NORD MI0700 User Manual

GB

MI 0700

Frequency inverters

Migration Guide SK 700E to SK 5xxE

Frequency inverters – Migration Guide SK 700E to SK 5xxE

Name:

Part No.:

608 99 02

Series:

SK 500E and SK 700E

Device series:

SK 500E, SK 505E, SK 510E, SK 511E, SK 515E, SK 520E, SK 530E, SK 535E, SK 540E, SK 545E SK 700E

FI types:

SK 5xxE-151-340-A ... SK 5xxE-163-340-A

(1.5 - 160.0 kW, 3~ 400 V, output 3~ 400 V)

SK 700E-151-340-A ... SK 700E-222-340-A

(1.5 - 22.0 kW, 3~ 400 V, output 3~ 400 V)

SK 700E-151-340-A (-RS2) ... SK 700E-222-340-A (-RS2)

(1.5 - 22.0 kW, 3~ 400 V, output 3~ 400 V)

SK 700E-302-340-O ... SK 700E-163-340-O

(30.0 - 160.0 kW, 3~ 400 V, output 3~ 400 V)

Name of previous issues

Software version

Remarks

MI 0700 EN, September 2013 Part No. 608 9902 / 4513

SK 5xxE ≥ V 2.0 R0

First version.

MI 0700 EN, January 2014 Part No. 608 9902 / 0414

• Implementation size 11 (160 kW)

• Correction of technical data

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Documentation

Version list

Table 1: Version list

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2 MI 0700 GB-0414

Publisher

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Validity

The present Migration Guide is to assist in migrating the frequency inverter series SK 700E to the innovative next frequency inverter series SK 500E. Use the Migration Guide as planning aid in addition to the respective main manuals BU 0700 or BU 0500 and BU 0505. The present Migration Guide provides all the information needed to migrate any of the frequency inverter types. MI 0700 also contains a summarised comparison of additional and optional components necessary for basic migration/planning of drive technology applications. For more information, in particular regarding parameters, options and special functions please refer to the latest respective main manuals of the frequency inverters and applicable instructions for field bus options (such as PROFIBUS DP) or special frequency inverter functions such as POSICON).

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Publisher

Getriebebau NORD GmbH & Co. KG

Getriebebau-Nord-Straße 1 • 22941 Bargteheide, Germany • http://www.nord.com/ Fon +49 (0) 45 32 / 289-0 • Fax +49 (0) 45 32 / 289-2253

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MI 0700 GB-0414 3

Frequency inverters – Migration Guide SK 700E to SK 5xxE

4 MI 0700 GB-0414

Table of Contents

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List of illustrations

=== Ende der Liste für Textmarke Abbildung sverzeichnis ===

Figure 1: System Overview...................................................................................................................................... 9

Figure 2: optional and on board RS232 / RJ12 interface with SK 700E ................................................................ 14

Figure 3: SK 700E: different types (with shield bracket or shield plate) ................................................................. 15

Figure 4: SK 5xxE size-dependent EMC kits (with shield bracket, shield clamps, PE cable) ................................ 15

Figure 5: SK 500E with EMC kit SK EMC2-x ......................................................................................................... 36

Figure 6: Mains filter versions ................................................................................................................................ 37

Figure 7: Choke types ........................................................................................................................................... 42

Figure 8: Braking resistor versions ........................................................................................................................ 47

Figure 9: Power connection SK 700E .................................................................................................................... 50

Figure 10: Power connection SK 5xxE up to size 7 ............................................................................................... 51

Figure 11 Power and control connections SK 5xxE from size 1 up to 11 .............................................................. 52

Figure 12: Customer units SK CU1-xxx and I/O control signal connections .......................................................... 53

Figure 13: Wall mount bracket ................................ ................................................................ ............................... 66

Figure 14: Dimensions of SK 700E and SK 5xxE series of frequency inverters .................................................... 66

Figure 15: Dimensions of the built-in SK PAR-2E and SK PAR-3E parameter boxes ........................................... 68

Figure 16: Dimensions of footprint mains filters SK LF1-460/xx-F and SK LF2-480/xxx-F .................................... 69

Figure 17: Dimensions of footprint combination mains filters SK NHD-480/xx-F ................................................... 69

Figure 18: Dimensions of chassis and footprint mains filters SK HLD 110-500/xx and SK LF2-480/xxx-F ............ 71

Figure 19: Dimensions of input chokes SK CI1-460/xxx-C and SK CI1-480/xxx-C................................................ 72

Figure 20: Dimensions of output chokes SK CO1-460/xxx-C and SK CO1-480/xxx-C .......................................... 74

Figure 21: Dimensions of footprint braking resistors SK BR1/xxx/xxx-F and SK BR4-xxx/xxx .............................. 75

Figure 22: Dimensions of chassis braking resistors SK BR2/xxx/xxx-C ................................................................ 76

MI 0700 GB-0414 7

Frequency inverters – Migration Guide SK 700E to SK 5xxE

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List of tables

=== Ende der Liste für Textmarke Tabelle nverzeichnis ===

Table 1: Version list ................................................................................................................................................. 2

Table 2: Components overview ............................................................................................................................. 11

Table 3: Overview of frequency inverter functions ................................................................................................. 13

Table 4: Overview SK 5xxE standard and incremental encoder input ................................................................... 16

Table 5: Overview of SK 5xxE performance levels for CAN and CANopen ........................................................... 18

Table 6: Overview of SK 5xxE performance levels for POSICON positioning control ........................................... 20

Table 7: Overview and assignment of SK 700E IO customer units SK CU1-xxx ................................................... 22

Table 8: Overview and assignment of field bus customer units SK CU1-xxx ........................................................ 23

Table 9: Overview and assignment of extension units SK XU1-xxx ...................................................................... 24

Table 10: Overview of additional function options ................................................................................................. 25

Table 11: Performance levels SK 700E sizes 1 + 2 / 1.5 kW to 7.5 kW................................................................. 26

Table 12: Performance levels SK 700E sizes 3 - 5 / 11.0 kW to 37.0 kW ............................................................. 27

Table 13: Performance levels SK 700E sizes 6 - 8 / 45.0 kW to 160.0 kW ........................................................... 29

Table 14: Technology units for operation and diagnosis ....................................................................................... 30

Table 15: Field bus and communication technology units ..................................................................................... 32

Table 16: Handheld control boxes ......................................................................................................................... 33

Table 17: Built-in control boxes ............................................................................................................................. 34

Table 18: Communication accessories and adapter cables .................................................................................. 35

Table 19: Overview of EMC kits for SK 5xxE frequency inverters ......................................................................... 36

Table 20: 1.5 kW – 7.5 kW footprint mains filter and footprint combination mains filter ......................................... 38

Table 21: 11.0 kW – 22.0 kW footprint mains filter ................................................................................................ 39

Table 22: 11.0 kW chassis mains filter .................................................................................................................. 40

Table 23: 30.0 and 37.0 kW chassis mains filter ................................................................................................... 40

Table 24: 30.0 and 37.0 kW chassis mains filter and footprint mains filter ............................................................ 40

Table 25: 45.0 kW chassis mains filter .................................................................................................................. 41

Table 26: 75.0 kW chassis mains filter .................................................................................................................. 41

Table 27: 1.5 kW – 15.0 kW input chokes ............................................................................................................. 43

Table 28: 18.5 kW – 30.0 kW input chokes ........................................................................................................... 44

Table 29: 37.0 kW – 75.0 kW input chokes ........................................................................................................... 44

Table 30: 90.0 kW – 160.0 kW input chokes ......................................................................................................... 45

Table 31: 18.5 kW – 30.0 kW output chokes ......................................................................................................... 46

Table 32: 90.0 kW output chokes .......................................................................................................................... 46

Table 33: 1.5 kW – 7.5 kW footprint braking resistors ........................................................................................... 48

Table 34: Customer unit Basic I/O, SK CU1-BSC ................................................................................................. 54

Table 35: Customer unit basic I/O, SK CU1-STD .................................................................................................. 55

Table 36: Customer unit Multi I/O, SK CU1-MLT ................................................................................................... 57

Table 37: Customer unit Multi I/O 20mA, SK CU1-MLT-20mA .............................................................................. 59

Table 38: Field bus customer unit PROFIBUS DP, SK CU1-PBR ......................................................................... 61

Table 39: Field bus customer unit CAN, SK CU1-CAN ......................................................................................... 62

Table 40: Field bus customer unit CAN, SK CU1-CAN-RJ .................................................................................... 63

Table 41: Field bus customer unit USS, SK CU1-USS .......................................................................................... 64

Table 42: PTC connection terminals ...................................................................................................................... 65

Table 43: Dimensions and weights of frequency inverters, power 1.5 kW – 22.0 kW............................................ 67

Table 44: Dimensions and weights of frequency inverters, power 30.0 kW – 163.0 kW ........................................ 67

Table 45: Dimensions and weights of footprint mains filters, power 1.5 kW – 22.0 kW ......................................... 70

Table 46: Dimensions and weights of chassis and footprint mains filters, power 11.0 kW – 75.0 kW ................... 71

Table 47: Dimensions and weights of input chokes, power 1.5 kW – 30 kW ......................................................... 72

Table 48: Dimensions and weights of input chokes, power 37 kW – 160 kW ........................................................ 73

Table 49: Dimensions and weights of output chokes, power 18.5 kW – 30.0 kW and 90.0 kW ............................. 74

Table 50: Dimensions and weights of footprint braking resistors, power 1.5 kW – 7.5 kW .................................... 75

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8 MI 0700 GB-0414

1 Introduction

SK 700E

SK 5xxE

1 Introduction

This document serves for the migration of drive solutions with SK 700E series frequency inverters to the new model SK 500E. As well as the comparison and migration of the usual modules in the first part of the document, the middle part deals with the comparison of the connection terminals and the final part describes the dimensions of the devices.

Both series (SK 700E and SK 500E) are similar in their basic structure, however the performance and scope of functions of the new series has been considerably increased. Until the end of 2013, the SK 5xxE will also be available up to size 11 (160.0 kW) for the identical power range of the SK 700E. The comparison only covers the 3 ph ~ 400 / 480 V types of frequency inverters. The present document only describes the functions and solutions which could also be implemented with the SK 700E. In addition, in the description of possible options, only the most common have been described and listed in detail. The Migration Guide MI 0700 also compares the respective additional components.

Figure 1: System Overview

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MI 0700 GB-0414 9

Frequency inverters – Migration Guide SK 700E to SK 5xxE

SK 700E

components /

Functions

SK 5xxE

Name

Figure

Name

SK 700E-xxx-340-A / -O

Frequency inverter

with/without

integrated mains

filter

SK 5xxE-xxx-340-A

SK 700E-xxx-340-A-RS2

Frequency inverter

with integrated

RS232

SK 5xxE-xxx-340-A

incl.

SK TU1-RS2

Technology unit RS232 interface

SK 5xxE-xxx-340-A

incl.

SK TU1-POT

Technology unit RS232 interface

SK TU3-POT

SK TU1-xxx

Technology unit

Field bus

SK TU3-xxx

SK TU1-PAR

Technology unit

Parameterbox

SK TU3-PAR

SK TU1-CTR

Technology unit

ControlBox

SK TU3-CTR

SK CU1-xxx

I/O customer units

SK 5xxE-xxx-xxx-A

incl.

SK CU1-xxx

Field bus customer

units

SK 511E-xxx-xxx-A SK 515E-xxx-xxx-A

on board to integrate

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1.1 Components overview

The following table lists and compares the individual components for the conversion of the two different frequency inverter series. Both frequency inverter types comply with protection class IP20. Special variants such as frequency inverters and options with coated boards are not described in detail.

10 MI 0700 GB-0414

1 Introduction

SK 700E

components /

Functions

SK 5xxE

Name

Figure

Name

SK XU1-ENC

Extension unit incremental encoder interface ENCODER

SK 520E-xxx-xxx-A

SK 535E-xxx-xxx-A

incl.

SK XU1-POS

Extension unit

POSICON

SK 530E-xxx-xxx-A

SK 535E-xxx-xxx-A

incl.

SK XU1-POS

+ SSI absolute encoder

Extension unit

POSICON + SSI

absolute encoder

SK 540E-xxx-xxx-A

SK 545E-xxx-xxx-A

incl.

SK BR2-xxx/xxxx-C

Chassis brake

chopper

SK BR2-xxx/xxxx-C

SK BR1-xxx/xxx-F

Footprint resistor

SK BR4-xxx/xxx

HLD 1xx-500/xxx SK LF1-460/xx-F

Mains filter

several variants

SK HLD 110-500/xxx

SK LF2-480/xxx-F

SK NHD-480/xxx-F

SK CI1-460/xxx-C

Input chokes

SK CI1-480/xxx-C

SK CO1-460/xxx-C

Output chokes

SK CO1-4x0/xxx-C

Table 2: Components overview

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MI 0700 GB-0414 11

Frequency inverters – Migration Guide SK 700E to SK 5xxE

SK 700E

Performance levels

SK 5xxE

Name

SK 700E-xxx-340-X (-RS2) *

optional with integrated

RS232

1.5 kW … 7.5 kW / 2 hp … 10 hp

SK 500E-xxx-340-A

11.0 kW … 160.0 KW / 15 hp … 220 hp

SK 515E-xxx-340-A

SK 700E-xxx-340-X (-RS2) *

+ ENCODER SK XU1-ENC

1.5 kW … 7.5 kW / 2 hp … 10 hp

SK 520E-xxx-340-A

11.0 kW … 160.0 KW / 15 hp … 220 hp

SK 535E-xxx-340-A

SK 700E-xxx-340-X (-RS2) *

+ POSICON

SK XU1-POS

1.5 kW … 7.5 kW / 2 hp … 10 hp

SK 530E-xxx-340-A

11.0 kW … 160.0 KW / 15 hp … 220 hp

SK 535E-xxx-340-A

SK 700E-xxx-340-X (-RS2) *

+ POSICON

SK XU1-POS

± SSI absolute encoder

+ IO customer unit

SK CU1-xxx **

1.5 kW … 7.5 kW / 2 hp … 10 hp

SK 540E-xxx-340-A optional

SK EBIOE-2 ***

11.0 kW … 160.0 KW / 15 hp … 220 hp

SK 545E-xxx-340-A optional

SK EBIOE-2 ***

SK 700E-xxx-340-X (-RS2) *

+ CAN Bus

SK CU1-CAN

1.5 kW … 7.5 kW / 2 hp … 10 hp

SK 511E-xxx-340-A optional

WAGO adapter module RJ45/terminal ****

11.0 kW … 160.0 KW / 15 hp … 220 hp

SK 515E-xxx-340-A optional

WAGO adapter module RJ45/terminal ****

1.2 frequency inverters overview

The assignment of the SK 700E frequency inverters dependent on function and rated power of the devices is summarised below. The overview table below shows each of the customer units SK CU1xxx, extension units SK XU1-xxx and the two CAN or CANopen technology options SK TU1-CAN and SK TU1-CAO for the SK 700E frequency inverter.

Additional functions of field bus systems or technology units (such as AS-Interface, PROFIBUS DP, DeviceNet etc.) are listed in chapter 2.2.2 Field bus and communication technology units. The I/O customer unit types SK CU1-xxx of the SK 700E series of frequency inverters are also described there in greater detail.

Where needed, these different customer units are used to connect I/O control signals.

12 MI 0700 GB-0414

1 Introduction

SK 700E

Performance levels

SK 5xxE

Name

SK 700E-xxx-340-X (-RS2) *

+ CAN Bus

SK CU1-CAN-RJ

1.5 kW … 7.5 kW / 2 hp … 10 hp

SK 511E-xxx-340-A

11.0 kW … 160.0 KW / 15 hp … 220 hp

SK 515E-xxx-340-A

SK 700E-xxx-340-X (-RS2) *

+ CAN Bus

SK TU1-CAN

1.5 kW … 7.5 kW / 2 hp … 10 hp

SK 511E-xxx-340-A optional

WAGO adapter module RJ45/terminal ****

11.0 kW … 160.0 KW / 15 hp … 220 hp

SK 515E-xxx-340-A optional

WAGO adapter module RJ45/terminal ****

SK 700E-xxx-340-X (-RS2) *

+ CANopen Bus

SK TU1-CAO

1.5 kW … 7.5 kW / 2 hp … 10 hp

SK 511E-xxx-340-A

+ CANopen Bus

SK TU3-CAO

11.0 kW … 160.0 KW / 15 hp … 220 hp

SK 515E-xxx-340-A

+ CANopen Bus

SK TU3-CAO

*

(-RS2) with additional optional/integrated RS232 interface on SK 700E frequency inverters ≤ 22.0 kW. The token X represents A (with integrated mains filter) on SK 700E frequency inverters ≤ 22.0 kW

O (without integrated mains filter) on SK 700E frequency inverters ≥ 30.0 kW

**

plus one of the customer units SK CU1-BSC, SK CU1-STD, SK CU1-MLT or SK CU1-MLT-20mA.

***

When a great number of control signals (number of used DIs and DOs of customer units SK CU1-xxx and extension units SK XU1-POS) for the SK 700E and the available DIs and DAs of the SK 5xxE are used, an additional IO extension type SK EBIOE-2 (275900210) is necessary. The IO extension Scan only be connected to SK 540E and SK 545E frequency inverters.

****

WAGO adapter module RJ45/terminal (278910300) to connect the CAN cable with an RJ45 western plug to the SK 5xxE, alternatively crimp an RJ45 plug to the CAN cable.

Information

Integrated mains filter

The SK 700E frequency inverters of power range 1.5 kW to 22.0 kW listed above come with an integrated mains filter of class A by default and are identified with abbreviation -A in the type code. SK 700E frequency inverters

with a power ≥30.0 kW do not feature an integrated mains filter and are identified with abbreviation -O in the type code. All SK 5xxE frequency inverters (complete power range from 1.5 kW to 160 kW) come ex factory with an integrated Class C2 (industrial) mains filter. With motor cable lengths ≤ 5 m, the SK 5xxE frequency inverters in the power range 1.5 kW to 7.5 kW even comply with Class C1 (residential and industrial). All SK 5xxE frequency inverters feature an on board integrated mains filter and are identified with abbreviation -A in the type code.

