Nordson EFD Advanced Fluid Packaging Systems User manual

Nordson EFD Solutions:
Advanced Fluid Packaging Systems for Fluid Formulators
Fluid Packaging Solutions
Contents
Introduction ......................................................................................................................................................... 1
Quality Standards .............................................................................................................................................. 2
Syringe Barrel Systems ..................................................................................................................................... 3
ESD-Safe Components ..................................................................................................................................... 9
Unity Components ........................................................................................................................................... 10
Optimum Class VI ............................................................................................................................................. 11
Optimum ECO ...................................................................................................................................................12
Cartridge Systems ............................................................................................................................................13
Filling Systems .................................................................................................................................................. 19
Useful Resources ............................................................................................................................................. 21
Fluid Packaging Solutions
Introduction
We understand the challenges facing today’s uid formulators, especially in advanced electronics, life science, and automotive assembly markets.
Your high-tech, high-value assembly fluids manufacture tomorrow’s innovative, high-value products. That’s why Nordson EFD keeps improving upon its already impeccable production and quality control processes.
We designed our Optimum cartridge and syringe barrel systems with unique elements that bring fluid packaging and dispensing processes to a higher level of precision, repeatability, and reliability. We used Computational Fluid Dynamics software to develop syringe barrels and cartridges that fill quickly and smoothly without turbulence or trapped air.
For you this means faster, more consistent fills in packaging that emphasizes the quality of your product. End users benefit from more consistent, precise dispensing results with virtually no fluid waste.
EFD delivers fluid packaging solutions for tomorrow’s advanced manufacturing processes.
“ The quality of the packages that
we put our products in matters, and that's why we use EFD syringes and cartridges.”
- DYMAX CORPORATION
www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
1
Fluid Packaging Solutions
Optimum Quality Standards
Nordson EFD adheres to highly controlled
manufacturing procedures, maintenance
schedules, and quality specifications in the
production of Optimum components. We also
maintain stringent quality control inspections
throughout the entire manufacturing process,
including incoming resin inspection before
production starts.
All components are produced in our own
silicone-free facilities in the USA. No silicone
mold-release agents are used in the precision
molding process or at any other time during
the production of our dispensing components.
Optimum components are also certified for
industrial use. They are rated to 100 psi
(6.9 bar) operating pressure and 100° F (38° C)
operating temperature.
All EFD dispensing components are stored
in anti-static bags to protect against
contamination. Package labels include lot
numbers for complete process control
and traceability.
Optimum components are always available
in conveniently packaged quantities. Syringe
barrels, cartridges, pistons, and caps can
be packaged separately, or pre-assembled
in any configuration that will help you
improve efficiency.
www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
2
Syringe Barrel Systems
Optimum Syringe Barrel Systems
Optimum syringe barrel systems feature our patented, precision-molded Zero Draft™ syringe
barrels, SmoothFlow™ pistons, end caps, and tip caps. Each patented component has
been designed as part of a complete, integrated system that improves yields and reduces
costs by producing the most accurate, repeatable fluid deposits possible.
End Cap (polyethylene)
Locks securely onto the syringe, airtight seal ensures long material shelf life
Piston (inert polyethylene)
Channeled wiper piston eliminates trapped air, waste, and dripping
0° taper barrel for smooth top-to-bottom piston travel
External jog mates with piston to ensure all contents are dispensed
Syringe Barrel (inert polypropylene)
Durable, heavy wall construction uniquely molded silicone-free protects product integrity
Exceptional clarity and chemical compatibility
SafetyLok™ thread design ensures secure tip cap attachment
Tip Cap (polyethylene)
Airtight seal and vented to prevent air entrapment during installation
www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
3
Syringe Barrel Systems
Optimum
Optimum syringe barrels are molded from a proprietary polymer with exceptional strength, clarity and chemical compatibility.
The internal profile ensures smooth, unimpeded laminar flow, without turbulence or dead zones that could trap air. The thick dome area ➁ supports drop strength. A tapered internal luer at the outlet minimizes fluid shear during filling and dispensing.
