SK 500E – Brief instructions for frequency inverters
During operation, drive power converters may, depending on their
class, have live, bare, moving or rotating parts or hot
must be carried out by qualified personnel (comply with IEC 364,
CENELEC HD 384, DIN VDE 0100, IEC 664 and DIN VDE 0110, and
are persons who are familiar with the assembly, installation,
Drive power converters are components intended for installation in
When installed in machines, the drive power converter cannot be
meets the provisions of the EC Directive
2006/42/EEC (machine directive); EN 60204 must also be complied
on regarding transport, storage and correct handling must be
The installation and cooling of the equipment must be implemented
ive power converter must be protected against
impermissible loads. Especially during transport and handling,
components must not be deformed and/or insulation dis tances
must not be changed. Touching of electronic components and
ive power converters have electrostatically sensitive
components, which can be easily damaged by incorrect
handling. Electrical components must not be mechanically
ng on live drive power converters, the applicable
n, fuses, ground
lead connections). Further instructions can be found in the
such as
shielding, earthing, location of filters and installation of cables
drive power converters. Compliance with the limiting values
specified in the EMC regulations is the responsibility of the
necessary, systems where drive power converters are
installed must be equipped with additional monitoring and
protective equipment according to the applicable safety
requirements, e.g. legislation concerning technical equipment,
The parameterisation and configuration of the drive power
the power
supply, live equipment components and power connections
should not be touched immediately, because of possible
charged capacitors. Observe the relevant information signs
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NORD frequency inverters
Safety and operating instructions for drive power converters
(as per: Low Voltage Directive 2006/95/EEC )
1. General
protection
surfaces.
Unauthorised removal of covers, im proper use, incorrect installation or
operation causes a risk of serious personal injury or material damage.
Further information can be found in this documentation.
All transportation, installation and initialisation and maintenance work
national accident prevention regulations).
For the purposes of these basic safet y instructions, qualified personnel
commissioning and operation of this product and who have the relevant
qualifications for their work.
2. Proper use in Europe
electrical systems or machines.
commissioned (i.e. commencement of the proper use) until it has been
ensured that the machine
with.
Commissioning (i.e. implementation of the proper use) is only permitted
when the EMC directive (2004/108/EEC) is complied with.
Drive power converters with the CE mark meet the requirements of the
Low Voltage Directive 2006/95/EEC. The harmoni zed standards stated
in the Declaration of Conformity are used for the drive power converters.
Technical data and information for connec tion conditions can be found
on the rating plate and in the documentation, and must be complied
with.
The drive power converters may only be used for the safety f unctions
which are described and for which they have been explicitly approved.
3. Transport, storage
Informati
complied with.
4. Installation
according to the regulations in the corresponding documentation.
These safety instructions must be kept in a safe place!
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The dr
contacts must be avoided.
Dr
damaged or destroyed (this may cause a health hazard!).
5. Electrical connections
When worki
national accident prevention regulations must be compli ed with
(e.g. VBG A3, formerly VBG 4).
The electrical installation must be implemented according t o the
applicable regulations (e.g. cable cross-sectio
documentation.
Information about EMC-compliant installation –
can be found in the drive power converter documentation.
These instructions must be compl ied with even with CE m arked
manufacturer of the system or machine.
6. Operation
Where
accident prevention regulations, etc.
converter must be selected so that no hazards can occur.
All covers must be kept closed during operation.
7. Maintenance and repairs
After the drive power converter is di sconnected from
located on the drive power converter.
Further information can be found in this documentation.
2 BU 0540 GB-1013
Page 3
Intended use of the frequency inverter
SK 5xxE-250-323-A ... SK 5xxE-221-323-A
SK 5xxE-550-340-A ... SK 5xxE-372-340-A
Intended use of the frequency inverter
Compliance with the operatin g instructions is neces sary for fault-free operation and the acceptance of any warranty claims. These operating instructions must
be read before working with the device!
These operating instructions contain important information about servicing.
They must therefore be kept close to the device.
SK 500E series frequency inverters are devices for industrial an commercial
systems used for the operatio n of three-phase as ynchronous motors with squirr elcage rotors and Permanent Magnet Synchronous Motors – PMSM (SK54xE and above) These m otor s m ust be sui table f or oper ation with f requenc y inv erters, ot he r
loads must not be connected to the devices.
SK 5xxE frequency inverters are devices for stationary installation in control
cabinets. All details regarding technical data and permissible conditions at the
installation site must be complied with.
Commissioning (com mencement of the intended use) is not perm itted until it has
been ensured that the machine complies with the EMC Directive 2004/108/EEC
and that the conformity of the end product meets the Machinery Directive
2006/42/EEC (observe EN 60204) .
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Documentation
Name: BU 0540
Part No.: 607 54 01
Series: SK 500E
FI series: SK 500E, SK 505E, SK 510E, SK 511E,
BU 0540 GB, July 2006 V 1.1 R1 First issue, based on BU 0500 GB (March 2005)
BU 0540 DE, June 2012
Part No. 607 5401 / 3811
BU 0540 DE, March 2013
Part No. 607 5401 / 1013
Table 1: Version List BU0540
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G
BU 0540 GB-1013 3
V 2.0 R0 based on BU 0500 DE (Part No.: 6075001/3811)
V 2.0 R5 based on BU 0500 DE (Part No.: 6075001/1013)
Page 4
SK 500E – Brief instructions for frequency inverters
Validity
The following brief instructions are based on the main instructions (see version list) of the relevant
inverter series, which is also definitive for commissioning. These brief instructions summarise the
information which is requir ed for the basic commissioning of a s tandard drive technology applicat ion.
Detailed information, especially with regard to parameters, options and special functions can be
obtained from the latest versions of the main instructions for the frequency inverter as well as any
supplementary instr uctions for field bus options (e.g. PROFIBUS DP) or inverter functionalities (e.g.:
POSICON).
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2.2.2 Adaptation to IT networks ................................................................................................... 16
2.2.3 Electrical connections, power unit ...................................................................................... 18
2.2.4 Electrical connections, control unit ..................................................................................... 20
2.3 Colour and contact assignments for encoders ................................................................................. 30
3. Displays and control ................................................................................................................................. 32
3.1 Modular assemblies SK 5xxE .......................................................................................................... 32
3.2 Overview of technology units ........................................................................................................... 33
7. Technical data ........................................................................................................................................... 59
7.1 General Data SK 500E ..................................................................................................................... 59
8. Maintenance and servicing information .................................................................................................. 60
8.2.2 Internet inform ation ............................................................................................................. 61
6 BU 0540 GB-1013
Page 7
Table of Contents
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=== Ende der Liste für Textmarke Abbildungs verzeich nis ===
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BU 0540 GB-1013 7
Page 8
SK 500E – Brief instructions for frequency inverters
Safe pulse block (STO / SS1)*
x x x x BU 0530
2 x CANbus/CANopen interfaces via RJ45
plug
RS485 interface additionally via terminals
x x x
Speed feedback via incremental encoder
input
Integrated “POSICON” positioning control
x x BU 0510
CANopen absolute encoder evaluation
x x BU 0510
PLC / SPS – functionality
x BU 0550
Universal encoder interface
(SSI, BISS, Hiperface, EnDat and
SIN/COS)
Operation of PMSM
(Permanent Magnet Synchronous Motors)
Modbus RTU
x BU 0050
7 / 1
Additional potential-isolated PTC input***
x
Number of analog inputs / outputs
2 / 1
2 / 1
2 / 1
2 / 1
2 / 1
2 / 1
Number of relay messages
2 2 2 2 2 2
1. Overview
Properties of the basic frequency inverter SK 500E:
• High starting torque and precise motor speed control setting with sensorless current vector
control
• Can be mounted next to each other without addit ion al spac ing
• Permissible ambient temperature range 0 to 50°C (please refer to the technical data)
• Integrated EMC mains filter for limit curve A1 (and B1 for size 1 - 4 devices) as per EN55011
(not for 115V devices)
• Automatic measurement of the stator resistance or determination of the precise motor data
Number of digital inputs / outputs** 5 / 0 5 / 0 5 / 0 7 / 2 7 / 2
* not with 115 V devices
** SK 54xE: 2 I/Os can be variably parameterised as inputs or outputs
*** alternative "thermistor" function on digital input 5 possible (above size 5 an additional thermistor input is available as
standard)
5 / 3 6 / 2
Additional
options
Table 2: Overview of SK 500E performance grading features
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8 BU 0540 GB-1013
Page 9
1 Overview
Indicates a possibly dangerous situation, which may result in death or
Indicates a possibly dangerous situation, which may result in slight or
1.1 Safety and installation information
NORD frequency inverter s are equipment for use in industrial high volt age systems and ar e operated
at voltages that could lead to severe injuries or death if they are touched.
The frequency inverter a nd its acc es sor ies must only be used f or th e p ur pose w hic h is int en ded by the
manufacturer. Unauthor ised modifications and the use of spare par ts and additional equipm ent which
has not been purchased from or recommended by the manufacturer of the frequency inverter may
cause fire, electric shock and injury.
All of the associated covers and protective devices must be used.
Installation and other work may only be carried out b y qualified electr icians with strict adherenc e to the
operating instructions. Therefore keep these Operating Instructions at hand, together with all
supplementary instructions for any options which are used, and give them to each user.
Local regulations for the installation of electrical equ ipm ent and accident pre vention m ust be complied
with.
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1.1.1 Explanation of labels used
DANGER
WARNING
CAUTION
NOTICE
Note
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Indicates an immediate danger, which may result in death or serio us inj ury .
serious injury.
minor injuries.
Indicates a possibly harmful situation, which may cause damage to the
product or the environment.
Indicates hints for use and useful information.
BU 0540 GB-1013 9
Page 10
SK 500E – Brief instructions for frequency inverters
terminals, contact rails and supply cables as well as the PCBs) will cause electric shock with possibly fatal
circuit), the line connection terminals, motor terminals and braking resistor terminals, contact rails, PCBs and
supply cables may still conduct hazardous voltages. A motor standstill is not identical to electrical isolation from
after the mains have been switched off! (The equipment may continue to carry hazardous voltages for
drive unit has been disconnected from the mains, a connected motor may rotate and possible
generate a dangerous voltage. Touching electrically conducting components may then cause an electric shock
The voltage supply of the frequency inverter may directly or indirectly put it into operation, or touching electrically
Because of this, the frequency inverter is only intended for permanent connection and may not be operated
EN 50178 / VDE 0160 stipulates the installation of a second earthing conductor or an earthing conductor with a
conditions, the frequency inverter or the motor which is connected to it may start automatically
when the mains are switched on. The machinery which it drives (press / chain hoist / roller / fan etc.) may then
Before switching on the mains, secure the danger area by warning and removing all persons from the danger
1.1.2 List of Safety and installation information
DANGER
The frequency inverter operates with a dangerous voltage. Touching certain conducting components (connection
consequences.
Even when the motor is at a standstill (e.g. caused by an electronic block, blocked drive or output terminal short-
the mains.
Only carry out installations and work if the device is disconnected from the voltage and wait at least 5
minutes
up to 5 minutes after being switched off at the mains).
Follow the 5 Safety Rules (1. Switch off the power, 2. Secure against switching on, 3, Check for no voltage, 4.
Earth and short circuit, 5. Cover or fence off neighbouring live components).
DANGER
Even if the
with possible fatal consequences.
Therefore prevent connected motors from rotating.
WARNING
Danger of electric shock
Danger of electric shock
Danger of electric shock
conducting components may then cause an electric shock with possible fatal consequences.
Therefore, all poles of the voltage supply must be disconnected. For devices with a 3-phase supply,
L1 / L2 / L3 must be disconnected. For devices with a single phase supply, L1 / N must be disconnected. For
devices with a DC supply, –DC / +B must be disconnected. Also, the motor cables U / V / W must be
disconnected.
WARNING
In case of a fault, insufficient earthing may cause an electric shock with possibly fatal consequences if the device
is touched.
without effective earthing connections which comply with local regulations for large leakage currents (> 3.5mA).
cross-section of at least 10mm2.
WARNING
With certain setting
make an unexpected movement. This may cause various injuries, including to third parties.
area.
Danger of electric shock
Danger of injury if motor starts
10 BU 0540 GB-1013
Page 11
1 Overview
should be checked with suitable measuring equipment. In addition, keep sufficient distance from adjacent
phase operation (115/230V) the mains impedance must be at least 100µH for each conductor. If this is
Failure to comply with this may cause damage to the frequency inverter due to impermissible currents in the
The frequency inverter is a product which is intended for use in an industrial environment and is subject to sales
NOTICE
ion (e.g. due to integrated mains filters, mains units and capacitor banks),
well as for IT networks with the
Note
CAUTION
The heat sink and all other metal components can heat up to temperatures above 70°C.
Touching such components may cause local burns to the affected parts of the body (hands, fingers, etc.).
To prevent such injuries, allow sufficient time for cooling down before starting work - the surface temperature
components during installation, or install protection against contact.
NOTICE
For single
not the case, a mains choke must be installed.
components.
Damage to the frequency inverter
NOTICE
restrictions according to IEC 61800-3. Use in a residential environment may require additional EMC measures.
For example, electromagnetic interference can be reduced by the use of an optional mains filter.
Danger of burns
EMC - Interference
Leakage and residual currents
Due to their principle of operat
frequency inverters generate leakage currents. For the correct operation of the frequency inverter on a currentsensitive RCD, the use of an all-current sensitive earth leakage circuit breaker (Type B) compliant with EN 50178
/ VDE 0160 is necessary.
Note
The frequency inverters are suitable for operation on TN or TT networks as
configuration of the integrated mains filter.
Operation on TN- / TT- / IT- networks
Maintenance
In normal use, frequency inverters are maintenance free.
The cooling surfaces must be regularly cleaned with c ompressed air if the ambient air is dusty.
In case of long-term shut-down or long-term storage, the capacitors must be re-formed (refer to "Technical Data").
Failure to do this will damage these components and will cause a considerable reduction of the service life -
including the immediate destruction of the frequency inverter.
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BU 0540 GB-1013 11
Page 12
SK 500E – Brief instructions for frequency inverters
2. Assembly and installation
SK 500E frequenc y inverters are available in vari ous si zes depending on the outp ut . At tent io n must be
paid to a suitable position when install ing.
The equipment requires sufficient ventilation to protect against overheating. For this the minimum
guideline distances f rom adjacent components above and below the fr equency inverter, which could
obstruct the air flow apply.
Distance from device: Mounting can be immediately next to each other. However, for the use of
brake resistances m ounted belo w t he f reque ncy inverter (not possib le with … -CP devices), the greater
width must be taken into consid eration, particularly in combination with temperature switches on the
brake resistor!
Installation position: The installation position is nor mally vertical. It m ust be ensured tha t the cooling
ribs on the rear of the frequency inverter are covered with a flat surface to provide good convection.
(above > 100 mm, below > 100 mm)
Warm air must be vented above the device!
