Norgren 200 User Manual

Littleton, CO USA Phone: [phone] www.norgren.com

VAL-10-1

Nugget 200 Spool

Valves

Solenoid, Air, Manual, and

Mechanically Operated

Pneumatic Valves. Available

in 1/4", 3/8", or 1/2" ports

Section 10

Contents

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VAL-10-2

Solenoid Pilot Actuated Inline and Stacking Valves . . . .VAL-10-4

Air Pilot Actuated Inline and Stacking Valves . . . . . . .VAL-10-18

Manual and Mechanical Actuated Inline

and Stacking Valves . . . . . . . . . . . . . . . . . . . . . . . .VAL-10-23

Fixed Length Manifold . . . . . . . . . . . . . . . . . . . . . . . . . .VAL-10-32

Special Instructions - Stacking Valves . . . . . . . . . . . . .VAL-10-34

Product Numbering System . . . . . . . . . . . . . . . . . . . . .VAL-10-36

Stacking Valve with Junction Box

Low Pressure Air Operator on

Inline Valve

Manual Lever Operator

Nugget 200 Spool Valves

VAL-10-2

Littleton, CO USA Phone: [phone] www.norgren.com

Norgren Nugget 200 valves feature a lightweight, one-piece
aluminum spool and nitrile seal assembly. Shifting forces are
minimized because of the low inertial spool made from high
strength anodized aluminum. Highly durable low friction lip seals
are designed to operate with lubricated or nonlubricated air.

Rugged Solenoid, Air, Manual, or Mechanical Operators

Nugget 200's one hundred and twelve different operators are
designed to last for millions of cycles. Bodies and operators are
made of precision machined, cast aluminum, zinc, PPA, or acetal.

High Flow

An inline Cv of 1.6 provides exceptionally high flow for its compact
size. This makes the Nugget 200 valve appropriate for a wide
range of applications, from machine control systems to air line
control.

Segmented Latch Type Detent

The spool is held securely in place by a unique segmented detent
which engages a lip on the piston.

Shock Absorbent Bumpers

Valve life is extended because of substantial bumpers which
absorb the shock and vibration of the rapidly shifting spool and
piston.

Port and Operator Identification

Each of the ports is identified by a permanent number adjacent to
the port on both the body and end plates. In addition, on inline
valves, a two-digit number at each end of the body indicates the
ports connected when the operator at that end is actuated.

A Wide Range of Valve Accessories

Norgren offers a wide range of accessories for use with the
Nugget 200 valve, including valve body cover plates, mufflers,
intermediate supply exhaust block, isolating plugs, solenoid
exhaust filter nut and many more. These accessories allow cost­efficient customizing for your specific application.

Four Mounting Styles

Inline Valves mount directly to the air line
and are available with the following
features:

● 1/4", 3/8", or 1/2" PTF or ISO G ports.

● 3-port/2-position, 5-port/2-position, or 5-

port/3-position configurations. The 3-port/2­position configuration is not available with
1/2" ports.
Stacking Valve Assemblies are two or
more valves manifolded together with tie
rods and end plates. They are available with
either a common inlet port, independent
exhaust ports, or with common inlet and
exhaust ports located in the end plates.
Features include:

● 3/8" ports in the end plate. 1/4" or 3/8"
cylinder ports in valve body.

● 5-port/2-position or 5-port/3-position
configurations.

Stacking Valve Assemblies with Junction
Box feature a plug-in solenoid operator

which allows the valve to be serviced
without disturbing the electrical wires. The
solenoid plugs into a terminal block in the
junction box, with a gasket to prevent entry
of dust or moisture. They are available only
in the common inlet and exhaust ports
configuration. Other features are the same
as listed above for Stacking Valve
Assemblies.
All stacking valves mount on
approximately 1-1/4" centers reducing
installation space requirements.
Fixed Length Manifolds are available for
most Nugget 200 1/4" and 3/8" inline
valves. The fixed length manifold reduces
plumbing and installation time. The
lightweight aluminum construction uses 3/4"
PTF common inlet and exhaust ports.
These manifolds are available in 2 to 10
station lengths.

Durable Finish

External surfaces are protected with an oven
cured, epoxy resin paint which provides
excellent corrosion protection and chip
resistance.

Stacking Valve with Junction Box

Nugget 200 Spool Valves

Littleton, CO USA Phone: [phone] www.norgren.com

VAL-10-3

High Flow Pilot Exhaust Orifice

Oversize pilot exhaust orifice provides rapid
return time when valve is deactuated.

Solenoid Diffuser Plug

A diffuser plug is factory installed in every
solenoid pilot exhaust to help prevent entry of
contaminants during shipping and normal
operation. It may be removed when minimum
response times are desired.

Electrical Connector Options

A cable grip connector with indicator light; a
1/2" NPT conduit connector; and a 5-foot,
three-conductor, molded cable with or without
indicator light, surge protection and reverse
voltage protection are available.

Aesthetic Appearance

Norgren's high luster black powder paint gives any control circuit
installation the quality appearance reflecting the superior
operating capacity built into every Nugget 200 valve.

Low Watt Solenoid Options

The 120 VAC and 24 VAC solenoid operator options require only

3.5-watts of power and the 115 VDC operator requires 3.4 watts.
All other DC operators require only 2 watts of power, ideal for
computer based control systems as well as industrial applications
where minimum energy consumption is desired.

Rotatable Connector and Coil

The standard cable grip electrical connector can be rotated 180°,
the solenoid coil can be turned in increments of 90°, and the
solenoid operator housing can be turned in increments of 180°
making the operators adaptable for easy installation.

Electrical Connector Options

A cable grip connector with indicator light; a 1/2" NPT conduit
connector; and a 5-foot, three-conductor, molded cable with or
without indicator light, surge protection and reverse voltage
protection are available.

Solenoid Manual Overrides

Standard solenoid operators are furnished with locking manual
overrides to provide a means of shifting the valve without electrical
power. Optional solenoids without overrides and with nonlocking
overrides are available.

CSA Certified Valves

Completed inline and stacking valve assemblies with certain
operators are CSA Certified. Stacking valves with junction box and
indicator light are CSA Component Certified.

Internal or External Solenoid Pilot Supply

All solenoid operated valves can be quickly converted from an
internal to an external pilot supply by interchanging the positions
of two interface seals and removing the external supply port pipe
plug.

Low Pressure Air Operator on

Inline Valve

Manual Lever Operator

VAL-10-4

Littleton, CO USA Phone: [phone] www.norgren.com

Nugget 200 Spool Valves

● Long lasting spool design

● High flow compact valves

● Four mounting styles: inline, stacking valve

assemblies, stacking valve assemblies with
junction box, and fixed length manifold.

● Wide range of operators and voltages available

● Three functional types: available in 3/2, 5/2, and

5/3 configurations

1/4", 3/8", and 1/2" Solenoid Pilot Actuated

3/2, 5/2, & 5/3 Inline and Stacking Valves

Technical Data

Medium:

Filtered and lubricated or non-lubricated compressed air or vacuum.

Operation:

Spool valve solenoid pilot actuated.

Mounting:

Stacking – through holes on manifold base.
Inline – through holes in valve body.

Port Size:

PTF – 1/4", 3/8", 1/2"
ISO G – 1/4", 3/8" .

Operating Pressure:

Maximum 150 psig (10.3 bar). For details see overleaf.

Operating Temperature:

-20° to 120°F (-29° to 50°C)

Consult Technical Service for use below 36°F (2°C).

Materials:

Body: Aluminum
Spool: Anodized aluminum
Solenoid Operator Base: plastic
Plunger and spring: Stainless steel
Elastomers: Nitrile and special nitrile-based low-friction elastomers.
Note: See Seal Compatibility p. VAL-10-5.

Ordering Information

To order standard Nugget 200 valves with coils,
quote model number from tables overleaf, e.g. order:
K71DA00-K36-KV21W2 for a 5-port/2-position,
single Solenoid Pilot Operated, Spring Return model
with an internal pilot supply, fitted with a 24 VDC
standard wattage coil, and rotatable cable grip
connector and locking override.

Nugget 200 Spool Valves

Littleton, CO USA Phone: [phone] www.norgren.com

VAL-10-5

Seal Compatibility

Nugget 200 seals are compatible with the following

lubricants:
DC BR-2+ grease (Dow Corning)
DC 44 grease (Dow Corning)
Nondetergent mineral based oil such as Mobil DTE

light oil
Note: Nugget 200 seals are not compatible with WD­40 or commonly used de-icer fluids. Consult factory
to verify compatibility of lubricants or fluids not listed
above.

Solenoid Operating Specifications

Inlet Pressure Range for Solenoid Operated Valves:
With Internal Pilot Supply: 15 to 150 psig*
(1.03 to 10.3 bar)
With External Pilot Supply: 10" Hg vacuum to 150 psig
(10.3 bar)
Temperature Range (Ambient/Inlet):
Solenoid Operated Valves: -20° to 120°F** (-29° to 50°C)
Low Wattage Solenoids: -20° to 155°F** (-29° to 68°C)
Operator Pilot Pressures:
Maximum Pilot Pressure: 150 psig (10.3 bar)
Minimum Pilot Pressure at 150 psig (10.3 bar) main valve inlet pressures
are given in the following table:

* Minimum Inlet Pressure is dependent on the type of operator

and return used. See Operator Pilot Pressure specifications in
Operating Specifications.

** With the dew point of supply air less than air temperature below

35°F (2°C)

Minimum Pilot Pressures

Spring

Operator Return Nondetent Detented Centered

psig (bar) psig (bar) psig (bar)
Solenoid Solenoid 15 (1.0) 25 (1.7) 45 (3.1)
Solenoid Spring 35 (2.4) – –

Average Flow Factors in Cv‡ (l/min)

Flow Path

Por t Por t

Port 1 to 2 2 to 3
Valve Size 1 to 4 4 to 5
3-Port, Inline 1/4" 1.6 (1700) 1.7 (1800)

3/8" 1.6 (1700) 1.7 (1800)
5-Port, Inline 1/4" 1.6 (1700) 1.7 (1800)

3/8" 1.6 (1700) 1.7 (1800)

1/2" 1.6 (1700) 1.7 (1800)
5-Port, Stacking 1/4" 1.8 (1900) 1.4 (1450)

3/8" 1.8 (1900) 1.4 (1450)

‡ Flow Rating determined in accordance with NFPA/T3.21.3, Pneumatic

fluid power – Flow test procedure and reporting method – For fixed orifice
components.

Warning

When a solenoid operator is used as a return for a
manual or mechanical operator, the pilot pressure
applied to the return operator must not exceed 40
psig (2.8 bar). Pilot pressures greater than 40 psig
for a solenoid or air return will cause structural
damage to the manual or mechanical operator and
can also result in injury to the user. If the available
pilot pressure exceeds 40 psig, an external pilot
supply only must be used and a restrictor, part
number 54872-02, must be installed in the pilot
port of the return operator to reduce the return
force to an acceptable level. Pilot pressure to the
restrictor must not exceed 150 psig (10.3 bar).

.81

(21)

1/8 27 PTF

.33
(8)

9/16" HEX

1/8 27 PTF

54872 - 02

Order Number

Nugget 200 Spool Valves

VAL-10-6

Littleton, CO USA Phone: [phone] www.norgren.com

Solenoid Operator Specifications

KVx/KUx,K0x/K1x,K2x/K3x,K4x/K5x, & K6x/K7x Series

Voltages Available and Power Requirements:

Standard: 120V/60Hz-110V/50Hz: 7W
Optional: KVx

, K1x, K3x, K5x, & K7x Series
12V/60Hz/50Hz: 7W
24V/60Hz/50Hz: 7W
48V/60Hz/50 Hz: 7W
240V/60Hz: 7W
220V/50Hz: 7W
12 VDC: 6W
24 VDC: 6W

Low Wattage: KUx

, K0x, K2x, K4x, & K6x Series

Standard: 24 VDC: 2W
Optional: 24V/50Hz/60Hz: 3.5W

120V/60Hz: 3.5W
110V/50Hz: 3.5W
6 VDC: 2W
12 VDC: 2W
115 VDC: 3.4W

Duty: Continuous at 90 to 105% of rated voltage

Coil Type: Class H. Molded with three-pin plug-in connector

Enclosure Classification: NEMA 4, per DIN 40050 – IP 65

Connector Plug:
KUx

/KVx Series: Standard,Cable grip for cables 1/4" to 5/16"

(6 to 8 mm) in diameter
K2x/K3x Series: Rotatable 1/2" Conduit Connector
K4x/K5x Series: Class H. Molded with three-pin plug-in

connector

Override: Manual, locking

Pilot Supply: Internal - standard, External - optional

External Pilot Supply Port: 1/8" PTF (ISO G Optional).

Minimum Electrical Signal Duration: Solenoid operated

2-position detented or nondetented valves can be shifted with a
momentary electrical signal. Minimum signal duration is 13 milliseconds
for single solenoid operated spring return valves. Double solenoid
operated valves minimum signal duration is 20 milliseconds.

Electrical connector spades on the operator coil are 3-pin with 11 mm
spacing.

KDx

& KQx Series

Voltages Available and Power Requirements:

Standard: 120V/60Hz: 6W
Optional: 24V/60Hz/50Hz: 6W

12VDC: 6W
24VDC: 6W

Duty: Continuous at 85 to 105% of rated voltage

Coil Type: Class H. Molded with three-pins for

electrical connection or optional electrical plug-in
connector.

Enclosure Classification:

NEMA 4, per DIN 40050 – IP 65
Connector Plug: Cable grip for cables 1/4" to
5/16" (6 to 8 mm) in diameter.

Electrical Connections –

KD Series Operators: Furnished with 1/2"
conduit connector molded into coil, leads
are 18" long
KQ Series Operators: Furnished without a
connector

Override: Manual, locking or nonlocking.

Pilot Supply: Internal - standard, External - optional

External Pilot Supply Port: 1/8" PTF (ISO G

Optional).

