NORD BU0930 User Manual

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SUPPLEMENTARY MANUAL BU 0930 GB
CONTROL BOX SK OPR1-AUM FOR FREQUENCY INVERTERS NORD SK 200E, SK 300E, AND SK 750E
Getriebebau NORD GmbH & Co. KG Rudolf-Diesel-Straße 1 D-22941 Bargteheide, Germany Telephone: +49 45 32 - 40 10
Fax: +49 45 32 - 40 12 53
BU 0930 GB
Supplementary manual SK OPR1-AUM for NORD frequency inverters
Documentation
Designation: BU 0930 GB Part No.: 607 93 02 Device series: SK OPR1-AUM for NORD frequency inverters Device types: SK OPR1-AUM (Part No.: 278910130)
Version list
Designation of previous versions
BU 0930 GB, July 2010 Part No. 607 9301 / 3010 BU 0930 GB, February 2012 Part No. 607 9301 / 0612
Publisher
Contents
Software Version
-/-
-/-
Remarks
First issue
Supplement to SK 200E series
Getriebebau NORD GmbH & Co. KG
Rudolf-Diesel-Str. 1 D-22941 Bargteheide http://www.nord.com/ Tel.: +49 (0) 45 32 / 401-0 Fax +49 (0) 45 32 / 401-555
1 GENERAL INFORMATION...................................................................................................... 3
1.1 Overview.............................................................................................................. 3
1.2 Delivery................................................................................................................ 3
1.3 Scope of supply................................................................................................... 3
1.4 Certifications........................................................................................................ 3
1.4.1 European EMC Directive .......................................................................................... 3
1.4.2 RoHS compliance..................................................................................................... 3
2 INSTALLATION ....................................................................................................................... 4
2.1 Overview.............................................................................................................. 4
2.2 Control connections............................................................................................. 4
3 PARAMETERISATION............................................................................................................ 5
4 OPERATION ............................................................................................................................ 6
5 ADDITIONAL INFORMATION................................................................................................. 7
5.1 Cable gland.......................................................................................................... 7
5.2 Repairs ................................................................................................................ 7
NOTE
This supplementary operating manual is only valid in conj unction with the operating manual supplied for the respective frequency inverter.
2 BU 0930 GB-0612
General information
1 General information
With the SK OPR1-AUM control box it is possible to set a connected NORD frequency inverters from the series SK 200E or SK 750E series frequency inverter into the operating modes "Normal operation" and "Maintenance mode". Switchover between the modes is carried out by means of a detachable key switch. The switch setting "No function" also prevents the control of the digital inputs of the frequency inverter.
The control box is designed for permanent connection to the frequency inverter. For this, appropriate interfaces (SK CU1-STD or SK CU1-MLT for SK 750E or SK CU2-STD for SK 300E) are available as options. The SK 200E is connected directly to the integrated terminal bar. Further information about the interfaces can be found in the relevant manual for the frequency inverter.
1.1 Overview
Features of the SK OPR1-AUM control unit
Key switch (detachable) with switch settings for 3 operational modes ( I - 0 - II)
ON - Button for jog mode
Approx. 2m long connecting cable with open ends for permanent connection to the relevant digital
input terminals of the relevant frequency inverter
Wall-mounting of the box
Protection class IP 66
1.2 Delivery
Check the equipment immediately after delivery/unpacking for transport damage such as deformation or loose parts.
If there is any damage, contact the carrier immediately and carry out a thorough assessment.
Important! This also applies even if the packaging is undamaged.
1.3 Scope of supply
Standard version:
SK OPR1-AUM (Part No.: 278910130) with integrated connection cable
Operating instructions as PDF file under
www.nord.com
1.4 Certifications
1.4.1
European EMC Directive
With the correct connection of the control unit, all requirements of the EMC Directive, according to the EMC product standard for motor-driven systems EN 61800-3 are fulfilled.
1.4.2 RoHS compliance
NORD frequency inverters or their options are designed to be RoHS compliant according to Directive 2002/95/EEC
BU 0930 GB-0612 Subject to technical amendments 3
Supplementary manual SK OPR1-AUM for NORD frequency inverters
2 Installation
The SK OPR1-AUM control box is intended for permanent connection to a NORD frequency inverter of type SK 200E or SK 300E or SK 750E. It is equipped with a connecting cable with open ends and can be screwed to a wall via the four holes in the rear of the housing (Distance approx.: X direction: 106.5mm, Y direction: 66.5mm). The fixing material is not
included in the scope of delivery.
2.1 Overview
The SK OPR1-AUM control box can be used with the following devices.
