NORD BU0300 User Manual

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Page 1

MANUAL

NORDAC trio SK300E

Frequency inverter

SK 300E-370-323-B ... SK 300E-111-323-B

(1~ 200 - 240V, 0.37 - 1.1kW)

SK 300E-370-323-B ... SK 300E-221-323-B

(3~ 200 - 240V, 0.37 - 2.2kW)

SK 300E-550-340-B ... SK 300E-401-340-B

(3~ 380 - 480V, 0.55 - 4.0kW)

DRIVESYSTEMSGmbH & Co. KG

BU 0300 EN



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NORDAC trio SK 300E Manual Safety information

NORDAC trio SK 300E Frequency inverter

Safety and operating instructions for frequency inverters

(as per: Low voltage guideline 73/23/EEC )

1. General information

During operation, frequency inverters may have, depending on their protection class, live, bare, moving or rotating parts or hot surfaces.

Unauthorised removal of covers, improper use, incorrect installation or operation leads to the risk of serious personal injury or material damage.

Further information can be found in this documentation.

All transportation, installation and initialisation and maintenance work must be carried out by qualified personnel (compliant with IEC 364, CENELEC HD 384, DIN VDE 0100, IEC 664 or DIN VDE 0110, and national accident prevention regulations).

For the purposes of these basic safety instructions, qualified personnel are persons who are familiar with the erection, installation, commissioning and operation of this product and who have the relevant qualifications for their work.

2. Intended use

Frequency inverters are components intended for installation in electrical systems or machines.

When being installed in machines, the drive power converter cannot be commissioned (i.e. implementation of the proper use) until it has been ensured that the machine meets the provisions of the EC directive 89/392/EEC (machine directive); EN 60204 must also be complied with.

Commissioning (i.e. implementation of the proper use) is only permitted when the EMC directive (89/336/EEC) is complied with.

The frequency inverters meet the requirements of the low voltage directive 73/23/EEC. The harmonised standards in prEN 50178/DIN VDE 0160, together with EN 60439-1/VDE 0660 Part 500 and EN 60146/VDE 0558 were applied for the frequency inverter.

Technical data and information for connection conditions can be found on the rating plate and in the documentation, and must be complied with.

3. Transport, storage

Information regarding transport, storage and correct handling must be complied with.

Climatic conditions in line with prEN 50178 must be complied with.

These safety instructions must be kept in a safe place!

4. Installation

The installation and cooling of the equipment must be implemented as per the regulations in the corresponding documentation.

The frequency inverters must be protected against impermissible loads. In particular, no components must be bent and/or the insulation distances changed during transport and handling. Touching of electronic components and contacts must be avoided.

Frequency inverters have electrostatically sensitive components that can be easily damaged by incorrect handling. Electrical components must not be mechanically damaged or destroyed (this may cause a health hazard!).

5. Electrical connection

When working on frequency inverters which are connected to high voltages, the applicable national accident prevention regulations must be complied with (e.g. VBG 4).

The electrical installation must be implemented as per the applicable regulations (e.g. cable cross-section, fuses, earth lead connections). Further information is contained in the documentation.

Information about EMC-compliant installation – such as shielding, earthing, location of filters and installation of cables – can be found in the frequency inverter documentation. These instructions must also always be observed for drive frequency inverters CE approval. Compliance with the limit values specified in the EMC regulations is the responsibility of the manufacturer of the system or machine.

6. Operation

Systems where frequency inverters are installed must be equipped, where necessary, with additional monitoring and protective equipment as per the applicable safety requirements, e.g. legislation concerning technical equipment, accident prevention regulations, etc. Modifications to the frequency inverters using the operating software are permitted.

After the frequency inverter is disconnected from the power supply, live equipment components and power connections should not be touched immediately because of possibly charged capacitors. Comply with the applicable information signs located on the frequency inverter.

All covers must be kept closed during operation.

7. Maintenance and repairs

The manufacturer documentation must be complied with.

2 BU 0300 EN

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NORDAC trio SK 300E Manual Concerning this document

Documentation

Designation: BU 0300 EN

Part. No.: 607 30 01

Device series: NORDAC trio SK 300E

Version list

Designation of previous issues SW status Comments

BU 0300 DE, August 2005 V 1.6 R0 First issue

BU 0300 DE, December 2005 V 1.8 R0 3~230V implemented, plug-in design

BU 0300 DE, March 2006

Part. No. 607 3001 / 1306

BU 0300 DE, June 2007

Part. No. 607 3001 / 2307

BU 0300 DE, January 2008

Part. No. 607 3001 / 1208

V 1.8 R2

V 1.9 R0

Wall mounting kit, technology units upgraded, parameters supplemented, Harting connector, ATEX Zone 22, Differentiation between IP55 and IP66 design

Technical data of relay function changed, 5V max. 275mA, analogue setpoint input resistance, new SK PAR-2H / -2E version, UL data

Incorporation of 1~230V operation, new braking resistors, UL data updated, P551 corrected

Published by

Getriebebau NORD GmbH & Co. KG

Rudolf- Diesel- Str. 1 • D-22941 Bargteheide • Germany • http://www.nord.com/ Telephone +49 (0) 45 32 / 401-0 • Fax +49 (0) 45 32 / 401-555

Intended use of the frequency inverter

Compliance with the operating instructions is the requirement for error-free operation and

the fulfilment of any warranty claims. You must first read these operating instructions before

working with the device!

These operating instructions contain important information about service and safety. They must therefore be kept close to the device.

The trio SK 300E frequency inverters are devices for industrial and commercial plants for operating three-phase asynchronous motors with squirrel-cage rotors. These motors must be suitable for operation with frequency inverters, other loads must not be connected to the devices.

The trio SK 300E frequency inverters are devices for stationary installation on machines. All details regarding technical data and permissible conditions at the installation site must be complied with.

Commissioning (implementation of the intended use) is not permitted until it has been ensured that the machine complies with the EMC directive 89/336/EEC and that the conformity of the end product meets the machine directive 89/392/EEC (note EN 60204).

BU 0300 EN 3

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NORDAC trio SK 300E Manual

1 GENERAL INFORMATION ........................................................................................................... 6

1.1 Overview ................................................................................................................... 6

1.2 Delivery ..................................................................................................................... 6

1.3 Scope of Delivery...................................................................................................... 7

1.4 Safety and installation information ............................................................................ 8

1.5 Approvals .................................................................................................................. 9

1.5.1 UL/cUL certification .......................................................................................... 9

1.5.2 European EMC guideline ................................................................................. 9

1.6 Nomenclature / Type code ..................................................................................... 10

1.7 Design with protection class IP55 / IP66 ................................................................ 11

2 ASSEMBLY AND INSTALLATION ............................................................................................ 12

2.1 Motor-integrated and close to motor layouts .......................................................... 12

2.2 Wall mounting kit .................................................................................................... 13

2.3 Installation ............................................................................................................... 14

2.3.1 Adapter unit SK TI 0/1 .................................................................................... 14

2.3.2 Adapter unit SK TI 0/2 .................................................................................... 15

2.3.3 Motor connector variants ................................................................................ 16

2.3.4 Adapter plates for SK TI 0/2 ........................................................................... 17

2.3.5 Mounting the adapter unit ............................................................................... 18

2.3.6 Mounting the SK 300E frequency inverter ..................................................... 19

2.3.7 Retrofitting an SK 300E frequency inverter .................................................... 20

2.4 Painting ................................................................................................................... 20

2.5 Wiring guidelines .................................................................................................... 21

2.6 Electrical connection ............................................................................................... 22

2.6.1 Assignments for the adapter unit .................................................................... 22

2.6.2 Important information for single phase operation (1~230V) ........................... 24

2.6.3 Motor temperature protection ......................................................................... 24

2.6.4 Electromechanical motor brake ...................................................................... 24

2.7 Brake resistor .......................................................................................................... 25