Minimum Electrical Signal Duration: Solenoid

operated 2-position detented or nondetented
valves can be shifted with a momentary electrical
signal. Minimum signal duration is 13 milliseconds
for single solenoid operated spring return valves.
Double solenoid operated valves minimum signal
duration is 20 milliseconds.

Optional electrical connectors for KQx

Series
operators conform to DIN43650 Form A for Three­Pin Electrical Connectors.

Electrical spades on the KQx

Series operator coil

are 3-pin with 18 mm spacing.

CSA Certified Valves

KDx

and KQx Series solenoid operators are CSA
Certified. Optional solenoid coil voltages,solenoid
cable grip electrical connectors and 1/2" NPT
conduit electrical connectors also qualify for CSA
Certification.

Nugget 200 Spool Valves

Littleton, CO USA Phone: [phone] www.norgren.com

VAL-10-7

KXx Series Hazardous Location Solenoid

Voltages Available and Power Requirements

Standard: 120V/60Hz-100V/50Hz: 12W
Optional: 240V/60Hz: 12W

208V/50Hz: 12W
24V/60Hz: 12W
22V/50Hz: 12W
6 VDC: 12W
12 VDC: 12W
24 VDC: 12W
48 VDC: 12W
115 VDC: 12W

Duty: Continuous at 85 to 105% of rated voltage

Coil Type: Molded

Enclosure Classification: NEMA 7C, 7D, 8C, 8D, 9E,

9F and 9G. Meets the requirements of
Underwriters Laboratories for use in hazardous
locations as defined in National Electrical Code
(ANSI CI-1975): Class I, Groups C & D; and Class
II, Groups E, F & G. Per DIN 40050 – IP 65.

Electrical Connection: Furnished with fixed

connection for 1/2" conduit.

Override: Manual, nonlocking - standard, locking -

optional

Pilot Supply: internal - standard, external - optional

External Pilot Port: 1/8-27 NPTF

Exhaust Port: 1/4" NPT

Minimum Electrical Signal Duration: Solenoid

operated 2-position detented or nondetented
valves can be shifted with a momentary air or
electrical signal. Minimum signal duration is 17
milliseconds.

KMx

Series

Voltages Available and Power Requirements:

Standard: KMx

: 120V/60Hz, 6W

Optional: KMx: 24V/60Hz/50Hz, 6W

12VDC: 6W
24VDC: 6W

Duty: Continuous at 85 to 105% of rated voltage.

Coil Type: Class H Molded with three-pin plug-in terminal block connector.

KMx

Series has an indicator light molded

into coil

Enclosure Classification: NEMA 1

Override: Manual, locking or nonlocking

External Pilot Supply Port: 1/8" PTF (ISO G Optional).

Minimum Electrical Signal Duration: Solenoid operated 2-position detented

or nondetented valves can be shifted with a momentary electrical
signal. Minimum signal duration is 13 milliseconds for single solenoid
operated valves. Double solenoid operated valves minimum signal
duration is 20 milliseconds.

Electrical connectors conform to DIN43650 Form A for Three-Pin
Electrical Connectors.
CSA Component Certified

Flow Chart

1/4", 3/8" & 1/2" Ported Valves

Example –

Find: Pressure drop

Given: Inlet pressure = 90 psig

Air Flow = 50 scfm

Solution: Enter chart at 50 scfm and intersect with 90 psig inlet

pressure line.
Read outlet pressure = 80 psig.
Pressure drop is equal to 90 minus 80 = 10 psig

scfm

l/min

3600

3000

2400

Air Flow

1800

1200

600

0

140

120

100

80

60

40

20

0

40

.8)

2

(

25
(1.7)

0

0

40

20

1

2

3

SECONDARY PRESSURE EQUAL TO
53% OF ABSOLUTE INLET PRESSURE

120

.3)

8

(

0

9

(6.2)

60

(4.1)

100

60

4

80

5

6

Outlet Pressure

120

7

8

psig

150

(10.3 bar

140

Inlet

Pressure

)

160

11109

psig

bar

Nugget 200 Spool Valves

VAL-10-8

Littleton, CO USA Phone: [phone] www.norgren.com

Solenoid Pilot Operated Inline Valves

Pilot

Port Pressure Weight Repair

Description Symbol Type Size Body* Operator psig (bar) lbs. (kg) Kit

Single

1/4" K41DA00 KS1-KV2

35 - 150 2.22

54237-59

Solenoid

3-Port/

(2.4 - 10.3) (1.01)

Spring

2-Position

3/8" K41EA00 KS1-KV2

35 - 150 2.22

54237-59

Return

(2.4 - 10.3) (1.01)

1/4" K71DA00 KS6-KV2

35 - 150 2.22

54237-56

(2.4 - 10.3) (1.01)

5-Port/

3/8" K71EA00 KS6-KV2

35 - 150 2.22

54237-56

2-Position (2.4 - 10.3) (1.01)

1/2" K71FA00 KS6-KV2

35 - 150 4.40

54237-56

(2.4 - 10.3) (2.00)

Double

1/4" K41DA00 KV2-KV2

15 - 150 4.40

54237-59

Solenoid

3-Port/

(1.0 - 10.3) (2.00)

(Non-

2-Position

3/8" K41EA00 KV2-KV2

15 - 150 4.40

54237-59

Detented)

(1.0 - 10.3) (2.00)

1/4" K71DA00 KV2-KV2

15 - 150 2.22

54237-56

(1.0 - 10.3) (1.01)

5-Port/

3/8" K71EA00 KV2-KV2

15 - 150 4.40

54237-56

2-Position (1.0 - 10.3) (2.00)

1/2" K71FA00 KV2-KV2

15 - 150 2.22

54237-56

(1.0 - 10.3) (1.01)

1/4" K81DA00 KV0-KV0

15 - 150 4.40

54237-56

5-Port/

(1.0 - 10.3) (2.00)

3-Position

3/8" K81EA00 KV0-KV0

1.0 - 10.3 4.40
54237-56

All Ports (15 - 150) (2.00)
Blocked

1/2" K81FA00 KV0-KV0

15 - 150 4.40

54237-56

(1.0 - 10.3) (2.00)

1/4" K81DA05 KV0-KV0

15 - 150 4.40

54237-57

5-Port/

(1.0 - 10.3) (2.00)

3-Position

3/8" K81EA05 KV0-KV0

15 - 150 4.40

54237-57

Inlet Open (1.0 - 10.3) (2.00)
to Cylinder

1/2" K81FA05 KV0-KV0

15 - 150 4.40

54237-57

(1.0 - 10.3) (2.00)

1/4" K81DA06 KV0-KV0

15 - 150 2.22

54237-58

5-Port/

(1.0 - 10.3) (1.01)

3-Position

3/8" K81EA06 KV0-KV0

15 - 150 4.40

54237-58

Cyl Open (1.0 - 10.3) (2.00)

to Exhaust

1/2" K81FA06 KV0-KV0

15 - 150 4.40

54237-58

(1.0 - 10.3) (2.00)

Double

1/4" K41DA00 KVL-KVL

25 - 150 4.40

54237-59

Solenoid

3-Port/

(1.7 - 10.3) (2.00)

(Detented)

2-Position

3/8" K41EA00 KVL-KVL

25 - 150 4.40

54237-59

(1.7 - 10.3) (2.00)

1/4" K71DA00 KVL-KVL

25 - 150 2.22

54237-56

(1.7 - 10.3) (1.01)

5-Port/

3/8" K71EA00 KVL-KVL

25 - 150 2.22

54237-56

2-Position (1.7 - 10.3) (1.01)

1/2" K71FA00 KVL-KVL

25 - 150 2.22

54237-56

(1.7 - 10.3) (1.01)

* Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 120V/60 Hz-110V/50 Hz coils and cable grip connectors.

Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p.VAL-10-11/12. Solenoid specifications given on
pp. VAL-10-6/7.

Note: For ISO-G threads, insert “G” in the 5th position. 1/2" ported bodies are not available with ISO G threads.

12

14

2

10

3

1

4

2

12

5

31

12

14

2

10

3

1

4

2

12

5

31

4

14

14

14

12

14

2

5

3

1

4

2

5

3

1

4

2

5

3

1

2

3

1

4

2

5

31

12

12

12

10

12

Nugget 200 Spool Valves

Littleton, CO USA Phone: [phone] www.norgren.com

VAL-10-9

Solenoid Pilot Operated Stacking Valves

Pilot

Port Pressure Weight Repair

Description Symbol Type Size Body* Operator psig (bar) lbs. (kg) Kit

Single

5-Port/

1/4" K78DA00 KS6-KV2

35 - 150 .53

54237-56

Solenoid

2-Position

(2.4 - 10.3) (.24)

Spring

Common

3/8" K78EA00 KS6-KV2

35 - 150 .53

54237-56

Return

Inlet (2.4 - 10.3) (.24)

5-Port/

1/4" K79DA00 KS6-KV2

35 - 150 .53

54237-56

2-Position

(2.4 - 10.3) (.24)

Common

3/8" K79EA00 KS6-KV2

35 - 150 .53

54237-56

Inlet & Exh.

(2.4 - 10.3) (.24)

Double

5-Port/

1/4" K78DA00 KV2-KV2

15 - 150 .53

54237-56

Solenoid

2-Position

(1.0 - 10.3) (.24)

(Non-

Common

3/8" K78EA00 KV2-KV2

15 - 150 .53

54237-56

Detented)

Inlet (1.0 - 10.3) (.24)

5-Port/

1/4" K79DA00 KV2-KV2

15 - 150 .53

54237-56

2-Position

(1.0 - 10.3) (.24)

Common

3/8" K79EA00 KV2-KV2

15 - 150 .53

54237-56

Inlet & Exh.

(1.0 - 10.3) (.24)

Double

5-Port/

1/4" K88DA00 KV0-KV0

15 - 150 .53

54237-56

Solenoid

3-Position

(1.0 - 10.3) (.24)

(Non-

All Ports

3/8" K88EA00 KV0-KV0

15 - 150 .53

54237-56

Detented

Blocked

(1.0 - 10.3) (.24)

Common

5-Port/

1/4" K88DA05 KV0-KV0

15 - 150 .53

54237-57

Inlet-Port 1

3-Position

(1.0 - 10.3) (.24)

Inlet Open

3/8" K88EA05 KV0-KV0

15 - 150 .53

54237-57

to Cylinder

(1.0 - 10.3) (.24)

5-Port/

1/4" K88DA06 KV0-KV0

15 - 150 .53

54237-58

3-Position

(1.0 - 10.3) (.24)

Cyl Open to

3/8" K88EA06 KV0-KV0

15 - 150 .53

54237-58

Exhaust

(1.0 - 10.3) (.24)

Double

5-Port/

1/4" K89DA00 KV0-KV0

15 - 150 .53

54237-56

Solenoid

3-Position

(1.0 - 10.3) (.24)

(Non-

All Ports

3/8" K89EA00 KV0-KV0

15 - 150 .53

54237-56

Detented

Blocked

(1.0 - 10.3) (.24)

Common

5-Port/

1/4" K89DA05 KV0-KV0

15 - 150 .53

54237-57

Inlet &

3-Position

(1.0 - 10.3) (.24)

Exhaust -

Inlet Open

3/8" K89EA05 KV0-KV0

15 - 150 .53

54237-57

Ports 1,3&5

to Cylinder

(1.0 - 10.3) (.24)

5-Port/

1/4" K89DA06 KV0-KV0

15 - 150 .53

54237-58

3-Position

(1.0 - 10.3) (.24)

Cyl Open to

3/8" K89EA06 KV0-KV0

15 - 150 .53

54237-58

Exhaust

(1.0 - 10.3) (.24)

Double

5-Port/

1/4" K78DA00 KVL-KVL

25 - 150 .53

54237-56

Solenoid

2-Position

(1.7 - 10.3) (.24)

(Detented)

Common

3/8" K78EA00 KVL-KVL

25 - 150 .53

54237-56

Inlet (1.7 - 10.3) (.24)

5-Port/

1/4" K79DA00 KVL-KVL

25 - 150 .53

54237-56

2-Position

(1.7 - 10.3) (.24)

Common

3/8" K79EA00 KVL-KVL

25 - 150 .53

54237-56

Inlet & Exh

(1.7 - 10.3) (.24)

* Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 120V/60 Hz-110V/50 Hz coils and cable grip connectors.

Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p.VAL-10-11/12. Solenoid specifications given on
pp. VAL-10-6/7.

Note: For ISO-G threads, insert “G” in the 5th position.