Series Frequency inverters
SK 750E
Option required (Customer interface)
SK CU1-STD
Remarks
Adapt the parameters of the digital input functions.
SK CU1-MLT
(Similar to illustration)
SK 300E
SK CU2-STD
SK 200E
Not required
2.2 Control connections
WARNING
Installation must be carried out by qualified personnel only, paying parti cular attention to safety and warning instructions.
Installation or removal of modules or electrical connections must only be carried out when no voltage is present. For detailed information, please refer to the relevant frequency inverter manual.
Adapt the parameters of the digital input functions.
Adapt the parameters of the digital input functions.
Adapt the parameters of the digital input functions.
The control box is designed for direct connection to the control terminals (of the customer interface) of the frequency inverter according to the following pattern.
Designation
Connecting wire
SK OPR1-AUM SK 200E SK CU1-STD SK CU1-MLT SK CU2-STD
1 43 (+24V) X1.3:42 (+15V) X2.3:42 (+15V) X:42 (+15V) 2 21 (DIN1) X1.3:21 (DIN1) X2.3:21 (DIN1) X:22 (DIN2) 3 23 (DIN3) X1.3:24 (DIN4) X2.3:24 (DIN4) X:25 (DIN5) 4 22 (DIN2) X1.3:22 (DIN2) X2.3:22 (DIN2) X:23 (DIN3) 5 24 (DIN4) X1.3:23 (DIN3) X2.3:23 (DIN3) X:24 (DIN4)
4 Subject to technical amendments BU 0930 GB-0612
Terminal designations of the frequency inverter or
customer interface
According to the setting of the key switch, the contacts are closed in the following manner:
Key switch
position
I closed open
O open open
II open closed
Contact 1-3 / 1-4 Contact 2-3 / 2-4
3 Parameterisation
Installation and parameterisation
Illustration of the
function of the
SK OPR1-AUM
e.g. with an
SK CU1-STD / MLT
interface.
To ensure the correct function of the SK OPR1-AUM control box, the following parameters must be changed in the frequency inverter.
The most important of these are listed below. For further information, please refer to the manual for the relevant frequency inverter.
NOTE
The direction of rotation stated in the following parameterisation recommendations "Recommended Settings" must be made according to the specified direction of rotation of the system or gear unit and may if necessary also have the value {02} "Enable Left"
SK 200E
Digital input
DIN 1 P420 [-01] {01} "Enable right" {01} "Enable right" DIN 2 P420 [-02] {02} "Enable left" {01} "Enable right" DIN 3 P420 [-03] {04} "Fixed frequency 1" {04} "Fixed frequency 1" DIN 4 P420 [-04] {05} "Fixed frequency 2" {05} "Fixed frequency 2"
Parameter Factory setting
Recommended setting
Comments
with (P428) "Automatic start": {ON}
Value FF1: E.g.: {6.0} in (P465[-01]) Value FF2: E.g.: {55.5} in (P465[-02])
SK CU1-STD / SK CU1-MLT (for SK 750E)
Digital input
DIN 1 P420 {01} "Enable right" {01} "Enable right" DIN 2 P421 {02} "Enable left" {01} "Enable right" DIN 3 P422 {08} "P. set Bit 0" {05} "Fixed frequency 2" DIN 4 P423 {04} "Fixed frequency 1" {04} "Fixed frequency 1" DIN 5 P424 {00} "No function" {00} "No function" only SK CU1-MLT DIN 6 P425 {00} "No function" {00} "No function" only SK CU1-MLT
Parameter Factory setting
Recommended setting
Comments
with (P428) "Automatic start": {ON}
Value FF2: E.g.: {6.0} in (P430) Value FF1: E.g.: {55.5} in (P429)
BU 0930 GB-0612 Subject to technical amendments 5
Supplementary manual SK OPR1-AUM for NORD frequency inverters
SK CU2-STD (for SK 300E)
Digital input
DIN 1 P420 {13} "Thermistor" {13} "Thermistor" Monitoring of motor thermistor DIN 2 P421 {01} "Enable right" {01} "Enable right" DIN 3 P422 {02} "Enable left" {01} "Enable right"
DIN 4 P423 {08} "P. set Bit 0" {05} "Fixed frequency 2" DIN 5 P424 {04} "Fixed frequency 1" {04} "Fixed frequency 1"
Parameter Factory setting
Recommended setting
Comments
with (P428) "Automatic start": {ON} CAUTION: do not parameterise to {mains voltage immediately}!
Value FF2: E.g.: {6.0} in (P430) Value FF1: E.g.: {55.5} in (P429)
NOTE
The listed parameters only relate to the digital functions of the frequency inverter. This supplementary manual does not deal with further settings (e.g. motor data, basic parameters).
