Nordson EFD E2, E, E5, E6, E3 Operating Manual

...
E Series Automated Dispensing Systems
Operating Manual
Electronic pdf les of Nordson EFD manuals are also available at www.nordsonefd.com
E Series Automated Dispensing System
This manual will help you maximize the usefulness of your automated dispensing system.
Please spend a few minutes to become familiar with the controls and features. Follow our recommended testing procedures. Review the helpful information we have included, which is based on more than 50years of industrial dispensing experience.
Most questions you will have are answered in this manual. However, if you need assistance, please do not hesitate to contact EFD or your authorized EFD distributor. Detailed contact information is provided on the last page of this document.
The Nordson EFD Pledge
Thank You!
You have just purchased the world’s nest precision dispensing equipment.
I want you to know that all of us at Nordson EFD value your business and will do everything in our power to make you a satised customer.
If at any time you are not fully satised with our equipment or the support provided by your Nordson EFD Product Application Specialist, please contact me personally at 800.556.3484 (US), 401.431.7000 (outside US), or Srini.Subramanian@nordsonefd.com.
I guarantee that we will resolve any problems to your satisfaction.
Thanks again for choosing Nordson EFD.
Srini Subramanian
Srini Subramanian, General Manager
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E Series Automated Dispensing System

Contents

Contents ..........................................................................................................................................................................3
Introduction .....................................................................................................................................................................6
Nordson EFD Product Safety Statement ........................................................................................................................7
Halogenated Hydrocarbon Solvent Hazards ...............................................................................................................8
High Pressure Fluids ....................................................................................................................................................8
Qualied Personnel ......................................................................................................................................................8
Intended Use ...............................................................................................................................................................8
Regulations and Approvals ..........................................................................................................................................9
Personal Safety ............................................................................................................................................................9
Fire Safety ....................................................................................................................................................................9
Preventive Maintenance ............................................................................................................................................10
Important Disposable Component Safety Information ..............................................................................................10
Action in the Event of a Malfunction ..........................................................................................................................10
Disposal .....................................................................................................................................................................10
Equipment-Specic Safety Information .....................................................................................................................11
Specications ................................................................................................................................................................12
Operating Features ........................................................................................................................................................13
Component Identication ..........................................................................................................................................13
Front Panel .................................................................................................................................................................13
Back Panel .................................................................................................................................................................14
Installation .....................................................................................................................................................................14
Unpack the System Components ..............................................................................................................................14
Position the Robot and Install and Connect Components ........................................................................................15
Prepare the Work Surface or Fixture Plate ................................................................................................................16
Connect Inputs / Outputs (Optional) ..........................................................................................................................16
Connect a Barcode Scanner (Optional) .....................................................................................................................16
Power On the System ................................................................................................................................................17
Concepts .......................................................................................................................................................................18
About Programs and Commands ..............................................................................................................................18
About Tip Height ........................................................................................................................................................19
About Mark Points .....................................................................................................................................................19
Overview of the Teach Pendant.....................................................................................................................................20
Run Mode vs. Teach Mode ........................................................................................................................................21
Executing Functions and Entering Numeric Data ......................................................................................................21
Navigating the Menus ................................................................................................................................................22
Jogging the Dispensing Tip .......................................................................................................................................22
Teach Pendant Key Descriptions ...............................................................................................................................23
Teach Pendant Menu Structure .................................................................................................................................24
Teach Pendant Menu Item Descriptions ....................................................................................................................25
Program Menu .......................................................................................................................................................25
Menu 1 ...................................................................................................................................................................26
Utility Menu ............................................................................................................................................................27
Diagnostic Menu ....................................................................................................................................................28
Menu 2 ...................................................................................................................................................................28
Setup Menu ............................................................................................................................................................29
Type Menu ..............................................................................................................................................................31
USB Menu ..............................................................................................................................................................31
Continued on next page
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E Series Automated Dispensing System
Contents (continued)
Setup .............................................................................................................................................................................32
Switching from Run Mode to Teach Mode ................................................................................................................32
Setting System Parameters .......................................................................................................................................32
XY Move Speed or Z Move Speed .........................................................................................................................33
Axis Limit ................................................................................................................................................................33
Jog Acceleration ....................................................................................................................................................34
Teach Move ZClearance (How High the Tip Lifts in the Teach Mode) ..................................................................34
Point to Point Arc Jump .........................................................................................................................................35
Park Position ..........................................................................................................................................................35
Pause Status (Tip Pause Location) ........................................................................................................................36
Pre-Cycle Initialize (Auto-Initialize) .........................................................................................................................36
Pre-Dispense Wait Time .........................................................................................................................................37
Default Dispense Port (Dispense Port Output) .......................................................................................................37
Measurement Unit ..................................................................................................................................................38
Password Setup .....................................................................................................................................................38
Auto Purge .............................................................................................................................................................39
Language ...............................................................................................................................................................40
Key Beep ................................................................................................................................................................40
Setting the Tool Offset ...............................................................................................................................................41
Setting Up Barcode Scanning ...................................................................................................................................42
Setting the Dispenser Ports .......................................................................................................................................43
Programming .................................................................................................................................................................44
Working with Programs and Commands ...................................................................................................................44
How to Switch from Run Mode to Teach Mode .....................................................................................................44
How to Open and Edit a Program ..........................................................................................................................45
How to Name a Program........................................................................................................................................46
How to Clear or Copy a Program ...........................................................................................................................47
How to Jump to a Specic Address or Label ........................................................................................................48
How to Insert or Delete a Command .....................................................................................................................48
How to Change a Group of Addresses (Group Edit) ..............................................................................................49
How to Set Mark Points .........................................................................................................................................52
How to Adjust All Points in a Program (Program Offset) ........................................................................................53
How to Expand a Step & Repeat Command .........................................................................................................54
How to Lock or Unlock the System .......................................................................................................................55
How to Upload / Download Programs Using the SVC USB Port ..........................................................................57
How to Create and Run a Program ........................................................................................................................58
Creating Patterns .......................................................................................................................................................60
How to Make a Dot ................................................................................................................................................60
How to Make a Line ...............................................................................................................................................61
How to Make an Arc ...............................................................................................................................................63
How to Make a Circle .............................................................................................................................................65
How to Fill an Area .................................................................................................................................................66
How to Make an Array of Dots (Step & Repeat) .....................................................................................................68
Calibrating the Tip Height ..........................................................................................................................................70
Systems without a Tip Detector .............................................................................................................................70
Systems with a Tip Detector ..................................................................................................................................72
Working with Inputs / Outputs ...................................................................................................................................74
Enable or Disable an Input / Output .......................................................................................................................74
Automatically Switch Outputs ON .........................................................................................................................75
Set How Outputs Behave at the End of a Program ...............................................................................................75
Continued on next page
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E Series Automated Dispensing System
Contents (continued)
Operation .......................................................................................................................................................................76
Starting the System for Routine Operation ................................................................................................................76
Running a Program by Scanning a Barcode .............................................................................................................76
Pausing During a Dispense Cycle..............................................................................................................................77
Purging the System ...................................................................................................................................................77
Shutting Down the System ........................................................................................................................................77
Part Numbers ................................................................................................................................................................77
Accessories ...................................................................................................................................................................78
Safety Enclosures ......................................................................................................................................................78
Pre-Congured Output Cables ..................................................................................................................................78
Fixture Plates .............................................................................................................................................................79
Start / Stop Box .........................................................................................................................................................79
Tip Alignment Kit .......................................................................................................................................................79
Height Sensor ............................................................................................................................................................79
Mounting Brackets ....................................................................................................................................................80
Troubleshooting .............................................................................................................................................................81
Teach Pendant Error Messages .................................................................................................................................81
Diagnostic Checks (Diagnostic Menu) .......................................................................................................................82
Restoring the System to the Factory Default Settings (Clear Memory) .....................................................................84
Technical Data ...............................................................................................................................................................85
Dimensions ................................................................................................................................................................85
Mounting Hole Template ............................................................................................................................................85
Wiring Diagrams ........................................................................................................................................................86
Dispenser Port .......................................................................................................................................................86
Ext. Control Port .....................................................................................................................................................86
I/O Port ...................................................................................................................................................................87
RS232 Port (for Remote Communication) ..............................................................................................................87
Example Input / Output Connections .....................................................................................................................88
Appendix A, Type Menu Reference ...............................................................................................................................89
Appendix B, RS-232 Communication Protocol ...........................................................................................................113
Appendix C, DXF File Import Using TeachMotion DXF ...............................................................................................115
Installing TeachMotion DXF and Connecting to the Robot......................................................................................115
Overview of the TeachMotion DXF Software ...........................................................................................................116
Program Screen and Icons...................................................................................................................................117
Option Screen ......................................................................................................................................................120
DXF Screen and Icons..........................................................................................................................................121
Modifying the DXF Import Options ..........................................................................................................................123
Importing a DXF File ................................................................................................................................................124
Appendix D, Height Sensor Setup and Use ................................................................................................................128
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E Series Automated Dispensing System

Introduction

This manual provides installation, setup, programming, operation, and service information for all components of a Nordson EFD E Series automated dispensing system. Nordson EFD’s automated dispensing systems dispense uid in a preprogrammed pattern onto a workpiece. They are specically designed and congured for use with Nordson EFD industrial syringe barrel and valve systems. Automated dispensing systems offer the exibility of working either as a stand-alone system or as a key part of an automated solution and are easily integrated into in-line transfer systems, rotary tables, and pallet assembly lines.
The primary components of an automated dispensing system are the Teach Pendant (TP), the robot, and the dispensing valve components. The robot executes a program to dispense uid from the valve in a specic pattern onto a workpiece. Programs are created and executed using the Teach Pendant. Material is dispensed through a Nordson EFD syringe barrel or valve system. A valve system may be contact or non-contact. Contact systems may dispense uid through a needle or a dispensing tip. For the purposes of this manual, “dispensing tip” refers to either a needle or a tip.
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E Series Automated Dispensing System

Nordson EFD Product Safety Statement

WARNING
The safety message that follows has a WARNING level hazard.
Failure to comply could result in death or serious injury.
ELECTRIC SHOCK
Risk of electric shock. Disconnect power before removing covers and / or disconnect, lock out, and tag switches before servicing electrical equipment. If you receive even a slight electrical shock, shut down all equipment immediately. Do not restart the equipment until the problem has been identied and corrected.
CAUTION
The safety messages that follow have a CAUTION level hazard.
Failure to comply may result in minor or moderate injury.
READ MANUAL
Read manual for proper use of this equipment. Follow all safety instructions. Task- and equipment­specic warnings, cautions, and instructions are included in equipment documentation where appropriate. Make sure these instructions and all other equipment documents are accessible to persons operating or servicing equipment.
MAXIMUM AIR PRESSURE
Unless otherwise noted in the product manual, the maximum air input pressure is 7.0 bar (100 psi). Excessive air input pressure may damage the equipment. Air input pressure is intended to be applied through an external air pressure regulator rated for 0 to 7.0 bar (0 to 100 psi).
RELEASE PRESSURE
Release hydraulic and pneumatic pressure before opening, adjusting, or servicing pressurized systems or components.
BURNS
Hot surfaces! Avoid contact with the hot metal surfaces of heated components. If contact can not be avoided, wear heat-protective gloves and clothing when working around heated equipment. Failure to avoid contact with hot metal surfaces can result in personal injury.
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E Series Automated Dispensing System
Nordson EFD Product Safety Statement (continued)

Halogenated Hydrocarbon Solvent Hazards

Do not use halogenated hydrocarbon solvents in a pressurized system that contains aluminum components. Under pressure, these solvents can react with aluminum and explode, causing injury, death, or property damage. Halogenated hydrocarbon solvents contain one or more of the following elements.
Element Symbol Prefix Fluorine F “Fluoro-” Chlorine Cl “Chloro-” Bromine Br “Bromo-” Iodine I “Iodo-”
Check the Safety Data Sheet (SDS) or contact your material supplier for more information. If you must use halogenated hydrocarbon solvents, contact your EFD representative for compatible EFD components.

High Pressure Fluids

High pressure uids, unless they are safely contained, are extremely hazardous. Always release uid pressure before adjusting or servicing high pressure equipment. A jet of high pressure uid can cut like a knife and cause serious bodily injury, amputation, or death. Fluids penetrating the skin can also cause toxic poisoning.
WARNING
Any injury caused by high pressure liquid can be serious. If you are injured or even suspect an injury:
• Go to an emergency room immediately.
• Tell the doctor that you suspect an injection injury.
• Show the doctor the following note.
• Tell the doctor what kind of material you were dispensing.
Medical Alert — Airless Spray Wounds: Note to Physician
Injection in the skin is a serious traumatic injury. It is important to treat the injury surgically as soon as possible. Do not delay treatment to research toxicity. Toxicity is a concern with some exotic coatings injected directly into the bloodstream.

Qualified Personnel

Equipment owners are responsible for making sure that EFD equipment is installed, operated, and serviced by qualied personnel. Qualied personnel are those employees or contractors who are trained to safely perform their assigned tasks. They are familiar with all relevant safety rules and regulations and are physically capable of performing their assigned tasks.

Intended Use

Use of EFD equipment in ways other than those described in the documentation supplied with the equipment may result in injury to persons or damage to property. Some examples of unintended use of equipment include:
• Using incompatible materials.
• Making unauthorized modications.
• Removing or bypassing safety guards or interlocks.
• Using incompatible or damaged parts.
• Using unapproved auxiliary equipment.
• Operating equipment in excess of maximum ratings.
• Operating equipment in an explosive atmosphere.
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E Series Automated Dispensing System
Nordson EFD Product Safety Statement (continued)

Regulations and Approvals

Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Nordson EFD equipment will be voided if instructions for installation, operation, and service are not followed. If the equipment is used in a manner not specied by Nordson EFD, the protection provided by the equipment may be impaired.

Personal Safety

To prevent injury, follow these instructions:
• Do not operate or service equipment unless you are qualied.
• Do not operate equipment unless safety guards, doors, and covers are intact and automatic interlocks are
operating properly. Do not bypass or disarm any safety devices.
• Keep clear of moving equipment. Before adjusting or servicing moving equipment, shut off the power supply
and wait until the equipment comes to a complete stop. Lock out power and secure the equipment to prevent
unexpected movement.
• Make sure spray areas and other work areas are adequately ventilated.
• When using a syringe barrel, always keep the dispensing end of the tip pointing towards the work and away
from the body or face. Store syringe barrels with the tip pointing down when they are not in use.
• Obtain and read the Safety Data Sheet (SDS) for all materials used. Follow the manufacturer’s instructions for
safe handling and use of materials and use recommended personal protection devices.
• Be aware of less-obvious dangers in the workplace that often cannot be completely eliminated, such as hot
surfaces, sharp edges, energized electrical circuits, and moving parts that cannot be enclosed or otherwise
guarded for practical reasons.
• Know where emergency stop buttons, shutoff valves, and re extinguishers are located.
• Wear hearing protection to protect against hearing loss that can be caused by exposure to vacuum exhaust port
noise over long periods of time.

Fire Safety

To prevent a re or explosion, follow these instructions:
• Shut down all equipment immediately if you notice static sparking or arcing. Do not restart the equipment until
the cause has been identied and corrected.
• Do not smoke, weld, grind, or use open ames where ammable materials are being used or stored.
• Do not heat materials to temperatures above those recommended by the manufacturer. Make sure heat
monitoring and limiting devices are working properly.
• Provide adequate ventilation to prevent dangerous concentrations of volatile particles or vapors. Refer to local
codes or the SDS for guidance.
• Do not disconnect live electrical circuits when working with ammable materials. Shut off power at a disconnect
switch rst to prevent sparking.
• Know where emergency stop buttons, shutoff valves, and re extinguishers are located.
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E Series Automated Dispensing System
Nordson EFD Product Safety Statement (continued)

Preventive Maintenance

As part of maintaining continuous trouble-free use of this product, Nordson EFD recommends the following simple preventive maintenance checks:
• Periodically inspect tube-to-tting connections for proper t. Secure as necessary.
• Check tubing for cracks and contamination. Replace tubing as necessary.
• Check all wiring connections for looseness. Tighten as necessary.
• Clean: If a front panel requires cleaning, use a clean, soft, damp rag with a mild detergent cleaner. DO NOT USE
strong solvents (MEK, acetone, THF, etc.) as they will damage the front panel material.
• Maintain: Use only a clean, dry air supply to the unit. The equipment does not require any other regular
maintenance.
• Test: Verify the operation of features and the performance of equipment using the appropriate sections of this
manual. Return faulty or defective units to Nordson EFD for replacement.
• Use only replacement parts that are designed for use with the original equipment. Contact your Nordson EFD
representative for information and advice.

Important Disposable Component Safety Information

All Nordson EFD disposable components, including syringe barrels, cartridges, pistons, tip caps, end caps, and dispense tips, are precision engineered for one-time use. Attempting to clean and re-use components will compromise dispensing accuracy and may increase the risk of personal injury.
Always wear appropriate protective equipment and clothing suitable for your dispensing application and adhere to the following guidelines:
• Do not heat syringe barrels or cartridges to a temperature greater than 38° C (100° F).
• Dispose of components according to local regulations after one-time use.
• Do not clean components with strong solvents (MEK, acetone, THF, etc.).
• Clean cartridge retainer systems and barrel loaders with mild detergents only.
• To prevent uid waste, use Nordson EFD SmoothFlow™ pistons.

Action in the Event of a Malfunction

If a system or any equipment in a system malfunctions, shut off the system immediately and perform the following steps:
1. Disconnect and lock out system electrical power. If using hydraulic and pneumatic shutoff valves, close and relieve pressure.
2. For Nordson EFD air-powered dispensers, remove the syringe barrel from the adapter assembly. For Nordson EFD electro-mechanical dispensers, slowly unscrew the barrel retainer and remove the barrel from the actuator.
3. Identify the reason for the malfunction and correct it before restarting the system.