14

4

2

12

5

31

14

14

14

14

14

14

14

4

2

12

5

31

4

2

5

3

1

4

2

5

3

1

4

2

5

3

1

4

2

5

3

1

4

2

5

3

1

4

2

5

3

1

14

4

2

12

5

31

12

12

12

12

12

12

Nugget 200 Spool Valves

VAL-10-10

Littleton, CO USA Phone: [phone] www.norgren.com

Solenoid Pilot Operated Stacking Valves With Junction Box

Pilot

Port Pressure Weight Repair

Description Symbol Type Size Body* Operator psig (bar) lbs. (kg) Kit

Single

5-Port/

1/4" K79DA80 KS6-K72

35 - 150 .53

54237-56

Solenoid

2-Position

(2.4 - 150) (.24)

Spring

No Lights

3/8" K79EA80 KS6-K72

35 - 150 .53

54237-56

Return

(2.4 - 150) (.24)

5-Port/

1/4" K79DA50 KS6-KM1

35 - 150 .53

54237-56

2-Position

(2.4 - 150) (.24)

One Light

3/8" K79EA50 KS6-KM1

35 - 150 .53

54237-56

(2.4 - 150) (.24)

Double

5-Port/

1/4" K79DA80 K72-K72

15 - 150 .53

54237-56

Solenoid

2-Position

(1.0 - 10.3) (.24)

(Non-

No Lights

3/8" K79EA80 K72-K72

15 - 150 .53

54237-56

Detented)

(1.0 - 10.3) (.24)

5-Port/

1/4" K79DA50 KM1-KM1

15 - 150 .53

54237-56

2-Position

(1.0 - 10.3) (.24)

Two Lights

3/8" K79EA50 KM1-KM1

15 - 150 .53

54237-56

(1.0 - 10.3) (.24)

Double

All Ports

1/4" K89DA80 K70-K70

15 - 150 .53

54237-56

Solenoid

Blocked

(1.0 - 10.3) (.24)

(Non-

No Lights

3/8" K89EA80 K70-K70

15 - 150 .53

54237-56

Detented

(1.0 - 10.3) (.24)

5-Port/

All Ports

1/4" K89DA50 KM8-KM8

15 - 150 .53

54237-56

3-Position

Blocked

(1.0 - 10.3) (.24)

Common

Two Lights

3/8" K89EA50 KM8-KM8

15 - 150 .53

54237-56

Inlet &

(1.0 - 10.3) (.24)

Exhaust -

Inlet

1/4" K89DA85 K70-K70

15 - 150 .53

54237-57Ports 1,3,5

Open to Cyl

(1.0 - 10.3) (.24)

No Lights

3/8" K89EA85 K70-K70

15 - 150 .53

54237-57

(1.0 - 10.3) (.24)

Inlet

1/4" K89DA55 KM8-KM8

15 - 150 .53

54237-57

Open to Cyl

(1.0 - 10.3) (.24)

Two Lights

3/8" K89EA55 KM8-KM8

15 - 150 .53

54237-57

(1.0 - 10.3) (.24)

Cyl Open

1/4" K89DA86 K70-K70

15 - 150 .53

54237-58

to Exhaust

(1.0 - 10.3) (.24)

No Lights

3/8" K89EA86 K70-K70

15 - 150 .53

54237-58

(1.0 - 10.3) (.24)

Cyl Open

1/4" K89DA56 KM8-KM8

15 - 150 .53

54237-58

to Exhaust

(1.0 - 10.3) (.24)

Two Lights

3/8" K89EA56 KM8-KM8

15 - 150 .53

54237-58

(1.0 - 10.3) (.24)

Double

5-Port/

1/4" K79DA80 K7L-K7L

25 - 150 .53

54237-56

Solenoid

2-Position

(1.7 - 10.3) (.24)

(Detented)

No Lights

3/8" K79EA80 K7L-K7L

25 - 150 .53

54237-56

(1.7 - 10.3) (.24)

5-Port/

1/4" K79DA50 KM6-KM6

25 - 150 .53

54237-56

2-Position

(1.7 - 10.3) (.24)

Two Lights

3/8" K79EA50 KM6-KM6

25 - 150 .53

54237-56

(1.7 - 10.3) (.24)

* Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 120V/60 Hz-110V/50 Hz coils and cable grip connectors.

Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p.VAL-10-11/12. Solenoid specifications given on
pp. VAL-10-6/7.

Note: For ISO-G threads, insert “G” in the 5th position.

4

2

14

14

5

12

5

31

4

2

12

31

4

14

2

5

3

1

12

4

14

2

5

3

1

12

4

14

2

5

3

1

12

12

4

2

14

5

31

Nugget 200 Spool Valves

Littleton, CO USA Phone: [phone] www.norgren.com

VAL-10-11

Operator Operating Weight Repair

Position

ISO G PTF

Description Pressure psig (bar) lbs. (kg) Kit

Standard Solenoid Operator with Rotatable Grip Connector*

2-Position

KVB KV1 non-locking override, nondetented, internal pilot

15 - 150 .53

54344-17

Valves (1.03 - 10.3) (.24)

KVC KV2 locking override, nondetented, internal pilot

15 - 150 .53

54344-17

(1.03 - 10.3) (.24)

KVE KV4 non-locking override, nondetented, external pilot

10" Hg - 150 .53

54344-17

(Vacuum - 10.3) (.24)

KVF KV5 locking override, nondetented, external pilot

10" Hg - 150 .53

54344-17

(Vacuum - 10.3) (.24)

KVG KV6 non-locking override, detented, internal pilot

15 - 150 .53

54344-17

(1.03 - 10.3) (.24)

KVN KVL locking override, detented, internal pilot

15 - 150 .53

54344-17

(1.03 - 10.3) (.24)

3-Position

KVJ KV8 non-locking override, spring centered, internal pilot

15 - 150 .53

54344-17

Valves (1.03 - 10.3) (.24)

KVA KV0 locking override, spring centered, internal pilot

15 - 150 .53

54344-17

(1.03 - 10.3) (.24)

KVD KV3 non-locking override, spring centered, external pilot

10" Hg - 150 .53

54344-17

(Vacuum - 10.3) (.24)

Standard Solenoid Operator without Electrical Connector*

2-Position

K1B K11 non-locking override, nondetented, internal pilot

15 - 150 .53

54344-17

Valves (1.03 - 10.3) (.24)

K1G K16 non-locking override, detented, internal pilot

15 - 150 .53

54344-17

(1.03 - 10.3) (.24)

K1N K1L locking override, detented, internal pilot

15 - 150 .53

54344-17

(1.03 - 10.3) (.24)

3-Position

K1A K10 locking override, spring centered, internal pilot

15 - 150 .53

54344-17

Valves (1.03 - 10.3) (.24)

Standard Solenoid Operator with Rotatable 1/2" Conduit Connector*

2-Position

K3B K31 non-locking override, nondetented, internal pilot

15 - 150 .53

54344-17

Valves (1.03 - 10.3) (.24)

K3C K32 locking override, nondetented, internal pilot

15 - 150 .53

54344-17

(1.03 - 10.3) (.24)

K3E K34 non-locking override, nondetented, external pilot

10" Hg - 150 .53

54344-17

(Vacuum - 10.3) (.24)

K3F K35 locking override, nondetented, external pilot

10" Hg - 150 .53

54344-17

(Vacuum - 10.3) (.24)

K3G K36 non-locking override, detented, internal pilot

1.03 - 10.3 .53
54344-17

(15 - 150) (.24)

K3N K3L locking override, detented, internal pilot

1.03 - 10.3 .53
54344-17

(15 - 150) (.24)

K3P K3M locking override, detented, external pilot

10" Hg - 150 .53

54344-17

(Vacuum - 10.3) (.24)

3-Position

K3J K38 non-locking override, spring centered, internal pilot

1.03 - 10.3 .80
54344-17

Valves (15 - 150) (.36)

K3A K30 locking override, spring centered, internal pilot

1.03 - 10.3 .80
54344-17

(15 - 150) (.36)

Standard Solenoid Operator with Molded Cord Connector, 1.6 mm (5'3") Connector Cable*

2-Position

K5C K52 locking override, nondetented, internal pilot

1.03 - 10.3 .80
54344-17

Valves (15 - 150) (.36)

K5F K55 locking override, nondetented, external pilot

10" Hg - 150 .80

54344-17

(Vacuum - 10.3) (.36)

K5N K5L locking override, detented, internal pilot

15 - 150 .80

54344-17

(1.03 - 10.3) (.36)

3-Position

K5A K50 locking override, spring centered, internal pilot

15 - 150 .82

54344-17

Valves (1.03 - 10.3) (.37)

CSA Certified Solenoid Operator with Fixed 1/2" Conduit Connector Molded into Cord**

2-Position

KDB KD1 non-locking override, nondetented, internal pilot

15 - 150 .60

54344-17

Valves (1.03 - 10.3) (.27)

KDC KD2 locking override, nondetented, internal pilot

15 - 150 .60

54344-17

(1.03 - 10.3) (.27)

CSA Certified Solenoid Operator without Electrical Connector**†

2-Position

KQB KQ1 non-locking override, nondetented, internal pilot

15 - 150 .61

54344-17

Valves (1.03 - 10.3) (.28)

KQC KQ2 locking override, nondetented, internal pilot

15 - 150 .61

54344-17

(1.03 - 10.3) (.28)

KQG KQ6 non-locking override, detented, internal pilot

15 - 150 .61

54344-17

(1.03 - 10.3) (.28)

3-Position

KQJ KQ8 non-locking override, spring centered, internal pilot

15 - 150 .62

54344-17

Valves (1.03 - 10.3) (.29)

Hazardous Location Solenoid Operator**

2-Position

KXB KX1 non-locking override, nondetented, internal pilot

15 - 150 1.48

53478-07

Valves (1.03 - 10.3) (.67)

KXC KX2 locking override, nondetented, internal pilot

15 - 150 1.48

53478-07

(1.03 - 10.3) (.67)

3-Position

KXJ KX8 non-locking override, spring centered, internal pilot

15 - 150 1.49

53478-07

Valves (1.03 - 10.3) (.68)

Solenoid Pilot Operators

* Standard voltage is 110/1250 AC 50/60 Hz. For optional voltages add three characters to the end of the part number. See p. VAL-10-12. For low wattage

options contact Application Engineering.
** For external pilot options contact Application Engineering.
† Electrical connectors for KQX series solenoid operators see VAL-10-12.

Nugget 200 Spool Valves

VAL-10-12

Littleton, CO USA Phone: [phone] www.norgren.com

Electrical Connectors for KQx Series Solenoid
Operators – Order With Numbers

To order solenoid connectors for KQx Series Operators, specify the
desired solenoid connector part number listed below in addition to the
desired valve model number, e. g. K41DA00-KQ1-KQ12VC

CSA Certified Electrical Connectors for
KQx

Series Solenoid Operators

Single/Dual

Rotatable Cable Grip Connector . . . . . . . . . . . . . . . . . . . . . . . .1VC/2VC

1/2" NPT Conduit Connector . . . . . . . . . . . . . . . . . . . . . . . . . . .1V2/2V2

Rotatable Cable Grip with Indicator Light,

110V AC/DC only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1C3/2C3

24V AC/DC only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1C2/2C2

12V AC/DC only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1C1/2C1

220V AC/DC only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1C4/2C4

Optional KQx

Series Electrical Connectors

Non-CSA Certified

5-Foot Molded Cord Connector 1V1/2V1

KQx

Series Accessories

– Non-CSA Certified

Extended Locking Override – Black Knob with
Stainless Steel Plunger
Contact Application Engineering

Optional Coil Voltages

Additional Part Number Characters

Standard Wattage Low Wattage

KVx,K1x,K3x,K5x,KUx,K0x,K2x,

& K7x Series K4x,& K6xSeries KDx, Series KQx Series KMx Series KXx Series

Operators Operators Operators Operators Operators Operators

Voltages Single Double Single Double Single Double Single Double Single Double Single Double

60 Hz 50 Hz DC Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid

120 110 – Standard Standard 1WH 2WH Standard Standard Standard Standard Standard Standard ––
240 220 – 1W6 2W6 ––1TE 2TE 1T2 2T2 1TN 2TN 1NH 2NH

12 12 – 1W3 2W3 ––––––––––
24 24 – 1W4 2W4 1WJ 2WJ 1TD 2TD 1T1 2T1 1TM 2TM ––
48 48 – 1W5 2W5 ––––––––––

– 240 –––––––1T3 2T3 ––––

120 100 –––––––––––Standard Standard

––6 1W7 2W7 1WK 2WK 1TF 2TF 1T4 2T4 ––1N7 2N7
––12 1W1 2W1 1WF 2WF 1T6 2T6 1T5 2T5 1TS 2TS 1NA 2NA
––24 1W2 2W2 Standard 1TH 2TH 1T6 2T6 1TT 2TT 1ND 2ND
––48 ––––1TJ 2TJ 1T7 2T7 1TU 2TU ––
––115 ––1WL 2WL 1TK 2TK 1T8 2T8 1TX 2TX ––
––10.5 ––––––1T9 2T9 ––––

Example: On K41DA00-KS6-KV1, change from standard 110VAC to 240VAC by adding 1W6 to the part number. New part number becomes K41DA00-KS6-KV11W6

Wattage Connector Type Override

Standard Low No Cable Conduit 5' Molded Locking Non Locking

Watt Watt Connector Grip

KY0 XX X
KY1 XX X
KY2 XX X
KY3 XX X
KY5 XX X
KY5 XX X
KY6 XXX
KY7 XX X
KY8 XXX
KY9 XX X
KYA XXX
KYB XXX
KYC XXX
KYD XXX
KYE XXX
KYF XXX

Lightweight Plastic* Solenoid Operator

* Polyphthalamide resin (PPA)

Littleton, CO USA Phone: [phone] www.norgren.com

VAL-10-13

Nugget 200 Spool Valves

Replacement Coils

Solenoid Assemblies Ordered Separately

Includes coil, plunger, sleeve and seal

Standard Wattage Low Wattage

KVx

,K1x,K3x,KUx,K0x,K2x,K4x,

Voltages K5x

& K7x Series & K6x Series KDx, Series KQx Series KMx Series

Operators Operators Operators Operators Operators

60 Hz 50 Hz DC Coil Only Coil Only Coil Only Coil Only Coil Only

120 110 – 54452-01 54469-03 54944-21 54932-21 54960-21
240 220 – 54452-07 – 54944-23 54932-23 54960-23

12 12 – 54452-04 ––––
24 24 – 54452-05 54469-04 54944-22 54932-22 54960-22
48 48 – 54452-06 ––––

– 240 ––– – 54932-24 ––
120 100 –– – – –
240 208 –– – – – –

24 22 –– – – –2362-07

––6 – 54469-05 54944-25 54932-25 –

––12 54452-02 54469-01 54944-26 54932-26 54960-26

––24 54452-03 54469-02 54944-27 54932-27 54960-27

––48 ––54944-28 54932-28 54960-28

––115 – 54469-06 54944-29 54932-29 54960-29

––10.5 –––54932-30 –

Voltages KDx, Series KQx Series KMx Series KXx

60 Hz 50 Hz DC Operators Operators Operators Series

120 110 – 54944-01 54932-01 54960-01 53902-01
240 220 – 54944-03 54932-03 54960-03 53902-14

24 24 – 54944-02 54932-02 54960-02 –

– 240 –– 54932-04 ––
120 100 –– – ––
240 208 –– – ––

24 22 –– – ––

––6 54944-05 54932-05 54960-05 53902-10

––12 54944-06 54932-06 54960-06 53902-11

––24 54944-07 54932-07 54960-07 53902-12

––48 54944-08 54932-08 54960-08 –

––115 54944-09 54932-09 54960-09 –

––10.5 – 54932-10 ––

KUx/KVx,K0x/K1x,K2x/K3x,K4x/K5x,K6x/K7x Series Operators

Solenoid assemblies for these operators can be obtained by ordering a
replacement coil from the ordering information on this page. Appropriate solenoid
base, standard or low wattage assemblies can be ordered from the following table.