For information on the mains filter functions of SK 700E- …-A or … -O frequency inverters with and without integrated mains filter, please refer to the respective manual (BU 0700) (www.nord.com).

Table 3: Overview of frequency inverter functions

MI 0700 GB-0414 13

Frequency inverters – Migration Guide SK 700E to SK 5xxE

Information

RS232 interface variants

The functions of SK 700E frequency inverters in the power range of 1.5 kW to 22.0 kW can also comprise an additional RS232 interface. Frequency inverter variants with optional RS232 are identified with abbreviation RS2 in the type code on the type label of SK 700E devices. For the power range of 1.5 kW to 22.0 kW, the RS232 interface variant of the SK 700E is an additional optional function. By default, SK 700E frequency inverters ≥ 30.0 kW come with an RS232 / RJ12 interface led out.

For information on the SK 700E- …-A-RS2 frequency inverters with optional RS232 / RJ12 interface, please refer to the respective manual (BU 0700) (www.nord.com).

RS232 / RJ12 onboard sizes 1 – 4 (optional)

RS232 / RJ12 onboard sizes 5 – 8 (Standard)

Figure 2: optional and on board RS232 / RJ12 interface with SK 700E

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14 MI 0700 GB-0414

2 Implementation

Sizes 1 – 4 or performance levels ≤ 22.0 kW with shield bracket for fitting shield clamps

Sizes ≥ 5 or ≥ performance levels 30.0 kW with shield plate and shield clamps (KGM variant only)

Shield bracket for mounting shield clamps

EMC kit SK EMC 2-x

Information

EMC kits SK EMC2-x

Chapter 2.5 provides an overview of SK EMC 2-x EMC kit available for the SK 5xxE frequency inverter series specific to size.

Shield bracket

Shield clamp

Shield bracket

PE cable

2 Implementation

Frequency inverters of the SK 5xxE series come in 10 different performance levels (SK 500E, SK 505E, SK 510E, SK 511E, SK 515E, SK 520E, SK 530E, SK 535E, SK 540E, SK 545E). In general, a distinction is made between SK 5x0E and SK 5x5E devices.

Sizes 1 to 4 of the SK 700E frequency inverters (1.5 kW to 22.0 kW) always come with a shield bracket fitted to the frequency inverter housing. Shield clamps (size 8 to 35) specific to the cable cross section and size are not supplied ex factory and, if necessary, will be provided and/or mounted by persons charged with installation while fitting and setting up the SK 700E frequency inverters.

When migrating an application to the SK 5xxE series of frequency inverters you should always provide for an additional EMC kit suitable for type SK EMC 2-x according to the size.

SK 700E types

Figure 3: SK 700E: different types (with shield bracket or shield plate)

Figure 4: SK 5xxE size-dependent EMC kits (with shield bracket, shield clamps, PE cable)

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MI 0700 GB-0414 15

Frequency inverters – Migration Guide SK 700E to SK 5xxE

SK 700E

Features /

Performance range

SK 5xxE

Name

SK 700E-xxx-340-X (-RS2) *

Standard Performance 1.5 kW to 7.5 kW + incl. mains filter * + optional with int. RS232 interface *

SK 500E-xxx-340-A

incl. mains filter Class C2 **

+ RS232 interface

Standard Performance 11.0 kW to 160.0 kW + with/without mains filter * + optional / with int. RS232 interface *

SK 515E-xxx-340-A

with mains filter Class C2 **

+ RS232 interface

SK 700E-xxx-340-X (-RS2) *

+ ENCODER

SK XU1-ENC

Standard Performance 1.5 kW to 7.5 kW + incl. mains filter * + optional with int. RS232 interface * + 1 TTL input for incremental encoder + 1 digital input

SK 520E-xxx-340-A

with mains filter Class C2 **

+ RS232 interface

Standard Performance 11.0 kW to 160.0 kW + with/without mains filter * + optional / with int. RS232 interface * + 1 TTL input for incremental encoder + 1 digital input

SK 535E-xxx-340-A

with mains filter Class C2 **

+ RS232 interface

*

(-RS2) with additional optional/integrated RS232 interface on SK 700E frequency inverters ≤ 22.0 kW. The token X represents A (with integrated mains filter) on SK 700E frequency inverters ≤ 22.0 kW

O (without integrated mains filter) on SK 700E frequency inverters ≥ 30.0 kW

**

The cable lengths must be taken into account because the mains filter characteristics can vary.

NOTICE

Encoder supply voltage

Incremental encoders with 5 V supply voltage can be directly operated with frequency inverters of the SK 700E series. For the SK 5xxE series of frequency inverters, the connected incremental encoders must be suitable for a supply voltage range of 10 V … 30 V.

This is why the incremental encoders must be replaced or the "old" encoders must be supplied from an external power supply when migrating to SK 5xxE frequency inverters.

2.1 Frequency inverter

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2.1.1 Performance levels

Table 4: Overview SK 5xxE standard and incremental encoder input

16 MI 0700 GB-0414

2 Implementation

SK 700E

Features /

Performance range

SK 5xxE

Name

SK 700E-xxx-340-X (-RS2) *

+ CAN Bus

SK CU1-CAN

Standard Performance 1.5 kW to 7.5 kW + incl. mains filter * + optional with int. RS232 interface * + 1 digital input + 1 relay contact + CAN connecti0on via terminals

alternatively with RJ45 socket

SK 511E-xxx-340-A with mains filter Class C2 ** + RS232 interface

optional WAGO

adapter module RJ45/terminal ***

Standard Performance 11.0 kW to 160.0 kW + with/without mains filter * + optional / with int. RS232 interface * + 1 digital input + 1 relay contact + CAN connecti0on via terminals

alternatively with RJ45 socket

SK 515E-xxx-340-A with mains filter Class C2 ** + RS232 interface

optional WAGO

adapter module RJ45/terminal ***

SK 700E-xxx-340-X (-RS2) *

+ CAN Bus

SK CU1-CAN-RJ

Standard Performance 1.5 kW to 7.5 kW + incl. mains filter * + optional with int. RS232 interface * + 5 digital inputs + 1 relay contact + CAN connection with 2 x RJ45 socket

SK 511E-xxx-340-A

with mains filter Class C2 **

+ RS232 interface

Standard Performance 11.0 kW to 160.0 kW + with/without mains filter * + optional / with int. RS232 interface * + 5 digital inputs + 1 relay contact + CAN connection with 2 x RJ45 socket

SK 515E-xxx-340-A

with mains filter Class C2 **

+ RS232 interface

SK 700E-xxx-340-X (-RS2) *

+ CAN Bus

SK TU1-CAN

Standard Performance 1.5 kW to 7.5 kW + incl. mains filter * + optional with int. RS232 interface * + CAN connection sub-D9 socket

SK 511E-xxx-340-A with mains filter Class C2 ** + RS232 interface

optional WAGO

adapter module RJ45/terminal ***

Standard Performance 11.0 kW to 160.0 kW + with/without mains filter * + optional / with int. RS232 interface * + CAN connection via 9-pole sub-D

socket

SK 515E-xxx-340-A with mains filter Class C2 ** + RS232 interface

optional WAGO

adapter module RJ45/terminal ***

MI 0700 GB-0414 17

Frequency inverters – Migration Guide SK 700E to SK 5xxE

SK 700E

Features /

Performance range

SK 5xxE

Name

SK 700E-xxx-340- X (-RS2) *

+ CANopen Bus

SK TU1-CAO

Standard Performance 1.5 kW to 7.5 kW + incl. mains filter * + optional with int. RS232 interface * + CAN connection via 9-pole sub-D

socket

+ Connection of external 24 V supply

voltage

+ CANopen addressing with rotary coding

switch

+ Baud rate adjustment with rotary coding

switch

+ DIP switch termination resistor

SK 500E-xxx-340-A

incl. mains filter Class C2 **

+ RS232 interface

+ CANopen Bus

SK TU3-CAO

Standard Performance 11.0 kW to 160.0 kW + with/without mains filter *

+ optional / with int. RS232 interface * + CAN connection via 9-pole sub-D

socket

+ Connection of external 24 V supply

voltage

+ CANopen addressing with rotary coding

switch

+ Baud rate adjustment with rotary coding

switch

+ DIP switch termination resistor

SK 515E-xxx-340-A

with mains filter Class C2 **

+ RS232 interface

+ CANopen Bus

SK TU3-CAO

*

(-RS2) with additional optional/integrated RS232 interface on SK 700E frequency inverters ≤ 22.0 kW. The token X represents A (with integrated mains filter) on SK 700E frequency inverters ≤ 22.0 kW

O (without integrated mains filter) on SK 700E frequency inverters ≥ 30.0 kW

**

The cable lengths must be taken into account because the mains filter characteristics can vary.

***

RJ45 WAGO adapter module (278910300) to connect the CAN cable with an RJ45 western plug to the SK 5xxE, alternatively crimp an RJ45 plug to the CAN cable.

Table 5: Overview of SK 5xxE performance levels for CAN and CANopen

18 MI 0700 GB-0414

2 Implementation

SK 700E

Features /

Performance range

SK 5xxE

Name

SK 700E-xxx-340- A (-RS2) *

+ POSICON

SK XU1-POS

+ with or without

SSI absolute encoder

Standard Performance 1.5 kW to 7.5 kW + incl. mains filter * + optional with int. RS232 interface * + 6 digital inputs + 1 multifunction relay + POSICON positioning control + 1 TTL input for incremental encoder + 1 SSI absolute encoder input

SK 530E-xxx-340-A

with mains filter Class C2 **

+ RS232 interface

+ without SSI absolute encoder

connection

SK 540E-xxx-340-A

with mains filter Class C2 **

+ RS232 interface

+ with universal encoder-

interface, e.g. for SSI absolute

encoder connection

Standard Performance 11.0 kW to 22.0 kW + incl. mains filter * + optional with int. RS232 interface * + 6 digital inputs + 1 multifunction relay + POSICON positioning control + 1 TTL input for incremental encoder + 1 SSI absolute encoder input

SK 535E-xxx-340-A

with mains filter Class C2 **

+ RS232 interface

+ without SSI absolute encoder

connection

SK 700E-xxx-340-O

+ POSICON

SK XU1-POS

+ with or without

SSI absolute encoder

Standard Performance 30.0 kW to 160.0 kW + without mains filter * + integrated RS232 interface * + 6 digital inputs + 1 multifunction relay + POSICON positioning control + 1 TTL input for incremental encoder + 1 SSI absolute encoder input

SK 545E-xxx-340-A

with mains filter Class C2 **

+ RS232 interface

+ with universal encoder-

interface, e.g. for SSI absolute

encoder connection

MI 0700 GB-0414 19

Frequency inverters – Migration Guide SK 700E to SK 5xxE

SK 700E

Features /

Performance range

SK 5xxE

Name

see previous page

+ plus IO customer unit SK CU1-xxx ****

Standard Performance 1.5 kW to 7.5 kW + incl. mains filter * + optional with int. RS232 interface * plus I/O control connections of the

respective SK CU1-xxx customer unit

SK 540E-xxx-340-A with mains filter Class C2 ** + RS232 interface

optional IO extension

SK EBIOE-2 *****

Standard Performance 11.0 kW to 22.0 kW + incl. mains filter * + optional with int. RS232 interface * plus I/O control connections of the

respective SK CU1-xxx customer unit

SK 545E-xxx-340-A with mains filter Class C2 ** + RS232 interface

optional IO extension

SK EBIOE-2 *****

Standard Performance 30.0 kW to 160.0 kW + without mains filter * + integrated RS232 interface * plus I/O control connections of the

respective SK CU1-xxx customer unit

*

(-RS2) with additional optional/integrated RS232 interface on SK 700E frequency inverters ≤ 22.0 kW. The token X represents A (with integrated mains filter) on SK 700E frequency inverters ≤ 22.0 kW

O (without integrated mains filter) on SK 700E frequency inverters ≥ 30.0 kW

**

The cable lengths must be taken into account because the mains filter characteristics can vary.

****

Plus one of the following IO customer units:

SK CU1-BSC, SK CU1-STD, SK CU1-MLT or SK CU1-MLT-20mA.

*****

When using a great number of digital control signals (number of used (from SK 700E + option) and available (SK 5xxE) digital inputs. The IO extension SK EBIOE-2 (275900210) can only be connected to SK 540E and SK 545E frequency inverters.

NOTICE

Encoder supply voltage

Incremental encoders with 5 V supply voltage can be directly operated with frequency inverters of the SK 700E series. For the SK 5xxE series of frequency inverters, the connected incremental encoders must be suitable for a supply voltage range of 10 V … 30 V.

This is why the incremental encoders must be replaced or the "old" encoders must be supplied from an external power supply when migrating to SK 5xxE frequency inverters.

Table 6: Overview of SK 5xxE performance levels for POSICON positioning control

Pos: 20 /---------- Seitenumbruch ---------- @ 1\mod_1329145698658_0.docx @ 1589 1 @ @ 1

20 MI 0700 GB-0414

2 Implementation

Information

CAN / CANopen 24 V supply

When using the onboard CAN / CANopen interface of ≥ SK 511E frequency inverters, it is mandatory to connect an additional 24 V power supply for the CAN / CANopen Bus to the RJ45 sockets.

For easier cabling and connection of functions (for 24 V supply and CAN / CANopen bus connection cables), the WAGO adapter module RJ45/terminal (see chapter 2.1.3 Additional options for the functions) can be used with conventional patch cables.

Customer unit

SK CU1-xxx

Part number

SK 700E

IO customer unit

data

Frequency inverter

SK 5xxE +

additional options

Frequency inverter

SK 54xE + / or

additional options

Basic IO

SK CU1-BSC

278200000

Basic customer unit

1 x multifunction relay 3 x digital inputs 1 x analogue input 0…10 V

all SK 5xxE *

onboard

Standard IO

SK CU1-STD

278200020

Standard customer unit

2 x multifunction relays 4 x digital inputs 1 x analogue input 0…10 V,

0/4…20 mA

1 x analogue output, 0…10 V 1 x RS485 interface

all SK 5xxE *

onboard

*

All frequency inverters, except SK 515E (available ≥ size 5 only).

Pos: 21 /Migrationsleitfaden/SK 700E - S K 500E/2. Umsetzung/2.1.2 Kundensc hnittstellen und Sondererweiterungen @ 2\mod_1357225777503_388.doc x @ 52918 @ 3 @ 1

2.1.2 Customer units and extension units

To connect I/O control signals to the SK 700E frequency inverters, additional SK CU1-xxx IO customer units are required. In contrast, the SK 5xxE series of frequency inverters by default comes with respective onboard terminals to connect the standard I/O control signals.

When migrating to an SK 500E frequency inverter, you should provide for a performance level ≥ SK 511E with integrated onboard CAN / CANopen interface for SK 700E field bus customer units of SK CU1-CAN and SK CU1-CAN-RJ types.

For the SK 5xxE series of frequency inverters, only one of the two PROFIBUS DP technology units type SK TU3-PBR or …-24V can be planned in connection with a SK 700E PROFIBUS DP field bus customer unit type SK CU1-PBR.

Special extensions ENCODER / incremental encoder input type SK XU1-ENC and the POSICON positioning control SK XU1-POS of the SK 700E frequency inverter are migrated to the SK 5xxE series of frequency inverters with different performance levels such as the SK 52xE (with ENCODER / incremental encoder input) or the SK 53xE (with POSICON / positioning control) series.

The sub-chapters to follow list some differences in function of the two series of frequency inverters that must be heeded under all circumstances which must be taken into account when migrating from the SK 700E to the SK 5xxE series or when migrating applications:

MI 0700 GB-0414 21

Frequency inverters – Migration Guide SK 700E to SK 5xxE

Customer unit

SK CU1-xxx

Part number

SK 700E

IO customer unit

data

Frequency inverter

SK 5xxE +

additional options

Frequency inverter

SK 54xE + / or

additional options

Multi IO

SK CU1-MLT

278200010

Multi customer unit

2 x multifunction relays 6 x digital inputs 2 x analogue inputs -10…+10 V,

0/4…20 mA

2 x analogue outputs, 0…10 V

1.5 kW…7.5 kW

SK 520E, SK 530E,

SK 535E onboard

only 1st analogue output,

0…10 V

SK 540E, SK 545E

onboard

only 1st analogue

output, 0…10 V

optional

setpoint converter ±10 V **

for analogue inputs

IO extension

SK EBIOE-2 ***

for 2nd analogue output,

0…10 V

11.0 kW…160.0 kW

SK 535E

onboard

1st analogue output only,

0…10 V

SK 545E

onboard

1st analogue output

only, 0…10 V

IO extension

SK EBIOE-2 ***

for 2nd analogue output,

0…10 V

Multi IO

SK CU1-MLT-20mA

278200015

Customer unit Multi 20mA analogue outputs

2 x multifunction relays 6 x digital inputs 2 x analogue inputs -10…+10 V,

0/4…20 mA

2 x analogue outputs, 0…20 mA

1.5 kW…7.5 kW

SK 520E, SK 530E,

SK 535E onboard

only 1st analogue output,

0…10 V

SK 540E, SK 545E

onboard

only 1st analogue

output, 0…10 V

optional

setpoint converter ±10 V **

for analogue inputs

IO extension

SK EBIOE-2 ***

for 2nd analogue output,

0…10 V

optional external signal converter ****

for 1st analogue output,, 0/4…20 mA

11.0 kW…160.0 kW

SK 535E

onboard

1st analogue output only,

0…10 V

SK 545E

onboard

1st analogue output only,

0…10 V

IO extension

SK EBIOE-2 ***

for 2nd analogue output,

0…10 V

optional external signal converter ****

for 1st analogue output,, 0/4…20 mA

**

The setpoint converter ±10 V (278910320) is only needed for sizes 1 to 4 (1.5 kW to 7.5 kW) of all SK 5xxE

frequency inverters.