Fig. 1 Mounting distances for SK 5xxE
If several inverters are arranged above each other, it must be ensured that the upper air entry
temperature limit is not exceeded. ( See also Section 0 ) If this is the case, it is recomm ended that an
"obstacle" (e.g. a cab le duct) is m ounted between the inverters so tha t the direct air f low (rising warm
air) is impeded.
Heat dissipation: If the frequency inverter is insta lled in a control cabinet, adeq uate ventilation mus t
be ensured. The heat dissipati on in operation is appr ox. 5% (according to the si ze and equipment of
the device) of the rated power of the frequency inverter.
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12 BU 0540 GB-1013
Page 13
2 Assembly and installation
∅
SK 5xxE-250- … to SK 5xxE-750- ...
Size 1
186
74*
153
220 / 5.5
1.4
SK 5xxE-111- … to SK 5xxE-221- …
Size 2
226
74*
153
260 / 5.5
1.8
SK 5xxE-301- … to SK 5xxE-401- …
Size 3
241
98
181
275 / 5.5
2.7
SK 5xxE-551- 340… to SK 5xxE-751- 340…
Size 4
286
98
181
320 / 5.5
3.1
SK 5xxE-551- 323… to SK 5xxE-751- 323…
Size 5
327
162
224
357
93
5.5
8.0
SK 5xxE-112- 340… to SK 5xxE-152- 340…
Size 5
327
162
224
357
93
5.5
8.0
SK 5xxE-112- 323…
Size 6
367
180
234
397
110
5.5
10.3
SK 5xxE-182- 340… to SK 5xxE-222- 340…
Size 6
367
180
234
397
110
5.5
10.3
SK 5xxE-152- 323… to SK 5xxE-182- 323…
Size 7
456
210
236
485
130
5.5
15
SK 5xxE-302- 340… to SK 5xxE-372- 340…
Size 7
456
210
236
485
130
5.5
16
SK 5xxE-452- 340… to SK 5xxE-552- 340…
Size 8
598
265
286
582
210
8.0
20
SK 5xxE-752- 340… to SK 5xxE-902- 340…
Size 9
636
265
286
620
210
8.0
25
400V (…-340…) and 500V (…-350…) - FI:
identical dimensions and weights
*) for the use of brake resistors mounted below the device = 88 mm
2.1 SK 5xxE, standard version
Normally, the frequency inverter is mounted directly on the rear wall of a
control cabinet. For th is, two, or f or sizes 5 to 7, f our matc hing wall m ounting
brackets are supplied, which are to be inser ted into the he at sink at the rear
of the device. For size 8 and above, the mounting device is integrated.
Alternatively, for sizes 1 ... 4 the wall mounting brackets can be ins erted at
the side of the cooling el ement in order to minimis e the necessary depth of
the control cabinet.
In general, care m ust be taken that the rear of the cool ing e lement is covered
with a flat surface and that the device is mounted vertically. This enables
optimum convection, which ensures fault-free operation.
Frequency inverter type
Housing
dimensions
Size
A B C D E
Wall-mounting Weight
All dimensions in [mm]
E
Approx.
[kg]
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BU 0540 GB-1013 13
Page 14
SK 500E – Brief instructions for frequency inverters
Safe operation of the devices presupposes that qualified personnel mount and operate it in compliance with the
VDE) must be complied with as must the regulations concerning correct use of tools and the use of personal
Note
1 =
Mains connection
L1, L2/N, L3, PE
X1
2 =
Motor connection
U, V, W, PE
X2
3 =
multi-function relay
1 - 4
X3
4 =
Braking resistor
+B, -B
X2
5 =
DC - link circuit
-DC
X2
Above Size 8: + DC, - DC
6 =
Control terminals
IOs, GND, 24Vout, IG, DIP for AIN
à
X4, X5, X6, X7, X14
7 =
Technology unit
8 =
Link circui t choke
-DC, CP, PE
Above size 8:
2.2 Elect rical connections
WARNING
THESE DEVICES MUST BE EARTHED.
instructions provided in these operat ing in struc t io ns.
In particular, the general and regional installation and safety regulations for work on high voltage systems (e.g.
protection equipment.
Dangerous voltages can be present at the motor connection terminals even when the inverter is switched off.
Always use insulated screwdrivers on these terminal fields.
Ensure that the input voltage source is not live before setting up or changing connections to the unit.
Make sure that the inverter and motor have the correct supply voltage set.
Thermistor
As with other signal cables, thermistor cables must be laid separately from the motor cables
Depending on the size of the f requency inverter, the connection term inals for the supply cables and
the control cables ar e located in different positions. According to the configuration of the frequency
inverter, various terminals are not present.
Size 1 - 4 Size 5 - 7 Above size 8
14 BU 0540 GB-1013
Page 15
2 Assembly and installation
9 =
communication
CAN/CANopen; RS232/RS485
à
X9/X10; X11
10 =
Thermistor
T1/2 or TF+/-
X13
Up to size 4 (except SK 54xE): to DIN 5
11 =
Safe pulse block
86, 87, 88, 89
X8
12 =
Control voltage VI 24V
40, 44
X12
Except SK 5x0E and SK 511E
Size 1 - 4 Size 5 - 7 Above size 8
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2.2.1 Wiring guidelines
The frequency inverters have been developed for use in an industrial environment. In this
environment, high le vels of electr omagnet ic interf erence can act on the freque ncy inver ter. In gener al,
correct installat ion ensures safe and problem-free operatio n. To meet the limitin g values of the EMC
directives, the following instructions should be complied with.
1. Ensure that all equipment in the control cabinet is securely earthed using short earthing cables
which have large cross-sections and are connecte d to a common ear thing point or earth ing bar. It
is especially important that each control unit which is connecte d to the electronic drive technol ogy
(e.g. an automatic de vice) has a short cable with a la rge cross-section, which is connected t o the
same earthing point as the dfrequency inverter itself. Flat cables (e.g. metal stirrups) are
preferable, as they have a lower impedance at high frequencies.
2. The bonding cable of the motor c ontro lle d by the frequency inverter s hou ld b e c on nected directly to
the earthing terminal of the associated controller. The presence of a central earthing bar in the
control cabinet and the grouping together of a ll bonding conductors to this bar normally ensures
safe operation.
3. Where possible, shielded c ables should b e used for control c ircuits. T he shieldin g at the cable e nd
should be caref ully sealed and it m ust be e nsured th at th e wires are not laid over longer distanc es
without shielding.
The shields of analog setpoint cables should only be earthed on one side on the device.
4. The control cables should be i nstalled as far as possible from power cables, using s eparate cable
ducts, etc. Where cables cross, an angle of 90° should be ensured as far as possible.
5. Ensure that the contactors in the cabinet are interference protected, either by RC circuits in the
case of AC contactors or by free-wheeling diodes for DC contactors, for which the interference traps must be positioned on the contactor coils. Varistors for o ver-voltage limitation are also
effective. This inter ference suppression is partic ularl y impor tant when the c ontactors are contro lled
by the relay in the frequency inverter.
6. Shielded or armoured cabl es should b e used f or the load c onnect ions (m otor cable). T he shieldi ng
or armouring mus t be earthed at both ends. If possible, earthing should be made directly to t he
electrically conducting mounting plate of the control cabinet or the screening angle of the EMC Kit.
BU 0540 GB-1013 15
Page 16
SK 500E – Brief instructions for frequency inverters
The control cables, mains cables and motor cables must be laid separately. Under no circumstances may they be
equipment for high voltage insulations must not be used on cables that are connected to the motor
NOTICE
Jumper positions which are not illustrated below m ust not be used, as these may cause the destruction of the
In addition, EMC-compliant wiring must be ensured. If required, an optional output choke can be
supplied
The safety regulations must be complied with under all circumstances when installing the
frequency inverter!
NOTICE
installed in a common conduit or installation duct, in order to prevent interference.
The test
controller. Failure to comply with this will cause damage to the drive electronics.
Interference and damage
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2.2.2 Adaptation to IT networks
As delivered, the dev ice is conf igured for operat ion in TN or TT net work s. Sim ple adaptat ions m ust be
made for operation in an It network. However, these adaptations also cause a deterioration in the
suppression of radio interference.
Up to and including s ize 7, the adaptat ion is made wit h jumpers. As del ivered, the jum pers are set in
the “normal position” . W ith this, the mains filter has its norm al eff ect and leak age current. Fr om si ze 8
and above there is a DIP switch element. According to the setting of the DIP switch, the f requency
inverter is configured for TN/TT network operation or for operation in an IT network (also refer to
Sections Fehler! Verweisquelle konnte nicht gefunden werden. and Fehler! Verweisquelle
konnte nicht gefunden werden.).
Frequency inverter Jumper A Jumper B Remarks Leakage current
Size 1 - 4 Position 1 Position 1 Operation in IT network Not applicable
Size 1 - 4 Position 3 Position 2 Large filtering effect < 30 mA
Size 1 - 4 Position 3 Position 3 Limited effect of filter
Size 5 - 6 Position 0 Position 1 Operation in IT network Not applicable
Size 5 - 6 Position 4 Position 2 Large filtering effect < 6 mA
Size 7 Position 0 Position 1 Operation in IT network Not applicable
Size 7 Position 4 Position 2 Large filtering effect < 6 mA
Size 8 - 9 OFF Operation in IT network < 30 mA
Size 8 - 9 ON Large filtering effect < 10 mA
DIP switch "EMC-Filter"
<< 30 mA
> 3.5 mA
Table 3: Integrated mains filter
Adaptation of sizes 1 - 7
Jumper positions
frequency inverter.
16 BU 0540 GB-1013
Page 17
2 Assembly and installation
= Operation in IT network = Position 1
(reduced leakage current)
= normal position = Position 3
= Operation in IT network = Position 0
(reduced leakage current)
= normal position = Position 4
= Operation in IT network = Position 1
= normal position = Position 2
= reduced leakage current – Position 3
(The set pulse frequency (P504) only has a slight
influence on the leakage current.)
= Operation in IT network = Position 1
(reduced leakage current)
= normal position = Position 2
Geräte- Oberseite
Top side of device
Underside of the device
Underside of the device
Jumper “A” mains input
Size 1 - 4
Size 5 - 7
Jumper 'B' motor output
Size 1 - 4
Size 5 - 7
BU 0540 GB-1013 17
Page 18
SK 500E – Brief instructions for frequency inverters
"OFF" position. The leakage current is reduced, with a
Adaptation above size 8
The adaptation to the IT network is carried out via the DIP
switch "EMC Filter" (1). As del ivered, this s witch is in the "ON"
position.
For operation in an IT network the switch must be s et to the
deterioration in the EMC com patibil ity.
Pos: 51 /Anleit u ng e n/Elektro ni k/FU und Start er / 2. Montage un d Ins tallation/ 2.10.4 Ele ktr i s ch er Anschluss Lei s tungsteil [BU 05 0 0] @ 0\mod_1325863684752_388.docx @ 6078 @ 3 @ 1
2.2.3 Electrical connections, power unit
Before connecting the frequency inverter, the following must be observed:
1. Ensure that the mains supply provides the correct voltage and is suitable for the current required.
2. Ensure that suitable circuit br eak ers with t he s pecified nom inal cur ren t range are instal led between
the voltage source and the inverter.
3. Connect the mains voltage directly to the mains terminals L1-L2/N-L3-PE (for each device)
4. A four-core cable must be used to connect the motor. The cable is connected to the motor
terminals PE-U-V-W.
5. If screened motor cables (recom m ended) are us ed, the c able scree ning m us t also be con nected to
a large area of the m etallic screening angle of the EMC Kit, however, at least to the electricall y
conducting mounting surface of the control cabinet.
6. Above size 8, the cable lugs which are included in the scope of delivery must be used. After
crimping, these must be insulated with shrink hose.
Note
The use of shielded cables is essential in order to maintain the specified radio interference suppression level.
If certain wire end sleeves are used, the maximum cross-section which can be connected can be reduced.
To connect the power unit, the following tools must be used:
The voltage supply for an electro-mechanical brake (or its brake rectifier) must be via the mains.
frequency inverter.
Pos: 52 /Anl eitungen/ Elektroni k/FU und Star ter/2. Mo ntage und I nstallati on/2.10.4 El ektrischer Anschluss Leistungst eil -Teil 1 - Netzansc hluss (X1) [BU 05 0 0] @ 1\ mod_1331195429990_388.docx @ 17590 @ 5 @ 1
Mains connections (X1 – PE, L1, L2/N, L3)
No special safety measures are required on the mains input side of the frequency inverter. It is
advisable to use the normal mains fuses (see technical data) and a main switch or circuit breaker.
Frequency inverter data Permissible mains data
Voltage Power 1 ~ 115 V 1 ~ 230 V 3 ~ 230 V 3 ~ 400 V
115 VAC 0.25 … 0.75 kW X
230 VAC 0.25 … 2.2 kW X X
230 VAC ≥ 3.0 kW X
400 VAC ≥ 0.37 kW X
Connections
L/N = L1/L2 L/N = L1/L2 L1/L2/L3 L1/L2/L3
Isolation from or connection to the mains must always be carried out for all the poles and
synchronously (L1/L2/L2 or. L1/N).
Operation in IT networks
The use of this frequency inverter on an IT network is possible after modification of the integrated mains filter.
connected. If an earthing fa
link circuit capacitor and the associated destruction of the frequency inverter.
For operation with an insulation monitor, the insulation resistance of the frequency inverter must be taken into
account.
Pos: 53 /Anl eitungen/ Elektroni k/FU und Star ter/2. Mo ntage und I nstallati on/2.10.4 El ektrischer Anschluss Leistungst eil -Teil 2 - Mot or kabel (X2) [BU 05 00] @ 1\mod_1331195941727_388.docx @ 17638 @ 5 @ 1
Motor cable (X2 - U, V, W, PE)
The motor cable may have a total length of 100m if this is a standard cable (take EMC into
consideration). If a s creene d m otor cable is used, or if the c able is laid in a m etal condu it which is wel l
earthed, the total length should not exceed 30m.
For greater lengths of cable, an additional output choke (accessory) must be used.
BU 0540 GB-1013 19
Page 20
SK 500E – Brief instructions for frequency inverters
NOTICE
switched as long as the inverter is pulsing (The inverter must be in "Standby" or
All control cables (including the thermistor) must be laid separately from the mains and the motor cables, in order
voltage >60V The minimum distance may be reduced by screening the cables which carry a voltage, or by the
For multiple m otor operation the t otal motor cable length cons ists of the sum of the indiv idual cable
lengths.
Output switching
The motor cable must not be
"Starting disabled" status).
Otherwise the inverter nay be damaged.
Pos: 54 /Anl eitungen/ Elektroni k/FU und Star ter/2. Mo ntage und I nstallati on/2.10.4 El ektrischer Anschluss Leistungst eil -Teil 3 - Bremswiderstand (X2) [BU 0500] @ 1\mod_1331195973501_388.docx @ 17662 @ 5 @ 1
Breake resistor (X2 - +B, -B)
The terminals +B/ -B are inten ded for the connection of a suitable brak ing resistor. A short screened
connection should be selected. For the installation of a braking resistor, the large amount of heat
which is generated due to its operation (> 70°C) must be taken into account.
