Electronic pdf les of Nordson EFD
manuals are also available at
www.nordsonefd.com
E Series Automated Dispensing System
You have selected a reliable, high-quality dispensing system from Nordson EFD, the world leader in
uid dispensing. Nordson EFD automated dispensing systems are designed specically for industrial
dispensing and will provide you with years of trouble-free, productive service.
This manual will help you maximize the usefulness of your automated dispensing system.
Please spend a few minutes to become familiar with the controls and features. Follow our recommended
testing procedures. Review the helpful information we have included, which is based on more than
50years of industrial dispensing experience.
Most questions you will have are answered in this manual. However, if you need assistance, please do
not hesitate to contact EFD or your authorized EFD distributor. Detailed contact information is provided
on the last page of this document.
The Nordson EFD Pledge
Thank You!
You have just purchased the world’s nest precision dispensing equipment.
I want you to know that all of us at Nordson EFD value your business and will do everything in our power
to make you a satised customer.
If at any time you are not fully satised with our equipment or the support provided by your Nordson
EFD Product Application Specialist, please contact me personally at 800.556.3484 (US), 401.431.7000
(outside US), or Srini.Subramanian@nordsonefd.com.
I guarantee that we will resolve any problems to your satisfaction.
Thanks again for choosing Nordson EFD.
Srini Subramanian
Srini Subramanian, General Manager
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High Pressure Fluids ....................................................................................................................................................8
Intended Use ...............................................................................................................................................................8
Regulations and Approvals ..........................................................................................................................................9
Personal Safety ............................................................................................................................................................9
Fire Safety ....................................................................................................................................................................9
Important Disposable Component Safety Information ..............................................................................................10
Action in the Event of a Malfunction ..........................................................................................................................10
Equipment-Specic Safety Information .....................................................................................................................11
Operating Features ........................................................................................................................................................13
Front Panel .................................................................................................................................................................13
Back Panel .................................................................................................................................................................14
Unpack the System Components ..............................................................................................................................14
Position the Robot and Install and Connect Components ........................................................................................15
Prepare the Work Surface or Fixture Plate ................................................................................................................16
Connect a Barcode Scanner (Optional) .....................................................................................................................16
Power On the System ................................................................................................................................................17
About Programs and Commands ..............................................................................................................................18
About Tip Height ........................................................................................................................................................19
About Mark Points .....................................................................................................................................................19
Overview of the Teach Pendant.....................................................................................................................................20
Run Mode vs. Teach Mode ........................................................................................................................................21
Executing Functions and Entering Numeric Data ......................................................................................................21
Navigating the Menus ................................................................................................................................................22
Jogging the Dispensing Tip .......................................................................................................................................22
Teach Pendant Key Descriptions ...............................................................................................................................23
Teach Pendant Menu Structure .................................................................................................................................24
Teach Pendant Menu Item Descriptions ....................................................................................................................25
Program Menu .......................................................................................................................................................25
Menu 1 ...................................................................................................................................................................26
Utility Menu ............................................................................................................................................................27
Diagnostic Menu ....................................................................................................................................................28
Menu 2 ...................................................................................................................................................................28
Setup Menu ............................................................................................................................................................29
Type Menu ..............................................................................................................................................................31
USB Menu ..............................................................................................................................................................31
Continued on next page
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Switching from Run Mode to Teach Mode ................................................................................................................32
Setting System Parameters .......................................................................................................................................32
XY Move Speed or Z Move Speed .........................................................................................................................33
Jog Acceleration ....................................................................................................................................................34
Teach Move ZClearance (How High the Tip Lifts in the Teach Mode) ..................................................................34
Point to Point Arc Jump .........................................................................................................................................35
Park Position ..........................................................................................................................................................35
Pause Status (Tip Pause Location) ........................................................................................................................36
Pre-Dispense Wait Time .........................................................................................................................................37
Default Dispense Port (Dispense Port Output) .......................................................................................................37
Measurement Unit ..................................................................................................................................................38
Auto Purge .............................................................................................................................................................39
Language ...............................................................................................................................................................40
Setting the Tool Offset ...............................................................................................................................................41
Setting Up Barcode Scanning ...................................................................................................................................42
Setting the Dispenser Ports .......................................................................................................................................43
Working with Programs and Commands ...................................................................................................................44
How to Switch from Run Mode to Teach Mode .....................................................................................................44
How to Open and Edit a Program ..........................................................................................................................45
How to Name a Program........................................................................................................................................46
How to Clear or Copy a Program ...........................................................................................................................47
How to Jump to a Specic Address or Label ........................................................................................................48
How to Insert or Delete a Command .....................................................................................................................48
How to Change a Group of Addresses (Group Edit) ..............................................................................................49
How to Set Mark Points .........................................................................................................................................52
How to Adjust All Points in a Program (Program Offset) ........................................................................................53
How to Expand a Step & Repeat Command .........................................................................................................54
How to Lock or Unlock the System .......................................................................................................................55
How to Upload / Download Programs Using the SVC USB Port ..........................................................................57
How to Create and Run a Program ........................................................................................................................58
How to Make a Dot ................................................................................................................................................60
How to Make a Line ...............................................................................................................................................61
How to Make an Arc ...............................................................................................................................................63
How to Make a Circle .............................................................................................................................................65
How to Fill an Area .................................................................................................................................................66
How to Make an Array of Dots (Step & Repeat) .....................................................................................................68
Calibrating the Tip Height ..........................................................................................................................................70
Systems without a Tip Detector .............................................................................................................................70
Systems with a Tip Detector ..................................................................................................................................72
Working with Inputs / Outputs ...................................................................................................................................74
Enable or Disable an Input / Output .......................................................................................................................74
Automatically Switch Outputs ON .........................................................................................................................75
Set How Outputs Behave at the End of a Program ...............................................................................................75
Continued on next page
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Starting the System for Routine Operation ................................................................................................................76
Running a Program by Scanning a Barcode .............................................................................................................76
Pausing During a Dispense Cycle..............................................................................................................................77
Purging the System ...................................................................................................................................................77
Shutting Down the System ........................................................................................................................................77
Part Numbers ................................................................................................................................................................77
Tip Alignment Kit .......................................................................................................................................................79
Teach Pendant Error Messages .................................................................................................................................81
Restoring the System to the Factory Default Settings (Clear Memory) .....................................................................84
Technical Data ...............................................................................................................................................................85
Dispenser Port .......................................................................................................................................................86
Ext. Control Port .....................................................................................................................................................86
I/O Port ...................................................................................................................................................................87
RS232 Port (for Remote Communication) ..............................................................................................................87
Example Input / Output Connections .....................................................................................................................88
Appendix A, Type Menu Reference ...............................................................................................................................89
Appendix B, RS-232 Communication Protocol ...........................................................................................................113
Appendix C, DXF File Import Using TeachMotion DXF ...............................................................................................115
Installing TeachMotion DXF and Connecting to the Robot......................................................................................115
Overview of the TeachMotion DXF Software ...........................................................................................................116
Program Screen and Icons...................................................................................................................................117
DXF Screen and Icons..........................................................................................................................................121
Modifying the DXF Import Options ..........................................................................................................................123
Importing a DXF File ................................................................................................................................................124
Appendix D, Height Sensor Setup and Use ................................................................................................................128
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E Series Automated Dispensing System
Introduction
This manual provides installation, setup, programming, operation, and service information for all components of a
Nordson EFD E Series automated dispensing system. Nordson EFD’s automated dispensing systems dispense uid
in a preprogrammed pattern onto a workpiece. They are specically designed and congured for use with Nordson
EFD industrial syringe barrel and valve systems. Automated dispensing systems offer the exibility of working either
as a stand-alone system or as a key part of an automated solution and are easily integrated into in-line transfer
systems, rotary tables, and pallet assembly lines.
The primary components of an automated dispensing system are the Teach Pendant (TP), the robot, and the
dispensing valve components. The robot executes a program to dispense uid from the valve in a specic pattern
onto a workpiece. Programs are created and executed using the Teach Pendant. Material is dispensed through a
Nordson EFD syringe barrel or valve system. A valve system may be contact or non-contact. Contact systems may
dispense uid through a needle or a dispensing tip. For the purposes of this manual, “dispensing tip” refers to either
a needle or a tip.
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E Series Automated Dispensing System
Nordson EFD Product Safety Statement
WARNING
The safety message that follows has a WARNING level hazard.
Failure to comply could result in death or serious injury.
ELECTRIC SHOCK
Risk of electric shock. Disconnect power before removing covers and / or disconnect, lock out, and
tag switches before servicing electrical equipment. If you receive even a slight electrical shock, shut
down all equipment immediately. Do not restart the equipment until the problem has been identied
and corrected.
CAUTION
The safety messages that follow have a CAUTION level hazard.
Failure to comply may result in minor or moderate injury.
READ MANUAL
Read manual for proper use of this equipment. Follow all safety instructions. Task- and equipmentspecic warnings, cautions, and instructions are included in equipment documentation where
appropriate. Make sure these instructions and all other equipment documents are accessible to
persons operating or servicing equipment.
MAXIMUM AIR PRESSURE
Unless otherwise noted in the product manual, the maximum air input pressure is 7.0 bar (100 psi).
Excessive air input pressure may damage the equipment. Air input pressure is intended to be applied
through an external air pressure regulator rated for 0 to 7.0 bar (0 to 100 psi).
RELEASE PRESSURE
Release hydraulic and pneumatic pressure before opening, adjusting, or servicing pressurized
systems or components.
BURNS
Hot surfaces! Avoid contact with the hot metal surfaces of heated components. If contact can not be
avoided, wear heat-protective gloves and clothing when working around heated equipment. Failure
to avoid contact with hot metal surfaces can result in personal injury.
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E Series Automated Dispensing System
Nordson EFD Product Safety Statement (continued)
Halogenated Hydrocarbon Solvent Hazards
Do not use halogenated hydrocarbon solvents in a pressurized system that contains aluminum components.
Under pressure, these solvents can react with aluminum and explode, causing injury, death, or property damage.
Halogenated hydrocarbon solvents contain one or more of the following elements.
Element Symbol Prefix
Fluorine F “Fluoro-”
Chlorine Cl “Chloro-”
Bromine Br “Bromo-”
Iodine I “Iodo-”
Check the Safety Data Sheet (SDS) or contact your material supplier for more information. If you must use
halogenated hydrocarbon solvents, contact your EFD representative for compatible EFD components.
High Pressure Fluids
High pressure uids, unless they are safely contained, are extremely hazardous. Always release uid pressure before
adjusting or servicing high pressure equipment. A jet of high pressure uid can cut like a knife and cause serious
bodily injury, amputation, or death. Fluids penetrating the skin can also cause toxic poisoning.
WARNING
Any injury caused by high pressure liquid can be serious. If you are injured or even suspect an injury:
• Go to an emergency room immediately.
• Tell the doctor that you suspect an injection injury.
• Show the doctor the following note.
• Tell the doctor what kind of material you were dispensing.
Medical Alert — Airless Spray Wounds: Note to Physician
Injection in the skin is a serious traumatic injury. It is important to treat the injury surgically as soon as possible. Do
not delay treatment to research toxicity. Toxicity is a concern with some exotic coatings injected directly into the
bloodstream.
Qualified Personnel
Equipment owners are responsible for making sure that EFD equipment is installed, operated, and serviced by
qualied personnel. Qualied personnel are those employees or contractors who are trained to safely perform
their assigned tasks. They are familiar with all relevant safety rules and regulations and are physically capable of
performing their assigned tasks.
Intended Use
Use of EFD equipment in ways other than those described in the documentation supplied with the equipment may
result in injury to persons or damage to property. Some examples of unintended use of equipment include:
• Using incompatible materials.
• Making unauthorized modications.
• Removing or bypassing safety guards or interlocks.
• Using incompatible or damaged parts.
• Using unapproved auxiliary equipment.
• Operating equipment in excess of maximum ratings.
• Operating equipment in an explosive atmosphere.
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E Series Automated Dispensing System
Nordson EFD Product Safety Statement (continued)
Regulations and Approvals
Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for
Nordson EFD equipment will be voided if instructions for installation, operation, and service are not followed. If the
equipment is used in a manner not specied by Nordson EFD, the protection provided by the equipment may be
impaired.
Personal Safety
To prevent injury, follow these instructions:
• Do not operate or service equipment unless you are qualied.
• Do not operate equipment unless safety guards, doors, and covers are intact and automatic interlocks are
operating properly. Do not bypass or disarm any safety devices.
• Keep clear of moving equipment. Before adjusting or servicing moving equipment, shut off the power supply
and wait until the equipment comes to a complete stop. Lock out power and secure the equipment to prevent
unexpected movement.
• Make sure spray areas and other work areas are adequately ventilated.
• When using a syringe barrel, always keep the dispensing end of the tip pointing towards the work and away
from the body or face. Store syringe barrels with the tip pointing down when they are not in use.
• Obtain and read the Safety Data Sheet (SDS) for all materials used. Follow the manufacturer’s instructions for
safe handling and use of materials and use recommended personal protection devices.
• Be aware of less-obvious dangers in the workplace that often cannot be completely eliminated, such as hot
surfaces, sharp edges, energized electrical circuits, and moving parts that cannot be enclosed or otherwise
guarded for practical reasons.
• Know where emergency stop buttons, shutoff valves, and re extinguishers are located.
• Wear hearing protection to protect against hearing loss that can be caused by exposure to vacuum exhaust port
noise over long periods of time.
Fire Safety
To prevent a re or explosion, follow these instructions:
• Shut down all equipment immediately if you notice static sparking or arcing. Do not restart the equipment until
the cause has been identied and corrected.
• Do not smoke, weld, grind, or use open ames where ammable materials are being used or stored.
• Do not heat materials to temperatures above those recommended by the manufacturer. Make sure heat
monitoring and limiting devices are working properly.
• Provide adequate ventilation to prevent dangerous concentrations of volatile particles or vapors. Refer to local
codes or the SDS for guidance.
• Do not disconnect live electrical circuits when working with ammable materials. Shut off power at a disconnect
switch rst to prevent sparking.
• Know where emergency stop buttons, shutoff valves, and re extinguishers are located.
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E Series Automated Dispensing System
Nordson EFD Product Safety Statement (continued)
Preventive Maintenance
As part of maintaining continuous trouble-free use of this product, Nordson EFD recommends the following simple
preventive maintenance checks:
• Periodically inspect tube-to-tting connections for proper t. Secure as necessary.
• Check tubing for cracks and contamination. Replace tubing as necessary.
• Check all wiring connections for looseness. Tighten as necessary.
• Clean: If a front panel requires cleaning, use a clean, soft, damp rag with a mild detergent cleaner. DO NOT USE
strong solvents (MEK, acetone, THF, etc.) as they will damage the front panel material.
• Maintain: Use only a clean, dry air supply to the unit. The equipment does not require any other regular
maintenance.
• Test: Verify the operation of features and the performance of equipment using the appropriate sections of this
manual. Return faulty or defective units to Nordson EFD for replacement.