***

The IO extension SK EBIOE-2 (275900210) can be used to connect the 2nd analogue output (0…10 V) and the two

analogue inputs (-10 V…+10 V). Thus, additional ±10 V setpoint converters (278910320) are not needed.

****

The analogue 0…10 V output signal of SK 5xxE frequency inverters must be converted to 0/4…20 mA with a

commercially external signal converter.

Table 7: Overview and assignment of SK 700E IO customer units SK CU1-xxx

22 MI 0700 GB-0414

2 Implementation

Customer unit

SK CU1-xxx

Part number

SK 700E

Field bus customer unit

data

Frequency inverter SK 5xxE +

Additional options

Part number

PROFIBUS DP

SK CU1-PBR

278200030

PROFIBUS DP customer unit

1 x multifunction relay 1 x digital input 1 x PROFIBUS DP *****

all SK 5xxE *

onboard

+ plus technology option

PROFIBUS DP

SK TU3-PBR *****

275900030

CAN Bus

SK CU1-CAN

278200050

CAN customer unit

1 x multifunction relay 5 x digital inputs 2 x CAN bus

all ≥ SK 511E *

onboard

optional WAGO

RJ45 adapter module/terminal ******

278910300

CAN Bus

SK CU1-CAN-RJ

278200052

CAN customer unit with RJ45 sockets

1 x multifunction relay 5 x digital inputs 2 x RJ45 CAN bus sockets

all ≥ SK 511E *

onboard

optional WAGO

RJ45 adapter module/terminal ******

278910300

USS bus

USS Customer Interface

1 x multifunction relay 1 x digital input 1 x RS485 interface *******

all SK 5xxE *

onboard

SK CU1-USS

278200040

*

All frequency inverters, except SK 515E (available ≥ size 5 only).

*****

If next to the PROFIBUS DP customer unit SK CU1-PBR an operation and diagnostic technology unit is also used with the SK 700E application, a SimpleBox SK CSX-0 or a handheld control box SK PAR-3H or SK CSX-3H should be planned for SK 5xxE application, in addition to the technology unit SK TU3-PBR for frequency inverter operation.

The connection types of the two different PROFIBUS DP field bus options also differ. PROFIBUS DP connection to the SK CU1-PBR customer unit occurs via spring loaded terminals. PROFIBUS DP connection to the technology unit SK TU3-PBR or SK TU3-PBR-24V occurs at the front with a 9-pole SUB-D connector (must be provided separately). For more information refer to the PROFIBUS DP Supplementary Operating Instructions BU 0020 (see

www.nord.com).

******

The WAGO adapter module RJ45 / terminal (278910300) and commercially available pre-assembled RJ45 patch

cables allow for easy connection of the additional external 24 V power supply for the CAN bus and the CAN connection cables.

*******

All frequency inverters ≥ SK 520E feature the RS485 interface next to the RJ12 on connector block X11 and also on

terminal block X7 or terminals 74 and 75.

Table 8: Overview and assignment of field bus customer units SK CU1-xxx

MI 0700 GB-0414 23

Frequency inverters – Migration Guide SK 700E to SK 5xxE

Customer unit

SK XU1-xxx

Part number

SK 700E

Extension unit

Data

Frequency inverter SK 5xxE +

additional options

Incremental encoder-

input / ENCODER

SK XU1-ENC

278200120

ENCODER

1 x digital input 1 x incremental encoder input

TTL, RS422 5 / 15 V power supply for

rotary encoder

all ≥ SK 520E

onboard

optional external 5 V

power supply for rotary encoder

Positioning /

POSICON

SK XU1-POS

278200130

POSICON

6 x digital input 2 x multi-function relays 1 x incremental encoder input

TTL, RS422 5 / 15 V power supply for rotary encoder

1 x SSI absolute encoder input

5 / 15 V power supply for rotary encoder

all ≥ SK 530E

onboard

optional external 5 V

power supply for rotary encoder

NOTICE

Encoder supply voltage

Rotary encoder with 5 V power supply must not be connected to the SK 5xxE frequency inverters directly. For this application, a commercially external power supply should be used because the SK 5xxE frequency inverters only feature a 10…30 V output for connection of a incremental encoder.

This is why the rotary encoders must be replaced or the "old" encoders must be supplied from an external 5 V power supply when migrating to SK 5xxE frequency inverters.

Table 9: Overview and assignment of extension units SK XU1-xxx

Pos: 22 /---------- Seitenumbruch ---------- @ 1\mod_1329145698658_0.docx @ 1589 1 @ @ 1

24 MI 0700 GB-0414

2 Implementation

Options

Name

Picture

Part Number

WAGO

adapter module

RJ45/terminal

278910300

Setpoint converter

±10 V → 0 … 10 V

278910320

IO extension SK EBIOE-2

(only SK 540E / SK 545E)

275900210

Information

WAGO adapter module RJ45/terminal

The WAGO adapter module RJ45/terminal comes with a shield clamp and is used to connect the CAN bus cable sand the external necessary 24 V power supply for the CAN / CANopen bus system. Signal connection occurs with spring terminals on the input side and an RJ45 western socket on the output side. This adapter module

RJ45/terminal facilitates the connection of the CAN bus system to frequency inverters of performance levels ≥

SK 52xE. For more information and details, please refer to the operating instructions of the frequency inverter.

Information

Setpoint converter ± 10 V

The setpoint converter ± 10 V is used to convert the signal for the analogue inputs of unipolar (0 … 10 V and 0 / 4 … 20 mA) to bipolar (- 10 V … + 10 V) voltages. SK 5xxE frequency inverters of size 5 (≥ 11 kW) and higher can process unipolar and also bipolar analogue inputs by way of configuration with DIP switches.

For more information and details, please refer to the operating instructions of the frequency inverter.

Information

IO extension

IO extension SK EBIOE-2 lets you connect additional IO control signals and is suitable for SK 540E or SK 545E frequency inverters.

For more details please refer to Technical Information / Data Sheet TI 275900210.

Pos: 23 /Migrationsleitfaden/SK 700E - S K 500E/2. Umsetzung/2.1.3 Zusätzlic he Optionen für die Funktionalitäten @ 2\ mod_1358177217573_388.docx @ 53251 @ 3 @ 1

2.1.3 Additional options for the functions

To migrate the various application functions, several options are available for the SK 5xxE series of frequency inverters.

Table 10: Overview of additional function options

Pos: 24 /Migrationsleitfaden/SK 700E - S K 500E/2. Umsetzung/2.1.4 Leistungsst ufen SK 700E Baugrößen 1 + 2 / 1,5 kW - 7,5 kW @ 2\mod_1360071744 165_388.docx @ 55065 @ 3 @ 1

MI 0700 GB-0414 25

Frequency inverters – Migration Guide SK 700E to SK 5xxE

Type: SK 700E-151-340-A (-RS2)

Part No.: 278100150 / …(152)

Type: SK 700E-221-340-A (-RS2)

Part No.: 278100220 / …(222)

Type: SK 700E-301-340-A (-RS2)

Part No.: 278100300 / …(302)

Type: SK 700E-401-340-A (-RS2)

Part No.: 278100400 / …(402)

Type: SK 700E-551-340-A (-RS2)

Part No.: 278100550 / …(552)

Type: SK 700E-751-340-A (-RS2)

Part No.: 278100750 / …(752)

Customer unit

without extension

unit

with extension unit

SK XU1-xxx

SK CU1-xxx

Encoder

SK XU1-ENC

278200120

POSICON

SK XU1-POS

278200130

Basic IO

SK CU1-BSC

278200000

SK 500E-151-340-A

275420150

SK 520E-151-340-A

275520150

SK 540E-151-340-A

275620160

+ optional * IO extension SK EBIOE-2

275900210

SK 500E-221-340-A

275420220

SK 520E-221-340-A

275520220

SK 540E-221-340-A

275620230

SK 500E-301-340-A

275420300

SK 520E-301-340-A

275520300

SK 540E-301-340-A

275620310

Standard IO

SK CU1-STD

278200020

SK 500E-401-340-A

275420400

SK 520E-401-340-A

275520150

SK 540E-401-340-A

275620410

SK 500E-551-340-A

275420550

SK 520E-551-340-A

275520550

SK 540E-551-340-A

275620560

SK 500E-751-340-A

275420750

SK 520E-751-340-A

275520750

SK 540E-751-340-A

275620760

Number of used

analogue outputs

1 analogue output

2 analogue outputs

Multi IO

SK CU1-MLT

278200010

SK 520E-151-340-A **

275520150

+ optional ***

Setpoint converter

± 10 V

278910320

SK 540E-151-340-A **

275620160

+ optional * IO extension SK EBIOE-2

275900210

SK 520E-221-340-A **

275520220

SK 540E-221-340-A **

275620230

SK 520E-301-340-A **

275520300

SK 540E-301-340-A **

275620310

Multi IO

SK CU1-MLT-20mA **

278200015

SK 520E-401-340-A **

275520400

SK 540E-401-340-A **

275620410

SK 520E-551-340-A **

275520550

SK 540E-551-340-A **

275620560

SK 520E-751-340-A **

275520750

SK 540E-751-340-A **

275620760

+ CAN Bus

SK CU1-CAN

278200050

SK 520E-151-340-A

275520150

SK 540E-151-340-A

275620160

SK 520E-221-340-A

275520220

SK 540E-221-340-A

275620230

SK 520E-301-340-A

275520300

SK 540E-301-340-A

275620310

CAN Bus

SK CU1-CAN-RJ

278200052

SK 520E-401-340-A

275520400

SK 540E-401-340-A

275620410

SK 520E-551-340-A

275520550

SK 540E-551-340-A

275620560

SK 520E-751-340-A

275520750

SK 540E-751-340-A

275620760

*

To connect more digital inputs (acc. to SK XU1-POS) to the SK 540E frequency inverter, the optional IO extension SK EBIOE-2 (275900210) is offered. To connect the analogue inputs ± 10 V to SK 5x0E frequency inverters of sizes 1 - 4, the setpoint converters ± 10 V → 0 … 10 V (278910320) are offered. As an alternative, the ± 10 V analogue inputs can also be connected with terminal blocks X1 + X2 (see TI 275900210) when an IO extension of type SK EBIOE-2 (275900210) is used.

**

Commercially available external signal converters are necessary if the analogue outputs of the SK 5x0E frequency inverters are used and signal conversion to 0/4 … 20 mA compatible with SK CU1-MLT-20mA is necessary.

***

To connect the analogue inputs ± 10 V to the SK 520E frequency inverters of sizes 1 to 4, the setpoint converters ± 10 V → 0 … 10 V (278910320) are offered.

2.1.4 Performance levels SK 700E sizes 1 + 2 / 1.5 kW to 7.5 kW

Pos: 25 /Migrationsleitfaden/SK 700E - S K 500E/2. Umsetzung/Leistungsstufe n/BG 1 + 2/Leistungsstufen SK 700E B augrößen 1 + 2 / 1,5 kW - 7,5 kW @ 3\ mod_1370859481016_388.docx @ 76 646 @ @ 1

Table 11: Performance levels SK 700E sizes 1 + 2 / 1.5 kW to 7.5 kW

Pos: 26 /Migrationsleitfaden/SK 700E - S K 500E/2. Umsetzung/2.1.5 Leistungsst ufen SK 700E Baugrößen 3 - 5 / 11, 0 kW - 37,0 kW @ 3\mod_1370858876 644_388.docx @ 76596 @ 3 @ 1

26 MI 0700 GB-0414

2 Implementation

Type: SK 700E-112-340-A (-RS2)

Part No.: 278101100 / …(102)

Type: SK 700E-152-340-A (-RS2)

Part No.: 278101500 / …(502)

Type: SK 700E-182-340-A (-RS2)

Part No.: 278101850 / …(852)

Type: SK 700E-222-340-A (-RS2)

Part No.: 278102200 / …(202)

Type: SK 700E-302-340-O

Part No.: 278103000

Type: SK 700E-372-340-O

Part No.: 278103700

Customer unit

without extension

unit

with extension unit

SK XU1-xxx

SK CU1-xxx

Encoder

SK XU1-ENC

278200120

POSICON

SK XU1-POS

278200130

Basic IO

SK CU1-BSC

278200000

SK 515E-112-340-A

275721100

SK 535E-112-340-A

275921100

SK 545E-112-340-A

275921110

+ optional * IO extension SK EBIOE-2

275900210

SK 515E-152-340-A

275721500

SK 535E-152-340-A

275921500

SK 545E-152-340-A

275921510

SK 515E-182-340-A

275721850

SK 535E-182-340-A

275921850

SK 545E-182-340-A

275921860

Standard IO

SK CU1-STD

278200020

SK 515E-222-340-A

275722200

SK 535E-222-340-A

275922200

SK 545E-222-340-A

275922210

SK 515E-302-340-A

275723000

SK 535E-302-340-A

275923000

SK 545E-302-340-A

275923010

SK 515E-372-340-A

275723700

SK 535E-372-340-A

275923700

SK 545E-372-340-A

275923710

Number of used

analogue outputs

1 analogue output

2 analogue outputs

Multi IO

SK CU1-MLT

278200010

SK 535E-112-340-A **

275921100

SK 545E-112-340-A **

275921110

+ optional * IO extension SK EBIOE-2

275900210

SK 545E-152-340-A **

275921510

SK 535E-152-340-A **

275921500

SK 545E-182-340-A **

275921860

Multi IO

SK CU1-MLT-20mA **

278200015

SK 545E-222-340-A **

275922210

SK 535E-182-340-A **

275921850

SK 545E-302-340-A **

275923010

SK 545E-372-340-A **

275923710

+ CAN Bus

SK CU1-CAN

278200050

SK 535E-222-340-A **

275922200

SK 545E-112-340-A

275921110

SK 545E-152-340-A

275921510

SK 535E-302-340-A **

275923000

SK 545E-182-340-A

275921860

CAN Bus

SK CU1-CAN-RJ

278200052

SK 545E-222-340-A

275922210

SK 535E-372-340-A **

275923700

SK 545E-302-340-A

275923010

SK 545E-372-340-A

275923710

*

To connect more digital inputs (acc. to SK XU1-POS) to the SK 545E frequency inverter, the optional IO extension SK EBIOE-2 (275900210) is offered. Connection of the analogue inputs ± 10 V to the SK 545E frequency inverters occurs directly to the terminal block X4 of the SK 545E from size 5 onward. As an alternative, the ± 10 V analogue inputs can also be connected with terminal blocks X1 + X2 (see TI 275900210) when an IO extension of type SK EBIOE-2 (275900210) is used.

**

Commercially available external signal converters are necessary if the analogue outputs of the SK 5x5E frequency inverters are used and signal conversion to 0/4 … 20 mA compatible with SK CU1-MLT-20mA is necessary. As an alternative, connection could occur to terminal block X2 (see TI 275900210) if only one 0/4 … 20 mA analogue output is used in conjunction with an SK 545E frequency inverter and a type SK EBIOE-2 (275900210) IO extension.

2.1.5 Performance levels SK 700E sizes 3 - 5 / 11.0 kW to 37.0 kW

Pos: 27 /Migrationsleitfaden/SK 700E - S K 500E/2. Umsetzung/Leistungsstufe n/BG 3 - 5/Leistungsstufen SK 700E B augrößen 3 - 5 / 11,0 kW - 37,0 kW @ 3\mod_1371471999028_388.docx @ 78 364 @ @ 1

Table 12: Performance levels SK 700E sizes 3 - 5 / 11.0 kW to 37.0 kW

Pos: 28 /Migrationsleitfaden/SK 700E - S K 500E/2. Umsetzung/2.1.6 Leistungsst ufen SK 700E Baugrößen 6 - 8 / 45, 0 kW - 160,0 kW @ 3\mod_137085910 3683_388.docx @ 76621 @ 3 @ 1

MI 0700 GB-0414 27

Frequency inverters – Migration Guide SK 700E to SK 5xxE

Type: SK 700E-452-340-O

Part No.: 278104500

Type: SK 700E-552-340-O

Part No.: 278105500

Type: SK 700E-752-340-O

Part No.: 278107500

Type: SK 700E-902-340-O

Part No.: 278109001

Type: SK 700E-113-340-O

Part No.: 278111000

Type: SK 700E-133-340-O

Part No.: 278103200

Type: SK 700E-163-340-O-VT

Part No.: 278116000

Customer unit

without extension

unit

with extension unit

SK XU1-xxx

SK CU1-xxx

Encoder

SK XU1-ENC

278200120

POSICON

SK XU1-POS

278200130

Basic IO

SK CU1-BSC

278200000

SK 515E-452-340-A

275724500

SK 535E-452-340-A

275924500

SK 545E-452-340-A

275924510

+ optional * IO extension SK EBIOE-2

275900210

SK 515E-552-340-A

275725500

SK 535E-552-340-A

275925500

SK 545E-552-340-A

275925510

SK 515E-752-340-A

275727500

SK 535E-752-340-A

275927500

SK 545E-752-340-A

275927510

Standard IO

SK CU1-STD

278200020

SK 515E-902-340-A

275729000

SK 535E-902-340-A

275929000

SK 545E-902-340-A

275929010

SK 515E-113-340-A

275721130

SK 535E-113-340-A

275921130

SK 545E-113-340-A

275921140

SK 515E-133-340-A

275721330

SK 535E-133-340-A

275921330

SK 545E-133-340-A

275921340

SK 515E-163-340-A

275721630

SK 535E-163-340-A

275921630

SK 545E-163-340-A

275921640

Number of used

analogue outputs

1 analogue output

2 analogue outputs

Multi IO

SK CU1-MLT

278200010

SK 535E-452-340-A **

275924500

SK 545E-452-340-A **

275924510

+ optional * IO extension SK EBIOE-2

275900210

SK 545E-552-340-A **

275925510

SK 535E-552-340-A **

275925500

SK 545E-752-340-A **

275927510

Multi IO

SK CU1-MLT-20mA **

278200015

SK 545E-902-340-A **

275929010

SK 535E-752-340-A **

275927500

SK 545E-113-340-A **

275921140

SK 545E-133-340-A **

275921340

SK 535E-902-340-A **

275929000

SK 545E-163-340-A

275921640

+ CAN Bus

SK CU1-CAN

278200050

SK 545E-452-340-A

275924510

SK 535E-113-340-A **

275921130

SK 545E-552-340-A

275925510

SK 545E-752-340-A

275927510

CAN Bus

SK CU1-CAN-RJ

278200052

SK 535E-133-340-A **

275921330

SK 545E-902-340-A

275929010

SK 545E-113-340-A

275921140

SK 535E-163-340-A

275921630

SK 545E-133-340-A

275921340

SK 545E-163-340-A

275921640

2.1.6 Performance levels SK 700E sizes 6 - 8 / 45.0 kW to 160.0 kW

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28 MI 0700 GB-0414

2 Implementation

*

To connect more digital inputs (acc. to SK XU1-POS) to the SK 545E frequency inverter, the optional IO extension SK EBIOE-2 (275900210) is offered. Connection of the analogue inputs ± 10 V to the SK 545E frequency inverters occurs directly to the terminal block X4 of the SK 545E from size 5 onward. As an alternative, the ± 10 V analogue inputs can also be connected with terminal blocks X1 + X2 (see TI 275900210) when an IO extension of type SK EBIOE-2 (275900210) is used.