Optimum syringe barrels are available in clear, UV-blocking amber, and light­blocking black configurations in 3cc, 5cc, 10cc, 30cc, and 55cc capacities.
The 70cc syringe barrels are our largest size. They allow production lines to run longer with fewer fluid changeovers, reducing downtime. These barrels are ideal for electronic applications such as underfill, potting, and conformal coating.
Syringe Barrels
OPTIMUM SYRINGE BARRELS
Size
3cc 7012073 7012084 7012090 (1000)
5cc 7012095 7012102 7012108 (1000)
10cc 7012113 7012123 7012129 (1000)
30cc 7012135 7012144 7012148 (1000)
55cc 7012154 7012159 7012163 (500)
70cc 7365016 7364912 (500)
Note: Sets are available in clear for most uids; transparent amber for UV- and light-sensitive materials (*less than 12% visible light from 550 nm or less); and opaque black for complete light blockage.
MOST FLUIDS
Clear Barrels
UV/Light Block*
Amber Barrels
Opaque
Black
QTY
BARREL DIMENSIONS
Size A B
3cc 11.1 mm (0.44") 73.0 mm (2.88") 5cc 14.3 mm (0.56") 68.3 mm (2.69") 10cc 19.1 mm (0.75") 88.9 mm (3.50") 30cc 25.4 mm (1.0") 115.9 mm (4.56") 55cc 25.4 mm (1.0") 173.0 mm (6.81")
70cc 25.4 mm (1.0") 213.1 mm (8.39")
Note: This data is typical and does not constitute a specication.
www.nordsonefd.com/1kOptimum
www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
44
Syringe Barrel Systems
Molded from inert polyethylene, these patented SmoothFlow pistons are inserted into syringe barrels to prevent air tunneling of viscous fluids and to provide easier, safer handling of low viscosity liquids.
Unique pistons have precision molded channels that prevent air entrapment, along with a smooth radius that reduces fluid shear during filling. The precise geometry of the piston mates perfectly with the precise geometry of the barrel to eliminate material waste at the end of the dispense.
Note: Syringe barrels with pre-installed pistons are available for bottom lling.
OPTIMUM PISTONS
➁ ➀
Optimum Pistons
Available in six styles:
White SmoothFlow wiper pistons are used with
most fluids.
Beige SmoothFlow pistons are loose-fitting and used with air-entrapped fluids.
Red SmoothFlow pistons are tight-fitting and used with mechanical dispensers.
Orange Flat-walled pistons have a looser fit to prevent “bouncing” when dispensing stringy, air­entrapped fluids.
Blue LV Barrier pistons are for cyanoacrylates and very low viscosity fluids.
Clear Flex pistons are flexible and reduce “bouncing” in viscous fluids while maintaining excellent wall-wiping.
www.nordsonefd.com/ClearFlex
Size
3cc 7012167 7012171 7012169 7012322 7014603 7362321 (1000)
5cc 7012173 7012177 7012175 7012324 7362318 (1000)
10cc 7012179 7012183 7012181 7012326 7014601 7029356 (1000)
30/55/70cc 7012185 7012189 7012187 7012328 7014599 7029552 (1000)
*Clear Flex pistons are molded from LDPE (low-density polyethylene).
White
SmoothFlow
Beige
SmoothFlow
Red
SmoothFlow
Orange
Flatwall
Blue
LV Barrier
Clear
Flex
QTY
Tip caps have a large knurled gripping surface for easy installation and removal, and are vented to keep air from entering the fluid. End caps feature a convenient pushbutton that produces a snug, air-tight seal.
Note: Syringe barrels with pre-installed tip caps are available for top lling.
OPTIMUM END AND TIP CAPS
Snap-on end caps provide tight seal.
Size Blue Green QTY
3cc 7012191 7013608 (1000)
5cc 7012193 7012769 (1000)
10cc 7012195 7012768 (1000)
30/55/70cc 7012197 7012767 (1000)
Twist-on tip cap seals syringe barrel.