Pos: 55 /Anl eitungen/ Elektroni k/FU und Star ter/2. Mo ntage und I nstallati on/2.10.5 El ektrischer Anschluss Steuerteil [BU 0500] @ 0\mod_1325864707420_38 8.docx @ 6124 @ 3 @ 1
2.2.4 Electrical connections, control unit
The control connections ar e located under the front cover (abo ve size 8 under th e two front c overs) of
the frequency inverter. The configuration differs according to the size. Up to size 7, the individual
control terminals (X3, X8, X13) are in staggered positions (please also refer to Section 2.2).
GND/0V is a common reference potential for analog and digital inputs.
Furthermore, it m ust be taken into ac count t hat with SK 5x5E size 1 ... 4 frequen cy inverter s, term inal
44 is used to feed in the control voltage. However with devices of size 5 and above, this terminal
provides a 24V control voltage.
NOTICE
Cable laying
to prevent interference to the inverter.
If the cable are laid in parallel, a minimum distance of 20cm must be maintained from cables which carry a
use of earthed metal partitions within the cable conduits.
20 BU 0540 GB-1013
Page 21
2 Assembly and installation
NOTICE
Total currents
5V / 15V (24V) can be obtained from several terminals if required. With size 1 ... 4, the total output current must
not exceed 250mA/150mA (5V/15V). Above Size 5 the limiting value is 250mA/200mA (5V/24V).
Pos: 56 /Anl eitungen/ Elektroni k/FU und Star ter/2. Mont age und Install ation/2.1 0. 5 Elektrisch er A nsc hluss Steu er t ei l - Kl e m m e nblock X3 - Rel ai s [S K 500...535 E] @ 1\mod_1341401431286_388.docx @ 29221 @ 5 @ 1
SK 500E SK 505E SK 510E SK 511E SK 515E SK 520E SK 530E SK 535E
√ √ √ √ √ √ √ √
1 2 3 4
K1.1 K1.2 K2.1 K2.2
Terminal Function
[Factory setting]
1
2
3
4
Output 1
[Braking control]
Output 2
[Ready/Fault]
Data Description / wiring suggestion Parameter
Relay closing contact
230 VAC, 24 VDC,
< 60 VAC in circuits with
safe isolation,
≤ 2 A
Brake control
(closes on enabling)
Fault / Ready
(closes when FI ready / no fault)
P434
P441
Pos: 58 /Anl eitungen/ Elektroni k/FU und Star ter/2. Mo ntage und I ns t al l ation/2.1 0. 5 Elektrisch er A nsc hluss Steu er t ei l - Kl e m m e nblock X4 – Analog I/O [SK 500...535E] @ 1\mod_1341401660718_388.docx @ 29265 @ 55 @ 1
BU 0540 GB-1013 21
Page 22
SK 500E – Brief instructions for frequency inverters
11
12
14
16
17
R=10k
AIN2:
I
= Current 0/4 … 20 mA
V
= Voltage
AIN1:
I
= Current 0/4 … 20 mA
V
= Voltage
S4:
AIN2:
ON
= ± 10 V
S3:
AIN1:
ON
= ± 10 V
OFF
= 0 … 10 V
S2:
AIN2:
I
= ON = current 0/4...20 mA
V
= OFF = voltage
S1:
AIN1:
V
= OFF = voltage
If S1 = ON (AIN1 = Current input), S3 must be = OFF.
Terminal block X4 – Analog I/O
Relevance
Terminals X4:
Name
SK 500E SK 505E SK 510E SK 511E SK 515E SK 520E SK 530E SK 535E
√ √ √ √ √ √ √ √
11 12 14 16 17
VO 10V GND/0V AIN1 AIN2 AOUT1
Terminal Function
[factory setting]
11 10V Reference
voltage
12 Reference potential
for analog signals
14 Analog input 1
[set point frequency]
16 Analog input 2
[no function]
17 Analog output
[no function]
Data Description / wiring suggestion Parameter
10V, 5mA
The analog input controls the output
frequency of the frequency inverter.
0V analog
V=0...10V, R
I=0/4...20mA, R
can be switched over with
DIP switch, reference
voltage GND.
For the use of digital
functions 7.5...30V.
Above Size 5:
=30kΩ,
i
=250Ω,
i
The possible digital functions are
described in Parameter P420.
Above Size 5:
Configuration of analog input with DIP
switch (see below)
P400
P405
also -10 … + 10 V signals
0...10V
Reference potential GND
Max. load current:
Can be used for an external display or
for further processing in a following
machine.
P418
5mA analog,
20mA digital
Configuration of analog signals
Size 1 … 4
1 = DIP switch: left = I / right = V
Above Size 5:
1 = DIP switch: left = ON / right = OFF
OFF = 0 … 10 V
I = ON = current 0/4... 20 mA
Note:
If S2 = ON (AIN2 = Current input), S4 must be = OFF.
Pos: 60 /Anl eitungen/ Elektroni k/FU und Star ter/2. Mo ntage und I nstallati on/2.10.5 El ektrischer Anschluss Steuerteil - Klemmenbl ock X5 – Digital In [SK 500 ... 53 5 E] @ 1\ mod_1341401782175_388.docx @ 29289 @ 5 @ 1
22 BU 0540 GB-1013
Page 23
2 Assembly and installation
21
22
23
24
25
42
40
41
15V
motor - PTC
21
22
23
24
25
42
40
41
7.5 … 30V
motor - PTC
GND / 0V
[Fixed frequency 1,
thermistor P424 = 13 must
Terminal block X5 – Digital In
Relevance
Terminals X5:
Name
SK 500E
√
21 22 23 24 25 42 40 41
DIN1 DIN2 DIN3 DIN4 DIN5 VO 15V GND/0V VO 5V
Terminal Function
[factory setting]
21 Digital input 1
[ON right]
22 Digital input 2
[ON left]
23 Digital input 3
[parameter set bit0]
24 Digital input 4
P429]
25 Digital input 5
[no function]
42
15V output power
supply
40 Reference potential
for digital signals
41
5V output power
supply
SK 505E
SK 510E SK 511E
√√
SK 515E
SK 520E SK 530E
√√
SK 535E
Data Description / wiring suggestion Parameter
7.5...30V, R
Not suitable for thermistor
evaluation.
=6.1kΩ
i
Each digital input has a reaction time of
≤ 5ms.
Connection with internal 15V:
HTL encoders can only be
connected to DIN2 and
DIN4
Limiting frequencies:
max. 10 kHz
min. 15 Hz
2.5...30V, R
=2.2kΩ
i
Connection with external 7,5-30V:
Not suitable for evaluation
of a safety device.
Suitable for thermistor
evaluation with 5V.
NOTE: For the motor
be set.
Supply voltage provided by the
15V ± 20%
frequency inverter for connection to the
digital inputs or the supply of a 10-30V
encoder.
0V digital Reference potential
5V ± 20%
Voltage supply for motor-PTC
P420
P421
P422
P423
P424
BU 0540 GB-1013 23
Page 24
SK 500E – Brief instructions for frequency inverters
21
22
23
24
25
44
40
41
18 … 30V
motor - PTC
GND / 0V
frequency 1,
Relevance
SK 500E
SK 505E
√
SK 510E SK 511E
SK 515E
√
SK 520E SK 530E
SK 535E
√
Terminals X5:
Name
21 22 23 24 25 44* 40 41
DIN1 DIN2 DIN3 DIN4 DIN5 V…24V GND/0V VO 5V
Terminal Function
[factory setting]
21 Digital input 1
[ON right]
22 Digital input 2
[ON left]
23 Digital input 3
[parameter set bit0]
24 Digital input 4
[Fixed
P429]
25 Digital input 5
[no function]
44 Size 1 to Size 4
VI 24V supply
voltage input
Size 5 and above
VO 24V supply
voltage output
40 Reference potential
for digital signals
41
5V output power
supply
Pos: 62 /Anleit ungen/Ele ktronik/FU und Starter /2. Montag e und Instal lation/2. 10.5 Elekt rischer Ansc hluss St euerteil- Kle m m e nblock X6 – Enc od er [S K 5 00 . .. 535E] @ 1\mod_1341401891684_388.docx @ 29313 @ 5 @ 1
* Terminal 44:
up to Size 4: VI
Size 5 and above:
VO
Data Description / wiring suggestion Parameter
7.5...30V, Ri=6.1kΩ
P420
Not suitable for thermistor
evaluation.
P421
HTL encoders can only be
connected to DIN2 and
DIN4
Limiting frequencies:
max. 10 kHz
min. 15 Hz
Each digital input has a reaction time of
≤ 5ms.
P422
P423
Only S1 – S4
2.5...30V, Ri=2.2kΩ Not suitable for evaluation
of a safety device.
Suitable for thermistor
evaluation with 5V.
P424
NOTE: For the motor
thermistor P424 = 13 must
be set.
Above Size 5
Thermistor on X13:T1/T2
18…30V
at least 800mA (input)
Voltage supply for the FI control unit. Is
essential for the function of the
frequency inverter.
Supply voltage provided by the
frequency inverter for connection to the
digital inputs or the supply of a 10-30V
24V ± 25%
max. 200mA (output)
encoder.
The 24V control voltage is generated by
the FI, however it can alternatively be
supplied via the terminals X12:44/40
(size 8 and above: X15:44/40). Supply
via terminal X5:44 is not possible.
0V digital Reference potential
5V ± 20%
Voltage supply for motor-PTC
24 BU 0540 GB-1013
Page 25
2 Assembly and installation
Reference potential
As described for terminal block X5, DIN1
Terminal block X6 – Encoder
Relevance
Terminals X6:
Name
SK 500E SK 505E SK 510E SK 511E SK 515E
40 51 52 53 54
GND/0V ENC A+ ENC A- ENC B+ ENC B-
Terminal Function
[factory setting]
40
for digital signals
51 Track A
52 Track A inverse
53 Track B
54 Track B inverse
Pos: 64 /Anl eitungen/ Elektroni k/FU und Star ter/2. Mo ntage und I nstallati on/2.10.5 El ektrischer Anschluss Steuerteil - Klemmenbl ock X7 – Digital I/O [SK 500...535E] @ 1\mod_1341402016088_388.docx @ 29337 @ 5 @ 1
The incremental encoder input can be
used for the exact regulation of the
speed of rotation, additional set point
functions or positioning (SK530E and
above).
An encoder system with 10-30V supply
voltage must be used in order to
compensate for voltage drop in long
cable connections.
Note: Encoders with 5V supply are not
suitable in order to set up a system
which operates reliably.
NOTE: The termination resistance of
DIP switch 1 (see RJ12/RJ45) can also
be used for terminal 73/74.
P503
P509
P425
7.5...30V, Ri=3.3kΩ
Digital output
15V, max. 20mA
For inductive loads:
provide protection with a
to DIN5.
Not suitable for the evaluation of a motor
thermistor.
For evaluation in a control system. The
scope of functions corresponds to that of
the relay (P434).
P470
P450
P455
free-wheeling diode.
Voltage supply for connection to the
15V ± 20%
digital inputs or the supply of a 10-30V
encoder
0V digital
BU 0540 GB-1013 25
Page 26
SK 500E – Brief instructions for frequency inverters
As described for terminal block X5, DIN1
scope of functions corresponds to that of
Relevance
Terminals X7:
Name
SK 500E SK 505E SK 510E SK 511E SK 515E SK 520E SK 530E
73 74 26 27 5 7 44* 40
RS485
+
Terminal Function
[factory setting]
73
Data cable RS485
74
26 Digital input 6
[no function]
27 Digital input 7
[no function]
5 Output 3 (DOUT1)
[no function]
7 Output 4 (DOUT2)
[no function]
44 Size 1 to Size 4
VI 24V supply
voltage input
Size 5 and above
VO 24V supply
voltage output
40 Reference potential
for digital signals
Pos: 68 /Anl eitungen/ Elektroni k/FU und Star ter/2. Mo ntage und I nstallati on/2.10.5 El ektrischer Anschluss Steuerteil - Steckerbl oc k X9 und X10 – CAN / CANopen [SK 500... 535E] @ 1\mod_1341402404239_388.docx @ 29385 @ 5 @ 1
SK 535E
√
RS485 - DIN6 DIN7 DOUT1 DOUT2 V…24V GND/0V
* Terminal 44:
up to Size 4: VI
Size 5 and
Data Description / wiring suggestion Parameter
Baud rate
9600…38400Baud
Termination resistance
R=120Ω
7.5...30V, Ri=3.3kΩ
BUS connection parallel to RS485 on
RJ12 plug
NOTE: The termination resistance of
DIP switch 1 (see RJ12/RJ45) can also
be used for terminal 73/74.
to DIN5.
Not suitable for the evaluation of a motor
thermistor.
Digital output
S1 to S4
18-30V, according to VI
24V, max. 20mA
For evaluation in a control system. The
the relay (P434).
size 5 and above
DOUT1 and DOUT2:
24V, max. 200mA
For inductive loads:
provide protection with a
free-wheeling diode.
18…30V
at least 800mA (input)
Voltage supply for the FI control unit. Is
essential for the function of the
frequency inverter.
Supply voltage provided by the
frequency inverter for connection to the
digital inputs or the supply of a 10-30V
24V ± 25%
max. 200mA (output)
encoder.
The 24V control voltage is generated by
the FI, however it can also be supplied
via the terminals X12:44/40. Supply via
terminal X7:44 is not possible.
0V digital
above: VO
P503
P509
P425
P470
P450
P455
26 BU 0540 GB-1013
Page 27
2 Assembly and installation
RJ45 sockets are connected
CAN _H
CAN _L
CAN _GN D
nc
CAN _SHLD
CAN _GN DncCAN_24V
CAN _H
CAN _L
CAN _GN D
nc
CAN _SHLD
CAN _GN DncCAN_24V
valuation of an absolute
External 24VDC
RS485_A
RS485_B
GND
TXD
RXD
+ 5V
1 2
ON
CAN _H
CAN _L
CAN _GN DncCAN _SHLD
CAN _GN DncCAN_24V
CAN _H
CAN _L
CAN _GN DncCAN _SHLD
CAN _GN DncCAN_24V
Control block X9 and X10 – CAN / CANopen
Relevance
Terminals
X9: / X10:
Name
SK 500E SK 505E SK 510E
1 2 3 4 5 6 7 8
CAN_H CAN_L CAN_GND nc nc CAN_SHD CAN_GND CAN_24V
SK 511E SK 515E SK 520E SK 530E SK 535E
Contact Function
[factory setting]
1
2
CAN/CANopen
signal
3 CAN GND
4
No function
5
6 Cable shield
7 GND/0V
8
voltage supply
DIP-1 Termination resistor for RS485 interface
(RJ12); ON = switched in
[Default = "OFF"]
For RS232 communication DIP1 to "OFF"
Data Description / wiring suggestion Parameter
Baud rate …500kBaud
in parallel internally.
Terminal resistance
R=120Ω DIP 2 (see below)
NOTE: To operate
CANbus/CANopen the
interface must be externally
supplied with 24V (capacity
at least 30 mA).