**

Commercially available external signal converters are necessary if the analogue outputs of the SK 5x5E frequency inverters are used and signal conversion to 0/4 … 20 mA compatible with SK CU1-MLT-20mA is necessary. As an alternative, connection could occur to terminal block X2 (see TI 275900210) if only one 0/4 … 20 mA analogue

output is used in conjunction with an SK 545E frequency inverter and a type SK EBIOE-2 (275900210) IO extension.

Table 13: Performance levels SK 700E sizes 6 - 8 / 45.0 kW to 160.0 kW

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2.2 Technology units

The technology units are available as optional extensions for the modular slot on the front of the frequency inverter. There are plug-in technology units for communications and operation/diagnosis.

The first sub-chapter presents the optional and replaceable operation/diagnosis options providing data backup and saving functions (number of storage areas) of parameter and data records.

The second sub-chapter presents the optional and replaceable communication technology units. These are used for individual solutions and applications for implementing the standard field bus control systems such as PROFIBUS DP, CAN, CANopen, DeviceNet, AS-Interface, etc.

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MI 0700 GB-0414 29

Frequency inverters – Migration Guide SK 700E to SK 5xxE

Technology unit

SK TU1-xxx

Part No.

Name

Information

Data

Technology unit

SK TU3-xxx

Part No.

SK TU1-POT

278200110

PotentiometerBox

• 1 setpoint potentiometer 0 … 100 %

• ON/OFF button

• Status LEDs

SK TU3-POT

275900110

SK TU1-CTR

278200090

ControlBox

• 4-digit 7-segment LED display

• ON/OFF /Reverse button

• save 1 data record

• display parameter record LEDs

SK TU3-CTR

275900090

SK TU1-PAR

278200100

ParameterBox

• illuminated plain text display

• 4-row LCD

• ON/OFF /Reverse button

• save 5 data records

• Status LEDs

• 6 languages

• help texts

SK TU3-PAR

275900100

SimpleBox

not available

SimpleBox (par. operation with SK TU3-xxx possible)

• 4-digit 7-segment LED display

• ON/OFF Button/rotating knob

• display parameter record LEDs

• connect to diagnosis RJ12 socket of

frequency inverter

SK CSX-0

275900095

Information

Operating Manual

For more information on the technology units for operation and diagnosis listed in this chapter (PotentiometerBox, ControlBox, ParameterBox and SimpleBox), refer to the separate Operating Instructions BU 0040 (see

www.nord.com).

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2.2.1 Technology units for operation and diagnosis

Table 14: Technology units for operation and diagnosis

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30 MI 0700 GB-0414

2 Implementation

Technology unit

SK TU1-xxx

Part No.

Name

Information

Data

Technology unit

SK TU3-xxx

Part No.

SK TU1-RS2

278200080

RS232 interface

• 1 x RS232 interface, SUB-D socket,

9-pole

• Status LEDs

optional RS232 connection cable (278910030) to the PC / NORD CON connection

all SK 5xxE

with RS232 interface

275xxxxxx

SK TU1-PBR

278200060

PROFIBUS DP module

• Baud rate: 1.5 MBps

• 9-pole SUB-D socket

• BUS status LEDs

• PE shield clamp

SK TU3-PBR

275900060

SK TU1-PBR-24V

278200160

PROFIBUS DP module

• Baud rate: 12.0 MBps

• 9-pole SUB-D socket

• BUS status LEDs

• PE shield clamp

• with external 24 V power supply via 2-pole

terminal connector

• rotary encoder switch for bus address and

Baud rate

SK TU3-PBR-24V

275900160

SK TU1-CAN

278200070

CAN module

• Baud rate: 500 kBps

• 9-pole SUB-D plug

• BUS status LEDs

• PE shield clamp

• terminal resistor via DIP switch

all SK 511E

with CAN interface

2 x RJ45 sockets

SK TU1-CAO

278200075

CANopen module

• Baud rate: 500 kBps, optional 1.0 MBps

• 9-pole SUB-D plug

• with external 24 V power supply

via SUB-D9 plug

• PE shield clamp

• BUS status and module status LEDs

• rotary encoder switch for bus address and

Baud rate

• terminal resistor via DIP switch

SK TU3-CAO

275900075

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2.2.2 Field bus and communication technology units

MI 0700 GB-0414 31

Frequency inverters – Migration Guide SK 700E to SK 5xxE

Technology unit

SK TU1-xxx

Part No.

Name

Information

Data

Technology unit

SK TU3-xxx

Part No.

SK TU1-DEV

278200085

DeviceNet module

• Baud rate: 500 kBps

• 5-pole terminal connector

• PE shield clamp

• with external 24 V power supply via terminal

connector

• BUS status and module status LEDs

• rotary encoder switch for bus node address

and Baud rate

• terminal resistor via DIP switch

SK TU3-DEV

275900085

SK TU1-IBS

278200065

InterBus module

• Baud rate: 500 kBps, optional 2.0 MBps

• 2 x 9-pole SUB-D plug/socket

• PE shield clamp

• with external 24 V power supply via 2-pole

terminal connector

• BUS status and module status LEDs

• rotary encoder switch for PPO type

SK TU3-IBS

275900065

SK TU1-AS1

278200170

AS interface module

• Slave profile S7.4 (standard slaves)

• 1 x bus connection terminal connector,

5-pole

• 1 x IO / sensors and actuators terminal

connector, 8-pole

• with external 24 V (AUX) power supply via

5-pole terminal connector or also via 8-pole IO terminal connector

• BUS status, AS-i IO sensor and actuator

status LEDs

SK TU3-AS1

275900170

Information

Operating Manual

For more information on the field bus and communication technology units listed in this chapter (RS232, PROFIBUS DP, CAN, CANopen, etc.), refer to the separate bus-specific Operating Instructions BU 00xx (see

www.nord.com). For an overview of the Operating Instructions, please refer to Section 5.1.1 Manuals.

Information

NORD software files

The appropriate software files (GSD, EDS) are available for download in Internet (see www.nord.com) for the field bus options which are available for the relevant options.

The software files for the SK 5xxE series of frequency inverters differ from those for the SK 700E series. For further details please refer to chapter 5.2.2 NORD options.

Table 15: Field bus and communication technology units

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32 MI 0700 GB-0414

2 Implementation

Information

Operating Manual

For more information on the control box versions (PotentiometerBox, ControlBox, ParameterBox and SimpleBox), refer to the separate Operating Instructions BU 0040 (see www.nord.com).

Information

Software update

There are new software versions for older models of the control boxes (handheld and installation versions of Simple ControlBox and ParameterBox). To update the software, contact Service / Technical Support if needed, refer to chapter 5.5 Technical support for more information.

Control box

SK PAR-2H

Part No.

Name

Information

Data

Control box

SK xxx-3H

Part No.

Simple ControlBox

not available

Handheld Simple ControlBox (SK CSX-xH)

• IP54

• 4-digit 7-segment LED display

• ON/OFF /Reverse button

• display parameter record LEDs

• RJ12 socket

SK CSX-3H

275281013

ParameterBox

SK PAR-2H

278910100

Handheld ParameterBox (SK PAR-xH)

• IP54

• illuminated plain text display

• 4-row LCD

• ON/OFF /Reverse button

• save 5 data records

• Status LEDs

• 6 languages

• help texts

• incl. connection cable(M12 / RJ12)

• USB interface (only SK PAR-3H) for

connection to PC

SK PAR-3H

275281014

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2.3 Control boxes / control units

The convenient control boxes / control units are offered as optional extension units for direct connection to the frequency inverters. There are two versions - a handheld and an installation version of the control boxes.

The next two sub-chapters describe and compare the control boxes and versions available as option.

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2.3.1 Handheld version

Table 16: Handheld control boxes

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MI 0700 GB-0414 33

Frequency inverters – Migration Guide SK 700E to SK 5xxE

Control box

SK PAR-2E

Part No.

Name

Information

Data

Control box

SK xxx-3E

Part No.

Simple ControlBox

not available

Built-in Simple ControlBox (SK CSX-xE)

• IP54 (front)

• 4-digit 7-segment LED display

• ON/OFF /Reverse button

• display parameter record LEDs

• RJ12 socket

SK CSX-3E

275281413

ParameterBox

SK PAR-2E

278910110

Built-in ParameterBox (SK PAR-xE)

• IP54 (front)

• illuminated plain text display

• 4-row LCD

• ON/OFF /Reverse button

• save 5 data records

• status LEDs

• 6 languages

• help texts

• screw terminals(only SK PAR-2E) and

RJ12 connection socket (both units)

SK PAR-3E

275281414

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2.3.2 Built-in variant

The following control boxes/units are designed for installation in switch cabinet doors and control panels.

Table 17: Built-in control boxes

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34 MI 0700 GB-0414

2 Implementation

SK 700E

Type

Part No.

Name

Information

Data

SK 5xxE

Type

Part No.

Interface converter

SK IC1-232/485

276970020

Interface converter RS232 / RS485

• Signal converter from RS485 to RS232

• Baud rate selectable from 4800 to

38400 bps with DIP switch

• external +5 V power supply

with USB / 5 V supply cable (278910220) for SK IC1-232/485

• terminator resistor via DIP switch

SK 5xxE

with RS232 interface

not required

VECTOR connection cable

278910020

P-Box Vector connection cable

• 9-pole SUB-D socket, RS485 side

• 4-wire cable with open cable ends

for connection to SK CU1-STD

• 3.0 m long

• use with SK IC1-232/485 interface

converter

SK 5xxE

with RS232 interface

not required

RS232 connection cable

278910030

P-Box RS232 Vector connection cable

• 9-pole SUB-D socket and plug,

RS232 on both sides

• 2.0 m long

• accessories for SK IC1-232/485 interface

converter + SK TU1-RS2 technology box

SK 5xxE

with RS232 interface

not required

Adapter RJ12/SUB-D9

278910240

PC connection cable RJ12-SUB-D9

• 9-pole SUB-D socket, RJ12 plug

• RS232 connection cable

• 3.0 m long

• accessories for connection to the PC

SK 700E with integrated RS232 interface socket and all SK 5xxE frequency inverters

Adapter RJ12/SUB-D9

278910240

Information

Operating Manual

For more information on the interface converter SK IC1-232/485, refer to the separate Operating Instructions BU 0010 (see www.nord.com).

For the respective pin assignment of sockets and plugs of the above connection and adapter cables, refer to the pertaining manuals (BU 0500, BU 0505 und BU 0700 - see www.nord.com) of the respective frequency inverter series or the separate Operating Instructions BU 0040. For an overview of the Operating Instructions, please refer to Section 5.1.1 Manuals.

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2.4 Accessories and adapter cables

Several accessories and adapter cables are offered for parameter set-up and commissioning of frequency inverters. With these accessories, the frequency inverter can be connected to a PC and controlled with the NORDCON software.

Table 18: Communication accessories and adapter cables

MI 0700 GB-0414 35

Frequency inverters – Migration Guide SK 700E to SK 5xxE

Size

SK 700E

Performance range

Size

SK 5xxE

Performance range

EMC kit

Name

Part No.

Size 1

SK 700E-151-340-A … SK 700E-401-340-A *

Size 2

SK 700E-551-340-A … SK 700E-751-340-A *

Size 3

SK 700E-112-340-A … SK 700E-152-340-A *

Size 4

SK 700E-182-340-A … SK 700E-222-340-A *

Sizes 1 + 2

SK 5xxE-151-340-A … SK 5xxE-221-340-A

SK EMC2-1

275999011

Sizes 3 + 4

SK 5xxE-301-340-A … SK 5xxE-751-340-A

SK EMC2-2

275999021

Size 5

SK 5xxE-112-340-A … SK 5xxE-152-340-A

SK EMC2-3

275999031

Size 6

SK 5xxE-182-340-A … SK 5xxE-222-340-A

SK EMC2-4

275999041

Size 7

SK 5xxE-302-340-A … SK 5xxE-372-340-A

Size 7

SK 5xxE-302-340-A … SK 5xxE-372-340-A

SK EMC2-5

275999051

Sizes 8 + 9

SK 5xxE-452-340-A … SK 5xxE-902-340-A

Sizes 8 + 9

SK 5xxE-452-340-A … SK 5xxE-902-340-A

SK EMC2-6

275999061

Sizes 10 + 11

SK 5xxE-113-340-A … SK 5xxE-163-340-A

Sizes 10 + 11

SK 5xxE-113-340-A … SK 5xxE-163-340-A

SK EMC2-7

275999071

*

Also applies to the SK 700E frequency inverters with optional “onboard” RS232 interface such as SK 700E-xxx-340-A-RS2. These frequency inverters already come ex factory with shield bracket but without appropriate shield clamps.

Information

EMC kit SK EMC2-x

The EMC Kit provides the possibility of attaching the screening of the motor cable to a large surface of the frequency inverter (interference source). If necessary a screened brake resistor cable can be attached with the second hammer clamp. The screening angle is attached to the two housing screws on the lower edge (below the U-V-W terminals). The motor cable screening is earthed to a large area of the screening angle by means of the hammer clamp. As an alternative, you can also use the EMC kit as a strain relief only (e.g. for connection cable of a bus system) (heed bending radii!).

For more information and connection details, please refer to the operating instructions BU 0500 or BU 0505 (see

www.nord.com) for the SK 5xxE frequency inverter series.

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2.5 EMC kits for SK 5xxE frequency inverters

There are more optional components such as EMC kits for the SK 5xxE frequency inverters to ensure optimum and EMC compliant cabling. The EMC kits are allocated to the respective sizes of the SK 5xxE frequency inverters and come with shield bracket, two fastening screws and a pre-assembled PE cables and must be ordered as an option. The shield brackets (without shield clamps) are mounted on the housing as standard/ex factory of SK 700E frequency inverters of sizes 1 to 4 - in the performance range from SK 700E-151-340-A (-RS2) to SK 700E-222-340-A (-RS2).

Figure 5: SK 500E with EMC kit SK EMC2-x

Table 19: Overview of EMC kits for SK 5xxE frequency inverters

36 MI 0700 GB-0414

2 Implementation

Footprint

Chassis (low power)

Chassis (high power)

Information

EMC limit value classes

For more details regarding the EMC limit value classes and permitted motor cable lengths, please refer to the respective manuals (BU 0700 and BU 0500 or BU 0505, see www.nord.com).

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2.6 Mains filter

The SK 700E-xxx-340-A (-RS2) frequency inverters in the power range of 1.5 kW to 22.0 kW feature an integrated mains filter (Class A or C2) for a maximum motor cable length of 15 m and shielded motor cable. In contrast, the SK 700E-xxx-340-O frequency inverters of power range ≥ 30.0 kW do not feature an integrated mains filter. The SK 5xxE frequency inverters already feature an internal Class B or C1 mains filter (only sizes 1 to 4) for a maximum motor cable length of 5 m and shielded motor cable. For a maximum motor cable length of 20 m and shielded motor cable, the internal mains filter complies with EMC limit value classes A or C2 (all sizes). In order to comply with a higher radio interference suppression level Class B or C1, adaptive mains filters as external accessories for frequency inverter operation can be used with longer motor cables. There are two versions of these external mains filters that are to reduce the emissions of electrical interference.

Versions

• Footprint mains filter

• Chassis mains filter

Figure 6: Mains filter versions

The footprint mains filters of type SK LF1-460/xx-F for SK 700E frequency inverters are only available for the power range of 1.5 kW to 22.0 kW. For SK 5xxE frequency inverters, only footprint mains filters of type SK LF2-480/xxx-F are available for the power range of 11.0 kW to 37.0 kW. For the SK 5xxE frequency inverters, 3 additional footprint combination mains filters of type SK NHD- 480/xx-F are available for the power range of 1.5 kW to 7.5 kW in addition to the mains filters mentioned above. These footprint combination mains filters combine the advantages of a mains filter and an additional integrated mains input choke in a single housing.

The chassis mains filters of type SK HLD 110-500/xxx are available for the entire power range of

1.5 kW to 160.0 kW of SK 700E frequency inverters. Up to a power 110 kW, these chassis mains filters are also UL-approved and comply with radio interference suppression level Class A or C2 up to a maximum motor cable length of 50 m. Applications with motor cable lengths of up to 25 m; Class B or C1.

For application with an SK 5xxE frequency inverter, the identical, dependence of the input current, chassis mains filter SK HLD 110-500/xxx can only be used in the power range of 11.0 kW to

160.0 kW. For more details regarding the allocation of the respective mains filters, refer to the following sub-chapters.

MI 0700 GB-0414 37

Frequency inverters – Migration Guide SK 700E to SK 5xxE

Footprint mains filter

SK LF1-460/xx-F

Part No.

Name

Information

Data

Footprint combination

mains filter

SK NHD-480/xx-F

Part No.