Size Blue Green QTY
One size 7012199 7012201 (1000)
Optimum End and Tip Caps
www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
55
Syringe Barrel Systems
Optimum
Nordson EFD syringe barrel kits provide the most convenient and reliable way to package fluids. Each kit contains 500 or 1,000 complete sets of syringes, pistons, tip caps, and end caps. White SmoothFlow wiper pistons and blue end and tip caps are standard. Other colors are available.
The kit box is divided into four sections. Each section contains 250 complete sets, packaged in anti-static bags. Individual bags are sealed with tamper-evident seals.
• Simplify handling and control distribution to filling stations
• Reduce waste and loss of individual components — EFD kits are organized in boxed sets
• Easily manage inventory and order placement
• Anti-static bags protect components from dust and other contaminants
• Easily track parts by lot numbers that are placed on each component bag
Syringe Barrel Kits
OPTIMUM SYRINGE BARREL KITS
Size
3cc 7012078 7012087 7012092 (1000)
5cc 7012100 7012105 7012110 (1000)
10cc 7012120 7012124 7012132 (1000)
30cc 7012141 7013612 7012151 (1000)
55cc 7012157 7012161 7013610 (500)
Customized kits are available upon requests. Contact EFD.
MOST FLUIDS
Clear Barrels
UV/Light Block Amber Barrels
Opaque
Black Barrels
QTY
www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
66
Syringe Barrel Systems
Optimum
The option to purchase pre-installed pistons for clear, amber, and black syringe barrels provides considerable value. Pre-installed pistons save labor and prevent dust or debris from entering the syringe under the piston.
Each kit contains 500 or 1000 sets with the piston pre-installed in the syringe all the way to the bottom for added convenience. This eliminates process time by allowing operators to bottom-fill with less chance of air or contaminants entering the fluid during packaging.
OPTIMUM SYRINGE BARREL / PISTON KITS
MOST FLUIDS
Size
3cc 7012080 7012088 7012093 (1000)
5cc 7013613 7012106 7012111 (1000)
10cc 7012121 7012125 7012133 (1000)
30cc 7012142 7012152 (1000)
55cc 7013611 7013792 7013791 (500)
White SmoothFlow wiper pistons are standard. Other colors are available.
Clear Barrels
/Piston Kits
UV/Light Block Amber Barrels
/Piston Kits
Opaque
Black Barrels
/Piston Kits QTY
Syringe Barrels with Pre-Installed Pistons
www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
7
Syringe Barrel Systems
Optimum
The option to purchase pre-installed tip caps for clear, amber, and black syringe barrels provides considerable value for fluid formulators who top-fill. With the tip cap pre-installed with the right amount of torque, operators receive syringe barrels ready to be filled. It eliminates a step.
OPTIMUM SYRINGE BARREL / TIP CAP KITS
MOST FLUIDS
Size
3cc 7013811 7361972 7361971 (1000)
5cc 7013810 7026760 7015971 (1000)
10cc 7013809 7015349 7015971 (1000)
30cc 7013808 7015350 7015348 (1000)
55cc 7013807 7360535 7360675 (500)
Blue tip caps are standard. Other colors are available.
Clear Barrels /Tip Cap Kits
UV/Light Block Amber Barrels
/Tip Cap Kits
Opaque
Black Barrels
/Tip Cap Kits QTY
Syringe Barrels with Pre-Installed Tip Caps
www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
8
Dispensing Components
Nordson EFD’s Optimum ESD-safe black dispensing components prevent static buildup when dispensing adhesives, pastes, coatings, and other
assembly fluids used in manufacturing electronic products.
Features and Benefits
Static decay rate less than 2.0 seconds
High conductivity
Meets industry standards that ensure static will not be transferred while
dispensing
Molded from inert, non-carbon, non-surface-migratory material that’s safe,
even for sensitive fluids
Optimum ESD-Safe Components
ESD-SAFE BLACK BARRELS
Size Part # Qty/Box
3cc 7362855 1000
5cc 7362857 1000
10cc 7362859 1000
30cc 7362861 1000
ESD-SAFE BLACK ADAPTER ASSEMBLY
Size
3cc 7016095 7016096 1
5cc 7027849 1
10cc 7016097 7016098 1
30cc/55cc 7362545 7362546 1
Adapter assemblies sold individually. Pistons sold separately; see pg 5.