Disposal

Dispose of equipment and materials used in operation and servicing according to local codes.
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E Series Automated Dispensing System
Nordson EFD Product Safety Statement (continued)

Equipment-Specific Safety Information

The following safety information is specic to Nordson EFD automated dispensing systems.
European Community
To meet the requirements of the European Community (CE) safety directives, the robot must be placed in an enclosure. The enclosure prevents an operator from entering the robot’s work area and generates an emergency stop signal if the door switch is opened while the robot is running.
WARNING
Install the input / output safety plug only to bypass the door switch. When this plug is installed, the installer assumes all safety liability.
Installation Location
Do not store, install, or operate the robot in a location where it is exposed to the following:
• Temperatures lower or higher than 0–40 °C (50–104 °F) or humidity lower or higher than 20–95%
• Direct sunlight
• Electrical noise
• Flammable or corrosive gases
• Dust or iron powder
• Sources of splashing water, oil, or chemicals
• Radioactive materials, magnetic elds, or vacuum rooms
Power and Grounding
• Connect the robot and accessories to a properly grounded power source.
• Ensure that the system is connected to the correct voltage.
Operation and Service
• Turn on the dust collection system before operating the robot.
• Do not drop or spill foreign objects or material, such as screws or liquids, into the robot.
• Do not overload the robot.
• Do not touch any part of the robot while it is running. Load and unload workpieces or material only when the robot is stopped.
• Disconnect and lock out power to the system before changing xtures or tooling.
• Use only a neutral detergent for cleaning. Do not use alcohol, benzene, or thinner.
• Refer to the maintenance instructions for a recommended maintenance schedule, detailed cleaning instructions, and available tools and supplies for servicing the robot.
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E Series Automated Dispensing System

Specifications

Item/Model E2 E3 E4 E5 E6
Number of axes 3 3 3 3 3
Maximum working area (X / Y / Z )
Workpiece payload
Tool payload 3 kg (6.6 lb) 5 kg (11.0 lb) 5 kg (11.0 lb) 5.5 kg (7.7 lb) 5 kg (11.0 lb)
Unit weight 21 kg (46 lb) 39.5 kg (87 lb) 44.5 kg (98 lb) 47 kg (107 lb) 50 kg (110 lb)
Dimensions
Maximum speed (XY / Z)
Drive system
Memory capacity
Data storage USB USB USB USB USB
General purpose I/O
Drive method PTP and CP PTP and CP PTP and CP PTP and CP PTP and CP
Dispensing controller
Power supply
Interpolation 3 axes (3D space) 3 axes (3D space) 3 axes (3D space) 3 axes (3D space) 3 axes (3D space)
Repeatability* ±0.008 mm/axis ±0.008 mm/axis ±0.008 mm/axis ±0.008 mm/axis ±0.008 mm/axis
Working temperature
Teach Pendant Included Included Included Included Included
Tip alignment kit Optional Optional Optional Optional Optional
Approvals CE, RoHS, WEEE, China RoHS
*Repeatability results may vary depending on the method of measurement.
200 / 200 / 50 mm (8 / 8 / 2")
5 kg (11.0 lb) 10 kg (22.0 lb) 10 kg (22.0 lb) 10 kg (22.0 lb) 10 kg (22.0 lb)
Wx510Hx414D mm
370 (15
W x 20H x 16"D)
500 / 250 mm/s (20 / 10"/s)
3-phase micro­stepping motor
1-99 programs 1-9,999 points per program
8 inputs / 8 outputs 8 inputs / 8 outputs 8 inputs / 8 outputs 8 inputs / 8 outputs 8 inputs / 8 outputs
External External External External External
Auto-switching, AC100–240V, 200 W
10–40° C (50–104° F) 10–40° C (50–104° F) 10–40° C (50–104° F) 10–40° C (50–104° F) 10–40° C (50–104° F)
300 / 300 / 100 mm (12 / 12 / 4")
Wx644Hx519D mm
490 (19
W x 25H x 20"D)
800 / 320 mm/s (31 / 13"/s)
3-phase micro­stepping motor
1-99 programs 1-9,999 points per program
Auto-switching, AC100–240V, 320 W
400 / 400 / 100 mm (16 / 16 / 4")
Wx644Hx617D mm
590 (23
W x 25H x 24"D)
800 / 320 mm/s (31 / 13"/s)
3-phase micro­stepping motor
1-99 programs 1-9,999 points per program
Auto-switching, AC100–240V, 320 W
500 / 500 / 150 mm (20 / 20 / 6")
Wx814Hx718D mm
690 (27
W x 32H x 28"D)
800 / 320 mm/s (31 / 13"/s)
3-phase micro­stepping motor
1-99 programs 1-9,999 points per program
Auto-switching, AC100–240V, 320 W
620 / 500 / 150 mm (24 / 20 / 6")
Wx812Hx718D mm
808 (32
W x 32H x 28"D)
800 / 320 mm/s (31 / 13”/s)
3-phase micro­stepping motor
1-99 programs 1-9,999 points per program
Auto-switching, AC100–240V, 320 W
RoHS标准相关声明 (China RoHS Hazardous Material Declaration)
产品名称
Part Name
外部接口
External Electrical Connectors
O:表示该产品所含有的危险成分或有害物质含量依照EIP-A,EIP-B,EIP-C
的标准低于SJ/T11363-2006限定要求。
Indicates that this toxic or hazardous substance contained in all the homogeneous materials for this part, according to EIP-A, EIP-B, EIP-C is below the limit requirement in SJ/T11363-2006.
X:表示该产品所含有的危险成分或有害物质含量依照EIP-A,EIP-B,EIP-C
的标准高于SJ/T11363-2006限定要求.
Indicates that this toxic or hazardous substance contained in all the homogeneous materials for this part, according to EIP-A, EIP-B, EIP-C is above the limit requirement in SJ/T11363-2006.
有害物质及元素
Toxic or Hazardous Substances and Elements
铅 
Lead
(Pb)
汞 
Mercury
(Hg)
镉 
Cadmium
(Cd)
六价铬
Hexavalent Chromium (Cr6)
多溴联苯
Polybrominated Biphenyls (PBB)
X 0 0 0 0 0
多溴联苯醚
Polybrominated Diphenyl Ethers (PBDE)
WEEE Directive
This equipment is regulated by the European Union under WEEE Directive (2012/19/EU). Refer to
www.nordsonefd.com/WEEE for information about how to properly dispose of this equipment.
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Operating Features

Component Identification

E Series robot
Teach Pendant (TP)
Syringe barrel for uid dispensing
Tip alignment kit
(optional)
E Series Automated Dispensing System

Front Panel

Teach Pendant
connection
DISPENSER PURGE button
SVC USB port (for transferring programs or connecting a barcode scanner)
Fixture plate (optional)
START button
EMERGENCY STOP button
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E Series Automated Dispensing System

Back Panel

I/O Port (for input / output connections)
Tactile port (for the tip
detector, if present)
RS232 port
Dispenser port (for dispenser / controller initiation)
Ext. Control port
(for the I/O safety plug)
Power Switch
Power Inlet

Installation

Use this section in tandem with the Quick Start Guide and the valve system manuals to install all components of the system.

Unpack the System Components

CAUTION
Unpacking the robot requires a minimum of two people. Do not attempt to lift the robot without assistance.
Foam
1. Remove all system components and ship-with items from the packaging.
2. With assistance, carefully lift the robot by its base and transfer it to a stable workbench. Never lift the robot by its cross member.
NOTE: All units are shipped from the factory with foam protectors that secure the worktable to the X-axis and the Z-head to prevent movement and damage during shipment. Nordson EFD recommends retaining all packing material for use if the robot is shipped or moved in the future.
3. Remove the protective foam covers and tape.
protector
Cross member (do not use to lift the robot)
4. Double-check the shipping box to ensure you have removed everything.
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E Series Automated Dispensing System

Position the Robot and Install and Connect Components

Refer to the Quick Start Guide and to this section as needed to install the system components and make connections.
NOTES:
• The components of an automated dispensing system vary. Steps for a complete system with all available
components are provided in this manual and in the Quick Start Guide. Perform only the steps that apply to your system.
• If the system is being used in the European Community, the robot is shipped with an enclosure or light curtain
that (1) prevents an operator from entering the robot’s work area and (2) generates an emergency stop signal if the enclosure door switch is opened while the robot is running.
Before you begin any programming or operation, complete the following tasks as applicable for your system.
Applicability Item
All models Input / output
safety plug (SHORTED)
All models Teach Pendant
If present Tip alignment
kit (optional) (7360892)
Components to Install or Connect
Installation Tasks
 Connect the input / output safety plug to
the Ext. Control port to bypass the door switch.
CAUTION
Install this plug only if you want to bypass the door switch. When this plug is installed, the installer assumes all safety liability.
 Connect the Teach Pendant cable to the
Teach Pendant port on the front of the robot.
 Install the tip alignment kit.
 Connect the cable to the Tactile port on
the back of the robot.
All models Dispensing valve
components
As applicable
 Mount the syringe barrel or dispensing
valve holder (as applicable) on the Z axis; choose mounting holes that allow a maximum workpiece clearance but also allow the dispensing tip to reach all areas on the workpiece where dispensing is required.
 Refer to the dispensing equipment
manuals for all other dispensing system installation steps.
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E Series Automated Dispensing System
5.91
150.00
2.36
60.00
6X .79
20.00
2X .79
20.00
21X M4X0.7 - 6H THRU ALL
7.48
190.00
5.91
150.00
4X 1.57
40.00
3X 1.57
40.00
20X M4X0.7 - 6H THRU ALL

Prepare the Work Surface or Fixture Plate

Prepare the robot work surface or xture plate for secure placement of the workpiece. All Nordson EFD automated dispensing systems include a standard xture plate. Other xture plate sizes are available. Refer to “Accessories” on page78.
200 x 200 standard fixture plate
Larger fixture plate (300 x 300, 400 x 400, or 500 x 500)

Connect Inputs / Outputs (Optional)

All automated dispensing systems provide 8 standard inputs and 8 standard outputs. Connect input / output wiring to the I/O PORT connection on the back of the robot. For a wiring diagram, refer to “I/O Port” on page87. There are several ways to use the system inputs / outputs. Refer to “Working with Inputs / Outputs” on page74 for additional information on inputs / outputs.
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To use a barcode scanner to run programs by scanning a barcode, connect a barcode scanner to the SVC USB port on the front of the robot. Additional information on barcode scanning is located later in this manual, under “Setting Up Barcode Scanning” on page42.

Connect a Barcode Scanner (Optional)

E Series Automated Dispensing System

Power On the System

After the system is fully installed, including the dispensing system components, switch on the system to verify the installation.
1. Make sure the following installation tasks are complete:
• All applicable system components are installed (refer to “Installation” on page14).
• The input / output safety plug is installed (if applicable).
• The Teach Pendant cable is connected to the Teach Pendant port on the front of the robot.
• The EMERGENCY STOP button on the front panel of the robot is not depressed.
2. Switch on the robot.
The robot moves to the factory-set home position and the system is ready.
3. Enable the dispensing system, including the valve controller. Refer to the dispensing equipment manuals as needed.
4. Press F1 > TEACH/RUN to enter the Teach Mode.
NOTE: The Teach Pendant cable should already be connected to the Teach Pendant port on the front of the robot.
5. Refer to the following sections to set up the system and create programs for your applications:
• “Concepts” on page18
• “Overview of the Teach Pendant” on page20
• “Setup” on page32
• “Programming” on page44
Teach Pendant port
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E Series Automated Dispensing System

Concepts

Before creating any programs, make sure you understand the concepts explained in this section.

About Programs and Commands

A program is a set of commands stored as a le. Each command is stored in the le as a numbered address. Commands can be subdivided into the following command types:
• A setup command sets a program-level parameter, such as an XYZ coordinate or the Z clearance height.
• A dispense command is tied to an XYZ coordinate and automatically sends a signal to the dispensing system to execute the dispense command.
When the robot executes a program, it steps through each address in sequence and executes the command contained in that address. If an address contains a setup command, the system registers that command. If an address contains a dispense command, the robot moves the axes to the location specied for that command and then performs the dispense command.
Dispense commands are the building blocks of patterns. To program a dispense command, the dispensing tip is jogged to the desired XYZ location and then a dispense command is registered for that location. This action is repeated until the desired dispensing pattern is complete. Several examples are provided below.
Setup commands dictate how dispense commands will be executed. Nordson EFD recommends inserting setup commands at the beginning of a program.
Dispense Command Examples
Commands Resulting Pattern
To program the robot to dispense a dot of uid, an XYZ location is registered as a DISPENSE DOT command.
To program the robot to dispense a bead of uid along a linear path, the XYZ location of the start of the line is registered as a LINE START command. The locations where the tip changes direction are registered as LINE PASSING commands. The location where the bead of uid ends is registered as a LINE END command.
To dispense a bead of uid in an arc, the XYZ location of the start of the bead is registered as a LINE START command. The high point of the arc is registered as an ARC POINT command. The end of the arc is registered as a LINE END command.
Lines and arcs can also be combined to dispense a bead of uid along a complex path.
DISPENSE DOT
Line Start
Line Start Line End
Arc Point
Line Start
Line Passing
Line EndLine Passing
Line Passing
Arc Point
Line End
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Line Passing
E Series Automated Dispensing System
About Programs and Commands (continued)
Best Practices for Programming
• Insert setup commands (including Acceleration, Dispense Port, and ZClearance) at the beginning of the program.
• Insert dispense commands after setup commands.
• Insert the End Program command at the end of all programs.
• Name your programs (refer to “How to Name a Program” on page46).

About Tip Height

Tip height is (1) the distance between the bottom of the tip and the workpiece for contact applications or (2) the distance between the bottom of the nozzle and the workpiece for non-contact applications. The tip height is also known as the Zclearance.
The tip height must be calibrated and then recalibrated as needed to compensate for slight variations in height that occur when changes are made to the system, primarily nozzle or tip change-out. If your system includes the optional tip alignment kit, you can automatically update the tip height at any time using the Auto Needle Adjust feature.
The tip height should be recalibrated as follows:
• At initial startup.
• Any time a component on the Z axis (such as the syringe barrel) is moved.
• Any time a dispensing tip or nozzle is changed.
• Any time the payload or workpiece changes.
Tip height (ZClearance)
Workpiece / substrate

About Mark Points

Mark Points are specic points on a workpiece that are set using the Mark Point command. The system uses Mark Points to adjust all the XY values in a program based on any changes made to the position or orientation of a workpiece. This adjustment is accomplished through the Program Offset function.
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E Series Automated Dispensing System

Overview of the Teach Pendant

This section explains how to use the Teach Pendant and provides an overview of all the Teach Pendant keys and menus. This information is provided for your reference as needed. To set up the system and create dispensing programs, refer to “Setup” on page32 and to “Programming” on page44.
Display: All menus
appear in the display.
Edit key: Use to edit multiple steps in a program. Refer to “How to Change a Group of Addresses (Group Edit)” on page49.
F1, F2, and F3 function
keys: Use to open the
Program Menu and save
data entries. Refer to
“Executing Functions
and Entering Numeric
Data” on page21.
Programming keys: Use
to create programs.
Refer to “Teach Pendant
Key Descriptions” on
page23.
Start key: Use to run
programs.
USB key: Use to upload or download programs. Refer to “How to Upload / Download Programs Using the SVC USB Port” on page57.
Jog keys: Use these keys to move the dispensing tip. Refer to “Jogging the Dispensing Tip” on page22.
Move up / down keys: Use to move the cursor.
Enter key: Selects the current item.
Home key: Moves the dispensing tip to the Home Position.
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E Series Automated Dispensing System

Run Mode vs. Teach Mode

The system has two modes of operation: Run and Teach.
In the Run Mode, you can:
• View a list of programs and select a program.
• Run a program.
• Reset the counter (this function is password-protected).
• Update all the XYZ values in a program if the location and / or orientation of a workpiece changes.
• Perform a manual or automatic tip height calibration (required after a tip or needle change).
In the Teach Mode, you can:
• View or change system settings.
• Calibrate the tip height.
• Set up inputs/outputs.
• Create, edit, copy, move, and name programs.
• Test-run programs.
• Upload and download programs using the SVC USB port.
• Perform hardware and software diagnostic testing.
When you switch on the robot, the system is in the Run Mode. To switch to the Teach Mode, refer to “How to Switch from Run Mode to Teach Mode” on page44.

Executing Functions and Entering Numeric Data

Execute functions by pressing keys either individually or consecutively:
• When you press a single key, the Teach Pendant executes the function shown in white. For example, when you press the Type key, the Type menu opens.
EXAMPLE: Press
• To execute the function shown in yellow at the top of a key, press and release the Shift key, then press the desired key. For example, to select the Dispense Dot command, press the Shift key, then press the Type key.
EXAMPLE: Press
When a number is required, the Teach Pendant automatically switches to numeric entry mode. The number keys have a white number on the bottom of the key.
EXAMPLE: Press
EXAMPLE: Press > > to enter the number 1.5.
to open the Type menu.
> to insert a Dispense Dot command.
to enter the number 1.
Execute the function shown in YELLOW by rst pressing and
+
releasing the SHIFT key, then pressing this key
Execute the function shown in WHITE by pressing this key once
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E Series Automated Dispensing System

Navigating the Menus

TP Key Function
Press F1 to open the Program Menu.
In the Teach Mode, press the USB, TYPE, MENU1, MENU2, or SETUP key to open the corresponding menu. The ENTER key opens the Type menu.
Press ESC to exit out of any menu.
Within a menu, use the MOVE UP and MOVE DOWN arrow keys to move either vertically or horizontally through menu items.
Use the left and right X jog keys to go to the next page or to the previous page of a menu.
Press ENTER to select the current item.