SK LF1-460/14-F

278271014

Footprint mains filter / footprint combination mains filter

• Power 1.5 kW and 2.2 kW

• Class 3 (B)

SK NHD-480/6-F

278273006

Footprint mains filter / footprint combination mains filter

• Power 3.0 kW and 4.0 kW

• Class 3 (B)

SK NHD-480/10-F

278273010

SK LF1-460/24-F

278271024

Footprint mains filter / footprint combination mains filter

• Power 5.5 kW and 7.5 kW

• Class 3 (B)

SK NHD-480/16-F

278273016

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2.6.1 Footprint mains filters and footprint combination mains filters

The footprint (UB)- mains filters SK LFx-4x0/xx-F and the combined footprint combination mains filters SK NHD-480/xx-F differ by the additional integrated mains input choke. The following tables list

and compare the various footprint mains filters allocated to each of the performance levels. Both mains filters come in protection class IP20 and can be fitted as footprint and also as book size components. Mains connection to the mains filters occurs with screw terminals. Depending on the cable type (shielded or unshielded) and the length of the motor cable, both footprint mains filters feature a radio interference suppression level Class B or C1 with a maximum motor cable length of 50 m and a shielded cable. For a maximum motor cable length of 100 m and shielded motor cable, both footprint mains filters comply with EMC limit value classes A or C2.

1.5 kW to 7.5 kW

Table 20: 1.5 kW – 7.5 kW footprint mains filter and footprint combination mains filter

38 MI 0700 GB-0414

2 Implementation

Footprint mains filter

SK LF1-460/xx-F

Part No.

Name

Information

Data

Footprint mains filter

SK LF2-480-xx-F

Part No.

SK LF1-460/45-F

278271045

Footprint mains filter

• Power 11.0 kW and 15.0 kW

• Class 3 (B)

SK LF2-480/45-F

278273045

SK LF1-460/66-F

278271066

Footprint mains filter

• Power 18.5 kW and 22.0 kW

• Class 3 (B)

SK LF2-480/66-F

278273066

Information

Technical information / data sheets

The Technical Information TI030 xxxxxxxxx offers more details such as dimensions of the various mains filter types listed in the present chapter.

The TIs Technical Information / data sheets of the mains filters can be downloaded on www.nord.com or can be provided upon request.

Information

Chassis mains filters

The present chapter will describe only some special requirements with regard of a deviating allocation because the chassis mains filters SK HLD 110-500/xxx or SK HFD 103-500/xxx are used for both frequency inverter series (SK 5xxE and SK 700E).

11.0 kW to 22.0 kW

Table 21: 11.0 kW – 22.0 kW footprint mains filter

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2.6.2 Chassis mains filters

Various sizes of the chassis mains filters SK HLD 110-500/xxx are available for both frequency inverter series (SK 700E and SK 5xxE) and all available frequency inverter power levels up to

110.0 kW. For frequency inverter power levels 132.0 kW and 160.0 kW, other chassis mains filters of type

SK HFD 103-500/300 or SK HFD 103-500/400 in a different version. The chassis mains filters come in protection class IP20 and are UL-approved (except for the SK HFD 103-500/xxx types).

Mains connection to the mains filters occurs with screw terminals. Depending on the type (shielded or unshielded) and the length of the motor cable, the chassis mains filters SK HLD 110-500/xxx feature a radio interference suppression level Class B or C1 with a maximum motor cable length of 25 m and a shielded cable. For a maximum motor cable length of 50 m and shielded motor cable, the chassis mains filter complies with EMC limit value classes A or C2. Chassis mains filters SK HFD 103- 500/xxx, however, only comply with radio interference suppression level Class A.

MI 0700 GB-0414 39

Frequency inverters – Migration Guide SK 700E to SK 5xxE

Chassis mains filter

SK HLD 110-500/xx

Part No.

Name

Information

Data

Chassis mains filter

SK HLD 110-500/xx

Part No.

SK HLD-110-500/30

278272030

Chassis mains filters

• power 11.0 kW

• Class 3 (B)

• 30.0 A / 42.0 A continuous current

• 29. 0 / 280.0 mA or 20.0 / 290.0 mA

leakage current

SK HLD-110-500/42

278272042

Chassis mains filter

SK HLD 110-500/xx

Part No.

Name

Information

Data

Chassis mains filter

SK HLD 110-500/xx

Part No.

SK HLD-110-500/75

278272075

Chassis mains filter / footprint combination mains filter

• power 30.0 kW

• Class 3 (B)

• 75.0 A / 100.0 A continuous current

• 22. 0 / 210.0 mA or 30.0 / 290.0 mA

leakage current

SK HLD-110-500/100

278272100

SK HLD-110-500/100

278272100

Chassis mains filter / footprint combination mains filter

• power 37.0 kW

• Class 3 (B)

• 100.0 A / 130.0 A continuous current

• 30. 0 / 290.0 mA or 22.0 / 210.0 mA

leakage current

SK HLD-110-500/130

278272130

Chassis mains filter

SK HLD 110-500/xx

Part No.

Name

Information

Data

Footprint mains filter

SK LF2 480/105-F

Part No.

SK HLD-110-500/75

278272075

Chassis mains filter / footprint mains filter

• power 30.0 kW

• Class 3 (B)

• 75.0 A / 105.0 A continuous current

• 22. 0 / 210.0 mA or 12.0 / 120.0 mA

leakage current

SK LF2-480/105-F

278273105

SK HLD-110-500/100

278272100

Chassis mains filter / footprint mains filter

• power 37.0 kW

• Class 3 (B)

• 100.0 A / 105.0 A continuous current

• 30. 0 / 290.0 mA or 12.0 / 120.0 mA

leakage current

11.0 kW

Table 22: 11.0 kW chassis mains filter

30.0 kW and 37.0 kW

Table 23: 30.0 and 37.0 kW chassis mains filter

30.0 kW and 37.0 kW alternative with footprint mains filter

Table 24: 30.0 and 37.0 kW chassis mains filter and footprint mains filter

40 MI 0700 GB-0414

2 Implementation

Chassis mains filter

SK HLD 110-500/xx

Part No.

Name

Information

Data

Chassis mains filter

SK HLD 110-500/xx

Part No.

SK HLD-110-500/130

278272130

Chassis mains filters

• power 55.0 kW

• Class 3 (B)

• 130.0 A / 180.0 A continuous current

• 22. 0 / 210.0 mA or 31.0 / 300.0 mA

leakage current

SK HLD-110-500/180

278272180

Chassis mains filter

SK HLD 110-500/xx

Part No.

Name

Information

Data

Chassis mains filter

SK HLD 110-500/xx

Part No.

SK HLD-110-500/180

278272180

Chassis mains filters

• power 75.0 kW

• Class 3 (B)

• 180.0 A / 250.0 A continuous current

• 31. 0 / 300.0 mA or 37.0 / 355.0 mA

leakage current

SK HLD-110-500/250

278272250

Information

Technical information / data sheets

For more information and specifications such as dimensions of the chassis and footprint mains filters mentioned in this chapter, please refer to the pertaining Technical Information TI030 xxxxxxxxx or the respective manuals (BU 0700 and BU 0500 or BU 0505).

The TIs Technical Information / data sheets of the chassis and footprint mains filters can be downloaded on

www.nord.com or can be provided upon request.

55.0 kW

Table 25: 45.0 kW chassis mains filter

75.0 kW

Table 26: 75.0 kW chassis mains filter

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MI 0700 GB-0414 41

Frequency inverters – Migration Guide SK 700E to SK 5xxE

Input choke

Output chokes

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2.7 Chokes

Chokes are inductive, passive components used for current limitation, interference suppression and damping of undesired harmonic content.

There are two types of chokes: input and output chokes.

Choke type

• Input choke (mains choke)

• Output choke (motor choke)

Figure 7: Choke types

Both choke types are available for the entire power ranges of the SK 700E and also the SK 5xxE frequency inverters from 1.5 kW to 160.0 kW.

To reduce harmful mains voltage peaks or mains voltage fluctuations, adaptive input chokes of type SK CI1-4x0/xxx-C can be connected upstream of the frequency inverter if required by the system. The use of input chokes considerably reduces external mains feedback effects and the proportion of current harmonics to a minimum.

To improve the EMC characteristics and for safety reasons, output chokes of type SK CO1-4x0/xxx- C are often implemented between frequency inverter and the motor in case of long motor cables. They reduce the electromagnetic radiation emitted by the motor cable or provide cable compensation in case of long motor cables. For more details regarding the allocation of the respective input and output chokes, refer to the following sub-chapters.

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42 MI 0700 GB-0414

2 Implementation

Information

Input choke

It is recommended that an input choke is always used for frequency inverters with a power of more than 45 kW. As a rule, you can continue using existing input chokes of type SK CI1-460/xxx-C of the SK 700E for the SK 5xxE when migrating from the SK 700E to an SK 5xxE frequency inverter. For new installations and system extensions with an SK 5xxE frequency inverter, an input choke of type SK CI1-480/xxx-C with higher rated voltage (see tables below) should be planned and implemented.

Input choke

SK CI1-460/xxx-C

Part No.

Name

Information

Data

Input choke

SK CI1-480/xxx-C

Part No.

SK CI1-460/6-C

276995004

Input choke

• Power 1.5 kW and 2.2 kW

• 6.0 A continuous current

• 3 x 4.88 mH inductivity

SK CI1-480/6-C

276993006

SK CI1-460/11-C

276995010

Input choke

• Power 3.0 kW and 4.0 kW

• 11.0 A continuous current

• 3 x 2.93 mH inductivity

SK CI1-480/11-C

276993011

SK CI1-460/20-C

276995020

Input choke

• Power 5.5 kW and 7.5 kW

• 20.0 A continuous current

• 3 x 1.47 mH inductivity

SK CI1-480/20-C

276993020

SK CI1-460/40-C

276995040

Input choke

• Power 11.0 kW and 15.0 kW

• 40.0 A continuous current

• 3 x 0.73 mH inductivity

SK CI1-480/40-C

276993040

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2.7.1 Input choke

The input chokes SK CI1-4x0/xxx-C are connected upstream of the frequency inverter and restrict the input current to nearly the output current of the frequency inverter.

The tables below allocate the input chokes to the power ranges of the two frequency inverter series and compare them. The input chokes are UL-approved and should always be installed in the switch cabinet because of their IP00 protection class. Input chokes have screw terminals for connection.

1.5 kW to 15.0 kW

Table 27: 1.5 kW – 15.0 kW input chokes

MI 0700 GB-0414 43

Frequency inverters – Migration Guide SK 700E to SK 5xxE

Input choke

SK CI1-460/xxx-C

Part No.

Name

Information

Data

Input choke

SK CI1-480/xxx-C

Part No.

SK CI1-460/40-C

276995040

Input choke

• Power 18.5 kW

• 40.0 A / 70.0 A continuous current

• 3 x 0.73 mH / 0.47 mH inductivity

SK CI1-480/70-C

276993070

SK CI1-460/70-C

276995070

Input choke

• Power 22.0 kW and 30.0 kW

• 70.0 A continuous current

• 3 x 0.47 mH inductivity

Input choke

SK CI1-460/xxx-C

Part No.

Name

Information

Data

Input choke

SK CI1-480/xxx-C

Part No.

SK CI1-460/100-C

276995100

Input choke

• Power 37.0 kW and 45.0 kW

• 100.0 A continuous current

• 3 x 0.29 mH inductivity

SK CI1-480/100-C

276993100

SK CI1-460/160-C

276995160

Input choke

• Power 55.0 kW and 75.0 kW

• 160.0 A continuous current

• 3 x 0.18 mH inductivity

SK CI1-480/160-C

276993160

18.5 kW to 30.0 kW

Table 28: 18.5 kW – 30.0 kW input chokes

37.0 kW to 75.0 kW

Table 29: 37.0 kW – 75.0 kW input chokes

44 MI 0700 GB-0414

2 Implementation

Input choke

SK CI1-460/xxx-C

Part No.

Name

Information

Data

Input choke

SK CI1-480/xxx-C

Part No.

SK CI1-460/280-C

276995280

Input choke

• Power 90.0 kW, 110.0 kW and 132.0 kW

• 280.0 A continuous current

• 3 x 0.10 mH inductivity

SK CI1-480/280-C

276993280

SK CI1-460/350-C

276995350

Input choke

• Power 160.0 kW

• 350.0 A continuous current

• 3 x 0.084 mH inductivity

SK CI1-480/350-C

276993350

Information

Technical information / data sheets

For more information and specifications such as dimensions of the input chokes mentioned in this chapter, please refer to the pertaining Technical Information TI021 xxxxxxxxx or the respective manuals (BU 0700 and BU 0500 or BU 0505).

The TIs Technical Information / data sheets of the input chokes can be downloaded on www.nord.com or can be provided upon request.

90.0 kW to 160.0 kW

Table 30: 90.0 kW – 160.0 kW input chokes

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MI 0700 GB-0414 45

Frequency inverters – Migration Guide SK 700E to SK 5xxE

Information

Output choke

We recommend using an output choke with motor cables longer than 100 m (unshielded) or longer than 30 m (shielded). As a rule, you can continue using existing output chokes of type SK CO1-460/xxx-C of the SK 700E for the SK 5xxE when migrating from the SK 700E to an SK 5xxE frequency inverter.

For new installations and system extensions with an SK 5xxE frequency inverter, you should always plan and implement an SK CO1-480/60-C with higher rated voltage in the power range of 18.5 kW to 300 kW.

All available output chokes for both frequency inverter series have been designed for a frequency inverter pulse

frequency of3 to 6 KHz only!

Output choke

SK CO1-460/xxx-C

Part No.

Name

Information

Data

Output choke

SK CO1-480/xxx-C

Part No.

SK CO1-460/60-C

276996060

Output choke 460 / 480

• Power 18.5 kW to 30.0 kW

• 60.0 A / 60.0 A continuous current

• 3 x 0.33 mH / 3 x 0.33 mH inductivity

SK CO1-480/60-C

276992060

Output choke

SK CO1-460/xxx-C

Part No.

Name

Information

Data

Output choke

SK CO1-460/xxx-C

Part No.

SK CO1-460/170-C

276996170

Output choke

• Power 90.0 kW

• 170.0 A / 240.0 A continuous current

• 3 x 0.13 mH / 3 x 0.07 mH inductivity

SK CO1-460/240-C

276996240

Information

Technical information / data sheets

For more information and specifications such as dimensions of the input chokes mentioned in this chapter, please refer to the pertaining Technical Information TI022 xxxxxxxxx or the respective manuals (BU 0700 and BU 0500 or BU 0505).

The TIs Technical Information / data sheets of the output chokes can be downloaded on www.nord.com or can be provided upon request.

2.7.2 Output choke

The output chokes SK CO1-4x0/xxx-C are connected between frequency inverter and motor. The tables below allocate the output chokes to the power range of the two frequency inverter series

and compare them. The output chokes are UL-approved and should always be installed in the switch cabinet because of their IP00 protection class. Output chokes have screw terminals for connection.

18.5 kW to 30.0 kW

Table 31: 18.5 kW – 30.0 kW output chokes

90.0 kW

Table 32: 90.0 kW output chokes

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46 MI 0700 GB-0414

2 Implementation

Footprint versions SK BR1 / SK BR4

Chassis (type 1) SK BR2

Chassis (type 2) SK BR2

Information

Braking resistors

For more details regarding the resistances, continuous power specifications and dimensions of the braking resistors, please refer to the respective manuals (BU 0700 and BU 0500 or BU 0505, see www.nord.com).

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2.8 Braking resistors

External braking resistors are available as accessory for the SK 700E-xxx-340-A (-RS2) and also the SK 5xxE-xxx-340-A frequency inverters.

Both frequency inverter series feature integrated brake choppers, to absorb the fed back energy (resulting from dynamic brake actions) using an external braking resistor.

There are two versions of these external braking resistors that are used to prevent overvoltageinduced switch-off actions of the frequency inverters.

Version

• Footprint braking resistor

• Chassis braking resistor

Figure 8: Braking resistor versions

The footprint braking resistors of type SK BR1-xxx/xxx-F for SK 700E frequency inverters are only available for the power range of 1.5 kW to 7.5 kW. For SK 5xxE frequency inverters, footprint braking resistors of type SK BR4-xxx/xxx are available for the power range of 1.5 kW to 7.5 kW.

The chassis braking resistors of type SK BR2 –xxx/xxx-C are available for the entire power range of SK 700E frequency inverters from 1.5 kW to 160.0 kW.

For application with an SK 5xxE frequency inverter, the identical - depending of the resistance chassis braking resistors BW SK BR2-xxx-xxx-C can only be used in the power range from 3.0 kW to

160.0 kW. For more details regarding the allocation of the respective braking resistors, refer to the following sub-chapters.

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MI 0700 GB-0414 47

Frequency inverters – Migration Guide SK 700E to SK 5xxE

Footprint braking resistor

SK BR1-xxx/xxx-F

Part No.

Name

Information

Data

Footprint braking resistor

SK BR4-xxx/xxx

Part No.

SK BR1-200/300-F

Footprint braking resistor BR1 / BR4

• Power 1.5 kW and 2.2 kW

• 200 Ω / 220 Ω resistance

• 300 W / 200 W continuous power

• Connection via led out cables

0.3 m / 0.5 m cable length

SK BR4-220/200

278281030

275991220

SK BR1-100/400-F

Footprint braking resistor BR1 / BR4

• Power 3.0 kW and 4.0 kW

• 100 Ω / 100 Ω resistance

• 400 W / 400 W continuous power

• Connection via led out cables

0.3 m / 0.5 m cable length

SK BR4-100/400

278281040

275991240

SK BR1-60/600-F

Footprint braking resistor BR1 / BR4

• Power 5.5 kW and 7.5 kW

• 60 Ω / 60 Ω resistance

• 600 W / 600 W continuous power

• Connection via led out cables

0.3 m / 0.5 m cable length

SK BR4-60/600

278281060

275991260

Information

Technical information / data sheets

For more information, resistances, continuous power ratings and specifications such as dimensions of the footprint braking resistors mentioned in this chapter, please refer to the pertaining Technical Information TI014 xxxxxxxxx and the respective manuals (BU 0700 and BU 0500 or BU 0505).

The manuals and the TIs Technical Information / data sheets of the footprint braking resistors can be downloaded on www.nord.com or can be provided upon request.