0.9 m (3 ft) Hose
1.8 m (6 ft) Hose
Qty/Box
www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
9
Dispensing Components
Nordson EFD’s disposable Unity™ HiTemp™ syringe barrels provide a cost-effective alternative to syringes commonly used in pneumatic dispensing of hot melt adhesives. The barrels are compatible with Nordson’s Unity IC Series and Unity PURJet™ 30 dispensing systems and other standard industry hot melt dispensers.
Unity HiTemp Components
Features and Benefits
Proprietary materials maintain integrity at high temperatures for up
to eight hours
Disposability reduces downtime and maintenance costs with better
cost of ownership compared to standard metal syringes
Reliable, repeatable hot melt adhesive dispensing at up to 180° C
UNITY SYRINGE BARREL
Size
30cc 7360474 7363795 1000
30cc 7360472 500
Size
30cc 7360317 7017987 7363886 1000
HiTemp
(125° C)
Tip Cap White
Extreme HiTemp
UNITY ADAPTER ASSEMBLY
Size
30cc 7362348 7362347 1
Adapter assemblies sold individually.
0.9 m (3 ft) Hose 1.8 m (6 ft) Hose Qty/Box
Extreme HiTemp
(180° C)
END AND TIP CAPS
Tip Cap Orange
Stemmed
HiTemp
Tapered
End Cap Blue
Unity
Qty/Box
Qty/Box
www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
10
Dispensing Components
Nordson EFD Optimum Class VI syringe barrels and dispensing components are made from 100% United States Pharmacopeia (USP) Class VI virgin resin to simplify process validation for medical manufacturers.
Note: These components are not manufactured in a clean room environment.
Optimum Class VI Components
Features and Benefits
Enhanced biocompatibility for medical use
Ease of process validation for regulatory approvals
Market-leading traceability for documentation requirements
Ability to sterilize to ensure a bacteria-free product
CLASS VI COMPONENTS
Size
3cc 7364592 7364604 7364610 1000
5cc 7364593 7364605 7364611 1000
10cc 7362189 7362151 7364612 1000
30cc 7362190 7362152 7364613 1000
55cc 7362190 7362152 7364613 1000
7364591 1000
Optimum Class VI pistons are designed for use with Class VI barrels only. 1,000 quantity part numbers come double-bagged to reduce the risk of contamination in clean rooms.
Class VI Clear
Barrels
Class VI Clear
Pistons
CLASS VI TIP CAPS
Class VI Clear
End Caps
Qty/ Box
www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
11
Dispensing Components
Optimum ECO Components
Nordson EFD’s Optimum ECO dispensing components are manufactured from sustainably-sourced polyethylene and feature a bio-based content rating of 94% to 96%. This eco-friendly system helps meet corporate sustainability initiatives by using raw resins derived from sugarcane stock versus byproducts of the petrochemical industry.
Features and Benefits
Eco-friendly components are made from renewable resources
Minimize consumption and greenhouse gases, reducing carbon footprint
Barrel transparency allows operator to see fluid level
Superior freezing properties for premixed fluids compared to standard
polypropylene barrels
ECO COMPONENTS
Size ECO Natural Barrels ECO Natural Pistons ECO Natural End Caps
3cc 7364681 7364695 7364703 1000
5cc 7364682 7364696 7364704 1000
10cc 7364683 7364697 7364705 1000
30cc 7364684 7364698 7364706 1000
55cc 7364685 7364698 7364706 1000
*
ECO TIP CAPS
7364680 1000
Qty/ Box
*Includes 500 syringe barrels. Optimum ECO pistons are designed for use with ECO barrels only.
www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
12
Cartridge Systems
Optimum Cartridge Systems
Optimum cartridge systems feature our patented, precision-molded Zero Draft™ cartridges,
pistons, end caps, and outlet caps. Each component has been designed as part of a complete,
integrated system that improves yields and reduces costs by producing the most accurate,
repeatable fluid deposits possible.