2.7.1 BR dimensions ............................................................................................... 26

2.8 ATEX Zone 22 for SK 300E (400V devices only) ................................................... 27

2.8.1 Modified SK 300E for compliance with category 3D ...................................... 28

2.8.2 Options for ATEX Zone 22 ............................................................................. 28

2.8.3 Commissioning information ............................................................................ 30

2.8.4 EC declaration of conformity .......................................................................... 31

3 OPTIONS ..................................................................................................................................... 32

3.1 Modular options ...................................................................................................... 32

3.2 Technology unit overview ....................................................................................... 33

3.2.1 Mounting the technology unit ......................................................................... 35

3.2.2 ControlBox ...................................................................................................... 36

3.2.3 PotentiometerBox ........................................................................................... 41

3.2.4 DeviceNet module .......................................................................................... 41

3.2.5 Profibus module .............................................................................................. 42

3.2.6 CANopen Bus module .................................................................................... 42

3.2.7 InterBus module ............................................................................................. 43

3.2.8 AS interface .................................................................................................... 43

3.2.9 Retrofit kit, SK TU2 cover ............................................................................... 44

3.3 Customer unit overview .......................................................................................... 45

3.3.1 Customer unit Basic I/O ................................................................................. 46

3.3.2 Customer unit Standard I/O ............................................................................ 47

3.3.3 Mounting the customer unit ............................................................................ 48

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Table of contents

4 OPERATION AND DISPLAY ...................................................................................................... 51

4.1 Control element connection variants ...................................................................... 52

4.2 ParameterBox (Handheld variant) .......................................................................... 53

4.3 ParameterBox (Installation variant) ........................................................................ 54

4.4 Functions of the ParameterBox .............................................................................. 56

4.5 Parameters of the ParameterBox ........................................................................... 63

4.6 Error messages of the ParameterBox .................................................................... 66

4.7 Data transfer with NORD CON ............................................................................... 69

5 NORD CON SOFTWARE ........................................................................................................... 70

5.1 General information ................................................................................................ 70

6 COMMISSIONING ....................................................................................................................... 72

6.1 Basic settings ......................................................................................................... 72

6.2 Different motor ........................................................................................................ 73

6.3 Initial check with the ParameterBox ....................................................................... 73

6.4 Minimum configuration of control connections ....................................................... 74

7 PARAMETERISATION ............................................................................................................... 75

7.1 Supervisor mode .................................................................................................... 75

7.2 Electronic name plate ............................................................................................. 75

7.3 Array parameter display ......................................................................................... 75

7.4 Menu groups ........................................................................................................... 76

7.5 Operating displays .................................................................................................. 78

7.6 Basic parameters .................................................................................................... 79

7.7 Motor / characteristic curve parameters ................................................................. 82

7.8 Control terminals .................................................................................................... 86

7.9 Additional parameters .......................................................................................... 102

7.10 Information .......................................................................................................... 111

7.11 Parameter overview, User settings .................................................................... 115

8 FAULT MESSAGES ................................................................................................................. 119

8.1 ControlBox display ................................................................................................ 119

8.2 Table of possible error messages ........................................................................ 119

9 TECHNICAL DATA .............................................................................................................. ..... 124

9.1 General Data ........................................................................................................ 124

9.2 Electrical data 230V.............................................................................................. 126

9.3 Electrical data 400V.............................................................................................. 127

9.4 Electrical data for UL/cUL certification ................................................................. 128

9.5 Electromagnetic compatibility (EMC) ................................................................... 129

9.6 EMC limit value classes ....................................................................................... 130

10 MOTOR DATA ........................................................................................................................ 131

10.1 Motor data rated point 50Hz ............................................................................... 131

10.2 Motor data rated point 87Hz (400V devices only) .............................................. 133

10.3 Motor data rated point 100Hz (400V devices only) ............................................ 134

11 DIMENSIONS .......................................................................................................................... 135

11.1 230V devices ...................................................................................................... 135

11.2 400V devices ...................................................................................................... 135

12 ADDITIONAL INFORMATION ................................................................................................ 136

12.1 Setpoint processing in the SK 300E ................................................................... 136

12.2 PID controller in the SK 300E ............................................................................. 138

12.3 Process controller ............................................................................................... 140

12.4 Maintenance and servicing information .............................................................. 143

13 KEYWORD INDEX .................................................................................................................. 144

14 REPRESENTATIVES / BRANCHES ...................................................................................... 146

BU 0300 EN 5

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NORDAC trio SK 300E Manual

1 General information

The construction series NORDAC trio SK 300E is a combination of geared motor and fully functional

frequency inverter, with which process-based solutions can be implemented for decentral system concepts. The microprocessor-controlled frequency inverters are used to control the speed of three-phase asynchronous motors.

These devices are provided with sensorless vector current control system which constantly ensures an optimised voltage-to-frequency ratio based on the simulated operation of a single motor. This has the following significance for the drive: Peak start-up and overload torques at constant speed.

Due to the modular technology units and customer units, this device series can be customised to meet individual requirements of customers.

Due to the numerous setting options, all three-phase motors can be operated. The output ranges from 0.55 to

4.0kW (3~ 380V...480V), 0.37 to 2.2kW (3~ 200V…240V) and 0.37 to 1.1kW (1~ 200V…240V) with

integrated line filter. The overload capacity is 150% for 30 seconds and 3 seconds for 200% peak loads.

The manual is based on the device software V1.9 R0 (P707) of the NORDAC trio SK 300E. If the frequency inverter used has a different version, this may lead to some differences. If necessary, you can download the

current manual from the Internet (http://www.nord.com).

three-phase asynchronous

1.1 Overview

Properties of the basic device:

• High starting torque and precise motor speed control setting with sensorless current vector control

• Integrated EMC line filter for limit curve B1 as per EN55011

• Automatic measurement of stator resistance possible

• Integrated brake chopper for 4 quadrant drive

• Integrated controller for electromechanical motor brake

• 1 x digital input, 1 x relay message

• Additional customer unit modules with further inputs

• RS485 interface on M12 plug and on terminal

• Two separate parameter sets which are switchable online

The characteristics of the basic device with an additional technology unit or customer unit are described in Chapter 3, 'Options'.

1.2 Delivery

Check the equipment immediately after delivery/unpacking for transport damage such as deformation or

loose parts.

If there is any damage, contact the carrier immediately and implement a thorough assessment.

Important! This also applies even if the packaging is undamaged.

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1 General information

1.3 Scope of Delivery

Standard version:

• Frequency inverter, including adapter unit, attached to the motor (or geared motor) or the frequency

inverter without adapter unit

• Protection class IP55 / IP66 (state when ordering)

• Blanking cover for technology unit slot (Chap. 3.2.9 )

• Integrated line filter for limit curve B1 as per EN55011 for frequency inverter installed on motor, A1

when mounted close to motor (Chap. 9.6 )

• Integrated brake chopper

• CD-ROM containing the manuals

NOTE:

Additional fieldbus manuals are available – BU 0020 … BU 0090.

