Norgren 200 User Manual

Littleton, CO USA Phone: [phone] www.norgren.com

VAL-10-1

Nugget 200 Spool

Valves

Solenoid, Air, Manual, and

Mechanically Operated

Pneumatic Valves. Available

in 1/4", 3/8", or 1/2" ports

Section 10

Contents

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VAL-10-2

Solenoid Pilot Actuated Inline and Stacking Valves . . . .VAL-10-4

Air Pilot Actuated Inline and Stacking Valves . . . . . . .VAL-10-18

Manual and Mechanical Actuated Inline

and Stacking Valves . . . . . . . . . . . . . . . . . . . . . . . .VAL-10-23

Fixed Length Manifold . . . . . . . . . . . . . . . . . . . . . . . . . .VAL-10-32

Special Instructions - Stacking Valves . . . . . . . . . . . . .VAL-10-34

Product Numbering System . . . . . . . . . . . . . . . . . . . . .VAL-10-36

Stacking Valve with Junction Box

Low Pressure Air Operator on

Inline Valve

Manual Lever Operator

Nugget 200 Spool Valves

VAL-10-2

Littleton, CO USA Phone: [phone] www.norgren.com

Norgren Nugget 200 valves feature a lightweight, one-piece
aluminum spool and nitrile seal assembly. Shifting forces are
minimized because of the low inertial spool made from high
strength anodized aluminum. Highly durable low friction lip seals
are designed to operate with lubricated or nonlubricated air.

Rugged Solenoid, Air, Manual, or Mechanical Operators

Nugget 200's one hundred and twelve different operators are
designed to last for millions of cycles. Bodies and operators are
made of precision machined, cast aluminum, zinc, PPA, or acetal.

High Flow

An inline Cv of 1.6 provides exceptionally high flow for its compact
size. This makes the Nugget 200 valve appropriate for a wide
range of applications, from machine control systems to air line
control.

Segmented Latch Type Detent

The spool is held securely in place by a unique segmented detent
which engages a lip on the piston.

Shock Absorbent Bumpers

Valve life is extended because of substantial bumpers which
absorb the shock and vibration of the rapidly shifting spool and
piston.

Port and Operator Identification

Each of the ports is identified by a permanent number adjacent to
the port on both the body and end plates. In addition, on inline
valves, a two-digit number at each end of the body indicates the
ports connected when the operator at that end is actuated.

A Wide Range of Valve Accessories

Norgren offers a wide range of accessories for use with the
Nugget 200 valve, including valve body cover plates, mufflers,
intermediate supply exhaust block, isolating plugs, solenoid
exhaust filter nut and many more. These accessories allow cost­efficient customizing for your specific application.

Four Mounting Styles

Inline Valves mount directly to the air line
and are available with the following
features:

● 1/4", 3/8", or 1/2" PTF or ISO G ports.

● 3-port/2-position, 5-port/2-position, or 5-

port/3-position configurations. The 3-port/2­position configuration is not available with
1/2" ports.
Stacking Valve Assemblies are two or
more valves manifolded together with tie
rods and end plates. They are available with
either a common inlet port, independent
exhaust ports, or with common inlet and
exhaust ports located in the end plates.
Features include:

● 3/8" ports in the end plate. 1/4" or 3/8"
cylinder ports in valve body.

● 5-port/2-position or 5-port/3-position
configurations.

Stacking Valve Assemblies with Junction
Box feature a plug-in solenoid operator

which allows the valve to be serviced
without disturbing the electrical wires. The
solenoid plugs into a terminal block in the
junction box, with a gasket to prevent entry
of dust or moisture. They are available only
in the common inlet and exhaust ports
configuration. Other features are the same
as listed above for Stacking Valve
Assemblies.
All stacking valves mount on
approximately 1-1/4" centers reducing
installation space requirements.
Fixed Length Manifolds are available for
most Nugget 200 1/4" and 3/8" inline
valves. The fixed length manifold reduces
plumbing and installation time. The
lightweight aluminum construction uses 3/4"
PTF common inlet and exhaust ports.
These manifolds are available in 2 to 10
station lengths.

Durable Finish

External surfaces are protected with an oven
cured, epoxy resin paint which provides
excellent corrosion protection and chip
resistance.

Stacking Valve with Junction Box

Nugget 200 Spool Valves

Littleton, CO USA Phone: [phone] www.norgren.com

VAL-10-3

High Flow Pilot Exhaust Orifice

Oversize pilot exhaust orifice provides rapid
return time when valve is deactuated.

Solenoid Diffuser Plug

A diffuser plug is factory installed in every
solenoid pilot exhaust to help prevent entry of
contaminants during shipping and normal
operation. It may be removed when minimum
response times are desired.

Electrical Connector Options

A cable grip connector with indicator light; a
1/2" NPT conduit connector; and a 5-foot,
three-conductor, molded cable with or without
indicator light, surge protection and reverse
voltage protection are available.

Aesthetic Appearance

Norgren's high luster black powder paint gives any control circuit
installation the quality appearance reflecting the superior
operating capacity built into every Nugget 200 valve.