KVx, K1x, K3x, K5x KUx, K0x, K2x, K4x
& K7x Series & K6x Series

Replacement Bases Replacement Bases
Locking Override 54462-02 54462-04
Non-locking Override 54462-09 54462-10

Nugget 200 Spool Valves

All Dimensions in Inches (mm)

VAL-10-14

Littleton, CO USA Phone: [phone] www.norgren.com

KUx/KVx Series (cable grip)
K2x/K3x Series (conduit)
K4x/K5x Series (molded cord)

KD Series (integral conduit)

KUx/KVx

2.87 (73)
K2x/K3x

2.99 (76)
K4x/K5x

KUx/KVx
K2x/K3x

2.52 (64)

2.63 (67)

K4x/K5x

2.35 (60)

K2x/K3x

2.99 (76)

KUx/KVx

3.67 (93)
External Pilot Port

1/8 PTF or G 1/8 ISO

.55

(17.0)

KD Series (Integral Conduit)

.70

(17)

1.87
(48)

1.75
(45)

1.63 (41)

1/2-14

NPT

2.64
(67)

1.25

(31.8)

.29

(7.4)

1.95
(50)

Nugget 200 Spool Valves

All Dimensions in Inches (mm)

Littleton, CO USA Phone: [phone] www.norgren.com

VAL-10-15

1.67

(42.4)

1.06

(26.9)

OVERRIDE

1/4 NPT

Exhaust Port

.53

(13.5)

External
Pilot Port
1/8-27 PTF or
G 1/8 ISO

1/2 NPT

2.38

(60.5)

4.28

(108.7)

.38

(9.7)

Kx Series – Hazardous

Location

KX Series Hazardous Location

KS6 Spring Return

KYX
Lightweight Plastic
Solenoid Operator

KQx Series (no connector)

1.26 (32)

2.16 (55)

1.12 (28)

.73 (19) Cable Grip
.63 (16) Conduit

3.99 (101)

.37 (9)

1.24 (31) Cable Grip

1.00 (25) 5' Molded Cable

1.36 (35) Conduit

Manual Override

.16 (4)

1.55
(40)

KQx Series (No Connector)

2.66
(68)

.20

(5.1)

Override

External
Pilot Port
1/8-27 PTF or
G 1/8 ISO

1.95
(50)

1.11
(28)

.68

(17.3)

Nugget 200 Spool Valves

All Dimensions in Inches (mm)

VAL-10-16

Littleton, CO USA Phone: [phone] www.norgren.com

Stacking Bodies

Stacking Body End Plates

3.54 (89.9)

1.09

(27.7)

1.09

(27.7)

5.13

(130.3)

.75

(19.1)

.10

(2.54)

.38 (9.7)

.51

(13.0)

.28

(7.1)

2.19

(55.6)

1.25

(31.8)

1.52

(38.6)

.56

(14.2)

Stacking

Bodies

With

Junction

Box

4.46

(113.3)

.44

(11.2)

Stacking

Bodies

Without

Junction

Box

2.46

(62.5)

3/8 PTF or
G 3/8 ISO
(3 Places)

1-1/4 PTF
CONDUIT
CONNECTION

Opposite end plate
mirror image of that
shown.

14

5

12

2

3

4

14

5

12

2

3

4

2.16

(54.8)

1.10

(27.9)

1.10

(27.9)

MOUNTING

HOLES

.26 (6.6) DIA.

(3 Places)

.84

(21.3)

.84

(21.3)

1.26

(32.0)

1/4 or 3/8 PTF

G 1/4 or G 3/8 ISO

(2 Places)

1.77 (45.0)

.55

(14.0)

.55

(14.0)

3.54 (89.9)

COMMON PORTS 1, 3 & 5

K79 or K89

14

5

12

2

3

4

2.16

(54.8)

1.10

(27.9)

1.10

(27.9)

MOUNTING

HOLES

.26 (6.6) DIA.

(3 Places)

.84

(21.3)

.84

(21.3)

1.26

(32.0)

1/4 or 3/8 PTF

G 1/4 or G 3/8 ISO

(2 Places)

1.77 (45.0)

.55

(14.0)

.55

(14.0)

3.54 (89.9)

COMMON PORT 1

K78 or K88

1.09

(27.7)

1.09

(27.7)

1/4 PTF

(2 Places)

Nugget 200 Spool Valves

All Dimensions in Inches (mm)

Littleton, CO USA Phone: [phone] www.norgren.com

VAL-10-17

Inline Bodies

Stacking Body Junction Box

2.48 (63.0)

.56

(14.2)

.56

(14.2)

3

10

12

2

1

1.08

(27.4)

.84

(21.3)

2.16

(54.8)

.69

(17.5)

.69

(17.5)

MOUNTING

HOLES

.26 (6.6) DIA.

(2 Places)

1/4 or 3/8 PTF

G 1/4 or G 3/8 ISO

(3 Places)

1.24 (31.5)

1.26

(32.0)

3-WAY – 1/4" & 3/8" PORTS

K41

14

5

12

2

3

1

4

1.08

(27.4)

.84

(21.3)

2.16

(54.8)

1.26

(32.0)

3.54 (89.9)

1.09

(27.7)

1.09

(27.7)

4-WAY – 1/4" & 3/8" PORTS

K71 or K81

1.10

(27.9)

1.10

(27.9)

.26 (6.6) DIA.

(2 Places)

1/4 or 3/8 PTF

G 1/4 or G 3/8 ISO

(5 Places)

1.77 (45.0)

.55

(14.0)

.55

(14.0)

14

5

12

2

3

1

4

3.54 (89.9)

1.09

(27.7)

1.09

(27.7)

1.32

(33.5)

.84

(21.3)

2.64

(67.1)

1.19

(30.2)

1.19

(30.2)

MOUNTING

HOLES

.26 (6.6) DIA.

(2 Places)

1.77

(45.0)

1.26

(32.0)

.55

(14.0)

.12

(3.0)

.12

(3.0)

.55

(14.0)

1/2 PTF

(5 Places)

4-WAY – 1/2" PORTS

K71 or K81

2.16

(54.8)

2.32

(58.9)

1.00

(25.4)

1.08

(27.4)

3.82

(97.0)

1.37

(34.8)

A

A

.26 (6.6) DIA THRU

3 HOLES

1.77

(45.0)

1.10

(27.9)

.55

(14.0)

1.26

(32.0)

.84 (21.3)

.84 (21.3)

14

5

12

2

3

4

COMMON PORTS 1, 3 & 5

K79 or K89

VAL-10-18

Littleton, CO USA Phone: [phone] www.norgren.com

Nugget 200 Spool Valves

● Long lasting spool design

● High flow compact valves

● Wide range of Air Pilot Operators available

● Three functional types available in 3/2, 5/2, and

5/3 configurations

1/4", 3/8", and 1/2" Air Pilot Actuated

3/2, 5/2, & 5/3 Inline and Stacking Valves

Technical Data

Medium:

Filtered and lubricated or non-lubricated compressed air or vacuum.

Operation:

Spool valve air pilot actuated.

Mounting:

Stacking – through holes on manifold subbase.
Inline – through holes in valve body.

Port Size:

1/4", 3/8", or 1/2" PTF, or 1/4" or 3/8" ISO G

Operating Pressure:

Maximum 150 psig (10.3 bar). For details see overleaf.

Operating Temperature:

-20°F to 160°F (-29°C to 71°C).

Consult Technical Service for use below +2°C (36°F).

Materials

Body: Aluminum
Spool: Anodized aluminum
Elastomers: Nitrile and special nitrile-based low-friction elastomers.

Ordering Information

To order standard Nugget 200 air pilot operated
valves, quote model number from tables overleaf,
e.g. order: K71DA00-KS6-KA2 for a 5-port/2­position, single Air Pilot Operated, Spring Return
model.

Seal Compatibility

Nugget 200 seals are compatible with the following
lubricants:
DC BR-2+ grease (Dow Corning)
DC 44 grease (Dow Corning)
Nondetergent mineral based oil such as Mobil DTE
light oil
Nugget 200 seals are not compatible with WD-40 or
commonly used de-icer fluids. Consult factory to
verify compatibility of lubricants or fluids not listed
above.

Nugget 200 Spool Valves

Littleton, CO USA Phone: [phone] www.norgren.com

VAL-10-19

Warning

When a solenoid or air operator is used as a return
for a manual or mechanical operator, the pilot
pressure applied to the return operator must not
exceed 40 psig (2.8 bar). Pilot pressures greater
than 40 psig for a solenoid or air return will cause
structural damage to the manual or mechanical
operator and can also result in injury to the user. If
the available pilot pressure exceeds 40 psig, an
external pilot supply only must be used and a
restrictor, part number 54872-02, must be installed
in the pilot port of the return operator to reduce the
return force to an acceptable level. Pilot pressure to
the restrictor must not exceed 150 psig
(10.3 bar).

Air Pilot Operating Specifications

Inlet Pressure Range:
10" Hg vacuum to 150 psig (10.3 bar)
Temperature Range (Ambient/Inlet):

-20° to 160°F* (-29° to 71°C)
Operator Pilot Pressures:
Maximum Pilot Pressure: 150 psig (10.3 bar)
Minimum Pilot Pressure at 150 psig (10.3 bar) main valve inlet pressures
are given in the following table:

* With the dew point of supply air less than air temperature below 35°F (2°C)

Minimum Pilot Pressures

Spring

Operator Return Nondetent Detented Centered

psig (bar) psig (bar) psig (bar)
Large Air Large Air 15 (1.0) 25 (1.7) 45 (3.1)
Large Air † Small Air 35 (2.4) ––
Small Air Small Air 25 (1.7) ––
Large Air Spring 35 (2.4) ––
Low PressureAir†† Spring 4 (.27) ––
Small Air Spring 65 (4.5) ––
Air Bleed Air Bleed 15 (1.0) 25 (1.7) –
Air Bleed Spring 35 (2.4) ––

† Pressure applied simultaneously to both operators. The piston area of

the KA2 operator is approximately twice that of the KA1 operator.

†† Pressure applied to port B of KA6 operator (port A open). A minimum

vacuum of 6.1 inches Hg (KS1 return) applied to A (port B open) will
also operate the valve. The KA6 operator can also be used as a
differential pressure operator with or without return spring. The
differential pressure required to shift the valve without return spring is
less than 1 psig (2" Hg). To reduce the possibility of internal
contamination, it is suggested that a filter/breather be installed in
the port.

.81

(21)

1/8 27 PTF

.33
(8)

9/16" HEX

1/8 27 PTF

54872 - 02

Order Number

Average Flow Factors in Cv‡ (l/min)

Flow Path

Por t Por t

Port 1 to 2 2 to 3
Valve Size 1 to 4 4 to 5
3-Port, Inline 1/4" 1.6 (1700) 1.7 (1800)

3/8" 1.6 (1700) 1.7 (1800)
5-Port, Inline 1/4" 1.6 (1700) 1.7 (1800)

3/8" 1.6 (1700) 1.7 (1800)

1/2" 1.6 (1700) 1.7 (1800)
5-Port, Stacking 1/4" 1.8 (1900) 1.4 (1450)

3/8" 1.8 (1900) 1.4 (1450)

‡ Flow Rating determined in accordance with NFPA/T3.21.3, Pneumatic

fluid power – Flow test procedure and reporting method – For fixed orifice
components.

Nugget 200 Spool Valves

VAL-10-20

Littleton, CO USA Phone: [phone] www.norgren.com

Air Pilot Operated Inline Valves

Pilot

Port Pressure Weight Repair

Description Symbol Type Size Body* Operator psig (bar) lbs. (kg) Kit

Single

1/4" K41DA00 KS1-KA2

35 - 150 2.22

54237-59

Air

3-Port/

(2.4 - 10.3) (1.01)

Spring

2-Position

3/8" K41EA00 KS1-KA2

35 - 150 2.22

54237-59

Return

(2.4 - 10.3) (1.01)

1/4" K71DA00 KS6-KA2

35 - 150 2.22

54237-56

(2.4 - 10.3) (1.01)

5-Port/

3/8" K71EA00 KS6-KA2

35 - 150 2.22

54237-56

2-Position (2.4 - 10.3) (1.01)

1/2" K71FA00 KS6-KA2

35 - 150 2.22

54237-56

(2.4 - 10.3) (1.01)

Double

1/4" K41DA00 KA2-KA2

15 - 150 2.22

54237-59

Air

3-Port/

(1.0 - 10.3) (1.01)

(Non-

2-Position

3/8" K41EA00 KA2-KA2

15 - 150 2.22

54237-59

Detented)

(1.0 - 10.3) (1.01)

1/4" K71DA00 KA2-KA2

15 - 150 2.22

54237-56

(1.0 - 10.3) (1.01)

5-Port/

3/8" K71EA00 KA2-KA2

15 - 150 2.22

54237-56

2-Position (1.0 - 10.3) (1.01)

1/2" K71FA00 KA2-KA2

15 - 150 2.22

54237-56

(1.0 - 10.3) (1.01)

1/4" K81DA00 KAC-KAC

45 - 150 4.40

54237-56

5-Port/

(3.1 - 10.3) (2.00)

3-Position

3/8" K81EA00 KAC-KAC

45 - 150 4.40

54237-56

All Ports (3.1 - 10.3) (2.00)

Blocked

1/2" K81FA00 KAC-KAC

45 - 150 4.40

54237-56

(3.1 - 10.3) (2.00)

1/4" K81DA05 KAC-KAC

45 - 150 4.40

54237-57

5-Port/

(3.1 - 10.3) (2.00)

3-Position

3/8" K81EA05 KAC-KAC

45 - 150 4.40

54237-57

Inlet Open (3.1 - 10.3) (2.00)
to Cylinder

1/2" K81FA05 KAC-KAC

45 - 150 4.40

54237-57

(3.1 - 10.3) (2.00)

1/4" K81DA06 KAC-KAC

45 - 150 4.40

54237-58

5-Port/

(3.1 - 10.3) (2.00)

3-Position

3/8" K81EA06 KAC-KAC

45 - 150 4.40

54237-58

Cyl Open (3.1 - 10.3) (2.00)

to Exhaust

1/2" K81FA06 KAC-KAC

45 - 150 4.40

54237-58

(3.1 - 10.3) (2.00)

Double

1/4" K41DA00 KAA-KAA

25 - 150 2.22

54237-59

Air

3-Port/

(1.7 - 10.3) (1.01)

(Detented)

2-Position

3/8" K41EA00 KAA-KAA

25 - 150 2.22

54237-59

(1.7 - 10.3) (1.01)

1/4" K71DA00 KAA-KAA

25 - 150 2.22

54237-56

(1.7 - 10.3) (1.01)

5-Port/

3/8" K71EA00 KAA-KAA

25 - 150 2.22

54237-56

2-Position (1.7 - 10.3) (1.01)

1/2" K71FA00 KAA-KAA

25 - 150 2.22

54237-56

(1.7 - 10.3) (1.01)

* Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 120V/60 Hz-110V/50 Hz coils and cable grip connectors.

Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p.VAL-10-11/12.

Note: For ISO-G threads, insert “G” in the 5th position. 1/2" ported bodies are not available with ISO G threads.

2

3

1

4

2

5

31

2

3

1

4

2

5

31

4

2

5

1

3

4

2

5

3

1

4

2

5

3

1

2

3

1

4

2

5

31

Nugget 200 Spool Valves

Littleton, CO USA Phone: [phone] www.norgren.com

VAL-10-21

Air Pilot Operated Stacking Valve

Pilot

Port Pressure Weight Repair

Description Symbol Type Size Body* Operator psig (bar) lbs. (kg) Kit

Single

1/4" K78DA00 KS6-KA2

35 - 150 .53

54237-56

Solenoid 5-Port/ (2.4 - 10.3) (.24)

Spring

2-Position

3/8" K78EA00 KS6-KA2

35 - 150 .53

54237-56

Return

(2.4 - 10.3) (.24)

5-Port/

1/4" K79DA00 KS6-KA2

35 - 150 .53

54237-56

2-Position

(2.4 - 10.3) (.24)

Common

3/8" K79EA00 KS6-KA2

35 - 150 .53

54237-56

Inlet & Exh.

(2.4 - 10.3) (.24)

Double

1/4" K78DA00 KA2-KA2

15 - 150 .53

54237-56

Solenoid

5-Port/

(1.0 - 10.3) (.24)

(Non-

2-Position

3/8" K78EA00 KA2-KA2

15 - 150 .53

54237-56

Detented)

(1.0 - 10.3) (.24)

5-Port/

1/4" K79DA00 KA2-KA2

15 - 150 .53

54237-56

2-Position

(1.0 - 10.3) (.24)

Common

3/8" K79EA00 KA2-KA2

15 - 150 .53

54237-56

Inlet & Exh.

(1.0 - 10.3) (.24)

Double

5-Port/

1/4" K88DA00 KAC-KAC

45 - 150 .53

54237-56

Solenoid

3-Position

(3.1 - 10.3) (.24)

(Non-

All Ports

3/8" K88EA00 KAC-KAC

45 - 150 .53

54237-56

Detented

Blocked

(3.1 - 10.3) (.24)

Common

5-Port/

1/4" K88DA05 KAC-KAC

45 - 150 .53

54237-57

Inlet-Port 1

3-Position

(3.1 - 10.3) (.24)

Inlet Open

3/8" K88EA05 KAC-KAC

45 - 150 .53

54237-57

to Cylinder

(3.1 - 10.3) (.24)

5-Port/

1/4" K88DA06 KAC-KAC

45 - 150 .53

54237-58

3-Position

(3.1 - 10.3) (.24)

Cyl Open

3/8" K88EA06 KAC-KAC

45 - 150 .53

54237-58

to Exhaust

(3.1 - 10.3) (.24)

Double

5-Port/

1/4" K89DA00 KAC-KAC

45 - 150 .53

54237-56

Solenoid

3-Position

(3.1 - 10.3) (.24)

(Non-

All Ports

3/8" K89EA00 KAC-KAC

45 - 150 .53

54237-56

Detented

Blocked

(3.1 - 10.3) (.24)

Common

5-Port/

1/4" K89DA05 KAC-KAC

45 - 150 .53

54237-57

Inlet &

3-Position

(3.1 - 10.3) (.24)

Exhaust -

Inlet Open

3/8" K89EA05 KAC-KAC

45 - 150 .53

54237-57

Ports 1,3&5

to Cylinder

(3.1 - 10.3) (.24)

5-Port/

1/4" K89DA06 KAC-KAC

45 - 150 .53

54237-58

3-Position

(3.1 - 10.3) (.24)

Cyl Open to

3/8" K89EA06 KAC-KAC

45 - 150 .53

54237-58

Exhaust

(3.1 - 10.3) (.24)

Double

1/4" K78DA00 KAA-KAA

25 - 150 .53

54237-56

Solenoid

5-Port/

(1.7 - 10.3) (.24)

(Detented)

2-Position

3/8" K78EA00 KAA-KAA

25 - 150 .53

54237-56

(1.7 - 10.3) (.24)

5-Port/

1/4" K79DA00 KAA-KAA

25 - 150 .53

54237-56

2-Position

(1.7 - 10.3) (.24)

Common

3/8" K79EA00 KAA-KAA

25 - 150 .53

54237-56

Inlet & Exh

(1.7 - 10.3) (.24)

* Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 120V/60 Hz-110V/50 Hz coils and cable grip

connectors. Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p. VAL-10-11/12.

Note: For ISO-G threads, insert “G” in the 5th position.

4

2

14

12

5

31

4

2

14

5

14

14

14

14

14

14

4

5

1

4

5

1

4

5

1

4

5

1

4

5

1

4

5

1

12

31

2

3

2

3

2

3

2

3

2

3

2

3

12

12

12

12

12

12

14

4

2

12

5

31

Nugget 200 Spool Valves

VAL-10-22

Littleton, CO USA Phone: [phone] www.norgren.com

Operator Operating

Pressure Weight Repair

Position

ISO-G PTF

Description psig (bar) lbs. (kg) Kit

2-Position

KAB KAA detent, large air

25 .73

54344-16

Valves (1.7) (.33)

KA5 KA2 nondetent, large air

15 .70

54344-16

(1.0) (.32)

KAF KAE detent bleed - .02 (.5mm) diameter bleed orifice

25 .73

54344-16

(1.7) (.33)

KA9 KA8 nondetent bleed - .02 (.5mm) diameter bleed orifice

15 .70

54344-16

(1.0) (.32)

KA7 KA6 nondetent, low pressure (inline only)

4 2.46

(.27) (1.12) –

KA4 KA1

nondetent, air bias (small air), return for manual operators or as air 25 .33

54344-16

bias with KA2 or KA5 (1.7) (.15)

KS5 KS4 nondetent, spring bias, use with KA2 or KA5

35 .44

54344-16

(2.5) (.20)

3-Position

KAD KAC spring centered

25 .73

54344-16

Valves (1.7) (.33)

Air Operators

Air Operators

1.16

(29.5)

1.51

(38.4)

.59

(15.0)

KAA/KAF
KA2, KA5
KA8, KA9
LARGE AIR

1/8-27 PTF or
G 1/8 ISO

.52

(13.2)

1/8-27 PTF or
G 1/8 ISO

KA1, KA4
SMALL AIR
(AIR BIAS)

1.16

(29.5)

2.30

(58.4)

KS4, KS5
SPRING BIAS

1/8 PTF

or

G 1/8 ISO

Air Bleed Operators

Air bleed operators have a 0.02"
(0.5 mm) diameter orifice which
connects pressure port 1 of the
main valve to the operator
piston and to atmosphere. A
small amount of air constantly
bleeds to atmosphere. The valve
spool shifts when air bleed is
stopped by a customer-supplied
on-off valve.

KA6 Low Pressure
Operator
(inline valves only)

The low pressure operator will
shift the valve spool with only 4
psig (.28 bar) applied to Port B
(Port A open). A minimum
vacuum of 6.1" Hg (with HS1
spring return) applied to port A
(Port B open) will also operated
the valve. The KA6 operator can
also be used as a differential
pressure operator with or
without spring return.the
differential pressure required to
shift the valve spool without a
spring return is less than 1 psig
(2" Hg). A filter/breather should
be installed in the open port to
reduce the possibility of internal
contamination.

KA1 Air Bias Operator

Piston area of the KA1 operator
is approximately 1/2 of the KA2
piston. When pressure is
applied to the KA1 operator the
valve spool shifts to the KA2
end. When pressure is applied
to both the KA1 and KA2
operators the valve spool shifts
to the KA1 end.

KS4 Spring Bias Operator

Piston area of the KS4 operator
is the same as the KA2
operator. The piston is the KS4
operator is spring loaded to shift
the valve spool to the KA2 end.
The valve spool shifts to the
KS4 end when pressure is
applied to the KA2 operator.
When pressure is applied to
both the KS4 and KA2
operators the valve spool shifts
to the KA2 end.

KA6, KA7
LOW PRESSURE

1.25

(31.8)

4.53

(115.0)

1/8-27 PTF or
G 1/8 ISO
(2 Places)

.85

(21.6)

Littleton, CO USA Phone: [phone] www.norgren.com

VAL-10-23

● Long lasting spool design

● High flow compact valves

● Wide range of Manual and Mechanical

Operators available

● Three functional types available in 3/2, 5/2, and
5/3 configurations

1/4", 3/8", or 1/2" Ports, Manual and Mechanical
Actuated 3/2, 5/2, & 5/3 Inline and Stacking Valves

Technical Data

Medium:

Filtered and lubricated or non-lubricated compressed air or
vacuum.

Operation:

Spool valve air pilot actuated.

Mounting:

Stacking – through holes on manifold base.
Inline – through holes in valve body.

Port Size:

1/4", 3/8", or 1/2" PTF, or 1/4", or 3/8" ISO-G

Operating Pressure:

Maximum 150 psig (10.3 bar). For details see overleaf.

Operating Temperature:

-20°F to 160°F (-29°C to 71°C)

Consult Technical Service for use below 36°F (2°C).

Materials:

Body: Aluminum
Spool: Anodized aluminum
Elastomers: Nitrile and special nitrile-based low-friction
elastomers.

Ordering Information

To order standard Nugget 200 manual/
mechanical operated valves, quote model
number from tables overleaf, e.g. order:

K71DA00-KS1-KK0 for a 5-port/2-position,
single Manually Operated black knob, Spring
Return (nondetented) model.

Average Flow Factors in Cv‡ (l/min)

Flow Path

Por t Por t

Port 1 to 2 2 to 3
Valve Size 1 to 4 4 to 5
3-Port, Inline 1/4" 1.6 (1700) 1.7 (1800)

3/8" 1.6 (1700) 1.7 (1800)
5-Port, Inline 1/4" 1.6 (1700) 1.7 (1800)

3/8" 1.6 (1700) 1.7 (1800)

1/2" 1.6 (1700) 1.7 (1800)
5-Port, Stacking 1/4" 1.8 (1900) 1.4 (1450)

3/8" 1.8 (1900) 1.4 (1450)

‡ Flow Rating determined in accordance with

NFPA/T3.21.3, Pneumatic fluid power – Flow test
procedure and reporting method – For fixed orifice
components.

Nugget 200 Spool Valves

VAL-10-24

Littleton, CO USA Phone: [phone] www.norgren.com

Min.

Operating

Position Operator Description Force lbs. (kg)

2-Position

KP0 Tappet, Nondetent

18.0
(8.2)

KR2 Lever Roller, Nondetent (Inline Only)

11.0
(5.0)

KR3 One-Way Trip Roller, Nondetent

11.0
(5.0)

KR4 Lever Roller, Nondetent

11.0
(5.0)

KR5 One-Way Trip Roller, Nondetent (Inline Only)

11.0
(5.0)

Mechanical Operators

Min.