HTUwww.nord.comUTH <<<

>>>

Available accessories

• Wall mounting kit (Chap. 2.2 )

• Braking resistor, for energy feedback (Chap. 2.7 )

• Interface converter RS232 → RS485 (additional description BU 0010)

• Various connector cables (Chap. 4.1 )

• NORD CON, PC parameterisation software (Chap. 5)

• ParameterBox, external operating panel with LCD clear text display, handheld variant SK PAR-2H or

for control cabinet installation SK PAR-2E (Chap. 4; additional description BU 0040)

Technology unit, Chap. 3.2 : SK TU2-CTR ControlBox

Detachable control panel, 4-figure 7-segment LED display, keyboard

SK TU2-POT PotentiometerBox

Additional module with switch (R/L) and infinitely variable potentiometer

SK TU2-PBR Profibus, additional module for Profibus communication (1.5 MBaud) SK TU2-PBR-24V Profibus with external 24V supply (12 Mbaud) SK TU2-PBR-KL Profibus, screwed connection terminal with cover SK TU2-CAO CANopen, fieldbus interface

SK TU2-DEV DeviceNet, fieldbus interface SK TU2-IBS InterBus, fieldbus interface SK TU2-AS1 AS interface

Customer unit, Chap. 3.3 : SK CU2-BSC Basic I/O, medium number of control signals SK CU2-STD Standard I/O, high number of control signals

Note

Both a separate frequency inverter SK 300E (adapter unit must be ordered separately!) and an adapter unit for adaptation to the existing motor can be supplied as spare parts.

BU 0300 EN Subject to technical alterations 7

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NORDAC trio SK 300E Manual

1.4 Safety and installation information

NORDAC trio SK 300E frequency inverters are equipment for use in industrial high voltage systems and are

operated at voltages that could lead to severe injuries or death if they are touched.

• Installation and work may only be carried out by qualified specialist electricians and with the

. The manual must always be available for these

after being switched off. The

before the mains voltage is

CAUTION

electrical supply to the equipment disconnected persons and must be complied with.

• Local regulations for installation of electrical systems and accident prevention regulations must be

complied with.

• The device may carry a dangerous voltage for up to 5 minutes

equipment may only be opened or the cover removed 5 minutes after the equipment has been disconnected from the power supply. All covers must be replaced switched back on again.

• Even during motor standstill (e.g. caused by a release block, blocked drive or output terminal short

circuit), the line connection terminals, motor terminals and braking resistor terminals may still conduct hazardous voltages

. A motor standstill is not synonymous with electrical separation from

the mains.

• Warning, under certain settings the frequency inverter can start automatically after the mains are

switched on.

• The frequency inverter is only intended for permanent connection and may not be operated without

effective earthing connections that comply with local regulations for large leak currents (> 3.5mA). VDE 0160 requires the installation of a second earthing conductor or an earthing conductor crosssection of at least 10mm

• Normal FI-circuit breakers are not suitable as the sole protection in three-phase frequency

inverters when local regulations do not permit a possible DC proportion in the fault current. The FI circuit breaker must be an all-mains sensitive FI circuit breaker (type B) as per EN 50178 / VDE 0160.

The heat sink and all other metal components can heat up to temperatures above 70°C.

ATTENTION

DANGER TO LIFE

When mounting, sufficient distance from neighbouring components must be maintained. When working on the components, allow sufficient cooling time beforehand

The power unit can continue to carry voltages for up to 5 minutes after being switched off at the mains. Inverter terminals, motor cables and motor terminals may still be live!

Touching open or free terminals, cables and equipment components can lead to severe injury or death!

Work may only be carried out by qualified specialist electricians and with the electrical supply to the equipment disconnected!

8 Subject to technical alterations BU 0300 EN

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CAUTION

• Only qualified specialist personnel are allowed entry and access to the device!

• The equipment may only be used for the purpose intended by the manufacturer. Unpermitted

modifications and the use of spare parts and additional equipment that has not be bought from or recommended by the equipment manufacturer can lead to fire, electric shock and injury.

Keep these operating instructions in an accessible location and ensure that every operator uses it!

•

1.5 Approvals

1.5.1 UL/cUL certification

„Suitable for use on a circuit capable of delivering not more than 5000rms symmetrical Amperes, 200…240Volts / 380…480Volts maximum, when protected by class J fuses,

600 Volts rated as described in Chapter 9.4”

Use 60/75° copper conductors only.

The UL/cUL certification only applies for a maximum ambient temperature of 40°C.

Wiring terminals shall be marked to indicate the proper connections and tightening torque:

Terminal Tightening torque Cable cross-section

Main supply (Molex 72 / Weko 983) 1,1 Nm / 10 Ib-in 2,5 mmP

Control terminals / MFR (Phönix MKDSN 1,5) 0,6 Nm / 5,3 lb-in 1,5 mmP

Motor / Brake (Phönix GMKDS 3) 0,6 Nm / 5,3 lb-in 1,5 mmP

1.5.2 European EMC guideline

1 General information

UL File: E171342

/ 20-12 AWG

/ 30-14AWG

/ 30-12AWG

If the NORDAC trio SK 300E is installed according to the recommendations of

these operating instructions, it meets all EMC directive requirements, in accordance with the EMC product standard for motor-operated systems EN 61800-3.

BU 0300 EN Subject to technical alterations 9

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NORDAC trio SK 300E Manual

1.6 Nomenclature / Type code

The NORDAC trio SK 300E frequency inverter has the same nomenclature as other NORDAC frequency

inverters. The information contained therein can be determined in the same way. The type classification of the frequency inverter contains the device type, the nominal output, data on mains voltage, the noise suppression filter, protection class and any special device designs. The nomenclature of the adapter unit, which represents the link between the motor and frequency inverter, can be found in the designation of the geared motor. This clearly identifies a drive unit with SK 300E. The nomenclature contains the abbreviation of the adapter unit, version and variant of the components, the protection class and the motor winding circuits.

NOTE

The nomenclature must always be provided in orders and for service and support cases!

Adapter unit Frequency inverte

TI 0 / 1 C - S - SK 300E - 55 0 - 3 40 - B

-C -ABC

Special device design (3 letters)

IP protection class of frequency inverter: space = IP55 design (Standard)

C (coated) = IP66 design (Option)

Integrated noise suppression filter: B = Class B1

Mains voltage: x23 = 230V x40 = 400V

Number of mains phases: 3 = 3 phase

Digits before comma for power: 0 = 0.xx, 1 = 0x.x0

Device nominal power (xx): 37 = 0.37kW … 40 = 4.00kW

Device series: SK 300E

Star / Delta circuit

IP protection class of adapter unit: space = IP55 design (Standard)

C (coated) = IP66 design (Option)

Variant 1 / 2 (...of adapter unit) 1 = with screwed cable glands 2 = Harting connector attachment

Version 0 Trio Interface (trio- adapter unit)

10 Subject to technical alterations BU 0300 EN

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1 General information

1.7 Design with protection class IP55 / IP66

The frequency inverter NORDAC trio SK 300E can be ordered in any size and therefore any power stage with

the protection classes IP55 (Standard) or IP66 (Option).

The protection class IP66 must

There are no restrictions in both protection classes regarding the function of the available adapter units, technology units or customer units (see the applicable chapters). The type designation of the SK 300E and the

modules in the protection class IP66 is given an additional code "-C" (coated → coated board) to differentiate

the IP55 and IP66 protection classes.

IP55 design

The IP55 design of the SK 300E is generally available as the standard design. Both variants (motor-

integrated, close to motor) are available here. In addition, all adapter units, technology units and customer units are available for this design.

IP66 design

The IP66 design is a modified option compared to the IP55 design. Both variants (motor-integrated, close to

motor) are also available here. The modules available to the IP66 design (adapter units, technology units and customer units) have the same functionalities as the corresponding IP55 design modules.

Note

The modules for the IP66 design are identified by an additional "-C" and are modified according to the following special measures!

Special measures:

• Coated circuit boards

• Low pressure tests

Æ A free M12 screwed connection is required for low pressure testing. Following successful

testing, a membrane valve is inserted here. These screw connections are therefore not available to the customer.

• Membrane valve for pressure compensation during temperature changes

Note

It must

be ensured in the IP66 design that the cable lines and cable connections are carefully matched so that no leaks occur in the SK 300E or any other problems occur that could affect the maintenance of the IP66 protection class!

always be included in the order when ordering!