Low Watt Solenoid Options

The 120 VAC and 24 VAC solenoid operator options require only

3.5-watts of power and the 115 VDC operator requires 3.4 watts.
All other DC operators require only 2 watts of power, ideal for
computer based control systems as well as industrial applications
where minimum energy consumption is desired.

Rotatable Connector and Coil

The standard cable grip electrical connector can be rotated 180°,
the solenoid coil can be turned in increments of 90°, and the
solenoid operator housing can be turned in increments of 180°
making the operators adaptable for easy installation.

Electrical Connector Options

A cable grip connector with indicator light; a 1/2" NPT conduit
connector; and a 5-foot, three-conductor, molded cable with or
without indicator light, surge protection and reverse voltage
protection are available.

Solenoid Manual Overrides

Standard solenoid operators are furnished with locking manual
overrides to provide a means of shifting the valve without electrical
power. Optional solenoids without overrides and with nonlocking
overrides are available.

CSA Certified Valves

Completed inline and stacking valve assemblies with certain
operators are CSA Certified. Stacking valves with junction box and
indicator light are CSA Component Certified.

Internal or External Solenoid Pilot Supply

All solenoid operated valves can be quickly converted from an
internal to an external pilot supply by interchanging the positions
of two interface seals and removing the external supply port pipe
plug.

Low Pressure Air Operator on

Inline Valve

Manual Lever Operator

VAL-10-4

Littleton, CO USA Phone: [phone] www.norgren.com

Nugget 200 Spool Valves

● Long lasting spool design

● High flow compact valves

● Four mounting styles: inline, stacking valve

assemblies, stacking valve assemblies with
junction box, and fixed length manifold.

● Wide range of operators and voltages available

● Three functional types: available in 3/2, 5/2, and

5/3 configurations

1/4", 3/8", and 1/2" Solenoid Pilot Actuated

3/2, 5/2, & 5/3 Inline and Stacking Valves

Technical Data

Medium:

Filtered and lubricated or non-lubricated compressed air or vacuum.

Operation:

Spool valve solenoid pilot actuated.

Mounting:

Stacking – through holes on manifold base.
Inline – through holes in valve body.

Port Size:

PTF – 1/4", 3/8", 1/2"
ISO G – 1/4", 3/8" .

Operating Pressure:

Maximum 150 psig (10.3 bar). For details see overleaf.

Operating Temperature:

-20° to 120°F (-29° to 50°C)

Consult Technical Service for use below 36°F (2°C).

Materials:

Body: Aluminum
Spool: Anodized aluminum
Solenoid Operator Base: plastic
Plunger and spring: Stainless steel
Elastomers: Nitrile and special nitrile-based low-friction elastomers.
Note: See Seal Compatibility p. VAL-10-5.

Ordering Information

To order standard Nugget 200 valves with coils,
quote model number from tables overleaf, e.g. order:
K71DA00-K36-KV21W2 for a 5-port/2-position,
single Solenoid Pilot Operated, Spring Return model
with an internal pilot supply, fitted with a 24 VDC
standard wattage coil, and rotatable cable grip
connector and locking override.

Nugget 200 Spool Valves

Littleton, CO USA Phone: [phone] www.norgren.com

VAL-10-5

Seal Compatibility

Nugget 200 seals are compatible with the following

lubricants:
DC BR-2+ grease (Dow Corning)
DC 44 grease (Dow Corning)
Nondetergent mineral based oil such as Mobil DTE

light oil
Note: Nugget 200 seals are not compatible with WD­40 or commonly used de-icer fluids. Consult factory
to verify compatibility of lubricants or fluids not listed
above.

Solenoid Operating Specifications

Inlet Pressure Range for Solenoid Operated Valves:
With Internal Pilot Supply: 15 to 150 psig*
(1.03 to 10.3 bar)
With External Pilot Supply: 10" Hg vacuum to 150 psig
(10.3 bar)
Temperature Range (Ambient/Inlet):
Solenoid Operated Valves: -20° to 120°F** (-29° to 50°C)
Low Wattage Solenoids: -20° to 155°F** (-29° to 68°C)
Operator Pilot Pressures:
Maximum Pilot Pressure: 150 psig (10.3 bar)
Minimum Pilot Pressure at 150 psig (10.3 bar) main valve inlet pressures
are given in the following table:

* Minimum Inlet Pressure is dependent on the type of operator

and return used. See Operator Pilot Pressure specifications in
Operating Specifications.

** With the dew point of supply air less than air temperature below

35°F (2°C)

Minimum Pilot Pressures

Spring

Operator Return Nondetent Detented Centered

psig (bar) psig (bar) psig (bar)
Solenoid Solenoid 15 (1.0) 25 (1.7) 45 (3.1)
Solenoid Spring 35 (2.4) – –

Average Flow Factors in Cv‡ (l/min)

Flow Path

Por t Por t

Port 1 to 2 2 to 3
Valve Size 1 to 4 4 to 5
3-Port, Inline 1/4" 1.6 (1700) 1.7 (1800)

3/8" 1.6 (1700) 1.7 (1800)
5-Port, Inline 1/4" 1.6 (1700) 1.7 (1800)

3/8" 1.6 (1700) 1.7 (1800)

1/2" 1.6 (1700) 1.7 (1800)
5-Port, Stacking 1/4" 1.8 (1900) 1.4 (1450)

3/8" 1.8 (1900) 1.4 (1450)

‡ Flow Rating determined in accordance with NFPA/T3.21.3, Pneumatic

fluid power – Flow test procedure and reporting method – For fixed orifice
components.