End Cap (polyethylene)
Locks securely onto the cartridge, airtight seal ensures long material shelf life
Cartridge Barrel (proprietary polymer)
0° taper barrel for
smooth top-to-bottom
piston travel
Exceptional clarity and
chemical compatibility
Durable, heavy wall construction uniquely molded silicone-free protects product integrity
Piston (high-density polyethylene)
Piston channels help dissipate air during filling, dual wiping edges eliminate waste and residue
Outlet Cap (polyethylene)
Airtight seal and vented to prevent air entrapment during installation
www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
13
Cartridge Systems
Optimum
Optimum cartridges are molded from a strong, clear FDA- and RoHS-compliant polymer, with ZeroDraft walls that maintain consistent internal diameters for smooth piston travel.
Strong molded ribs around the cartridge outlet prevent splitting when installing fittings or nozzles. Precision threads and a tapered counterbore at the ¼" NPT outlet ensure a secure, leakproof seal during packaging and shipment. A sturdy hex molded around the outlet fits into a matching orifice on the cartridge retainer for fast, tool-free installation of fittings and nozzles.
Optimum cartridges are available in clear, UV-blocking amber, light-blocking black, and white configurations. Capacities include 2.5 fl oz (75 ml), 6 fl oz (180 ml), 12 fl oz (360 ml), 20 fl oz (600 ml), and 32 fl oz (960 ml).
Cartridges
OPTIMUM CARTRIDGES
Size Clear White Amber Black Green QTY
2.5  oz (75 ml) 7012392 7012393 7012394 7014168 250
6  oz (180 ml) 7012401 7026679 7012402 7012403 250
12  oz (360 ml) 7012410 7028389 7012411 7012412 7014174 250
20  oz (600 ml) 7012417 7028362 7012737 7013879 7014177 100
32  oz (960 ml) 7014092 7028393 7014093 7014095 100
Sets are available in clear for most uids; transparent amber for UV and light-sensitive materials (*less than 12% visible light from 550 nm or less); opaque black for complete light blockage; and white for better frozen temperature resistance.
CARTRIDGE DIMENSIONS
Size A B
2.5  oz (75 ml) 43.2 mm (1.70") 98.8 mm (3.89") 6  oz (180 ml) 43.2 mm (1.70") 181.5 mm (7.15") 12  oz (360 ml) 43.2 mm (1.70") 314.3 mm (12.38") 20  oz (600 ml) 68.3 mm (2.69") 249.7 mm (9.83") 32  oz (960 ml) 68.3 mm (2.69") 346.4 mm (13.69")
Note: This data is typical and does not constitute a specication.
www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
14
Cartridge Systems
Optimum
Optimum cartridge pistons are precision molded from high-density polyethylene. Their consistent fit perfectly matches cartridge walls to prevent blow-by and leakage during filling and shipment.
Unique dome shape and recessed channels on the bottom of the piston help dissipate air during the filling process, reducing or eliminating the need to centrifuge.
Note: Cartridges with pre-installed pistons are available for bottom lling.
OPTIMUM CARTRIDGE PISTONS
Part # Size Color QTY
7012420
7362086
7012422
2.5, 6, 12  oz (75, 180, 360 ml)
2.5, 6, 12  oz (75, 180, 360 ml)
20, 32  oz (600, 960 ml)
White 250
Blue 250
White 100
Cartridge Pistons
Blue pistons have a smaller leading edge wiper. The looser t reduces dripping or stringing during the dispensing of very thick uids and the color makes it easy to see the piston position inside the cartridge.
Threaded, self-venting outlet caps keep air from being introduced into the fluid and have a hex recess for automated installation.
End caps have a flexible pushbutton that allows air to escape when snapped onto the cartridge and ensures an air-tight seal to keep material fresh and prevent leaks during shipment.
Note: Cartridges with pre-installed outlet caps are available for top lling.