Operating

Position Operator Description Force lbs. (kg)

2-Position

KB0 Palm Button - Black, Nondetent (Inline Only)

18.0
(8.2)

KB1 Palm Button - Red, Nondetent (Inline Only)

18.0
(8.2)

KB2 Palm Button - Green, Nondetent (Inline Only)

18.0
(8.2)

KB3 Palm Button - Black, Detent (Inline Only)

9.0

(4.1)

KB4 Palm Button - Red, Detent (Inline Only)

9.0

(4.1)

KB5 Palm Button - Green, Detent (Inline Only)

9.0

(4.1)

KF0 Foot Pedal, Nondetent

11.0
(5.0)

KK0 Knob - Black, Nondetent

18.0
(8.2)

KK1 Knob - Black, Detent

9.0

(4.1)

KL0 Lever, Nondetent (Inline Only)

9.0

(4.1)

KL1 Lever, 2-Position Detent (Inline Only)

7.0

(3.2)

KL5 Lever, Nondetent

9.0

(4.1)

KL6 Lever, 2-Position Detent

7.0

(3.2)

KT0 Treadle, Nondetent (Inline Only)

13.0
(5.9)

KT1 Treadle, 2-Position Detent (Inline Only)

9.0

(4.1)

3-Position

KB6 Palm Button - Black, Spring Centered

9.0

(4.1)

KK2 Knob - Black, Spring Centered

9.0

(4.1)

KK3 Knob - black, 3-Position Detent

9.0

(4.1)

KL2 Lever, Spring Centered (Inline Only)

7.0

(3.2)

KL3 Lever, 3-Position Detent (Inline Only)

7.0

(3.2)

KL7 Lever, Spring Centered

7.0

(3.2)

KL8 Lever, 3-Position Detent

7.0

(3.2)

KT2 Treadle, Spring Centered

9.0

(4.1)

Manual Operators

Nugget 200 Spool Valves

Littleton, CO USA Phone: [phone] www.norgren.com

VAL-10-25

Manually Operated Inline Valves - Palm Button

Miniature

Port Operating Weight Repair

Description Symbol Type Size Body* Operator Force lbs. (kg) lbs. (kg) Kits

Spring

1/4" K41DA00 KS1-KB0

18.0 2.22
54237-59

Return

3-Port/

(8.2) (1.01)

(Non-

2-Position

3/8" K41EA00 KS1-KB0

18.0 2.22
54237-59

Detented

(8.2) (1.01)

1/4" K71DA00 KS1-KB0

18.0 2.22
54237-56

(8.2) (1.01)

5-Port/

3/8" K71EA00 KS1-KB0

18.0 2.22
54237-56

2-Position (8.2) (1.01)

1/2" K71FA00 KS1-KB0

18.0 2.22
54237-56

(8.2) (1.01)

End Cap

1/4" K41DA00 KC0-KB0

18.0 2.22
54237-59

(Non-

3-Port/

(8.2) (1.01)

Detented)

2-Position

3/8" K41EA00 KC0-KB0

18.0 2.22
54237-59

(8.2) (1.01)

1/4" K71DA00 KC0-KB0

18.0 2.22
54237-56

(8.2) (1.01)

5-Port/

3/8" K71EA00 KC0-KB0

18.0 2.22
54237-56

2-Position (8.2) (1.01)

1/2" K71FA00 KC0-KB0

18.0 2.22
54237-56

(8.2) (1.01)

End Cap

1/4" K41DA00 KC0-KB3

9.0 2.22
54237-59

(Detented)

3-Port/

(4.1) (1.01)

2-Position

3/8" K41EA00 KC0-KB3

9.0 2.22
54237-59

(4.1) (1.01)

1/4" K71DA00 KC0-KB3

9.0 2.22
54237-56

(4.1) (1.01)

5-Port/

3/8" K71EA00 KC0-KB3

9.0 2.22
54237-56

2-Position (4.1) (1.01)

1/2" K71FA00 KC0-KB3

9.0 2.22
54237-56

(4.1) (1.01)

End Cap

1/4" K81DA00 KC0-KB6

9.0 4.40
54237-56

(Spring

5-Port/

(4.1) (2.00)

Centered)

3-Position

3/8" K81EA00 KC0-KB6

9.0 4.40
54237-56

All Ports

(4.1) (2.00)

Blocked

1/2" K81FA00 KC0-KB6

9.0 4.40
54237-56

(4.1) (2.00)

1/4" K81DA05 KC0-KB6

9.0 4.40
54237-57

5-Port/

(4.1) (2.00)

3-Position

3/8" K81EA05 KC0-KB6

9.0 4.40
54237-57

Inlet Open (4.1) (2.00)

to Cylinder

1/2" K81FA05 KC0-KB6

9.0 4.40
54237-57

(4.1) (2.00)

1/4" K81DA06 KC0-KB6

9.0 2.00
54237-58

5-Port/

(4.1) (4.40)

3-Position

3/8" K81EA06 KC0-KB6

9.0 4.40
54237-58

Cyl Open (4.1) (2.00)

to Exhaust

1/2" K81FA06 KC0-KB6

9.0 4.40
54237-58

(4.1) (2.00)

* Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 120V/60 Hz-110V/50 Hz coils and cable grip connectors.

Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p.VAL-10-11/12.

Note: For ISO-G threads, insert “G” in the 5th position. 1/2" ported bodies are not available with ISO G threads.

2

10

3

1

4

2

5

31

2

3

1

4

2

5

31

2

3

1

4

2

5

31

4

2

5

3

1

4

2

5

3

1

4

2

5

3

1

Nugget 200 Spool Valves

VAL-10-26

Littleton, CO USA Phone: [phone] www.norgren.com

Manually Operated Inline Valves - Knob

Pilot

Port Pressure Weight Repair

Description Symbol Type Size Body* Operator psig (bar) lbs. (kg) Kit

Spring

1/4" K41DA00 KS1-KK0

18.0 2.22
54237-59

Return

3-Port/

(8.2) (1.01)

(Non-

2-Position

3/8" K41EA00 KS1-KK0

18.0 2.22
54237-59

Detented

(8.2) (1.01)

1/4" K71DA00 KS1-KK0

18.0 2.22
54237-56

(8.2) (1.01)

5-Port/

3/8" K71EA00 KS1-KK0

18.0 2.22
54237-56

2-Position (8.2) (1.01)

1/2" K71FA00 KS1-KK0

18.0 2.22
54237-56

(8.2) (1.01)

End Cap

1/4" K41DA00 KC0-KK0

18.0 2.22
54237-59

(Non-

3-Port/

(8.2) (1.01)

Detented)

2-Position

3/8" K41EA00 KC0-KK0

18.0 2.22
54237-59

(8.2) (1.01)

1/4" K71DA00 KC0-KK0

18.0 2.22
54237-56

(8.2) (1.01)

5-Port/

3/8" K71EA00 KC0-KK0

18.0 2.22
54237-56

2-Position (8.2) (1.01)

1/2" K71FA00 KC0-KK0

18.0 2.22
54237-56

(8.2) (1.01)

End Cap

1/4" K41DA00 KC0-KK1

9.0 2.22
54237-59

(Detented)

3-Port/

(4.1) (1.01)

2-Position

3/8" K41EA00 KC0-KK1

9.0 2.22
54237-59

(4.1) (1.01)

1/4" K71DA00 KC0-KK1

9.0 2.22
54237-56

(4.1) (1.01)

5-Port/

3/8" K71EA00 KC0-KK1

9.0 2.22
54237-56

2-Position (4.1) (1.01)

1/2" K71FA00 KC0-KK1

9.0 2.22
54237-56

(4.1) (1.01)

1/4" K81DA00 KC0-KK3

9.0 4.40
54237-56

5-Port/

(4.1) (2.00)

3-Position

3/8" K81EA00 KC0-KK3

9.0 4.40
54237-56

All Ports (4.1) (2.00)

Blocked

1/2" K81FA00 KC0-KK3

9.0 4.40
54237-56

(4.1) (2.00)

1/4" K81DA05 KC0-KK3

9.0 4.40
54237-57

5-Port/

(4.1) (2.00)

3-Position

3/8" K81EA05 KC0-KK3

9.0 4.40
54237-57

Inlet Open (4.1) (2.00)

to Cylinder

1/2" K81FA05 KC0-KK3

9.0 4.40
54237-57

(4.1) (2.00)

1/4" K81DA06 KC0-KK3

9.0 4.40
54237-58

5-Port/

(4.1) (2.00)

3-Position

3/8" K81EA06 KC0-KK3

9.0 4.40
54237-58

Cyl Open (4.1) (2.00)

to Exhaust

1/2" K81FA06 KC0-KK3

9.0 4.40
54237-58

(4.1) (2.00)

End Cap

1/4" K81DA00 KC0-KK2

9.0 4.40
54237-56

(Spring

5-Port/

(4.1) (2.00)

Centered)

3-Position

3/8" K81EA00 KC0-KK2

9.0 4.40
54237-56

All Ports (4.1) (2.00)

Blocked

1/2" K81FA00 KC0-KK2

9.0 4.40
54237-56

(4.1) (2.00)

1/4" K81DA05 KC0-KK2

9.0 4.40
54237-57

5-Port/

(4.1) (2.00)

3-Position

3/8" K81EA05 KC0-KK2

9.0 4.40
54237-57

Inlet Open (4.1) (2.00)

to Cylinder

1/2" K81FA05 KC0-KK2

9.0 4.40
54237-57

(4.1) (2.00)

1/4" K81DA06 KC0-KK2

9.0 4.40
54237-58

5-Port/

(4.1) (2.00)

3-Position

3/8" K81EA06 KC0-KK2

9.0 4.40
54237-58

Cyl Open (4.1) (2.00)

to Exhaust

1/2" K81FA06 KC0-KK2

9.0 4.40
54237-58

(4.1) (2.00)

2

4

1

5

3

* Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 120V/60 Hz-110V/50 Hz coils and cable grip connectors.

Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p.VAL-10-11/12.

Note: For ISO-G threads, insert “G” in the 5th position. 1/2" ported bodies are not available with ISO G threads.

2

10

3

1

4

2

5

31

2

3

1

4

2

5

31

2

3

1

4

2

5

31

4

2

5

3

1

4

2

5

3

1

4

2

5

3

1

4

2

5

3

1

4

2

5

3

1

Nugget 200 Spool Valves

Littleton, CO USA Phone: [phone] www.norgren.com

VAL-10-27

Manually Operated Inline Valves - Lever

Minimum

Port Operating Weight Repair

Description Symbol Type Size Body* Operator Force lbs. (kg) lbs. (kg) Kit

Spring

1/4" K41DA00 KS1-KL0

9.0 2.22
54237-59

Return

3-Port/

(4.1) (1.01)

(Non- 2-Position

3/8" K41EA00 KS1-KL0

9.0 2.22
54237-59

Detented

(4.1) (1.01)

1/4" K71DA00 KS1-KL0

9.0 2.22
54237-56

(4.1) (1.01)

5-Port/

3/8" K71EA00 KS1-KL0

9.0 2.22
54237-56

2-Position (4.1) (1.01)

1/2" K71FA00 KS1-KL0

9.0 2.22
54237-56

(4.1) (1.01)

End Cap

1/4" K41DA00 KC0-KL0

9.0 2.22
54237-59

(Non-

3-Port/

(4.1) (1.01)

Detented) 2-Position

3/8" K41EA00 KC0-KL0

9.0 2.22
54237-59

(4.1) (1.01)

1/4" K71DA00 KC0-KL0

9.0 2.22
54237-56

(4.1) (1.01)

5-Port/

3/8" K71EA00 KC0-KL0

9.0 2.22
54237-56

2-Position (4.1) (1.01)

1/2" K71FA00 KC0-KL0

9.0 2.22
54237-56

(4.1) (1.01)

End Cap

1/4" K41DA00 KC0-KL1

7.0 2.22
54237-59

(Detented)

3-Port/

(4.1) (1.01)

2-Position

3/8" K41EA00 KC0-KL1

7.0 2.22
54237-59

(4.1) (1.01)

1/4" K71DA00 KC0-KL1

7.0 2.22
54237-56

(4.1) (1.01)

5-Port/

3/8" K71EA00 KC0-KL1

7.0 2.22
54237-56

(4.1) (1.01)

1/2" K71FA00 KC0-KL1

7.0 2.22
54237-56

(4.1) (1.01)

1/4" K81DA00 KC0-KL3

7.0 4.40
54237-56

5-Port/ (4.1) (2.00)

3-Position

3/8" K81EA00 KC0-KL3

7.0 4.40
54237-56

All Ports (4.1) (2.00)

Blocked

1/2" K81FA00 KC0-KL3

7.0 4.40
54237-56

(4.1) (2.00)

1/4" K81DA05 KC0-KL3

7.0 4.40
54237-57

5-Port/ (4.1) (2.00)

3-Position

3/8" K81EA05 KC0-KL3

7.0 4.40
54237-57

Inlet Open (4.1) (2.00)

to Cylinder

1/2" K81FA05 KC0-KL3

7.0 4.40
54237-57

(4.1) (2.00)

1/4" K81DA06 KC0-KL3

7.0 4.40
54237-58

5-Port/ (4.1) (2.00)

3-Position

3/8" K81EA06 KC0-KL3

7.0 4.40
54237-58

Cyl Open (4.1) (2.00)

to Exhaust

1/2" K81FA06 KC0-KL3

7.0 4.40
54237-58

(4.1) (2.00)

End Cap

1/4" K81DA00 KC0-KL2

7.0 4.40
54237-56

(Spring 5-Port/

(4.1) (2.00)

Centered) 3-Position

3/8" K81EA00 KC0-KL2

7.0 4.40
54237-56

All Ports (4.1) (2.00)

Blocked

1/2" K81FA00 KC0-KL2

7.0 4.40
54237-56

(4.1) (2.00)

1/4" K81DA05 KC0-KL2

7.0 4.40
54237-57

5-Port/

(4.1) (2.00)

3-Position

3/8" K81EA05 KC0-KL2

7.0 4.40
54237-57

Inlet Open (4.1) (2.00)

to Cylinder

1/2" K81FA05 KC0-KL2

7.0 4.40
54237-57

(4.1) (2.00)

1/4" K81DA06 KC0-KL2

7.0 4.40
54237-58

5-Port/

(4.1) (2.00)

3-Position

3/8" K81EA06 KC0-KL2

7.0 4.40
54237-58

Cyl Open (4.1) (2.00)

to Exhaust

1/2" K81FA06 KC0-KL2

7.0 4.40
54237-58

(4.1) (2.00)

* Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 120V/60 Hz-110V/50 Hz coils and cable grip connectors.

Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p.VAL-10-11/12.

Note: For ISO-G threads, insert “G” in the 5th position. 1/2" ported bodies are not available with ISO G threads.

2

10

3

1

4

2

5

31

2

3

1

4

2

5

31

2

3

1

4

2

5

31

4

2

5

3

1

4

2

5

3

1

4

2

5

3

1

4

2

5

3

1

4

2

5

3

1

4

2

5

3

1

Nugget 200 Spool Valves

VAL-10-28

Littleton, CO USA Phone: [phone] www.norgren.com

Manually Operated Inline Valves - Foot Pedal

Minimum

Port Operating Weight Repair

Description Symbol Type Size Body* Operator Force lbs. (kg) lbs. (kg) Kit

Foot

1/4" K41DA00 KS1-KF0

11.0 2.22
54237-59

Pedal

3-Port/

(5.0) (1.01)

(Non- 2-Position

3/8" K41EA00 KS1-KF0

11.0 2.22
54237-59

Detented) (5.0) (1.01)

1/4" K71DA00 KS6-KF0

11.0 2.22
54237-56

(5.0) (1.01)

5-Port/

3/8" K71EA00 KS6-KF0

11.0 2.22
54237-56

2-Position (5.0) (1.01)

1/2" K71FA00 KS6-KF0

11.0 2.22
54237-56

(5.0) (1.01)

* Standard valves are equipped with PTF threads.