Jogging the Dispensing Tip

TP Key Function
Jog (move) the dispensing tip by pressing the X, Y, or Z ARROW keys. A single press steps the tip in the direction indicated on the key. Pressing and holding jogs the tip at slow speed.
Press and hold the FAST key while simultaneously pressing any X, Y, or Z jog key to move the robot at full speed.
To accelerate the jog speed of the robot, press and hold any X, Y, or Z jog key to start robot movement. While the robot is moving, press and hold the FAST key to begin ramping up the speed.
To decelerate the jog speed of the robot, release the FAST key while still pressing and holding any X, Y, or Z jog key. The robot speed will begin to ramp down.
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E Series Automated Dispensing System

Teach Pendant Key Descriptions

Key Name
F1
F2
F3
Edit
USB Opens the USB menu
Shift
Ins
Del
Clear
Esc
Type / Dispense Dot
1 / Line Start
2 / Line Passing
3 / Line End
Move Up / Move Left
Menu1 / Arc Point
Key Function
Selects the option shown on the display; use of this key depends on which menu is currently displayed
Selects the option shown on the display; use of this key depends on which menu is currently displayed
Selects the option shown on the display; use of this key depends on which menu is currently displayed
Opens the Group Edit menu
If pressed and released before pressing another key, enables the secondary function of the second key (shown in yellow)
Inserts an address before the current address in a program
Deletes the current address in a program
One press clears a single character; press and hold clears the eld
Exits the current operation
Opens the Type menu SHIFT > TYPE inserts a Dispense Dot command
Enters a 1
SHIFT > 1 inserts a Line Start command
Enters a 2
SHIFT > 2 inserts a Line Passing command
Enters a 3
SHIFT > 3 inserts a Line End command
Scrolls up or left through selections or addresses
SHIFT > ARROW UP pages up through addresses
Opens Menu1
SHIFT > MENU1 inserts an Arc Point command
White Teach or Run Mode
Dark Gray Teach Mode only
Key Name
4 / Circle
5 / Step & Repeat
6 / Z Clearance
Move Down / Move Right
Menu2 / Undo
7 / Redo
8 / Label
9 / Fill Area
Setup
Decimal Point / Move
0
Minus / End Program
Enter
Start
Home
Key Function
Enters a 4
SHIFT > 4 inserts a Circle command
Enters a 5
SHIFT > 5 inserts a Step & Repeat command
Enters a 6
SHIFT > 6 inserts a ZClearance command
Scrolls down or right through selections or addresses
SHIFT > ARROW DOWN pages down through addresses
Opens Menu2
SHIFT > MENU2 undoes the last change to a program
Enters a 7
SHIFT > 7 redoes the last change to a program
Enters an 8
SHIFT > 8 inserts a Label command
Enters a 9
SHIFT > 9 inserts a Fill Area command
Opens the Setup menu
Enters a decimal point
SHIFT > Decimal Point moves the tip to a specied address
Enters a 0
Toggles a value from positive to negative
SHIFT > End inserts an End Program command
Enters or conrms data entries or selections or Opens the Type menu
Runs the currently open program
Moves the tip to the Home Position (0, 0, 0)
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E Series Automated Dispensing System

Teach Pendant Menu Structure

NOTE: These menus are accessible only in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
or
Program
01 Teach/Run
02 Program List
03 Reset Counter
04 Program Offset
05 Needle Adjust
06 Auto Needle Adjust
Type
01 Dispense Dot
02 Line Start
03 Line Passing
04 Arc Point
05 Line End
06 Circle
07 End Program
08 Spline Node
09 Spline Move Speed
10 Label
11 Goto
12 Step & Repeat
13 Z Clearance
14 Loop
15 Dispense Port
16 Call Pattern
17 End Pattern
18 Call Subroutine
19 End Subroutine
20 Call Program
Menu1
01 Group Edit
02 Ex. Step & Repeat
03 Program Name
04 Axis Limit
05 Initialize IO
06 Jog Acceleration
07 Teach Move
ZClearance
08 Utility Menu
09 Diagnostic
Menu2
01 Coordinate
Absolute Move
02 Coordinate Relative
Move
03 Undo Command
04 Redo Command
05 Park Position
06 Jump
Utility Menu
01 Program
02 Memory
03 Key Beep
04 Online Signals
05 Barcode Scanner
06 System Lockout
Diagnostic
01 Home Sensor
02 Front Panel
03 Input/Output
Setup
01 XY Move Speed
02 Z Move Speed
03 Point to Point Arc
Jump
04 Park Position
05 Calibration Point
06 Mark Points
07 Program Output
Status
08 Pause Status
09 Auto Purge
10 Pre-cycle Initialize
11 Pre-dispense Wait
Time
12 Default Dispense
Port
13 Needle Detect
Setup
14 Run Limit
15 Measurement Unit
16 Password Setup
17 Remote Command
18 Height Sensor
19 Language
20 System Information
21 Set I/O
22 Fill Area
23 Acceleration
24 Dummy Point
25 Wait Time
26 Stop Point
27 Park Position
04 Teach Pad
05 RS232
06 Motor
USB
01 Load Program
02 Save Program
03 Load All Programs
04 Save All Programs
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E Series Automated Dispensing System

Teach Pendant Menu Item Descriptions

This section provides a brief description of all the Teach Pendent menu items for quick reference as needed.

Program Menu

[PROGRAM MENU] 1/1 01 Teach/Run 02 Program List 03 Reset Counter 04 Program Offset 05 Needle Adjust 06 Auto Needle Adjust
Menu Item Description
01 Teach/Run Used to toggle between the Teach Mode and the Run Mode.
NOTE: If a program is locked, the Teach Mode is password-protected.
02 Program List Used to select a program number from 1 to 99.
03 Reset Counter Resets the dispense cycle count.
NOTE: This function is password-protected.
04 Program Offset Adjusts the XY coordinates for all dispense commands in a program when
you enter offset values for each axis. For this function to work properly, the program must contain two Mark Points. Refer to “How to Set Mark Points” on page52 and to “How to Adjust All Points in a Program (Program Offset)” on page53.
05 Needle Adjust Calibrates the tip height after a dispensing tip or syringe barrel change on
systems without the optional tip alignment kit. For this function to work properly, you must set a Calibration Point. Refer to “Calibrating the Tip Height” on page70.
06 Auto Needle Adjust Calibrates the tip height after a dispensing tip or syringe barrel change on
systems with the optional tip alignment kit. For this function to work properly, you must calibrate the tip detector. Refer to “Calibrating the Tip Height” on page70.
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E Series Automated Dispensing System
Teach Pendant Menu Item Descriptions (continued)

Menu 1

[MENU 1] 1/2 01 Group Edit 02 Ex. Step & Repeat 03 Program Name 04 Axis Limit 05 Initialize Output 06 Jog Acceleration 07 Teach Move Z Clearance
[MENU 1] 2/2 08 Utility Menu 09 Diagnostic
Menu Item Description
01 Group Edit Used to modify a selected group of addresses in a program; available
selections are Copy, Delete, Move, Line Speed, Dispense Time, Z Value, Point Offset, Offset To, Mirror Points, and Rotate Points.
02 Ex. Step & Repeat Expands all the commands contained in a Step & Repeat command (can only
be undone using the Undo command).
03 Program Name Used to modify the name of the current program.
04 Axis Limit Sets the working area travel limits (X, Y, and Z axes):
• E2 axis limit maximums: 200, 200, 50 mm
• E3 axis limit maximums: 300, 300, 100 mm
• E4 axis limit maximums: 400, 400, 100 mm
• E5 axis limit maximums: 500, 500, 150 mm
• E6 axis limit maximums: 620, 500, 150 mm
05 Initialize Output Used to specify which outputs (1–8) switch ON at the beginning of a program.
06 Jog Acceleration Sets the FAST jog speed; available selections are Low, Medium, or High.
07 Teach Move ZClearance Sets how high the tip lifts as it moves between points in the Teach Mode.
Refer to “Teach Move ZClearance (How High the Tip Lifts in the Teach Mode)” on page34.
08 Utility Menu Refer to “Utility Menu” on page27.
09 Diagnostic Refer to “Diagnostic Menu” on page28.
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E Series Automated Dispensing System
Teach Pendant Menu Item Descriptions (continued)

Utility Menu

[UTILITY] 1/1 01 Program 02 Memory 03 Key Beep 04 Online Signals 05 Barcode Scanner 06 System Lockout
Menu Item Description
01 Program Used to clear the current program or copy the current program to another
program number.
02 Memory CLEAR MEMORY clears all data from every program on the Teach Pendant.
TOOL OFFSET changes all of a program’s XYZ values by the XYZ values entered as an offset.
NOTE: This function is password-protected.
03 Key Beep Enables or disables the key press beep.
04 Online Signals Enables or disables whether the system sends status output signals from
outputs 5–8 when the system is operating in the Run Mode. Available status output signals are as follows:
• Out 5: Emergency
• Out 6: Running
• Out 7: Standby
• Out 8: Need Start Signal The default setting is OFF (disabled).
05 Barcode Scanner Enables or disables the ability to run programs using a barcode scanner (Run
Mode only).
NOTE: The barcode scanner must be connected to the SVC USB port on the front of the robot.
06 System Lockout Locks or unlocks the current program. When a program is locked, it cannot be
modied.
NOTE: This function is password-protected.
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E Series Automated Dispensing System
Teach Pendant Menu Item Descriptions (continued)

Diagnostic Menu

[DIAGNOSTIC] 1/1 01 Home Sensor 02 Front Panel 03 Input/Output 04 Teach Pad 05 RS232 06 Motor
Menu Item Description
01 Home Sensor Checks the home sensors for each axis as you manually move the robot Z axis
or xture plate.
02 Front Panel (and tip detector) Checks the status of the robot’s front panel buttons (START, DISPENSER
PURGE, and EMERGENCY STOP); also checks the status of the needle sensor on the optional tip detector.
03 Input/Output Checks the status of each input and output signal and the dispenser signal.
04 Teach Pad Checks the status of the each of the Teach Pendant keys.
05 RS232 Checks the status of the RS232 port.
06 Motor Checks the motor axis movement; when selected, the motors move back and
forth 10 mm.

Menu 2

[MENU 2] 1/1 01 Coordinate Absolute Move 02 Coordinate Relative Move 03 Undo Command 04 Redo Command 05 Go To Park Position 06 Jump
Menu Item Description
01 Coordinate Absolute Move Used to manually input coordinates to move the tip to a new location relative
to the origin position (0, 0, 0).
02 Coordinate Relative Move Used to manually input coordinates to move the tip to a new location relative
to its current position.
03 Undo Command Undoes the last command; this can also be done by pressing SHIFT > Menu2.
04 Redo Command Redoes the last command; this can also be done by pressing SHIFT > 7.
05 Go To Park Position Moves the tip to the Park Position. Park Position is the same as the Home
Position (0, 0, 0) unless modied (see Park Position under the Setup menu).
06 Jump Jumps to a specied address or label number within the dispense program
(useful for long programs).
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E Series Automated Dispensing System
Teach Pendant Menu Item Descriptions (continued)

Setup Menu

[SETUP] 1/3 01 XY Move Speed 02 Z Move Speed 03 Point to Point Arc Jump 04 Park Position 05 Calibration Point 06 Mark Points 07 Program Output Status
[SETUP] 2/3 08 Pause Status 09 Auto Purge 10 Pre-cycle Initialize 11 Pre-dispense Wait Time 12 Default Dispense Port 13 Needle Detect Setup 14 Run Limit
[SETUP] 3/3 15 Measurement Unit 16 Password Setup 17 Remote Command 18 Height Sensor 19 Language 20 System Information
Menu Item Description
01 XY Move Speed Sets the speed of the of X and Y axis movement:
• Maximum XY speed: 500 (mm/s) (E2); 800 (mm/s) (E3, E4, E5, E6)
• Default: 100 (mm/s)
02 Z Move Speed Sets the speed of the of Z axis movement:
• Maximum Z speed: 250 (mm/s) (E2); 320 (mm/s) (E3, E4, E5, E6)
• Default: 50 (mm/s)
03 Point to Point Arc Jump Enables or disables tip movement in an arc motion between dispense
patterns:
• 1 Enable: The tip moves in an arc motion.
• 2 Disable (default): The tip moves in a square motion.
04 Park Position Sets the Park Position XYZ coordinates. When the Park Position command
is used in a dispense program, the tip moves to the set Park Position. The tip also moves to the Park Position at the end of a dispense program.
• Default: 0, 0, 0 (mm)
05 Calibration Point Sets a reference point that is used by the system to perform the Needle Adjust
function.
06 Mark Points Sets two reference points that are used by the system to perform the Program
Offset function.
07 Program Output Status Enables or disables how outputs function after a program ends:
• 1 Enable: The system keeps outputs ON after a program ends.
• 2 Disable (default): The system allows outputs to switch OFF after a program ends.
08 Pause Status Sets the position that the tip moves to when you press the START button to
pause the current dispense cycle:
• 1 Park Position (default): The tip moves to the user-specied Park Position.
• 2 Stand: The tip stays at the current position.
09 Auto Purge Used to set up parameters for purging. Refer to “Auto Purge” on page39.
• Purge time: 100.0 (s) maximum
• Wait time: 999 (s) maximum
Continued on next page
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E Series Automated Dispensing System
Teach Pendant Menu Item Descriptions (continued)
Menu Item Description
10 Pre-cycle Initialize Enables or disables a pre-cycle initialization before every dispense cycle:
• 1 Enable (default): The tip always returns to the Home Position before beginning a dispense cycle (also know as auto-initialize).
• 2 Disable: The next dispense cycle begins at the rst point in the dispense program without returning to the Home Position to initialize.
11 Pre-dispense Wait Time Sets a wait time that occurs prior to the start of each dispense command
within a program (both dot and line dispensing).
• Default: 0 (s)
• Range: 0.0–9999.9 (s)
12 Default Dispense Port Sets the output port for the dispensing valve. Refer to “Setting the Dispenser
Ports” on page43.
• Default: 0
13 Needle Detect Setup (only
systems with the optional tip alignment kit)
14 Run Limit Sets a limit for how many dispense cycles the system can complete in the Run
15 Measurement Unit Used to specify how units of measure are displayed.
16 Password Setup Used to change the system password. Refer to “Password Setup” on
17 Remote Command Enables or disables the ability of the system to accept commands through the
Sets the tip coordinates for the optional tip detector. Refer to “Set a Calibration Point (Initial Setup for Auto Needle Adjust)” on page72.
Mode. When the system reaches the Run Limit, you must reset the counter (Reset Counter under the Program menu) to run additional dispense cycles.
• Default: 0
• Maximum: 99,999
• 1 mm (default)
• 2 inch
page38.
• Default: blank (no password protection)
NOTE: This function is password-protected.
RS232 serial communication port on the back of the robot when the system is connected to an external PC/PLC.
• 1 Enable: The system accepts command through the RS232 port.
• 2 Disable (default): The system cannot accept command through the RS232 port.
NOTE: Refer to “Appendix B, RS-232 Communication Protocol” on page113 for information on using RS-232 communication.
18 Height Sensor Used only when the optional height sensor is installed. Refer to “Appendix D,
Height Sensor Setup and Use” on page128 for all information related to the height sensor.
19 Language Used to set the language. Refer to “Language” on page40.
20 System Information Displays the system information, including the robot model and the Teach
Pendant software version.
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E Series Automated Dispensing System
Teach Pendant Menu Item Descriptions (continued)

Type Menu

[TYPE] 1/4 01 Dispense Dot 02 Line Start 03 Line Passing 04 Arc Point 05 Line End 06 Circle 07 End Program
[TYPE] 3/4 15 Dispense Port 16 Call Pattern 17 End Pattern 18 Call Subroutine 19 End Subroutine 20 Call Program 21 Set I/O
[TYPE] 2/4 08 Spline Node 09 Spline Move Speed 10 Label 11 Goto 12 Step & Repeat 13 Z Clearance 14 Loop
[TYPE] 4/4 22 Fill Area 23 Acceleration 24 Dummy Point 25 Wait Time 26 Stop Point 27 Park Position 28 Height Sensor
Refer to “Appendix A, Type Menu Reference” on page89 for a detailed explanation of the Type menu items.

USB Menu

[USB] 1/1 01 Load Program 02 Save Program 03 Load All Programs 04 Save All Programs
You can connect a USB drive to the SVC USB port on the front of the robot to upload or download programs to or from the robot. Refer to “How to Upload / Download Programs Using the SVC USB Port” on page57.
Menu Item Description
01 Load Program Uploads a *.NDN le selected from the USB drive to the current program or a
destination program number.
02 Save Program Saves the current program to the USB drive as a *.NDN le.
03 Load All Programs Uploads a *.PKG le from the USB drive to load all the dispense programs on
the drive. Existing dispense programs are overwritten.
04 Save All Programs Saves all the dispense programs on the robot to the USB drive as a *.PKG le.
31www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
E Series Automated Dispensing System

Setup

After installation and before creating any programs, perform these setup procedures as applicable for your automated dispensing system.

Switching from Run Mode to Teach Mode

When the system is switched on, the default mode of operation is the Run Mode. To modify system settings, the system must be in the Teach Mode. Refer to “Run Mode vs. Teach Mode” on page21 for more information on the modes of operation.
# Key Press Step Teach Pendant Display
1
> >
• Press F1.
• MOVE UP / DOWN to TEACH/RUN.
• Press ENTER.
[PROGRAM MENU] 1/1 01*Teach/Run 02 Program List 03 Reset Counter 04 Program Offset 05 Needle Adjust 06 Auto Needle Adjust
2
• Press HOME. If prompted, enter a
password.
[ TEACH MODE ]
PRESS [HOME]
TO INITIALIZE SYSTEM

Setting System Parameters

The factory system settings are appropriate for most applications. Use these procedures as needed to view or change system settings. Important system settings include:
XY or Z Move Speed: The speed at which the dispensing tip moves along the X, Y, or Z axes.
Jog Acceleration: How the robot accelerates when the FAST button is pressed (applies to program creation in the Teach Mode).
Refer to “Setup Menu” on page29 for default and maximum / minimum settings.
32 www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
E Series Automated Dispensing System
Setting System Parameters (continued)

XY Move Speed or Z Move Speed

XY Move Speed is how fast the tip travels along the XY axis. Z Move Speed is how fast the tip moves up or down the Z axis.
# Key Press Step Teach Pendant Display
1
> >
• Press SETUP.
• MOVE UP / DOWN to XY MOVE SPEED or Z MOVE SPEED.
• Press ENTER.
[SETUP] 1/3 01*XY Move Speed 02 Z Move Speed 03 Point to Point Arc Jump 04 Park Position 05 Calibration Point 06 Mark Points 07 Program Output Status
2
• Enter the desired value.
- XY Move Speed range: 0–800 mm/s
- Z Move Speed range: 0–320 mm/s
XY Move Speed
-----------------------------­Current: 100.0 mm/s New: _
• Press F1 to save or exit.
[F1] OK

Axis Limit

Axis Limit sets how far the dispensing tip is allowed to move within the XYZ working area. If a command includes a point that is outside the specied axis limits, an error occurs.
# Key Press Step Teach Pendant Display
1
> >
• Press MENU1.
• MOVE UP / DOWN to AXIS LIMIT.
• Press ENTER.
[MENU 1] 1/2 01 Group Edit 02 Ex. Step & Repeat 03 Program Name 04*Axis Limit 05 Initialize Output 06 Jog Acceleration 07 Teach Move Z Clearance
2
x >
• Enter the desired values.
- E2 maximums: 200, 200, 50 mm
- E3 maximums: 300, 300, 100 mm
Axis Limit
-----------------------------­X Limit: 300.00 mm Y Limit: 300.00 mm Z Limit: 150.00 mm
- E4 maximums: 400, 400, 100 mm
- E5 maximums: 500, 500, 150 mm
[F1] OK [F3] Default
- E6 maximums: 620, 500, 150 mm
• Press F1 to save or exit.
or
• Press F3 to return to the factory default settings.
33www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
E Series Automated Dispensing System
Setting System Parameters (continued)