Warning

When a solenoid operator is used as a return for a
manual or mechanical operator, the pilot pressure
applied to the return operator must not exceed 40
psig (2.8 bar). Pilot pressures greater than 40 psig
for a solenoid or air return will cause structural
damage to the manual or mechanical operator and
can also result in injury to the user. If the available
pilot pressure exceeds 40 psig, an external pilot
supply only must be used and a restrictor, part
number 54872-02, must be installed in the pilot
port of the return operator to reduce the return
force to an acceptable level. Pilot pressure to the
restrictor must not exceed 150 psig (10.3 bar).

.81

(21)

1/8 27 PTF

.33
(8)

9/16" HEX

1/8 27 PTF

54872 - 02

Order Number

Nugget 200 Spool Valves

VAL-10-6

Littleton, CO USA Phone: [phone] www.norgren.com

Solenoid Operator Specifications

KVx/KUx,K0x/K1x,K2x/K3x,K4x/K5x, & K6x/K7x Series

Voltages Available and Power Requirements:

Standard: 120V/60Hz-110V/50Hz: 7W
Optional: KVx

, K1x, K3x, K5x, & K7x Series
12V/60Hz/50Hz: 7W
24V/60Hz/50Hz: 7W
48V/60Hz/50 Hz: 7W
240V/60Hz: 7W
220V/50Hz: 7W
12 VDC: 6W
24 VDC: 6W

Low Wattage: KUx

, K0x, K2x, K4x, & K6x Series

Standard: 24 VDC: 2W
Optional: 24V/50Hz/60Hz: 3.5W

120V/60Hz: 3.5W
110V/50Hz: 3.5W
6 VDC: 2W
12 VDC: 2W
115 VDC: 3.4W

Duty: Continuous at 90 to 105% of rated voltage

Coil Type: Class H. Molded with three-pin plug-in connector

Enclosure Classification: NEMA 4, per DIN 40050 – IP 65

Connector Plug:
KUx

/KVx Series: Standard,Cable grip for cables 1/4" to 5/16"

(6 to 8 mm) in diameter
K2x/K3x Series: Rotatable 1/2" Conduit Connector
K4x/K5x Series: Class H. Molded with three-pin plug-in

connector

Override: Manual, locking

Pilot Supply: Internal - standard, External - optional

External Pilot Supply Port: 1/8" PTF (ISO G Optional).

Minimum Electrical Signal Duration: Solenoid operated

2-position detented or nondetented valves can be shifted with a
momentary electrical signal. Minimum signal duration is 13 milliseconds
for single solenoid operated spring return valves. Double solenoid
operated valves minimum signal duration is 20 milliseconds.

Electrical connector spades on the operator coil are 3-pin with 11 mm
spacing.

KDx

& KQx Series

Voltages Available and Power Requirements:

Standard: 120V/60Hz: 6W
Optional: 24V/60Hz/50Hz: 6W

12VDC: 6W
24VDC: 6W

Duty: Continuous at 85 to 105% of rated voltage

Coil Type: Class H. Molded with three-pins for

electrical connection or optional electrical plug-in
connector.

Enclosure Classification:

NEMA 4, per DIN 40050 – IP 65
Connector Plug: Cable grip for cables 1/4" to
5/16" (6 to 8 mm) in diameter.

Electrical Connections –

KD Series Operators: Furnished with 1/2"
conduit connector molded into coil, leads
are 18" long
KQ Series Operators: Furnished without a
connector

Override: Manual, locking or nonlocking.

Pilot Supply: Internal - standard, External - optional

External Pilot Supply Port: 1/8" PTF (ISO G

Optional).

Minimum Electrical Signal Duration: Solenoid

operated 2-position detented or nondetented
valves can be shifted with a momentary electrical
signal. Minimum signal duration is 13 milliseconds
for single solenoid operated spring return valves.
Double solenoid operated valves minimum signal
duration is 20 milliseconds.

Optional electrical connectors for KQx

Series
operators conform to DIN43650 Form A for Three­Pin Electrical Connectors.

Electrical spades on the KQx

Series operator coil

are 3-pin with 18 mm spacing.

CSA Certified Valves

KDx

and KQx Series solenoid operators are CSA
Certified. Optional solenoid coil voltages,solenoid
cable grip electrical connectors and 1/2" NPT
conduit electrical connectors also qualify for CSA
Certification.