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2.8.1 Footprint braking resistors

The tables below list and compare the footprint braking resistors SK BR1-xxx/xxx-F or SK BR4xxx/xxx allocated to the power ranges. The footprint braking resistors types/versions are different for

both series of frequency inverters. Depending on the available space and the respective switch cabinet depth, both footprint braking resistor versions can be mounted either flat or vertically (book size) next to the frequency inverter. For thermal protection of the footprint braking resistor of type SK BR4-xxx/xxx, an optional temperature sensor (bimetal, 100 °C switching point, Part No.

275991200) can be fitted. Both footprint braking resistor versions are UL-approved and, because of their protection class IP40, can also be installed outside the switch cabinet for improved heat dissipation. For this purpose, the connection cables of the footprint braking resistors must be extended accordingly.

1.5 kW to 7.5 kW

Table 33: 1.5 kW – 7.5 kW footprint braking resistors

48 MI 0700 GB-0414

2 Implementation

Information

Chassis braking resistors

As the chassis braking resistors SK BR2 -xxx/xxx-C are used for both series of frequency inverters (SK 5xxE and SK 700E), there is no allocation to the frequency inverter power levels in the present chapter.

Information

Technical Information

For more details regarding the resistances, continuous power specifications and dimensions of the braking resistors, please refer to the respective manuals (BU 0700 and BU 0500 or BU 0505).

The manuals can be downloaded from www.nord.com.

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2.8.2 Chassis braking resistors

Various sizes of the chassis braking resistors SK BR2-xxx/xxx-C are available for both frequency inverter series (SK 700E and SK 5xxE) and all available frequency inverter power levels up to

160.0 kW. There are two types/sizes, type 1 and type 2. The chassis braking resistors or resistor elements are integrated into a housing grating and can be used universally. The chassis braking resistors come with an integrated temperature sensor (bimetal) ex-factory. The temperature sensor can be connected to a digital input of the frequency inverter with two terminals (4 mm²), and one of the safety functions ("Block voltage" or "Emergency stop ") can be programmed.

Both chassis braking resistor versions are UL-approved and, because of their protection class IP20, can also be installed outside the switch cabinet for improved heat dissipation. For this purpose, the chassis braking resistors have to be connected to the respective frequency inverter via a separate connection cable, a shielded cable is recommended. The connection cable should be as short as possible.

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MI 0700 GB-0414 49

Frequency inverters – Migration Guide SK 700E to SK 5xxE

3 Power and control terminal connection

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3.1 Power connection

Connection of mains power, motor cable and braking resistor to the SK 700E series of frequency inverters occurs from below. The structure and the layout of the terminal strip of both versions are slightly different (frequency inverters up to 22.0 kW and more than 30.0 kW).

Power connection ≤ 22.0 kW Power connection ≥ 30.0 kW

Figure 9: Power connection SK 700E

Compared to the SK 700E (all connections from below), the terminal connections of the SK 5xxE up to

37.0 kW are structured differently. Mains connection to the SK 5xxE frequency inverters occurs from above, motor and braking resistors connect from below. All terminal connections to inverters of size 8 (≥ 45.0 kW) and higher occur from below, on the frequency inverter front.

50 MI 0700 GB-0414

3 Power and control terminal connection

Terminal strips:

Connection from above X1 mains connection X3 multifunction relay Connection from below X2 motor connection, braking resistor

X2

X3

X1

Braking resistor

Figure 10: Power connection SK 5xxE up to size 7

MI 0700 GB-0414 51

Frequency inverters – Migration Guide SK 700E to SK 5xxE

BG 1 - 4

BG 5 - 7

ab BG8

1 =

Mains connection

L1, L2/N, L3, PE

X1 2 =

Motor connection

U, V, W, PE

X2

3 =

multi-function relay

1 - 4

X3 4 =

Braking resistor

+B, -B

X2

5 =

DC - link circuit

-DC

X2

Above Size 8: + DC, - DC

6 =

Control terminals

IOs, GND, 24Vout, IG, DIP for AIN

X4, X5, X6, X7, X14

7 =

Technology unit

8 =

Link circuit choke

-DC, CP, PE

Above size 8:

9 =

communication

CAN/CANopen; RS232/RS485

X9 / X10; X11

10 =

Thermistor

T1/2 or TF+/-

X13

Up to size 4 (except SK 54xE): to DIN 5

11 =

Safe pulse block

86, 87, 88, 89

X8 12 =

Control voltage VI 24V

40, 44

X12

Except SK 5x0E and SK 511E

Figure 11 Power and control connections SK 5xxE from size 1 up to 11

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52 MI 0700 GB-0414

3 Power and control terminal connection

I/O onboard control signal connections

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3.2 Control terminal connection

To connect I/O control signals to the SK 700E series of frequency inverters, several customer units of type SK CU1-xxx are available.

The SK 5xxE series of frequency inverters features onboard control terminals for the connection of I/O control signals.

SK 700E SK 5xxE

Figure 12: Customer units SK CU1-xxx and I/O control signal connections

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MI 0700 GB-0414 53

Frequency inverters – Migration Guide SK 700E to SK 5xxE

SK 700E

Name

Function

[factory setting]

SK 5xxE

Customer unit

SK CU1-BSC

Part No.

Connector

Terminal No.

Name

Terminal strip

Terminal No.

Name

SK 5xxE onboard

Part No.

Basic I/O

SK CU1-BSC

X3.1 01

REL1.1

Relay 1 / output 1

NO relay contact [brake control {1}]

X3

1

K1.1

X3

02

REL1.2

2

K1.2

X3.2

11

VREF 10V

10 V reference voltage

X4

11

VO 10V

12

AGND/0V

0 V analogue

12

GND/0V

X4

13

AIN1 -

analogue input 1 -

12

GND/0V

14

AIN1 +

analogue input 1 +

[setpoint frequency {1}]

14

AIN1

278200000

X3.3

21

DIG IN 1

digital input 1

[release right {1}]

X5

21

DIN1

X5

275xxxxxx

22

DIG IN 2

digital input 2

[release left {2}]

22

DIN2

23

DIG IN 3

digital input 3

[Par. record switchover {8}]

23

DIN3

42

VO + 15V

15 V supply voltage

42* 44*

VO 15V VI 24V VO 24V

*

Depending on the frequency inverter types and sizes, the supply voltages, terminal numbers or terminal names differ. Terminal X5: 42 / VO 15V for SK 500E, SK 510E, SK 511E, SK 520E, SK 530E and SK 540E, all sizes 1 - 4 Terminal X5: 44 / VI 24V for SK 505E, SK 515E, SK 535E and SK 545E, all sizes 1 - 4, VI 24V is mandatory for 24 V supply of the digital inputs and the control unit of the frequency inverter. This terminal is also available on terminal block X7, X12 and X15. Terminal X5: 44 / VO 24V for SK 505E, SK 515E, SK 535E and SK 545E, ≥ size 5, VO 24V is available as 24 V output voltage for supplying the digital inputs. This terminal is also available on terminal block X7.

For more information, refer to manuals BU 0500 or BU 0505 (see www.nord.com).

Information

Analogue input (differential input)

When using the analogue input of the Basic I/O SK CU1-BSC customer unit , implemented as differential input, it must be taken into consideration that the SK 5xxE frequency inverters only feature non-isolated analogue inputs! This also applies to the basic I/O of type SK CU1-STD for SK 700E frequency inverters.

3.2.1 I/O customer units

To connect I/O control signals to the SK 700E frequency inverters, 6 different I/O customer units are offered. In contrast, the SK 5xxE series of frequency inverters by default comes with respective onboard terminals to connect the I/O control signals. Please heed the differing terminal numbers/terminal names (e.g. terminal 42 / VO 15V, terminal 44 / VI 24V or VO 24V) for the different power supplies of inputs and outputs of the SK 5xxE frequency inverter types or sizes.

Table 34: Customer unit Basic I/O, SK CU1-BSC

54 MI 0700 GB-0414

3 Power and control terminal connection

SK 700E

Name

Function

[factory setting]

SK 5xxE

Customer unit

SK CU1-STD

Part No.

Connector

Terminal No.

Name

Terminal strip

Terminal No.

Name

SK 5xxE onboard

Part No.

Basic I/O

SK CU1-STD

X1.1

01

REL1.1

Relay 1 / output 1

NO relay contact [brake control {1}]

X3

1

K1.1

X3

02

REL1.2

2

K1.2

03

REL2.1

Relay 2 / output 2

NO relay contact [Ready/Fault {7}]

3

K2.1

04

REL2.2

4

K2.2

X1.2

11

VREF 10V

10 V reference voltage

X4

11

VO 10V

X4

12

AGND/0V

0 V analogue

12

GND/0V

13

AIN1 -

analogue input 1 -

12

GND/0V

14

AIN1 +

analogue input 1 +

[setpoint frequency {1}]

14

AIN1

17

AOUT1

Analogue output 1 [no function {0}]

17

AOUT1

X1.3

21

DIG IN 1

digital input 1

[release right {1}]

X5

21

DIN1

X5

275xxxxxx

278200020

22

DIG IN 2

digital input 2

[release left {2}]

22

DIN2

23

DIG IN 3

digital input 3

[Par. record switchover {8}]

23

DIN3

24

DIG IN 4

digital input 4

[fixed frequency 1 {4}]

24

DIN4

42

VO + 15V

15 V supply voltage

42* 44*

VO 15V VI 24V VO 24V

X1.4

41

VO +5V

5 V supply voltage

41

VO 5V

40

GND/0V

0 V digital

40

GND/0V

X11

RS485 _A

RS485 _B

GN D

TXD

RXD

+ 5V

73

RS485 +

Data cable RS485

X11

1

RS485 A+

74

RS485 -

Data cable RS485

2

RS485 A-

DIP left

Analogue input 1

DIP top

ON = current OFF = voltage

[Default = OFF]

Activatable 250 Ω

load resistor for

0 / 4…20 mA

left = I (current) right = V (volt.)

[Default = V]

DIP right

ON = activated [Default = OFF]

120 Ω terminal resistor for RS485 interface

RJ12 socket

ON = activated [Default = OFF]

RS232 comm. DIP

1 = OFF

DIP 1

*

Meaning see table / page 54.

Table 35: Customer unit basic I/O, SK CU1-STD

MI 0700 GB-0414 55

Frequency inverters – Migration Guide SK 700E to SK 5xxE

SK 700E

Name

Function

[factory setting]

SK 5xxE

Customer unit

SK CU1-MLT

Part No.

Connector

Terminal No.

Name

Terminal strip

Terminal No.

Name

SK 5xxE onboard

Part No.

Multi I/O

SK CU1-MLT

X2.1

01

REL1.1

Relay 1 / output 1

NO relay contact [brake control {1}]

X3

1

K1.1

X3

02

REL1.2

2

K1.2

03

REL2.1

Relay 2 / output 2

NO relay contact [Ready/Fault {7}]

3

K2.1

04

REL2.2

4

K2.2

X2.2

11

VREF 10V

10 V reference voltage

X4

11

VO 10V

X4

12

AGND/0V

0 V analogue

12

GND/0V

14

AIN1 +

analogue input 1 +

[setpoint frequency {1}]

14**

AIN1

16

AIN2 +

analogue input 2 +

[OFF {0}]

16**

AIN2

17

AOUT1

Analogue output 1 [no function {0}]

17

AOUT1

18

AOUT2

Analogue output 2 [no function {0}]

plus IO extension SK EBIOE-2 *** for

2nd analogue output.,

0…10 V

40

GND/0V

0 V digital

X4

12

GND/0V

X2.3

21

DIG IN 1

digital input 1

[release right {1}]

X5

21

DIN1

X5

278200010

22

DIG IN 2

digital input 2

[release left {2}]

22

DIN2

23

DIG IN 3

digital input 3

[Par. record switchover {8}]

23

DIN3

24

DIG IN 4

digital input 4

[fixed frequency 1 {4}]

24

DIN4

X7

275xxxxxx

25

DIG IN 5

digital input 5 [no function {0}]

25

DIN5

26

DIG IN 6

digital input 6 [no function {0}]

X7

26

****

DIN6

42

VO + 15V

15 V supply voltage

X5

42* 44*

VO 15V VI 24V VO 24V

41

VO +5V

5 V supply voltage

41

****

VO 5V

56 MI 0700 GB-0414

3 Power and control terminal connection

SK 700E

Name

Function

[factory setting]

SK 5xxE

Customer unit

SK CU1-MLT

Part No.

Connector

Terminal No.

Name

Terminal strip

Terminal No.

Name

SK 5xxE onboard

Part No.

DIP left

Analogue input 1

DIP

top

ON = current OFF = voltage

[Default = OFF]

Activatable 250 Ω load resistor for 0 / 4…20 mA

left = I (current) right = V (volt.)

[Default = V]

DIP right

DIP bottom

Analogue input 2

*

Meaning see table / page 54.

**

The setpoint converter ±10 V (278910320) is only needed for sizes 1 to 4 (1.5 kW to 7.5 kW) of all SK 5xxE frequency inverters. In case of applications with frequency inverters ≥ size 5 and ±10 V signals at the analogue inputs, only SK 54xE types of frequency inverters should be used.

***

The IO extension SK EBIOE-2 (275900210) can be used to connect the 2nd analogue output (0…10 V) and the two analogue inputs (-10 V…+10 V). Thus, additional ±10 V setpoint converters (278910320) are not needed. The IO extension SK EBIOE-2 can only be connected to SK 540E and SK 545E frequency inverters. For more information, refer to the

Technical Information TI 275900210 (see www.nord.com).

****

Terminal X7: 26 / DIN6 is available on ≥SK 520E frequency inverters only.

*****

Terminal X5: 41 / VO 5V is not available on SK 540E frequency inverters and on SK 545E frequency inverters ≥ size 5 only.

Table 36: Customer unit Multi I/O, SK CU1-MLT

MI 0700 GB-0414 57

Frequency inverters – Migration Guide SK 700E to SK 5xxE

SK 700E

Name

Function

[factory setting]

SK 5xxE

Customer unit

SK CU1-MLT-

20mA

Part No.

Connector

Terminal No.

Name

Terminal strip

Terminal No.

Name

SK 5xxE onboard

Part No.

Multi I/O

SK CU1-MLT-

20mA

X2.1

01

REL1.1

Relay 1 / output 1

NO relay contact [brake control {1}]

X3

1

K1.1

X3

02

REL1.2

2

K1.2

03

REL2.1

Relay 2 / output 2

NO relay contact [Ready/Fault {7}]

3

K2.1

04

REL2.2

4

K2.2

X2.2

11

VREF 10V

10 V reference voltage

X4

11

VO 10V

X4

12

AGND/0V

0 V analogue

12

GND/0 V

14

AIN1 +

analogue input 1 +

[setpoint frequency {1}]

14**

AIN1

16

AIN2 +

analogue input 2 +

[OFF {0}]

16**

AIN2

17

AOUT1

Analogue output 1 [no function {0}]

17

****

AOUT1

18

AOUT2

Analogue output 2 [no function {0}]

plus IO extension SK EBIOE-2 *** for 2nd

analogue output.,

0…10 V

40

GND/0V

0 V digital

X4

12

GND/0 V

X2.3

21

DIG IN 1

digital input 1

[release right {1}]

X5

21

DIN1

X5

278200015

22

DIG IN 2

digital input 2

[release left {2}]

22

DIN2

23

DIG IN 3

digital input 3

[Par. record switchover {8}]

23

DIN3

24

DIG IN 4

digital input 4

[fixed frequency 1 {4}]

24

DIN4

X7

275xxxxxx

25

DIG IN 5

digital input 5 [no function {0}]

25

DIN5

26

DIG IN 6

digital input 6 [no function {0}]

X7

26

DIN6

42

VO + 15V

15 V supply voltage

X5

42* 44*

VO 15V VI 24V VO 24V

41

VO +5V

5 V supply voltage

41

****

VO 5V

58 MI 0700 GB-0414

3 Power and control terminal connection

SK 700E

Name

Function

[factory setting]

SK 5xxE

Customer unit

SK CU1-MLT-

20mA

Part No.

Connector

Terminal No.

Name

Terminal strip

Terminal No.

Name

SK 5xxE onboard

Part No.

DIP left

Analogue input 1

DIP top

ON = current OFF = voltage

[Default = OFF]

Activatable 250 Ω load resistor for 0/4…20 mA

left = I (current) right = V (volt.)

[Default = V]

DIP right

DIP bottom

Analogue input 2

*

Meaning see table / page 54.

**

Meaning see table / page 57.

***

Meaning see table / page 57.

****

Meaning see table / page 57.

*****

Meaning see table / page 57.

******

The analogue 0…10 V output signal of SK 5xxE frequency inverters must be converted to 0/4…20 mA with a commercially available external signal converter. As an alternative, an SK 54xE frequency inverter with an IO extension SK EBIOE-2

(275900210) can be used. For more information, refer to the Technical Information TI 275900210 (see www.nord.com).

Table 37: Customer unit Multi I/O 20mA, SK CU1-MLT-20mA

Pos: 61 /---------- Seitenumbruch ---------- @ 1\mod_1329145698658_0.docx @ 1589 1 @ @ 1

MI 0700 GB-0414 59

Frequency inverters – Migration Guide SK 700E to SK 5xxE

SK 700E

Name

Function

[factory setting]

SK 5xxE

Customer unit

SK CU1-PBR

Part No.

Connector

Terminal No.

Name

Terminal strip

Terminal No.

Name

SK 5xxE onboard

Part No.

PROFIBUS DP

SK CU1-PBR

X6.1 01

REL1.1

Relay 1 / output 1

NO relay contact [brake control {1}]

X3

1

K1.1

X3

02

REL1.2

2

K1.2

X6.2

42

VO + 15V

15 V supply voltage

X5

42* 44*

VO 15V VI 24V VO 24V

X5

21

DIG IN 1

digital input 1

[release right {1}]

21

DIN1

41

VO +5V

5 V supply voltage

41

VO 5V

40

GND / 0V

0 V digital

40

GND/0V

X6.3

47

PBR +5V

PBR 5 V supply voltage

SUB D9 socket

PIN 6

+5 V

SK TU3-PBR

technology unit

Part No.