Jog Acceleration

Jog Acceleration is how the robot accelerates when the FAST button is pressed (applies to program creation in the Teach Mode).
# Key Press Step Teach Pendant Display
1
> >
• Press MENU1.
• MOVE UP / DOWN to JOG
ACCELERATION.
• Press ENTER.
[MENU 1] 1/2 01 Group Edit 02 Ex. Step & Repeat 03 Program Name 04 Axis Limit 05 Initialize Output 06*Jog Acceleration 07 Teach Move Z Clearance
2
, , or >
• Press 1 HIGH, 2 MEDIUM, or 3 LOW.
• Press F1 to save or exit.
Jog Acceleration
-----------------------------­1 High 2 Medium 3 Low Select: _
[F1] OK
Teach Move ZClearance (How High the Tip Lifts in the Teach Mode)
When testing programs, save time by limiting how high the tip raises as it moves from point to point. This is done by adjusting the setting for Teach Move ZClearance. This setting is in effect only when the system is in the Teach Mode.
# Key Press Step Teach Pendant Display
1
> >
• Press MENU1.
• MOVE UP / DOWN to TEACH MOVE ZCLEARANCE.
• Press ENTER.
[MENU 1] 1/2 01 Group Edit 02 Ex. Step & Repeat 03 Program Name 04 Axis Limit 05 Initialize Output 06 Jog Acceleration 07*Teach Move Z Clearance
2
or > xx >
• Press 0 or 1 to switch the Teach Move ZClearance function OFF or ON.
• Press the number keys to enter the maximum Z Lift Height.
Teach Move Z Clearance
-----------------------------­Off(0)/On(1): 1 Z Lift Height: 23 mm
• Press F1 to save and exit.
When Teach Move ZClearance is
[F1] OK
switched ON, the tip raises no higher than the value specied for Z Lift Height (relative to the current point) as the robot moves between dispense points in the Teach Mode.
When Teach Move ZClearance is switched OFF, the system ignores the setting for Z Lift Height.
Range: 0 to the Z axis travel limit
34 www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
E Series Automated Dispensing System
Setting System Parameters (continued)

Point to Point Arc Jump

Point to Point Arc Jump is the motion the tip makes as it moves from point to point. The default is up, across, and down. The optional movement is in an arc motion, which can result in faster program cycle times. The distance the tip travels up and down is based on the ZClearance.
# Key Press Step Teach Pendant Display
1
> >
• Press SETUP.
• MOVE UP / DOWN to POINT TO POINT ARC JUMP.
• Press ENTER.
[SETUP] 1/3 01 XY Move Speed 02 Z Move Speed 03*Point to Point Arc Jump 04 Park Position 05 Calibration Point 06 Mark Points 07 Program Output Status
2
or >
• Press 1 ENABLE to make the tip move in an arc shape.
• Press 2 DISABLE to make the tip move in an up, across, and down shape.
• Press F1 to save or exit.
Point to Point Arc Jump Disable
-----------------------------­1 Enable 2 Disable Select: _
[F1] OK

Park Position

Park Position is the XYZ location the tip moves to when any of the following occurs:
• A program includes a Park Position command.
• A program is paused (the START button was pressed and Pause Status is set to Park Position).
• At the end of a dispense cycle.
NOTE: When the EMERGENCY STOP button is pressed, the robot moves to the home position (0, 0, 0).
# Key Press Step Teach Pendant Display
1
> >
• Press SETUP.
• MOVE UP / DOWN to PARK POSITION.
• Press ENTER.
[SETUP] 1/3 01 XY Move Speed 02 Z Move Speed 03 Point to Point Arc Jump 04*Park Position 05 Calibration Point 06 Mark Points 07 Program Output Status
2
or >
• To move the tip to the current Park Position, press F2.
• To change the Park Position, press F3, jog the tip to the desired Park Position
Park Position
-----------------------------­X: 000.00 mm Y: 000.00 mm Z: 000.00 mm
location, and press F1.
• Press F1 to save or exit.
[F1] OK [F2] Move [F3] Jog
35www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
E Series Automated Dispensing System
Setting System Parameters (continued)

Pause Status (Tip Pause Location)

When you press the START button on the front of the robot, the system stops dispensing and the tip stays at its current location or moves based on the setting for Pause Status.
NOTE: If the system is paused during dispensing, the system shuts off the dispenser, compromising pattern integrity.
# Key Press Step Teach Pendant Display
1
> >
• Press SETUP.
• MOVE UP / DOWN to PAUSE STATUS.
• Press ENTER.
[SETUP] 2/3 08*Pause Status 09 Auto Purge 10 Pre-cycle Initialize 11 Pre-dispense Wait Time 12 Default Dispense Port 13 Needle Detect Setup 14 Run Limit
2
or >
• Press 1 PARK POSITION to cause the tip move to the Park Position.
• Press 2 STAND to cause the tip to stop at the next programmed position.
• Press F1 to save or exit.
Pause Status Park Position
-----------------------------­1 Park Position 2 Stand Select: _
[F1] OK

Pre-Cycle Initialize (Auto-Initialize)

If Pre-cycle Initialize is enabled, the system automatically moves the dispensing tip to the Home Position and initializes between each dispense cycle.
# Key Press Step Teach Pendant Display
1
> >
2
or >
• Press SETUP.
• MOVE UP / DOWN to PRE-CYCLE INITIALIZE.
• Press ENTER.
• Press 1 ENABLE to initialize between dispense cycles.
• Press 2 DISABLE for no initialization between dispense cycles.
• Press F1 to save or exit.
[SETUP] 2/3 08 Pause Status 09 Auto Purge 10*Pre-cycle Initialize 11 Pre-dispense Wait Time 12 Default Dispense Port 13 Needle Detect Setup 14 Run Limit
Pre-cycle Initialize Disable
-----------------------------­1 Enable 2 Disable Select: _
[F1] OK
36 www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
E Series Automated Dispensing System
Setting System Parameters (continued)

Pre-Dispense Wait Time

Pre-dispense Wait Time is a wait time that occurs prior to the start of each dispense command within a program.
# Key Press Step Teach Pendant Display
1
> >
• Press SETUP.
• MOVE UP / DOWN to PRE-DISPENSE WAIT TIME.
• Press ENTER.
[SETUP] 2/3 08 Pause Status 09 Auto Purge 10 Pre-cycle Initialize 11*Pre-dispense Wait Time 12 Default Dispense Port 13 Needle Detect Setup 14 Run Limit
2
x >
• Enter the desired value.
• Press F1 to save or exit.
Pre-dispense Wait Time
-----------------------------­Current Time: 0.0 s New Time: 0.0 s
[F1] OK

Default Dispense Port (Dispense Port Output)

For most systems, a cable from the dispenser is connected to the Dispenser port on the back of the robot. The default dispense output port for this connection is 0. The dispense port can also be set to any of the optional I/O ports (ports 1 to 8).
®
NOTE: If the system includes a PICO use the Dispense Port command (under the Type menu) within the dispense program to set the port for the dispenser. Refer to “15 Dispense Port” on page102 for more information on the Dispense Port command.
# Key Press Step Teach Pendant Display
1
> >
dispense valve cable, outputs 1 or 2 can be used. For multiple dispensers,
• Press SETUP.
• MOVE UP / DOWN to DEFAULT DISPENSE PORT.
• Press ENTER.
[SETUP] 2/3 08 Pause Status 09 Auto Purge 10 Pre-cycle Initialize 11 Pre-dispense Wait Time 12*Default Dispense Port 13 Needle Detect Setup 14 Run Limit
2
x >
• Enter the desired value (0 to 8).
NOTE: Port 0 refers to the Dispenser port connector on the rear panel of the robot.
Default Dispense Port
-----------------------------­Port: 0
Port 0 is system default
• Press F1 to save or exit.
[F1] OK
37www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
E Series Automated Dispensing System
Setting System Parameters (continued)

Measurement Unit

The System can display units of measure in millimeters or inches.
# Key Press Step Teach Pendant Display
1
> >
• Press SETUP.
• MOVE UP / DOWN to MEASUREMENT UNIT.
• Press ENTER.
[SETUP] 3/3 15*Measurement Unit 16 Password Setup 17 Remote Command 18 Height Sensor 19 Language 20 System Information
2
or >
• Press 1 to display units in mm.
• Press 2 to display units in inches.
• Press F1 to save or exit.
Measurement Unit (mm)
-----------------------------­1 mm 2 inch
Select: _ [F1] OK

Password Setup

Use Password Setup under the Setup menu to change the default password. The following functions are password protected: Reset Counter, Memory, System Lockout, and Password Setup. If you want to protect all functions accessible in the Teach Mode, change the default password to a new password.
NOTES:
• The default password is blank.
• If the password is forgotten, use the master password (00000000) to gain access.
• A password can include only numbers and is limited to eight digits.
# Key Press Step Teach Pendant Display
1
> >
• Press SETUP.
• MOVE UP / DOWN to PASSWORD SETUP.
• Press ENTER.
[SETUP] 3/3 15 Measurement Unit 16*Password Setup 17 Remote Command 18 Height Sensor 19 Language 20 System Information
2
• Enter the current password. The default password is blank (no digits).
• Press ENTER.
Password Setup
Password: _
[blank] or xxxxxxxx >
[F1] OK
3
xxxxxxxx >
• Type the new password and press ENTER, type the new password again to conrm, then press F1.
or
Password Setup
-----------------------------­New Password : Confirm Password:
• To restore password protection to the default settings, clear all characters
[F1] OK
from the New Password eld and press F1.
38 www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
E Series Automated Dispensing System
Setting System Parameters (continued)

Auto Purge

You can set up the system to automatically purge after it has been idle for a specied period of time. When the system purges, the tip moves to the park position and purges material according to the parameters set for Auto Purge. This command is useful for two-part materials that have a very short pot life.
The Auto Purge function is set for the current program. Auto Purge is turned off by default (Wait Time and Purge Time are both set to 0). Enter non-zero values to enable this feature. Auto Purge is in effect when the system is in the Run Mode.
# Key Press Step Teach Pendant Display
1
> >
• Press SETUP.
• MOVE UP / DOWN to AUTO PURGE.
• Press ENTER.
[SETUP] 2/3 08 Pause Status 09*Auto Purge 10 Pre-cycle Initialize 11 Pre-dispense Wait Time 12 Default Dispense Port 13 Needle Detect Setup 14 Run Limit
2
or >
Dispenser ON
Dispenser OFF
• Enter values for the Auto Purge parameters:
Purge Time — How long the system purges in intervals of 0.1 seconds (in this example).
Wait Time — How long the system must be idle (robot START button not pressed) before an Auto Purge begins.
A diagram of Purge Time and Wait Time is provided below.
• Press F1 to save or exit.
Wait
Time
Purge
Time
5 2 5 2 5 2
Auto Purge Setup
-----------------------------­Purge Time: 0.1 s Wait Time: 0.1 s
[F1] OK
Time (seconds)
Example of an Auto Purge setup when Wait Time is 5 seconds and Purge Time is 2 seconds
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E Series Automated Dispensing System
Setting System Parameters (continued)

Language

# Key Press Step Teach Pendant Display
1
> >
• Press SETUP.
• MOVE UP / DOWN to LANGUAGE.
• Press ENTER.
[SETUP] 3/3 15 Measurement Unit 16 Password Setup 17 Remote Command 18 Height Sensor 19*Language 20 System Information
2
x >
• Enter the number for the desired language.
• Press F1 to save or exit.
Language
-----------------------------­1 English
Select: _ [F1] OK

Key Beep

The key beep sound occurs when a Teach Pendant key is pressed. The default is ON. Follow this procedure to turn the key beep OFF.
# Key Press Step Teach Pendant Display
1
> >
2
>
• Press MENU1.
• MOVE UP / DOWN to UTILITY MENU.
• Press ENTER.
• MOVE UP / DOWN to KEY BEEP.
• Press ENTER.
[MENU 1] 2/2 08*Utility Menu 09 Diagnostic
[UTILITY] 1/1 01 Program 02 Memory 03*Key Beep 04 Online Signals 05 Barcode Scanner 06 System Lockout
3
or >
40 www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
• Press 1 ENABLE to switch the key beep ON.
• Press 2 DISABLE to switch the key beep OFF.
• Press F1 to save or exit.
Key Beep (All) Enable
-----------------------------­1 Enable 2 Disable Select: _
[F1] OK
E Series Automated Dispensing System

Setting the Tool Offset

If your system includes a camera or similar accessory installed on the Z axis, follow this procedure to teach the system the offset values. The offset values represent the distance between the tip and the accessory.
PREREQUISITES
 The accessory and the valve system are properly installed.
 The XYZ offset values (in mm) needed for this function are calculated.
# Key Press Step Teach Pendant Display
1
> >
• Press MENU1.
• MOVE UP / DOWN to UTILITY MENU.
• Press ENTER.
[MENU 1] 2/2 08*Utility Menu 09 Diagnostic
2
>
3
>
4
• MOVE UP / DOWN to MEMORY.
• Press ENTER.
• Press 2 TOOL OFFSET.
• Press F1 to enter the offset values that represent the distance between the tip and the accessory.
• Enter the offset values (in mm) for OffsetX, Offset Y, and Offset Z.
Refer to the example below to see how to calculate the offset values.
[UTILITY] 1/1 01 Program 02*Memory 03 Key Beep 04 Online Signals 05 Barcode Scanner 06 System Lockout
Memory Utility
-----------------------------­1 Clear Memory 2 Tool Offset Select: _
[F1] OK
Tool Offset
-----------------------------­Offset X: 0.00 mm Offset Y: 0.00 mm Offset Z: 0.00 mm
[F1] OK
Example of How to Calculate Tool Offset Values
In this example, the accessory is a camera that has been installed on the robot. Using the camera, create a dispense dot on the workpiece and record the XYZ coordinates. Next, move the tip to the same location on the workpiece, create a dispense dot, and record the XYZ coordinates. Calculate the difference between the two coordinates to obtain the offset values as follows:
• Accessory XYZ values: 10 20 5
• Tip XYZ values: 8 22 15
• Offset XYZ values: 2 -2 -10 (the differences between the accessory XYZ values and the tip XYZ values)
41www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
E Series Automated Dispensing System

Setting Up Barcode Scanning

In the Run Mode, programs can be executed using a barcode scanner. To do this, the barcode scanner must be properly congured and barcode scanning must be enabled.
Configuring the Barcode Scanner
Use a personal computer to congure the barcode scanner before connecting it to the SVC USB port. Refer to the barcode scanner manufacturer’s documentation when conguring the barcode scanner. Observe the following guidelines:
• Congure the scanner to read target symbology (for example, Code-128, Code-93, Code-39, etc.).
• Congure the scanner to terminate a scan with carriage return (CR) enabled.
• The program to be executed by the robot will have a label (Program Name) that matches the barcode that will
be scanned. Ensure that the barcode includes the exact Program Name.
• A barcode can consist of any combination of the uppercase letters A-Z, digits 0–9, and any number of the
following special characters: dash(-), period (.), or underscore (_). The maximum length of characters is fteen.
Enabling or Disabling Barcode Scanning
For the system to execute a program using a barcode scanner, the following must occur:
• A program number must have a program name. Refer to “How to Name a Program” on page46.
• A barcode that includes the exact same name as the program to be executed must be generated (refer to
“Conguring the Barcode Scanner” above).
• A properly congured barcode scanner must be connected to the SVC USB port on the front of the robot (refer
to “Conguring the Barcode Scanner” above).
• Barcode scanning must be enabled (refer to page 43).
• The system must be in the Run Mode.
EXAMPLE: A program name is TEST. The programmer generates a barcode with the name TEST embedded in the barcode. With the robot in the Run Mode, an operator scans the TEST barcode and the system matches the barcode to the program with the same name (in this case, TEST) and the robot begins executing the program.
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E Series Automated Dispensing System
Setting Up Barcode Scanning (continued)
Enabling or Disabling Barcode Scanning (continued)
# Key Press Step Teach Pendant Display
1
> >
• Press MENU1.
• MOVE UP / DOWN to UTILITY MENU.
• Press ENTER.
[MENU 1] 2/2 08*Utility Menu 09 Diagnostic
2
>
3
or >
• MOVE UP / DOWN to BARCODE SCANNER.
• Press ENTER.
• Press 1 ENABLE to enable the barcode scanner.
• Press 2 DISABLE to Disable the barcode scanner.
• Press F1 to save or exit.
[UTILITY] 1/1 01 Program 02 Memory 03 Key Beep 04 Online Signals 05*Barcode Scanner 06 System Lockout
Barcode Reader Enable
-----------------------------­1 Enable 2 Disable
Select: _ [F1] OK

Setting the Dispenser Ports

There are two ways to modify the dispenser output ports; the correct method to use depends on the number of dispensers or valves in the system:
• For a system with a single dispenser / valve, change the Default Dispense Port setting. Refer to “Default Dispense Port (Dispense Port Output)” on page37.
• For a system with multiple dispensers / valves, use the Dispense Port command. Refer to “15 Dispense Port” on page102.
43www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
E Series Automated Dispensing System

Programming

This section provides how-to procedures for the most commonly performed programming tasks. If you have difculty creating a program for your application, contact your Nordson EFD representative.
Before using this section:
• Complete all applicable installation tasks. Refer to “Installation” on page14.
• Complete setup tasks as applicable. Refer to “Setup” on page32.
Refer to “Concepts” on page18 and to “Overview of the Teach Pendant” on page20 for important programming concepts and to learn how to use the Teach Pendant.

Working with Programs and Commands

This section focuses on how to manipulate the programs stored on the Teach Pendant. For information on how to create dispensing patterns, refer to “Creating Patterns” on page60.