Nugget 200 Spool Valves

Littleton, CO USA Phone: [phone] www.norgren.com

VAL-10-7

KXx Series Hazardous Location Solenoid

Voltages Available and Power Requirements

Standard: 120V/60Hz-100V/50Hz: 12W
Optional: 240V/60Hz: 12W

208V/50Hz: 12W
24V/60Hz: 12W
22V/50Hz: 12W
6 VDC: 12W
12 VDC: 12W
24 VDC: 12W
48 VDC: 12W
115 VDC: 12W

Duty: Continuous at 85 to 105% of rated voltage

Coil Type: Molded

Enclosure Classification: NEMA 7C, 7D, 8C, 8D, 9E,

9F and 9G. Meets the requirements of
Underwriters Laboratories for use in hazardous
locations as defined in National Electrical Code
(ANSI CI-1975): Class I, Groups C & D; and Class
II, Groups E, F & G. Per DIN 40050 – IP 65.

Electrical Connection: Furnished with fixed

connection for 1/2" conduit.

Override: Manual, nonlocking - standard, locking -

optional

Pilot Supply: internal - standard, external - optional

External Pilot Port: 1/8-27 NPTF

Exhaust Port: 1/4" NPT

Minimum Electrical Signal Duration: Solenoid

operated 2-position detented or nondetented
valves can be shifted with a momentary air or
electrical signal. Minimum signal duration is 17
milliseconds.

KMx

Series

Voltages Available and Power Requirements:

Standard: KMx

: 120V/60Hz, 6W

Optional: KMx: 24V/60Hz/50Hz, 6W

12VDC: 6W
24VDC: 6W

Duty: Continuous at 85 to 105% of rated voltage.

Coil Type: Class H Molded with three-pin plug-in terminal block connector.

KMx

Series has an indicator light molded

into coil

Enclosure Classification: NEMA 1

Override: Manual, locking or nonlocking

External Pilot Supply Port: 1/8" PTF (ISO G Optional).

Minimum Electrical Signal Duration: Solenoid operated 2-position detented

or nondetented valves can be shifted with a momentary electrical
signal. Minimum signal duration is 13 milliseconds for single solenoid
operated valves. Double solenoid operated valves minimum signal
duration is 20 milliseconds.

Electrical connectors conform to DIN43650 Form A for Three-Pin
Electrical Connectors.
CSA Component Certified

Flow Chart

1/4", 3/8" & 1/2" Ported Valves

Example –

Find: Pressure drop

Given: Inlet pressure = 90 psig

Air Flow = 50 scfm

Solution: Enter chart at 50 scfm and intersect with 90 psig inlet

pressure line.
Read outlet pressure = 80 psig.
Pressure drop is equal to 90 minus 80 = 10 psig

scfm

l/min

3600

3000

2400

Air Flow

1800

1200

600

0

140

120

100

80

60

40

20

0

40

.8)

2

(

25
(1.7)

0

0

40

20

1

2

3

SECONDARY PRESSURE EQUAL TO
53% OF ABSOLUTE INLET PRESSURE

120

.3)

8

(

0

9

(6.2)

60

(4.1)

100

60

4

80

5

6

Outlet Pressure

120

7

8

psig

150

(10.3 bar

140

Inlet

Pressure

)

160

11109

psig

bar

Nugget 200 Spool Valves

VAL-10-8

Littleton, CO USA Phone: [phone] www.norgren.com

Solenoid Pilot Operated Inline Valves

Pilot

Port Pressure Weight Repair

Description Symbol Type Size Body* Operator psig (bar) lbs. (kg) Kit

Single

1/4" K41DA00 KS1-KV2

35 - 150 2.22

54237-59

Solenoid

3-Port/

(2.4 - 10.3) (1.01)

Spring

2-Position

3/8" K41EA00 KS1-KV2

35 - 150 2.22

54237-59

Return

(2.4 - 10.3) (1.01)

1/4" K71DA00 KS6-KV2

35 - 150 2.22

54237-56

(2.4 - 10.3) (1.01)

5-Port/

3/8" K71EA00 KS6-KV2

35 - 150 2.22

54237-56

2-Position (2.4 - 10.3) (1.01)

1/2" K71FA00 KS6-KV2

35 - 150 4.40

54237-56

(2.4 - 10.3) (2.00)

Double

1/4" K41DA00 KV2-KV2

15 - 150 4.40

54237-59

Solenoid

3-Port/

(1.0 - 10.3) (2.00)

(Non-

2-Position

3/8" K41EA00 KV2-KV2

15 - 150 4.40

54237-59

Detented)

(1.0 - 10.3) (2.00)

1/4" K71DA00 KV2-KV2

15 - 150 2.22

54237-56

(1.0 - 10.3) (1.01)

5-Port/

3/8" K71EA00 KV2-KV2

15 - 150 4.40

54237-56

2-Position (1.0 - 10.3) (2.00)

1/2" K71FA00 KV2-KV2

15 - 150 2.22

54237-56

(1.0 - 10.3) (1.01)

1/4" K81DA00 KV0-KV0

15 - 150 4.40

54237-56

5-Port/

(1.0 - 10.3) (2.00)

3-Position

3/8" K81EA00 KV0-KV0

1.0 - 10.3 4.40
54237-56

All Ports (15 - 150) (2.00)
Blocked

1/2" K81FA00 KV0-KV0

15 - 150 4.40

54237-56

(1.0 - 10.3) (2.00)

1/4" K81DA05 KV0-KV0

15 - 150 4.40

54237-57

5-Port/

(1.0 - 10.3) (2.00)