48

PBR 0V

PBR 0 V supply voltage

PIN 5

GND

278200030

81

PBR A

PROFIBUS DP BUS + (green wire) RxD/TxD-P

PIN 8

A data

PROFIBUS DP

SK TU3-PBR **

275900030

82

PBR B

PROFIBUS DP BUS - (red wire) RxD/TxD-N

PIN 3

B data

83

PBR RTS

PROFIBUS DP Ready to send

PIN 4

RTS

X6.4

81

PBR A

PROFIBUS DP BUS + (green wire) RxD/TxD-P

PE separately via cable lug

82

PBR B

PROFIBUS DP BUS - (red wire) RxD/TxD-N

90

SHIELD

PROFIBUS DP cable shield

Pos: 62 /Migrationsleitfaden/SK 700E - S K 500E/3. Leistungs- und Steuer klemmenanschluss/3.2.2 Feldbus Kundensch nittstellen @ 3\mod_136628639637 5_388.docx @ 64041 @ 3 @ 1

3.2.2 Field bus customer units

To connect field bus systems (incl. some I/O control signal terminals) to the SK 700E frequency inverters, 4 different field bus customer units are offered. In contrast, the SK 5xxE series of frequency inverters by default comes with respective onboard terminals to connect some field bus systems and some I/O control signals. Please heed the differing terminal numbers/terminal names (e.g. terminal 42 / VO 15V, terminal 44 / VI 24V or VO 24V) for the different power supplies of inputs and outputs of the SK 5xxE frequency inverter types or sizes.

60 MI 0700 GB-0414

3 Power and control terminal connection

SK 700E

Name

Function

[factory setting]

SK 5xxE

Customer unit

SK CU1-PBR

Part No.

Connector

Terminal No.

Name

Terminal strip

Terminal No.

Name

SK 5xxE onboard

Part No.

DIP left

PROFIBUS DP RTA

Sliding switch SUB-D9

ON = bottom OFF = top

[Default = OFF]

activatable 120 Ω

terminal resistor

DIP right

PROFIBUS DP RTB

*

Depending on the frequency inverter types and sizes, the supply voltages, terminal numbers or terminal names differ. Terminal X5: 42 / VO 15V for SK 500E, SK 510E, SK 511E, SK 520E, SK 530E and SK 540E, all sizes 1 - 4 Terminal X5: 44 / VI 24V for SK 505E, SK 515E, SK 535E and SK 545E, all sizes 1 - 4, VI 24V is mandatory for 24 V supply of the digital inputs and the control unit of the frequency inverter. This terminal is also available on terminal block X7, X12 and X15. Terminal X5: 44 / VO 24V for SK 505E, SK 515E, SK 535E and SK 545E, ≥ size 5, VO 24V is available as 24 V output voltage for supplying the digital inputs. This terminal is also available on terminal block X7. For more information, refer to manuals BU 0500 or BU 0505 (see www.nord.com).

**

For more information on the technology unit SK TU3-PBR, refer to manual BU 0020 (see www.nord.com). As an option, the technology unit SK TU3-PBR-24V (27590160) can be operated with an external 24 V power supply. Manual BU 0020 provides more information.

Table 38: Field bus customer unit PROFIBUS DP, SK CU1-PBR

MI 0700 GB-0414 61

Frequency inverters – Migration Guide SK 700E to SK 5xxE

SK 700E

Name

Function

[factory setting]

SK 5xxE

Customer unit

SK CU1-CAN

Part No.

Connector

Terminal No.

Name

Terminal strip

Terminal No.

Name

SK 5xxE onboard

Part No.

CAN Bus

SK CU1-CAN

X5.1

01

REL1.1

Relay 1 / output 1

NO relay contact [brake control {1}]

X3

1

K1.1

X3

02

REL1.2

2

K1.2

X5.2

42

VO + 15V

15 V supply voltage

X5

42* 44*

VO 15V VI 24V VO 24V

X5

21

DIG IN 1

digital input 1

[release right {1}]

21

DIN1

X5.3

41

VO +5V

5 V supply voltage

41

VO 5V

40

GND / 0V

0 V digital

40

GND/0V

278200050

75

CAN1 H

CAN CAN BUS High

X9

+

X10

PIN 1

CAN_H

CAN onboard

X10 + X9 ***

275xxxxx

76

CAN1 L

CAN CAN BUS Low

PIN 2

CAN_L

1 x RJ45

socket

RJ45

1

n. c.

PIN 4

n.c. 2 n. c.

n. c.

PIN 5

n.c.

3

GND

CAN GND / 0 V supply voltage

PIN 3

CAN_GND

4

CAN_L (-)

CAN CAN BUS Low

PIN 2

CAN_L

5

CAN_H (+)

CAN CAN BUS High

PIN 1

CAN_H

RJ45 sockets

X10 X9

CAN _H

CAN _L

CAN _GN DncCAN _SHLD

CAN _GN DncCAN _24V

CAN _H

CAN _L

CAN _GN DncCAN _SHLD

CAN _GN DncCAN _24V

RS485 _A

RS485 _B

GN D

TXD

RXD

+ 5V

6

GND

CAN GND / 0 V supply voltage

PIN 7

CAN_GND

7

n. c.

PIN 4

n.c.

8

n. c.

CAN 24 V external supply voltage

PIN 8

CAN_24V Housing

PE cable shield

PIN 6

CAN_SHD

***

For more information on the two onboard RJ45 CAN bus sockets (X9 and X10), please refer to manuals BU 0060, BU 0500 or BU 0505 (see www.nord.com). The CAN onboard function is only available for all frequency inverter types ≥ SK 511E. To use the CAN / CANnord functions of the SK 5xxE frequency inverters, the CAN bus requires an external 24 V voltage supply. Connection of the external 24 V supply occurs via the two RJ45 sockets X9 or X10, pin 3 or 7 for CAN_GND and pin 8 for CAN_24V. More information on the WAGO adapter module RJ45 / terminal, see chapter 2.1.3 Additional options for the functions.

Table 39: Field bus customer unit CAN, SK CU1-CAN

62 MI 0700 GB-0414

3 Power and control terminal connection

SK 700E

Name

Function

[factory setting]

SK 5xxE

Customer unit

SK CU1-CAN-RJ

Part No.

Connector

Terminal No.

Name

Terminal strip

Terminal No.

Name

SK 5xxE onboard

Part No.

CANnord Bus

SK CU1-CAN-RJ

X7.1 01

REL1.1

Relay 1 / output 1

NO relay contact [brake control {1}]

X3

1

K1.1

X3

02

REL1.2

2

K1.2

X7.2

42

VO + 15V

15 V supply voltage

X5

42* 44*

VO 15V VI 24V VO 24V

X5

21

DIG IN 1

digital input 1

[release right {1}]

21

DIN1

22

DIG IN 2

digital input 2

[release left {2}]

22

DIN2

23

DIG IN 3

digital input 3

[Par. record switchover {8}]

23

DIN3

278200052

24

DIG IN 4

digital input 4

[fixed frequency 1 {4}]

24

DIN4

25

DIG IN 5

digital input 5 [no function {0}]

25

DIN5

CAN onboard

X10 + X9 ***

40

GND / 0V

0 V digital

40

GND/0V

2 x RJ45 sockets

X7.3

1

n. c.

X9

+

X10

PIN 4

n.c.

2

n. c.

PIN 5

n.c.

3

GND

CAN GND / 0 V supply voltage

PIN 3

CAN_GND

4

CAN_L (-)

CAN CAN BUS Low

PIN 2

CAN_L

275xxxxx

5

CAN_H (+)

CAN CAN BUS High

PIN 1

CAN_H

RJ45 sockets

X10 X9

CAN _H

CAN _L

CAN _GN DncCAN _SHLD

CAN _GN DncCAN _24V

CAN _H

CAN _L

CAN _GN DncCAN _SHLD

CAN _GN DncCAN _24V

RS485 _A

RS485 _B

GN D

TXD

RXD

+ 5V

6

GND

CAN GND / 0 V supply voltage

PIN 7

CAN_GND

RJ45 sockets

2 x available

7

n. c.

PIN 4

n.c.

8

n. c.

CAN 24 V external supply voltage

PIN 8

CAN_24V Housing

PE cable shield

PIN 6

CAN_SHD

***

Meaning see table / page 63.

Table 40: Field bus customer unit CAN, SK CU1-CAN-RJ

MI 0700 GB-0414 63

Frequency inverters – Migration Guide SK 700E to SK 5xxE

SK 700E

Name

Function

[factory setting]

SK 5xxE

Customer unit

SK CU1-USS

Part No.

Connector

Terminal No.

Name

Terminal strip

Terminal No.

Name

SK 5xxE onboard

Part No.

USS Bus

SK CU1-USS

X4.1

01

REL1.1

Relay 1 / output 1

NO relay contact [brake control {1}]

X3

1

K1.1

X3

02

REL1.2

2

K1.2

X4.2

42

VO + 15V

15 V supply voltage

X5

42* 44*

VO 15V VI 24V VO 24V

X5

21

DIG IN 1

digital input 1

[release right {1}]

21

DIN1

41

VO +5V

5 V supply voltage

41

VO 5V

40

GND / 0V

0 V digital

40

GND/0V

278200040

X4.3

73

RS485 +

RS485 + RS485_A

X11

PIN 1

RS485_A

RS485 onboard

X11 ****

275xxxxx

74

RS485 -

RS485 RS485_B

PIN 2

RS485_B

DIP

ON = activated

[Default = OFF]

activatable 120 Ω terminal resistor for

RS485 interface

RJ12 socket

ON = activated [Default = OFF]

RS232 comm.

DIP 1 = OFF

DIP 1

****

For more information on the USS / RS485 interface or the onboard RS485 / RJ45 socket (X11), please refer to manuals BU 0050, BU 0500 or BU 0505 (see www.nord.com).

Table 41: Field bus customer unit USS, SK CU1-USS

Pos: 63 /---------- Seitenumbruch ---------- @ 1\mod_1329145698658_0.docx @ 1589 1 @ @ 1

64 MI 0700 GB-0414

3 Power and control terminal connection

SK 700E

SK 5xxE

Size

1 - 8

1 - 4

5 - 7

8 - 11

Terminal block

terminals

I/O customer units

- - -

SK CU1-BSC

X3.3 /

21 – 23

42

SK CU1-STD

X1.3 /

X1.4

21 – 24

41

SK CU1-MLT SK CU1-MLT-20mA

X2.3 /

26 41

Field bus customer units

- - -

SK CU1-PBR

X6.2 /

21 41

SK CU1-CAN

X5.2 / X5.3 /

21 41

SK CU1-CAN-RJ

X7.2 /

21 – 25

42

SK CU1-USS

X4.2 /

21 41

Extension units

X5 /

25 41

X13 /

T1 T2

X15 /

T1 T2

SK XU1-ENC

X11.1 /

33 41

SK XU1-POS

X10.2 / X10.4 /

27 – 32

41

Pos: 64 /Migrationsleitfaden/SK 700E - S K 500E/3. Leistungs- und Steuer klemmenanschluss/3.2.3 Kaltleiteranschluss @ 4\mod_1383207313715_388.docx @ 104371 @ 3 @ 1

3.2.3 PTC connection

Connection of the motor temperature sensor of PTC to the SK 700E series of frequency inverters occurs by way of one of the digital inputs of the customer units or extension units. Depending on the size of the PTCs, connection to the SK 5xxE series of frequency inverters occurs via digital inputs (preferably DI 5) or, with size ≥ 5, via separate terminals T1 and T2 of terminal block X15.

Table 42: PTC connection terminals

Pos: 65 /Migrationsleitfaden/SK 700E - S K 500E/4. Abmessungen/4. Abmess ungen @ 3\mod_1365083712203_388. docx @ 63751 @ 1 @ 1

MI 0700 GB-0414 65

Frequency inverters – Migration Guide SK 700E to SK 5xxE

Contrary to the SK 700E, the SK 5xxE frequency inverters cannot be mounted directly with their rear in a switch cabinet but with two (sizes 1 – 4) or four (sizes 5 – 7) supplied wall mount bracket.

SK 5xxE frequency inverters ≥ size 8 feature an assembly device for the wall mount brackets integrated their housing.

Figure 13: Wall mount bracket

SK 700E size 2

SK 5xxE size 1

B

C

A

B

C

A

SK 700E size 5

SK 5xxE size 5

B

A

C

A

C

B

4 Dimensions

Pos: 66 /Migrationsleitfaden/SK 700E - S K 500E/4. Abmessungen/4.1 Frequenzu mrichter @ 3\mod_136508309514 4_388.docx @ 63550 @ 2 @ 1

4.1 Frequency inverter

Pos: 67 /Migrationsleitfaden/SK 700E - S K 500E/4. Abmessungen/4.1.1 Frequ enzumrichterreihe SK700E <-> SK 5xxE @ 3\mod_1365083630449_388.docx @ 63725 @ 355 @ 1

4.1.1 Frequency inverter series SK 700E ↔SK 5xxE

The tables and figures below give the dimensions [mm] of both series of frequency inverters, depending on their power as well as the respective weights [kg].

Dimensions

Figure 14: Dimensions of SK 700E and SK 5xxE series of frequency inverters

66 MI 0700 GB-0414

4 Dimensions

SK 5xxE- ...

SK 700E- …

Dimensions

[mm]

… 151-340-A

… 221-340-A

… 301-340-A

… 401-340-A

… 551-340-A

… 751-340-A

… 112-340-A

… 152-340-A

… 182-340-A

… 222-340-A

SK 700E

Weight

approx.

[kg]

… 151-340-A (-RS2) … 221-340-A (-RS2)

… 301-340-A (-RS2) … 401-340-A (-RS2)

A [height]

281

260

4.0

B [width]

123

74

C [depth]

219

153

A [height]

281

275

4.0

B [width]

123

98

C [depth]

219

181

… 551-340-A (-RS2) … 751-340-A (-RS2)

A [height]

331

320

5.0

B [width]

123

98

C [depth]

219

181

… 112-340-A (-RS2) … 152-340-A (-RS2)

A [height]

386

377

9.0

B [width]

201

162

C [depth]

268

224

… 182-340-A (-RS2) … 222-340-A (-RS2)

A [height]

431

397

12.5

B [width]

201

180

C [depth]

268

234

SK 5xxE weight

approx. [kg]

1.8

2.7

3.1

8.0

10.3

SK 5xxE- …

SK 700E- …

Dimensions

[mm]

… 302-340-A

… 372-340-A

… 452-340-A

… 552-340-A

… 752-340-A

… 902-340-A

… 113-340-A

… 133-340-A

… 163-340-A

SK 700E

Weight

approx.

[kg]

… 302-340-O … 372-340-O

A [height]

599

485

24.0

B [width]

263

210

C [depth]

263

236

… 452-340-O … 552-340-O

A [height]

599

598

28.0

B [width]

263

265

C [depth]

263

286

… 752-340-O … 902-340-O

A [height]

736

636

45.0

B [width]

263

265

C [depth]

336

286

… 113-340-O … 133-340-O

… 163-340-O-VT

A [height]

1207

720

115.0

B [width]

354

395

C [depth]

263

292

A [height]

1207

799

B [width]

354

395

C [depth]

263

292

SK 5xxE weight

approx. [kg]

16,0

20,0

25,0

46,0 / 49,0

52.0

Dimensions and weights

Table 43: Dimensions and weights of frequency inverters, power 1.5 kW – 22.0 kW

Table 44: Dimensions and weights of frequency inverters, power 30.0 kW – 163.0 kW

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Frequency inverters – Migration Guide SK 700E to SK 5xxE

SK PAR-2E

SK PAR-3E

137 mm

82 mm

136 mm

162 mm

35 mm

80 mm

35 mm

100 mm

73 mm

146 mm

90 mm

+/-1mm

Information

SimpleBox SK CSX-3E

The dimensions and fastening points of the SimpleBox SK CSX-3E are identical with those of the built-in parameter box SK PAR-3E.

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4.2 Options

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4.2.1 Control and parameter box

The following table and figures show the dimensions [mm] of both built-in control and parameter boxes SK PAR-2E and SK PAR-3E.

Dimensions

Figure 15: Dimensions of the built-in SK PAR-2E and SK PAR-3E parameter boxes

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4 Dimensions

SK LF1-460/xx-F

SK LF2-480/xxx-F

A

B

C

A

B

C

SK NHD-480/xxx-F

A

B

C

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4.3 Mains filters

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4.3.1 Footprint mains filters and combination mains filters

The table and figures below give the dimensions [mm] of footprint mains filters as well as the respective weights [kg].

Dimensions

Figure 16: Dimensions of footprint mains filters SK LF1-460/xx-F and SK LF2-480/xxx-F

Figure 17: Dimensions of footprint combination mains filters SK NHD-480/xx-F

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SK 5xxE

SK 700E

Dimensions

[mm]

SK NHD-480/6-F

1.5 kW and 2.2 kW

SK NHD-480/10-F

3.0 kW and 4.0 kW

SK NHD-480/16-F

5.5 kW and 7.5 kW

SK LF2-480/45-F

11.0 kW and 15.0 kW

SK LF2-480/66-F

18.5 kW and 22.0 kW

Mains filter

Weight

approx.

[kg]

SK LF1-460/14-F

1.5 kW and 2.2 kW

A [height]

281

290

1.1

B [width]

121

88

C [depth]

48

74

SK LF1-460/14-F

3.0 kW and 4.0 kW

A [height]

281

305

1.1

B [width]

121

115

C [depth]

48

98

SK LF1-460/24-F

5.5 kW and 7.5 kW

A [height]

331

350

1.5

B [width]

121

140

C [depth]

58

98

SK LF1-460/45-F

11.0 kW and 15.0 kW

A [height]

386

380

3.0

B [width]

165

164

C [depth]

73

75

SK LF1-460/66-F

18.5 kW and 22.0 kW

A [height]

431

428

4.2

B [width]

201

182

C [depth]

83

75

Mains filter weight

ca. [kg]

3.1

5.2

7.2

4.9

6.6

Dimensions and weights

Table 45: Dimensions and weights of footprint mains filters, power 1.5 kW – 22.0 kW

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4 Dimensions

SK HLD 110-500/xx

SK LF2-480/xxx-F

A

B

C

A

B

C

SK 5xxE

SK 700E

Dimensions

[mm]

SK HLD-110-500/42

11.0 kW

SK HLD-110-500/100

30.0 kW

SK HLD-110-500/130

37.0 kW

SK HLD-110-500/180

55.0 kW

SK HLD-110-500/250

75.0 kW

SK LF2-480/105-F

30.0 kW and 37.0 kW

Mains

filter

Weight

approx.