How to Switch from Run Mode to Teach Mode

When the system is switched on, the default mode of operation is the Run Mode. To create programs, the system must be in the Teach Mode. Refer to “Run Mode vs. Teach Mode” on page21 for more information on the modes of operation.
# Key Press Step Teach Pendant Display
1
> >
• Press F1.
• MOVE UP / DOWN to TEACH/RUN.
• Press ENTER.
[PROGRAM MENU] 1/1 01*Teach/Run 02 Program List 03 Reset Counter 04 Program Offset 05 Needle Adjust 06 Auto Needle Adjust
2
• Press HOME. If prompted, enter a password.
[ TEACH MODE ]
PRESS [HOME]
TO INITIALIZE SYSTEM
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E Series Automated Dispensing System
Working with Programs and Commands (continued)

How to Open and Edit a Program

All programs have a unique number from 01 to 99. By default, the last program number that was open before the system was shut down is the same program number that opens when the system is switched on.
PREREQUISITES
 The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
# Key Press Step Teach Pendant Display
1
> >
• Press F1.
• MOVE UP / DOWN to PROGRAM LIST.
• Press ENTER.
[PROGRAM MENU] 1/1 01 Teach/Run 02*Program List 03 Reset Counter 04 Program Offset 05 Needle Adjust 06 Auto Needle Adjust
2
3
4
xxxxx or >
5
>
or >
• MOVE UP / DOWN to select the desired program.
• Press ENTER.
The selected program becomes the current program and remains open until another program number is selected.
• MOVE UP / DOWN to select the command line to edit.
• Press ENTER.
• Enter the new coordinates manually.
or
• Press F3 to update the XYZ values to the current tip location.
• Press F1 to save and exit or ESC to cancel the changes.
• Make other changes as needed.
• Press F1 to save and exit.
Program List
-----------------------------­01 06 02 07 03*EXAMPLE 08 04 09 05 10 [F1] OK
0001 Line Start 10.0,1 0002 Line Passing 10.0,1 0003 Arc Point 0004*Dispense Dot 0005 EMPTY 0006 EMPTY 0007 EMPTY 0008 EMPTY
Dispense Dot 1/3
-----------------------------­X: 130.93 mm Y: 37.39 mm Z: 45.54 mm
[F1] OK [F2] Next [F3] Current
45www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
E Series Automated Dispensing System
Working with Programs and Commands (continued)

How to Name a Program

Nordson EFD recommends assigning a unique name to all programs. If a program is not named, the system prompts for a Program Name. Program names are limited to 15characters. A program name is required for the barcode scanning capability.
PREREQUISITES
 The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
# Key Press Step Teach Pendant Display
1
> >
• Press MENU1.
• MOVE UP / DOWN to PROGRAM NAME.
• Press ENTER.
[MENU 1] 1/2 01 Group Edit 02 Ex. Step & Repeat 03*Program Name 04 Axis Limit 05 Initialize Output 06 Jog Acceleration 07 Teach Move Z Clearance
2
> >
• Press the X jog buttons to move left / right and the Y jog buttons to move up / down through the characters.
• Press ENTER to select characters.
• Press CLEAR to delete characters.
• Press F1 to save and exit.
Program Name
----------------------------­EXAMPLE
-----------------------------
[F1] OK
0123456789-._ ABCDEFGHIJKLM NOPQRSTUVWXYZ
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E Series Automated Dispensing System
Working with Programs and Commands (continued)

How to Clear or Copy a Program

Program numbers 01 to 99 are either populated (program present) or empty (no program present). A currently open program can be cleared of its contents or the current program contents can be copied to a new program number. When program content is copied to a new program number, the content of the destination program is overwritten.
PREREQUISITES
 The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
 The program you want to clear or copy is currently open. Refer to “How to Open and Edit a Program” on
page45.
# Key Press Step Teach Pendant Display
1
> >
• Press MENU1.
• MOVE UP / DOWN to UTILITY MENU.
• Press ENTER.
[MENU 1] 2/2 08*Utility Menu 09 Diagnostic
2
>
3
or >
4
or
• MOVE UP / DOWN to PROGRAM.
• Press ENTER.
• Press 1 CLEAR to empty all addresses in the current program.
• Press 2 COPY to copy the current program.
• Press F1 to continue.
• If you pressed 1 (Clear), the system prompts for conrmation.
• Press F1 to accept the clear or F2 to
[UTILITY] 1/1 01*Program 02 Memory 03 Key Beep 04 Online Signals 05 Barcode Scanner 06 System Lockout
Program Utility Program 1
-----------------------------­1 Clear 2 Copy Select: _
[F1] OK
Program Utility
-----------------------------­Clear Program 1
cancel the clear.
[F1] Yes [F2] No
5
xx >
• If you pressed 2 (Copy), the system prompts for the program number to copy to (program number 1–99).
Program Utility
----------------------------­Copy Program 1 To: _
• Press F1 to copy all program contents to the selected program number.
NOTE: If the destination program is
[F1] OK
not empty, the program contents are overwritten by the copied program.
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E Series Automated Dispensing System
Working with Programs and Commands (continued)

How to Jump to a Specific Address or Label

Use the Jump function to quickly move to a specic address line or label number within a dispense program.
 The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
 The program you want to edit is currently open. Refer to “How to Open and Edit a Program” on page45.
# Key Press Step Teach Pendant Display
1
> >
• Press MENU 2.
• MOVE UP / DOWN to JUMP.
• Press ENTER.
[MENU 2] 1/1 01 Coordinate Absolute Move 02 Coordinate Relative Move 03 Undo Command 04 Redo Command 05 Park Position 06*Jump
2
or
• To jump to a specic address, use the number keys to enter the address, then press F1.
Jump
-----------------------------­Address: 1267
• To jump to a Label, press F2. The Jump Label screen appears.
[F1] OK [F2] Label
3
or
• To jump to a specic label, use the number keys to enter the label number, then press F1.
Jump
-----------------------------­Label: 9999
• To return to the Jump to Address screen, press F2.
[F1] OK [F2] Address

How to Insert or Delete a Command

PREREQUISITES
 The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
 The program you want to edit is currently open. Refer to “How to Open and Edit a Program” on page45.
Key Press Function
To insert a command, press INS. The command currently shown in the display increments by one address and a new, empty address is inserted at the current address.
To delete a command, make sure it is shown in the Teach Pendant display, then press DEL > F1.
>
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E Series Automated Dispensing System
Working with Programs and Commands (continued)

How to Change a Group of Addresses (Group Edit)

You can use the selections under Group Edit to make a global change to a batch, or group, of selected addresses in a program.
PREREQUISITES
 The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
 The program you want to edit is currently open. Refer to “How to Open and Edit a Program” on page45.
# Key Press Step Teach Pendant Display
1
> >
• Press MENU1.
• MOVE UP / DOWN to GROUP EDIT.
• Press ENTER.
[MENU 1] 1/2 01*Group Edit 02 Ex. Step & Repeat 03 Program Name 04 Axis Limit 05 Initialize Output 06 Jog Acceleration 07 Teach Move Z Clearance
2
or >
Do one of the following:
• MOVE UP / DOWN and use the number keys to enter the range of addresses.
Group Edit
-----------------------------­From Address: 1209 To Address: 1254
• Press F2 to select all the addresses in the program.
• Press F3 to select all the addresses
or
[F1] OK [F2] All [F3] End
from the current address to the end of
or >
the program.
• Press F1 to continue.
3
or
• Press the number for the operation you want to perform for the specied range of addresses, or
>
• Press F2 to move to the next screen.
1 — Copies the selected addresses
2 — Deletes the selected addresses
Group Edit 1209-1254 1/2
-----------------------------­1 Copy 5 Line Speed 2 Delete 6 Z Value 3 Move 7 Point Offset 4 Dispense Time 8 Offset To Select: _ [F1] OK [F2] Next
3 — Moves the selected addresses to a
new address number
4 — For Dispense Dot commands only,
changes the Dispense Time value for all selected addresses by the specied percentage.
5 — Changes the Line Speed value
for all selected addresses by the specied percentage.
Continued on next page
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E Series Automated Dispensing System
Working with Programs and Commands (continued)
How to Change a Group of Addresses (Group Edit) (continued)
# Key Press Step Teach Pendant Display
Step 3, continued from previous page
6 — Changes the Z Value for all
selected addresses to the absolute Z value.
7 — Changes the XYZ values for
all selected addresses by the specied offset value.
8 — Changes the XYZ values for all
selected addresses by allowing you to jog the tip from its current location to a new location. The difference between the two locations determines the offset value.
9 — Changes the XYZ values for all
selected addresses by ipping points along the X axis or the Yaxis. Refer to “Example Illustrations of Mirror Points and Rotate Points” on page51 for an example.
10 — Rotates the tip the specied
number of degrees (±180°) for all selected addresses. Before this occurs, the system prompts you to jog the tip to a starting point (or rotation origin). Refer to “Example Illustrations of Mirror Points and Rotate Points” on page51 for an example.
4
• Press F1 to continue and follow the instructions on the display to complete the selected action for the specied range of addresses.
5
• When done, press F1 again to save or exit.
Group Edit 1209-1254 1/2
-----------------------------­1 Copy 5 Line Speed 2 Delete 6 Z Value 3 Move 7 Point Offset 4 Dispense Time 8 Offset To Select: _ [F1] OK [F2] Next
Group Edit 1209-1254 2/2
-----------------------------­9 Mirror Points 10 Rotate Points
Select: _ [F1] OK [F2] Next
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E Series Automated Dispensing System
Working with Programs and Commands (continued)
How to Change a Group of Addresses (Group Edit) (continued)
Example Illustrations of Mirror Points and Rotate Points
2
1
3
4
2
1
3
4
Example illustration of Mirror Points under Group Edit
Mirror X
Mirror Y
4
1
2
2
3
4
Centerline of points
3
1
Centerline of points
Counterclockwise rotation
90°
4
2
1
3
Example illustration of Rotate Points under Group Edit
Original Position
1
3
2
Rotation origin
Clockwise rotation
3
1
2
4
4
-90°
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E Series Automated Dispensing System
Working with Programs and Commands (continued)

How to Set Mark Points

If the location and / or orientation of a workpiece changes, the system can automatically adjust all the XY values in a program to the new location or orientation. This is done using the Program Offset function. For this function to work properly, follow this procedure to set two Mark Points on the workpiece.
PREREQUISITES
 A workpiece is properly positioned on the xture plate.
# Key Press Step Teach Pendant Display
1
> >
• Press SETUP.
• MOVE UP / DOWN to MARK POINTS.
• Press ENTER.
[SETUP] 1/3 01 XY Move Speed 02 Z Move Speed 03 Point to Point Arc Jump 04 Park Position 05 Calibration Point 06*Mark Points 07 Program Output Status
2
3
Mark 1
+
>
>
• Jog the tip to the rst mark point and lower the tip until it is as close to the mark point as possible.
• Press F1 to save the setting.
• Jog the tip to the second mark point and lower the tip until it is as close to the mark point as possible.
• Press F1 to save the setting.
The system saves the mark points. Now, if you need to change the position and/ or orientation of a workpiece, you can use Program Offset (refer to page 53) to update all the XY locations in the program to the new workpiece location and / or orientation.
Mark Points
------------------------------
Jog tip to Mark Point 1
------------------------------
[F1] OK
Mark Points
------------------------------
Jog tip to Mark Point 2
------------------------------
[F1] OK
+
Mark 2
Example of two Mark Point locations on a workpiece
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E Series Automated Dispensing System
Working with Programs and Commands (continued)

How to Adjust All Points in a Program (Program Offset)

Use Program Offset to update all the points in a program when the position (location or orientation) of a workpiece has changed. For this function to work properly, you must set two Mark Points.
PREREQUISITES
 The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
 The program to be updated was correct and working properly before the workpiece position changed.
# Key Press Step Teach Pendant Display
1
2
> >
• Set Mark Points for the workpiece. Refer to “How to Set Mark Points” on page52.
• Press F1.
• MOVE UP / DOWN to PROGRAM OFFSET.
• Press ENTER.
[PROGRAM MENU] 1/1 01 Teach/Run 02 Program List 03 Reset Counter 04*Program Offset 05 Needle Adjust 06 Auto Needle Adjust
3
Mark 1
+
+
Mark 2
Example illustration of Program Offset
• Press ENTER to begin. Follow the instructions shown on the display.
When complete, the system automatically adjusts all the points in the current program for the new workpiece position.
Mark 1
+
Program Offset
------------------------------
Press [ENTER] to begin
------------------------------
+
Mark 2
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E Series Automated Dispensing System
Working with Programs and Commands (continued)

How to Expand a Step & Repeat Command

Use this function to expand an existing Step & Repeat command to the show all the addresses contained in the command. The Ex. Step & Repeat command is useful for editing individual dispense commands.
NOTES:
• The Ex. Step & Repeat command can be reversed using Undo Command under Menu2.
• An expanded Step & Repeat command requires more addresses than an unexpanded Step & Repeat command.
PREREQUISITES
 The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
 The program you want to edit is currently open. Refer to “How to Open and Edit a Program” on page45.
 The Step & Repeat command you want to expand is selected. Refer to “How to Make an Array of Dots (Step &
Repeat)” on page68 for details on the Step & Repeat command.
# Key Press Step Teach Pendant Display
1
> >
• Press MENU1.
• MOVE UP / DOWN to EX. STEP & REPEAT.
• Press ENTER.
The selected Step & Repeat command is expanded to the root level of the program and all addresses are renumbered accordingly.
[MENU 1] 1/2 01 Group Edit 02*Ex. Step & Repeat 03 Program Name 04 Axis Limit 05 Initialize Output 06 Jog Acceleration 07 Teach Move Z Clearance
54 www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
E Series Automated Dispensing System
Working with Programs and Commands (continued)

How to Lock or Unlock the System

Use System Lockout under the Utility menu to prohibit unauthorized access to dispense programs.
PREREQUISITES
 The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
 A system password has been set (the default is blank). Refer to “Password Setup” on page38.
To Lock the System
# Key Press Step Teach Pendant Display
1
> >
• Press MENU1.
• MOVE UP / DOWN to UTILITY MENU.
• Press ENTER.
[MENU 1] 2/2 08*Utility Menu 09 Diagnostic
2
>
3
• MOVE UP / DOWN to SYSTEM LOCKOUT.
• Press ENTER.
• Enter the password.
[UTILITY] 1/1 01 Program 02 Memory 03 Key Beep 04 Online Signals 05 Barcode Scanner 06*System Lockout
System Lockout
• Press F1.
>
4
The system is now locked and
Password: _
[F1] OK
automatically switches to the Run Mode.
• Press HOME to continue.
System Locked!
NOTE: When the system is locked, the Teach Pendant prompts for a password every time you want to switch from the Run Mode to the Teach Mode. To disable the system lockout, continue to the next section.
[ RUN MODE ]
PRESS [HOME]
TO INITIALIZE SYSTEM
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E Series Automated Dispensing System
Working with Programs and Commands (continued)
To Unlock the System
# Key Press Step Teach Pendant Display
1
> >
• Press F1.
• MOVE UP / DOWN to TEACH/RUN.
• Press ENTER.
[PROGRAM MENU] 1/1 01*Teach/Run 02 Program List 03 Reset Counter 04 Program Offset 05 Needle Adjust 06 Auto Needle Adjust
2
• Enter the password.
Teach Mode
• Press F1.
>
3
4
> >
5
• Press HOME.
• Press MENU1.
• MOVE UP / DOWN to UTILITY MENU.
• Press ENTER.
• MOVE UP / DOWN to SYSTEM LOCKOUT.
• Press ENTER.
>
Password: _
[F1] OK
[ TEACH MODE ]
PRESS [HOME]
TO INITIALIZE SYSTEM
[MENU 1] 2/2 08*Utility Menu 09 Diagnostic
[UTILITY] 1/1 01 Program 02 Memory 03 Key Beep 04 Online Signals 05 Barcode Scanner 06*System Lockout
6
• Enter the password.
System Lockout
• Press F1.
>
The system no longer requires a password to switch from Run Mode
Password: _
to Teach Mode.
[F1] OK
System Unlocked !
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E Series Automated Dispensing System
Working with Programs and Commands (continued)

How to Upload / Download Programs Using the SVC USB Port

You can use the SVC USB port on the front of the robot to upload or download programs to or from the robot.
PREREQUISITES
 The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
# Key Press Step Teach Pendant Display
1
• Switch OFF the robot.
• Connect the USB drive to the SVC USB port on the front of the robot.
• Switch ON the robot.
2
> > -
• Press USB. The USB menu appears.
- Select 1 to load a *.NDN program selected from the USB drive to the specied program number on the
[USB] 1/1 01 Load Program 02 Save Program 03 Load All Programs 04 Save All Programs
robot.
- Select 2 to save the current program to the USB drive as a *.NDN le.
- Select 3 to load a *.PKG le from the USB drive. Loading this le may overwrite existing programs located in populated program numbers.
- Select 4 to save all populated robot programs to the USB drive as a *.PKG le.
• Follow the instructions on the display to complete the selected action.
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E Series Automated Dispensing System
Working with Programs and Commands (continued)

How to Create and Run a Program

The procedure provides the basic steps for creating and running a program. Every program is different. Use these steps and the other applicable sections of this manual to create a program.
PREREQUISITES
 The system is properly installed and set up. Refer to “Installation” on page14 and “Setup” on page32.
 The Teach Pendant cable is connected to the robot and the system is in the Teach Mode. Refer to “How to Switch
from Run Mode to Teach Mode” on page44.
 (Recommended) The tip height is calibrated; if the tip was changed, perform a Needle Adjust (systems without
a tip detector) or Auto Needle Adjust (systems with a tip detector). Refer to “Calibrating the Tip Height” on page70.
 The workpiece is properly positioned on the xture plate.
# Key Press Step Teach Pendant Display
1
> > >
2
• Press F1.
• MOVE UP / DOWN to TEACH/ RUN.
• Press ENTER.
• Press HOME. If prompted, enter a password.
The system opens the last program number that was modied prior to shutdown.
• Jog the tip to the rst point in a pattern.
[PROGRAM MENU] 1/1 01*Teach/Run 02 Program List 03 Reset Counter 04 Program Offset 05 Needle Adjust 06 Auto Needle Adjust
3
> x
• When the tip is at the correct XYZ location for the rst point, press TYPE to select a dispense command for the point.
• Refer to the following sections of this manual for information on
[TYPE] 1/4 01 Dispense Dot 02 Line Start 03 Line Passing 04 Arc Point 05 Line End 06 Circle 07 End Program
creating programs:
- “Best Practices for Programming” on page19.
- “Creating Patterns” on page60.
- “Appendix A, Type Menu Reference” on page89 for detailed information on all commands.
NOTE: You can also press the ENTER key in empty address lines to open the Type menu.
4
• Continue entering commands until the program is complete.
Continued on next page
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E Series Automated Dispensing System
Working with Programs and Commands (continued)
How to Create and Run a Program (continued)
# Key Press Step Teach Pendant Display
5
>
6
7
8
>
• Press SHIFT > END to register the last address as the end of the program.
• Press START on the Teach Pendant to run the program in the Teach Mode.
• Make adjustments in the program until the desired result is achieved.
• When complete, press F1 > HOME to switch the system to the Run Mode.
[ RUN MODE ]
PRESS [HOME]
TO INITIALIZE SYSTEM
9
10
or
>
If the program was not named using MENU1 > PROGRAM NAME, the system prompts for a program name:
• Press F1 to name the program (recommended).
• Press F2 to continue without naming the program.
NOTE: To switch programs, refer to “How to Open and Edit a Program” on page45.
• If you pressed F1, use the jog keys and the ENTER key to enter a program name.
• Press F1 to save and continue.
Setup Program Name?
[F1] Yes [F2} No
Program Name
-----------------------------­EXAMPLE
------------------------------
[F1] OK
0123456789-._ ABCDEFGHIJKLM NOPQRSTUVWXYZ
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E Series Automated Dispensing System

Creating Patterns

This section provides quick-reference procedures for creating the most commonly used dispensing patterns. Use the procedures in this section in tandem with “Appendix A, Type Menu Reference” on page89, which provides detailed information on commands.
For basic procedures on how to create a program and how to manipulate programs (such as opening programs or copying, inserting, and deleting commands), refer to “Working with Programs and Commands” on page44.
About Navigating the Type Menu
• Press the MOVE UP, MOVE DOWN, ENTER, and numeric keys to move through and change XYZ values.
• Press F1 (OK) to save displayed values and exit the menu.
• Press F2 (Next) to accept displayed values and move to the next screen.
• Press F3 (Current) to change displayed coordinates to the current tip location.
• Press ESC to cancel any changes to return to the program.