3-Position

3/8" K81EA05 KV0-KV0

15 - 150 4.40

54237-57

Inlet Open (1.0 - 10.3) (2.00)
to Cylinder

1/2" K81FA05 KV0-KV0

15 - 150 4.40

54237-57

(1.0 - 10.3) (2.00)

1/4" K81DA06 KV0-KV0

15 - 150 2.22

54237-58

5-Port/

(1.0 - 10.3) (1.01)

3-Position

3/8" K81EA06 KV0-KV0

15 - 150 4.40

54237-58

Cyl Open (1.0 - 10.3) (2.00)

to Exhaust

1/2" K81FA06 KV0-KV0

15 - 150 4.40

54237-58

(1.0 - 10.3) (2.00)

Double

1/4" K41DA00 KVL-KVL

25 - 150 4.40

54237-59

Solenoid

3-Port/

(1.7 - 10.3) (2.00)

(Detented)

2-Position

3/8" K41EA00 KVL-KVL

25 - 150 4.40

54237-59

(1.7 - 10.3) (2.00)

1/4" K71DA00 KVL-KVL

25 - 150 2.22

54237-56

(1.7 - 10.3) (1.01)

5-Port/

3/8" K71EA00 KVL-KVL

25 - 150 2.22

54237-56

2-Position (1.7 - 10.3) (1.01)

1/2" K71FA00 KVL-KVL

25 - 150 2.22

54237-56

(1.7 - 10.3) (1.01)

* Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 120V/60 Hz-110V/50 Hz coils and cable grip connectors.

Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p.VAL-10-11/12. Solenoid specifications given on
pp. VAL-10-6/7.

Note: For ISO-G threads, insert “G” in the 5th position. 1/2" ported bodies are not available with ISO G threads.

12

14

2

10

3

1

4

2

12

5

31

12

14

2

10

3

1

4

2

12

5

31

4

14

14

14

12

14

2

5

3

1

4

2

5

3

1

4

2

5

3

1

2

3

1

4

2

5

31

12

12

12

10

12

Nugget 200 Spool Valves

Littleton, CO USA Phone: [phone] www.norgren.com

VAL-10-9

Solenoid Pilot Operated Stacking Valves

Pilot

Port Pressure Weight Repair

Description Symbol Type Size Body* Operator psig (bar) lbs. (kg) Kit

Single

5-Port/

1/4" K78DA00 KS6-KV2

35 - 150 .53

54237-56

Solenoid

2-Position

(2.4 - 10.3) (.24)

Spring

Common

3/8" K78EA00 KS6-KV2

35 - 150 .53

54237-56

Return

Inlet (2.4 - 10.3) (.24)

5-Port/

1/4" K79DA00 KS6-KV2

35 - 150 .53

54237-56

2-Position

(2.4 - 10.3) (.24)

Common

3/8" K79EA00 KS6-KV2

35 - 150 .53

54237-56

Inlet & Exh.

(2.4 - 10.3) (.24)

Double

5-Port/

1/4" K78DA00 KV2-KV2

15 - 150 .53

54237-56

Solenoid

2-Position

(1.0 - 10.3) (.24)

(Non-

Common

3/8" K78EA00 KV2-KV2

15 - 150 .53

54237-56

Detented)

Inlet (1.0 - 10.3) (.24)

5-Port/

1/4" K79DA00 KV2-KV2

15 - 150 .53

54237-56

2-Position

(1.0 - 10.3) (.24)

Common

3/8" K79EA00 KV2-KV2

15 - 150 .53

54237-56

Inlet & Exh.

(1.0 - 10.3) (.24)

Double

5-Port/

1/4" K88DA00 KV0-KV0

15 - 150 .53

54237-56

Solenoid

3-Position

(1.0 - 10.3) (.24)

(Non-

All Ports

3/8" K88EA00 KV0-KV0

15 - 150 .53

54237-56

Detented

Blocked

(1.0 - 10.3) (.24)

Common

5-Port/

1/4" K88DA05 KV0-KV0

15 - 150 .53

54237-57

Inlet-Port 1

3-Position

(1.0 - 10.3) (.24)

Inlet Open

3/8" K88EA05 KV0-KV0

15 - 150 .53

54237-57

to Cylinder

(1.0 - 10.3) (.24)

5-Port/

1/4" K88DA06 KV0-KV0

15 - 150 .53

54237-58

3-Position

(1.0 - 10.3) (.24)

Cyl Open to

3/8" K88EA06 KV0-KV0

15 - 150 .53

54237-58

Exhaust

(1.0 - 10.3) (.24)

Double

5-Port/

1/4" K89DA00 KV0-KV0

15 - 150 .53

54237-56

Solenoid

3-Position

(1.0 - 10.3) (.24)

(Non-

All Ports

3/8" K89EA00 KV0-KV0

15 - 150 .53

54237-56

Detented

Blocked

(1.0 - 10.3) (.24)

Common

5-Port/

1/4" K89DA05 KV0-KV0

15 - 150 .53

54237-57

Inlet &

3-Position

(1.0 - 10.3) (.24)