BU 0300 EN Subject to technical alterations 11

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NORDAC trio SK 300E Manual

2 Assembly and installation

2.1 Motor-integrated and close to motor layouts

Motor-integrated layout:

In the motor-integrated version, the SK 300E frequency inverter is mounted directly on the motor with an adapter unit (SK TI 0/1 or 0/2) and is therefore integrated in the drive. This version is the standard version.

Optional technology unit

and customer unit

Close to motor design:

The close to motor SK 300E design means that the frequency inverter can be mounted close to the motor, i.e. on a wall or a machine scaffold for example. A wall-mounting kit is required for this (see Chap. 2.2).

Optional technology unit

and customer unit

12 Subject to technical alterations BU 0300 EN

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2.2 Wall mounting kit

(SK WMK-DA1, Part. No. 275115100)

The geared motor and inverter can be installed separately, using the wall mounting kit, so that the SK 300E can be used close to the motor. With this option the frequency inverter can be mounted directly on a wall or machine scaffold with a very high protection class of IP55 / IP66.

2 Assembly and installation

Installation

The wall mounting kit must be fitted using the hole pattern below.

160 mm

125 mm

128 mm

157,5 mm

Commissioning

The wall-mounting kit (SK WMK-DA1) is a modular design system, i.e. an adapter unit must be selected first (SK TI 0/1 or SK TI 0/2) so that the SK 300E frequency inverter can be fitted to the wall-mounting kit.

When delivered, the wall-mounting kit with the SK 300E is ready for connection to mains, motor and control cables. The frequency inverter only needs to be pushed on after the cables are connected.

Different datasets from the frequency inverter and "electronic name plate" will be displayed in the operating display (E8.6) and by the red LED during initial commissioning only. This display serves to inform the operator; the message is acknowledged by an Enable signal and the datasets are then synchronised. After the factory settings are loaded (P523) and the motor data are set, the frequency inverter is ready to be switched on.

43 mm

Fastening holes in detail:

12 mm

5,5 mm

Module contents

Note

Data for power derating in the close to motor version at high ambient temperatures can be found in Chap. 9.1 General Data.

BU 0300 EN Subject to technical alterations 13

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NORDAC trio SK 300E Manual

2.3 Installation

An adapter unit with the correct connection terminals and appropriate plug-in connections for the frequency inverter is always required for the SK 300E. There are two types of adapter unit, the SK TI 0/1 (-C) and SK TI 0/2 (-C), and their different properties are described in the following chapters.

The adapter units are both suitable for the inverter sizes 1 and 2.

2.3.1 Adapter unit SK TI 0/1

(SK TI 0/1, Part. No. 275115010) (SK TI 0/1-C, Part. No. 275175010)

The adapter units SK TI 0/1 and SK TI 0/1-C are cast enclosures which are fitted with different sizes of cable

glands on both sides. They are fully fitted with blind plugs.

The following are available:

3 screw connections M12 (e.g. brake cable), 2 connections in the SK TI 0/1-C

4 screw connections M20 (e.g. supply voltage)

1 screw connection M16 (for connection socket M12 of the ParameterBox SK PAR-2H)

Components of the adapter unit TI 0/1

Cast enclosure CIU - customer interface unit

Cable for motor U-V-W connection

Cable for motor PTC Screw accessories

M12 socket

ATTENTION

The adapter unit SK TI 0/1 is available for the protection class IP55 and the adapter unit SK TI 0/1-C for IP66. Otherwise, the functionality and dimensions of both adapter units are identical. However protection class.

special measures (see Chap. 1.7) are implemented in the IP66 version to maintain this

14 Subject to technical alterations BU 0300 EN

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2 Assembly and installation

2.3.2 Adapter unit SK TI 0/2

(SK TI 0/2, Part. No. 275115020) (SK TI 0/2-C, Part. No. 275175020)

The adapter units SK TI 0/2 and SK TI 0/2-C have 2 mounting flanges on the sides to which various adapter

plates with different types of cable glands or motor connectors can be mounted. The standard design always has 2 x M12 screw connections and an adapter plate with the following screw connections on the one side:

2 screw connections M20 (e.g. supply voltage)

1 screw connection M16 (for connection socket M12 of the ParameterBox SK PAR-2H)

The adapter plate with the screw connections is located at III in the standard design.

Cast enclosure CIU - customer interface unit

Cable for motor U-V-W connection

Cable for motor PTC

ATTENTION

The adapter unit SK TI 0/2 is available for the protection class IP55 and the adapter unit SK TI 0/2-C for IP66. Otherwise, the functionality and dimensions of both adapter units are identical. However protection class.

special measures (see Chap. 1.7) are implemented in the IP66 version to maintain this

M12 socket

Screw accessories

BU 0300 EN Subject to technical alterations 15

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NORDAC trio SK 300E Manual

2.3.3 Motor connector variants

Harting HAN 10E Harting HAN Q8

Motor-mounted (motor-integrated)

EITHER:

Power input (LE)

Æ Mains voltage

Wall mounting

EITHER:

Power input (LE)

Æ Mains voltage

Motor connector Nomenclature Function Part. No.

HAN 10E

HAN Q8

H10E LE Power input 275135000

H10E MA Motor output 275135020

HQ8 LE Power input 275135030

HQ8 MA Motor output 275135050

OR:

Motor output (MA)

Æ Motor line

or motor connector (MA)

Æ Motor connection

16 Subject to technical alterations BU 0300 EN

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2 Assembly and installation

2.3.4 Adapter plates for SK TI 0/2

The other side of the cast enclosure is available without adapter plate in the standard version. This allows various adapter plates with different types of cable glands or system connectors to be mounted (e.g. Harting connector). In addition, it is possible to mount the components listed in the table below to the respective mounting flanges, replacing the standard adapter plate:

Important! Generally, only the mounting of one

Optional adapter plates:

system connector is possible!

SK DA 4x M16,

Part No. 075119000

SK DA 2x M20, 1x M16,

Part No. 075119010

Adapter plates

SK DA 1x M25, 2x M16,

Part No. 075119020

SK DA Blindplatte,

Part No. 075119040

Type Part. No.

SK DA 4x M16 275119000

SK DA 2xM20, 1xM16 275119010

SK DA 1xM25, 2xM16 275119020

SK DA Blind plate 275119040

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NORDAC trio SK 300E Manual

2.3.5 Mounting the adapter unit

The SK 300E frequency inverter and the (SK TI 0/1 (-C) or SK TI 0/2 (-C)) adapter unit are always completely

mounted and tested when a trio drive (gears + motor + frequency inverter) is delivered. The adapter unit can

also be ordered separately for subsequent mounting on an existing motor or to replace an older motor-

mounted trio frequency inverter.

Note

However, the IP66-conform SK 300E must be mounted at NORD as special measures have to be implemented. IP66 components retrofitted on site cannot ensure that this protection class is guaranteed.

The module "Adapter unit" (SK TI 0/1 (-C) or SK TI 0/2 (-C)) contains the following components:

• Cast enclosure (dependent on type of adapter unit)

• customer interface unit (circuit board)

• M12 socket with system connector for RS485 interface

• Screw accessories for attaching the customer interface unit

• Pre-fabricated cable for motor and PTC connections

Procedures:

1. Screw the M12 socket into the connection unit in the cast enclosure, ensuring that it is tight.

2. Mount the cast enclosure on the terminal box stub of the NORD motor with the existing screws in place of

the terminal box. Position the cast enclosure with the dome facing the motor A-side. Retain the motor's terminal block. Check the adaptability for different motor manufacturers.

3. After the bridges for the correct motor circuit are set, connect the pre-fabricated cables for motor

connection and PTC connection to the respective connection points on the motor.