How to Make a Dot

PREREQUISITES
 The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
# Key Press Step Teach Pendant Display
1
• Jog the dispensing tip to the desired XYZ location for the dispense dot.
2
>
3
>
4
>
5
• Press SHIFT > TYPE to open the Dispense Dot screen.
• Make XYZ coordinate changes as needed.
• Press F2 to move through the Dispense Dot parameter screens.
• Press F1 to save and exit.
• Press SHIFT > END to register the end of the program.
• Press START to run the program.
Dispense Dot 1/3
-----------------------------­X: 130.93 mm Y: 37.39 mm Z: 45.54 mm
[F1] OK [F2] Next [F3] Current
Dispense Dot 3/3
-----------------------------­Retract Distance: 100.00 mm Retract Low: 10.0 mm/s Retract High: 10.0 mm/s
[F1] OK [F2] Next
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E Series Automated Dispensing System
Creating Patterns (continued)

How to Make a Line

Line Passing
Line Start Line End
PREREQUISITES
 The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
# Key Press Step Teach Pendant Display
1
• Jog the dispensing tip to an XYZ location for the rst dispense point (Line Start).
2
>
3
>
4
• Press SHIFT > 1 to register the location as a Line Start point.
• Make XYZ coordinate changes as needed.
• Press F2 to move to the Line Start parameter screen.
• Press F1 to save and exit.
• Jog the tip to the XYZ location of the
Line Start 1/2
-----------------------------­X: 130.93 mm Y: 37.39 mm Z: 45.54 mm
[F1] OK [F2] Next [F3] Current
Line Start 2/2
-----------------------------­Line Speed: 10.0 mm/s Pre-move Delay: 0.00 s Settling Distance: 0.00 mm Dispenser Off(0)/On(1): 1
[F1] OK [F2] Next
second point (Line Passing).
5
>
• Press SHIFT > 2 to register the location as a Line Passing point.
• Make XYZ coordinate changes as needed.
Line Passing 1/2
-----------------------------­X: 130.93 mm Y: 37.39 mm Z: 45.54 mm
[F1] OK [F2] Next [F3] Current
6
>
• Press F2 to move to the Line Passing parameter screen.
• Press F1 to save and exit.
Line Passing 2/2
-----------------------------­Line Speed: 10.0 mm/s Node Time: 0.00 s Dispenser Off(0)/On(1): 1
[F1] OK [F2] Next
Continued on next page
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E Series Automated Dispensing System
Creating Patterns (continued)
How to Make a Line (continued)
# Key Press Step Teach Pendant Display
7
• Jog the tip to the XYZ location of for the last dispense point (Line End).
8
9
10
11
>
>
>
• Press SHIFT > 3 to register the location as a Line End point.
• Make XYZ coordinate changes as needed.
• Press F2 to move through the Line End parameter screens.
• Press F1 to save and exit.
• Press SHIFT > END to register the end of the program.
• Press START to run the program.
Line End 1/4
-----------------------------­X: 130.93 mm Y: 37.39 mm Z: 45.54 mm
[F1] OK [F2] Next [F3] Current
Line End 4/4
-----------------------------­Retract Distance: 0.00 mm Retract Low: 20.0 mm/s Retract High: 80.0 mm/s
[F1] OK [F2] Next
62 www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
E Series Automated Dispensing System
Creating Patterns (continued)

How to Make an Arc

Arc Point
Line Start Line End
PREREQUISITES
 The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
# Key Press Step Teach Pendant Display
1
• Jog the dispensing tip to an XYZ location for the rst dispense point (Line Start).
2
>
3
>
4
• Press SHIFT > 1 to register the location as a Line Start point.
• Make XYZ coordinate changes as needed.
• Press F2 to move to the Line Start parameter screen.
• Press F1 to save and exit.
• Jog the tip to the XYZ location of where
Line Start 1/2
-----------------------------­X: 130.93 mm Y: 37.39 mm Z: 45.54 mm
[F1] OK [F2] Next [F3] Current
Line Start 2/2
-----------------------------­Line Speed: 10.0 mm/s Pre-move Delay: 0.00 s Settling Distance: 0.00 mm Dispenser Off(0)/On(1): 1
[F1] OK [F2] Next
the top of the arc should be (Arc Point).
5
> >
• Press SHIFT > MENU1 to register the location as an Arc Point.
• Make XYZ coordinate changes as needed.
Arc Point
-----------------------------­X: 130.93 mm Y: 37.39 mm Z: 45.54 mm
• Press F1 to save and exit.
[F1] OK [F3] Current
6
• Jog the tip to the XYZ location where the arc should end (Line End).
Continued on next page
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E Series Automated Dispensing System
Creating Patterns (continued)
How to Make an Arc (continued)
# Key Press Step Teach Pendant Display
7
>
• Press SHIFT > 3 to register the location as a Line End point.
• Make XYZ coordinate changes as needed.
Line End 1/4
-----------------------------­X: 130.93 mm Y: 37.39 mm Z: 45.54 mm
[F1] OK [F2] Next [F3] Current
8
9
10
>
>
• Press F2 to move through the Line End parameter screens.
• Press F1 to save and exit.
• Press SHIFT > END to register the end of the program.
• Press START to run the program.
Line End 4/4
-----------------------------­Retract Distance: 0.00 mm Retract Low: 20.0 mm/s Retract High: 80.0 mm/s
[F1] OK [F2] Next
64 www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
E Series Automated Dispensing System
Creating Patterns (continued)

How to Make a Circle

PREREQUISITES
 The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
# Key Press Step Teach Pendant Display
1
> >
or
2
• Press SHIFT > 4 to open the Circle menu.
• Press F1 to make a circle by selecting three points on the diameter of the circle.
• Press F2 to make a circle by entering the center point of the circle.
• Follow the directions on the display to enter the XYZ coordinates.
Circle
------------------------------
[F1] 3-Point [F2] Center Point
------------------------------
3
>
4
>
5
• Press F2 to move through the Circle parameter screens.
• Press F1 to save and exit.
• Press SHIFT > END to register the end of the program.
• Press START to run the program.
Circle 5/5
-----------------------------­Retract Distance: 0.00 mm Retract Low: 10.0 mm/s Retract High: 80.0 mm/s
[F1] OK [F2] Next
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E Series Automated Dispensing System
Creating Patterns (continued)

How to Fill an Area

PREREQUISITES
 The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
# Key Press Step Teach Pendant Display
1
> >
2
> xx.xx >
• Press SHIFT > 9 to open the Fill Area menu, then select the Fill Type.
• Press 1 RECTANGLE.
NOTE: This procedure shows how to ll a rectangle. Refer to “22 Fill Area” on page106 for detailed information on each of the ll types.
• Press F2 to move to the Fill Area parameter screen.
• Enter the Width and Band settings for the area to be lled, then press F1 to save the setting and return to the program.
Fill Area 1/2
-----------------------------­Fill Type: 2 1 Rectangle 5 Circle Out 2 Rectangle In 6 Polygon In 3 Rectangle Out 7 Polygon Out 4 Circle In [F1] OK [F2] Next
Fill Area 2/2
-----------------------------­Width: 0.00 mm Band: 0.00 mm
[F1] OK [F2] Next
3
• Jog the dispensing tip to the top left corner of the area to be lled.
4
>
5
>
6
• Press SHIFT > 1 to register the location as a Line Start point.
• Press F2 to move to the Line Start parameter screen.
• Press F1 to save and exit.
• Jog the dispensing tip to the bottom
Line Start 1/2
-----------------------------­X: 130.93 mm Y: 37.39 mm Z: 45.54 mm
[F1] OK [F2] Next [F3] Current
Line Start 2/2
-----------------------------­Line Speed: 10.0 mm/s Pre-move Delay: 0.00 s Settling Distance: 0.00 mm Dispenser Off(0)/On(1): 1
[F1] OK [F2] Next
right corner of the area to be lled.
Continued on next page
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E Series Automated Dispensing System
Creating Patterns (continued)
How to Fill an Area (continued)
# Key Press Step Teach Pendant Display
7
>
• Press SHIFT > 3 to register the location as a Line End point.
Line End 1/4
-----------------------------­X: 130.93 mm Y: 37.39 mm Z: 45.54 mm
[F1] OK [F2] Next [F3] Current
8
9
10
>
>
• Press F2 to move through the Line End parameter screens.
• Press F1 to save and exit.
• Press SHIFT > END to register the end of the program.
• Press START to run the program.
Line End 4/4
-----------------------------­Retract Distance: 0.00 mm Retract Low: 20.0 mm/s Retract High: 80.0 mm/s
[F1] OK [F2] Next
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E Series Automated Dispensing System
Creating Patterns (continued)

How to Make an Array of Dots (Step & Repeat)

Use Step & Repeat to dispense the same pattern on multiple workpieces in an array.
Dispense
Dot
Dispense
Dot
Dispense
Dot
Dispense
Dot
PREREQUISITES
 The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
 Multiple workpieces are properly positioned on the xture plate. Refer to “12 Step & Repeat 2D” on page98
and to “12 Step & Repeat 3D” on page100 for detailed information on this command.
# Key Press Step Teach Pendant Display
1
> > >
• Press SHIFT > 8 to open the Label screen.
• Enter a Label number (in this example,
Label
-----------------------------­Label: 2
the number 2).
• Press F1 to save and exit.
[F1] OK
2
• Jog the dispensing tip to the desired XYZ location for the rst dispense dot.
3
>
• Press SHIFT > TYPE to open the Dispense Dot screen.
• Make XYZ coordinate changes as needed.
Dispense Dot 1/3
-----------------------------­X: 130.93 mm Y: 37.39 mm Z: 45.54 mm
[F1] OK [F2] Next [F3] Current
4
>
5
> >
• Press F2 to move through the Dispense Dot parameter screens.
• Press F1 to save and exit.
• Press SHIFT > 5 to open the Step & Repeat menu.
• Press F1.
Dispense Dot 3/3
-----------------------------­Retract Distance: 100.00 mm Retract Low: 10.0 mm/s Retract High: 10.0 mm/s
[F1] OK [F2] Next
Step & Repeat
------------------------------
[F1] Step & Repeat 2D [F2] Step & Repeat 3D
------------------------------
Continued on next page
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E Series Automated Dispensing System
Creating Patterns (continued)
How to Make an Array of Dots (Step & Repeat) (continued)
# Key Press Step Teach Pendant Display
6
• Press F2 to move to the next screen.
Step & Repeat 2D 1/2
---------------------------­Direction X(1)/Y(2): 1 X Offset: 1.00 mm Y Offset: 1.00 mm
[F1] OK [F2] Next
7
>
8
>
9
• Enter 2 in the Column eld.
• Enter 2 in the Row eld.
• Enter the label number from step 1 for Goto Label (in this example, 2).
• Press F1 to save and exit.
• Press SHIFT > END to register the end of the program.
• Press START to test the program.
Step & Repeat 2D 2/2
---------------------------­Column (X): 2 Row (Y): 2 Path S(1)/N(2): 1 Goto Label: 2
[F1] OK [F2] Next
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E Series Automated Dispensing System

Calibrating the Tip Height

Tip height is the distance from the tip to the xture plate surface. The tip height must be calibrated and then recalibrated as needed to compensate for slight variations in height that occur when changes are made to the system, primarily nozzle or tip change-out.
NOTE: For information on when to calibrate the tip height, to “About Tip Height” on page19.

Systems without a Tip Detector

If your system does not include the optional tip detector, follow these procedures to calibrate the tip height and then to manually recalibrate the tip height after a same-to-same dispensing tip change.
NOTE: The optional tip detector can be added to a existing system. Refer to “Tip Alignment Kit” on page79.
Set a Calibration Point (Initial Setup for Needle Adjust)
The system uses a calibration point for the Needle Adjust function to recalibrate the tip height after a same-to-same dispensing tip change.
PREREQUISITES
 The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
# Key Press Step Teach Pendant Display
1
> >
• Press SETUP.
• MOVE UP / DOWN to CALIBRATION POINT.
• Press ENTER.
[SETUP] 1/3 01 XY Move Speed 02 Z Move Speed 03 Point to Point Arc Jump 04 Park Position 05*Calibration Point 06 Mark Points 07 Program Output Status
2
>
• Jog the tip down until it is as close to the xture plate surface as possible.
• Press F1 to save the setting.
Calibration Point
------------------------------
Jog to position
------------------------------
[F1] OK
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E Series Automated Dispensing System
Calibrating the Tip Height (continued)
Recalibrate the Tip (Needle Adjust)
PREREQUISITES
 The tip height is calibrated. Refer to “Set a Calibration Point (Initial Setup for Needle Adjust)” on page70.
# Key Press Step Teach Pendant Display
1
> >
• Press F1.
• MOVE UP / DOWN to NEEDLE ADJUST.
• Press ENTER.
[PROGRAM MENU] 1/1 01 Teach/Run 02 Program List 03 Reset Counter 04 Program Offset 05*Needle Adjust 06 Auto Needle Adjust
2
• Press ENTER.
The dispensing tip moves to the user­dened calibration point.
NOTE: The tip will be 5 mm (0.2") higher than the calibrated point to prevent
Needle Adjust
------------------------------
Press [ENTER] to begin
------------------------------
possible crushing of the tip.
3
>
• Jog the tip until it is centered over the calibration point.
• Press ENTER.
The system adjusts the dispense program to the recalibrated tip height.
Needle Adjust
------------------------------
Jog tip over calibration point
-----------------------------­[ENTER]
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E Series Automated Dispensing System
Calibrating the Tip Height (continued)

Systems with a Tip Detector

If your system includes the optional tip detector, follow these procedures to calibrate the tip height and to automatically recalibrate the tip height after a same-to-same dispensing tip change.
Set a Calibration Point (Initial Setup for Auto Needle Adjust)
The system uses Needle Detect Setup for the Automatic Needle Adjust function to recalibrate the tip height after a same-to-same dispensing tip change.
PREREQUISITES
 The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
# Key Press Step Teach Pendant Display
1
> >
• Press SETUP.
• MOVE UP / DOWN to NEEDLE DETECT SETUP.
• Press ENTER.
[SETUP] 2/3 08 Pause Status 09 Auto Purge 10 Pre-cycle Initialize 11 Pre-dispense Wait Time 12 Default Dispense Port 13*Needle Detect Setup 14 Run Limit
2
>
3
4
• Jog the tip to the tip detector and lower the tip until it is as close to the crosshairs (cross point) as possible
• Press F1.
The Needle Detect Setup screen appears.
• Press F1.
The system begins the calibration.
• Press F1 to accept the calibration.
NOTE: Press F2 to cancel the calibration.
Needle Detect Setup
------------------------------
Jog tip to needle detect
device cross point
-----------------------------­[F1] OK
Needle Detect Setup
------------------------------
Press [F1] to search for
needle position
------------------------------
Needle Detect Setup
------------------------------
Reset position?
------------------------------
[F1] Yes [F2] No
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E Series Automated Dispensing System
Calibrating the Tip Height (continued)
Recalibrate the Tip (Auto Needle Adjust)
PREREQUISITES
 The needle detect position is calibrated. Refer to “Set a Calibration Point (Initial Setup for Auto Needle Adjust)” on
page72.
# Key Press Step Teach Pendant Display
1
> >
• Press F1.
• MOVE UP / DOWN to AUTO NEEDLE ADJUST.
• Press ENTER.
[PROGRAM MENU] 1/1 01 Teach/Run 02 Program List 03 Reset Counter 04 Program Offset 05 Needle Adjust 06*Auto Needle Adjust
2
3
• Press ENTER.
The system automatically checks the tip height using the tip detector and displays the offset updates needed to calibrate the tip height.
• After the search is complete, press F1 to accept the calibration.
Auto Needle Adjust
------------------------------
Press [ENTER] to begin
------------------------------
Auto Needle Adjust
------------------------------
Searching for tip...
------------------------------
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E Series Automated Dispensing System

Working with Inputs / Outputs

If you connected inputs/outputs, refer to these procedures as applicable to use the inputs / outputs. There are several ways to use inputs / outputs:
• As a program command (SET I/O) to enable or disable outputs in a program.
• As a setting change under INITIALIZE OUTPUT.
• As a setting change under PROGRAM OUTPUT STATUS.
NOTE: The last two bullets apply if you want the system to automatically change the behavior of an output.