• Use only replacement parts that are designed for use with the original equipment. Contact your Nordson EFD
representative for information and advice.
Important Disposable Component Safety Information
All Nordson EFD disposable components, including syringe barrels, cartridges, pistons, tip caps, end caps,
and dispense tips, are precision engineered for one-time use. Attempting to clean and re-use components will
compromise dispensing accuracy and may increase the risk of personal injury.
Always wear appropriate protective equipment and clothing suitable for your dispensing application and adhere to
the following guidelines:
• Do not heat syringe barrels or cartridges to a temperature greater than 38° C (100° F).
• Dispose of components according to local regulations after one-time use.
• Do not clean components with strong solvents (MEK, acetone, THF, etc.).
• Clean cartridge retainer systems and barrel loaders with mild detergents only.
• To prevent uid waste, use Nordson EFD SmoothFlow™ pistons.
Action in the Event of a Malfunction
If a system or any equipment in a system malfunctions, shut off the system immediately and perform the following
steps:
1. Disconnect and lock out system electrical power. If using hydraulic and pneumatic shutoff valves, close and
relieve pressure.
2. For Nordson EFD air-powered dispensers, remove the syringe barrel from the adapter assembly. For Nordson
EFD electro-mechanical dispensers, slowly unscrew the barrel retainer and remove the barrel from the actuator.
3. Identify the reason for the malfunction and correct it before restarting the system.
Disposal
Dispose of equipment and materials used in operation and servicing according to local codes.
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E Series Automated Dispensing System
Nordson EFD Product Safety Statement (continued)
Equipment-Specific Safety Information
The following safety information is specic to Nordson EFD automated dispensing systems.
European Community
To meet the requirements of the European Community (CE) safety directives, the robot must be placed in an
enclosure. The enclosure prevents an operator from entering the robot’s work area and generates an emergency
stop signal if the door switch is opened while the robot is running.
WARNING
Install the input / output safety plug only to bypass the door switch. When this plug is installed, the installer assumes
all safety liability.
Installation Location
Do not store, install, or operate the robot in a location where it is exposed to the following:
• Temperatures lower or higher than 0–40 °C (50–104 °F) or humidity lower or higher than 20–95%
• Direct sunlight
• Electrical noise
• Flammable or corrosive gases
• Dust or iron powder
• Sources of splashing water, oil, or chemicals
• Radioactive materials, magnetic elds, or vacuum rooms
Power and Grounding
• Connect the robot and accessories to a properly grounded power source.
• Ensure that the system is connected to the correct voltage.
Operation and Service
• Turn on the dust collection system before operating the robot.
• Do not drop or spill foreign objects or material, such as screws or liquids, into the robot.
• Do not overload the robot.
• Do not touch any part of the robot while it is running. Load and unload workpieces or material only when the
robot is stopped.
• Disconnect and lock out power to the system before changing xtures or tooling.
• Use only a neutral detergent for cleaning. Do not use alcohol, benzene, or thinner.
• Refer to the maintenance instructions for a recommended maintenance schedule, detailed cleaning instructions,
and available tools and supplies for servicing the robot.
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E Series Automated Dispensing System
Specifications
Item/ModelE2E3E4E5E6
Number of axes33333
Maximum working
area (X / Y / Z )
Workpiece
payload
Tool payload3 kg (6.6 lb)5 kg (11.0 lb)5 kg (11.0 lb)5.5 kg (7.7 lb)5 kg (11.0 lb)
Unit weight21 kg (46 lb)39.5 kg (87 lb)44.5 kg (98 lb)47 kg (107 lb)50 kg (110 lb)
Dimensions
Maximum speed
(XY / Z)
Drive system
Memory capacity
Data storageUSBUSBUSBUSBUSB
General purpose
I/O
Drive methodPTP and CPPTP and CPPTP and CPPTP and CPPTP and CP
10–40° C (50–104° F)10–40° C (50–104° F)10–40° C (50–104° F)10–40° C (50–104° F)10–40° C (50–104° F)
300 / 300 / 100 mm
(12 / 12 / 4")
Wx644Hx519D mm
490
(19
W x 25H x 20"D)
800 / 320 mm/s
(31 / 13"/s)
3-phase microstepping motor
1-99 programs
1-9,999 points per
program
Auto-switching,
AC100–240V, 320 W
400 / 400 / 100 mm
(16 / 16 / 4")
Wx644Hx617D mm
590
(23
W x 25H x 24"D)
800 / 320 mm/s
(31 / 13"/s)
3-phase microstepping motor
1-99 programs
1-9,999 points per
program
Auto-switching,
AC100–240V, 320 W
500 / 500 / 150 mm
(20 / 20 / 6")
Wx814Hx718D mm
690
(27
W x 32H x 28"D)
800 / 320 mm/s
(31 / 13"/s)
3-phase microstepping motor
1-99 programs
1-9,999 points per
program
Auto-switching,
AC100–240V, 320 W
620 / 500 / 150 mm
(24 / 20 / 6")
Wx812Hx718D mm
808
(32
W x 32H x 28"D)
800 / 320 mm/s
(31 / 13”/s)
3-phase microstepping motor
1-99 programs
1-9,999 points per
program
Auto-switching,
AC100–240V, 320 W
RoHS标准相关声明 (China RoHS Hazardous Material Declaration)
产品名称
Part Name
外部接口
External Electrical
Connectors
O:表示该产品所含有的危险成分或有害物质含量依照EIP-A,EIP-B,EIP-C
的标准低于SJ/T11363-2006限定要求。
Indicates that this toxic or hazardous substance contained in all the homogeneous materials for this part, according to EIP-A, EIP-B, EIP-C is below
the limit requirement in SJ/T11363-2006.
X:表示该产品所含有的危险成分或有害物质含量依照EIP-A,EIP-B,EIP-C
的标准高于SJ/T11363-2006限定要求.
Indicates that this toxic or hazardous substance contained in all the homogeneous materials for this part, according to EIP-A, EIP-B, EIP-C is above
the limit requirement in SJ/T11363-2006.
有害物质及元素
Toxic or Hazardous Substances and Elements
铅
Lead
(Pb)
汞
Mercury
(Hg)
镉
Cadmium
(Cd)
六价铬
Hexavalent
Chromium
(Cr6)
多溴联苯
Polybrominated
Biphenyls
(PBB)
X00000
多溴联苯醚
Polybrominated
Diphenyl Ethers
(PBDE)
WEEE Directive
This equipment is regulated by the European Union under WEEE Directive (2012/19/EU). Refer to
www.nordsonefd.com/WEEE for information about how to properly dispose of this equipment.
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Operating Features
Component Identification
E Series robot
Teach Pendant (TP)
Syringe barrel for
uid dispensing
Tip alignment kit
(optional)
E Series Automated Dispensing System
Front Panel
Teach Pendant
connection
DISPENSER
PURGE button
SVC USB port (for
transferring programs or
connecting a barcode
scanner)
Fixture plate
(optional)
START button
EMERGENCY
STOP button
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E Series Automated Dispensing System
Back Panel
I/O Port (for
input / output
connections)
Tactile port (for the tip
detector, if present)
RS232 port
Dispenser port (for dispenser /
controller initiation)
Ext. Control port
(for the I/O safety plug)
Power
Switch
Power Inlet
Installation
Use this section in tandem with the Quick Start Guide and the valve system manuals to install all components of the
system.
Unpack the System Components
CAUTION
Unpacking the robot requires a minimum of two people.
Do not attempt to lift the robot without assistance.
Foam
1. Remove all system components and ship-with
items from the packaging.
2. With assistance, carefully lift the robot by its base
and transfer it to a stable workbench. Never lift the
robot by its cross member.
NOTE: All units are shipped from the factory with
foam protectors that secure the worktable to
the X-axis and the Z-head to prevent movement
and damage during shipment. Nordson EFD
recommends retaining all packing material for use if
the robot is shipped or moved in the future.
3. Remove the protective foam covers and tape.
protector
Cross
member (do
not use to
lift the robot)
4. Double-check the shipping box to ensure you have
removed everything.
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E Series Automated Dispensing System
Position the Robot and Install and Connect Components
Refer to the Quick Start Guide and to this section as needed to install the system components and make
connections.
NOTES:
• The components of an automated dispensing system vary. Steps for a complete system with all available
components are provided in this manual and in the Quick Start Guide. Perform only the steps that apply to your
system.
• If the system is being used in the European Community, the robot is shipped with an enclosure or light curtain
that (1) prevents an operator from entering the robot’s work area and (2) generates an emergency stop signal if the
enclosure door switch is opened while the robot is running.
Before you begin any programming or operation, complete the following tasks as applicable for your system.
ApplicabilityItem
All modelsInput / output
safety plug
(SHORTED)
All modelsTeach Pendant
If presentTip alignment
kit (optional)
(7360892)
Components to Install
or Connect
Installation Tasks
Connect the input / output safety plug to
the Ext. Control port to bypass the door
switch.
CAUTION
Install this plug only if you want to bypass
the door switch. When this plug is installed,
the installer assumes all safety liability.
Connect the Teach Pendant cable to the
Teach Pendant port on the front of the
robot.
Install the tip alignment kit.
Connect the cable to the Tactile port on
the back of the robot.
All modelsDispensing valve
components
As applicable
Mount the syringe barrel or dispensing
valve holder (as applicable) on the Z
axis; choose mounting holes that allow a
maximum workpiece clearance but also
allow the dispensing tip to reach all areas
on the workpiece where dispensing is
required.
Refer to the dispensing equipment
manuals for all other dispensing system
installation steps.
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E Series Automated Dispensing System
5.91
150.00
2.36
60.00
6X .79
20.00
2X .79
20.00
21X M4X0.7 - 6H THRU ALL
7.48
190.00
5.91
150.00
4X 1.57
40.00
3X 1.57
40.00
20X M4X0.7 - 6H THRU ALL
Prepare the Work Surface or Fixture Plate
Prepare the robot work surface or xture plate for secure placement of the workpiece. All Nordson EFD automated
dispensing systems include a standard xture plate. Other xture plate sizes are available. Refer to “Accessories” on
page78.
200 x 200 standard fixture plate
Larger fixture plate (300 x 300, 400 x 400, or 500 x 500)
Connect Inputs / Outputs (Optional)
All automated dispensing systems provide 8 standard inputs and 8 standard outputs. Connect input / output wiring
to the I/O PORT connection on the back of the robot. For a wiring diagram, refer to “I/O Port” on page87. There
are several ways to use the system inputs / outputs. Refer to “Working with Inputs / Outputs” on page74 for
additional information on inputs / outputs.
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To use a barcode scanner to run programs by scanning a barcode, connect a barcode scanner to the SVC USB port
on the front of the robot. Additional information on barcode scanning is located later in this manual, under “Setting
Up Barcode Scanning” on page42.
Connect a Barcode Scanner (Optional)
E Series Automated Dispensing System
Power On the System
After the system is fully installed, including the dispensing system components, switch on the system to verify the
installation.
1. Make sure the following installation tasks are complete:
• All applicable system components are installed (refer to “Installation” on page14).
• The input / output safety plug is installed (if applicable).
• The Teach Pendant cable is connected to the Teach Pendant port on the front of the robot.
• The EMERGENCY STOP button on the front panel of the robot is not depressed.
2. Switch on the robot.
The robot moves to the factory-set home position and the system is
ready.
3. Enable the dispensing system, including the valve controller. Refer to
the dispensing equipment manuals as needed.
4. Press F1 > TEACH/RUN to enter the Teach Mode.
NOTE: The Teach Pendant cable should already be connected to the
Teach Pendant port on the front of the robot.
5. Refer to the following sections to set up the system and create
programs for your applications:
• “Concepts” on page18
• “Overview of the Teach Pendant” on page20
• “Setup” on page32
• “Programming” on page44
Teach Pendant port
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E Series Automated Dispensing System
Concepts
Before creating any programs, make sure you understand the concepts explained in this section.
About Programs and Commands
A program is a set of commands stored as a le. Each command is stored in the le as a numbered address.
Commands can be subdivided into the following command types:
• A setup command sets a program-level parameter, such as an XYZ coordinate or the Z clearance height.
• A dispense command is tied to an XYZ coordinate and automatically sends a signal to the dispensing system to
execute the dispense command.
When the robot executes a program, it steps through each address in sequence and executes the command
contained in that address. If an address contains a setup command, the system registers that command. If an
address contains a dispense command, the robot moves the axes to the location specied for that command and
then performs the dispense command.
Dispense commands are the building blocks of patterns. To program a dispense command, the dispensing tip is
jogged to the desired XYZ location and then a dispense command is registered for that location. This action is
repeated until the desired dispensing pattern is complete. Several examples are provided below.
Setup commands dictate how dispense commands will be executed. Nordson EFD recommends inserting setup
commands at the beginning of a program.
Dispense Command Examples
CommandsResulting Pattern
To program the robot to dispense a dot of uid, an XYZ
location is registered as a DISPENSE DOT command.
To program the robot to dispense a bead of uid along
a linear path, the XYZ location of the start of the line is
registered as a LINE START command. The locations
where the tip changes direction are registered as LINE
PASSING commands. The location where the bead of
uid ends is registered as a LINE END command.
To dispense a bead of uid in an arc, the XYZ location
of the start of the bead is registered as a LINE START
command. The high point of the arc is registered as an
ARC POINT command. The end of the arc is registered
as a LINE END command.
Lines and arcs can also be combined to dispense a
bead of uid along a complex path.
DISPENSE DOT
Line Start
Line StartLine End
Arc Point
Line Start
Line Passing
Line EndLine Passing
Line Passing
Arc Point
Line End
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Line Passing
E Series Automated Dispensing System
About Programs and Commands (continued)
Best Practices for Programming
• Insert setup commands (including Acceleration, Dispense Port, and ZClearance) at the beginning of the
program.
• Insert dispense commands after setup commands.
• Insert the End Program command at the end of all programs.
• Name your programs (refer to “How to Name a Program” on page46).
About Tip Height
Tip height is (1) the distance between the bottom of the tip and the workpiece for contact applications or (2) the
distance between the bottom of the nozzle and the workpiece for non-contact applications. The tip height is also
known as the Zclearance.
The tip height must be calibrated and then recalibrated as needed to compensate for slight variations in height that
occur when changes are made to the system, primarily nozzle or tip change-out. If your system includes the optional
tip alignment kit, you can automatically update the tip height at any time using the Auto Needle Adjust feature.
The tip height should be recalibrated as follows:
• At initial startup.
• Any time a component on the Z axis (such as the syringe barrel) is moved.
• Any time a dispensing tip or nozzle is changed.
• Any time the payload or workpiece changes.
Tip height
(ZClearance)
Workpiece / substrate
About Mark Points
Mark Points are specic points on a workpiece that are set using the Mark Point command. The system uses Mark
Points to adjust all the XY values in a program based on any changes made to the position or orientation of a
workpiece. This adjustment is accomplished through the Program Offset function.