DIP switch 1/2 (top side of frequency inverter)
√ √ √ √ √
X10 X9
2x RJ45: Pin No. 1 … 8
NOTE: For frequency inverters SK 530E
and above, this CANopen interface can
be used for the e
encoder. Further details can be found in
manual BU 0510.
Recommendation: Provide strain relief
(e.g. with EMC Kit)
X11 X10 X9
P503
P509
DIP 2
Pos: 70 /Anl eitungen/ Elektroni k/FU und Star ter/2. Mo ntage und I nstallati on/2.10.5 El ektrischer Anschluss Steuerteil - Steckerbl oc k X11 – RS485 / RS232 [SK 500...535E] @ 1\mod_1341402857648_388.docx @ 29469 @ 5 @ 1
BU 0540 GB-1013 27
Terminal resistor for CAN/CANopen interface
(RJ12); ON = switched in
[Default = "OFF"]
RS232/485 DIP CAN/CANopen
Page 28
SK 500E – Brief instructions for frequency inverters
RS485_A
RS485_B
GND
TXD
RXD
+5V
RXD
0V
TXD
6
1
5
9
TxD
RxT
GND
+ 5V
n.c.
n.c.
RS485_A
RS485_B
GND
TXD
RXD
+ 5V
1 2
ON
CAN _H
CAN _L
CAN _GN DncCAN _SHLD
CAN _GN DncCAN_24V
CAN _H
CAN _L
CAN _GN DncCAN _SHLD
CAN _GN DncCAN_24V
ab SK 511E
Plug connector block X11 – RS485 / RS232
Relevance
Terminals X11:
Name
SK 500E SK 505E SK 510E SK 511E SK 515E SK 520E SK 530E SK 535E
√ √ √ √ √ √ √ √
1 2 3 4 5 6
RS485 A + RS485 A- GND 232 TXD 232 RXD +5V
Contact Function
[factory setting]
Note: Coupling of two frequency inverters via the RJ12 socket must only be made via the USS BUS (RS485). Care must be taken that
no connection to the data cable is possible via RS232, in order to prevent damage to this interface.
1
2
Data cable RS485
3 Reference potential
for bus signals
(must always be
wired!)
4
Data cable RS232
5
6 Internal 5V supply
voltage
optional Adapter cable
RJ12 to SUB-D9
for RS232
communication
for direct connection
to a PC with NORD
CON
Data Description / wiring suggestion Parameter
Baud rate
9600…38400Baud
Terminal resistance
R=120Ω DIP 1 (see below)
0V digital
Baud rate
9600…38400Baud
RJ12: Pin No. 1 … 6
5V ± 20%
Length 3m
Assignment of the SUB-D9
plug socket:
Part No. 278910240
P503
P509
DIP switch 1/2 (top side of frequency inverter)
DIP-1 Termination resistor for RS485 interface
X11 X10 X9
(RJ12); ON = switched in
[Default = "OFF"]
For RS232 communication DIP1 to "OFF"
DIP 2
Terminal resistor for CAN/CANopen interface
(RJ12); ON = switched in
[Default = "OFF"]
RS232/485 DIP CAN/CANopen
Pos: 72 /Anl eitungen/ Elektroni k/FU und Star ter/2. Mo ntage und I nstallati on/2.10.5 El ektrischer Anschluss Steuerteil - Klemmenbl ock X12 – 24V [SK 500...535E] @ 2\mod_135411509 4116_388.docx @ 51738 @ 5 @ 1
28 BU 0540 GB-1013
Page 29
2 Assembly and installation
Voltage supply for the FI control unit. Is
essential for the function of the
frequency inverter.
Pos: 74 /Anl eitungen/ Elektroni k/FU und Star ter/2. Mo ntage und I nstallati on/2.10.5 El ektrischer Anschluss Steuerteil - Klemmenbl ock X13 – Motor PTC [SK 50 0...535E] @ 2\mod_1354114924387_388.docx @ 51690 @ 5 @ 1
Terminal block X13 – motor PTC (only size 5 … 7)
Relevance
Terminals X13:
Name
SK 500E SK 505E SK 510E SK 511E
T1 T2
T1 T1
SK 515E
√
SK 515E
√
SK 520E SK 530E
SK 520E SK 530E
SK 535E
√
SK 535E
√
Terminal Function
[factory setting]
T1 Thermistor input + EN 60947-8
T2
Thermistor input -
Data Description / wiring suggestion Parameter
On: >3.6 kΩ
Off: < 1.65 kΩ
Measurement voltage 5 V
at R < 4 kΩ
Pos: 77 /Anl eitungen/ Elektroni k/FU und Star ter/2. Mo ntage und I nstallati on/2.10.5 El ektrischer Anschluss Steuerteil - Klemmenbl ock X15 – Motor PTC und 2 4V input [SK 500...535 E] @ 2\mod_1354176953684_388.docx @ 51770 @ 5 @ 1
The function cannot be switched off, set
a jumper if no PTC is present.
BU 0540 GB-1013 29
Page 30
SK 500E – Brief instructions for frequency inverters
Voltage supply for the FI control unit. Is
essential for the function of the
frequency inverter.
The counting direction of the incremental encoder must correspond to that of the motor. Therefore, depending on
the rotation direction of the encoder to the motor (possibly reversed), a negative number must be set in parameter
between 0 and 0.8V the relevant rack is faulty. The position can no longer be determined via the
Terminal block X15 – motor PTC and 24V input (above size 8)
Relevance
Terminals X15:
Name
SK 500E SK 505E SK 510E SK 511E
38 39 44 40
T1 T2 VI 24V GND
Terminal Function
[factory setting]
38
Thermistor input +
39
Thermistor input -
44
Voltage supply input
40 Reference potential
for digital signals
Pos: 79 /Anl eitungen/ Elektroni k/FU und Star ter/2. Mo ntage und I nstallati on/2.11 Farb- und Kontaktb elegung für Dr ehgeber [BU 0 500] @ 0\mod_1325865982124_388.docx @ 6147 @ 2 @ 1
SK 515E
√
SK 520E SK 530E
SK 535E
√
Data Description / wiring suggestion Parameter
EN 60947-8
On: >3.6 kΩ
Off: < 1.65 kΩ
The function cannot be switched off, set
a jumper if no PTC is present.
Measurement voltage 5 V
at R < 4 kΩ
24V … 30V
min. 3000mA
GND/0V Reference potential
2.3 Colour and contact assignments for encoders
The incremental encod er connect ion is an inp ut for a type w ith two track s and TTL-compatible signa ls
for EIA RS 422-c ompliant drivers. The m aximum current consumption of incremental encoders m ust
not exceed 150 mA.
The pulse number per rotation can be between 500 and 8192 increm ents. This is set with the normal scaling via parameter
P301 "Incremental encoder pulse number" in the menu group "Control parameters". For cable lengths > 20 m and motor s peeds
above 1500 rpm the encoder should not have more than 2048 pulses/revolution.
For longer cable lengths the c able cross-section must be selected large e nough so that the voltage
drop in the cable is not too great. This partic ularly aff ects the supply cable, in which the cros s-section
can be increased by connecting several conductors in parallel.
Unlike incremental e ncoders, for sine e ncoders or SIN/COS e ncoders the sign als are not in the f orm
of pulses, but rather in the form of sine signals (shifted by 90°).
Note
P301.
Note
The voltage difference between tracks A and B can be measured with the aid of parameter P709 [-09] and [-10]. If
the incremental encoder is rotated, the value of both tracks must jump between -0.8V and 0.8V. If the voltage only
jumps
incremental encoder. We recommend replacement of the encoder!
Pos: 80 /Anl eitungen/ Elektroni k/FU und Star ter/2. Mo ntage und I nstallati on/2.11 Farb- und Konta ktbelegung für Drehgeb er- Inkrementalgeber [SK 5x xE] @ 1\mod_1331216115763_388.docx @ 17854 @ 5 @ 1
Encoder counting direction
Rotary encoder function test
30 BU 0540 GB-1013
Page 31
2 Assembly and installation
30V encoder, TTL/RS422) for the
Incremental encoder
According to the resolution (pulse number), incremental encoders generate a defined number of
pulses for each rotat ion of the encod er shaft (Tr ack A / Track A invers e) With this , the precise speed
of the encoder or m otor can be meas ured by the fr equency in verter. By the use of a second trac k (B /
B inverse) shifted by 90° (¼ period), the direction of rotation can also be determined.
The supply voltage for t he encoder is 10-30V. The voltage sour ce can be an external source or the
internal voltage (according to the frequency inverter version: 12V /15V /24V).
Function
10-30V supply brown / green
0V supply white / green
Track A brown
Track A inverse green
Track B grey
Track B inverse pink
Cable shield connected to a large area of the frequency inverter housing or shielding angle
Table 6: Colour and contact assignments for NORD TTL incremental encoders
Cable colours,
for incremental encoder
Connections for SK 53xE
Terminal block X5 or X6
42(/44 /49)
15V (/24V /12V)
40 GND/0V
51 ENC A+
52 ENC A-
53 ENC B+
54 ENC B-
Note
If there are deviations from the standard equipment (Type 5820.0H40, 10motors, please note the accompanying data shee t or consult your supplier.
Incremental encoder data sheet
Pos: 85 /Anleitungen/3. /4. Anzeige und Bedienung [BU 0500 / BU 0200]/SK 5xxE/3. Anzeige und Bedien ung @ 0\mod_1327492711496_388.docx @ 6260 @ 1 @ 1
BU 0540 GB-1013 31
Page 32
SK 500E – Brief instructions for frequency inverters
red / green
3. Displays and control
As delivered, without th e te chnolog y unit, 2 LEDs (gre en/red) ar e vis ible ex ternall y. Thes e indica te the
actual device status.
The green LED indic ates that the m ains volta ge is pres ent and operati onal, whil e a flashing cod e that
increases in speed shows the degree of overload at the frequency inverter output.
The re d LED signals actual error by flashing with a frequenc y which correspo nds to the number c ode
of the fault.
By the use of various m odules for display, control and par ameterisation, the SK 5xx E can be easily
adapted to a wide range of requirements.
Alphanumerical display and operating modules can be used for simple commissioning. For more
complex tasks, various connections to a PC or an automation system can be selected.
The Technology Unit (Technology Unit, SK TU1-...) is connected externally to the front of the
frequency inverter and is therefore easy to access and replace at any time.
LED
Fig. 2: Modular assemblies SK 5xxE
Pos: 87 /Anl eitungen/ 3. /4. Anzei ge und Be dienung [BU 0500 / BU 0200]/SK 5 xxE/3.2 Üb ersicht der Technologieboxen -1- @ 0\mod_1327492858354_3 88.docx @ 6306 @ 2555 @ 1
32 BU 0540 GB-1013
Page 33
3 Displays and control
LED display,
ON, OFF, R/L,
0…100%
3.2 Overview of technology units
Detailed information about the options listed below can be found in the relevant documentation.
Control boxes
Module Name Description Data Part No. Document
SK CSX-0 SimpleBox Commissioning,
parameterisation and
control of the
frequency inverter
SK TU3-CTR ControlBox As for SK CSX-0
+ saving of the
parameters of an
7-segment, 4-digit
LED display,
single button
control
7-segment, 4-digit
keyboard
275900095 BU 0500
275900090 BU 0040
inverter
SK TU3-PAR ParameterBox As for SK CSX-0
+ saving of
parameters from up
4-line LCD display
(illuminated),
keyboard
275900100 BU 0040
to 5 inverters
SK TU3-POT PotentiometerBox Direct contol of the FI
275900110 BU 0500
Table 7: Overview of Technology Units and Control Boxes
Interfaces
Module Interface Data Part No. Document
Normal field bus protocols
SK TU3-AS-1 AS Interface 4 sensors / 2 actuators
5/8 pin screw terminals
SK TU3-CAO CANopen Baud rate 1 Mbit/s
Connector: Sub-D9
SK TU3-DEV DeviceNet Baud rate: 500 KBit/s
5-pole screw terminal
SK TU3-IBS InterBus Baud rate: 500 kBit/s (2Mbit/s)
Connector: 2 x Sub-D9
SK TU3-PBR Profibus DP Baud rate: 1.5 MBaud
Connector: Sub-D9
SK TU3-PBR24V
Profibus DP Baud rate: 12 MBaud
Connector: Sub-D9
24V DC connection via terminal
Ethernet-based Bus syst em s
SK TU3-ECT EtherCAT Baud rate: 100 MBaud
Connector: 2 x RJ45
24V DC connection via terminal
SK TU3-PNT PROFINET IO Baud rate: 100 MBaud
Connector: 2 x RJ45
24V DC connection via terminal
SK TU3-POL POWERLINK Baud rate: 100 MBaud
Connector: 2 x RJ45
24V DC connection via terminal
275900170 BU 0090
275900075 BU 0060
275900085 BU 0080
275900065 BU 0070
275900030 BU 0020
275900160 BU 0020
275900180 BU 0570
275900190 BU 0590
275900140 BU 0580
Table 8: Overview of Technology Units and Bus Systems
BU 0540 GB-1013 33
Page 34
SK 500E – Brief instructions for frequency inverters
The USS protocol is integrated into all SK 5xxE series devices. An interface is available via terminal X11, or if
Electronic brake
on rail
on rail mounting,
Push the control terminals cover down
with an upward turning movement. If
Note
No optional modules are required for communication via USS or Modbus RTU.
present, also via X7:73/74.
Modbus RTU is only available with version SK 54xE or higher. For this, the same interfaces as for USS apply.
A detailed description of both of these protocols can be found in Manual BU 0050.
USS Bus modules and Modbus RTU
Other optional modules
Module Interface Data Part No. Document
SK EBGR-1
rectifier
SK EBIOE-2 IO extension Extension with 4 DIN, 2 AIN, 2 DOUT and
Table 9: Overview of technology units, other optional modules
Pos: 88 /Anleitungen/3. /4. Anzeige und Bedienung [BU 0500 / BU 0200]/SK 5xxE/3.2 Übersicht der Tec hnologieboxen -2- Montage @ 1\mod_1340712929975_388.docx @ 28340 @ 5 @ 1
Extension for direct control of an electromechanical brake, IP20, snapmounting
1 AOUT, IP20, snapSK 54xE and higher
19140990 TI 19140990
275900210 TI 275900210
Installing
Note
Installing the technology unit
Modules should not be inserted or removed unless the device is free of voltage. The slots may only be used for
the intended modules.
Installation of a technology unit separate from the frequency inverter is not possible. It must be connected directly
to the frequency inverter.
The technology units must be installed as follows:
1. Switch off the mains voltage, observe the
waiting period.
2.
slightly or remove.
3. Remove the blank cover, by loosening the
release on the lower edge and pulling off
necessary, the attachm ent screw next to the
release must be removed.
4. Hook the technology unit onto the upper edge slots and press in lightly until it engages.
Ensure full contact with t he connector strip and fasten with the screws if necessary (separat e
packet).