4. After the cables for the motor connection and PTC are connected to the appropriate terminals on the

customer interface unit (pin assignment, see Chap. 2.6.1 ), the customer interface must be mounted with the screw accessories in the cast enclosure. It must be ensured that the insulation foil lies on the inner side of the cast enclosure dome. Both tabs must be pointing to the inside of the cast enclosure.

5. Connect the M12 socket system connector to the appropriate slot (see Fig. 2)

Insolation

foil

Fig. 1: Complete adapter unit Fig. 2: M12 socket connection

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2 Assembly and installation

2.3.6 Mounting the SK 300E frequency inverter

The frequency inverter must first be removed before it can be electrically connected. To do this, undo the 4 fastening screws (Fig. 1) so that the frequency inverter can be lifted off vertically (Fig. 2). After connecting the supply voltage, the frequency inverter must be vertically reattached (Fig. 3), beginning with the plugs on the rating plate side which ensure that the inverter is positioned correctly. Further information about attaching

customer units can be found in Chap. 3.3.3 “Mounting the customer unit”

In order to achieve the maximum protection class IP55 / IP66, it must be ensured that all fastening screws of the frequency inverter are tightened in the specified sequence from screw 1 to screw 4 and with the torque specified in the table below. Use appropriate screwed connections for the connection line cable cross-section.

Dissipation of heat generated by the inverter occurs via convection . The driven motor must have normal ventilation. Heat dissipation must not be hindered by significant contamination.

A cover plate with 2 LEDs is normally located on the top side of the frequency inverter. These LEDs show the status of the frequency inverter. Note that the green LED constantly lights when the mains voltage is applied, and the red LED according to the error message, e.g. 5 flashes - pause - 5 flashes, etc. for the error E005.

Screw 2 Screw 1

Screw 4 Screw 3

Fig.1: Fastening screws Fig.2: Removing the SK 300E

Frequency inverter size Screw size Tightening torque

S 1 M5 x 35 3.5Nm ± 20%

S 2 M5 x 50 3.5Nm ± 20%

Fig.3: Attaching the SK 300E

Cinch connector

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NORDAC trio SK 300E Manual

2.3.7 Retrofitting an SK 300E frequency inverter

The SK 300E frequency inverter can only be mounted on existing motors when the dimensions of the terminal box stub matches the dimensions of the adapter unit SK TI 0/1 (-C) or SK TI 0/2 (-C). In order to guarantee the

maximum protection class IP55 / IP66 of the frequency inverter for the entire trio unit, the protection class of

the motor must be modified accordingly.

The adapter unit can be directly attached to size 80 - 100 NORD motors, an additional adapter plate/spacer with additional seal/cable is required for the sizes 63 - 71 and 112.

NORD motor sizes SK 300E attachment Part. No.

SK 63- 71

SK 80 - 100 Direct attachment of adapter unit

SK 112

Attachment with adapter plate 63 – 71 011015410

(+ additional frame seal) 013097000

Attachment with spacer S 112 013035450

(+ additional terminal box - frame seal) 013097000

Cable kit SK 300E for motor S 112 075115090

075115120

Kit

Adapter unit

Adapter plate (P.No. 011015410)

Seal (P.No. 13097000)

Motor size 63 - 71

Important! The adaptability for other types of motor must be checked individually!

If a trio SK 300E is fitted on site without assistance on an existing motor, the notes regarding Adapter unit assignment in Chap. 2.6.1 must be complied with.

2.4 Painting

The SK 300E frequency inverter and the corresponding adapter unit are covered in a black powder coating.

These components may not be painted over!!! The geared motor is painted separately.

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2 Assembly and installation

2.5 Wiring guidelines

The frequency inverter has been developed for use in an industrial environment. In this environment, high levels of electromagnetic interference can influence the frequency inverter. In general, correct installation ensures safe and problem-free operation. Should limit values in excess of the EMC guidelines be required, then the following guidelines may be useful.

(1) Ensure that all devices are securely earthed using short earthing cables that have large cross-sections

and which are connected to a common earthing point or earthing rail. It is especially important that every control device connected to the frequency inverters (e.g. an automation device) is connected, using a short cable with large cross-section, to the same earthing point as the inverter itself. Flat conductors (e.g. metal clamps are preferable, as they have a lower impedance at high frequencies.

(2) The PE cable for the motor controlled via the frequency inverter should be connected directly to the

earthing connection linked to the enclosure together with the PE for the relevant frequency inverter feeder. The presence of a central earthing bar in the control cabinet and the grouping together of all PE conductors to this bar normally ensures safe operation.

(3) Where possible, shielded cables should be used for control loops. Carefully terminate cable ends and

ensure that the wires do not run over longer sections unshielded.

(4) The shields of analogue setpoint cables should only be earthed on one side on the frequency inverter.

(5) The control cables should be installed as far as possible from power cables, using separate cable ducts

etc. Where cables cross, an angle of 90° should be ensured as far as possible.

(6) Ensure that the contactors in the cabinet are interference protected, either by RC circuits in the case of

DC contactors or by free-wheeling diodes for AC contactors, whereby the interference traps must be positioned on the contactor coils. Varistors for over-voltage limitation are also effective. This

interference suppression is particularly important when the contactors are controlled by the relay in the frequency inverter.

(7) Use shielded or armoured cable for the load connections and earth the shielding/armour at both ends (if

the motor is not integrated). If possible, directly at the inverter PE.

(8) A noise suppression filter is always present in the standard device. If the frequency inverter is mounted

directly on the motor, then noise suppression grade Class B1 is achieved. If the frequency inverter is mounted close to the motor (e.g. wall mounted), noise suppression grade Class A1 is achieved with a motor cable length of up to 15m (shielded cable).

(9) Select the lowest possible pulse frequency. This reduces the intensity of the electromagnetic

interference generated by the frequency inverter.

The safety regulations must be complied with under all circumstances when

installing the frequency inverter!

NOTE

The control cables, line cables and motor cables must be laid separately. In no case should they be laid in the same protective pipes/installation ducts.

The test equipment for high voltage insulations must not be used on cables that are connected to the frequency inverter.

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NORDAC trio SK 300E Manual

2.6 Electrical connection

WARNING

THESE DEVICES MUST BE EARTHED.

Safe operation of the devices presupposes that qualified personnel mount and operate it in compliance with the instructions provided in these operating instructions.

In particular, the general and regional mounting and safety regulations for work on high voltage systems (e.g. VDE) must be complied with as must the regulations concerning professional use of tools and the use of personal protection equipment.

Dangerous voltages can be present at the line input and the motor connection terminals even when the inverter is switched off. Always use insulated screwdrivers on these terminal fields.

Ensure that the input voltage source is not live before setting up or changing connections to the unit.

Ensure that the motor is designed for the correct connection curren t .

2.6.1 Assignments for the adapter unit

Maximum capacity

Connection terminal data Type Tightening torque Cable cross-section

Mains connection Molex 72 / Weko 983 1.1 Nm / 10 Ib-in 2.5 mm2 / 20-12 AWG

Controller connections MFR: Phönix MKDSN 1.5 0.6 Nm / 5.3 Ib-in 1.5 mm2 / 30-14 AWG

Motor connection

Mechanical brake

Brake resistor

Cable connections M12 - M16 - M20 - M25 2.5 - 6 - 8.5 - 10Nm

Supply voltage + 5V max. 275 mA

Supply voltage + 15V max. 100 mA

Signal relay max. 24V / 500 mA

Phönix GMKDS 3 0.6 Nm / 5.3 Ib-in 1.5 mm

/ 30-12 AWG

22 Subject to technical alterations BU 0300 EN

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PE- socket = 3~ 400V device PE- connector = 3~ 230V device

Option

Customer unit

Earth "PE"

2 Assembly and installation

(connection of mains line)

Control connections:

[21] Dig. Input 1 [41] + 5V supply voltage [40] 0V, GND [41] + 5V supply voltage [40] 0V, GND [42] + 15V supply voltage [74] RS 485 interface: B (-) [73] RS 485 interface: A (+)

Termination resistor RS 485 On/Off

[02] Signal relay (error) [01] Signal relay

(PTC input) (*)

[…] = Terminal No.