19www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
E Series Automated Dispensing System
Overview of the Teach Pendant
This section explains how to use the Teach Pendant and provides an overview of all the Teach Pendant keys and
menus. This information is provided for your reference as needed. To set up the system and create dispensing
programs, refer to “Setup” on page32 and to “Programming” on page44.
Display: All menus
appear in the display.
Edit key: Use to edit multiple
steps in a program. Refer to
“How to Change a Group of
Addresses (Group Edit)” on
page49.
F1, F2, and F3 function
keys: Use to open the
Program Menu and save
data entries. Refer to
“Executing Functions
and Entering Numeric
Data” on page21.
Programming keys: Use
to create programs.
Refer to “Teach Pendant
Key Descriptions” on
page23.
Start key: Use to run
programs.
USB key: Use to upload or
download programs. Refer to
“How to Upload / Download
Programs Using the SVC USB
Port” on page57.
Jog keys: Use these keys to
move the dispensing tip. Refer
to “Jogging the Dispensing
Tip” on page22.
Move up / down keys: Use to
move the cursor.
Enter key: Selects the current
item.
Home key: Moves the
dispensing tip to the Home
Position.
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E Series Automated Dispensing System
Run Mode vs. Teach Mode
The system has two modes of operation: Run and Teach.
In the Run Mode, you can:
• View a list of programs and select a program.
• Run a program.
• Reset the counter (this function is password-protected).
• Update all the XYZ values in a program if the location and / or orientation of a workpiece changes.
• Perform a manual or automatic tip height calibration (required after a tip or needle change).
In the Teach Mode, you can:
• View or change system settings.
• Calibrate the tip height.
• Set up inputs/outputs.
• Create, edit, copy, move, and name programs.
• Test-run programs.
• Upload and download programs using the SVC USB port.
• Perform hardware and software diagnostic testing.
When you switch on the robot, the system is in the Run Mode. To switch to the Teach Mode, refer to “How to Switch
from Run Mode to Teach Mode” on page44.
Executing Functions and Entering Numeric Data
Execute functions by pressing keys either individually or consecutively:
• When you press a single key, the Teach Pendant executes the function shown in white. For example, when you
press the Type key, the Type menu opens.
EXAMPLE: Press
• To execute the function shown in yellow at the top of a key, press and release the Shift key, then press the
desired key. For example, to select the Dispense Dot command, press the Shift key, then press the Type key.
EXAMPLE: Press
When a number is required, the Teach Pendant automatically switches to numeric entry mode. The number keys
have a white number on the bottom of the key.
EXAMPLE: Press
EXAMPLE: Press > > to enter the number 1.5.
to open the Type menu.
> to insert a Dispense Dot command.
to enter the number 1.
Execute the function shown in
YELLOW by rst pressing and
+
releasing the SHIFT key, then
pressing this key
Execute the function
shown in WHITE by
pressing this key once
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E Series Automated Dispensing System
Navigating the Menus
TP KeyFunction
Press F1 to open the Program Menu.
In the Teach Mode, press the USB, TYPE, MENU1, MENU2, or SETUP key to open the
corresponding menu. The ENTER key opens the Type menu.
Press ESC to exit out of any menu.
Within a menu, use the MOVE UP and MOVE DOWN arrow keys to move either vertically
or horizontally through menu items.
Use the left and right X jog keys to go to the next page or to the previous page of a menu.
Press ENTER to select the current item.
Jogging the Dispensing Tip
TP KeyFunction
Jog (move) the dispensing tip by pressing the X, Y, or Z ARROW keys. A single
press steps the tip in the direction indicated on the key. Pressing and holding jogs
the tip at slow speed.
Press and hold the FAST key while simultaneously pressing any X, Y, or Z jog key to
move the robot at full speed.
To accelerate the jog speed of the robot, press and hold any X, Y, or Z jog key to
start robot movement. While the robot is moving, press and hold the FAST key to
begin ramping up the speed.
To decelerate the jog speed of the robot, release the FAST key while still pressing
and holding any X, Y, or Z jog key. The robot speed will begin to ramp down.
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E Series Automated Dispensing System
Teach Pendant Key Descriptions
Key
Name
F1
F2
F3
Edit
USBOpens the USB menu
Shift
Ins
Del
Clear
Esc
Type /
Dispense
Dot
1 / Line
Start
2 / Line
Passing
3 / Line
End
Move Up
/ Move
Left
Menu1 /
Arc Point
KeyFunction
Selects the option shown on
the display; use of this key
depends on which menu is
currently displayed
Selects the option shown on
the display; use of this key
depends on which menu is
currently displayed
Selects the option shown on
the display; use of this key
depends on which menu is
currently displayed
Opens the Group Edit menu
If pressed and released before
pressing another key, enables
the secondary function of the
second key (shown in yellow)
Inserts an address before the
current address in a program
Deletes the current address in
a program
One press clears a single
character; press and hold
clears the eld
Exits the current operation
Opens the Type menu
SHIFT > TYPE inserts a
Dispense Dot command
Enters a 1
SHIFT > 1 inserts a Line Start
command
Enters a 2
SHIFT > 2 inserts a Line
Passing command
Enters a 3
SHIFT > 3 inserts a Line End
command
Scrolls up or left through
selections or addresses
SHIFT > ARROW UP pages up
through addresses
Opens Menu1
SHIFT > MENU1 inserts an Arc
Point command
WhiteTeach or Run Mode
Dark GrayTeach Mode only
Key
Name
4 / Circle
5 / Step &
Repeat
6 / Z
Clearance
Move
Down
/ Move
Right
Menu2 /
Undo
7 / Redo
8 / Label
9 / Fill
Area
Setup
Decimal
Point /
Move
0
Minus
/ End
Program
Enter
Start
Home
KeyFunction
Enters a 4
SHIFT > 4 inserts a Circle
command
Enters a 5
SHIFT > 5 inserts a Step &
Repeat command
Enters a 6
SHIFT > 6 inserts a ZClearance
command
Scrolls down or right through
selections or addresses
SHIFT > ARROW DOWN pages
down through addresses
Opens Menu2
SHIFT > MENU2 undoes the
last change to a program
Enters a 7
SHIFT > 7 redoes the last
change to a program
Enters an 8
SHIFT > 8 inserts a Label
command
Enters a 9
SHIFT > 9 inserts a Fill Area
command
Opens the Setup menu
Enters a decimal point
SHIFT > Decimal Point moves
the tip to a specied address
Enters a 0
Toggles a value from positive
to negative
SHIFT > End inserts an End
Program command
Enters or conrms data entries
or selections
or
Opens the Type menu
Runs the currently open
program
Moves the tip to the Home
Position (0, 0, 0)
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E Series Automated Dispensing System
Teach Pendant Menu Structure
NOTE: These menus are accessible only in the Teach Mode. Refer to “How to Switch from Run
Mode to Teach Mode” on page44.
or
Program
01 Teach/Run
02 Program List
03 Reset Counter
04 Program Offset
05 Needle Adjust
06 Auto Needle Adjust
Type
01 Dispense Dot
02 Line Start
03 Line Passing
04 Arc Point
05 Line End
06 Circle
07 End Program
08 Spline Node
09 Spline Move Speed
10 Label
11 Goto
12 Step & Repeat
13 Z Clearance
14 Loop
15 Dispense Port
16 Call Pattern
17 End Pattern
18 Call Subroutine
19 End Subroutine
20 Call Program
Menu1
01 Group Edit
02 Ex. Step & Repeat
03 Program Name
04 Axis Limit
05 Initialize IO
06 Jog Acceleration
07 Teach Move
ZClearance
08 Utility Menu
09 Diagnostic
Menu2
01 Coordinate
Absolute Move
02 Coordinate Relative
Move
03 Undo Command
04 Redo Command
05 Park Position
06 Jump
Utility Menu
01 Program
02 Memory
03 Key Beep
04 Online Signals
05 Barcode Scanner
06 System Lockout
Diagnostic
01 Home Sensor
02 Front Panel
03 Input/Output
Setup
01 XY Move Speed
02 Z Move Speed
03 Point to Point Arc
Jump
04 Park Position
05 Calibration Point
06 Mark Points
07 Program Output
Status
08 Pause Status
09 Auto Purge
10 Pre-cycle Initialize
11 Pre-dispense Wait
Time
12 Default Dispense
Port
13 Needle Detect
Setup
14 Run Limit
15 Measurement Unit
16 Password Setup
17 Remote Command
18 Height Sensor
19 Language
20 System Information
21 Set I/O
22 Fill Area
23 Acceleration
24 Dummy Point
25 Wait Time
26 Stop Point
27 Park Position
04 Teach Pad
05 RS232
06 Motor
USB
01 Load Program
02 Save Program
03 Load All Programs
04 Save All Programs
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E Series Automated Dispensing System
Teach Pendant Menu Item Descriptions
This section provides a brief description of all the Teach Pendent menu items for quick reference as needed.
Program Menu
[PROGRAM MENU] 1/1
01 Teach/Run
02 Program List
03 Reset Counter
04 Program Offset
05 Needle Adjust
06 Auto Needle Adjust
Menu ItemDescription
01 Teach/RunUsed to toggle between the Teach Mode and the Run Mode.
NOTE: If a program is locked, the Teach Mode is password-protected.
02 Program ListUsed to select a program number from 1 to 99.
03 Reset CounterResets the dispense cycle count.
NOTE: This function is password-protected.
04 Program OffsetAdjusts the XY coordinates for all dispense commands in a program when
you enter offset values for each axis. For this function to work properly, the
program must contain two Mark Points. Refer to “How to Set Mark Points” on
page52 and to “How to Adjust All Points in a Program (Program Offset)” on
page53.
05 Needle AdjustCalibrates the tip height after a dispensing tip or syringe barrel change on
systems without the optional tip alignment kit. For this function to work
properly, you must set a Calibration Point. Refer to “Calibrating the Tip Height”
on page70.
06 Auto Needle AdjustCalibrates the tip height after a dispensing tip or syringe barrel change on
systems with the optional tip alignment kit. For this function to work properly,
you must calibrate the tip detector. Refer to “Calibrating the Tip Height” on
page70.
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E Series Automated Dispensing System
Teach Pendant Menu Item Descriptions (continued)
Menu 1
[MENU 1] 1/2
01 Group Edit
02 Ex. Step & Repeat
03 Program Name
04 Axis Limit
05 Initialize Output
06 Jog Acceleration
07 Teach Move Z Clearance
[MENU 1] 2/2
08 Utility Menu
09 Diagnostic
Menu ItemDescription
01 Group EditUsed to modify a selected group of addresses in a program; available
selections are Copy, Delete, Move, Line Speed, Dispense Time, Z Value, Point
Offset, Offset To, Mirror Points, and Rotate Points.
02 Ex. Step & RepeatExpands all the commands contained in a Step & Repeat command (can only
be undone using the Undo command).
03 Program NameUsed to modify the name of the current program.
04 Axis LimitSets the working area travel limits (X, Y, and Z axes):
• E2 axis limit maximums: 200, 200, 50 mm
• E3 axis limit maximums: 300, 300, 100 mm
• E4 axis limit maximums: 400, 400, 100 mm
• E5 axis limit maximums: 500, 500, 150 mm
• E6 axis limit maximums: 620, 500, 150 mm
05 Initialize OutputUsed to specify which outputs (1–8) switch ON at the beginning of a program.
06 Jog AccelerationSets the FAST jog speed; available selections are Low, Medium, or High.
07 Teach Move ZClearanceSets how high the tip lifts as it moves between points in the Teach Mode.
Refer to “Teach Move ZClearance (How High the Tip Lifts in the Teach Mode)”
on page34.
08 Utility MenuRefer to “Utility Menu” on page27.
09 DiagnosticRefer to “Diagnostic Menu” on page28.
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E Series Automated Dispensing System
Teach Pendant Menu Item Descriptions (continued)
Utility Menu
[UTILITY] 1/1
01 Program
02 Memory
03 Key Beep
04 Online Signals
05 Barcode Scanner
06 System Lockout
Menu ItemDescription
01 ProgramUsed to clear the current program or copy the current program to another
program number.
02 MemoryCLEAR MEMORY clears all data from every program on the Teach Pendant.
TOOL OFFSET changes all of a program’s XYZ values by the XYZ values
entered as an offset.
NOTE: This function is password-protected.
03 Key BeepEnables or disables the key press beep.
04 Online SignalsEnables or disables whether the system sends status output signals from
outputs 5–8 when the system is operating in the Run Mode. Available status
output signals are as follows:
• Out 5: Emergency
• Out 6: Running
• Out 7: Standby
• Out 8: Need Start Signal
The default setting is OFF (disabled).
05 Barcode ScannerEnables or disables the ability to run programs using a barcode scanner (Run
Mode only).
NOTE: The barcode scanner must be connected to the SVC USB port on the
front of the robot.
06 System LockoutLocks or unlocks the current program. When a program is locked, it cannot be
modied.
NOTE: This function is password-protected.
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E Series Automated Dispensing System
Teach Pendant Menu Item Descriptions (continued)
Diagnostic Menu
[DIAGNOSTIC] 1/1
01 Home Sensor
02 Front Panel
03 Input/Output
04 Teach Pad
05 RS232
06 Motor
Menu ItemDescription
01 Home SensorChecks the home sensors for each axis as you manually move the robot Z axis
or xture plate.
02 Front Panel (and tip detector)Checks the status of the robot’s front panel buttons (START, DISPENSER
PURGE, and EMERGENCY STOP); also checks the status of the needle
sensor on the optional tip detector.
03 Input/OutputChecks the status of each input and output signal and the dispenser signal.
04 Teach PadChecks the status of the each of the Teach Pendant keys.
05 RS232Checks the status of the RS232 port.
06 MotorChecks the motor axis movement; when selected, the motors move back and
forth 10 mm.
Menu 2
[MENU 2] 1/1
01 Coordinate Absolute Move
02 Coordinate Relative Move
03 Undo Command
04 Redo Command
05 Go To Park Position
06 Jump
Menu ItemDescription
01 Coordinate Absolute MoveUsed to manually input coordinates to move the tip to a new location relative
to the origin position (0, 0, 0).
02 Coordinate Relative MoveUsed to manually input coordinates to move the tip to a new location relative
to its current position.
03 Undo CommandUndoes the last command; this can also be done by pressing SHIFT > Menu2.
04 Redo CommandRedoes the last command; this can also be done by pressing SHIFT > 7.
05 Go To Park PositionMoves the tip to the Park Position. Park Position is the same as the Home
Position (0, 0, 0) unless modied (see Park Position under the Setup menu).
06 JumpJumps to a specied address or label number within the dispense program
(useful for long programs).
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E Series Automated Dispensing System
Teach Pendant Menu Item Descriptions (continued)
Setup Menu
[SETUP] 1/3
01 XY Move Speed
02 Z Move Speed
03 Point to Point Arc Jump
04 Park Position
05 Calibration Point
06 Mark Points
07 Program Output Status
[SETUP] 2/3
08 Pause Status
09 Auto Purge
10 Pre-cycle Initialize
11 Pre-dispense Wait Time
12 Default Dispense Port
13 Needle Detect Setup
14 Run Limit
[SETUP] 3/3
15 Measurement Unit
16 Password Setup
17 Remote Command
18 Height Sensor
19 Language
20 System Information
Menu ItemDescription
01 XY Move SpeedSets the speed of the of X and Y axis movement:
[TYPE] 4/4
22 Fill Area
23 Acceleration
24 Dummy Point
25 Wait Time
26 Stop Point
27 Park Position
28 Height Sensor
Refer to “Appendix A, Type Menu Reference” on page89 for a detailed explanation of the Type menu items.