Note: For ISO-G threads, insert “G” in the 5th position. 1/2" ported bodies are not available with ISO G threads.

Manually Operated Inline Valves - Treadle

Minimum

Port Operating Weight Repair

Description Symbol Type Size Body* Operator Force lbs. (kg) lbs. (kg) Kit

Treadle

1/4" K41DA00 KC0-KT0

13.0 2.22
54237-59

(Non-

3-Port/

(5.9) (1.01)

Detented 2-Position

3/8" K41EA00 KC0-KT0

13.0 2.22
54237-59

(5.9) (1.01)

1/4" K71DA00 KC0-KT0

13.0 2.22
54237-56

(5.9) (1.01)

5-Port/

3/8" K71EA00 KC0-KT0

13.0 2.22
54237-56

2-Position (5.9) (1.01)

1/2" K71FA00 KC0-KT0

13.0 2.22
54237-56

(5.9) (1.01)

Treadle

1/4" K41DA00 KC0-KT1

9.0 2.22
54237-59

(Detented)

3-Port/

(4.1) (1.01)

2-Position

3/8" K41EA00 KC0-KT1

9.0 2.22
54237-59

(4.1) (1.01)

1/4" K71DA00 KC0-KT1

9.0 2.22
54237-56

(4.1) (1.01)

5-Port/

3/8" K71EA00 KC0-KT1

9.0 2.22
54237-56

2-Position (4.1) (1.01)

1/2" K71FA00 KC0-KT1

9.0 2.22
54237-56

(4.1) (1.01)

Treadle

1/4" K81DA00 KC0-KT2

9.0 4.40
54237-56

(Spring 5-Port/ (4.1) (2.00)

Centered)

3-Position

3/8" K81EA00 KC0-KT2

9.0 4.40
54237-56

All Ports

(4.1) (2.00)

Blocked

1/2" K81FA00 KC0-KT2

9.0 4.40
54237-56

(4.1) (2.00)

1/4" K81DA05 KC0-KT2

9.0 4.40
54237-57

5-Port/

(4.1) (2.00)

3-Position

3/8" K81EA05 KC0-KT2

9.0 4.40
54237-57

Inlet Open (4.1) (2.00)

to Cylinder

1/2" K81FA05 KC0-KT2

9.0 4.40
54237-57

(4.1) (2.00)

1/4" K81DA06 KC0-KT2

9.0 4.40
54237-58

5-Port/

(4.1) (2.00)

3-Position

3/8" K81EA06 KC0-KT2

9.0 4.40
54237-58

Cyl Open (4.1) (2.00)

to Exhaust

1/2" K81FA06 KC0-KT2

9.0 4.40
54237-58

(4.1) (2.00)

* Standard valves are equipped with PTF threads.

Note: For ISO-G threads, insert “G” in the 5th position. 1/2" ported bodies are not available with ISO G threads.

2

3

1

4

2

5

31

2

3

1

4

2

5

31

2

3

1

4

2

5

31

4

2

5

3

1

4

2

5

3

1

4

2

5

3

1

Nugget 200 Spool Valves

Littleton, CO USA Phone: [phone] www.norgren.com

VAL-10-29

Mechanically Operated Inline Valves - Tappet

Minimum

Port Operating Weight Repair

Description Symbol Type Size Body* Operator Force lbs. (kg) lbs. (kg) Kit

Tappet

1/4" K41DA00 KS1-KP0

18.0 2.22
54237-59

(Non-

3-Port/

(8.2) (1.01)

Detented) 2-Position

3/8" K41EA00 KS1-KP0

18.0 2.22
54237-59

(8.2) (1.01)

1/4" K71DA00 KS6-KP0

18.0 2.22
54237-56

5-Port/ (8.2) (1.01)

2-Position

3/8" K71EA00 KS6-KP0

18.0 2.22
54237-56

(8.2) (1.01)

* Standard valves are equipped with PTF threads.

Note: For ISO-G threads, insert “G” in the 5th position.

Mechanically Operated Inline Valves - Lever Roller

Minimum

Port Operating Weight Repair

Description Symbol Type Size Body* Operator Force lbs. (kg) lbs. (kg) Kit

Lever

1/4" K41DA00 KS1-KR2

11.0 2.22

54237-59

Roller

3-Port/

(5.0) (1.01)

(Non- 2-Position

3/8" K41EA00 KS1-KR2

11.0 2.22
54237-59

Detented

(5.0) (1.01)

1/4" K71DA00 KS6-KR2

11.0 2.22
54237-56

(5.0) (1.01)

5-Port/

3/8" K71EA00 KS6-KR2

11.0 2.22
54237-56

2-Position (5.0) (1.01)

1/2" K71FA00 KS6-KR2

11.0 2.22
54237-56

(5.0) (1.01)

1-Way Trip

1/4" K41DA00 KS1-KR5

11.0 2.22
54237-59

Lever

3-Port/

(5.0) (1.01)

Roller

2-Position

3/8" K41EA00 KS1-KR5

11.0 2.22
54237-59

(Non-

(5.0) (1.01)

Detented

1/4" K71DA00 KS6-KR5

11.0 2.22
54237-56

(5.0) (1.01)

5-Port/

3/8" K71EA00 KS6-KR5

11.0 2.22
54237-56

2-Position (5.0) (1.01)

1/2" K71FA00 KS6-KR5

11.0 2.22
54237-56

(5.0) (1.01)

* Standard valves are equipped with PTF threads.

Note: For ISO-G threads, insert “G” in the 5th position. 1/2" ported bodies are not available with ISO G threads.

2

3

1

4

2

5

31

2

3

1

4

2

5

31

2

3

1

4

2

5

31

Nugget 200 Spool Valves

All Dimensions in Inches (mm)

VAL-10-30

Littleton, CO USA Phone: [phone] www.norgren.com

Mechanical Operators

Spring Return & End Cap

.38 (9.7)

DIA.

1.45

(36.8)

.38 (97.1)
TRAVEL

.13 (3.2)

OVERTRAVEL

KP0 – TAPPET

3.40

(86.4)

1.58

(40.1)

.87

(22.1)

.75 (19.1)

DIA.

.70 (17.8)

TRAVEL

.26 (6.6)

OVERTRAVEL

1.40

(35.6)

3.47

(88.1)

KR5 – LEVER ROLLER
ONE-WAY TRIP

1.00

(25.4)

KC0 – END CAP

.52

(13.2)

SPACER BLOCK – Used only with spring
centered manual operators (KK2, KL2,
KL7, KT2).

3.34

(84.8)

1.52

(38.6)

.87

(22.1)

.75 (19.1)

DIA.

.70 (17.8)
TRAVEL

.26 (6.6)

OVERTRAVEL

3.42

(87.0)

KR3 – LEVER ROLLER
ONE-WAY TRIP

KR2 – LEVER ROLLER

3.02

(76.7)

2.47

(62.7)

1.40

(35.6)

1.58

(40.1)

.84

(21.4)

.75 (19.1)

DIA.

.65 (16.5)

TRAVEL

.22 (5.6)

OVERTRAVEL

KR4 – LEVER ROLLER

2.96

(75.2)

2.44

(61.5)

1.52

(38.6)

.84

(21.4)

.75 (19.1)

DIA.

.65 (16.5)
TRAVEL

.22 (5.6)

OVERTRAVEL

KS1– SPRING RETURN

1.10

(27.9)

Nugget 200 Spool Valves

All Dimensions in Inches (mm)

Littleton, CO USA Phone: [phone] www.norgren.com

VAL-10-31

Manual Operators

.38 (9.7)

TRAVEL

3.34

(84.8)

KB0/KB5 – PALM BUTTON

1.38

(35.1)

2.30

(58.4)

KB3/KB5

KB0/KB2

M20 x 1.5 – 6g
Pnl Mtg Hole – .81 (20.6)
Max Pnl Thk – .25 (6.4)

.38 (9.7)
TRAVEL
KK0, KK1

3.15

(80.0)

KK0/KK3 – KNOB

1.00

(25.4)

2.19

(55.6)

KK1

KK0

.19 (4.8) TRAVEL

.19 (4.8) KK2, KK3

KK2, KK3

2.99

(75.9)

Travel (2-position)

KL0, KL1

1.35
(34)

KL0/KL3 – LEVER

1.79
(45)

.90

(23)

.90

(23)

Travel (3-position)

KL2, KL3

2.5

(64)

3.5

(89)

KL0

KL1/KL3

3.90
(99)

1.00
(25)
Dia.

Travel (2-position)

KL5, KL6

.85

(22)

KL5/KL8 – LEVER

.80
(20)

.40

(10)

.40

(10)

Travel (3-position)

KL7, KL8

3.07
(78)

2.07
(53)

KL5

KL6/KL8

3.98

(101)

1.00
(25)

Dia.

KT0/KT2 – TREADLE

4.28

(108.7)

5.28

(134.1)

KT0

KT1/KT2

2.81

(71.4)

1.18 (30.0)
TRAVEL

7.42

(188.5)

KF0 – FOOT PEDAL

1.58

(40.1)

.56 (14.2)

TRAVEL

5.04

(128.0)

VAL-10-32

Littleton, CO USA Phone: [phone] www.norgren.com

Nugget 200 Spool Valves

•

Reduces plumbing and installation time.

•

Lightweight aluminum construction.

•

3/4" PTF common inlet and exhaust ports.

•

For use with most Nugget 200 1/4" and 3/8"
inline valves.

•

Available in 2 to 10 station lengths.

Fixed Length Manifold

for 1/4" and 3/8" Inline Valves

Technical Data

Fluid: Compressed air
Maximum Pressure: See valve specifications
Operating Pressure: See valve specifications
Port Size: 3/4" PTF Inlet and Exhaust
Mounting Holes: 0.28" (7 mm) Diameter
Materials:

Manifold – Aluminum
Seals – Nitrile

Ordering Example

To order valves mounted to a fixed length manifold please
follow these steps:

1.Order only 1/4" and 3/8" inline bodies ending in 2
(i.e. K71DA02

)*

2.Note the manifold is to be assembled.

3.Note positions of various valving.

Example:
One four station Nugget 200 fixed length manifold
assembly consisting of:

Position 1:

(1) K71DA02 - KY6 - KY6 (Dbl Sol Valve)

Positions 2 - 4:

(3) K71DA02 - KS6 - KY6 (Single Solenoid Valve)
(1) 13249-62 (Four Station Manifold)
(4) 99-051-530 (Assembly Charge)

* Note standard K71DA00 and K71EA00 bodies cannot be

mounted to fixed length manifold.

Blanking Plate Kit: 54588-50

Nugget 200 Spool Valves

All Dimensions in Inches (mm)

Littleton, CO USA Phone: [phone] www.norgren.com

VAL-10-33

Ordering Information - Models listed
include all mounting hardware and
gaskets. Inlet and exhaust ports are
3/4" PTF.

Number of Stations Part Number

2 13249-60
3 13249-61
4 13249-62
5 13249-63
6 13249-64
8 13249-65

10 13249-66

Item Number Part

Required Number

Mounting Screws 2 6005-14

Seals 3 2338-25

Dash "L"

-60 4.000 (101.6)

-61 5.750 (146.0)

-62 7.375 (187.3)

-63 9.125 (231.8)

-64 10.750 (273.0)

-65 14.125 (358.8)

-66 17.375 (441.3)

Repair Parts

Fixed Length Manifold

M5 x 0.8 - 6G

(typ 2 places per station)

135

'L'

135

1.39 (35.3) 1.50 (38.1)

.25 (6.4)

ø .28 (7.1)
Thru 4 Plcs

1.13
(2.87)

1.48 (37.6)

2.14 (54.4)

4.28 (108.7)

1.48 (37.6)

1.78 (45.2)

2 Places

.65 (16.5)

Nugget 200 Spool Valves

VAL-10-34

Littleton, CO USA Phone: [phone] www.norgren.com

Important:

1.Solenoid operated 2-position detent and
nondetent, and 3-position spring centered
valves can be combined in the same stack.

2.Plain stacking valves with common port 1
only and plain valves with common ports 1, 3
and 5 can be combined in one stack if
grouped together at opposite ends.

3.A stack or group of valves with common port
1 only must have isolating plugs installed in
the manifolding exhaust ports (3 and 5)
between each valve and each of the end
plates. Two exhaust port isolating plugs are
furnished with each valve. Installation need
not be specified on orders for factory
assembled stacks as this will be done
automatically.

4.Isolating plugs furnished in the end plate kit
at no extra cost can be placed between two
stacking valves to block the common ports
and separate a section of the valve stack to
accommodate two different input pressures.
One pressure is brought in from the front end
plate and the second pressure from the end
plate in the back. (Specify on order form
under “Special Instructions” where to install
isolating plugs.)

5.Ports 1, 3 and 5 in one end plate can be
plugged if so specified on order under
“Special Instructions”.

Special Instructions – Factory Assembled Stacking Valves

For Ordering purposes the valve stack is oriented as shown in
column two:

Unless otherwise noted:

1.Cylinder (outlet) ports are oriented toward the bottom

2.The 1 2 operator is on the left side, the
1 4 operator on the right side.

3.Valves are listed from the FRONT to
the BACK

Example 1: One stacking valve assembly with common inlet and

exhaust (ports 1, 3 and 5) and junction boxes with
solenoid operators with indicator lights. Isolating plugs
for two different working pressures installed between
valves 4 and 5.