L1 L2 L3

PE L1 L2 L3

( PE L N - )

( PE - N L )

Mains voltage:

3~ 400V / 3~ 230V

) 1~ 230V, 0,37-0,75kW

) 1~ 230V, 1,1kW

Mains fuse: See Chap. 8 "Technical data"

-Br +BrU V W

Motor

Mechanical brake

See Chap. 2.6.4 "Electromechanical brake"

-B +B

System connector M12 socket

Earth "PE"

(Additional PE terminal, e.g. for control line, braking resistor)

External brake resistor

The polarity can be ignored.

(*) The digital inputs can be connected with the internal 15 V or from the PLC (7.5 – 33V DC). The data in "(...)" represent the factory settings.

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NORDAC trio SK 300E Manual

2.6.2 Important information for single phase operation (1~230V)

1. Mains supply is implemented via terminals L1 (L) and L2 (N) for 0.37-0.75kW SK 300E, or L3 (L) and L2 (N) for 1.1kW SK 300E.

This is important for the correct function of the brake rectifier, amongst others.

2. Higher input currents occur with single phase operation. (Chap. 9.2)

3. The mains voltage monitoring must be switched off (Parameter P538 = 0).

2.6.3 Motor temperature protection

The only reliable motor over-temperature protection is a temperature sensor installed inside the motor winding (PTC resistor, PTC) This can be connected to a digital

+5V supply voltage

Terminal: “VO +5V”

input and evaluated. A Klixon (bimetal switch) is also possible.

[41]

Normally, the motor of a trio SK 300E is equipped with a

PTC resistor. In the basic frequency inverter configuration

ig. input

[21]

(without customer unit), 1 digital input is available. This should normally be used as the PTC input and is set up as the factory setting.

Switching on can take place directly with the supply voltage (P428 "Automatic start up" 2 = immediate with mains), via a bus connection, with the ParameterBox, the potentiometer option or with the NORD CON operating software. If additional control signals are required, then the device must be upgraded with a customer unit (Basic I/O - SK CU2-BSC, Standard I/O - SK CU2-STD).

If a different digital input is used for the PTC when a customer unit is added, then the relevant parameter P420...P424 of the digital input must be set to the set value 13.

2.6.4 Electromechanical motor brake

Motor PTC

An output voltage is generated by the frequency inverter at the terminals -Br/+Br to actuate an electromechanical motor brake (see Chap. 2.6.1 Assignments for the adapter unit). This is dependent on the supply voltage present in the frequency inverter. The allocation is as follows:

Mains voltage / AC voltage Brake coil voltage (DC)

400V ~ 180V =

460V ~ - 480V ~ 205V =

230V ~ 105V =

The allocation of the correct brake or brake coil voltage must be taken into account in the design with reference to the frequency inverter mains voltage.

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2.7 Brake resistor

2 Assembly and installation

During dynamic braking (frequency reduction) of a three-phase motor, electrical energy is returned to the inverter. In order to avoid overcurrent switch-off of the frequency inverter, the integrated brake chopper can convert the returned energy into heat by connecting an external braking resistor.

2 screw connections, which should be fitted with the appropriate seals, are enclosed for mounting the braking resistor on the frequency inverter (M20 for the cable and M12 for the holder).

Suitable installation material is provided to mount the brake resistor on the adapter unit TI 0/2.

CAUTION

The braking resistance and all other metal components can heat up to temperatures above 70°C.

When mounting, sufficient distance from neighbouring components must be maintained. When working on the components, allow sufficient cooling time beforehand

Contents of the module (TI 0/1)

Frequency inverter

type

SK 300E-550-340-B … SK 300E-151-340-B

SK 300E-221-340-B … SK 300E-401-340-B

SK 300E-550-340-B … SK 300E-151-340-B

SK 300E-221-340-B … SK 300E-401-340-B

Braking resistor

Resistor type

SK BR3-120/100-TI 0/1

Part. No. 275140010

SK BR3-82/200-TI 0/1

Part. No. 275140020

SK BR3-120/100-TI 0/2

Part. No. 275140030

SK BR3-82/200-TI 0/2

Part. No. 275140040

Screw connections,

for fastening the braking resistor

Resis-

tance

120

*) permitted, depending on application, max. 5% ED / 120s (700VDC)

Continuous

rating

100 W 1.0 kW

200 W 2.0 kW

100 W 1.0 kW

200 W 2.0 kW

*) Pulse

output

(approx.)

Connection

leads,

400mm

FEP AWG

14/19 wh,gy;

PTFE AWG

12/19 gn

Protection

type

IP67

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NORDAC trio SK 300E Manual

2.7.1 BR dimensions

Frequency inverter

type

SK 300E-550-340-B … SK 300E-151-340-B

SK 300E-221-340-B … SK 300E-401-340-B

SK 300E-550-340-B … SK 300E-151-340-B

SK 300E-221-340-B … SK 300E-401-340-B

Resistor type L W D Hole spacing

SK BR3-120/100-TI 0/1 150 160 65 75

SK BR3-82/200-TI 0/1 255 160 65 75

SK BR3-120/100-TI 0/2 150 160 75 82

SK BR3-82/200-TI 0/2 255 160 75 82

Dimensions (here for frequency inverter size 1 and TI 0/1):

All dimensions in [mm]

65 mm

51 mm

150 mm

140 mm

Wire colour Connector terminal

Brown +B

White -B

Green/Yellow PE

Electrical connection:

→ See also Chap. 2.6.1 "Assignments for the adapter unit"

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2 Assembly and installation

2.8 ATEX Zone 22 for SK 300E (400V devices only)

General information

The NORDAC trio SK 300E can be used in hazardous areas with a suitable modification. It is important that all

safety information given in the operating instructions are strictly complied with for person and property reasons. This is essential to avoid hazards and damage.

Qualified personnel

It is assumed that all work regarding transport, mounting, installation, commissioning and maintenance is carried out by qualified personnel. Qualified personnel are those persons who, based on their education, experience, training and knowledge of applicable standards, specifications, accident prevention regulations and operating conditions, are authorised to implement the relevant activities required to commission the frequency inverter. In addition, knowledge of first aid measures and the local rescue facilities is necessary.

ATTENTION

All work must be carried out only when the system is in an electrically voltage-free state.

If the frequency inverter is connected to a motor and a gear, the Ex designations of the motor and gear must also be taken into account!

Safety information

The increased danger in areas with combustible dust requires that the general safety and commissioning instructions are strictly complied with. The drive must comply with the specifications in the

6052101

. Explosive dust concentrations can cause explosions if ignited by hot or sparking objects and this can

Project outline No.

cause severe or even lethal injuries to persons and significant damage to property.

It is absolutely essential that the persons authorised to use these motors and frequency inverters in hazardous areas are trained in their correct use.

ATTENTION

The mains voltage must always be switched off and secured against being switched on again before opening the frequency inverter to connect the electrical lines or any other work!

Higher temperatures than the maximum permitted surface temperature of the enclosure may be present inside the frequency inverter and motor. The frequency inverter must therefore never be opened in hazardous dust atmospheres or removed from the motor!

Unpermitted high dust deposits may not be allowed to build up as they restrict the cooling of the frequency inverter!

Note: Repairs must only be carried out by Getriebebau NORD.

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NORDAC trio SK 300E Manual

2.8.1 Modified SK 300E for compliance with category 3D

Only a modified frequency inverter is permissible for operating an SK 300E in the ATEX Zone 22. This modification may only be implemented by NORD. The category 3D SK 300E can be recognised by the closed technology unit cover (no LEDs) and by the rating plate on the outside of the frequency inverter.