USB Menu
[USB] 1/1
01 Load Program
02 Save Program
03 Load All Programs
04 Save All Programs
You can connect a USB drive to the SVC USB port on the front of the robot to upload or download programs to or
from the robot. Refer to “How to Upload / Download Programs Using the SVC USB Port” on page57.
Menu ItemDescription
01 Load ProgramUploads a *.NDN le selected from the USB drive to the current program or a
destination program number.
02 Save ProgramSaves the current program to the USB drive as a *.NDN le.
03 Load All ProgramsUploads a *.PKG le from the USB drive to load all the dispense programs on
the drive. Existing dispense programs are overwritten.
04 Save All ProgramsSaves all the dispense programs on the robot to the USB drive as a *.PKG le.
31www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
E Series Automated Dispensing System
Setup
After installation and before creating any programs, perform these setup procedures as applicable for your
automated dispensing system.
Switching from Run Mode to Teach Mode
When the system is switched on, the default mode of operation is the Run Mode. To modify system settings, the
system must be in the Teach Mode. Refer to “Run Mode vs. Teach Mode” on page21 for more information on the
modes of operation.
#Key PressStepTeach Pendant Display
1
> >
• Press F1.
• MOVE UP / DOWN to TEACH/RUN.
• Press ENTER.
[PROGRAM MENU] 1/1
01*Teach/Run
02 Program List
03 Reset Counter
04 Program Offset
05 Needle Adjust
06 Auto Needle Adjust
2
• Press HOME. If prompted, enter a
password.
[ TEACH MODE ]
PRESS [HOME]
TO INITIALIZE SYSTEM
Setting System Parameters
The factory system settings are appropriate for most applications. Use these procedures as needed to view or
change system settings. Important system settings include:
• XY or Z Move Speed: The speed at which the dispensing tip moves along the X, Y, or Z axes.
• Jog Acceleration: How the robot accelerates when the FAST button is pressed (applies to program creation in
the Teach Mode).
Refer to “Setup Menu” on page29 for default and maximum / minimum settings.
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E Series Automated Dispensing System
Setting System Parameters (continued)
XY Move Speed or Z Move Speed
XY Move Speed is how fast the tip travels along the XY axis. Z Move Speed is how fast the tip moves up or down
the Z axis.
#Key PressStepTeach Pendant Display
1
> >
• Press SETUP.
• MOVE UP / DOWN to
XY MOVE SPEED
or
Z MOVE SPEED.
• Press ENTER.
[SETUP] 1/3
01*XY Move Speed
02 Z Move Speed
03 Point to Point Arc Jump
04 Park Position
05 Calibration Point
06 Mark Points
07 Program Output Status
Axis Limit sets how far the dispensing tip is allowed to move within the XYZ working area. If a command includes a
point that is outside the specied axis limits, an error occurs.
#Key PressStepTeach Pendant Display
1
> >
• Press MENU1.
• MOVE UP / DOWN to AXIS LIMIT.
• Press ENTER.
[MENU 1] 1/2
01 Group Edit
02 Ex. Step & Repeat
03 Program Name
04*Axis Limit
05 Initialize Output
06 Jog Acceleration
07 Teach Move Z Clearance
2
x >
• Enter the desired values.
- E2 maximums: 200, 200, 50 mm
- E3 maximums: 300, 300, 100 mm
Axis Limit
-----------------------------X Limit: 300.00 mm
Y Limit: 300.00 mm
Z Limit: 150.00 mm
- E4 maximums: 400, 400, 100 mm
- E5 maximums: 500, 500, 150 mm
[F1] OK [F3] Default
- E6 maximums: 620, 500, 150 mm
• Press F1 to save or exit.
or
• Press F3 to return to the factory default
settings.
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E Series Automated Dispensing System
Setting System Parameters (continued)
Jog Acceleration
Jog Acceleration is how the robot accelerates when the FAST button is pressed (applies to program creation in the
Teach Mode).
#Key PressStepTeach Pendant Display
1
> >
• Press MENU1.
• MOVE UP / DOWN to JOG
ACCELERATION.
• Press ENTER.
[MENU 1] 1/2
01 Group Edit
02 Ex. Step & Repeat
03 Program Name
04 Axis Limit
05 Initialize Output
06*Jog Acceleration
07 Teach Move Z Clearance
2
, , or >
• Press 1 HIGH, 2 MEDIUM, or 3 LOW.
• Press F1 to save or exit.
Jog Acceleration
-----------------------------1 High
2 Medium
3 Low
Select: _
[F1] OK
Teach Move ZClearance (How High the Tip Lifts in the Teach Mode)
When testing programs, save time by limiting how high the tip raises as it moves from point to point. This is done
by adjusting the setting for Teach Move ZClearance. This setting is in effect only when the system is in the Teach
Mode.
#Key PressStepTeach Pendant Display
1
> >
• Press MENU1.
• MOVE UP / DOWN to TEACH MOVE
ZCLEARANCE.
• Press ENTER.
[MENU 1] 1/2
01 Group Edit
02 Ex. Step & Repeat
03 Program Name
04 Axis Limit
05 Initialize Output
06 Jog Acceleration
07*Teach Move Z Clearance
2
or > xx >
• Press 0 or 1 to switch the Teach Move
ZClearance function OFF or ON.
• Press the number keys to enter the
maximum Z Lift Height.
Teach Move Z Clearance
-----------------------------Off(0)/On(1): 1
Z Lift Height: 23 mm
• Press F1 to save and exit.
When Teach Move ZClearance is
[F1] OK
switched ON, the tip raises no higher
than the value specied for Z Lift
Height (relative to the current point) as
the robot moves between dispense
points in the Teach Mode.
When Teach Move ZClearance is
switched OFF, the system ignores the
setting for Z Lift Height.
Range: 0 to the Z axis travel limit
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E Series Automated Dispensing System
Setting System Parameters (continued)
Point to Point Arc Jump
Point to Point Arc Jump is the motion the tip makes as it moves from point to point. The default is up, across, and
down. The optional movement is in an arc motion, which can result in faster program cycle times. The distance the
tip travels up and down is based on the ZClearance.
#Key PressStepTeach Pendant Display
1
> >
• Press SETUP.
• MOVE UP / DOWN to POINT TO POINT
ARC JUMP.
• Press ENTER.
[SETUP] 1/3
01 XY Move Speed
02 Z Move Speed
03*Point to Point Arc Jump
04 Park Position
05 Calibration Point
06 Mark Points
07 Program Output Status
2
or >
• Press 1 ENABLE to make the tip move
in an arc shape.
• Press 2 DISABLE to make the tip move
in an up, across, and down shape.
Park Position is the XYZ location the tip moves to when any of the following occurs:
• A program includes a Park Position command.
• A program is paused (the START button was pressed and Pause Status is set to Park Position).
• At the end of a dispense cycle.
NOTE: When the EMERGENCY STOP button is pressed, the robot moves to the home position (0, 0, 0).
#Key PressStepTeach Pendant Display
1
> >
• Press SETUP.
• MOVE UP / DOWN to PARK POSITION.
• Press ENTER.
[SETUP] 1/3
01 XY Move Speed
02 Z Move Speed
03 Point to Point Arc Jump
04*Park Position
05 Calibration Point
06 Mark Points
07 Program Output Status
2
or >
• To move the tip to the current Park
Position, press F2.
• To change the Park Position, press F3,
jog the tip to the desired Park Position
Park Position
-----------------------------X: 000.00 mm
Y: 000.00 mm
Z: 000.00 mm
location, and press F1.
• Press F1 to save or exit.
[F1] OK [F2] Move [F3] Jog
35www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
E Series Automated Dispensing System
Setting System Parameters (continued)
Pause Status (Tip Pause Location)
When you press the START button on the front of the robot, the system stops dispensing and the tip stays at its
current location or moves based on the setting for Pause Status.
NOTE: If the system is paused during dispensing, the system shuts off the dispenser, compromising pattern
integrity.
#Key PressStepTeach Pendant Display
1
> >
• Press SETUP.
• MOVE UP / DOWN to PAUSE STATUS.
• Press ENTER.
[SETUP] 2/3
08*Pause Status
09 Auto Purge
10 Pre-cycle Initialize
11 Pre-dispense Wait Time
12 Default Dispense Port
13 Needle Detect Setup
14 Run Limit
2
or >
• Press 1 PARK POSITION to cause the
tip move to the Park Position.
• Press 2 STAND to cause the tip to stop
at the next programmed position.
• Press F1 to save or exit.
Pause Status
Park Position
-----------------------------1 Park Position
2 Stand
Select: _
[F1] OK
Pre-Cycle Initialize (Auto-Initialize)
If Pre-cycle Initialize is enabled, the system automatically moves the dispensing tip to the Home Position and
initializes between each dispense cycle.
#Key PressStepTeach Pendant Display
1
> >
2
or >
• Press SETUP.
• MOVE UP / DOWN to PRE-CYCLE
INITIALIZE.
• Press ENTER.
• Press 1 ENABLE to initialize between
dispense cycles.
• Press 2 DISABLE for no initialization
between dispense cycles.
• Press F1 to save or exit.
[SETUP] 2/3
08 Pause Status
09 Auto Purge
10*Pre-cycle Initialize
11 Pre-dispense Wait Time
12 Default Dispense Port
13 Needle Detect Setup
14 Run Limit
36www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
E Series Automated Dispensing System
Setting System Parameters (continued)
Pre-Dispense Wait Time
Pre-dispense Wait Time is a wait time that occurs prior to the start of each dispense command within a program.
#Key PressStepTeach Pendant Display
1
> >
• Press SETUP.
• MOVE UP / DOWN to PRE-DISPENSE
WAIT TIME.
• Press ENTER.
[SETUP] 2/3
08 Pause Status
09 Auto Purge
10 Pre-cycle Initialize
11*Pre-dispense Wait Time
12 Default Dispense Port
13 Needle Detect Setup
14 Run Limit
2
x >
• Enter the desired value.
• Press F1 to save or exit.
Pre-dispense Wait Time
-----------------------------Current Time: 0.0 s
New Time: 0.0 s
[F1] OK
Default Dispense Port (Dispense Port Output)
For most systems, a cable from the dispenser is connected to the Dispenser port on the back of the robot. The
default dispense output port for this connection is 0. The dispense port can also be set to any of the optional I/O
ports (ports 1 to 8).
®
NOTE: If the system includes a PICO
use the Dispense Port command (under the Type menu) within the dispense program to set the port for the
dispenser. Refer to “15 Dispense Port” on page102 for more information on the Dispense Port command.
#Key PressStepTeach Pendant Display
1
> >
dispense valve cable, outputs 1 or 2 can be used. For multiple dispensers,
• Press SETUP.
• MOVE UP / DOWN to DEFAULT
DISPENSE PORT.
• Press ENTER.
[SETUP] 2/3
08 Pause Status
09 Auto Purge
10 Pre-cycle Initialize
11 Pre-dispense Wait Time
12*Default Dispense Port
13 Needle Detect Setup
14 Run Limit
2
x >
• Enter the desired value (0 to 8).
NOTE: Port 0 refers to the Dispenser
port connector on the rear panel of the
robot.
Default Dispense Port
-----------------------------Port: 0
Port 0 is system default
• Press F1 to save or exit.
[F1] OK
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E Series Automated Dispensing System
Setting System Parameters (continued)
Measurement Unit
The System can display units of measure in millimeters or inches.
#Key PressStepTeach Pendant Display
1
> >
• Press SETUP.
• MOVE UP / DOWN to MEASUREMENT
UNIT.
• Press ENTER.
[SETUP] 3/3
15*Measurement Unit
16 Password Setup
17 Remote Command
18 Height Sensor
19 Language
20 System Information
2
or >
• Press 1 to display units in mm.
• Press 2 to display units in inches.
• Press F1 to save or exit.
Measurement Unit (mm)
-----------------------------1 mm
2 inch
Select: _
[F1] OK
Password Setup
Use Password Setup under the Setup menu to change the default password. The following functions are password
protected: Reset Counter, Memory, System Lockout, and Password Setup. If you want to protect all functions
accessible in the Teach Mode, change the default password to a new password.
NOTES:
• The default password is blank.
• If the password is forgotten, use the master password (00000000) to gain access.
• A password can include only numbers and is limited to eight digits.
#Key PressStepTeach Pendant Display
1
> >
• Press SETUP.
• MOVE UP / DOWN to PASSWORD
SETUP.
• Press ENTER.
[SETUP] 3/3
15 Measurement Unit
16*Password Setup
17 Remote Command
18 Height Sensor
19 Language
20 System Information
2
• Enter the current password. The default
password is blank (no digits).
• Press ENTER.
Password Setup
Password: _
[blank] or xxxxxxxx >
[F1] OK
3
xxxxxxxx >
• Type the new password and press
ENTER, type the new password again to
conrm, then press F1.
• To restore password protection to the
default settings, clear all characters
[F1] OK
from the New Password eld and press
F1.
38www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
E Series Automated Dispensing System
Setting System Parameters (continued)
Auto Purge
You can set up the system to automatically purge after it has been idle for a specied period of time. When the
system purges, the tip moves to the park position and purges material according to the parameters set for Auto
Purge. This command is useful for two-part materials that have a very short pot life.
The Auto Purge function is set for the current program. Auto Purge is turned off by default (Wait Time and Purge
Time are both set to 0). Enter non-zero values to enable this feature. Auto Purge is in effect when the system is in the
Run Mode.
#Key PressStepTeach Pendant Display
1
> >
• Press SETUP.
• MOVE UP / DOWN to AUTO PURGE.
• Press ENTER.
[SETUP] 2/3
08 Pause Status
09*Auto Purge
10 Pre-cycle Initialize
11 Pre-dispense Wait Time
12 Default Dispense Port
13 Needle Detect Setup
14 Run Limit
2
or >
Dispenser ON
Dispenser OFF
• Enter values for the Auto Purge
parameters:
Purge Time — How long the system
purges in intervals of 0.1 seconds (in
this example).
Wait Time — How long the system
must be idle (robot START button not
pressed) before an Auto Purge begins.
A diagram of Purge Time and Wait Time
is provided below.
• Press F1 to save or exit.
Wait
Time
Purge
Time
525252
Auto Purge Setup
-----------------------------Purge Time: 0.1 s
Wait Time: 0.1 s
[F1] OK
Time (seconds)
Example of an Auto Purge setup when Wait Time is 5 seconds and Purge Time is 2 seconds
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E Series Automated Dispensing System
Setting System Parameters (continued)
Language
#Key PressStepTeach Pendant Display
1
> >
• Press SETUP.