Part # Size Color QTY
7012424
7012739
7012426
7014470
Optimum Cartridge End/Outlet Caps
OPTIMUM CARTRIDGE END CAPS
2.5, 6, 12  oz (75, 180, 360 ml)
2.5, 6, 12  oz (75, 180, 360 ml)
20, 32  oz (600, 960 ml)
20, 32  oz (600, 960 ml)
Blue 250
Green 250
Blue 100
Green 100
OPTIMUM CARTRIDGE OUTLET CAPS
Part # Size Color QTY
7012428 All Blue 250
www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
15
Cartridge Systems
Optimum
The option to purchase pre-installed pistons provides considerable value. Pre-installed pistons save labor and prevent dust or debris from entering the cartridge under the piston when bottom filling.
Each kit contains 250 or 100 sets with the piston pre­installed in the cartridge all the way to the bottom for added convenience.
OPTIMUM CARTRIDGES / PISTON KITS
Size
2.5  oz (75 ml) 7012395 - 7012396 - 7014169 (250)
6  oz (180 ml) 7012404 7029561 7012405 7012406 - (250)
12  oz (360 ml) 7012413 7029689 7012414 7012415 7014175 (250)
20  oz (600 ml) 7012418 7029562 7012738 7013880 7014178 (250)
32  oz (960 ml) 7014096 7029500 7014097 - - (100)
White pistons are standard. Customized kits are available on request. Contact EFD.
Clear /Piston
White /Piston
Amber /Piston
Black /Piston
Green /Piston
Cartridges with Pre-Installed Pistons
QTY
Nordson EFD also offers pre-installed outlet caps for our 20 fl. oz. (600 ml) clear cartridges (P/N 7015225), which comes in a kit of 100 cartridge/outlet cap sets. Our outlet caps are installed with the right amount of torque to save labor and time when top filling cartridges.
Optimum Cartridges with Pre-Installed Outlet Caps
www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
16
Cartridge Systems
Optimum Cartridge Retainer Systems
Optimum cartridge retainers are molded from high-tensile, clarified resin that permits easy visual monitoring of fluid levels. Large textured ribs provide an ergonomic grip for cap installation.
Retainer caps feature locking tabs that snap securely into detents on the retainer body with an audible click. A push-in air line connector on top of the cap eliminates the need for bayonet connectors.
RETAINER SYSTEMS
Retainer Systems* Retainer Bodies
Part # Size Part # Size
7012430 2.5  oz (75 ml) 7013857 2.5  oz (75 ml)
7012433 6  oz (180 ml) 7013858 6  oz (180 ml)
7012436 12  oz (360 ml) 7013859 12  oz (360 ml)
7012439 20  oz (600 ml) 7013860 20  oz (600 ml)
7013899 32  oz (960 ml) 7013900 32  oz (960 ml)
Retainer Cap Assemblies
Part # Size
7012531 2.5, 6, 12  oz (75, 180, 360 ml)
7012532 20, 32  oz (600, 960 ml)
Retainer Cap O-ring Kits (2/pkg.)
Part # Material Size
7014373 Buna 2.5, 6, 12  oz (75, 180, 360 ml)
7026914 EPR 2.5, 6, 12  oz (75, 180, 360 ml)
7026915 Viton
7014372 Buna 20, 32  oz (600, 960 ml)
7026916 EPR 20, 32  oz (600, 960 ml)
7026917 Viton 20, 32  oz (600, 960 ml)
*Note: For retainer systems with 100 psi and 15 psi regulators, contact EFD. The retainer cap O-rings are available in three different materials. Please select the one most compatible with your uid. Standard O-ring material is Buna.
®
2.5, 6, 12  oz (75, 180, 360 ml)
“EFD is our favorite vendor to deal with – fast, professional, and top notch products.”
– Contract Packager
www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
1717
Fluid Packaging Solutions
Two-Component (2K) Dispensing Components
Nordson EFD’s 2K product line includes static mixers, cartridge systems, and meter mix valves for reactive two-component adhesives & sealants such as epoxies, urethanes, silicones, and acrylics.
Our ISO 9001:2015 certified mixing solutions include two mixer geometries: Spiral and Square. Using proprietary flow simulation technology to improve the material flow path design and element wedges, the square OptiMixer 480 delivers better mix quality in a 20% shorter length, without impacting other performance factors.