Exhaust -

Inlet Open

3/8" K89EA05 KV0-KV0

15 - 150 .53

54237-57

Ports 1,3&5

to Cylinder

(1.0 - 10.3) (.24)

5-Port/

1/4" K89DA06 KV0-KV0

15 - 150 .53

54237-58

3-Position

(1.0 - 10.3) (.24)

Cyl Open to

3/8" K89EA06 KV0-KV0

15 - 150 .53

54237-58

Exhaust

(1.0 - 10.3) (.24)

Double

5-Port/

1/4" K78DA00 KVL-KVL

25 - 150 .53

54237-56

Solenoid

2-Position

(1.7 - 10.3) (.24)

(Detented)

Common

3/8" K78EA00 KVL-KVL

25 - 150 .53

54237-56

Inlet (1.7 - 10.3) (.24)

5-Port/

1/4" K79DA00 KVL-KVL

25 - 150 .53

54237-56

2-Position

(1.7 - 10.3) (.24)

Common

3/8" K79EA00 KVL-KVL

25 - 150 .53

54237-56

Inlet & Exh

(1.7 - 10.3) (.24)

* Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 120V/60 Hz-110V/50 Hz coils and cable grip connectors.

Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p.VAL-10-11/12. Solenoid specifications given on
pp. VAL-10-6/7.

Note: For ISO-G threads, insert “G” in the 5th position.

14

4

2

12

5

31

14

14

14

14

14

14

14

4

2

12

5

31

4

2

5

3

1

4

2

5

3

1

4

2

5

3

1

4

2

5

3

1

4

2

5

3

1

4

2

5

3

1

14

4

2

12

5

31

12

12

12

12

12

12

Nugget 200 Spool Valves

VAL-10-10

Littleton, CO USA Phone: [phone] www.norgren.com

Solenoid Pilot Operated Stacking Valves With Junction Box

Pilot

Port Pressure Weight Repair

Description Symbol Type Size Body* Operator psig (bar) lbs. (kg) Kit

Single

5-Port/

1/4" K79DA80 KS6-K72

35 - 150 .53

54237-56

Solenoid

2-Position

(2.4 - 150) (.24)

Spring

No Lights

3/8" K79EA80 KS6-K72

35 - 150 .53

54237-56

Return

(2.4 - 150) (.24)

5-Port/

1/4" K79DA50 KS6-KM1

35 - 150 .53

54237-56

2-Position

(2.4 - 150) (.24)

One Light

3/8" K79EA50 KS6-KM1

35 - 150 .53

54237-56

(2.4 - 150) (.24)

Double

5-Port/

1/4" K79DA80 K72-K72

15 - 150 .53

54237-56

Solenoid

2-Position

(1.0 - 10.3) (.24)

(Non-

No Lights

3/8" K79EA80 K72-K72

15 - 150 .53

54237-56

Detented)

(1.0 - 10.3) (.24)

5-Port/

1/4" K79DA50 KM1-KM1

15 - 150 .53

54237-56

2-Position

(1.0 - 10.3) (.24)

Two Lights

3/8" K79EA50 KM1-KM1

15 - 150 .53

54237-56

(1.0 - 10.3) (.24)

Double

All Ports

1/4" K89DA80 K70-K70

15 - 150 .53

54237-56

Solenoid

Blocked

(1.0 - 10.3) (.24)

(Non-

No Lights

3/8" K89EA80 K70-K70

15 - 150 .53

54237-56

Detented

(1.0 - 10.3) (.24)

5-Port/

All Ports

1/4" K89DA50 KM8-KM8

15 - 150 .53

54237-56

3-Position

Blocked

(1.0 - 10.3) (.24)

Common

Two Lights

3/8" K89EA50 KM8-KM8

15 - 150 .53

54237-56

Inlet &

(1.0 - 10.3) (.24)

Exhaust -

Inlet

1/4" K89DA85 K70-K70

15 - 150 .53

54237-57Ports 1,3,5

Open to Cyl

(1.0 - 10.3) (.24)

No Lights

3/8" K89EA85 K70-K70

15 - 150 .53

54237-57

(1.0 - 10.3) (.24)

Inlet

1/4" K89DA55 KM8-KM8

15 - 150 .53

54237-57

Open to Cyl

(1.0 - 10.3) (.24)

Two Lights

3/8" K89EA55 KM8-KM8

15 - 150 .53

54237-57

(1.0 - 10.3) (.24)

Cyl Open

1/4" K89DA86 K70-K70

15 - 150 .53

54237-58

to Exhaust

(1.0 - 10.3) (.24)

No Lights

3/8" K89EA86 K70-K70

15 - 150 .53

54237-58

(1.0 - 10.3) (.24)

Cyl Open

1/4" K89DA56 KM8-KM8

15 - 150 .53

54237-58

to Exhaust

(1.0 - 10.3) (.24)

Two Lights

3/8" K89EA56 KM8-KM8

15 - 150 .53

54237-58

(1.0 - 10.3) (.24)

Double

5-Port/

1/4" K79DA80 K7L-K7L

25 - 150 .53

54237-56

Solenoid

2-Position

(1.7 - 10.3) (.24)

(Detented)

No Lights

3/8" K79EA80 K7L-K7L

25 - 150 .53

54237-56

(1.7 - 10.3) (.24)

5-Port/

1/4" K79DA50 KM6-KM6

25 - 150 .53

54237-56

2-Position

(1.7 - 10.3) (.24)

Two Lights

3/8" K79EA50 KM6-KM6

25 - 150 .53

54237-56

(1.7 - 10.3) (.24)

* Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 120V/60 Hz-110V/50 Hz coils and cable grip connectors.

Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p.VAL-10-11/12. Solenoid specifications given on
pp. VAL-10-6/7.

Note: For ISO-G threads, insert “G” in the 5th position.

4

2

14

14

5

12

5

31

4

2

12

31

4

14

2

5

3

1

12

4

14

2

5

3

1

12

4

14

2

5

3

1

12

12

4

2

14

5

31

Nugget 200 Spool Valves

Littleton, CO USA Phone: [phone] www.norgren.com

VAL-10-11

Operator Operating Weight Repair

Position

ISO G PTF

Description Pressure psig (bar) lbs. (kg) Kit

Standard Solenoid Operator with Rotatable Grip Connector*

2-Position

KVB KV1 non-locking override, nondetented, internal pilot

15 - 150 .53

54344-17

Valves (1.03 - 10.3) (.24)

KVC KV2 locking override, nondetented, internal pilot

15 - 150 .53

54344-17

(1.03 - 10.3) (.24)

KVE KV4 non-locking override, nondetented, external pilot

10" Hg - 150 .53

54344-17

(Vacuum - 10.3) (.24)

KVF KV5 locking override, nondetented, external pilot

10" Hg - 150 .53

54344-17

(Vacuum - 10.3) (.24)

KVG KV6 non-locking override, detented, internal pilot

15 - 150 .53

54344-17

(1.03 - 10.3) (.24)

KVN KVL locking override, detented, internal pilot

15 - 150 .53

54344-17

(1.03 - 10.3) (.24)

3-Position

KVJ KV8 non-locking override, spring centered, internal pilot

15 - 150 .53

54344-17

Valves (1.03 - 10.3) (.24)

KVA KV0 locking override, spring centered, internal pilot

15 - 150 .53

54344-17

(1.03 - 10.3) (.24)

KVD KV3 non-locking override, spring centered, external pilot

10" Hg - 150 .53

54344-17

(Vacuum - 10.3) (.24)

Standard Solenoid Operator without Electrical Connector*

2-Position

K1B K11 non-locking override, nondetented, internal pilot

15 - 150 .53

54344-17

Valves (1.03 - 10.3) (.24)

K1G K16 non-locking override, detented, internal pilot

15 - 150 .53

54344-17

(1.03 - 10.3) (.24)

K1N K1L locking override, detented, internal pilot

15 - 150 .53

54344-17

(1.03 - 10.3) (.24)

3-Position

K1A K10 locking override, spring centered, internal pilot

15 - 150 .53

54344-17

Valves (1.03 - 10.3) (.24)

Standard Solenoid Operator with Rotatable 1/2" Conduit Connector*

2-Position

K3B K31 non-locking override, nondetented, internal pilot

15 - 150 .53

54344-17

Valves (1.03 - 10.3) (.24)

K3C K32 locking override, nondetented, internal pilot

15 - 150 .53

54344-17

(1.03 - 10.3) (.24)

K3E K34 non-locking override, nondetented, external pilot

10" Hg - 150 .53

54344-17

(Vacuum - 10.3) (.24)

K3F K35 locking override, nondetented, external pilot

10" Hg - 150 .53

54344-17

(Vacuum - 10.3) (.24)

K3G K36 non-locking override, detented, internal pilot

1.03 - 10.3 .53
54344-17

(15 - 150) (.24)

K3N K3L locking override, detented, internal pilot

1.03 - 10.3 .53
54344-17

(15 - 150) (.24)

K3P K3M locking override, detented, external pilot

10" Hg - 150 .53

54344-17

(Vacuum - 10.3) (.24)

3-Position

K3J K38 non-locking override, spring centered, internal pilot

1.03 - 10.3 .80
54344-17

Valves (15 - 150) (.36)

K3A K30 locking override, spring centered, internal pilot

1.03 - 10.3 .80
54344-17

(15 - 150) (.36)

Standard Solenoid Operator with Molded Cord Connector, 1.6 mm (5'3") Connector Cable*

2-Position

K5C K52 locking override, nondetented, internal pilot

1.03 - 10.3 .80
54344-17

Valves (15 - 150) (.36)

K5F K55 locking override, nondetented, external pilot

10" Hg - 150 .80

54344-17

(Vacuum - 10.3) (.36)

K5N K5L locking override, detented, internal pilot

15 - 150 .80

54344-17

(1.03 - 10.3) (.36)

3-Position

K5A K50 locking override, spring centered, internal pilot

15 - 150 .82

54344-17

Valves (1.03 - 10.3) (.37)

CSA Certified Solenoid Operator with Fixed 1/2" Conduit Connector Molded into Cord**

2-Position

KDB KD1 non-locking override, nondetented, internal pilot

15 - 150 .60

54344-17

Valves (1.03 - 10.3) (.27)