Enable or Disable an Input / Output

Inputs / outputs can be switched on or off within a program using the SET I/O command. SET I/O is also used to make the system check the status of an input signal at a specic point in the program.
PREREQUISITES
 The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
 The program you want to edit is currently open. Refer to “How to Open and Edit a Program” on page45.
 Input / output wiring is properly connected. Refer to “I/O Port” on page87 for wiring diagrams.
# Key Press Step Teach Pendant Display
1
> >
• Press TYPE.
• MOVE UP / DOWN to SET I/O.
• Press ENTER.
The Set I/O menu appears. Refer to “21 Set I/O” on page105 for detailed information on the Set I/O command.
[TYPE] 3/4 15 Dispense Port 16 Call Pattern 17 End Pattern 18 Call Subroutine 19 End Subroutine 20 Call Program 21*Set I/O
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E Series Automated Dispensing System

Automatically Switch Outputs ON

Use Initialize Output under Menu1 to specify which outputs (1–8) switch ON at the beginning of programs.
NOTE: Online signals must be disabled.
PREREQUISITES
 The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
# Key Press Step Teach Pendant Display
1
> >
• Press MENU1.
• MOVE UP / DOWN to INITIALIZE OUTPUT
• Press ENTER.
[MENU 1] 01 Group Edit 02 Ex. Step & Repeat 03 Program Name 04 Axis Limit 05*Initialize Output 06 Jog Acceleration 07 Teach Move Z Clearance
2
>
3
• Use the ARROW keys to move through the outputs.
• Press ENTER to toggle values: 1 for ON, 0 for OFF.
• Press F1 to save or exit.
Initialize Output
-----------------------------­Port: 12345678 Current: 00000000 New: 00000000
[F1] OK

Set How Outputs Behave at the End of a Program

Use Program Output Status under Setup to specify how outputs function after programs end.
PREREQUISITES
 The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
# Key Press Step Teach Pendant Display
1
> >
• Press SETUP.
• MOVE UP / DOWN to PROGRAM OUTPUT STATUS.
• Press ENTER.
[SETUP] 1/3 01 XY Move Speed 02 Z Move Speed 03 Point to Point Arc Jump 04 Park Position 05 Calibration Point 06 Mark Points 07*Program Output Status
2
or >
3
• Press 1 ENABLE to keep outputs ON after a program ends.
• Press 2 DISABLE (default) to allow outputs to switch OFF after a program ends.
• Press F1 to save or exit.
Program Output Status Disable
-----------------------------­1 Enable 2 Disable Select: _
[F1] OK
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E Series Automated Dispensing System

Operation

After the system is installed and programmed, the only actions required from the operator are to switch on the system, run the program for the workpiece, and shut down the system at the end of the work period.

Starting the System for Routine Operation

1. Connect the Teach Pendant to the Teach Pendant port on the front of the robot.
2. Switch on the robot.
3. Enable the dispensing system, including the valve controller. Refer to the dispensing equipment manuals as needed.
4. Open the dispensing program. Refer to “How to Open and Edit a Program” on page45.
NOTE: To run a program by scanning a barcode, refer to “Running a Program by Scanning a Barcode” below.
5. Properly position the workpiece on the xture plate.
6. Press the START button on the front of the robot.
7. When necessary, refer to the dispensing system manuals to rell the dispenser.
8. If an emergency occurs, press the EMERGENCY STOP button.
NOTE: When the EMERGENCY STOP button is pressed, the robot moves to the home position (0, 0, 0).
Teach Pendant port
DISPENSER PURGE button
START button

Running a Program by Scanning a Barcode

PREREQUISITES
 A barcode scanner is connected to the SVC USB port on the front of the robot.
 The program to be used for barcode scanning has been created and is named.
 A barcode with the program name embedded in it has been generated.
 Barcode scanning is enabled. Refer to “Setting Up Barcode Scanning” on page42.
 The system is in the Run Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
EMERGENCY STOP button
1. Position the workpiece on the xture plate.
2. Use the barcode reader to scan the barcode for the dispense program to be run.
The system opens and runs the program.
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E Series Automated Dispensing System
Operation (continued)

Pausing During a Dispense Cycle

Press START at any time to pause the system during a dispense cycle; the tip moves to the location specied by Pause Status or stops at the next program point.
NOTE: If the system is paused during dispensing, the system shuts off the dispenser, compromising pattern integrity.

Purging the System

To purge the system, press the DISPENSER PURGE button.
NOTE: You can set up the system to purge automatically. Refer to “Auto Purge” on page39.

Shutting Down the System

1. Refer to the dispensing system operating manuals for any special shutdown instructions.
2. Switch off the robot.

Part Numbers

Part # Part # Europe* Description
7360852 7361345 Robot, E2, 200 x 200 x 50 mm (8 x 8 x 2”)
7360853 7361346 Robot, E3, 300 x 300 x 100 mm (12 x 12 x 4”)
7360854 7361347 Robot, E4, 400 x 400 x 100 mm (16 x 16 x 4”)
7360855 7361348 Robot, E5, 500 x 500 x 150 mm (20 x 20 x 6”)
7362101 7362102 Robot, E6, 620 x 500 x 150 mm (24 x 20 x 6”)
*Complies with European safety regulations.
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E Series Automated Dispensing System

Accessories

NOTE: For replacement parts, refer to the robot maintenance instructions available at www.nordsonefd.com.

Safety Enclosures

Nordson EFD guarded safety enclosures integrate seamlessly with our complete line of automated dispensing systems. Featuring external dispensing controls, a safety light curtain, and an internal electrical control box and wireways for faster, safer setup, these CE-compliant enclosures also fully comply with EU Machinery Directive 2006/42/EC.
Part # Description Compatible Robot Models
7362738
7362766
7362739
7362767

Pre-Configured Output Cables

Item Part # Description
Small safety enclosure E2, E2V, E3, E3V, R3
Small safety enclosure, Europe E2, E2V, E3, E3V, R3
Large safety enclosure E4, E4V, E5, E5V, R4, PRO4L
Large safety enclosure, Europe E4, E4V, E5, E5V, R4, PRO4L
7360551 Standard cable to connect the dispenser and the robot
Single voltage initiate cable to connect the dispenser and the robot
7360761
7360554
7362573
7360558
7362356
7362357
7362373
n/a 7015086 DB9 female straight serial cable (for RS-232 connection)
n/a 7015476 USB-to-serial converter cable
(provides different pigtails to connect to different dispensers / controllers)
Dual voltage initiate cable to connect up to two dispensers / controllers to the robot
I/O interface cable between the ValveMate™ 8000 and the robot when the use of all four (4) ValveMate 8000 channels are required
Dual-connector cable to connect up to two PICO® DCON Drivers or two PICO Toµch™ controllers to the robot
Dual-connector cable to connect up to two Liquidyn® V10 controllers to the robot
Dual-connector cable to connect up to two Liquidyn V200 controllers to the robot
Single-connector cable to connect a Liquidyn V200 controller to the robot
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E Series Automated Dispensing System
Accessories (continued)

Fixture Plates

All plates include four edge levelers and four leveling mounts.
Part Number Description
7028276 200 mm xture plate
7028277 300 mm xture plate
7028278 400 mm xture plate
7028279 500 mm xture plate

Start / Stop Box

The start / stop box accessory facilitates input / output connections for remote functions, such as an start or emergency stop button. Refer to “Example Input / Output Connections” on page88 for schematics.
Part Number Description
7363285 Start / stop accessory box and I/O checker, standard
The I/O checker allows a user / programmer to simulate either (1) input signals from external devices or (2) outputs from the automation before physically installing any external devices.
7360865 Start / stop accessory box, European Community

Tip Alignment Kit

Part Number Description
7360892 E Series robot tip alignment accessory kit

Height Sensor

The optional height sensor can detect any variation from the original Z-height program values from workpiece to workpiece. If the Zheight changes, the system detects the new Z-height value adjusts the program accordingly. Refer to “Appendix D, Height Sensor Setup and Use” on page128 to install and use the height sensor.
Part # Description
7361667 Height sensor accessory kit, E / EV Series
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E Series Automated Dispensing System
Accessories (continued)

Mounting Brackets

Item Part Number Description
7360610
7360611
7361815
7360613
7361758
Syringe barrel mounting bracket
Mounting bracket for PICO valves
Mounting bracket for PICO Pµlse™ valves
Mounting bracket for all valves with mounting holes (752, 725, 741, 736, 781, 787, and 782 Series valves)
Universal valve mounting bracket for all valves without mounting holes (702, 754, 794, and 784S-SS Series valves)
Item Part Number Description
7361757
7360952
7362177
7360796 Equalizer bracket
Mounting bracket for radial spinner valves
Mounting bracket for the Ultimus IV dispenser
Mounting bracket for Liquidyn P-Jet and P-Dot valves
Mounting bracket for
7361114
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xQR41 and 745 Series valves
E Series Automated Dispensing System

Troubleshooting

Teach Pendant Error Messages

When a programming error occurs, the Teach Pendant display shows the address number where the error occurs and the error message. Refer to the following table to troubleshoot Teach Pendant error messages.
Addr. 1 Over Call Program Stack !
[OK] F1
Error Message Cause Corrective Action
Over Call Program Stack System cannot call the current program Call another program number.
Error Fill Command Line Start and Line End points after a Fill
command are on the same coordinate
Can’t Use Call Pattern Call Program command used and the
program called for execution includes a Call Pattern command (the software does not allow this)
Can’t Find Fill End Point Line End command missing after a Fill
command
Label Not Found System cannot nd the label number
specied in a Goto (Label) command
Need Line Start Line Start command missing before a
Line Passing, Arc Point, or Line End command
Need Line End Line End command missing after a
Line Start, Line Passing, or Arc Point command
Setup Error End Program command entered after a
Line Start command
Mark Point Must Separate Mark Points 1 and 2 are the same
coordinate
Illegal Path Point Line Start, Arc Point, and Line End
coordinates are in a straight line
Destination Address Error Destination for a Group Edit > Move
command already contains a command
Address number where error occurs Error message
Press F1 to clear the error message, then correct the cause of the error
Correct the Line Start and Line End coordinates that occur after the Fill command.
Create a new program that does not include a Call Pattern command.
Ensure that a Line End command is inserted after a ll command.
Check the Label commands in the program. Use MENU2 > Jump to search for the missing label.
If the label number does not exist, the system displays this error message. Correct the programming problem.
Enter a Line Start command before a Line Passing, Arc Point, or Line End command.
Enter a Line End command after a Line Start, Line Passing, or Arc Point command.
Correct the programming error. An End Program command can be entered only when the previous lines of programming are logical.
Ensure that Mark Points 1 and 2 are different coordinates.
Correct the Arc Point coordinate so that the dispense pattern is an arc instead of a straight line.
Ensure that the destination address to which address lines are being moved is empty.
Continued on next page
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E Series Automated Dispensing System
Teach Pendant Error Messages (continued)
Error Message Cause Corrective Action
Address Not Empty Command entered for an address which
is not empty
If it is okay to replace the existing command with a new command, press F1 to continue; otherwise, move to the next empty address line.
Password Conrm Fail Conrmation password not the same as
a newly entered password
Enter the conrmation password again, ensuring that it exactly matches the newly entered password.
Password Error Incorrect password entered for a locked
Enter the correct password.
program

Diagnostic Checks (Diagnostic Menu)

You can easily test the functionality of the major system components using the Diagnostic Menu.
PREREQUISITES
 The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
# Key Press Step Teach Pendant Display
1
• Press MENU1.
• MOVE UP / DOWN to DIAGNOSTIC.
[MENU 1] 2/2 08 Utility Menu 09*Diagnostic
• Press ENTER.
> >
2
> >
3
> >
The DIAGNOSTIC menu appears.
• Select the diagnostic test to perform.
• When the test is complete, press ESC to return to the DIAGNOSTIC menu.
NOTE: For reference, each test is described in the following steps.
• Select HOME SENSOR to test the axis sensors.
• Slowly move the robot xture plate and then the Z axis by hand.
- If an axis is functioning properly, the
[DIAGNOSTIC] 1/1 01 Home Sensor 02 Front Panel 03 Input/Output 04 Teach Pad 05 RS232 06 Motor
Home Sensor Move robot axis by hand
-----------------------------­X: 0 Y: 0 Z: 0
displayed value for the axis changes from 0 to 1.
• Press ESC to return to the Diagnostic menu.
Continued on next page
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E Series Automated Dispensing System
Diagnostic Checks (Diagnostic Menu) (continued)
# Key Press Step Teach Pendant Display
4
> >
5
> >
6
> >
7
> >
8
> >
• Select FRONT PANEL to test the front panel buttons.
• Press each front panel button one at a time.
- If a button is functioning properly, the displayed value for the axis changes from 0 to 1.
• Press ESC to return to the Diagnostic menu.
• Select INPUT/OUTPUT to test any connected inputs or outputs.
- If an input / output is functioning properly, the displayed value for the input / output changes from 0 to 1.
- Refer to “I/O Port” on page87 for the IO PORT schematic.
• Press ESC to return to the Diagnostic menu.
• Select TEACH PAD to test the Teach Pendant keys.
• Press each TP key one at a time.
- If a key is functioning properly, the displayed value for SCANCODE changes from 0 to 1.
• Press ESC to return to the Diagnostic menu.
• Select RS232 to test the RS232 connection.
• Connect a DB9 with pins 2 and 3 shorted into the RS232 port on the back of the robot.
- If the connection is functioning properly, the system recognizes the data being sent and received.
• Press ESC to return to the Diagnostic menu.
• Select MOTOR to test the robot motor.
• Press the corresponding number key to test the motor axis.
- If the axis motor is working, a slight back and forth movement (~10 mm) of the axis occurs.
• Press and hold ESC until the axis movement stops and to return to the Diagnostic menu.
Front Panel Press front panel buttons
-----------------------------­Start Button : 0 Purge Button : 0 Emergency Stop: 0 Needle Sensor : 0
Input/Output
------------------------------
IN : 00000000 OUT: 000000000
Press Key 1-8 Set Output Press Key 9 Set Dispenser
Teach Pad Press key on teach pad
-----------------------------­SCANCODE: 0
RS232 Cross RS232 Pin2 & Pin3
-----------------------------­Send Char :00
!!! NO RESPONSE !!!
Motor Axis moves back & forth 10 mm
-----------------------------­1 X 2 Y 3 Z 0 Home
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E Series Automated Dispensing System

Restoring the System to the Factory Default Settings (Clear Memory)

Follow this procedure to erase all programs and return all settings to the factory default values.
PREREQUISITES
 The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
 All programs have been backed up using the SAVE ALL PROGRAMS command under the USB menu. Refer to
“How to Upload / Download Programs Using the SVC USB Port” on page57.
# Key Press Step Teach Pendant Display
1
> >
• Press MENU1.
• MOVE UP / DOWN to UTILITY MENU.
• Press ENTER.
[MENU 1] 2/2 08*Utility Menu 09 Diagnostic
2
>
3
>
4
(9x) >
• MOVE UP / DOWN to MEMORY.
• Press ENTER.
• Press 1 CLEAR MEMORY.
• Press F1.
• Enter the clear memory password (99999999).
• Press F1 to clear the memory.
The system clears the memory. It does not ask for additional conrmation.
[UTILITY] 1/1 01 Program 02*Memory 03 Key Beep 04 Online Signals 05 Barcode Scanner 06 System Lockout
Memory Utility
-----------------------------­1 Clear Memory 2 Tool Offset Select: _
[F1] OK
Clear Memory
WARNING! This will erase all data from all program numbers.
Password: _ [F1] OK
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Technical Data

Dimensions

E Series Automated Dispensing System
A
B
C
Dimension E2 E3 E4 E5 E6
A (width) 370 mm (15") 490 mm (19") 590 mm (23") 690 mm (27") 808 mm (32")
B (height) 510 mm (20") 644 mm (25") 644 mm (25") 814 mm (32") 812 mm (32")
C (depth) 414 mm (16") 519 mm (20") 617 mm (24") 718 mm (28") 718 mm (28")

Mounting Hole Template

Use these dimensions to drill mounting holes for the robot feet.
A
B
4 x M5 tapped holes
Dimension E2 E3 E4 E5 E6
A
B
302 mm
(11.88")
300 mm
(11.81")
400 mm
(15.75")
410 mm
(16.14")
500 mm
(19.69")
510 mm
(20.08")
500 mm
(19.69")
510 mm
(20.08")
500 mm
(19.69")
510 mm
(20.08")
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E Series Automated Dispensing System

Wiring Diagrams

Dispenser Port

Pin Description
1 NOM (Normally open)
2 COM (Common)
3 EARTH (Ground)
+24V
Relay
Maximum Voltage Maximum Current
125 VAC 15A
250 VAC 10A
28 VDC 8A
Pin 1
Pin 3
Pin 2
1 3
2

Ext. Control Port

NOTES:
• Inputs are not polarity-sensitive.
• The optional start / stop box accessory facilitates input / output connections to this port. Refer to “Accessories” on page78 for part numbers.
Pin Description
1 Ground
2 Start signal
3 Motor power
4 Motion idle
5 Run / Teach
6 Emergency stop
7 Emergency stop
1
7
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E Series Automated Dispensing System

I/O Port

NOTES:
• Outputs are rated at 125 mA.
• Courtesy +24 VDC output is rated at 3.0 Amp.
Pin Description Pin Description Pin Description
1 Input 1 10 Not connected 19 Output 6
2 Input 2 11 GND 20 Output 7
3 Input 3 12 GND 21 Output 8
4 Input 4 13 GND 22 Not connected
5 Input 5 14 Output 1 23 Not connected
6 Input 6 15 Output 2 24 +24 VDC
7 Input 7 16 Output 3 25 +24 VDC
8 Input 8 17 Output 4
9 Not connected 18 Output 5
+24V
Pin 25
Input X
Input schematic Output schematic

RS232 Port (for Remote Communication)

NOTE: Refer to “Appendix B, RS-232 Communication
Protocol” on page113 to set up remote communication.
Pin Description Pin Description
1 N/C 6 N/C
2 RX 7 N/C
3 TX 8 N/C
4 N/C 9 N/C
5 GND
1 5
6 9
+24V
Output X
Pin 13
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E Series Automated Dispensing System

Example Input / Output Connections

You can use the I/O Port and Ext. Control port on the back of the robot to connect a variety of inputs and outputs. A spare connector is also provided with the system. The following schematics show typical examples of input / output connections to a robot.
Inputs
Robot
I/O Port
Robot
I/O Port
Pin 25
+24VDC
Pin 1
Input 1
Pin 2
Input 2
Pin 11
Ground
SW1
PLC Output (+24V)
PLC
PLC Ground
External Device Powered by the Robot
Robot
I/O Port
Pin 24
+24VDC
Pin 11
Ground
Courtesy +24 VDC output is rated at 3.0 Amp.
Device
Outputs
Robot
I/O Port
Robot
I/O Port
Pin 14
Output 1
Pin 11
Ground
Pin 15
Output 2
Pin 11
Ground
LED 1
+24V In
Ground
Outputs are rated at 125 mA.
Device
Start and Emergency Stop (ESTOP) Connections to Ext. Control
Ext. Control port
Ext. Control port
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Pin 2
Start signal
Pin 1
Ground
Pin 6 Emergency
stop
Pin 7 Emergency
stop
SW1
ESTOP
E Series Automated Dispensing System