Two-component cartridge systems range from 1.0 to 1500mL capacities. The breakthrough, two-component u-TAH® Universal Cartridge looks identical to standard caulking cartridges, yet delivers the most effective, highest-quality dispensing in the industry.
It is the only cartridge system that maintains accurate ratio control and fits into existing 1/10th gallon or 310mL caulking guns. The u-TAH Universal eliminates the need for end users to purchase expensive special-purpose dispensing guns.
In addition, our collapsible film-based Film-
®
cartridges provide a highly-sustainable
Pak option for packaging and dispensing for two-component fluids. Seven fully­compressed Film-Pak cartridges replace one rigid Side x Side cartridge in landfills — reducing packaging waste volume by more than 85%.
Series
Nordson EFD also offers disposable dual syringes and static mixers that provide controlled mixing and placement of two-part epoxies, adhesives, sealants, gels, pastes, and compounds used in a range of DIY home improvement, automotive, health and beauty, and dental applications.
Contact EFD at 800-556-3484 or info@nordsonefd.com or visit our website at
nordsonefd.com/2Ksystems for more information. For part numbers visit our 2K Product Brochure.
www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
18
Filling Systems
Atlas Syringe Filling Systems
EFD filling systems provide a fast, neat and easy way to transfer greases, silicones, and other non-pourable fluids from cartridges and bulk containers into 3cc, 5cc, 10cc, 30cc, 55cc, and 70cc syringe barrels.
Manual filling systems are a cost-effective way to eliminate trips to the refilling station and keep production lines running smoothly.
Barrel filling stations are available in sizes 2.5 fl oz, 6 fl oz, 12 fl oz, 20 fl oz, and 32 fl oz (75 ml, 180 ml, 360 ml, 600 ml, and 960 ml) cartridges.
Features and Benefits
See-through design allows maximum amount of material usage per cartridge
Fast and accurate filling
Accommodates 3cc to 70cc syringes
Small footprint allows easy positioning of multiple units
Prefilling syringes increases productivity and reduces labor costs
1/10 Gallon Caulking Tube
Filling systems make it simple to transfer silicones and other materials supplied in 1/10 gal cartridges to 3cc, 5cc, 10cc, 30cc, 55cc, or 70cc syringe barrels without waste, mess or air bubbles.
7022446 922BL Filling System
2.5 fl oz (75 ml) cartridge. Comes complete with 0-100 psi (0-7.0 bar) regulator and gauge, retainer and cap assembly with toggle switch, fittings, stand, cartridge with plunger and 5cc, 10cc, and 30/55/70cc syringe barrel fill level plugs.
7022447 926BL Filling System
6 fl oz (180 ml) cartridge. Ships with the same parts as the 922BL.
7022445 920BL Filling System
12 fl oz (360 ml) cartridge. Ships with the same parts as the 922BL.
7013568 Filling System
20 fl oz (600 ml) cartridge. Ships with the same parts as the 922BL.
7013901 Filling System
32 fl oz (960 ml) cartridge. Ships with the same parts as the 922BL.
7022452 940BL 1/10 Gallon Caulking Tube
Comes complete with 0-60 psi (0-4.1 bar) regulator and gauge, retainer and cap assembly with toggle switch, fittings, stand, and 3cc, 5cc, 10cc, and 30/55/70cc size syringe barrel fill level plugs.
Automatic Syringe Filling Systems
For extremely fast, consistent, and cost­effective volumetric filling of pastes, gels, and other non-pourable assembly fluids, specify our automatic systems.
These systems rapidly fill syringe barrels with ± 2% accuracy at the press of a button. Syringes are bottom filled, allowing air to escape for a consistent
7022064 8000BF-HF
Use with cartridges and tanks at pressures up to 100 psi (7.0 bar). System ships complete with microprocessor controller, 5-micron filter/regulator, fittings, and foot pedal.