Data on rating plate:

Type SK: 300E 3D TF Mot. No.: Parts No. FI / Ident. No. FI IP: 55 KW: According to frequency inverter rating plate rpm: max. 3000 V D/Y: 400 (FI supply voltage) Hz: max. 100 S: 1 (only with SK300E-201-340-B = 3) II 3D T125°C: Frequency inverter Year of manufacture: Month/Year

SK 300E with mounted rating plate and without LEDs

II 3D T125°C

2.8.2 Options for ATEX Zone 22

To ensure an ATEX-conform NORDAC trio SK 300E system, permission for hazardous areas must be

available for the optional modules.

• All SK TU2-… technology units are not authorised.

•

All SK CU2-… customer units are authorised. ParameterBox for operation is authorised.

•

SK ATX-POT ATEX potentiometer is authorised.

•

External braking resistor SK BR3-120/100-TI 0/1 is not authorised.

•

Adapter unit SK TI 0/2 for Harting attachment is not authorised.

•

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2 Assembly and installation

2.8.2.1 ATEX potentiometer

(SK ATX-POT, Part. No. 275142000)

The 3D category SK 300E can be equipped with an ATEX-conform potentiometer which can be used for setpoint adjustments (e.g. speed) on the device. The potentiometer is inserted in one of the M20 screw connections.

The selected setpoint can be adjusted with a screwdriver. This component meets the ATEX requirements due to the screw-on sealing cap. Continuous operation is only permitted with closed sealing cap.

Resistance of potentiometer 10 kOhm

Wire colour on potentiometer Name Terminal

Red +10V [11]

Black AGND /0V [12]

Green

Analog input+

Analog input 1

NOTE: When using a potentiometer with the frequency inverter SK 300E,

a customer unit Basic I/O or Standard I/O is always required!

Example assignment for a Basic I/O (SK CU2-BSC):

Reference voltage +10 V (max. 10 mA) [11] AGND, 0V [12] Analog input - [13]

Analog input + [14] Digital input 2 [Enable right] [22] Digital input 3 [Enable left] [23] Digital input 4 [Parameter set switching] [24] Supply voltage +15 V (max. 100 mA) [42]

Setpoint adjustment

with a screwdriver

[14]

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NORDAC trio SK 300E Manual

2.8.3 Commissioning information

The frequency inverter and motor are suitable for use in Zone 22 according to their designation - nonconductive dusts.

The designation is as follows:

II 3D T125°C

In Zone 22, the cable entries must meet at least protection class IP 55. Unused apertures must be sealed with blind plugs (minimum protection class IP 55).

The motors are protected against overheating by the frequency inverter. This is implemented by evaluation of the motor PTC by the frequency inverter. To ensure this function, the digital input 1 must be set to the function "PTC" (P420 = 13). In addition, it must be ensured that a NORD motor is selected from the motor list (P200). If a motor from a different manufacturer is used, the motor parameter data (P201 to P207) must be compared with the motor name plate. In addition, the frequency inverter must be parameterised so that the motor cannot be operated with a speed greater than 3000 rpm. The "maximum frequency" for a four pole motor must be set to a value smaller than or equal to 100Hz (P105 ≤ 100). The maximum permissible drive speed of the gears must also be taken into account here. In addition, the "I²t-Motor" monitoring must be switched on in parameter P535=1.

Necessary parameter settings in overview:

Parameter Setting value Factory setting Description

P105

Maximum frequency

P200

Motor list

P201 – P207

Motor data

P420

Function Dig. input 1

P535

I²t motor

≤ 100 Hz [50]

Select the appropriate motor output

Data as per name plate [xxx]

[13] PTC input [13]

[1] switched on [0] The I²t monitoring of the motor must be switched on.

[0]

Note: Details regarding the permissible option modules for hazardous areas (ATEX Zone 22)

with the frequency inverter NORDAC trio SK 300E can be found in Chap. 2.8.2.

This data is based on a four pole motor. Normally, the value may only be so big that a motor speed of 3000 rpm is not exceeded.

If a NORD motor is used, the preset motor data can be called up.

If a motor from another manufacturer is used, the motor data on the rating plate must be entered.

The digital input 1 must be parameterised as the PTC to ensure temperature monitoring of the motor.

30 Subject to technical alterations BU 0300 EN

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2.8.4 EC declaration of conformity

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NORDAC trio SK 300E Manual

3 Options

3.1 Modular options

By combining different modules for display, control and parameterisation, the NORDAC 300E can be easily adapted to various demands.

Modules are available for processing analogue and digital signals as well as all common fieldbus systems.

Alphanumerical display and operating modules can be used for simple start-up. For more complex tasks, various connections to a PC or an automation system can be selected.

Technology units (Technology Unit, SK TU2-…, SK TU2-…-C) are located on top of the frequency inverter

and are accessible from the outside - they are used for manual control or parameterisation, or they can provide connection to fieldbus systems.

ATTENTION

The technology units SK TU2-… are available for protection class IP55 and technology units

SK TU2-…-C for IP66. It must be noted that the functionality and dimensions of the technology

units are identical for the IP55 and IP66 versions. However, are implemented in the IP66 version to maintain this protection class.

special measures (see Chap. 1.7)

Customer units (Customer Unit, SK CU2-…, SK CU2-…-C) are installed inside the frequency inverter.

They enable control with digital and analogue signals.

ATTENTION

The customer units SK CU2-… are available for protection class IP55 and customer units

SK CU2-…-C

units are identical for the IP55 and IP66 versions. However, are implemented in the IP66 version to maintain this protection class.

for IP66. It must be noted that the functionality and dimensions of the customer

special measures (see Chap. 1.7)

WARNING

NOTE

Modules should not be inserted or removed unless the device is free of voltage. The slots may

be used for the applicable modules.

only

Installation of a technology unit separate from the frequency inverter is not connected directly to the frequency inverter.

possible. It must be

Further detailed information can be found in the Options manuals. -

HTwww.nord.comTH -

32 Subject to technical alterations BU 0300 EN

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3.2 Technology unit overview

Technology units are optional modules and are screwed onto the top of the frequency inverter. Versions with protection class IP55 (Standard) and IP66 (optional) are available. Functionality and dimensions of the technology unit are essentially identical in the IP55 and IP66 versions, however special measures are implemented for the IP66 version (see Chap. 1.7).

Technology unit

ControlBox

SK TU2-CTR

Part. No.: 275130130

ControlBox

SK TU2-CTR-C

Part. No.: 275170130

PotentiometerBox

SK TU2-POT

Part. No.: 275130060

PotentiometerBox

SK TU2-POT-C

Part. No.: 275170060

Profibus module

SK TU2-PBR

Part. No.: 275130070

Profibus module

SK TU2-PBR-C

Part. No.: 275170070

Profibus module

SK TU2-PBR-KL

Part. No.: 275130065

Profibus module

SK TU2-PBR-KL-C

Part. No.: 275170065

Profibus module

SK TU2-PBR-24V

Part. No.: 275130110

Profibus module

SK TU2-PBR-24V-C

Part. No.: 275170110

InterBus module

SK TU2-IBS

Part. No.: 275130080

InterBus module

SK TU2-IBS-C

Part. No.: 275170080

Protection type

IP55

IP66

IP55

IP66

IP55

IP66

IP55

IP66

IP55

IP66

IP55

IP66

Description Data

Used for commissioning, parameterisation, configuration and control of the frequency inverter.

For direct control of the frequency inverter without additional installation or setting

This option enables control of the NORDAC trio SK 300E via the serial Profibus DP port.

This option enables control of the NORDAC trio SK 300E via the serial Profibus DP port. An additional external 24V supply voltage is required.