[kg]

alternative

SK HLD-110-500/30

11.0 kW

A [height]

270

310

1.8

B [width]

55

C [depth]

95

SK HLD-110-500/75

30.0 kW

A [height]

310

325

310

525

4.5

B [width]

85

95 85

210

C [depth]

135

150

135

95

SK HLD-110-500/100

37.0 kW

A [height]

325

525

5.2

B [width]

95

210

C [depth]

150

95

SK HLD-110-500/130

55.0 kW

A [height]

325

440

5.6

B [width]

95

130

C [depth]

150

181

SK HLD-110-500/180

75.0 kW

A [height]

440

525

9.2

B [width]

130

155

C [depth]

181

220

Mains filter weight

approx. [kg]

2.1

5.2

5.6

9.2

12.2

10.0

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4.3.2 Chassis mains filters

The tables and figures below give the dimensions [mm] of footprint mains filters as well as the respective weights [kg].

Dimensions

Figure 18: Dimensions of chassis and footprint mains filters SK HLD 110-500/xx and SK LF2-480/xxx-F

Dimensions and weights

Table 46: Dimensions and weights of chassis and footprint mains filters, power 11.0 kW – 75.0 kW

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Frequency inverters – Migration Guide SK 700E to SK 5xxE

SK CI1-460/xxx-C

SK CI1-480/xxx-C

C

A

B

A

B

C

SK 5xxE

SK 700E

Dimensions

[mm]

SK CI1-480/6-C

1.5 kW and 2.2 kW

SK CI1-480/11-C

3.0 kW and 4.0 kW

SK CI1-480/20-C

5.5 kW and 7.5 kW

SK CI1-480/40-C

11.0 kW and 15.0 kW

SK CI1-480/70-C

18.5 kW and 30.0 kW

Choke

Weight

approx.

[kg]

SK CI1-460/6-C

1.5 kW and 2.2 kW

A [height]

140

117

2.4

B [width]

125

96

C [depth]

71

60

SK CI1-460/11-C

3.0 kW and 4.0 kW

A [height]

160

140

3.4

B [width]

155

120

C [depth]

84

85

SK CI1-460/20-C

5.5 kW and 7.5 kW

A [height]

201

177

6.6

B [width]

190

155

C [depth]

98

110

SK CI1-460/40-C

11.0 kW and 15.0 kW

A [height]

201

172

10.4

B [width]

190

155

C [depth]

118

115

SK CI1-460/40-C

18.5 kW

A [height]

201

220

10.4

B [width]

190

185

C [depth]

118

122

SK CI1-460/70-C

22.0 kW and 30.0 kW

A [height]

220

14.0

B [width]

230

185

C [depth]

124

122

Choke weight

approx. [kg]

0.5

5.2

7.2

4.9

6.6

4.4 Chokes

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4.4.1 Input chokes

The table and figures below give the dimensions [mm] of input chokes as well as the respective weights [kg].

Dimensions

Figure 19: Dimensions of input chokes SK CI1-460/xxx-C and SK CI1-480/xxx-C

Dimensions and weights

Table 47: Dimensions and weights of input chokes, power 1.5 kW – 30 kW

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4 Dimensions

SK 5xxE

SK 700E

Dimensions

[mm]

SK CI1-480/100-C

37.0 kW and 45.0 kW

SK CI1-480/160-C

55.0 kW and 75.0 kW

SK CI1-480/280-C

90.0 kW and 132.0 kW

SK CI1-480/350-C

160.0 kW

Choke

Weight

approx.

[kg]

SK CI1-460/100-C

37.0 kW and 45.0 kW

A [height]

290

263

18.8

B [width]

230

240

C [depth]

148

SK CI1-460/160-C

55.0 kW and 75.0 kW

A [height]

360

268

25.4

B [width]

299

352

C [depth]

170

140

SK CI1-460/280-C

90.0 kW and 132.0 kW

A [height]

270

268

58.0

B [width]

190

352

C [depth]

98

169

SK CI1-460/350-C

160.0 kW

A [height]

270

268

41.5

B [width]

300

352

C [depth]

190

169

Choke weight

approx. [kg]

18.4

27.0

40.5

41.5

Dimensions and weights

Table 48: Dimensions and weights of input chokes, power 37 kW – 160 kW

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Frequency inverters – Migration Guide SK 700E to SK 5xxE

SK CO1-460/xxx-C

SK CO1-480/xxx-C

A

C

B

A

B

C

SK 5xxE

SK 700E

Dimensions

[mm]

SK CO1-480/60-C

18.5 kW and 30.0 kW

SK CO1-460/240-C

90.0 kW

Choke

Weight

approx.

[kg]

SK CO1-460/60-C

18.5 kW to 30.0 kW

A [height]

260

117

13.8

B [width]

125

96

C [depth]

71

60

SK CO1-460/170-C

90.0 kW

A [height]

160

140

47.0

B [width]

155

120

C [depth]

84

85

Choke weight

approx. [kg]

9.0

63.5

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4.4.2 Output chokes

The table and figures below give the dimensions [mm] of output chokes as well as the respective weights [kg].

Dimensions

Figure 20: Dimensions of output chokes SK CO1-460/xxx-C and SK CO1-480/xxx-C

Dimensions and weights

Table 49: Dimensions and weights of output chokes, power 18.5 kW – 30.0 kW and 90.0 kW

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4 Dimensions

SK BR1-xxx/xxx-F

SK BR4-xxx/xxx

B

C

A

C

B

SK 5xxE

SK 700E

Dimensions

[mm]

SK BR4-220/200

1.5 kW and 2.2 kW

SK BR4-100/400

3.0 kW and 4.0 kW

SK BR4-60/600

5.5 kW and 7.5 kW

Resistance

Weight

approx.

[kg]

SK BR1-200/300-F

1.5 kW and 2.2 kW

A [height]

281

270

1.0

B [width]

121

88

C [depth]

48

27

SK BR1-100/400-F

3.0 kW and 4.0 kW

A [height]

281

285

1.6

B [width]

121

98

C [depth]

48

58

SK BR1-60/600-F

5.5 kW and 7.5 kW

A [height]

331

330

1.9

B [width]

121

98

C [depth]

48

58

Resistor weight

approx. [kg]

0.7

1.6

2.1

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4.5 Braking resistors

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4.5.1 Footprint braking resistors

The tables and figures below give the dimensions [mm] of footprint braking resistors as well as the respective weights [kg].

Dimensions

Figure 21: Dimensions of footprint braking resistors SK BR1/xxx/xxx-F and SK BR4-xxx/xxx

Dimensions and weights

Table 50: Dimensions and weights of footprint braking resistors, power 1.5 kW – 7.5 kW

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Frequency inverters – Migration Guide SK 700E to SK 5xxE

Information

Chassis braking resistors

As the chassis braking resistors SK BR2 -xxx/xxx-C are used for both series of frequency inverters (SK 5xxE and SK 700E), there is no allocation to the frequency inverter power levels in the present chapter.

Information

Technical Information

For more details regarding the dimensions and weights of the chassis braking resistors, please refer to the respective manuals (BU 0700 and BU 0500 or BU 0505) or the Technical Information.

The manuals and the TIs Technical Information / data sheets of the braking resistors can be downloaded on

www.nord.com or can be provided upon request.

SK BR2-xxx/xxx-C

Type 1

SK BR2-xxx/xxx-C

Type 2

B

C

A

B

C

A

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4.5.2 Chassis braking resistors

Dimensions

Figure 22: Dimensions of chassis braking resistors SK BR2/xxx/xxx-C

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5 Additional information / Appendix

Document

Name

BU 0000

Manual of NORD CON software

BU 0020

Manual of PROFIBUS DP

BU 0030

Manual of CANbus

BU 0040

Manual of Control and Parameter Boxes

BU 0060

Manual of CANopen

BU 0070

Manual of InterBus

BU 0080

Manual of DeviceNet

BU 0090

Manual of AS Interface

BU 0500

Manual of SK 5xxE (SK 500E … SK 535E)

BU 0505

Manual of SK 54xE (SK 540E and SK 545E)

BU 0510

Manual of POSICON positioning control for ≥ SK 530E

BU 0700

Manual of SK 700E

BU 0710

Manual of POSICON positioning control for SK 700E

BU 0920

Manual of setpoint card + / - 10 V

5 Additional information / Appendix

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5.1 Further documentation

To supplement the present Migration Guide, manuals, Technical Information / data sheets, flyers and brochures are available that provide, additional information on the products mentioned, in the present document.

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5.1.1 Manuals

Basic information about the frequency inverters can be found in the relevant manuals for the frequency inverter series (e.g. BU 0500 for SK 500E).

Further information for bus-specific technology options (e.g. field bus options SK TU3-PBR-24V) is given in respective supplementary manuals (e.g. BU 0020 for PROFIBUS DP options).

Separate information on the control and parameter boxes (e.g. SK TU3-PAR or SK PAR-2E) is available in manual BU 0040 Control and Parameter Boxes.

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Frequency inverters – Migration Guide SK 700E to SK 5xxE

Document

Name

TI 275900210

Tech. Information / data sheet SK EBIOE-2 IO extension

TI014_275991240

Data sheet of braking resistor SK BR4-100/400

TI014_275991260

Data sheet of braking resistor SK BR4-60/400

TI030_278273006

Data sheet of EMC mains filter SK NHD-480/6-F

TI030_278273010

Data sheet of EMC mains filter SK NHD-480/10-F

TI030_278273016

Data sheet of EMC mains filter SK NHD-480/16-F

TI051_275274601

Data sheet of connection cable SK TIE4-RJ12-RJ12

TI051_278910020

Data sheet of connection cable P-Box Vector

TI051_278910220

Data sheet of adapter cable USB / 5 V

Document

Name

F 3050

Switch cabinet inverter SK 500E

F 3051

Switch cabinet inverter SK 500E 45 – 160 KW

F 3070

Frequency inverter SK 700E

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5.1.2 Technical information / data sheets

Basic information on some optional components such as braking resistors, EMC mains filters, adapter and connection cables - used for the frequency inverter series mentioned here – is available in separate Technical Information / data sheets (e.g. TI 275900210 for the IO extensions SK EBIOE-2).

For more information on other optional components such as input and output chokes, chassis and footprint braking resistors etc., please refer to the manuals of the frequency inverter series (BU 0500, BU 0505 and BU 0700).

Please contact the Service / Technical Support of Getriebebau NORD GmbH & Co. KG if you need other information regarding the optional components.

We can also provide manufacturer-specific data sheets upon request.

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5.1.3 Product flyers / brochures

Comprehensive product information on the two frequency inverter series SK 5xxE and SK 700E, the various technology options and pertaining accessories (such as chokes, braking resistors, EMC mains filters, etc.) is available in the respective product flyers for both frequency inverter series (F 3050 and F 3051 for SK 500E).

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5 Additional information / Appendix

Information

Software

Getriebebau NORD GmbH & Co. KG will not assume liability for installation and operation of NORD CON, NORDAC options software and NORD EPLAN MACROS!

You can download a PC application from www.nord.com for programming and operating the SK 5xxE and SK 2xxE series of frequency inverters.

NORD CON Version 2.0 can set up parameters of starters, frequency inverters as well as technology units and customer units.

For further information please refer to the link below.

Software

Description

Version

NORD CON

NORD CON is a PC program to control and parameterise frequency inverters manufactured by NORD GmbH & Co. KG.

Communication with the frequency inverter occurs via the serial SUB-D9 interface of the PC or a commercially available USB connected to a USB port.

≥ 2.2

For planning and programming the various bus system options, several software files can be downloaded from www.nord.com for the SK 5xxE series of frequency inverters allowing for integration into a wide range of automation systems.

NORDAC Options contain device-specific information and parameters necessary for connecting bus-specific field bus options (technology units and customer units) of NORD frequency inverters to the currently used bus system.

For more information, please refer to the link below or the pertaining "readme" text files.

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5.2 Software

The software listed below can be downloaded on the homepage www.nord.com (main page -> Documentation -> Software).

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5.2.1 NORD CON

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5.2.2 NORD options

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Frequency inverters – Migration Guide SK 700E to SK 5xxE

Software

Description

Version

NORDAC Options

NORDAC Options are software files with bus system-specific software files (such as PROFIBUS DP – GSD, CANopen – EDS, EtherCAT – XML, etc.) for planning of system-specific automation projects with frequency inverters by Getriebebau NORD GmbH & Co. KG. The software files are allocated to the available field bus options of the various frequency inverter series.

Implementation of the software files occurs by inclusion into the controller or automation software of the respective bus system manufacturer.

Softwarespecific

Information

Supplementary manuals

For more information on the deviations/differences of the parameterisation structures, regarding the field bus communication variants, please refer to the respective supplementary manual (e.g. BU 0020 PROFIBUS DP), also see chapter 5.1.1 Manuals.

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Notes on NORDAC Options

The following must be heeded when planning software of automation systems (PLC, CANopen Master, etc.) when migrating to the new field bus technology units of type SK TU3-xxx (-24V) for the SK 5xxE series of frequency inverters:

1. different software files for PROFIBUS DP (GDS), CANopen (EDS) and DeviceNet (EDS)

2. different order of process data (PZD) PROFIBUS DP Area with PPO types 2 and 4: setpoints and actual values 2 / 3 are swapped

CANopen Area with up to three 16-bit: setpoints and actual values 2 / 3 are swapped DeviceNet Area with up to three 16-bit: setpoints and actual values 2 / 3 are swapped

3. Different structure of the parameter label (PKE)

Some parameter names and structures such as array parameter structure, parameter functions, sub index (IND) etc. have changed

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5 Additional information / Appendix

To plan and create circuit diagrams for the SK 5xxE series of frequency inverters, appropriate EPLAN macros can be downloaded from www.nord.com.

For further information please refer to the link below.

Software

Description

Version

NORD EPLAN macros

There are NORD EPLAN macros for planning and documenting electronic automation projects for frequency inverters by Getriebebau NORD GmbH & Co. KG.

≥ 5.50 or Electric P8

5.3 3D models

Upon request, Service / Technical Support of Getriebebau NORD GmbH & Co. KG can provide STEP 3D models of the frequency inverters and of some optional components.

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5.4 NORD EPLAN macros

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5.5 Technical support

Please contact the Service / Technical Support of Getriebebau NORD GmbH & Co. KG if you need other information regarding the present document or other possible applications.

Upon request, users can obtain additionally required information or software files (such as special software versions, firmware for software updates, etc.) after technical consultation.

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Frequency inverters – Migration Guide SK 700E to SK 5xxE

AS (AS1)

AS Interface

MLT

Multi customer unit

AIN

Analogue input

PAR

Parameterbox

AOUT

Analogue output

PBR

PROFIBUS DP

BSC

Basic customer unit

PKE

Parameter identifier

BR

Braking resistor

POS

Extension unit POSICON

CAN

Controller Area Network

RS2

Abbreviation for RS232 interface

CAO

Controller Area Network, higher level protocol

RS232

Serial interface

CTR

ControlBox

RS485

Standard interface

CU1

Customer unit

PZD

Process data

DEV

DeviceNET

PPO

Parameter process data object

DI (DIN)

Digital input

SK

Schlicht & Küchenmeister

DO (DOUT)

Digital output

STD

Standard customer interface

I / O

Input /Output

PLC

Programmable Logic Controller

EBIOE-2

External IO extension

SSI

Synchronous serial interface

EDS

Electronic Data Sheet

SW

Software version, P707

EMC

Electromagnetic compatibility

TI

Technical information / Data sheet

ENC

Extension unit Encoder

(Data sheet for NORD accessories)

FI

Frequency inverter

TTL

Transistor-transistor logic

GSD

Device master data

TU1 / TU3

Technology unit

I/O

In / Out (Input / Output)

UB

Footprint

IND

Index

USS

Universal serial interface

LCD

Liquid crystal display

Protocol

LED

Light emitting diode

XU1

Extension unit

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5.6 Abbreviations in the Migration Guide

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82 MI 0700 GB-0414

Key word index

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Key word index

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B

Braking resistor .............................................. 47

Brake chopper ............................................ 47

Shield clamps ............................................ 15

SK EMC 2-x ............................................... 15

F

Chassis ...................................................... 76

Chassis braking resistor ....................... 47, 49

Footprint ..................................................... 75

Footprint braking resistor ..................... 47, 48

Version ....................................................... 47

C

Choke

Input choke .......................................... 42, 43

Output choke ........................................ 42, 46

Chokes

Input chokes ............................................... 72

Output choke .............................................. 74

Control box

Built-in parameter box ................................ 68

SimpleBox .................................................. 68

Customer unit

Field bus option .......................................... 60

I/O option.................................................... 54

D

Data sheet ..................................................... 78

Dimensions .................................................... 66

E

EMC kit .................................................... 15, 36

Flyers ............................................................ 78

I

I/O control signal connections ....................... 53

M

Mains filter ......................................... 37, 69, 71

Chassis mains filter ............................. 37, 39

Footprint combination mains filter ....... 37, 38

Footprint mains filter ............................ 37, 38

O

Operating manual ......................................... 77

P

Performance levels

SK 5xxE ..................................................... 15

Power connection ......................................... 50

S

Software ........................................................ 79

3D models ................................................. 80

EPLAN macros .......................................... 81

NORD CON ............................................... 79

NORDAC Options ..................................... 79

T

Technical Information.................................... 78

Shield brackets .......................................... 15

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