Once the power su pply has been connected to the frequency inverter, it wil l be operational within a
few moments. In this state, the fr equency inverter can be set to the requirements of the application,
i.e. it can be configured. A c ompletely comprehensive description of all th e parameters is set out in
Section 0.
The connected motor m ay only be started after the parameters specific to the application in question
have been set by qualified personnel.
Danger to life!
power supply. Live voltages may therefore be connected to a connect ed motor at standstill.
Pos: 91 /Anleit u ng e n/4. Inbetri e b na hme [BU 0500]/ 4.1 Werksei ns t el l u ng en @ 0\mod_1327569750609_38 8.docx @ 7196 @ 2 @ 1
4.1 Factory settings
All frequency inverter s supplied by Getriebebau NORD are pre-pr ogrammed with the default sett ing
for standard applicatio ns with 4 pole IE1 three-ph ase motors (s ame voltage and power). For use with
motors with other powers or number of poles, the data from the rating plate of the m otor m ust be input
into the parameters P201...P207 under the menu item >Motor data<.
NOTE: All data for IE1 motors can be pre-set with parameter P200. After use of this
function has been succes sful, th is param eter is reset to 0 = no ch ang e! The data is
loaded automaticall y into parameters P201...P209 – and ca n be compared again
with the data on the motor rating plate.
Fig. 3 Motor type plate
BU 0540 GB-1013 35
Page 36
SK 500E – Brief instructions for frequency inverters
R = 10k
AIN 1
GND/0V
VO 10V
DIN 1
VO 15V
11
12
14
16
17
21
22
23
24
25
42
40
41
RECOMMENDATION:For the correct operation of the drive unit, it is necessary to input the
motor data (rating plate) as precisely as possible. In particular, an
automatic stator resistance measurement using parameter P220 is
recommended.
In order to aut omatically determine the stator res istance, set P220 = 1
and then confirm by pressing "ENTER". The value calculated for the
line resistance (dependent upon P207) will be saved in P208.
4.2 Minimal configuration of control connections
If the frequency in verter is to be contr olled via the digital and analog inputs, this c an be implemented
immediately in the condition as delivered. Settings are not necessary for the moment.
Minimum connections
Potentiometer, 10kOhm
(Function P400 = 1)
(min./max. range = P104/105)
Switch, ON/OFF
(Function P420 = 1)
*Devices SK5x5E:
Terminal designation 44 instead of 42:
Size 1 - 4: 18V … 30V (accordi ng to input volt age VI )
Size 5 - 7: VO = 24V ± 25%
Basic parameters
If the current setting of the frequency inverter is not known, loading the default setting is
recommended à P523 = 1. The inverter is pre-programmed for standard applications in this
configuration. If necess ary, the following param eters can be adjusted with the optional Sim pleBox SK
CSX-0 or ControlBox TU3-CTR.
SK 500E – Brief instructions for frequency inverters
Operating displays
(P0--)
For the selection of the physical units of the display value.
Basic parameters
Contain the basic inverter settings, e.g. switch on and switch off behaviour
and, along with the motor data, and are sufficient for standard applications.
Motor data
(P2--)
Settings for the motor-specific data, important for ISD current control, and
selection of characteristic curve during the setting of dynamic and static
boost.
Speed control
(SK 520E or higher)
(P3--)
Settings for the control parameters (current controller, speed controller, etc.)
with speed feedback.
Control terminals
Analog input and output scaling, specification of digital input and relay
output functions, as well as PID controller
Additional
parameters
Functions dealing with e.g. the interface, pulse frequency or error
acknowledgement.
Positioning
(SK 52xE and higher)
(P6--)
Information
(P7--)
Display of e.g. actual operating values, old error messages, equipment
status reports or software version.
Array parameters
-01
-xx
Some parameters in these groups can be programmed and read in several
levels (arrays). After the parameter is selected, the array level must also be
selected.
all parameters at any time. This can be helpful, e.g.
during the commissioning of a frequency inverter whose parameters no longer correspond with the factory
To safeguard the actual parameter settings, these can be transferred to the ControlBox (P550=1) or
5. Parameters
Every frequency inv erter is factor y-set for a m otor of the same po wer. All parameter s can be a djusted
"online". There are four switchable parameter sets available during operation. As delivered, all
parameters are visible; however, some can be hidden with parameter P003.
NOTICE
As there are dependencies between parameters, it is possible for invalid internal data and operating faults to be
generated briefly. Only the inactive or non-critical parameter sets should be adjusted during operation.
Operating faults
The individual param eters are combined in to various groups. The f irst digit of the par ameter number
indicates the assignment to a menu group:
Menu group No. Master function
(P1--)
(P4--)
param eters.
(P5--)
Setting of the positioning function. Details: please refer to BU 0510.
…
Note
Parameter P523 can be used to load the factory settings for
settings.
All actual parameter settings will be overwritten, if P523= 1 is set and confirmed with "ENTER".
ParameterBox memories
Parameter P523
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38 BU 0540 GB-1013
Page 39
5 Parameters
Overview of parameters, user settings
(P) ⇒ Parameter set-dependent, these parameters can be differently adjusted in 4 parameter sets.
S ⇒ Supervisor parameter, visibility depends on P003.
Pos: 390 /A nleitunge n/5. /6. Para metrieru ng [BU 0500 / BU 0200]/ Parameter übersicht, Benutzerei nstellunge n SK 500E … SK 535E @ 0\mod_1328179925208_388.docx @ 13799 @ 5 @ 1
Overview of parameters, user settings SK 500E … SK 535E
Parameter
No. [Array]
Name
Factory
setting
Super-
visor
Setting after commissioning
P 1 P 2 P 3 P 4
OPERATING DISPLAYS
P000 Operating para. disp.
P001 Select of disp. value 0
P002 Display factor 1.00 S
P003 Supervisor code 1
0= S parameters are hidden
1= all parameters are visible
BASIC PARAMETER
P100 Parameter set 0 S
P101 Copy parameter set 0 S
P102 (P) Start-up time [s] 2.0/5.0
P103 (P) Deceleration time [s] 2.0/5.0
P104 (P) Minimum frequency [Hz] 0.0
P105 (P) Maximum frequency [Hz] 50.0
P106 (P) Ramp smoothing [%] 0 S
P107 (P) Brake reaction time [s] 0.00
P108 (P) Disconnection mode 1 S
P109 (P) DC brake current [%] 100 S
P110 (P) DC braking time on [s] 2.0 S
P111 (P) P factor torque limit [%] 100 S
P112 (P) Torque current limit [%] 401 (off)S
P113 (P) Jog frequency [Hz] 0.0 S
P114 (P) Brake release time [s] 0.00 S
MOTOR DATA / CHARACTERISTIC CURVE PARAMETERS
P200 (P) Motor list 0
P201 (P) Nominal motor frequency [Hz]
P202 (P) Nominal speed [rpm]
P203 (P) Nominal motor current [A]
P204 (P) Nominal motor voltage [V]
P205 (P) Nominal power [kW]
P206 (P) Cos phi
P207 (P) Motor circuit [star=0/delta=1]
P208 (P) Stator resistance [Ω]
P209 (P) No load current [A]
50.0*
1385*
4.8*
230*
1.10 *
0.78*
1*
6.28*
3.0*
S
S
S
S
S
S
S
S
P210 (P) Static boost [%] 100 S
BU 0540 GB-1013 39
Page 40
SK 500E – Brief instructions for frequency inverters
Parameter
No. [Array]
Name
Factory
setting
Super-
visor
Setting after commissioning
P 1 P 2 P 3 P 4
P211 (P) Dynamic boost [%] 100 S
P212 (P) Slip compensation [%] 100 S
P213 (P) Adjustment of ISD control [%] 100 S
P214 (P) Torque precontrol [%] 0 S
P215 (P) Boost precontrol [%] 0 S
P216 (P) Time boost precontrol [s] 0.0 S
P217 (P) Oscillation damping [%] 10 S
P218 (P) Modulation depth [%] 100 S
P219 Auto. flux optimisation [%] 100 S
P220 (P) Parameter identification 0 *) dependent on FI power or P200/P220
CONTROL PARAMETER Encoder input, only SK 520E/53xE
P400 (P) Function analog input 1 1
P401 Mode analog in. 1 0 S
P402 Adjustment 1: 0% [V] 0.0 S
P403 Adjustment 1: 100% [V] 10.0 S
P404 Analog input filter 1 [ms] 100 S
P405 (P) Function analog input 2 0
P406 Analog input mode 2 0 S
40 BU 0540 GB-1013
Page 41
5 Parameters
Parameter
No. [Array]
Name
Factory
setting
Super-
visor
Setting after commissioning
P 1 P 2 P 3 P 4
P407 Adjustment 2: 0% [V] 0.0 S
P408 Adjustment 2: 100% [V] 10.0 S
P409 Analog input filter 2 [ms] 100 S
P410 (P)
P411 (P)
Min. freq. auxiliary setpoint [Hz]
Max. freq. auxiliary setpoint [Hz]
0.0
50.0
P412 (P) Setpoint process controller [V] 5.0 S
P413 (P) PID control P comp. [%] 10.0 S
P414 (P)
P415 (P)
PID control I-component [%/ms]
PID control D-component [%/ms]
10.0 S
1.0 S
P416 (P) Ramp time PI setpoint [s] 2.0 S
P417 (P) Analog output offset 1 [V] 0.0 S
P418 (P) Function analog output 1 0
P419 (P) Scaling of analog output 1 [%] 100
P420 Digital input 1 (DIN1) 1
P421 Digital input 2 (DIN2) 2
P422 Digital input 3 (DIN3) 8
P423 Digital input 4 (DIN4) 4
P424 Digital input 5 (DIN5) 0
P425 Digital input 6 (DIN6) 0
P426 (P) Emergency stop time [s] 0.10
P427 Emerg. stop Fault 0 S
P428 (P) Automatic starting 0 (off) S
P429 (P) Fixed frequency 1 [Hz] 0.0
P430 (P) Fixed frequency 2 [Hz] 0.0
P431 (P) Fixed frequency 3 [Hz] 0.0
P432 (P) Fixed frequency 4 [Hz] 0.0
P433 (P) Fixed frequency 5 [Hz] 0.0
P434 (P) Relay 1 function (K1) 1
P435 (P) Relay 1 scaling [%] 100
P436 (P) Relay 1 hysteresis [%] 10 S
P441 (P) Relay 2 function (K2) 7
P442 (P) Relay 2 scaling [%] 100
P443 (P) Relay 2 hysteresis [%] 10 S
P450 (P) Relay 3 function (DOUT1) 0
P451 (P) Relay 3 scaling [%] 100
P452 (P) Relay 3 hysteresis [%] 10 S
P455 (P) Relay 4 function (DOUT2) 0
P456 (P) Relay 4 scaling [%] 100
P457 (P) Relay 4 hysteresis [%] 10 S
BU 0540 GB-1013 41
Page 42
SK 500E – Brief instructions for frequency inverters
Pulse number 2 Encoder
Parameter
No. [Array]
P460 Watchdog time [s] 10.0 S
P461 Function 2 Encoders 0
P462
P463 2. Ratio encoder 1.00
P464 Fixed frequency mode 0
P465 [-01] Fixed frequency / Array 01 0
P465 [-02] Fixed frequency / Array 02 0
P465 [-03] Fixed frequency / Array 03 0
P465 [-04] Fixed frequency / Array 04 0
P465 [-05] Fixed frequency / Array 05 0
P465 [-06] Fixed frequency / Array 06 0
P465 [-07] Fixed frequency / Array 07 0
P465 [-08] Fixed frequency / Array 08 0
P465 [-09] Fixed frequency / Array 09 0
P465 [-10] Fixed frequency / Array 10 0
P465 [-11] Fixed frequency / Array 11 0
P465 [-12] Fixed frequency / Array 12 0
P465 [-13] Fixed frequency / Array 13 0
P465 [-14] Fixed frequency / Array 14 0
P465 [-15] Fixed frequency / Array 15 0
P465 [-16] Fixed frequency / Array 16 0
P465 [-17] Fixed frequency / Array 17 0
P465 [-18] Fixed frequency / Array 18 0
P465 [-19] Fixed frequency / Array 19 0
P465 [-20] Fixed frequency / Array 20 0
P465 [-21] Fixed frequency / Array 21 0
P465 [-22] Fixed frequency / Array 22 0
P465 [-23] Fixed frequency / Array 23 0
P465 [-24] Fixed frequency / Array 24 0
P465 [-25] Fixed frequency / Array 25 0
P465 [-26] Fixed frequency / Array 26 0
P465 [-27] Fixed frequency / Array 27 0
P465 [-28] Fixed frequency / Array 28 0
P465 [-29] Fixed frequency / Array 29 0
P465 [-30] Fixed frequency / Array 30 0
P465 [-31] Fixed frequency / Array 31 0
P466 (P) Min. freq. Process Controller 0.0
P470 Digital input 7 (DIN7) 0
P475 [-01] Switch-on/off delay [s] 0,000 S
Name
[Imp.]
