
MicroCoat MC800 Setup Guide
Nordson EFD
MicroCoat System
Nordson EFD
MicroCoat System
Congure your MC800 MicroCoat® system with tank,
stand, and control solenoid.
Sales and service of the MicroCoat System are available worldwide
through Nordson EFD authorized distributors.
For detailed operating instructions and safety guidelines, please refer
to your MicroCoat System Operating Manual.
ATTENTION
Confirm settings.
A. System: OFF
OFF
C
D
OFF
B. Auto/Run: ON
C. Tank Air Pressure: OFF
D. Nozzle Air Pressure: OFF
ON
A
OFF
B
E. All Flow Controls: OFF
MC800 Series
E

MicroCoat MC800 Setup Guide
1. Connect air lter regulator. Set to 4.14 bar (60 psi).
2. Connect air solenoid to press run / clutch circuit.
Note: Solenoid included with pre-assembled systems.
3. Mount valves and manifolds. Connect color-coded hoses between controller, manifolds, and valves.
4. Use valve alignment tool on valves to set distance from stock.
Note: MC785M (7008020) — use yellow template.
MC785M-WF (7008013) — use red template.
5. A. Connect reservoir and lter uid lines to ow control inlet tting.
B. Connect reservoir pressure hose to tank air outlet on controller.
C. Fill reservoir.
6. Connect in series with press Emergency Stop circuit.
For dual tank installation, refer to your MicroCoat System Operating Manual.
Note: Review steps 2 & 6 with plant electrician.
Plant air
WIRING CHART FOR EFD-SUPPLIED SOLENOIDS
Solenoid Wires Black White Green
DC Solenoid Positive (+) Negative (-)
AC Solenoid Hot Neutral
1
Ground (
Ground (
)
)
2
5
B.
C.
Fill cap
3
A.
Example:
4
1.5" wide stock
Air cap
alignment
6
To press Emergency
Stop circuit
1.5"
Template
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Valve
alignment tool
KEY
Black hose to black Nozzle Air fitting
White hose to white Valve Control Air fitting
Clear fluid hose to fluid outlet fitting

MicroCoat MC800 Setup Guide
7. A. System ON
B. Tank Air Pressure to 1.04 bar (15 psi)
C. Auto/Run to Manual/Setup
8. Clear the air from the lubricant lter. Insert tube into bleed valves.
Open bleed valves one at a time 1/2 turn. Once uid ows from the bleed valves, close.
9. Prime each valve.
A. Open each Flow Control ve (5) full turns. When lubricant ows without any trace of air, close all Flow
Controls.
B. Adjust Flow Controls so lubricant ows at about one drop per second. Use this setting as
a starting point for all valves.
C. Turn Nozzle Air until pressure reads 0.69 bar (10 psi). Higher pressure provides ner spray. Too much
pressure causes fogging.
D. SWITCH to Auto/Run. The valves stop spraying and the Nozzle Air pressure drops to 0 bar (0 psi).
The system is ready.
When press is on, Nozzle Air pressure will return to 0.69 bar (10 psi), and valves will spray.
Check lubricant coverage and make adjustments as necessary.
1.04
7 9
ON
B
ON
A
C
8
A.
Flow Control
B.
Flow Control
0.69
Nozzle Air
+
C.
Auto/Run
0
Manual/Setup
D.
Bleed valves
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MicroCoat MC800 Setup Guide
Fixturing
Part # Description
7023864 Expansion mount kit
7023867 Gantry style mount kit
7023862 Cross clamps
For Nordson EFD sales and service in over
40 countries, contact Nordson EFD or go to
www.nordsonefd.com.
Global
800-556-3484; +1-401-431-7000
info@nordsonefd.com
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