KDC KD2 locking override, nondetented, internal pilot

15 - 150 .60

54344-17

(1.03 - 10.3) (.27)

CSA Certified Solenoid Operator without Electrical Connector**†

2-Position

KQB KQ1 non-locking override, nondetented, internal pilot

15 - 150 .61

54344-17

Valves (1.03 - 10.3) (.28)

KQC KQ2 locking override, nondetented, internal pilot

15 - 150 .61

54344-17

(1.03 - 10.3) (.28)

KQG KQ6 non-locking override, detented, internal pilot

15 - 150 .61

54344-17

(1.03 - 10.3) (.28)

3-Position

KQJ KQ8 non-locking override, spring centered, internal pilot

15 - 150 .62

54344-17

Valves (1.03 - 10.3) (.29)

Hazardous Location Solenoid Operator**

2-Position

KXB KX1 non-locking override, nondetented, internal pilot

15 - 150 1.48

53478-07

Valves (1.03 - 10.3) (.67)

KXC KX2 locking override, nondetented, internal pilot

15 - 150 1.48

53478-07

(1.03 - 10.3) (.67)

3-Position

KXJ KX8 non-locking override, spring centered, internal pilot

15 - 150 1.49

53478-07

Valves (1.03 - 10.3) (.68)

Solenoid Pilot Operators

* Standard voltage is 110/1250 AC 50/60 Hz. For optional voltages add three characters to the end of the part number. See p. VAL-10-12. For low wattage

options contact Application Engineering.
** For external pilot options contact Application Engineering.
† Electrical connectors for KQX series solenoid operators see VAL-10-12.

Nugget 200 Spool Valves

VAL-10-12

Littleton, CO USA Phone: [phone] www.norgren.com

Electrical Connectors for KQx Series Solenoid
Operators – Order With Numbers

To order solenoid connectors for KQx Series Operators, specify the
desired solenoid connector part number listed below in addition to the
desired valve model number, e. g. K41DA00-KQ1-KQ12VC

CSA Certified Electrical Connectors for
KQx

Series Solenoid Operators

Single/Dual

Rotatable Cable Grip Connector . . . . . . . . . . . . . . . . . . . . . . . .1VC/2VC

1/2" NPT Conduit Connector . . . . . . . . . . . . . . . . . . . . . . . . . . .1V2/2V2

Rotatable Cable Grip with Indicator Light,

110V AC/DC only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1C3/2C3

24V AC/DC only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1C2/2C2

12V AC/DC only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1C1/2C1

220V AC/DC only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1C4/2C4

Optional KQx

Series Electrical Connectors

Non-CSA Certified

5-Foot Molded Cord Connector 1V1/2V1

KQx

Series Accessories

– Non-CSA Certified

Extended Locking Override – Black Knob with
Stainless Steel Plunger
Contact Application Engineering

Optional Coil Voltages

Additional Part Number Characters

Standard Wattage Low Wattage

KVx,K1x,K3x,K5x,KUx,K0x,K2x,

& K7x Series K4x,& K6xSeries KDx, Series KQx Series KMx Series KXx Series

Operators Operators Operators Operators Operators Operators

Voltages Single Double Single Double Single Double Single Double Single Double Single Double

60 Hz 50 Hz DC Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid

120 110 – Standard Standard 1WH 2WH Standard Standard Standard Standard Standard Standard ––
240 220 – 1W6 2W6 ––1TE 2TE 1T2 2T2 1TN 2TN 1NH 2NH

12 12 – 1W3 2W3 ––––––––––
24 24 – 1W4 2W4 1WJ 2WJ 1TD 2TD 1T1 2T1 1TM 2TM ––
48 48 – 1W5 2W5 ––––––––––

– 240 –––––––1T3 2T3 ––––

120 100 –––––––––––Standard Standard

––6 1W7 2W7 1WK 2WK 1TF 2TF 1T4 2T4 ––1N7 2N7
––12 1W1 2W1 1WF 2WF 1T6 2T6 1T5 2T5 1TS 2TS 1NA 2NA
––24 1W2 2W2 Standard 1TH 2TH 1T6 2T6 1TT 2TT 1ND 2ND
––48 ––––1TJ 2TJ 1T7 2T7 1TU 2TU ––
––115 ––1WL 2WL 1TK 2TK 1T8 2T8 1TX 2TX ––
––10.5 ––––––1T9 2T9 ––––

Example: On K41DA00-KS6-KV1, change from standard 110VAC to 240VAC by adding 1W6 to the part number. New part number becomes K41DA00-KS6-KV11W6

Wattage Connector Type Override

Standard Low No Cable Conduit 5' Molded Locking Non Locking

Watt Watt Connector Grip

KY0 XX X
KY1 XX X
KY2 XX X
KY3 XX X
KY5 XX X
KY5 XX X
KY6 XXX
KY7 XX X
KY8 XXX
KY9 XX X
KYA XXX
KYB XXX
KYC XXX
KYD XXX
KYE XXX
KYF XXX

Lightweight Plastic* Solenoid Operator

* Polyphthalamide resin (PPA)