• MOVE UP / DOWN to LANGUAGE.
• Press ENTER.
[SETUP] 3/3
15 Measurement Unit
16 Password Setup
17 Remote Command
18 Height Sensor
19*Language
20 System Information
2
x >
• Enter the number for the desired
language.
• Press F1 to save or exit.
Language
-----------------------------1 English
Select: _
[F1] OK
Key Beep
The key beep sound occurs when a Teach Pendant key is pressed. The default is ON. Follow this procedure to turn
the key beep OFF.
#Key PressStepTeach Pendant Display
1
> >
2
>
• Press MENU1.
• MOVE UP / DOWN to UTILITY MENU.
• Press ENTER.
• MOVE UP / DOWN to KEY BEEP.
• Press ENTER.
[MENU 1] 2/2
08*Utility Menu
09 Diagnostic
[UTILITY] 1/1
01 Program
02 Memory
03*Key Beep
04 Online Signals
05 Barcode Scanner
06 System Lockout
3
or >
40www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
If your system includes a camera or similar accessory installed on the Z axis, follow this procedure to teach the
system the offset values. The offset values represent the distance between the tip and the accessory.
PREREQUISITES
The accessory and the valve system are properly installed.
The XYZ offset values (in mm) needed for this function are calculated.
#Key PressStepTeach Pendant Display
1
> >
• Press MENU1.
• MOVE UP / DOWN to UTILITY MENU.
• Press ENTER.
[MENU 1] 2/2
08*Utility Menu
09 Diagnostic
2
>
3
>
4
• MOVE UP / DOWN to MEMORY.
• Press ENTER.
• Press 2 TOOL OFFSET.
• Press F1 to enter the offset values that
represent the distance between the tip
and the accessory.
• Enter the offset values (in mm) for
OffsetX, Offset Y, and Offset Z.
Refer to the example below to see how
to calculate the offset values.
[UTILITY] 1/1
01 Program
02*Memory
03 Key Beep
04 Online Signals
05 Barcode Scanner
06 System Lockout
-----------------------------Offset X: 0.00 mm
Offset Y: 0.00 mm
Offset Z: 0.00 mm
[F1] OK
Example of How to Calculate Tool Offset Values
In this example, the accessory is a camera that has been installed on the robot. Using the camera, create a dispense
dot on the workpiece and record the XYZ coordinates. Next, move the tip to the same location on the workpiece,
create a dispense dot, and record the XYZ coordinates. Calculate the difference between the two coordinates to
obtain the offset values as follows:
• Accessory XYZ values: 10 20 5
• Tip XYZ values: 8 22 15
• Offset XYZ values: 2 -2 -10 (the differences between the accessory XYZ values and
the tip XYZ values)
41www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
E Series Automated Dispensing System
Setting Up Barcode Scanning
In the Run Mode, programs can be executed using a barcode scanner. To do this, the barcode scanner must be
properly congured and barcode scanning must be enabled.
Configuring the Barcode Scanner
Use a personal computer to congure the barcode scanner before connecting it to the SVC USB port. Refer to
the barcode scanner manufacturer’s documentation when conguring the barcode scanner. Observe the following
guidelines:
• Congure the scanner to read target symbology (for example, Code-128, Code-93, Code-39, etc.).
• Congure the scanner to terminate a scan with carriage return (CR) enabled.
• The program to be executed by the robot will have a label (Program Name) that matches the barcode that will
be scanned. Ensure that the barcode includes the exact Program Name.
• A barcode can consist of any combination of the uppercase letters A-Z, digits 0–9, and any number of the
following special characters: dash(-), period (.), or underscore (_). The maximum length of characters is fteen.
Enabling or Disabling Barcode Scanning
For the system to execute a program using a barcode scanner, the following must occur:
• A program number must have a program name. Refer to “How to Name a Program” on page46.
• A barcode that includes the exact same name as the program to be executed must be generated (refer to
“Conguring the Barcode Scanner” above).
• A properly congured barcode scanner must be connected to the SVC USB port on the front of the robot (refer
to “Conguring the Barcode Scanner” above).
• Barcode scanning must be enabled (refer to page 43).
• The system must be in the Run Mode.
EXAMPLE: A program name is TEST. The programmer generates a barcode with the name TEST embedded in
the barcode. With the robot in the Run Mode, an operator scans the TEST barcode and the system matches the
barcode to the program with the same name (in this case, TEST) and the robot begins executing the program.
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E Series Automated Dispensing System
Setting Up Barcode Scanning (continued)
Enabling or Disabling Barcode Scanning (continued)
#Key PressStepTeach Pendant Display
1
> >
• Press MENU1.
• MOVE UP / DOWN to UTILITY MENU.
• Press ENTER.
[MENU 1] 2/2
08*Utility Menu
09 Diagnostic
2
>
3
or >
• MOVE UP / DOWN to BARCODE
SCANNER.
• Press ENTER.
• Press 1 ENABLE to enable the barcode
scanner.
• Press 2 DISABLE to Disable the barcode
scanner.
• Press F1 to save or exit.
[UTILITY] 1/1
01 Program
02 Memory
03 Key Beep
04 Online Signals
05*Barcode Scanner
06 System Lockout
Barcode Reader
Enable
-----------------------------1 Enable
2 Disable
Select: _
[F1] OK
Setting the Dispenser Ports
There are two ways to modify the dispenser output ports; the correct method to use depends on the number of
dispensers or valves in the system:
• For a system with a single dispenser / valve, change the Default Dispense Port setting. Refer to “Default
Dispense Port (Dispense Port Output)” on page37.
• For a system with multiple dispensers / valves, use the Dispense Port command. Refer to “15 Dispense Port”
on page102.
43www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
E Series Automated Dispensing System
Programming
This section provides how-to procedures for the most commonly performed programming tasks. If you have
difculty creating a program for your application, contact your Nordson EFD representative.
Before using this section:
• Complete all applicable installation tasks. Refer to “Installation” on page14.
• Complete setup tasks as applicable. Refer to “Setup” on page32.
Refer to “Concepts” on page18 and to “Overview of the Teach Pendant” on page20 for important
programming concepts and to learn how to use the Teach Pendant.
Working with Programs and Commands
This section focuses on how to manipulate the programs stored on the Teach Pendant. For information on how to
create dispensing patterns, refer to “Creating Patterns” on page60.
How to Switch from Run Mode to Teach Mode
When the system is switched on, the default mode of operation is the Run Mode. To create programs, the system
must be in the Teach Mode. Refer to “Run Mode vs. Teach Mode” on page21 for more information on the modes
of operation.
#Key PressStepTeach Pendant Display
1
> >
• Press F1.
• MOVE UP / DOWN to TEACH/RUN.
• Press ENTER.
[PROGRAM MENU] 1/1
01*Teach/Run
02 Program List
03 Reset Counter
04 Program Offset
05 Needle Adjust
06 Auto Needle Adjust
2
• Press HOME. If prompted, enter a
password.
[ TEACH MODE ]
PRESS [HOME]
TO INITIALIZE SYSTEM
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E Series Automated Dispensing System
Working with Programs and Commands (continued)
How to Open and Edit a Program
All programs have a unique number from 01 to 99. By default, the last program number that was open before the
system was shut down is the same program number that opens when the system is switched on.
PREREQUISITES
The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
#Key PressStepTeach Pendant Display
1
> >
• Press F1.
• MOVE UP / DOWN to PROGRAM LIST.
• Press ENTER.
[PROGRAM MENU] 1/1
01 Teach/Run
02*Program List
03 Reset Counter
04 Program Offset
05 Needle Adjust
06 Auto Needle Adjust
2
3
4
xxxxx or >
5
>
or >
• MOVE UP / DOWN to select the desired
program.
• Press ENTER.
The selected program becomes the
current program and remains open until
another program number is selected.
• MOVE UP / DOWN to select the
command line to edit.
• Press ENTER.
• Enter the new coordinates manually.
or
• Press F3 to update the XYZ values to
the current tip location.
• Press F1 to save and exit or ESC to
cancel the changes.
0001 Line Start 10.0,1
0002 Line Passing 10.0,1
0003 Arc Point
0004*Dispense Dot
0005 EMPTY
0006 EMPTY
0007 EMPTY
0008 EMPTY
Dispense Dot 1/3
-----------------------------X: 130.93 mm
Y: 37.39 mm
Z: 45.54 mm
[F1] OK [F2] Next [F3] Current
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E Series Automated Dispensing System
Working with Programs and Commands (continued)
How to Name a Program
Nordson EFD recommends assigning a unique name to all programs. If a program is not named, the system
prompts for a Program Name. Program names are limited to 15characters. A program name is required for the
barcode scanning capability.
PREREQUISITES
The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
#Key PressStepTeach Pendant Display
1
> >
• Press MENU1.
• MOVE UP / DOWN to PROGRAM
NAME.
• Press ENTER.
[MENU 1] 1/2
01 Group Edit
02 Ex. Step & Repeat
03*Program Name
04 Axis Limit
05 Initialize Output
06 Jog Acceleration
07 Teach Move Z Clearance
2
> >
• Press the X jog buttons to move left /
right and the Y jog buttons to move up /
down through the characters.
• Press ENTER to select characters.
• Press CLEAR to delete characters.
• Press F1 to save and exit.
Program Name
----------------------------EXAMPLE
-----------------------------
[F1] OK
0123456789-._
ABCDEFGHIJKLM
NOPQRSTUVWXYZ
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E Series Automated Dispensing System
Working with Programs and Commands (continued)
How to Clear or Copy a Program
Program numbers 01 to 99 are either populated (program present) or empty (no program present). A currently open
program can be cleared of its contents or the current program contents can be copied to a new program number.
When program content is copied to a new program number, the content of the destination program is overwritten.
PREREQUISITES
The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
The program you want to clear or copy is currently open. Refer to “How to Open and Edit a Program” on
page45.
#Key PressStepTeach Pendant Display
1
> >
• Press MENU1.
• MOVE UP / DOWN to UTILITY MENU.
• Press ENTER.
[MENU 1] 2/2
08*Utility Menu
09 Diagnostic
2
>
3
or >
4
or
• MOVE UP / DOWN to PROGRAM.
• Press ENTER.
• Press 1 CLEAR to empty all addresses
in the current program.
• Press 2 COPY to copy the current
program.
• Press F1 to continue.
• If you pressed 1 (Clear), the system
prompts for conrmation.
• To jump to a specic address, use the
number keys to enter the address, then
press F1.
Jump
-----------------------------Address: 1267
• To jump to a Label, press F2. The Jump
Label screen appears.
[F1] OK [F2] Label
3
or
• To jump to a specic label, use the
number keys to enter the label number,
then press F1.
Jump
-----------------------------Label: 9999
• To return to the Jump to Address
screen, press F2.
[F1] OK [F2] Address
How to Insert or Delete a Command
PREREQUISITES
The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
The program you want to edit is currently open. Refer to “How to Open and Edit a Program” on page45.
Key PressFunction
To insert a command, press INS. The command currently shown in the display increments by
one address and a new, empty address is inserted at the current address.
To delete a command, make sure it is shown in the Teach Pendant display, then press DEL > F1.
>
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E Series Automated Dispensing System
Working with Programs and Commands (continued)
How to Change a Group of Addresses (Group Edit)
You can use the selections under Group Edit to make a global change to a batch, or group, of selected addresses in
a program.
PREREQUISITES
The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
The program you want to edit is currently open. Refer to “How to Open and Edit a Program” on page45.
#Key PressStepTeach Pendant Display
1
> >
• Press MENU1.
• MOVE UP / DOWN to GROUP EDIT.
• Press ENTER.
[MENU 1] 1/2
01*Group Edit
02 Ex. Step & Repeat
03 Program Name
04 Axis Limit
05 Initialize Output
06 Jog Acceleration
07 Teach Move Z Clearance
2
or >
Do one of the following:
• MOVE UP / DOWN and use the number
keys to enter the range of addresses.
Group Edit
-----------------------------From Address: 1209
To Address: 1254
• Press F2 to select all the addresses in
the program.
• Press F3 to select all the addresses
or
[F1] OK [F2] All [F3] End
from the current address to the end of
or >
the program.
• Press F1 to continue.
3
or
• Press the number for the operation you
want to perform for the specied range
of addresses, or
>
• Press F2 to move to the next screen.
1 — Copies the selected addresses
2 — Deletes the selected addresses
Group Edit 1209-1254 1/2
-----------------------------1 Copy 5 Line Speed
2 Delete 6 Z Value
3 Move 7 Point Offset
4 Dispense Time 8 Offset To
Select: _
[F1] OK [F2] Next
3 — Moves the selected addresses to a
new address number
4 — For Dispense Dot commands only,
changes the Dispense Time value
for all selected addresses by the
specied percentage.
5 — Changes the Line Speed value
for all selected addresses by the
specied percentage.
Continued on next page
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E Series Automated Dispensing System
Working with Programs and Commands (continued)
How to Change a Group of Addresses (Group Edit) (continued)
#Key PressStepTeach Pendant Display
Step 3, continued from previous page
6 — Changes the Z Value for all
selected addresses to the absolute
Z value.
7 — Changes the XYZ values for
all selected addresses by the
specied offset value.
8 — Changes the XYZ values for all
selected addresses by allowing
you to jog the tip from its current
location to a new location. The
difference between the two
locations determines the offset
value.
9 — Changes the XYZ values for all
selected addresses by ipping
points along the X axis or the
Yaxis. Refer to “Example
Illustrations of Mirror Points and
Rotate Points” on page51 for an
example.
10 — Rotates the tip the specied
number of degrees (±180°) for all
selected addresses. Before this
occurs, the system prompts you
to jog the tip to a starting point (or
rotation origin). Refer to “Example
Illustrations of Mirror Points and
Rotate Points” on page51 for
an example.
4
• Press F1 to continue and follow the
instructions on the display to complete
the selected action for the specied
range of addresses.
5
• When done, press F1 again to save or
exit.
Group Edit 1209-1254 1/2
-----------------------------1 Copy 5 Line Speed
2 Delete 6 Z Value
3 Move 7 Point Offset
4 Dispense Time 8 Offset To
Select: _
[F1] OK [F2] Next
50www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
E Series Automated Dispensing System
Working with Programs and Commands (continued)
How to Change a Group of Addresses (Group Edit) (continued)
Example Illustrations of Mirror Points and Rotate Points
2
1
3
4
2
1
3
4
Example illustration of Mirror Points under Group Edit
Mirror X
Mirror Y
4
1
2
2
3
4
Centerline of points
3
1
Centerline of points
Counterclockwise rotation
90°
4
2
1
3
Example illustration of Rotate Points under Group Edit
Original Position
1
3
2
Rotation
origin
Clockwise rotation
3
1
2
4
4
-90°
51www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
E Series Automated Dispensing System
Working with Programs and Commands (continued)
How to Set Mark Points
If the location and / or orientation of a workpiece changes, the system can automatically adjust all the XY values in a
program to the new location or orientation. This is done using the Program Offset function. For this function to work
properly, follow this procedure to set two Mark Points on the workpiece.