Factory
setting
1024
Super-
visor
Setting after commissioning
P 1 P 2 P 3 P 4
42 BU 0540 GB-1013
Page 43
5 Parameters
Parameter
No. [Array]
Name
Factory
setting
Super-
visor
P475 [-02] Switch-on/off delay [s] 0,000 S
P475 [-03] Switch-on/off delay [s] 0,000 S
P475 [-04] Switch-on/off delay [s] 0,000 S
P475 [-05] Switch-on/off delay [s] 0,000 S
P475 [-06] Switch-on/off delay [s] 0,000 S
P475 [-07] Switch-on/off delay [s] 0,000 S
P475 [-08] Switch-on/off delay [s] 0,000 S
P475 [-09] Switch-on/off delay [s] 0,000 S
P480 [-01] Function Bus I/O In Bits 0 S
P480 [-02] Function Bus I/O In Bits 0 S
P480 [-03] Function Bus I/O In Bits 0 S
P480 [-04] Function Bus I/O In Bits 0 S
P480 [-05] Function Bus I/O In Bits 0 S
P480 [-06] Function Bus I/O In Bits 0 S
P480 [-07] Function Bus I/O In Bits 0 S
P480 [-08] Function Bus I/O In Bits 0 S
P480 [-09] Function Bus I/O In Bits 0 S
P480 [-10] Function Bus I/O In Bits 0 S
P480 [-11] Function Bus I/O In Bits 0 S
P480 [-12] Function Bus I/O In Bits 0 S
P481 [-01] Function Bus I/O Out Bits 0 S
P481 [-02] Function Bus I/O Out Bits 0 S
P481 [-03] Function Bus I/O Out Bits 0 S
P481 [-04] Function Bus I/O Out Bits 0 S
P481 [-05] Function Bus I/O Out Bits 0 S
P481 [-06] Function Bus I/O Out Bits 0 S
P481 [-07] Function Bus I/O Out Bits 0 S
P481 [-08] Function Bus I/O Out Bits 0 S
P481 [-09] Function Bus I/O Out Bits 0 S
P481 [-10] Function Bus I/O Out Bits 0 S
P482 [-01]
P482 [-02]
P482 [-03]
P482 [-04]
P482 [-05]
P482 [-06]
P482 [-07]
P482 [-08]
P482 [-09]
Scaling of Bus I/O Out Bits [%]
Scaling of Bus I/O Out Bits [%]
Scaling of Bus I/O Out Bits [%]
Scaling of Bus I/O Out Bits [%]
Scaling of Bus I/O Out Bits [%]
Scaling of Bus I/O Out Bits [%]
Scaling of Bus I/O Out Bits [%]
Scaling of Bus I/O Out Bits [%]
Scaling of Bus I/O Out Bits [%]
100 S
100 S
100 S
100 S
100 S
100 S
100 S
100 S
100 S
Setting after commissioning
P 1 P 2 P 3 P 4
BU 0540 GB-1013 43
Page 44
SK 500E – Brief instructions for frequency inverters
Setpoint source (Auxiliary
Parameter
No. [Array]
P482 [-10]
Name
Scaling of Bus I/O Out Bits [%]
Factory
setting
Super-
visor
100 S
P483 [-01] Hyst. Bus I/O Out Bits [%] 10 S
P483 [-02] Hyst. Bus I/O Out Bits [%] 10 S
P483 [-03] Hyst. Bus I/O Out Bits [%] 10 S
P483 [-04] Hyst. Bus I/O Out Bits [%] 10 S
P483 [-05] Hyst. Bus I/O Out Bits [%] 10 S
P483 [-06] Hyst. Bus I/O Out Bits [%] 10 S
P483 [-07] Hyst. Bus I/O Out Bits [%] 10 S
P483 [-08] Hyst. Bus I/O Out Bits [%] 10 S
P483 [-09] Hyst. Bus I/O Out Bits [%] 10 S
P483 [-10] Hyst. Bus I/O Out Bits [%] 10 S
ADDITIONAL PARAME TERS
P501 Inverter name 0
P502 [-01] Master function value 1 0 S
P502 [-02] Master function value 2 0 S
P502 [-03] Master function value 3 0 S
Setting after commissioning
P 1 P 2 P 3 P 4
P503 Master function output 0 S
P504 Pulse frequency [kHz] 6.0/4.0 S
P505 (P) Abs. minimum frequency [Hz] 2.0 S
P506 Auto. Fault acknowledgement 0 S
P507 PPO-Type 1
P508 Profibus address 1
P509 Source Control Word 0
P510 [-01]
P510 [-02]
Setpoint source (Main Setpoint)
Setpoint)
0 (auto) S
0 (auto) S
P511 USS baud rate 3 S
P512 USS address 0
P513 Telegram time-out [s] 0.0 S
P514 CAN bus baud rate 4
P515 [-01] CAN address (reception) 50
P515 [-02] CAN address (BC - reception) 50
P515 [-03]
CAN address (BC - transmission)
50
P516 (P) Skip frequency 1 [Hz] 0.0 S
P517 (P) Skip frequency range 1 [Hz] 2.0 S
P518 (P) Skip frequency 2 [Hz] 0.0 S
P519 (P) Skip frequency range 2 [Hz] 2.0 S
P520 (P) Flying start 0 S
P521 (P) Flying start resolution [Hz] 0.05 S
P522 (P) Flying start offset [Hz] 0.0 S
P529 (P) Mode Load control 0 S
P533 Factor I2t-Motor [%] 100 S
P534 [-01] (P)Torque disconn. limit [%] 401 (off)S
P534 [-02] (P)Torque disconn. limit [%] 401 (off)S
P535 I2t-Motor 0 S
P536 Current limit 1.5 S
P537 Pulse switch-off [%] 150 S
P538 Mains voltage Monitoring 3 S
P539 (P) Check output voltage 0 S
P540 Mode phase sequence 0 S
P541 Set relay [hex] 0000 S
P542 Set analog output [V] 0.0 S
P543 (P) Actual bus value 1 1 S
P544 (P) Actual bus value 2 0 S
P545 (P) Actual bus value 3 0 S
P546 (P) Function Bus setpoint 1 1 S
P547 (P) Function Bus setpoint 2 0 S
P548 (P) Function Bus setpoint 3 0 S
P549 Pot Box function 0 S
P550 ControlBox orders 0
P551 Drive profile 0 S
P552 [-01] CAN master cycle (Master) 0 S
P552 [-02] CAN master cycle (AG) 0 S
P554 Chopper min. threshold [%] 65 S
P555 P-limit, chopper [%] 100 S
P556 Brake resistance [Ω]120 S
P557 Brake resistor type [kW] 0 S
BU 0540 GB-1013 45
Page 46
SK 500E – Brief instructions for frequency inverters
Parameter
No. [Array]
P558 (P) Magnetisation time [ms] 1 S
P559 (P) DC run-on time [s] 0.50 S
P560 Parameter, saving mode 1 S POSITIONING
P600 (P) Position control 0 (off) S
P601 Actual position [rev] ---
P602 Actual Ref. Pos. [rev] ---
P603 Actual Pos. diff. [rev] --- S
P604 Encoder type 0 S
P605 [-01] Absolute encoder (Multi) 10 S
P605 [-02] Absolute encoder (Single) 10 S
P607 [-01] Ratio (IG) 1 S
P607 [-02] Ratio (AG) 1 S
P607 [-03] Ratio (Setpoint/Actual value) 1 S
P608 [-01] Reduction ratio (IG) 1 S
P608 [-02] Reduction ratio (AG) 1 S
P608 [-03]
P609 [-01] Offset Position (IG) [rev] 0 S
P609 [-02] Offset Position (AG) [rev] 0 S
P610 Setpoint Mode 0 S
P611 Lageregeler P [%] 5 S
P612 Pos. Window [rev] 0 S
P613 [-01] Position 1 [rev] 0 S
P613 [-02] Position 2 [rev] 0 S
P613 [-03] Position 3 [rev] 0 S
P613 [-04] Position 4 [rev] 0 S
P613 [-05] Position 5 [rev] 0 S
P613 [-06] Position 6 [rev] 0 S
P613 [-07] Position 7 [rev] 0 S
P613 [-08] Position 8 [rev] 0 S
P613 [-09] Position 9 [rev] 0 S
P613 [-10] Position 10 [rev] 0 S
P613 [-11] Position 11 [rev] 0 S
P613 [-12] Position 12 [rev] 0 S
P613 [-13] Position 13 [rev] 0 S
P613 [-14] Position 14 [rev] 0 S
P613 [-15] Position 15 [rev] 0 S
P613 [-16] Position 16 [rev] 0 S
P613 [-17] Position 17 [rev] 0 S
Name
Reduction ratio
(Setpoint/Actual value)
Factory
setting
1 S
Super-
visor
Setting after commissioning
P 1 P 2 P 3 P 4
46 BU 0540 GB-1013
Page 47
5 Parameters
Parameter
No. [Array]
P613 [-18] Position 18 [rev] 0 S
P613 [-19] Position 19 [rev] 0 S
P613 [-20] Position 20 [rev] 0 S
P613 [-21] Position 21 [rev] 0 S
P613 [-22] Position 22 [rev] 0 S
P613 [-23] Position 23 [rev] 0 S
P613 [-24] Position 24 [rev] 0 S
P613 [-25] Position 25 [rev] 0 S
P613 [-26] Position 26 [rev] 0 S
P613 [-27] Position 27 [rev] 0 S
P613 [-28] Position 28 [rev] 0 S
P613 [-29] Position 29 [rev] 0 S
P613 [-30] Position 30 [rev] 0 S
P613 [-31] Position 31 [rev] 0 S
P613 [-32] Position 32 [rev] 0 S
P613 [-33] Position 33 [rev] 0 S
P613 [-34] Position 34 [rev] 0 S
P613 [-35] Position 35 [rev] 0 S
P613 [-36] Position 36 [rev] 0 S
P613 [-37] Position 37 [rev] 0 S
P613 [-38] Position 38 [rev] 0 S
P613 [-39] Position 39 [rev] 0 S
P613 [-40] Position 40 [rev] 0 S
P613 [-41] Position 41 [rev] 0 S
P613 [-42] Position 42 [rev] 0 S
P613 [-43] Position 43 [rev] 0 S
P613 [-44] Position 44 [rev] 0 S
P613 [-45] Position 45 [rev] 0 S
P613 [-46] Position 46 [rev] 0 S
P613 [-47] Position 47 [rev] 0 S
P613 [-48] Position 48 [rev] 0 S
P613 [-49] Position 49 [rev] 0 S
P613 [-50] Position 50 [rev] 0 S
P613 [-51] Position 51 [rev] 0 S
P613 [-52] Position 52 [rev] 0 S
P613 [-53] Position 53 [rev] 0 S
P613 [-54] Position 54 [rev] 0 S
P613 [-55] Position 55 [rev] 0 S
P613 [-56] Position 56 [rev] 0 S
Name
Factory
setting
Super-
visor
Setting after commissioning
P 1 P 2 P 3 P 4
BU 0540 GB-1013 47
Page 48
SK 500E – Brief instructions for frequency inverters
Parameter
No. [Array]
P613 [-57] Position 57 [rev] 0 S
P613 [-58] Position 58 [rev] 0 S
P613 [-59] Position 59 [rev] 0 S
P613 [-60] Position 60 [rev] 0 S
P613 [-61] Position 61 [rev] 0 S
P613 [-62] Position 62 [rev] 0 S
P613 [-63] Position 63 [rev] 0 S
P615 Maximum position [rev] 0 S
P616 Minimum position [rev] 0 S
P625 Hysteresis output [rev] 1 S
P626
P630 Position slip error [rev] 0 S
P631 Abs/Inc slip error [rev] 0 S
P640 Unit of pos. value 0 S
Name
Comparative Position Output [rev]
Factory
setting
0 S
Super-
visor
Setting after commissioning
P 1 P 2 P 3 P 4
Parameter
No. [Array]
INFORMATION, read only
P700 [-01] Actual error
P700 [-02] Actual warning
P700 [-03] Reason for switch-on block
P701 Last error 1...5
P702 Freq. previous fault 1...5
P703 Current, previous fault 1...5
P704 Voltage, previous fault 1...5
P705 UZW, previous fault 1...5
P706 P-set last error 1...5
P707 Software version (/Revision) 1…3
P708 Digital input status (bin/hex)
P709 Voltage, analog input 1 [V]
P710 Analog output voltage [V]
P711 Relay status [hex]
P712 Voltage, analog input 2 [V]
P714 Operating period [h]
P715 Enable period [h]
P716 Actual frequency [Hz]
P717 Actual speed [rpm]
P718
P719 Actual current [A]
Name Actual status and displayed values
Actual Setpoint frequency 1..3 [Hz]
48 BU 0540 GB-1013
Page 49
5 Parameters
Parameter
No. [Array]
Name Actual status and displayed values
INFORMATION, read only
P720 Actual Torque current [A]:
P721 Actual field current [A]
P722 Actual voltage [V]
P723 Voltage-d [V]
P724 Voltage-q [V]
P725 Actual cos phi
P726 Apparent power [kVA]
P727 Mechanical power [kW]
P728 Input voltage [V]
P729 Torque [%]
P730 Field [%]
P731 Parameter set
P732 U phase current [A]
P733 V phase current [A]
P734 W phase current [A]
P735 Speed encoder [rpm]
P736 DC link voltage [V]
P737 Utilisation of brake resistor [%]
P738 Actual utilisation of motor [%]
P739 Heat sink temperature [°C]
P740 Process data Bus In 1…13 [hex]
P741 Process data Bus Out 1…13 [hex]
P742 Data base version
P743 Inverter ID
P744 Configuration
P745 Module version
P746 Module status
P747 Inverter voltage range 230/400V
P748 CANopen status
P750 Stat. overcurrent
P751 Stat. Overvoltage
P752 Stat. mains fault
P753 Stat. Overtemperature
P754 Stat. parameter loss
P755 Stat. System error
P756 Stat. Timeout
P757 Stat. customer error
P799 Op.-time last error 1...5
Pos: 391 /A nleitunge n/6. /7. Mel dungen zu m Betriebsz ustand [BU 0500 / BU 0200]/6./6. /7. Meldung en zum Betr iebszusta nd [SK 135 E ... SK 5xxE] @ 3\mod_1361795506047_388.docx @ 59670 @ 155 5 @ 1
BU 0540 GB-1013 49
Page 50
SK 500E – Brief instructions for frequency inverters
6. Operating status messages
According to the cause, m otor control lers and technol ogy units gen erate appr opriate m essages if they
deviate from their normal operating status. There is a differentiation between warning and error
messages. If the fr equency inverter is in the status "Start disab led", the reason for this can also be
displayed.
The messages generated for the motor controller are displayed in the corresponding array of
parameter (P700). The message displays for technology units are described in the relevant
supplementary instructions.
Frequency inverter switch-on block
If the frequency inverter is i n the s ta tus "N ot Re ady" or "Start Disabled", t h e reas o n f or this is in dicat ed
in the third array element of parameter (P700).
Display is only possible with the NORD CON software or the ParameterBox.
Warning messages
Warning messages ar e gen erated as soon as a define d lim it is reac he d. Ho w ever this does not cause
the frequency inver ter to switch of f. These mess ages can be displa yed via the arra y element [-02] in
parameter (P700) unti l either the reas on for the warning is no long er present or the fr equenc y inverter
has gone into a fault state with an error message.
Fault messages
Errors cause the frequency inverters to switch off, in order to prevent a device fault.
The following options are available to reset a fault (acknowledge):
• by switching the mains off and on again,
• by an appropriately programmed digital input (P420 = Function 12),
• by switching off the “enable” on the frequency inverter
(if no digital input is programmed for acknowledgement),
• by Bus acknowledgement or
• by P506, the automatic error acknowledgement.
Pos: 392 /A nleitunge n/6. /7. Mel dungen zu m Betriebsz ustand [BU 0500 / BU 0200]/6./6. /7.1 Darstel lung der M eldungen @ 3\mod_1361802708455_388.docx @ 59827 @ 2 @ 1
6.1 Display of messages
Pos: 393 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/6./6./7 .1 - LED Anzeigen [SK 135E ... SK 5xxE] @ 3\mod_1361796228478_388.docx @ 59694 @ 5 @ 1
LED displays
The status of the FI is indicted by integrated st atus LEDs, which are visib le from the outside in the
state as delivered. Ac cording to the type of FI, this is a two-c olour LED (DS = Dev iceState) or two
single-colour LEDs (DS DeviceState and DE = DeviceError).
Meaning:
Greenindicates readiness and the pr esent of mains voltage. In operation, the
level of overload at the FI outp ut is shown with an increasing ly rapid flashing
code.
Red Signals the presence of an error by flashing according to the number
code of the error. This flashing code (e.g.: E003 = 3 x flashing) indicates the
error groups.