In order to prevent control malfunctions it is recommended that the parameter (P509) "Interface" is changed to the function {01} "Control terminals only".
4 Operation
Switching between the operating modes (I - 0 - II) is carried out with the aid of the key switch. Control of the frequency inverter with the "ON" button of the control box is only possible in the operating mode "II" (maintenance). On activation of the button, the frequency inverter is enabled with the frequency set in (P430 or P465 [-02]). When the button is released, the drive unit is shut down again.
Switch positions Name Function Description
inoperable
No function
FI control "Off"
normal
Normal operation
Start-up of the FI with "mains on"
maintenance
Maintenance mode
Control of the FI via the control box
NOTE
Control of the frequency inverter is not possible.
The enable button for "jog mode" has no function.
The FI is automatically enabled with "mains voltage on" with the frequency set in (P430 or P465 [-01]).
The enable button for "jog mode" has no function.
On activating the enable button of the control box the drive unit operates with the frequency set in (P430 or P465 [-02]).
The prerequisites for the mode of functioning described abo ve are t he c orrect conn ection of the frequency inverter and the parameter recommendations specified in Section 3.
6 Subject to technical amendments BU 0930 GB-0612
Operation and additional information
5 Additional information
5.1 Cable gland
The connection cable for the control box must be inserted into the frequency inverter via a suitable cable gland (not included in the scope of delivery), in order to maintain the protection class of the frequency inverter.
5.2 Repairs
The device must be sent to the following address if it needs repairing:
NORD Electronic DRIVESYSTEMS GmbH
Tjüchkampstr. 37
26605 Aurich, Germany
For queries about repairs, please contact:
Getriebebau NORD GmbH & Co. KG
Telephone: 04532 / 401-515
Fax: 04532 / 401-555
If a frequency inverter or accessories are sent in for repair, no liability can be accepted for any added components, e.g. such as line cables, potentiometer, external displays, etc.!
Please remove all non-original parts from the frequency inverter.
NOTE
If possible, the reason for returning the component/device shou ld be stated. If necessary, at least one contact for queries should be stated.
This is important in order to keep repair times as short and efficient as possible. On request you can obtain a suitable goods return voucher from Getriebebau NORD
GmbH.
BU 0930 GB-0612 Subject to technical amendments 7
NORD offices in Germany
Getriebebau NORD GmbH & Co. KG
Rudolf-Diesel-Str. 1 22941 Bargteheide Tel.: 04532 / 401 - 0
Fax: 04532 / 401 - 253
info@nord-de.com www.nord.com
North branch South branch
Getriebebau NORD GmbH & Co. KG
Rudolf-Diesel-Str. 1 22941 Bargteheide Tel.: 04532 / 401 - 0
Fax: 04532 / 401 - 253
NL-Nord@nord-de.com
Sales office Bremen
Getriebebau NORD GmbH & Co. KG
Stührener Weg 27 27211 Bassum Tel.: 04249 / 9616 - 0
Fax: 04249 / 9616 - 76
NL-Nord@nord-de.com
Getriebebau NORD GmbH & Co. KG
Katharinenstr. 2-6 70794 Filderstadt-Sielmingen Tel.: +49 7158 / 95608 - 0
Fax: +49 7158 / 95608 - 20
NL-Stuttgart@nord-de.com
Sales Office Nuremberg
Getriebebau NORD GmbH & Co. KG Schillerstr. 3 90547 Stein Tel.: +49 911 / 68 93 78 - 0
Fax: +49 911 / 67 24 71
NL-Nuernberg@nord-de.com
West branch East branch
Getriebebau NORD GmbH & Co. KG
Großenbaumer Weg 10 40472 Düsseldorf Tel.: +49 211 / 99 555 - 0
Fax: +49 211 / 99 555 -45
NL-Duesseldorf@nord-de.com
Sales Office Butzbach
Getriebebau NORD GmbH & Co. KG
Marie-Curie-Str. 2 35510 Butzbach Tel.: +49 6033 / 9623 - 0
Fax: +49 6033 / 9623 - 30
NL-Frankfurt@nord-de.com
Getriebebau NORD GmbH & Co. KG Leipzigerstr. 58 09113 Chemnitz Tel.: +49 371 / 33 407 - 0
Fax: +49 371 / 33 407 - 20
NL-Chemnitz@nord-de.com
Sales Office Berlin
Getriebebau NORD GmbH & Co. KG
Heinrich- Mann- Str. 8 15566 Schöneiche Tel.: +49 371 / 639 79 - 0
Fax: +49 371 / 639 79 - 414
NL-Chemnitz@nord-de.com
Part. No. 607 9302 / 0612
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