PREREQUISITES
A workpiece is properly positioned on the xture plate.
#Key PressStepTeach Pendant Display
1
> >
• Press SETUP.
• MOVE UP / DOWN to MARK POINTS.
• Press ENTER.
[SETUP] 1/3
01 XY Move Speed
02 Z Move Speed
03 Point to Point Arc Jump
04 Park Position
05 Calibration Point
06*Mark Points
07 Program Output Status
2
3
Mark 1
+
>
>
• Jog the tip to the rst mark point and
lower the tip until it is as close to the
mark point as possible.
• Press F1 to save the setting.
• Jog the tip to the second mark point
and lower the tip until it is as close to
the mark point as possible.
• Press F1 to save the setting.
The system saves the mark points. Now,
if you need to change the position and/
or orientation of a workpiece, you can
use Program Offset (refer to page 53)
to update all the XY locations in the
program to the new workpiece location
and / or orientation.
Mark Points
------------------------------
Jog tip to Mark Point 1
------------------------------
[F1] OK
Mark Points
------------------------------
Jog tip to Mark Point 2
------------------------------
[F1] OK
+
Mark 2
Example of two Mark Point locations on a workpiece
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E Series Automated Dispensing System
Working with Programs and Commands (continued)
How to Adjust All Points in a Program (Program Offset)
Use Program Offset to update all the points in a program when the position (location or orientation) of a workpiece
has changed. For this function to work properly, you must set two Mark Points.
PREREQUISITES
The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
The program to be updated was correct and working properly before the workpiece position changed.
#Key PressStepTeach Pendant Display
1
2
> >
• Set Mark Points for the workpiece.
Refer to “How to Set Mark Points” on
page52.
• Press F1.
• MOVE UP / DOWN to PROGRAM
OFFSET.
• Press ENTER.
[PROGRAM MENU] 1/1
01 Teach/Run
02 Program List
03 Reset Counter
04*Program Offset
05 Needle Adjust
06 Auto Needle Adjust
3
Mark 1
+
+
Mark 2
Example illustration of Program Offset
• Press ENTER to begin. Follow the
instructions shown on the display.
When complete, the system
automatically adjusts all the points
in the current program for the new
workpiece position.
Mark 1
+
Program Offset
------------------------------
Press [ENTER] to begin
------------------------------
+
Mark 2
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E Series Automated Dispensing System
Working with Programs and Commands (continued)
How to Expand a Step & Repeat Command
Use this function to expand an existing Step & Repeat command to the show all the addresses contained in the
command. The Ex. Step & Repeat command is useful for editing individual dispense commands.
NOTES:
• The Ex. Step & Repeat command can be reversed using Undo Command under Menu2.
• An expanded Step & Repeat command requires more addresses than an unexpanded Step & Repeat
command.
PREREQUISITES
The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
The program you want to edit is currently open. Refer to “How to Open and Edit a Program” on page45.
The Step & Repeat command you want to expand is selected. Refer to “How to Make an Array of Dots (Step &
Repeat)” on page68 for details on the Step & Repeat command.
#Key PressStepTeach Pendant Display
1
> >
• Press MENU1.
• MOVE UP / DOWN to EX. STEP &
REPEAT.
• Press ENTER.
The selected Step & Repeat command
is expanded to the root level of
the program and all addresses are
renumbered accordingly.
[MENU 1] 1/2
01 Group Edit
02*Ex. Step & Repeat
03 Program Name
04 Axis Limit
05 Initialize Output
06 Jog Acceleration
07 Teach Move Z Clearance
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E Series Automated Dispensing System
Working with Programs and Commands (continued)
How to Lock or Unlock the System
Use System Lockout under the Utility menu to prohibit unauthorized access to dispense programs.
PREREQUISITES
The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
A system password has been set (the default is blank). Refer to “Password Setup” on page38.
NOTE: When the system is locked,
the Teach Pendant prompts for a
password every time you want to
switch from the Run Mode to the
Teach Mode. To disable the system
lockout, continue to the next section.
[ RUN MODE ]
PRESS [HOME]
TO INITIALIZE SYSTEM
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E Series Automated Dispensing System
Working with Programs and Commands (continued)
To Unlock the System
#Key PressStepTeach Pendant Display
1
> >
• Press F1.
• MOVE UP / DOWN to TEACH/RUN.
• Press ENTER.
[PROGRAM MENU] 1/1
01*Teach/Run
02 Program List
03 Reset Counter
04 Program Offset
05 Needle Adjust
06 Auto Needle Adjust
The system no longer requires a
password to switch from Run Mode
Password: _
to Teach Mode.
[F1] OK
System Unlocked !
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E Series Automated Dispensing System
Working with Programs and Commands (continued)
How to Upload / Download Programs Using the SVC USB Port
You can use the SVC USB port on the front of the robot to upload or download programs to or from the robot.
PREREQUISITES
The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
#Key PressStepTeach Pendant Display
1
• Switch OFF the robot.
• Connect the USB drive to the SVC
USB port on the front of the robot.
• Switch ON the robot.
2
> > -
• Press USB. The USB menu appears.
- Select 1 to load a *.NDN program
selected from the USB drive to the
specied program number on the
[USB] 1/1
01 Load Program
02 Save Program
03 Load All Programs
04 Save All Programs
robot.
- Select 2 to save the current program
to the USB drive as a *.NDN le.
- Select 3 to load a *.PKG le from
the USB drive. Loading this le may
overwrite existing programs located
in populated program numbers.
- Select 4 to save all populated robot
programs to the USB drive as a
*.PKG le.
• Follow the instructions on the display
to complete the selected action.
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E Series Automated Dispensing System
Working with Programs and Commands (continued)
How to Create and Run a Program
The procedure provides the basic steps for creating and running a program. Every program is different. Use these
steps and the other applicable sections of this manual to create a program.
PREREQUISITES
The system is properly installed and set up. Refer to “Installation” on page14 and “Setup” on page32.
The Teach Pendant cable is connected to the robot and the system is in the Teach Mode. Refer to “How to Switch
from Run Mode to Teach Mode” on page44.
(Recommended) The tip height is calibrated; if the tip was changed, perform a Needle Adjust (systems without
a tip detector) or Auto Needle Adjust (systems with a tip detector). Refer to “Calibrating the Tip Height” on
page70.
The workpiece is properly positioned on the xture plate.
#Key PressStepTeach Pendant Display
1
> > >
2
• Press F1.
• MOVE UP / DOWN to TEACH/
RUN.
• Press ENTER.
• Press HOME. If prompted, enter
a password.
The system opens the last
program number that was
modied prior to shutdown.
• Jog the tip to the rst point in a
pattern.
[PROGRAM MENU] 1/1
01*Teach/Run
02 Program List
03 Reset Counter
04 Program Offset
05 Needle Adjust
06 Auto Needle Adjust
3
> x
• When the tip is at the correct
XYZ location for the rst point,
press TYPE to select a dispense
command for the point.
• Refer to the following sections
of this manual for information on
[TYPE] 1/4
01 Dispense Dot
02 Line Start
03 Line Passing
04 Arc Point
05 Line End
06 Circle
07 End Program
creating programs:
- “Best Practices for
Programming” on page19.
- “Creating Patterns” on
page60.
- “Appendix A, Type Menu
Reference” on page89 for
detailed information on all
commands.
NOTE: You can also press the
ENTER key in empty address
lines to open the Type menu.
4
• Continue entering commands
until the program is complete.
Continued on next page
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E Series Automated Dispensing System
Working with Programs and Commands (continued)
How to Create and Run a Program (continued)
#Key PressStepTeach Pendant Display
5
>
6
7
8
>
• Press SHIFT > END to register
the last address as the end of the
program.
• Press START on the Teach
Pendant to run the program in the
Teach Mode.
• Make adjustments in the
program until the desired result is
achieved.
• When complete, press F1 >
HOME to switch the system to
the Run Mode.
[ RUN MODE ]
PRESS [HOME]
TO INITIALIZE SYSTEM
9
10
or
>
If the program was not named
using MENU1 > PROGRAM NAME,
the system prompts for a program
name:
• Press F1 to name the program
(recommended).
• Press F2 to continue without
naming the program.
NOTE: To switch programs,
refer to “How to Open and Edit a
Program” on page45.
• If you pressed F1, use the jog
keys and the ENTER key to enter
a program name.
• Press F1 to save and continue.
Setup Program Name?
[F1] Yes [F2} No
Program Name
-----------------------------EXAMPLE
------------------------------
[F1] OK
0123456789-._
ABCDEFGHIJKLM
NOPQRSTUVWXYZ
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E Series Automated Dispensing System
Creating Patterns
This section provides quick-reference procedures for creating the most commonly used dispensing patterns. Use
the procedures in this section in tandem with “Appendix A, Type Menu Reference” on page89, which provides
detailed information on commands.
For basic procedures on how to create a program and how to manipulate programs (such as opening programs or
copying, inserting, and deleting commands), refer to “Working with Programs and Commands” on page44.
About Navigating the Type Menu
• Press the MOVE UP, MOVE DOWN, ENTER, and numeric keys to move through and change XYZ values.
• Press F1 (OK) to save displayed values and exit the menu.
• Press F2 (Next) to accept displayed values and move to the next screen.
• Press F3 (Current) to change displayed coordinates to the current tip location.
• Press ESC to cancel any changes to return to the program.
How to Make a Dot
PREREQUISITES
The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
#Key PressStepTeach Pendant Display
1
• Jog the dispensing tip to the desired
XYZ location for the dispense dot.
2
>
3
>
4
>
5
• Press SHIFT > TYPE to open the
Dispense Dot screen.
• Make XYZ coordinate changes as
needed.
• Press F2 to move through the Dispense
Dot parameter screens.
• Press F1 to save and exit.
• Press SHIFT > END to register the end
of the program.
• Press START to run the program.
Dispense Dot 1/3
-----------------------------X: 130.93 mm
Y: 37.39 mm
Z: 45.54 mm
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E Series Automated Dispensing System
Creating Patterns (continued)
How to Fill an Area
PREREQUISITES
The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
#Key PressStepTeach Pendant Display
1
> >
2
> xx.xx >
• Press SHIFT > 9 to open the Fill Area
menu, then select the Fill Type.
• Press 1 RECTANGLE.
NOTE: This procedure shows how to ll
a rectangle. Refer to “22 Fill Area” on
page106 for detailed information on
each of the ll types.
• Press F2 to move to the Fill Area
parameter screen.
• Enter the Width and Band settings
for the area to be lled, then press F1
to save the setting and return to the
program.
Fill Area 1/2
-----------------------------Fill Type: 2
1 Rectangle 5 Circle Out
2 Rectangle In 6 Polygon In
3 Rectangle Out 7 Polygon Out
4 Circle In
[F1] OK [F2] Next
Fill Area 2/2
-----------------------------Width: 0.00 mm
Band: 0.00 mm
[F1] OK [F2] Next
3
• Jog the dispensing tip to the top left
corner of the area to be lled.
4
>
5
>
6
• Press SHIFT > 1 to register the location
as a Line Start point.
• Press F2 to move to the Line Start
parameter screen.
• Press F1 to save and exit.
• Jog the dispensing tip to the bottom
Line Start 1/2
-----------------------------X: 130.93 mm
Y: 37.39 mm
Z: 45.54 mm
[F1] OK [F2] Next [F3] Current
Line Start 2/2
-----------------------------Line Speed: 10.0 mm/s
Pre-move Delay: 0.00 s
Settling Distance: 0.00 mm
Dispenser Off(0)/On(1): 1
[F1] OK [F2] Next
right corner of the area to be lled.
Continued on next page
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E Series Automated Dispensing System
Creating Patterns (continued)
How to Fill an Area (continued)
#Key PressStepTeach Pendant Display
7
>
• Press SHIFT > 3 to register the location
as a Line End point.
Line End 1/4
-----------------------------X: 130.93 mm
Y: 37.39 mm
Z: 45.54 mm
[F1] OK [F2] Next [F3] Current
8
9
10
>
>
• Press F2 to move through the Line End
parameter screens.
• Press F1 to save and exit.
• Press SHIFT > END to register the end
of the program.
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E Series Automated Dispensing System
Calibrating the Tip Height
Tip height is the distance from the tip to the xture plate surface. The tip height must be calibrated and then
recalibrated as needed to compensate for slight variations in height that occur when changes are made to the
system, primarily nozzle or tip change-out.
NOTE: For information on when to calibrate the tip height, to “About Tip Height” on page19.
Systems without a Tip Detector
If your system does not include the optional tip detector, follow these procedures to calibrate the tip height and then
to manually recalibrate the tip height after a same-to-same dispensing tip change.
NOTE: The optional tip detector can be added to a existing system. Refer to “Tip Alignment Kit” on page79.
Set a Calibration Point (Initial Setup for Needle Adjust)
The system uses a calibration point for the Needle Adjust function to recalibrate the tip height after a same-to-same
dispensing tip change.
PREREQUISITES
The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
#Key PressStepTeach Pendant Display
1
> >
• Press SETUP.
• MOVE UP / DOWN to CALIBRATION
POINT.
• Press ENTER.
[SETUP] 1/3
01 XY Move Speed
02 Z Move Speed
03 Point to Point Arc Jump
04 Park Position
05*Calibration Point
06 Mark Points
07 Program Output Status
2
>
• Jog the tip down until it is as close to
the xture plate surface as possible.
• Press F1 to save the setting.
Calibration Point
------------------------------
Jog to position
------------------------------
[F1] OK
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E Series Automated Dispensing System
Calibrating the Tip Height (continued)
Recalibrate the Tip (Needle Adjust)
PREREQUISITES
The tip height is calibrated. Refer to “Set a Calibration Point (Initial Setup for Needle Adjust)” on page70.
#Key PressStepTeach Pendant Display
1
> >
• Press F1.
• MOVE UP / DOWN to NEEDLE ADJUST.
• Press ENTER.
[PROGRAM MENU] 1/1
01 Teach/Run
02 Program List
03 Reset Counter
04 Program Offset
05*Needle Adjust
06 Auto Needle Adjust
2
• Press ENTER.
The dispensing tip moves to the userdened calibration point.
NOTE: The tip will be 5 mm (0.2") higher
than the calibrated point to prevent
Needle Adjust
------------------------------
Press [ENTER] to begin
------------------------------
possible crushing of the tip.
3
>
• Jog the tip until it is centered over the
calibration point.
• Press ENTER.
The system adjusts the dispense
program to the recalibrated tip height.
Needle Adjust
------------------------------
Jog tip over calibration point
-----------------------------[ENTER]
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E Series Automated Dispensing System
Calibrating the Tip Height (continued)
Systems with a Tip Detector
If your system includes the optional tip detector, follow these procedures to calibrate the tip height and to
automatically recalibrate the tip height after a same-to-same dispensing tip change.
Set a Calibration Point (Initial Setup for Auto Needle Adjust)
The system uses Needle Detect Setup for the Automatic Needle Adjust function to recalibrate the tip height after a
same-to-same dispensing tip change.