Pos: 394 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/6./7.1 - Si mpleBox / 6./7.1 - Simpl eBox / Con trolBox A nzeige [SK 1 35E ... SK 18 0 E] @ 3\ mod_1361801795294_388.docx @ 59802 @ 5 @ 1
50 BU 0540 GB-1013
Page 51
6 Operating status messages
SimpleBox / ControlBox display
The SimpleBox or ControlBox dis plays an error with its num ber and the prefix "E". In addit ion, the
current fault can be displa yed in arra y element [-01] of param eter ( P700). T he last error messages are
stored in parameter P701. Further information on inver ter status at the time that the err or occurs can
be found in parameters P702 to P706 / P799.
If the cause of the error is no longer present, t he error display in the Sim pleBox/ControlBox flashes
and the error can be acknowledged with the Enter key.
In contrast, warning messages are prefixed with "C" ("Cxxx") and cannot be acknowledged. They
disappear automaticall y when the reason for them is no longer pres ent or the frequency inverter has
switched to the "Error" state. Display of the message is suppressed if the warning appears during
parameterisation.
The present warning message can be displayed in detail at any time in array element [-02] of
parameter (P700).
The reason for an existing disabled switch on cannot be displayed with the SimpleBox or the
ControlBox.
Pos: 395 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/6./6./7 .1 - P arameterBo x - Anzeige [SK 135E ... SK 5xxE] @ 3\mod_1361801566355_388.do cx @ 59779 @ 5 @ 1
ParameterBox display
The ParameterBox displays the messages in plain text.
Pos: 396 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/6./6./7 .2 Mel dungen @ 3\mod_1361803071259_388.docx @ 59 851 @ 2 @ 1
6.2 Messages
Pos: 397 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/6./6./7 .2 - S tör meldungen (Tabellenü ber s c hrift) @ 3\mod_1361803456862_388.do cx @ 59874 @ 5 @ 1
Fault messages
Display in the
SimpleBox / ControlBox
Group Details in
P700[-01] /
Pos: 398 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/Störmel dungen/Fehl er E001 [SK 180 E / SK 2xxE/Fehler E 00 1 [SK 180E/SK 2 xxE/SK 5xxE] @ 2\mod_1347452921592_388.docx @ 46427 @ @ 1
E001
Pos: 399 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 02 00]/Störm eldungen/F ehler E002 [SK 5xxE] @ 2\mod_1361453529705_388.docx @ 58627 @ @ 1
E002
Pos: 400 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/Störmel dungen/Fehl er E003 [SK 180 E / SK 2xxE/Fehler E 003 [SK 180E/SK 2 xx E/ SK 5 x xE] @ 2\mod_1347453304788_388.docx @ 46476 @ @ 1
P701
1.0 Overtemp.Inverter
1.1 Overtemp. FI internal
2.0 Overtemp. Motor PTC
2.1 Overtemp. Motor I²t
Fault
Text in the ParameterBox
"Inverter overtemperature"
(inverter heat sink)
"Internal FI overtemperature"
(interior of FI)
"Overtemperature motor
thermistor "
Up to SK 535E, up to size 4:
Only if digital input 5 is
parameterised to function "13"
"Motor overtemperature I²t"
Only if I2t motor (P535) is
programmed.
Cause
• Remedy
Inverter temperature monitoring
measurements are outside of the permissible temperature
range, i.e. the error is triggered if the permissible lower limit
is undershot or the permissible upper temperature limit is
exceeded.
•
Depending on the cause: Reduce or increa se the
ambient temperature
Check the FI fan / control cabinet ventilation
•
•Check the FI for dirt
Motor temperature sensor (PTC) has triggered
• Reduce motor load
• Increase motor speed
• Use external motor fan
I2t motor has triggered (calculated overtemperature of
motor)
• Reduce motor load
• Increase motor speed
BU 0540 GB-1013 51
Page 52
SK 500E – Brief instructions for frequency inverters
E003
3.0 Overcurrent, I
3.1 Overcurrent, chopper I2t
3.2 Overcurrent IGBT
3.3 Overcurrent IGBT
Pos: 401 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/Störmel dungen/Fehl er E004 [SK 180 E / SK 2xxE/Fehler E 00 4 [SK 180E/SK 2 xxE/SK 5xxE] @ 2\mod_1347453306910_388.docx @ 46501 @ @ 1
E004
4.0 Overcurrent, module
4.1 Overcurrent measurement
Pos: 402 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/Störmel dungen/Fehl er E005 [SK 180 E / SK 2xxE/Fehler E 005 [SK 180E/SK 2 xx E/ SK 5 x xE] @ 2\mod_1347453309234_388.docx @ 46526 @ @ 1
E005
5.0 Overvoltage UZW
5.1 Mains overvoltage
Pos: 403 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/Störmel dungen/Fehl er E006 [SK 5x xE] @ 2\mod_1361458416246_388.docx @ 58807 @ @ 1
E006
6.0 Charging error
6.1 Mains undervoltage
Pos: 404 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/Störmel dungen/Fehl er E007 [SK 5x xE] @ 2\mod_1361460003356_388.docx @ 58882 @ @ 1
2
t limit
Monitoring 125%
Monitoring 150%
"Overcurrent measurement"
Inverter: I
also note P504)
Brake chopper: I2t limit has triggered, 1.5x value attained for
60s (also note P554, if present, as well as P555, P556,
P557)
De-rating (power reduction)
De-rating (power reduction)
Error signal from module (short duration)
The occurrence of the error can greatly reduce the
service life of the FI and even cause its destruction.
P537 (pulse current switch-off) was reached 3x within 50ms
(only possible if P112 and P536 are disabled)
Inverter link voltage is too high
Mains voltage is too high
Link circuit voltage is too low
Mains voltage too low
2
t limit has triggered, e.g. > 1.5 x In for 60s (please
• Continuous overload at FI output
• Avoid overload of brake resistance
• 125% overcurrent for 50ms
• brake chopper current too high
• for fan drives: enable flying start circuit (P520)
• 150% overcurrent
• brake chopper current too high
• Short circuit or earthing at FI output
• Motor cable is too long
• Use external output choke
• Brake resistor defective or resistance too low
• FI is overloaded
• Drive sluggish, under-dimensioned,
• Ramps (P102/P103) too steep -> Increase ramp time
• Check motor data (P201 … P209)
• Extend deceleration time (P103)
• If necessary, set switch-off mode (P108) with delay
(not for lifting equipment)
• Extend emergency stop time (P426)
FIs with brake chopper:
• Reduce energy return by means of a braking
resistance
• Check the function of the connected brake resistor
(broken cable?)
• The resistance of the connected brake resistor is too
high
• See technical data
• Mains voltage too low
• See technical data
• See technical data
52 BU 0540 GB-1013
Page 53
6 Operating status messages
E007
Pos: 405 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/Störmel dungen/Fehl er E008 [SK 5 xxE] @ 2\mod_1361520584868_388.docx @ 58966 @ @ 1
E008
7.0 Mains phase error
OFF ---
8.0 Parameter loss
8.1 Inverter type incorrect
8.2 External copying error
8.3 EEPROM KSE error
8.4 Internal EEPROM error
Pos: 406 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/Störmel dungen/Fehl er E009 [SK 5x xE] @ 2\mod_1361521138476_388.docx @ 58991 @ @ 1
E009
Pos: 407 /Anleit ungen/6. / 7. Meldung en zum Bet riebszust and [BU 05 00 / BU 020 0]/Störmel dungen/Fehl er E010 [S K 500E ... S K 535E] @ 2 \mod_1361522985031_388.docx @ 59041 @ @ 1
E010
8.7 EEPR copy not the same
---
10.0 Bus Timeout
10.2 Bus Timeout Option
10.4 Init error Option
10.1 System error option
10.3
10.5
(maximum EEPROM value
exceeded)
(ControlBox)
(Customer interface incorrectly
identified (customer’s interfa ce
equipment))
(Database version incorrect)
Display in ParameterBox not
required
Mains connection fault
• A mains phase is not connected
• Mains asymmetrical
The FI switches off normally (mains switch-off)
Error in EEPROM data
• The software version of the stored data set is not
compatible with the software version of the FI.
NOTE:Faulty parameters are automatically reloaded
(default setting).
• EMC faults (see also E020)
• EEPRO M faulty
• Check ControlBox for correct position.
• Con t rolBox EEPROM faulty (P550 = 1).
The upgrade level of the frequency inverter was not
correctly identified.
• Switch mains voltage off and on again.
ControlBox error/ SimpleBox error
SPI Bus faulty, no communication with ControlBox /
SimpleBox
• Check ControlBox for correct position.
• Check correct cabling of SimpleBox.
• Switch mains voltage off and on again.
Telegram time-out / Bus off 24V int. CANbus)
Data transfer is faulty. Check P513.
• Check external Bus connection.
• Check the program sequence of the Bus protocol
• Check Bus Master.
• Check 24V supply of internal CAN/CANopen Bus.
• Nodeguarding error (internal CANopen)
• Bus Off error (internal CANbus)
Bus module telegram timeout
• Telegram transfer is faulty.
• Check external connection.
• Check bus protocol program sequence.
• Check Bus Master.
Bus module initialisation failure
• Check Bus module power supply.
• Check P746.
• Bus module not correctly plugged in.
Bus module system error
• Further details can be found in the respective
supplementary Bus operating instructions.
10.6
10.7
BU 0540 GB-1013 53
Page 54
SK 500E – Brief instructions for frequency inverters
10.8 Option error
Pos: 409 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/Störmel dungen/Fehl er E011 [SK 180 E ... SK 5xxE] @ 2\mod_1347453318765_388.docx @ 46626 @ @ 1
E011
Pos: 410 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/Störmel dungen/Fehl er E012 [ SK 5xxE] @ 2\mod_1361524186547_388.docx @ 59066 @ @ 1
E012
11.0 Customer interface
12.0 External watchdog
12.1 Motor limit
12.2 Generator limit
12.5 Load limit
12.8 Analog In minimum
12.9 Analog In maximum
Pos: 411 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/Störmel dungen/Fehl er E013 [SK 180 E ... SK 5xxE] @ 2\mod_1347454271218_388.docx @ 46751 @ @ 1
E013
13.0 Encoder error
13.1 Speed slip error
13.2 Shut-down monitoring
"Motor switch-off limit"
"Generator switch-off limit"
"Speed slip error"
External module communicati on failur e
• Connection fault / error in the external module
• Brief interruption (<1sec) of the 24 V supply of the
internal CAN/CANopen bus
Error in analog-digital converte r
• Internal customer unit (internal data bus) faulty or
damaged by radio radiation (EMC)
• Check control terminals connection for short-circuit.
• Minimize EMC interference by laying control and
power cables separately.
• Earth the devices and shields well.
The Watchdog function is selected at a digital input and the
impulse at the corresponding digital input is not present for
longer than the time set in parameter P460 >Watchdog
time<.
• Check connections
• Check P460 setting
The motor switch-off limit P534 [-01] has triggered.
• Reduce load on motor
• Set higher value in (P534 [-01]).
The generator switch-off li mit P534 [-02] has triggered.
• Reduce load on motor
• Set higher value in (P534 [-02]).
Switch-off due to overshooting or undershooting of
permissible load torques ((P525) … (P529)) for the time set
in (P528).
• Adjust load.
• Change limit values ((P525) ... (P527)).
• Increase delay time (P528).
• Change monitoring mode (P529).
Switch-off due to undershooting of the 0% adjustment value
(P402) with setting (P401) "0-10V with switch-off on error 1"
or "....2"
Switch-off due to overshooting of the 100% adjustment
value (P402) with setting (P401) "0-10V with switch-off on
error 1" or "....2"
No signal from encoder
• Check 5V sensor if present.
• Check supply voltage of encoder.
The slip speed error limit was reached.
• Increase setting in P327.
The slip error monitoring has triggered; the motor co uld not
follow the setpoint.
• Check motor data P201-P209! (Important for the
current controller)
• Check motor circuit.
• In servo mode, check the encoder setting P300 and
check the following
• Increase setting value for torque limit in P112.
• Increase setting value for current limit in P536.
• Check deceleration time P103 and extend if
necessary
54 BU 0540 GB-1013
Page 55
6 Operating status messages
Pos: 412 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 02 0 0]/Störmel dungen/Fehl er E014 "res er viert" [SK 180 E .. . S K 5 xxE ] @ 2\ mod_1347454273854_388.docx @ 46776 @ @ 1
E014
Pos: 413 /A nleitunge n/6. /7. Mel dungen zu m Betriebsz ustand [BU 05 00 / BU 02 00]/Störm el dungen/Fehl er E015 [SK 1 80 E .. . SK 5 xxE] @ 2\mod_1347454278051_388.docx @ 46801 @ @ 1
E015
Pos: 414 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/Störmel dungen/Fehl er E016 [SK 135 E ... SK 5xxE] @ 2 \ mod_1347454280625_388.docx @ 46826 @ @ 1
E016
13.5 Reserved
13.6 Reserved
--- Reserved
--- Reserved
16.0 Motor phase error
16.1 Magnetisation current
Pos: 415 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/Störmel dungen/Fehl er E018 "res er viert" [SK 2xx E/Fehler E018 "reserviert" [SK 2xxE/SK 5xxE] @ 2\mod_1347454282777_388.docx @ 46851 @ @ 1
E018
Pos: 416 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/Störmel dungen/Fehl er E019 [SK 180 E / SK 2xxE/Fehler E 01 9 [SK 180E/SK 2 xxE/SK 5xxE] @ 2\mod_1347454285788_388.docx @ 46876 @ @ 1
E019
18.0 Reserved
19.0 Parameter identification
19.1 Star / Delta circuit incorrect
Pos: 417 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/Störmel dungen/Fehl er E020 /Fehl er E 0 20 / E 02 1 [S K 13 5E ... SK 5xxE] @ 2\mod_1347454288768_388.docx @ 46901 @ @ 1
E020
E021
20.0 Reserved
20.1 Watchdog
monitoring
"Magnetisation current
monitoring"
"Parameter identification"
"Star / delta motor circuit
incorrect
Error message for POSICON à see supplementary
instructions
Error message for POSICON à see supplementary
instructions
Error message for POSICON à see supplementary
instructions
A motor phase is not connected.
•
Check P539
•
Check motor connection
Required exciting current not achieved at moment of sw itchon.
Check P539
•
• Check motor connection
Error message for "Safe Pulse Block" à see supple mentary
instructions
Automatic identification of the connect ed motor w as
unsuccessful
• Check motor connection
•
Check pre-set motor data (P201 ... P209)
20.2 Stack Overflow
20.3 Stack underflow
20.4 Undefined Opcode
20.5 Protected Instruct.
20.6 Illegal Word Access
20.7 Illegal Inst.Access
20.8 Prog ram Memory Error
20.9 Memory Protection Error
21.0 NM I Error
21.1 PLL Error
21.2 ADU Error "Overrun"
21.3 PMI Error "Access Error"
Pos: 418 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/Störmel dungen/Fehl er E022 "res er viert" [SK 5xx E] @ 2\mod_1361527702934_388.docx @ 59091 @ @ 1
E022
Pos: 419 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/Störmel dungen/Fehl er E023 "res er viert" [SK 5xx E] @ 2\mod_1361527808170_388.docx @ 59116 @ @ 1
E023
Pos: 421 /A nleitunge n/6. /7. Mel dungen zum Bet r i e bsz ustand [BU 05 00 / BU 02 0 0]/6./7.2 - Warnmeldungen (Tabellenübersc hrift) @ 3\mod_1361803463080_388.docx @ 59898 @ 5 @ 1
21.4 Userstack Overflow
--- Reserved
--- Reserved
„Protected Instruction“
“Illegal Instruction Access”
"Program memory error"
(EEPROM error)
(not used by hardware)
System error in program execution, triggered by EMC
interference.