Example 2: One Combination stacking valve assembly without

junction boxes. Valves on one end of stack with
common inlet and exhaust (ports 1, 3 and 5), and on
the opposite end with common inlet only (port 1).

Answer Example 1

Answer Example 2

Note:

Mufflers or filter nuts should be used in all valve body, end plate, or
solenoid operator exhaust ports to prevent entry of dirt and to
reduce the noise level of the exhausting air.
In wet locations, exhaust ports should not face upward to lessen
the possibility of liquids entering the unit.

Valve Special

Pos. No. Quantity Product Number Instructions

1 1 K79DA50-KS6-KM1
2 1 K79DA50-KS6-KM1
3 1 K79DA50-KM6-KM6
4 1 K89EA50-KM8-KM8

Isolating Plugs

Common

Ports 1, 3 & 5
5 1 K79DA50-KM6-KM6
6 1 K79DA50-KM6-KM6
7 1 K79DA50-KM6-KM6

1 13295-50 End Plate Kit

Valve Special

Pos. No. Quantity Product Number Instructions

1 1 K79DA00-KS6-KV2
2 1 K89EA00-KV0-KV0
3 1 K79EA00-KV2-KV2
4 1 K78DA00-KS6-KV2
5 1 K78EA00-KS6-KV2

1 13295-52 End Plate Kit

Factory Assembled Stacking Valve

Common Inlet & Exhaust

VALVE 3

VALVE 1

PORT 3
COMMON
EXHAUST

PORT 1
COMMON
INLET

FRONT

1 2 END

PORT 2
CYLINDER
PORT

VALVE 2

PORT 4
CYLINDER
PORT

PORT 5

Common
Exhaust

BACK

1 4 END

Nugget 200 Spool Valves

Littleton, CO USA Phone: [phone] www.norgren.com

VAL-10-35

Special Instructions – Stacking Valves

● The numbers shown in the stacking valve Ordering Information

tables include the valve plus the interface seals and threaded tie
rods needed to connect the valve to the adjacent valve or end
plate.

● An end plate kit is required to complete a valve stack assembly.

It includes two end plates and the necessary seals and attaching
hardware. Also included are three pipe plugs to close one end of
the stack and three isolating plugs (discs). The isolating plugs
can be used to separate the valve stack into two sections and
thus allow valves with a common inlet only to be combined with
valves having both a common inlet and common exhausts, or to
allow the use of different inlet pressures.

● Always specify the valve order number, the end plate kit number

and the quantity desired. See table below.

● Valves and end plates are shipped unassembled. See pp.

VAL-10-36/37 for factory assembled stacks.

● Stacking valves are available in two configurations – Common

Inlet and Exhaust (Ports 1, 3, and 5) and Common Inlet Only
(Port 1). Speed controls can be installed in the exhaust ports
only on the Common Inlet (Port 1) configuration. The Common
Inlet (Port 1) configuration cannot be used with the junction box.

● Solenoid operated 2-position detent and nondetent, and 3-

position spring centered valves can be combined in the same
stack.

Isolating Plugs

O-Ring

Pipe
Plug

End Plate

End Plate

Tie Rod

Isolating Plugs

O-Rings

End Plate

End Plate

Tie Rod

Typical Valve Stack (Common Inlet Only - Port1)

Typical Valve Stack (Common Inlet and Exhaust - Ports 1, 3 and 5)

Order Number

3/8 PTF G 3/8 ISO

End Plate Kit Ports Ports

For valves without

junction box

13295-52 13295-53

For valves with

junction box

13295-50 13295-51

Quantity

Isolating Plugs Required Order No.

Inlet (Port 1) 1 54350-89

Exhaust (Ports 3 & 5) 2 54350-88

Isolating Plugs

Stacked banks of valves can be divided into
two sections by substituting the isolating plugs
for the O-rings between any two valves. They
can also be used to block the end plate ports
on one end if desired. Although one inlet port
and two exhaust port isolating plugs are
included with the end plate kit, the individual
plugs can be ordered separately.

Nugget 200 Spool Valves

VAL-10-36

Littleton, CO USA Phone: [phone] www.norgren.com

OPERATORS FOR 2-POSITION

INLINE AND STACKING BODIES

Pilot Port

PTF ISO

Air Operators

KAA KAB Detent, Large Air
KA2 KA5 Nondetent, Large Air
KAE KAF Detent Bleed – .02 (.5 mm) Diameter

Bleed Orifice

Standard Solenoid Operator with Rotatable
Cable Grip Connector & Locking Override

KV2 KVC Nondetent, Internal Pilot
KV5 KVF Nondetent, External Pilot
KVL KVN Detent, Internal Pilot

Standard Solenoid Operator without Electrical
Connector, with Locking Override

K1L K1N Detent, Internal Pilot

Standard Solenoid Operator with Rotatable 1/2"
Conduit Connector & Locking Override

K32 K3C Nondetent, Internal Pilot
K35 K3F Nondetent, External Pilot
K3L K3N Detent, Internal Pilot
K3M K3P Detent, External Pilot

Standard Solenoid Operator with Molded Cord
Connector, 5 Foot/3-Conductor Cable & Locking
Override

K52 K5C Nondetent, Internal Pilot
K55 K5F Nondetent, External Pilot
K5L K5N Detent, Internal Pilot

CSA Listed Solenoid Operator with Fixed 1/2"
Conduit Connector & Locking Override

KD2 KDC Nondetent, Internal Pilot

CSA Listed Solenoid Operator without Electrical
Connector, with Locking Override

KQ2 KQC Nondetent, Internal Pilot

Hazardous Location Solenoid Operator
— Inline Valves Only with Locking Override

KX2 KXC Nondetent, Internal Pilot

Manual Operators

KB0

Palm Button – Black, Nondetent (Inline Only)

KB1

Palm Button – Red, Nondetent (Inline Only)

KB2

Palm Button – Green, Nondetent
(Inline Only)

KB3

Palm Button – Black, Detent (Inline Only)

KB4

Palm Button – Red, Detent (Inline Only)

KB5

Palm Button – Green, Detent (Inline Only)
KF0 Foot Pedal, Nondetent
KK0 Knob – Black, Nondetent
KK1 Knob – Black, Detent
KL0 Lever, Nondetent (Inline Only)
KL1 Lever, 2-Position Detent (Inline Only)
KL5 Lever, Nondetent
KL6 Lever, 2-Position Detent
KT0 Treadle, Nondetent (Inline Only)
KT1 Treadle, 2-Position Detent (Inline Only)

Mechanical Operators

KP0 Tappet, Nondetent
KR2 Lever Roller, Nondetent (Inline Only)
KR3 One-Way Trip Roller, Nondetent
KR4 Lever Roller, Nondetent
KR5 One-Way Trip Roller, Nondetent

(Inline Only)

STACKING BODIES WITHOUT JUNCTION BOX –

COMMON PRESSURE PORT 1 ONLY (USE
WHEN SPEED CONTROLS ARE NEEDED
IN EXHAUST PORTS 3 & 5)

K78 – 4-Way, 2-Position, 5-Port
K88 – 4-Way, 3-Position, 5-Port

STACKING BODIES – COMMON PRESSURE
PORT 1 AND COMMON EXHAUST PORTS 3 & 5

K79 – 4-Way, 2-Position, 5-Port
K89 – 4-Way, 3-Position, 5-Port

K41DA00– KS1– KV2

Valve Body

1 0 End
1 2 End
Operator

1 2 End
1 4 End
Operator

3-Way Valves
4-Way Valves

Nugget 200 Product Numbering System — Air, Manual, and
Mechanical Operators and Solenoid Operators with Locking Override

OPERATORS FOR 3-POSITION INLINE

AND STACKING BODIES

Pilot Port

PTF ISO

Air Operators

KAC KAD Spring Centered

Standard Solenoid Operators with Rotatable
Cable Grip Connector & Locking Override

KV0 KVA Spring Centered, Internal Pilot
KV3 KVD Spring Centered, External Pilot

Standard Solenoid Operator without Electrical
Connector, with Locking Override

K10 K1A Spring Centered, Internal Pilot

Standard Solenoid Operators with Rotatable
1/2" Conduit Connector & Locking Override

K30 K3A Spring Centered, Internal Pilot

Standard Solenoid Operator with Molded Plug
Connector: 5-foot, 3-Conductor Cable &
Locking Override

K50 K5A Spring Centered, Internal Pilot

Manual Operators

KB6 Palm Button – Black, Spring

Centered
KK2 Knob – Black, Spring Centered
KK3 Knob – Black, 3 Position Detent
KL2 Lever, Spring Centered (Inline Only)
KL3

Lever, 3-Position Detent (Inline Only)
KL7 Lever, Spring Centered
KL8 Lever, 3 Position Detent
KT2 Treadle, Spring Centered

Valve Type (inline bodies)

K41 – 3-Way, 2-Position, 3-Port
K71 – 4-Way, 2-Position, 5-Port
K81 – 4-Way, 3-Position, 5-Port

BASIC BODY/PORT SIZE

D – 1/4" Body, 1/4" Ports
E – 1/4" Body, 3/8" Ports
F – 1/4" Body, 1/2" Ports

PORT THREAD

A – National Taper (PTF)
G – ISO (G Series)

JUNCTION BOX (STACKING BODY ONLY)

0 – No Junction Box
5 – Junction Box With Lights (KMx Series Operators only)
8 – Junction Box Without Lights (K6x/K7x Series Operators only)

SPOOL TYPE

0 – 2- or 3-Position, All Ports Blocked
5 – 3-Position, Inlet Open to Cylinder
6 – 3-Position, Exhaust Open to Cylinder

OPERATORS FOR INLINE AND STACKING BODIES –

1 0 END 3-WAY, 1 2 END 4-WAY Spring Operators and End Cap

KS1 – Return For All 3-Way Valves and 4-Way Valves With Manual Operators

(Except KF0 Foot Pedal)

KS6 – Return For 4-Way Valves With Air, Solenoid, Mechanical

Operators and KF0 Manual Operators

KC0 – End Cap For Use With Manual Operators

Nugget 200 Spool Valves

Littleton, CO USA Phone: [phone] www.norgren.com

VAL-10-37

Nugget 200 Product Numbering System — Solenoid Operators
with Nonlocking Override

OPERATORS FOR 2-POSITION

INLINE AND STACKING BODIES

Pilot Port

PTF ISO

Standard Solenoid Operator with Rotatable
Cable Grip Connector
& Nonlocking Override

KV1 KVB Nondetent, Internal Pilot
KV4 KVE Nondetent, External Pilot
KV6 KVG Detent, Inter nal Pilot

Standard Solenoid Operator without Electrical
Connector, with Nonlocking Override

K11 K1B Nondetent, Internal Pilot
K16 K1G Detent, Internal Pilot

Standard Solenoid Operator with Rotatable 1/2"
Conduit Connector
& Nonlocking Override

K31 K3B Nondetent, Internal Pilot
K34 K3E Nondetent, External Pilot
K36 K3G Detent, Internal Pilot

CSA Listed Solenoid Operator with Fixed 1/2"
Conduit Connector
& Nonlocking Override

KD1 KDB Nondetent, Inter nal Pilot

CSA Listed Solenoid Operator without Electrical
Connector, with Nonlocking Override

KQ1 KQB Nondetent, Internal Pilot
KQ6 KQG Detent, Internal Pilot

Hazardous Location Solenoid Operator with
Nonlocking Override
— Inline Valves Only

KX1 KXB Nondetent, Internal Pilot

K41DA00– KS1– KV2

Valve Body

1 0 End
1 2 End
Operator

1 2 End
1 4 End
Operator

3-Way Valves
4-Way Valves

OPERATORS FOR 3-POSITION INLINE

AND STACKING BODIES

Pilot Port

PTF ISO

Air Operators

KAC KAD Spring Centered

Standard Solenoid Operators with Rotatable
Cable Grip Connector & Nonlocking Override

KV8 KVJ Spring Centered, Inter nal Pilot

Standard Solenoid Operators with Rotatable
1/2" Conduit Connector & Nonlocking
Override

K38 K3J Spring Centered, Inter nal Pilot

Hazardous Location Solenoid Operator with
Nonlocking Override — Inline Valves Only

KX8 KXB Spring Centered, Inter nal Pilot

Valve Type

INLINE BODIES

K41 – 3-Way, 2-Position, 3-Port
K71 – 4-Way, 2-Position, 5-Port
K81 – 4-Way, 3-Position, 5-Port

STACKING BODIES WITHOUT
JUNCTION BOX – COMMON

PRESSURE PORT 1 ONLY (USE
WHEN SPEED CONTROLS ARE
NEEDED IN EXHAUST PORTS 3 & 5)

K78 – 4-Way, 2-Position, 5-Port
K88 – 4-Way, 3-Position, 5-Port

STACKING BODIES – COMMON PRESSURE
PORT 1 AND COMMON EXHAUST PORTS 3 & 5

K79 – 4-Way, 2-Position, 5-Port
K89 – 4-Way, 3-Position, 5-Port

BASIC BODY/PORT SIZE

D – 1/4" Body, 1/4" Ports
E – 1/4" Body, 3/8" Ports
F – 1/4" Body, 1/2" Ports

PORT THREAD

A – National Taper (PTF)
G – ISO (G Series)

JUNCTION BOX (STACKING BODY ONLY)

0 – No Junction Box
5 – Junction Box With Lights (KMx Series Operators only)
8 – Junction Box Without Lights (K6x/K7x Series Operators only)

OPERATORS FOR INLINE AND STACKING BODIES

1 0 END 3-WAY, 1 2 END 4-WAY

Spring Operators and End Cap

KS1 – Return For All 3-Way Valves and 4-Way Valves With Manual Operators

(Except KF0 Foot Pedal)

KS6 – Return For 4-Way Valves With Air, Solenoid, Mechanical

Operators and KF0 Manual Operators

KC0 – End Cap For Use With Manual Operators

SPOOL TYPE

0 – 2- or 3-Position, All Ports Blocked
5 – 3-Position, Inlet Open to Cylinder
6 – 3-Position, Exhaust Open to Cylinder