilot K16 K1G Detent, Internal Pilot
Standard Solenoid Operator with Rotatable 1/2" Conduit Connector & Nonlocking Override
K31 K3B Nondetent, Internal Pilot K34 K3E Nondetent, External Pilot K36 K3G Detent, Internal Pilot
CSA Listed Solenoid Operator with Fixed 1/2" Conduit Connector & Nonlocking Override
KD1 KDB Nondetent, Inter nal Pilot
CSA Listed Solenoid Operator without Electrical Connector, with Nonlocking Override
KQ1 KQB Nondetent, Internal Pilot KQ6 KQG Detent, Internal Pilot
Hazardous Location Solenoid Operator with Nonlocking Override Inline Valves Only
KX1 KXB Nondetent, Internal Pilot
K41DA00– KS1– KV2
Valve Body
1 0 End 1 2 End Operator
1 2 End 1 4 End Operator
3-Way Valves 4-Way Valves
OPERATORS FOR 3-POSITION INLINE
AND STACKING BODIES
Pilot Port
PTF ISO
Air Operators
KAC KAD Spring Centered
Standard Solenoid Operators with Rotatable Cable Grip Connector & Nonlocking Override
KV8 KVJ Spring Centered, Inter nal Pilot
Standard Solenoid Operators with Rotatable 1/2" Conduit Connector & Nonlocking Override
K38 K3J Spring Centered, Inter nal Pilot
Hazardous Location Solenoid Operator with Nonlocking Override Inline Valves Only
KX8 KXB Spring Centered, Inter nal Pilot
Valve Type
INLINE BODIES
K41 – 3-Way, 2-Position, 3-Port K71 – 4-Way, 2-Position, 5-Port K81 – 4-Way, 3-Position, 5-Port
STACKING BODIES WITHOUT JUNCTION BOX – COMMON
PRESSURE PORT 1 ONLY (USE WHEN SPEED CONTROLS ARE NEEDED IN EXHAUST PORTS 3 & 5)
K78 – 4-Way, 2-Position, 5-Port K88 – 4-Way, 3-Position, 5-Port
STACKING BODIES – COMMON PRESSURE PORT 1 AND COMMON EXHAUST PORTS 3 & 5
K79 – 4-Way, 2-Position, 5-Port K89 – 4-Way, 3-Position, 5-Port
BASIC BODY/PORT SIZE
D – 1/4" Body, 1/4" Ports E – 1/4" Body, 3/8" Ports F – 1/4" Body, 1/2" Ports
PORT THREAD
A – National Taper (PTF) G – ISO (G Series)
JUNCTION BOX (STACKING BODY ONLY)
0 – No Junction Box 5 – Junction Box With Lights (KMx Series Operators only) 8 – Junction Box Without Lights (K6x/K7x Series Operators only)
OPERATORS FOR INLINE AND STACKING BODIES
1 0 END 3-WAY, 1 2 END 4-WAY
Spring Operators and End Cap
KS1 – Return For All 3-Way Valves and 4-Way Valves With Manual Operators
(Except KF0 Foot Pedal)
KS6 – Return For 4-Way Valves With Air, Solenoid, Mechanical
Operators and KF0 Manual Operators
KC0 – End Cap For Use With Manual Operators
SPOOL TYPE
0 – 2- or 3-Position, All Ports Blocked 5 – 3-Position, Inlet Open to Cylinder 6 – 3-Position, Exhaust Open to Cylinder
Page 38
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