•
Observe wiring guidelines
•
Use additional external mains filter.
• Earth the FI very well.
Error message for PLC à see supplementary instructions
Error message for PLC à see supplementary instructions
BU 0540 GB-1013 55
Page 56
SK 500E – Brief instructions for frequency inverters
value attained for 60s (also note P554, if present, as well as
Warning messages
Display in the
SimpleBox /
ControlBox
Warning
Text in the ParameterBox
Cause
• Remedy
Group Details in
Pos: 422 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/Störmel dungen/W ar n ung C 00 1 [ S K 18 0 E ... SK 5xxE] @ 2\mod_1347456220101_388.docx @ 46975 @ @ 1
C001
P700 [-02]
1.0 Overtemp.Inverter
"Inverter overtemperature"
(inverter heat sink)
Inverter temperature monitoring
Warning: permissible temperature limit reached.
•
Reduce ambient temperature
•Check the FI fan / control cabinet ventilation
Pos: 423 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/Störmel dungen/W ar n ung C 00 2 [ S K 5 x x E] @ 2\ mod_1361536747300_388.docx @ 59221 @ @ 1
C002
2.0 Overtemp. Motor PTC
"Overtemperature motor
thermistor "
•Check the FI for dirt
Warning from motor temperature sensor (triggering
threshold reached)
•
Reduce motor load
• Increase motor speed
• Use external motor fan
2.1 Overtemp. Motor I²t
Pos: 424 /Anleit ungen/. /7. M eld ungen zum Betr i e bs z ustand [BU 05 0 0 / BU 0 200]/Stör mel dungen/W ar n u ng C003 [SK 180E ... SK 5xxE] @ 2\mod_1347457006237_388.docx @ 47199 @ @ 1
C003
3.0
3.1 Overcurrent, chopper I2t
3.5 Torque current limit
3.6 Current limit
Pos: 425 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/Störmel dungen/W ar n ung C 00 4 [ S K 18 0 E ... SK 5xxE] @ 2\mod_1347457006705_388.docx @ 47224 @ @ 1
C004
Pos: 426 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/Störmel dungen/W ar n ung C 00 8 [ S K 18 0 E ... SK 5xxE] @ 2\mod_1347457201563_388.docx @ 47249 @ @ 1
4.1 Overcurrent measurement
"Motor overtemperature I²t"
Only if I2t motor (P535) is
programmed.
Overcurrent, I2t limit
"Overcurrent measurement"
Warning: I2t- motor monitoring (1.3 times the rated current
reached for the time period specified in (P535))
• Reduce motor load
• Increase motor speed
Warning: Inverter: I2t limit has triggered, e.g. > 1.3 x In for
60s (please also note P504)
• Continuous overload at FI output
Warning: I2t limit for the brake chopper has triggered, 1.3x
P555, P556, P557)
• Avoid overload of brake resistance
Warning: Torque current limit reached
Check (P112)
•
Warning: Current limit reached
• Check (P536)
Warning: pulse switch off is active
The limit for activation of pulse switch off (P537) has been
reached (only possible if P112 and P536 are switched off)
• FI is overloaded
• Drive sluggish, insufficiently sized
• Ramps (P102/P103) too steep -> Increase
ramp time
• Check motor data (P201 … P209)
• Switch off slip compensation (P212)
56 BU 0540 GB-1013
Page 57
6 Operating status messages
Warning: One of the cyclically saved messages such
successfully performed.
C008
Pos: 427 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/Störmel dungen/W ar n ung C 01 2 [ S K 5 x x E] @ 2\ mod_1361539953134_388.docx @ 59296 @ @ 1
C012
8.0 Parameter loss
12.1 Motor limit
12.2 Generator limit
12.5 Load limit
Pos: 429 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/6./6./7 .2 - Mel dungen Ei nschaltsper re (Tabel lenüberschr ift) @ 3\mod_1361803467385_388.docx @ 59922 @ 5 @ 1
"Motor switch-off limit"
"Generator switch-off limit"
asoperating hours orenabling time could not be
saved successfully.
The warning disappears as soon as saving can be
Warning: 80 % of the drive torque switch-off limit (P534 [01]) has been exceeded.
• Reduce load on motor
• Set higher value in (P534 [-01]).
Warning: 80 % of the generator switch-off limit (P534 [-02])
has been exceeded.
• Reduce load on motor
• Set higher value in (P534 [-02]).
Warning due to overshooting or undershooting of
permissible load torques ((P525) … (P529)) for the time set
in (P528).
• Adjust load.
• Change limit values ((P525) ... (P527)).
• Increase delay time (P528).
BU 0540 GB-1013 57
Page 58
SK 500E – Brief instructions for frequency inverters
If the function "disable voltage"is parameterised, input (P420
Switch-on block messages
Display in the
SimpleBox /
ControlBox
Group Details in
Pos: 430 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/Störmel dungen/Inf or mation I000 [S K 1 80 E . .. S K 5xxE ] @ 2\mod_1347457775195_388.docx @ 47347 @ @ 1
I000
P700 [-03]
0.1 Disable voltage from IO
Reason:
Text in the ParameterBox
Cause
• Remedy
/ P480) is at Low
• Set "input high"
•
Check signal cable (broken cable)
0.2 IO fast stop
0.3 Disable voltage from bus
0.4 Bus fast stop
0.5 Enable on start
Pos: 431 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/Störmel dungen/Inf or mation I006 [S K 1 80 E . .. S K 5xxE ] @ 2\mod_1347457929759_388.docx @ 47372 @ @ 1
I006
Pos: 432 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/Störmel dungen/Inf or mation I011 [S K 1 80 E . .. S K 5 xxE] @ 2\mod_1347457936856_388.docx @ 47397 @ @ 1
I011
Pos: 433 /A nleitunge n/6. /7. Mel dungen zu m Betriebsz ustand [BU 0500 / BU 0200]/Störm eldungen/I nformatio n I014 "res erviert" [S K 180E ... SK 5 xxE] @ 2\mod_1347457944329_388.docx @ 47422 @ @ 1
I014
Pos: 434 /Anleit ungen/6. /7. Meldungen zu m Betriebsz us t an d [BU 0500 / BU 020 0]/Störmel dungen/Inf or mation I018 "r eserviert" [SK 2xxE/I nformation I 018 "reser viert" [SK 2xxE/ SK 5xxE] @ 2\mod_1347457946544_388.docx @ 47447 @ @ 1
If the function "fast stop"is parameteris ed, input (P420 /
P480) is at Low
Set "input high"
•
• Check signal cable (broken cable)
• For bus operation (P509): control word Bit 1 "Low"
• For bus operation (P509): control word Bit 2 "Low"
Enable signal (control word, Dig I/O or Bus I/O) was already
applied during the initialisation phase (after mains "ON", or
control voltage "ON").
Only issue enable signal after completion of
•
initialisation (i.e. when the FI is ready)
• Activation of "Automatic Start" (P428)
Charging relay not energised, because :
Mains / link voltage too low
•
•
Mains failure
• Evacuation run activated ((P420) / (P480))
If an analog input of the frequency inverter or a connected
IO extension is configured to detect cable breaks (2-10V
signal or 4-20mA signal), the frequency inverter switches to
the status "Not ready for switch-on" if the analog signal
undershoots the value 1V or 2mA
This also occurs if the relevant analog input is
parameterised to function "0" ("no function").
• Check connections
Error message for POSICON à see supplementary
instructions
Information message for "Safe Stop" function à see
supplementary instructions
58 BU 0540 GB-1013
Page 59
7 Technical data
7. Technical data
Pos: 436 /Anleit ungen/7. /8. Technische Da te n [BU 0500/ BU 0 20 0] / S K 5 xxE/7.1 Allge m ei n e Daten SK 500 E @ 0\ mod_13281831 62552_388.docx @ 13983 @ 2 @ 1
7.1 General Data SK 500E
Function Specification
Output frequency 0.0 ... 400.0Hz
Pulse frequency 3.0 ... 16.0kHz, standard setting = 6kHz (from size 8 and above = 4kHz)
Power reduction > 8kHz for 230V devices, >6kHz for 400V devices.
Typical overload capacity 150% for 60s, 200% for 3.5s
Efficiency of frequency inverter approx. 95% according to size
Insulation resistance > 5MΩ
Ambient temperature 0 °C .. . + 40°C (S1-100% ED), 0°C ... +50°C (S3-70% ED 10min)
Storage and transport temperature -20°C ... +60 /70°C
Long-term storage See BU 0500
Protection class IP20
Max. installation altitude above sea
level
Ambient conditions Transport (IEC 60721-3-2): Vibration: 2M1
Waiting period between 2 x "Mains on" 60 sec for all devices in normal operating cycle
Protective measures against Overtemperature of the frequency inverter,
Regulation and control Sensorless current vector control (ISD), linear V/f characteristic
Motor temperature monitoring I2t-Motor (UL approval), PTC / Bi-metal switch (no UL approval)
Interfaces (integrated) RS 485 (USS)
Electrical isolation Control terminals (digital and analog inputs)
Connection terminals For details of tightening torques for the terminals: see Section 2.2.3 and 2.2.4.
External supply voltage,
control unit SK 5x5E
Analog setpoint input / PID input 2x (size 5 and above: - 10V…) 0...10V, 0/4...20mA, scalable, digit al 7.5. .. 30V
Analog setpoint resolution 10 bit based on measurement range
Setpoint consistency analog < 1% digital < 0.02%
Digital input
Control outputs 2x relay 28V DC / 230V AC, 2A (output 1/2 - K1/K2)
Analog output 0 ... 10V scalable
Pos: 459 /Anleit ungen/El e ktr onik/FU und St arter/9. W ar tu ng s- und Servic ehinweise /9. Wartungs- und Se rvic e-Hinweise @ 0\mod_1328189499267_388.docx @ 14512 @ 1 @ 1
- up to 1000m: no reduction in power
- 1000...4000m: 1%/ 100m power reduction
*Up to 2000m: Overvoltage category 3
* up to 4,000m: Overvoltage category 2, mains input: Overvoltage protection
CANopen (except SK 50xE)
Modbus RTU (SK 540E and
above)
Size 1-4: 18…30V DC, at least 800mA
Size 5-7: 24…30V DC, at least 1000mA
size 8-9: 24…30V DC, at least 3000mA
5x (2.5V) 7.5...30V, R
Additionally for SK 520E and above: 2x 7.5...30V, R
= (2.2kΩ) 6.1kΩ, cycle time = 1...2ms
i
= 6.1kΩ, cycle time =
i
1...2ms
Additionally, with SK 520E/530E: 2x DOUT 15V, 20mA or
Additionally, with SK 535E/545E: 2x DOUT 18…30V (depending on VI), 20mA, or
2x DOUT 18…30V, 200mA Size 5 and above
(Output 3/4 - DOUT1/2)
BU 0540 GB-1013 59
Page 60
SK 500E – Brief instructions for frequency inverters
NOTICE
8. Maintenance and servicing information
Pos: 460 /Anleit ungen/El e ktr onik/FU und St arter/9. W ar tu ng s- und Ser vicehinweis e/9.1 Wart ungshinwei se @ 0\mod_1328189536205_388.do cx @ 14535 @ 25566 @ 1
8.1 Maintenance Instructions
In normal use, fr equency inverters are maintenance f ree if used cor rectly. Please note the "Gener al
data" in Chap. Fehler! Verweisquelle konnte nicht gefunden werden..
Dusty environments
If the frequency converter is used in a dusty environment, the cooling surfaces should be regularly
cleaned with com pressed air. If air intake filters ha ve been built into the control c abinet, then these
should also be regularly cleaned or replaced.
Long-term storage
The frequency inverter must be regularly connected to the supply network for at least 60 min.
If this is not carried out, there is a danger that the frequency inverter may be destroyed.
If a device is to be stored for longer than one year, it must be re-commissioned with the aid of an
adjustable transformer before normal connection to the mains.
Long-term storage for 1 - 3 years
30 min with 25% mains voltage
30 min with 50% mains voltage
30 min with 75% mains voltage
30 min. with 100% mains voltage
Long-term storage for >3 years or if the storage period is not known:
120 min with 25% mains voltage
120 min with 50% mains voltage
120 min with 75% mains voltage
120 min. with 100% mains voltage
The device must not be subject to load during the regeneration process.
After the regeneration pr ocess, the regulations descri bed above apply again (at least 6 0 min on the
mains 1x per year).
24 V control voltage
The 24 V control voltage supply must also be connected for SK 5x5E devices up to size 4.
Pos: 461 /Anleit ungen/El e ktr onik/FU und St arter/9. W ar tu ng s- und Servic ehinweise /9. 2 Reparatur hi nweise @ 0\mod_1328189697671_388.docx @ 14558 @ 233 @ 1
8.2 Repair information
If you contact our technical support, please have the precise device type (rating plate/display),
accessories and/or opt ions, the software vers ion used (P707) and the series number (name plate) at
hand.
60 BU 0540 GB-1013
Page 61
8 Maintenance and servicing information
If possible, the reason for returning the component/device should be stated. If necessary, at least one contact for
In order to rule out the possibility that the cause of a device fault is due to an optional module, the connected
8.2.1 Repairs
The device must be sent to the following address if it needs repairing:
NORD Electronic DRIVESYSTEMS GmbH
Tjüchkampstraße 37
26605 Aurich, Germany
For queries about repairs, please contact:
Getriebebau NORD GmbH & Co. KG
Tel.: 04532 / 289-2515
Fax: 04532 / 289-2555
If a frequency inver ter is s e nt i n f or rep air , no l iabil ity can be accepted f or any added components, e.g.
such as mains cables, potentiometer, external displays, etc.!
Please remove all non-original parts from the frequency inverter.
Note
queries should be stated.
This is important in order to keep repair times as short and efficient as possible.
On request you can also obtain a suitable return goods voucher from Getriebebau NORD.
Unless otherwise agreed, the device is reset to the factory settings after inspection or repair.
Reason for return
NOTICE
optional modules should also be returned in case of a fault.
Possible Consequential Damage
8.2.2 Internet information
You can also find the comprehensive manual in German and in English on our Internet site.
www.nord.com
=== Ende der Liste für Textmarke Inhalt ===
BU 0540 GB-1013 61
Page 62
SK 500E – Brief instructions for frequency inverters
Pos: 464 /Anleit ungen/Ste u ermodule/ Sti c hwortverz ei c h ni s @ 0\ mod_1317978518730_388.docx @ 4101 @ @ 1
=== Ende der Liste für Textmarke Stichwort verzeichnis ===