Appendix A, Type Menu Reference

This appendix provides detailed information for each setup and dispense command under the Type menu. Commands are listed in the same numerical order as they are in the Type menu.
The following rules apply to all commands:
• A command is in effect until it is superseded by another command.
• Command settings override system settings.
01 Dispense Dot
Dispense Dot 1/3
-----------------------------­X: 130.93 mm Y: 37.39 mm Z: 45.54 mm
[F1] OK [F2] Next [F3] Current
Dispense Dot 3/3
-----------------------------­Retract Distance: 100.00 mm Retract Low: 10.0 mm/s Retract High: 10.0 mm/s
[F1] OK [F2] Next
Key Press Function
Registers the current XYZ location as a Dispense Dot point.
>
Parameter Description
Dispense Time Duration the dispenser signal is initiated ON.
Dwell Time The delay time that occurs at the end of dispensing to allow the pressure to equalize
Retract Distance The distance the tip raises after dispensing.
Retract Low The speed at which the tip raises after dispensing.
Retract High After the tip raises the amount specied by Retract Distance at the speed specied
Dispense Dot 2/3
-----------------------------­Dispense Time: 0.100 s Dwell Time: 0.00 s
[F1] OK [F2] Next
Range: 0.001–1000.0 (s)
before the tip moves to the next point. Range: 0.01–1000.0 (s)
Range: 0–200 (mm/s)
by Retract Low, the tip continues raising to the ZClearance at the speed (in mm/s) specied by this setting. The purpose of specifying a ZClearance is to allow the tip to raise high enough to clear any obstacles it encounters on its way to the next point. Refer to “13ZClearance” on page101. Range: 30–200 (mm/s)
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E Series Automated Dispensing System
Appendix A, Type Menu Reference (continued)
02 Line Start
Line Start 1/2
-----------------------------­X: 130.93 mm Y: 37.39 mm Z: 45.54 mm
[F1] OK [F2] Next [F3] Current
Key Press Function
Registers the current XYZ location as a Line Start point for line dispensing.
>
Parameter Description
Line Speed The speed at which the dispensing tip travels at the location in the program where this
Pre-move Delay The time the dispenser stays open at the start of a line before moving. This delay time
Settling Distance The distance the robot moves from the beginning of a Line Start before the dispenser
Dispenser Off (0)/ On(1)
03 Line Passing
Line Start 2/2
-----------------------------­Line Speed: 10.0 mm/s Pre-move Delay: 0.00 s Settling Distance: 0.00 mm Dispenser Off(0)/On(1): 1
[F1] OK [F2] Next
command is inserted, thus overriding the default line speed setting. Range: 0–500 (mm/s)
prevents the tip from moving along the line until uid is owing. Range: 0–100 (s)
turns on. This distance allows the robot sufcient time to build speed and is used primarily to eliminate the deposit of too much uid at the beginning of a line. Range: 0–100 (mm)
Turns the dispenser OFF (0) or ON (1) at the current address.
Line Passing 1/2
-----------------------------­X: 130.93 mm Y: 37.39 mm Z: 45.54 mm
[F1] OK [F2] Next [F3] Current
Key Press Function
Registers the current XYZ location as a Line Passing point. This is a location on a line where the dispensing
>
tip changes direction, such as at the corner on a rectangle. NOTE: Also use a Line Passing point before and after an Arc Point command.
Parameter Description
Line Speed The speed at which the dispensing tip travels at the location in the program where this
Node Time The delay time that occurs only for a Line Passing command. The dispensing tip passes
Dispenser Off(0)/ On(1)
Line Passing 2/2
-----------------------------­Line Speed: 10.0 mm/s Node Time: 0.001 s Dispenser Off(0)/On(1): 1
[F1] OK [F2] Next
command is inserted, thus overriding the default system line speed setting. Range: 0–500 (mm/s)
through the Line Passing point and waits at the Line Passing point, with the dispenser activated, for the specied time period. Range: 0–100 (s)
Turns the dispenser OFF (0) or ON (1) at the current address.
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E Series Automated Dispensing System
Appendix A, Type Menu Reference (continued)
04 Arc Point
Arc Point
-----------------------------­X: 130.93 mm Y: 37.39 mm Z: 45.54 mm
[F1] OK [F3] Current
Key Press Function
Registers the current XYZ location as an Arc Point. Arc points dispense material along an arc or circular
>
05 Line End
path.
Line End 1/4
-----------------------------­X: 130.93 mm Y: 37.39 mm Z: 45.54 mm
[F1] OK [F2] Next [F3] Current
Line End 3/4
-----------------------------­Backtrack Length: 0.00 mm Backtrack Gap: 0.00 mm Backtrack Speed: 10.0 mm/s Type 0| 1\ 2] 3/ 4[: 0
[F1] OK [F2] Next
Key Press Function
Registers the current XYZ location as a Line End point
>
Parameter Description
Shutoff Distance The distance before the end of a line when the dispenser closes to prevent excess uid
Shutoff Delay The time the dispenser stays open after it stops at the end of a line.
Dwell Time The delay time that occurs at the end of a line after the dispenser turns off. This allows
Backtrack Length The distance the dispensing tip travels away from the Line End point.
Backtrack Gap The distance the dispensing tip raises as it moves away from the Line End point. This
Backtrack Speed The speed of the dispensing tip backtrack movement.
Line End 2/4
-----------------------------­Shutoff Distance: 0.00 mm Shutoff Delay: 0.00 s Dwell Time: 0.00 s
[F1] OK [F2] Next
from being deposited at the end of the line, as shown in the illustration below. Range: 0–100 (s)
Range: 0–100 (s)
the pressure to equalize before the tip moves to the next point. Range: 0–1000 (s)
Range: 0–100 (mm)
value must be less than the ZClearance value for that point. Range: 0–100 (mm)
Range: 0.1–200 (mm/s)
Continued on next page
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E Series Automated Dispensing System
Appendix A, Type Menu Reference (continued)
05 Line End (continued)
Tip continues moving to the end of the lineDispenser turns off here
Shutoff Distance
Illustration of the Shutoff Distance parameter
Line End 3/4
-----------------------------­Backtrack Length: 0.00 mm Backtrack Gap: 0.00 mm Backtrack Speed: 10.0 mm/s Type 0| 1\ 2] 3/ 4[: 0
[F1] OK [F2] Next
Key Press Function
See previous page.
>
Parameter Description
Type Refer to “Example Illustrations of Backtrack Setup Parameters” on page93.
Retract Distance The distance the tip raises after dispensing.
Retract Low The speed at which the tip raises after dispensing.
Retract High After the tip raises the amount specied by Retract Distance at the speed specied
Line End 4/4
-----------------------------­Retract Distance: 0.00 mm Retract Low: 20.0 mm/s Retract High: 80.0 mm/s
[F1] OK [F2] Next
0 (Normal) The dispensing tip moves straight up for the height entered for
Backtrack Gap.
1 (Back) The dispensing tip moves backward at an angle for the distance
and height entered for Backtrack Length and Backtrack Gap.
2 (Square Back) The dispensing tip moves up and then back at the distance and
height entered for Backtrack Length and Backtrack Gap.
3 (Forward) The dispensing tip moves forward at an angle for the distance and
height entered for Backtrack Length and Backtrack Gap.
4 (Square Forward) The dispensing tip moves up and then forward at the distance and
height entered for Backtrack Length and Backtrack Gap.
Range: 0–50 (mm)
Range: 0–200 (mm/s)
by Retract Low, the tip continues raising to the ZClearance at the speed specied by this setting. The purpose of specifying a ZClearance is to allow the tip to raise high enough to clear any obstacles it encounters on the way to the next point. Refer to “13ZClearance” on page101. Range: 30–200 (mm/s)
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E Series Automated Dispensing System
Appendix A, Type Menu Reference (continued)
Example Illustrations of Backtrack Setup Parameters
0 or blank (Normal)
Backtrack Gap
1 (Back)
Backtrack Gap
Backtrack
Length
2 (Square Back)
3 (Forward)
4 (Square Forward)
Backtrack Gap
Backtrack
Length
Backtrack Gap
Backtrack
Length
Backtrack
Length
Backtrack Gap
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E Series Automated Dispensing System
Appendix A, Type Menu Reference (continued)
06 Circle
Circle
------------------------------
[F1] 3-Point [F2] Center Point
------------------------------
Circle 2/5
-----------------------------­Circle Speed: 10.0 mm/s Diameter: 0.00 mm Start Angle: 0.0 deg End Angle: 360.0 deg
[F1] OK [F2] Next
Key Press Function
Registers a circle. Circles are created by selecting three points on the circle diameter or by entering a center
>
point for the circle (refer to “How to Make a Circle” on page65).
Parameter Description
Circle Speed The speed at which the dispensing tip travels when making the circle, thus overriding
Diameter The diameter of the circle.
Start Angle The angle (in degrees) from the center of the circle where dispensing for the start of the
End Angle The angle (in degrees) after the Start Angle value at which dispensing stops.
Pre-move Delay The time the dispenser stays open at the start of a circle before moving. This delay time
Settling Distance The distance the robot moves from the beginning of a circle before the dispenser turns
Shutoff Distance The distance before the end of a circle when the dispenser closes to prevent excess
Shutoff Delay The time the dispenser stays open after it stops at the end of a circle.
Dwell Time The delay time that occurs at the end of a circle after the dispenser closes. This allows
Circle 1/5
-----------------------------­X: 130.93 mm Y: 37.39 mm Z: 45.54 mm
[F1] OK [F2] Next [F3] Current
Circle 3/5
-----------------------------­Pre-move Delay: 0.00 s Settling Distance: 0.00 mm Shutoff Distance: 0.00 mm Shutoff Delay: 0.00 s Dwell Time: 0.00 s [F1] OK [F2] Next
the default system move speed setting. Range: 0.1–400 (mm/s)
Range: 0.01–400 (mm)
circle begins. The default setting (0 degrees) equates to the 3:00 position. Default: 0 (degrees) Range: 0 to ±360 (degrees)
Default: 0 (degrees) Range: 0–10000 (degrees)
• To dispense in a counterclockwise direction, enter a positive value.
• To dispense in a clockwise direction, enter a negative value.
prevents the tip from moving along the circle until uid is owing. Range: 0–100 (s)
on. This distance allows the robot sufcient time to build speed and is used primarily to eliminate the deposit of too much uid at the beginning of a circle. Range: 0–100 (mm)
uid from being deposited at the end of the circle. Range: 0–100 (mm)
Range: 0–100 (s)
the pressure to equalize before the tip moves to the next point. Range: 0–1000 (s)
Continued on next page
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E Series Automated Dispensing System
Appendix A, Type Menu Reference (continued)
06 Circle (continued)
Start Angle (0 degrees) = 3:00
The 0 (degrees) default setting for Start Angle is at 3:00
Circle 4/5
-----------------------------­Backtrack Length: 0.00 mm Backtrack Gap: 0.00 mm Backtrack Speed: 10.0 mm/s Type 0| 1\ 2] 3/ 4[: 0
[F1] OK [F2] Next
Key Press Function
See previous page.
>
Parameter Description
Backtrack Length The distance the dispensing tip travels away from the circle end point.
Backtrack Gap The distance the dispensing tip raises as it moves away from the circle end point. This
Backtrack Speed The speed of the dispensing tip backtrack movement.
Type Refer to “Example Illustrations of Backtrack Setup Parameters” on page93.
Retract Distance The distance (in mm) the tip raises after dispensing.
Retract Low The speed at which the tip raises after dispensing.
Retract High After the tip raises the amount specied by Retract Distance at the speed specied by
Circle 5/5
-----------------------------­Retract Distance: 0.00 mm Retract Low: 10.0 mm/s Retract High: 80.0 mm/s
[F1] OK [F2] Next
Range: 0–100 (mm)
value must be less than the ZClearance value for that point. Range: 0–100 (mm)
Range: 0–200 (mm/s)
0 (Normal) The dispensing tip moves straight up for the height entered for
Backtrack Gap.
1 (Back) The dispensing tip moves backward at an angle for the distance
and height entered for Backtrack Length and Backtrack Gap.
2 (Square Back) The dispensing tip moves up and then back at the distance and
height entered for Backtrack Length and Backtrack Gap.
3 (Forward) The dispensing tip moves forward at an angle for the distance and
height entered for Backtrack Length and Backtrack Gap.
4 (Square Forward) The dispensing tip moves up and then forward at the distance and
height entered for Backtrack Length and Backtrack Gap.
Range: 0–50 (mm)
Range: 0–200 (mm/s)
Retract Low, the tip continues raising to the ZClearance at the speed specied by this setting. The purpose of specifying a ZClearance is to allow the tip to raise high enough to clear any obstacles it encounters on the way to the next point. Range: 30–200 (mm/s)
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E Series Automated Dispensing System
Appendix A, Type Menu Reference (continued)
07 End Program
Key Press Function
Registers the current address as the end of the program. End Program returns the dispensing tip to the
>
08 Spline Node
Spline Node
-----------------------------­X: 130.93 mm Y: 37.39 mm Z: 45.54 mm
[F1] OK [F3] Current
Key Press Function
>
home position or to the Park Position. This command must occur at the end of a dispense program.
Changes the path the tip makes as it moves between two points. Enter a Spline Node point to make the tip move through the spline node point as it moves from one point to another. This is useful for avoiding an obstacle on a workpiece.
Dispense
Dot A
Dispense
Dot B
Spline node point: the tip passes through this point as it moves from Dispense Dot A to Dispense Dot B
09 Spline Move Speed
Spline Move Speed
-----------------------------­Speed: 80.0 mm/s
[F1] OK
Key Press Function
The speed at which the dispensing tip travels when it moves through a Spline Node point.
>
Range: 0.1–500 (mm/s)
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E Series Automated Dispensing System
Appendix A, Type Menu Reference (continued)
10 Label
Label
-----------------------------­Label: 2
[F1] OK
Key Press Function
Registers a numeric label that can be used as a reference in the Goto (Label), Loop, Step & Repeat, Call
>
11 Goto
Goto
-----------------------------­Label: 2
Pattern, Call Subroutine, and Call Program commands.
• The number of labels allowed in a program is 1–9999.
[F1] OK
Key Press Function
The program jumps to the address line in the program that contains the specied label.
>
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E Series Automated Dispensing System
Appendix A, Type Menu Reference (continued)
12 Step & Repeat 2D
Step & Repeat
------------------------------
[F1] Step & Repeat 2D [F2] Step & Repeat 3D
------------------------------
Step & Repeat 2D 2/2
-----------------------------­Column (X): 1 Row (Y): 1 Path S(1)/N(2): 1 Goto Label: 1
[F1] OK [F2] Next
Key Press Function
Enables the repeat of the dispensing pattern onto many identical workpieces that are mounted on a xture
>
plate and aligned in rows and columns.
Parameter Description (refer to the diagram below and to “Example Illustrations of Step &
Direction The direction the tip moves along the XY axes. Select X(1) to give priority to the X axis or
X Offset The distance (in mm) between each workpiece in the X direction.
Y Offset The distance (in mm) between each workpiece in the Y direction.
Columns (X) The number of columns in the X direction.
Rows (Y) The number of rows in the Y direction.
Path S(1)/N(2) The path of pattern travel. Select 1 for an S-shaped pattern or 2 for an N-shaped
Goto Label The address where the Step & Repeat X command begins.
Step & Repeat 2D 1/2
-----------------------------­Direction X(1)/Y(2): 1 X Offset: 1.00 mm Y Offset: 1.00 mm
[F1] OK [F2] Next
Repeat Parameters” on page99)
Y(2) to give priority to the Y axis.
Range: 0.1–100 (mm)
Range: 0.1–100 (mm)
Range: 1–9999
Range: 1–9999
pattern.
Column (X)
Row (Y)
X Offset (in mm)
Y Offset
(in mm)
Diagram of the Step & Repeat 2D X Offset, Y Offset, Columns (X), and Rows (Y) Parameters
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E Series Automated Dispensing System
Appendix A, Type Menu Reference (continued)
12 Step & Repeat (continued)
Example Illustrations of Step & Repeat Parameters
Step & Repeat, X Axis Direction Step & Repeat, Y Axis Direction
Difference between the X and Y axis Direction parameter
Step & Repeat X, S Path Step & Repeat X, N Path
Difference between the S and N paths when the Direction is X
Step & Repeat Y, S Path Step & Repeat Y, N Path
Difference between the S and N paths when the Direction is Y
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E Series Automated Dispensing System
Appendix A, Type Menu Reference (continued)
12 Step & Repeat 3D
Step & Repeat
------------------------------
[F1] Step & Repeat 2D [F2] Step & Repeat 3D
------------------------------
Step & Repeat 3D 2/2
-----------------------------­Column (X): 1 Row (Y): 1 Tier (Z): 1 Path S(1)/N(2): 1 Goto Label: 1 [F1] OK [F2] Next
Key Press Function
Enables the repeat of the dispensing pattern onto many identical workpieces that are mounted on a xture
>
plate and aligned in rows and columns.
Parameter Description (refer to the diagram below and to “Example Illustrations of Step &
Direction The direction the tip moves along the XY axes. Select X(1) to give priority to the X axis or
X Offset The distance (in mm) between each workpiece in the X direction.
Y Offset The distance (in mm) between each workpiece in the Y direction.
Z Offset The distance (in mm) between each workpiece tier in the Z direction.
Columns (X) The number of columns in the X direction.
Rows (Y) The number of rows in the Y direction.
Tier (Z) The number of tiers in the Z direction:
Path S(1)/N(2) The path of pattern travel. Select 1 for an S-shaped pattern or 2 for an N-shaped
Goto Label The address where the Step & Repeat X command begins.
Step & Repeat 3D 1/2
-----------------------------­Direction X(1)/Y(2): 1 X Offset: 1.00 mm Y Offset: 1.00 mm Z Offset: 1.00 mm
[F1] OK [F2] Next
Repeat Parameters” on page99)
Y(2) to give priority to the Y axis.
Range: 0.1–100 (mm)
Range: 0.1–100 (mm)
Range: 0.1–100 (mm)
Range: 1–9999
Range: 1–9999
• A positive Z value moves the tip down towards the work surface.
• A negative Z value moves the tip up away from the work surface.
Range: 1–9999
pattern.
Column (X)
Tier (Z)
Row (Y)
X Offset (in mm)
Z Offset (in mm)
Y Offset (in mm)
Diagram of the Step & Repeat 3D X Offset, Y Offset, Columns (X), Rows (Y), and Tier (Z) Parameters
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