PREREQUISITES
The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
#Key PressStepTeach Pendant Display
1
> >
• Press SETUP.
• MOVE UP / DOWN to NEEDLE DETECT
SETUP.
• Press ENTER.
[SETUP] 2/3
08 Pause Status
09 Auto Purge
10 Pre-cycle Initialize
11 Pre-dispense Wait Time
12 Default Dispense Port
13*Needle Detect Setup
14 Run Limit
2
>
3
4
• Jog the tip to the tip detector and
lower the tip until it is as close to the
crosshairs (cross point) as possible
• Press F1.
The Needle Detect Setup screen
appears.
• Press F1.
The system begins the calibration.
• Press F1 to accept the calibration.
NOTE: Press F2 to cancel the
calibration.
Needle Detect Setup
------------------------------
Jog tip to needle detect
device cross point
-----------------------------[F1] OK
Needle Detect Setup
------------------------------
Press [F1] to search for
needle position
------------------------------
Needle Detect Setup
------------------------------
Reset position?
------------------------------
[F1] Yes [F2] No
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E Series Automated Dispensing System
Calibrating the Tip Height (continued)
Recalibrate the Tip (Auto Needle Adjust)
PREREQUISITES
The needle detect position is calibrated. Refer to “Set a Calibration Point (Initial Setup for Auto Needle Adjust)” on
page72.
#Key PressStepTeach Pendant Display
1
> >
• Press F1.
• MOVE UP / DOWN to AUTO NEEDLE
ADJUST.
• Press ENTER.
[PROGRAM MENU] 1/1
01 Teach/Run
02 Program List
03 Reset Counter
04 Program Offset
05 Needle Adjust
06*Auto Needle Adjust
2
3
• Press ENTER.
The system automatically checks the
tip height using the tip detector and
displays the offset updates needed to
calibrate the tip height.
• After the search is complete, press F1 to
accept the calibration.
Auto Needle Adjust
------------------------------
Press [ENTER] to begin
------------------------------
Auto Needle Adjust
------------------------------
Searching for tip...
------------------------------
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E Series Automated Dispensing System
Working with Inputs / Outputs
If you connected inputs/outputs, refer to these procedures as applicable to use the inputs / outputs. There are
several ways to use inputs / outputs:
• As a program command (SET I/O) to enable or disable outputs in a program.
• As a setting change under INITIALIZE OUTPUT.
• As a setting change under PROGRAM OUTPUT STATUS.
NOTE: The last two bullets apply if you want the system to automatically change the behavior of an output.
Enable or Disable an Input / Output
Inputs / outputs can be switched on or off within a program using the SET I/O command. SET I/O is also used to
make the system check the status of an input signal at a specic point in the program.
PREREQUISITES
The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
The program you want to edit is currently open. Refer to “How to Open and Edit a Program” on page45.
Input / output wiring is properly connected. Refer to “I/O Port” on page87 for wiring diagrams.
#Key PressStepTeach Pendant Display
1
> >
• Press TYPE.
• MOVE UP / DOWN to SET I/O.
• Press ENTER.
The Set I/O menu appears. Refer to
“21 Set I/O” on page105 for detailed
information on the Set I/O command.
[TYPE] 3/4
15 Dispense Port
16 Call Pattern
17 End Pattern
18 Call Subroutine
19 End Subroutine
20 Call Program
21*Set I/O
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E Series Automated Dispensing System
Automatically Switch Outputs ON
Use Initialize Output under Menu1 to specify which outputs (1–8) switch ON at the beginning of programs.
NOTE: Online signals must be disabled.
PREREQUISITES
The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
#Key PressStepTeach Pendant Display
1
> >
• Press MENU1.
• MOVE UP / DOWN to INITIALIZE
OUTPUT
• Press ENTER.
[MENU 1]
01 Group Edit
02 Ex. Step & Repeat
03 Program Name
04 Axis Limit
05*Initialize Output
06 Jog Acceleration
07 Teach Move Z Clearance
2
>
3
• Use the ARROW keys to move through
the outputs.
• Press ENTER to toggle values: 1 for ON,
0 for OFF.
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E Series Automated Dispensing System
Operation
After the system is installed and programmed, the only actions required from the operator are to switch on the
system, run the program for the workpiece, and shut down the system at the end of the work period.
Starting the System for Routine Operation
1. Connect the Teach Pendant to the Teach Pendant port on the front of
the robot.
2. Switch on the robot.
3. Enable the dispensing system, including the valve controller. Refer to
the dispensing equipment manuals as needed.
4. Open the dispensing program. Refer to “How to Open and Edit a
Program” on page45.
NOTE: To run a program by scanning a barcode, refer to “Running a
Program by Scanning a Barcode” below.
5. Properly position the workpiece on the xture plate.
6. Press the START button on the front of the robot.
7. When necessary, refer to the
dispensing system manuals to rell
the dispenser.
8. If an emergency occurs, press the
EMERGENCY STOP button.
NOTE: When the EMERGENCY
STOP button is pressed, the robot
moves to the home position (0, 0, 0).
Teach Pendant port
DISPENSER
PURGE button
START button
Running a Program by Scanning a Barcode
PREREQUISITES
A barcode scanner is connected to the SVC USB port on the front of the robot.
The program to be used for barcode scanning has been created and is named.
A barcode with the program name embedded in it has been generated.
Barcode scanning is enabled. Refer to “Setting Up Barcode Scanning” on page42.
The system is in the Run Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
EMERGENCY STOP
button
1. Position the workpiece on the xture plate.
2. Use the barcode reader to scan the barcode for the dispense program to be run.
The system opens and runs the program.
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E Series Automated Dispensing System
Operation (continued)
Pausing During a Dispense Cycle
Press START at any time to pause the system during a dispense cycle; the tip moves to the location specied by
Pause Status or stops at the next program point.
NOTE: If the system is paused during dispensing, the system shuts off the dispenser, compromising pattern
integrity.
Purging the System
To purge the system, press the DISPENSER PURGE button.
NOTE: You can set up the system to purge automatically. Refer to “Auto Purge” on page39.
Shutting Down the System
1. Refer to the dispensing system operating manuals for any special shutdown instructions.
2. Switch off the robot.
Part Numbers
Part #Part # Europe*Description
73608527361345Robot, E2, 200 x 200 x 50 mm (8 x 8 x 2”)
73608537361346Robot, E3, 300 x 300 x 100 mm (12 x 12 x 4”)
73608547361347Robot, E4, 400 x 400 x 100 mm (16 x 16 x 4”)
73608557361348Robot, E5, 500 x 500 x 150 mm (20 x 20 x 6”)
73621017362102Robot, E6, 620 x 500 x 150 mm (24 x 20 x 6”)
*Complies with European safety regulations.
77www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
E Series Automated Dispensing System
Accessories
NOTE: For replacement parts, refer to the robot maintenance instructions available at www.nordsonefd.com.
Safety Enclosures
Nordson EFD guarded safety enclosures integrate seamlessly with our complete line of
automated dispensing systems. Featuring external dispensing controls, a safety light curtain,
and an internal electrical control box and wireways for faster, safer setup, these CE-compliant
enclosures also fully comply with EU Machinery Directive 2006/42/EC.
Part #DescriptionCompatible Robot Models
7362738
7362766
7362739
7362767
Pre-Configured Output Cables
ItemPart #Description
Small safety enclosureE2, E2V, E3, E3V, R3
Small safety enclosure, EuropeE2, E2V, E3, E3V, R3
Large safety enclosureE4, E4V, E5, E5V, R4, PRO4L
Large safety enclosure, EuropeE4, E4V, E5, E5V, R4, PRO4L
7360551Standard cable to connect the dispenser and the robot
Single voltage initiate cable to connect the dispenser and the robot
7360761
7360554
7362573
7360558
7362356
7362357
7362373
n/a7015086DB9 female straight serial cable (for RS-232 connection)
n/a7015476USB-to-serial converter cable
(provides different pigtails to connect to different dispensers /
controllers)
Dual voltage initiate cable to connect up to two dispensers / controllers
to the robot
I/O interface cable between the ValveMate™ 8000 and the robot when
the use of all four (4) ValveMate 8000 channels are required
Dual-connector cable to connect up to two PICO® DCON Drivers or two
PICO Toµch™ controllers to the robot
Dual-connector cable to connect up to two Liquidyn® V10 controllers to
the robot
Dual-connector cable to connect up to two Liquidyn V200 controllers to
the robot
Single-connector cable to connect a Liquidyn V200 controller to the
robot
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E Series Automated Dispensing System
Accessories (continued)
Fixture Plates
All plates include four edge levelers and four leveling mounts.
Part NumberDescription
7028276200 mm xture plate
7028277300 mm xture plate
7028278400 mm xture plate
7028279500 mm xture plate
Start / Stop Box
The start / stop box accessory facilitates input / output connections for remote functions, such as
an start or emergency stop button. Refer to “Example Input / Output Connections” on page88 for
schematics.
Part NumberDescription
7363285Start / stop accessory box and I/O checker, standard
The I/O checker allows a user / programmer to simulate either (1) input signals
from external devices or (2) outputs from the automation before physically installing
any external devices.
7360865Start / stop accessory box, European Community
Tip Alignment Kit
Part NumberDescription
7360892E Series robot tip alignment accessory kit
Height Sensor
The optional height sensor can detect any variation from the original Z-height program values from workpiece to
workpiece. If the Zheight changes, the system detects the new Z-height value adjusts the program accordingly.
Refer to “Appendix D, Height Sensor Setup and Use” on page128 to install and use the height sensor.
Part #Description
7361667Height sensor accessory kit, E / EV Series
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E Series Automated Dispensing System
Accessories (continued)
Mounting Brackets
ItemPart NumberDescription
7360610
7360611
7361815
7360613
7361758
Syringe barrel mounting
bracket
Mounting bracket for
PICO valves
Mounting bracket for
PICO Pµlse™ valves
Mounting bracket for all
valves with mounting
holes (752, 725, 741,
736, 781, 787, and 782
Series valves)
Universal valve
mounting bracket for all
valves without mounting
holes (702, 754, 794,
and 784S-SS Series
valves)
ItemPart NumberDescription
7361757
7360952
7362177
7360796Equalizer bracket
Mounting bracket for
radial spinner valves
Mounting bracket for the
Ultimus IV dispenser
Mounting bracket for
Liquidyn P-Jet and
P-Dot valves
Mounting bracket for
7361114
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xQR41 and 745 Series
valves
E Series Automated Dispensing System
Troubleshooting
Teach Pendant Error Messages
When a programming error occurs, the Teach Pendant display shows the address number where the error occurs
and the error message. Refer to the following table to troubleshoot Teach Pendant error messages.
Addr. 1
Over Call Program Stack !
[OK] F1
Error MessageCauseCorrective Action
Over Call Program StackSystem cannot call the current programCall another program number.
Error Fill CommandLine Start and Line End points after a Fill
command are on the same coordinate
Can’t Use Call PatternCall Program command used and the
program called for execution includes
a Call Pattern command (the software
does not allow this)
Can’t Find Fill End PointLine End command missing after a Fill
command
Label Not FoundSystem cannot nd the label number
specied in a Goto (Label) command
Need Line StartLine Start command missing before a
Line Passing, Arc Point, or Line End
command
Need Line EndLine End command missing after a
Line Start, Line Passing, or Arc Point
command
Setup ErrorEnd Program command entered after a
Line Start command
Mark Point Must SeparateMark Points 1 and 2 are the same
coordinate
Illegal Path PointLine Start, Arc Point, and Line End
coordinates are in a straight line
Destination Address ErrorDestination for a Group Edit > Move
command already contains a command
Address number where error occurs
Error message
Press F1 to clear the error message, then correct
the cause of the error
Correct the Line Start and Line End
coordinates that occur after the Fill
command.
Create a new program that does not
include a Call Pattern command.
Ensure that a Line End command is
inserted after a ll command.
Check the Label commands in the
program. Use MENU2 > Jump to search
for the missing label.
If the label number does not exist, the
system displays this error message.
Correct the programming problem.
Enter a Line Start command before a
Line Passing, Arc Point, or Line End
command.
Enter a Line End command after a
Line Start, Line Passing, or Arc Point
command.
Correct the programming error. An End
Program command can be entered only
when the previous lines of programming
are logical.
Ensure that Mark Points 1 and 2 are
different coordinates.
Correct the Arc Point coordinate so that
the dispense pattern is an arc instead of
a straight line.
Ensure that the destination address to
which address lines are being moved is
empty.
Continued on next page
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E Series Automated Dispensing System
Teach Pendant Error Messages (continued)
Error MessageCauseCorrective Action
Address Not EmptyCommand entered for an address which
is not empty
If it is okay to replace the existing
command with a new command, press
F1 to continue; otherwise, move to the
next empty address line.
Password Conrm FailConrmation password not the same as
a newly entered password
Enter the conrmation password again,
ensuring that it exactly matches the
newly entered password.
Password ErrorIncorrect password entered for a locked
Enter the correct password.
program
Diagnostic Checks (Diagnostic Menu)
You can easily test the functionality of the major system components using the Diagnostic Menu.
PREREQUISITES
The system is in the Teach Mode. Refer to “How to Switch from Run Mode to Teach Mode” on page44.
#Key PressStepTeach Pendant Display
1
• Press MENU1.
• MOVE UP / DOWN to DIAGNOSTIC.
[MENU 1] 2/2
08 Utility Menu
09*Diagnostic
• Press ENTER.
> >
2
> >
3
> >
The DIAGNOSTIC menu appears.
• Select the diagnostic test to perform.
• When the test is complete, press ESC to
return to the DIAGNOSTIC menu.
NOTE: For reference, each test is
described in the following steps.
• Select HOME SENSOR to test the axis
sensors.
• Slowly move the robot xture plate and
then the Z axis by hand.
- If an axis is functioning properly, the
[DIAGNOSTIC] 1/1
01 Home Sensor
02 Front Panel
03 Input/Output
04 Teach Pad
05 RS232
06 Motor
Home Sensor
Move robot axis by hand
-----------------------------X: 0
Y: 0
Z: 0
displayed value for the axis changes
from 0 to 1.
• Press ESC to return to the Diagnostic
menu.
Continued on next page
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E Series Automated Dispensing System
Diagnostic Checks (Diagnostic Menu) (continued)
#Key PressStepTeach Pendant Display
4
> >
5
> >
6
> >
7
> >
8
> >
• Select FRONT PANEL to test the front
panel buttons.
• Press each front panel button one at a
time.
- If a button is functioning properly, the
displayed value for the axis changes
from 0 to 1.
• Press ESC to return to the Diagnostic
menu.
• Select INPUT/OUTPUT to test any
connected inputs or outputs.
- If an input / output is functioning
properly, the displayed value for the
input / output changes from 0 to 1.
- Refer to “I/O Port” on page87 for
the IO PORT schematic.
• Press ESC to return to the Diagnostic
menu.
• Select TEACH PAD to test the Teach
Pendant keys.
• Press each TP key one at a time.
- If a key is functioning properly, the
displayed value for SCANCODE
changes from 0 to 1.