7022068 8000BF-HPA
Use with very thick fluids at pressures up to 2500 psi (172 bar). System ships complete with microprocessor controller, 5-micron filter/regulator, fittings, and foot pedal.
volumetric fill. Accommodates 3cc, 5cc, 10cc, 30cc, and 55cc syringe barrels.
www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
1919
Filling Systems
Atlas Cartridge Filling Systems
The Atlas™ Cartridge Filling System provides a simple, cost-effective way to fill
2.5 to 32 ounce cartridges with greater accuracy at lower cost, making it ideal for:
Material suppliers
Custom packagers
Manufacturers who down-pack from larger containers
Easy to set up and operate, the Atlas Cartridge Filling System allows virtually any operator to bottom-fill 2.5 ounce to 32 ounce cartridges with consistent amounts of material.
Features and Benefits
Accurate, repeatable filling
Eliminates rework and overfills
Fast, easy changeovers
Handles viscosities from 2000 cps
and up
Sensors work with all color cartridges
and pistons
REPLACEMENT PARTS
Part # Description
7022019 Power supply, 30 W
7013449 736HPA-NV valve
Specifications
Cabinet size: 52.3w x 71.1h x 22.9d cm (21w x 28h x 9"d)
Max extended tower height: 100 cm (39.4")
Weight: 9.1 kg (20 lb)
Input AC (to power supply): Universal Multi Voltage 100/240 VAC, 50/60Hz
Machine power requirement: 24 VDC, 0.5 Amp maximum
Max. input shop air pressure: 120 psi (8.3 bar)
An electrical fuse: 250 volt, 1 Amp, slow blow, 3AG cartridge
7014123 Atlas Cartridge Filling System
Includes tool kit, accessory kit, desktop power supply with AC cord and Quick Start Guide.
Please assess the properties of your uid before trying the Atlas Filling System. Fluids that are thick enough to have minimal dripping or spill out when bottom-lled will work best with the Atlas system.
“We are very pleased with the ease of use. Any operator can use the Atlas Filling System to achieve consistent fill weights.”
– Manufacturing Manager
www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
2020
Useful Resources
Choosing and implementing the best possible fluid packaging and dispensing solutions starts with access to the best possible resources. Here are some to get you started:
Application Videos
Visit our Video Gallery to access 150+ application, how-to, and product videos. See EFD solutions in action.
Watch Videos: videos.nordsonefd.com
What Our Customers Say
Find out how Nordson EFD helps manufacturers improve their processes every day — see what our customers have to say.
Our Customers Know Best: www.nordsonefd.com/Testimonials
Expert Recommendations
Knowledgeable Nordson EFD fluid application specialists have, on average, more than 10 years of experience helping customers find the right solutions.
Request Expert Advice: www.nordsonefd.com/Advice
Follow our Blog: www.nordsonefd.com/Blog
Easy Part Number Search
It’s easy to search our digital catalog to find products by part number or keywords. Plus, get links to product specs, videos, and more. With our app, you can even access the catalog from your smartphone.
Find Part Numbers: www.nordsonefd.com/Digital-Catalog
Optimum Components Reference Guide
Full-color wall poster for easy reference. Includes helpful tips for selecting the best components for specific dispensing applications.
Download Guide: www.nordsonefd.com/ComponentsGuide
www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
2121
Useful Resources
Request More Information
Nordson EFD’s worldwide network of experienced product application
specialists are available to discuss your needs and recommend a solution
that meets your uid packaging requirements and budget.
Call or email us for a consultation.
800-556-3484
info@nordsonefd.com
www.nordsonefd.com/samples
Connect with us
For Nordson EFD sales and service in over 40 countries, contact Nordson EFD or go to www.nordsonefd.com.
Global
800-556-3484; +1-401-431-7000 info@nordsonefd.com
Europe 00800 7001 7001 infoefd.europe@nordsonefd.com
Asia China: +86 (21) 3866 9006; china@nordsonefd.com India: +91 80 4021 3600; india@nordsonefd.com Japan: +81 3 5762 2760; japan@nordsonefd.com Korea: +82-31-736-8321; korea@nordsonefd.com SEAsia: +65 6796 9522; sin-mal@nordsonefd.com
Viton is a registered trademark of E.I. DuPont. ©2021 Nordson Corporation v042021
Loading...