• Press ESC to return to the Diagnostic
menu.
• Select RS232 to test the RS232
connection.
• Connect a DB9 with pins 2 and 3
shorted into the RS232 port on the back
of the robot.
- If the connection is functioning
properly, the system recognizes the
data being sent and received.
• Press ESC to return to the Diagnostic
menu.
• Select MOTOR to test the robot motor.
• Press the corresponding number key to
test the motor axis.
- If the axis motor is working, a slight
back and forth movement (~10 mm)
of the axis occurs.
• Press and hold ESC until the axis
movement stops and to return to the
Diagnostic menu.
WARNING!
This will erase all data from
all program numbers.
Password: _
[F1] OK
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Technical Data
Dimensions
E Series Automated Dispensing System
A
B
C
DimensionE2E3E4E5E6
A (width)370 mm (15")490 mm (19")590 mm (23")690 mm (27")808 mm (32")
B (height)510 mm (20")644 mm (25")644 mm (25")814 mm (32")812 mm (32")
C (depth)414 mm (16")519 mm (20")617 mm (24")718 mm (28")718 mm (28")
Mounting Hole Template
Use these dimensions to drill mounting holes for the robot feet.
A
B
4 x M5 tapped holes
DimensionE2E3E4E5E6
A
B
302 mm
(11.88")
300 mm
(11.81")
400 mm
(15.75")
410 mm
(16.14")
500 mm
(19.69")
510 mm
(20.08")
500 mm
(19.69")
510 mm
(20.08")
500 mm
(19.69")
510 mm
(20.08")
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E Series Automated Dispensing System
Wiring Diagrams
Dispenser Port
PinDescription
1NOM (Normally open)
2COM (Common)
3EARTH (Ground)
+24V
Relay
Maximum VoltageMaximum Current
125 VAC15A
250 VAC10A
28 VDC8A
Pin 1
Pin 3
Pin 2
13
2
Ext. Control Port
NOTES:
• Inputs are not polarity-sensitive.
• The optional start / stop box accessory facilitates input / output connections to this port. Refer to “Accessories”
on page78 for part numbers.
PinDescription
1Ground
2Start signal
3Motor power
4Motion idle
5Run / Teach
6Emergency stop
7Emergency stop
1
7
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E Series Automated Dispensing System
I/O Port
NOTES:
• Outputs are rated at 125 mA.
• Courtesy +24 VDC output is rated at 3.0 Amp.
PinDescriptionPinDescriptionPinDescription
1Input 110Not connected19Output 6
2Input 211GND20Output 7
3Input 312GND21Output 8
4Input 413GND22Not connected
5Input 514Output 123Not connected
6Input 615Output 224+24 VDC
7Input 716Output 325+24 VDC
8Input 817Output 4
9Not connected18Output 5
+24V
Pin 25
Input X
Input schematicOutput schematic
RS232 Port (for Remote Communication)
NOTE: Refer to “Appendix B, RS-232 Communication
Protocol” on page113 to set up remote communication.
PinDescriptionPinDescription
1N/C6N/C
2RX7N/C
3TX8N/C
4N/C9N/C
5GND
15
69
+24V
Output X
Pin 13
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E Series Automated Dispensing System
Example Input / Output Connections
You can use the I/O Port and Ext. Control port on the back of the robot to connect a variety of inputs and outputs. A
spare connector is also provided with the system. The following schematics show typical examples of input / output
connections to a robot.
Inputs
Robot
I/O Port
Robot
I/O Port
Pin 25
+24VDC
Pin 1
Input 1
Pin 2
Input 2
Pin 11
Ground
SW1
PLC Output (+24V)
PLC
PLC Ground
External Device Powered by the Robot
Robot
I/O Port
Pin 24
+24VDC
Pin 11
Ground
Courtesy +24 VDC output is rated at 3.0 Amp.
Device
Outputs
Robot
I/O Port
Robot
I/O Port
Pin 14
Output 1
Pin 11
Ground
Pin 15
Output 2
Pin 11
Ground
LED 1
+24V In
Ground
Outputs are rated at 125 mA.
Device
Start and Emergency Stop (ESTOP) Connections to Ext. Control
Ext. Control port
Ext. Control port
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Pin 2
Start signal
Pin 1
Ground
Pin 6
Emergency
stop
Pin 7
Emergency
stop
SW1
ESTOP
E Series Automated Dispensing System
Appendix A, Type Menu Reference
This appendix provides detailed information for each setup and dispense command under the Type menu.
Commands are listed in the same numerical order as they are in the Type menu.
The following rules apply to all commands:
• A command is in effect until it is superseded by another command.
• Command settings override system settings.
01 Dispense Dot
Dispense Dot 1/3
-----------------------------X: 130.93 mm
Y: 37.39 mm
Z: 45.54 mm
Registers the current XYZ location as a Dispense Dot point.
>
ParameterDescription
Dispense TimeDuration the dispenser signal is initiated ON.
Dwell TimeThe delay time that occurs at the end of dispensing to allow the pressure to equalize
Retract DistanceThe distance the tip raises after dispensing.
Retract LowThe speed at which the tip raises after dispensing.
Retract HighAfter the tip raises the amount specied by Retract Distance at the speed specied
Dispense Dot 2/3
-----------------------------Dispense Time: 0.100 s
Dwell Time: 0.00 s
[F1] OK [F2] Next
Range: 0.001–1000.0 (s)
before the tip moves to the next point.
Range: 0.01–1000.0 (s)
Range: 0–200 (mm/s)
by Retract Low, the tip continues raising to the ZClearance at the speed (in mm/s)
specied by this setting. The purpose of specifying a ZClearance is to allow the tip to
raise high enough to clear any obstacles it encounters on its way to the next point. Refer
to “13ZClearance” on page101.
Range: 30–200 (mm/s)
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E Series Automated Dispensing System
Appendix A, Type Menu Reference (continued)
02 Line Start
Line Start 1/2
-----------------------------X: 130.93 mm
Y: 37.39 mm
Z: 45.54 mm
[F1] OK [F2] Next [F3] Current
Key PressFunction
Registers the current XYZ location as a Line Start point for line dispensing.
>
ParameterDescription
Line SpeedThe speed at which the dispensing tip travels at the location in the program where this
Pre-move DelayThe time the dispenser stays open at the start of a line before moving. This delay time
Settling DistanceThe distance the robot moves from the beginning of a Line Start before the dispenser
Dispenser Off (0)/
On(1)
03 Line Passing
Line Start 2/2
-----------------------------Line Speed: 10.0 mm/s
Pre-move Delay: 0.00 s
Settling Distance: 0.00 mm
Dispenser Off(0)/On(1): 1
[F1] OK [F2] Next
command is inserted, thus overriding the default line speed setting.
Range: 0–500 (mm/s)
prevents the tip from moving along the line until uid is owing.
Range: 0–100 (s)
turns on. This distance allows the robot sufcient time to build speed and is used
primarily to eliminate the deposit of too much uid at the beginning of a line.
Range: 0–100 (mm)
Turns the dispenser OFF (0) or ON (1) at the current address.
Line Passing 1/2
-----------------------------X: 130.93 mm
Y: 37.39 mm
Z: 45.54 mm
[F1] OK [F2] Next [F3] Current
Key PressFunction
Registers the current XYZ location as a Line Passing point. This is a location on a line where the dispensing
>
tip changes direction, such as at the corner on a rectangle.
NOTE: Also use a Line Passing point before and after an Arc Point command.
ParameterDescription
Line SpeedThe speed at which the dispensing tip travels at the location in the program where this
Node TimeThe delay time that occurs only for a Line Passing command. The dispensing tip passes
0 (Normal) The dispensing tip moves straight up for the height entered for
Backtrack Gap.
1 (Back) The dispensing tip moves backward at an angle for the distance
and height entered for Backtrack Length and Backtrack Gap.
2 (Square Back) The dispensing tip moves up and then back at the distance and
height entered for Backtrack Length and Backtrack Gap.
3 (Forward) The dispensing tip moves forward at an angle for the distance and
height entered for Backtrack Length and Backtrack Gap.
4 (Square Forward) The dispensing tip moves up and then forward at the distance and
height entered for Backtrack Length and Backtrack Gap.
Range: 0–50 (mm)
Range: 0–200 (mm/s)
by Retract Low, the tip continues raising to the ZClearance at the speed specied by
this setting. The purpose of specifying a ZClearance is to allow the tip to raise high
enough to clear any obstacles it encounters on the way to the next point. Refer to
“13ZClearance” on page101.
Range: 30–200 (mm/s)
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E Series Automated Dispensing System
Appendix A, Type Menu Reference (continued)
Example Illustrations of Backtrack Setup Parameters
0 or blank (Normal)
Backtrack Gap
1 (Back)
Backtrack Gap
Backtrack
Length
2 (Square Back)
3 (Forward)
4 (Square Forward)
Backtrack Gap
Backtrack
Length
Backtrack Gap
Backtrack
Length
Backtrack
Length
Backtrack Gap
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E Series Automated Dispensing System
Appendix A, Type Menu Reference (continued)
06 Circle
Circle
------------------------------
[F1] 3-Point [F2] Center Point
------------------------------
Circle 2/5
-----------------------------Circle Speed: 10.0 mm/s
Diameter: 0.00 mm
Start Angle: 0.0 deg
End Angle: 360.0 deg
[F1] OK [F2] Next
Key PressFunction
Registers a circle. Circles are created by selecting three points on the circle diameter or by entering a center
>
point for the circle (refer to “How to Make a Circle” on page65).
ParameterDescription
Circle SpeedThe speed at which the dispensing tip travels when making the circle, thus overriding
DiameterThe diameter of the circle.
Start AngleThe angle (in degrees) from the center of the circle where dispensing for the start of the
End AngleThe angle (in degrees) after the Start Angle value at which dispensing stops.
Pre-move DelayThe time the dispenser stays open at the start of a circle before moving. This delay time
Settling DistanceThe distance the robot moves from the beginning of a circle before the dispenser turns
Shutoff DistanceThe distance before the end of a circle when the dispenser closes to prevent excess
Shutoff DelayThe time the dispenser stays open after it stops at the end of a circle.
Dwell TimeThe delay time that occurs at the end of a circle after the dispenser closes. This allows
Circle 1/5
-----------------------------X: 130.93 mm
Y: 37.39 mm
Z: 45.54 mm
[F1] OK [F2] Next [F3] Current
Circle 3/5
-----------------------------Pre-move Delay: 0.00 s
Settling Distance: 0.00 mm
Shutoff Distance: 0.00 mm
Shutoff Delay: 0.00 s
Dwell Time: 0.00 s
[F1] OK [F2] Next
the default system move speed setting.
Range: 0.1–400 (mm/s)
Range: 0.01–400 (mm)
circle begins. The default setting (0 degrees) equates to the 3:00 position.
Default: 0 (degrees)
Range: 0 to ±360 (degrees)
Default: 0 (degrees)
Range: 0–10000 (degrees)
• To dispense in a counterclockwise direction, enter a positive value.
• To dispense in a clockwise direction, enter a negative value.
prevents the tip from moving along the circle until uid is owing.
Range: 0–100 (s)
on. This distance allows the robot sufcient time to build speed and is used primarily to
eliminate the deposit of too much uid at the beginning of a circle.
Range: 0–100 (mm)
uid from being deposited at the end of the circle.
Range: 0–100 (mm)
Range: 0–100 (s)
the pressure to equalize before the tip moves to the next point.
Range: 0–1000 (s)
Continued on next page
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E Series Automated Dispensing System
Appendix A, Type Menu Reference (continued)
06 Circle (continued)
Start Angle (0 degrees) = 3:00
The 0 (degrees) default setting for Start Angle is at 3:00
Circle 4/5
-----------------------------Backtrack Length: 0.00 mm
Backtrack Gap: 0.00 mm
Backtrack Speed: 10.0 mm/s
Type 0| 1\ 2] 3/ 4[: 0
[F1] OK [F2] Next
Key PressFunction
See previous page.
>
ParameterDescription
Backtrack Length The distance the dispensing tip travels away from the circle end point.
Backtrack GapThe distance the dispensing tip raises as it moves away from the circle end point. This
Backtrack SpeedThe speed of the dispensing tip backtrack movement.
TypeRefer to “Example Illustrations of Backtrack Setup Parameters” on page93.
Retract DistanceThe distance (in mm) the tip raises after dispensing.
Retract LowThe speed at which the tip raises after dispensing.
Retract HighAfter the tip raises the amount specied by Retract Distance at the speed specied by
value must be less than the ZClearance value for that point.
Range: 0–100 (mm)
Range: 0–200 (mm/s)
0 (Normal) The dispensing tip moves straight up for the height entered for
Backtrack Gap.
1 (Back) The dispensing tip moves backward at an angle for the distance
and height entered for Backtrack Length and Backtrack Gap.
2 (Square Back) The dispensing tip moves up and then back at the distance and
height entered for Backtrack Length and Backtrack Gap.
3 (Forward) The dispensing tip moves forward at an angle for the distance and
height entered for Backtrack Length and Backtrack Gap.
4 (Square Forward) The dispensing tip moves up and then forward at the distance and
height entered for Backtrack Length and Backtrack Gap.
Range: 0–50 (mm)
Range: 0–200 (mm/s)
Retract Low, the tip continues raising to the ZClearance at the speed specied by this
setting. The purpose of specifying a ZClearance is to allow the tip to raise high enough
to clear any obstacles it encounters on the way to the next point.
Range: 30–200 (mm/s)
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E Series Automated Dispensing System
Appendix A, Type Menu Reference (continued)
07 End Program
Key PressFunction
Registers the current address as the end of the program. End Program returns the dispensing tip to the
>
08 Spline Node
Spline Node
-----------------------------X: 130.93 mm
Y: 37.39 mm
Z: 45.54 mm
[F1] OK [F3] Current
Key PressFunction
>
home position or to the Park Position. This command must occur at the end of a dispense program.
Changes the path the tip makes as it moves between two points. Enter a Spline Node point to make
the tip move through the spline node point as it moves from one point to another. This is useful for
avoiding an obstacle on a workpiece.
Dispense
Dot A
Dispense
Dot B
Spline node point: the tip passes
through this point as it moves from
Dispense Dot A to Dispense Dot B
09 Spline Move Speed
Spline Move Speed
-----------------------------Speed: 80.0 mm/s
[F1] OK
Key PressFunction
The speed at which the dispensing tip travels when it moves through a Spline Node point.
>
Range: 0.1–500 (mm/s)
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E Series Automated Dispensing System
Appendix A, Type Menu Reference (continued)
10 Label
Label
-----------------------------Label: 2
[F1] OK
Key PressFunction
Registers a numeric label that can be used as a reference in the Goto (Label), Loop, Step & Repeat, Call
>
11 Goto
Goto
-----------------------------Label: 2
Pattern, Call Subroutine, and Call Program commands.
• The number of labels allowed in a program is 1–9999.
[F1] OK
Key PressFunction
The program jumps to the address line in the program that contains the specied label.
>
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