This interface enables control of the NORDAC trio SK 300E via the serial InterBus port.

4-figure, 7-segment LED display

Keyboard

1 potentiometer 0...100 %

1 switch left-0-right

Profibus interface

Baud rate: 1.5 MBit/s

2x 5 pin M12 system connectors

Profibus interface

Baud rate: 1.5 MBit/s

8 pin terminal

Profibus interface

Baud rate: 12 MBit/s

2x 5 pin M12 system connectors

1 external 24 V power supply

InterBus interface

Baud rate: 500 KBit/s

2x 5 pin M12 system connectors

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NORDAC trio SK 300E Manual

Technology unit

DeviceNet module

SK TU2-DEV

Part. No.: 275130090

DeviceNet module

SK TU2-DEV-C

Part. No.: 275170090

CANopen module

SK TU2-CAO

Part. No.: 275130100

CANopen module

SK TU2-CAO-C

Part. No.: 275170100

AS interface module

SK TU2-AS1

Part. No.: 275130120

AS interface module

SK TU2-AS1-C

Part. No.: 275170120

ATTENTION

Protection type

IP55

IP66

IP55

IP66

IP55

IP66

The technology units

SK TU2-…-C for IP66. It must be noted that the functionality and dimensions of the technology

units are identical for the IP55 and IP66 versions. However, are implemented in the IP66 version to maintain this protection class.

Description Data

This interface enables control of the NORDAC trio SK 300E via the serial CANbus port with the DeviceNet protocol.

This interface enables control of the NORDAC trio SK 300E via the serial CANbus port with the CANopen protocol.

This interface enables the control of sensors and actuators. In addition, the NORD trio SK 300E can be parameterised via the AS interface.

SK TU2-… are available for protection class IP55 and technology units

DeviceNet interface

Baud rate: 500 KBit/s

1x 5 pin M12 system connector

CANopen interface

Baud rate: up to 1 MBit/s

2x 5 pin M12 system connectors

AS interface

2 x 2 M12 5 pin sockets / connectors

special measures (see Chap. 1.7)

34 Subject to technical alterations BU 0300 EN

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3.2 Technology unit overview

3.2.1 Mounting the technology unit

The mounting of the technology unit must be implemented as follows:

1. Switch off the mains voltage, observe the waiting period.

2. Undo the 6 fastening screws on the

3. Attach the PE connection on the inside of the technology unit being mounted (see Fig. 2 on next page). Fit the seal together with the multipoint connector has full contact.

4. Lightly

tighten all 6 fastening screws.

5. Now tighten the 6 fastening screws in the specified sequence from 1 to 6 (see Fig. 1 on next page) and with the torque given in the table.

Frequency inverter size Screw size Tightening torque

Size 1

Size 2

blind plate and remove the blind plate (see Fig. 1 on next page).

technology unit on the surface of the frequency inverter. Ensure that the

M4 x 8 1.5Nm ± 20%

Scre w 3 Scre w 4

ATTENTION

Scre w 2 Scre w 1

Scre w 6

Fig. 1: T echnology uni t fastening screws Fig . 2: P E connectio n on th e techno l o g y u n it

Scre w 5

Operation is not permitted if there is no secure PE connection to the frequency inverter and to the technology unit!

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NORDAC trio SK 300E Manual

3.2.2 ControlBox

(SK TU2-CTR, Part. No. 275130130)

(SK TU2-CTR-C, Part. No. 275170130)

This option is used as a simple parameterisation, display and control tool for the frequency inverter SK 300E.

Features:

• 4-figure, 7-segment LED display

• Direct control of a frequency inverter

• Display of the active parameter set and operating values

After mounting the ControlBox and switching on the mains supply, horizontal dashes are displayed in the 4 figure, 7 segment display. This display signals the operational readiness of the frequency inverter.

If a jog frequency is preset in parameter P113, the display alternates between 0.0Hz and the value in P113.

If the frequency inverter is enabled, the display changes automatically to the operating value selected in parameter >Selection Display value< P001(factory setting = actual frequency).

The actual parameter set is shown by the 2 LEDs next to the display on the left in binary code.

NOTE

The digital frequency setpoint is factory set to 0Hz. To check whether the drive

is working, a frequency setpoint must be entered with the key or a jog frequency via the respective parameter >Jog frequency< (P113).

Settings should only be implemented by qualified personnel, strictly in accordance with the warning and safety information.

ATTENTION : The motor may start immediately after pressing the START key !

36 Subject to technical alterations BU 0300 EN

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ControlBox functions:

Switching on the frequency inverter. The frequency inverter is now enabled with the set jog frequency (P113). A preset minimum frequency (P104) may at least be provided. Parameter >Interface< P509 must = 0.

a) To switch off (block) the frequency inverter during operation. The output frequency is reduced to the

absolute minimum frequency (P505) and the frequency inverter shuts down.

b) During parameterisation, the operating value display P000 (starting display after mains ON) can be

7-segment

LED

display

LEDs

called up from any parameter.

a) Shows the current operating value set during operation (selection in P001) or an error code.

b) During parameterisation, the parameter numbers or the parameter values are shown. When

switched off, but operational, four dashes "_ _ _ _" are displayed or, if a setpoint frequency > 0Hz is set in P113, this value will flash.

a) The LEDs signal the actual operating parameter set during operation.

b) During parameterisation, the parameter set being parameterised is displayed.

a) The motor rotation direction changes when this key is pressed. "Rotation to the left" is indicated by

a minus sign. Block the key with parameter P540.

b) To cancel a value changed during parameterisation mode, press this key.

3.2 Technology unit overview

Attention ! Take care when operating pumps. screw conveyors, ventilators, etc.

= P1

= P2

a) Press key to increase the frequency.

b) During parameterisation, the parameter number or parameter value is increased

a) Press the key to reduce the frequency.

b) During parameterisation, the parameter number or parameter value is reduced.

a) Press "ENTER" to store a changed parameter value, or to switch between parameter number and

parameter value.

NOTE: If a changed value is not to be stored, the key can be used to exit the parameter without

storing the change.

b) When operating with the keyboard control, the actual frequency value can be saved in parameter

P113 Jog frequency. This is then the starting value when the START key is used to enable.

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NORDAC trio SK 300E Manual

Controlling the frequency inverter with the ControlBox

The frequency inverter can only be controlled via the ControlBox, if it has not previously been enabled via the control terminals or via a serial interface (P509 = 0).

If the START key is pressed, the frequency inverter switches to the operating display (selection P001). The frequency inverter delivers 0Hz or a higher set minimum frequency (P104) or jog frequency (P113).

Parameter set display

Emergency stop

(press simultan e ously)

START

Rotation directi on re versal

(di r ec ti o n key)

Decrease frequency

Parameter set display:

The LEDs indicate in the display the actual operating parameter set and during parameterisation (≠ P000) the actual parameter set being parameterised.

The parameter set can also be changed during operation via the parameter P100 (control via ControlBox).

Frequency setpoint:

The actual frequency setpoint depends on the setting in the parameters jog frequency (P113) and minimum

frequency (P104). This value can be altered during keyboard operation with the value keys permanently stored in P113 as the jog frequency by pressing the ENTER key.

Emergency stop:

Set frequency = 0Hz

(press simultaneously)

Store actual frequency as

STOP

jog frequency

(Enter key)

Increase frequency

and and

By simultaneously pressing the STOP key and the "Change direction key" , an emergency stop can be initiated.

38 Subject to technical alterations BU 0300 EN

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3.2 Technology unit overview

Parameterisation with the ControlBox

The parameterisation of the frequency inverter can take place in the various operating states. All parameters

can always be changed online. Switching to the parameter mode occurs in different ways depending upon the operating states and the enabling source.

1. If there is no enable (if necessary, press the STOP key ) via the ControlBox, control terminals or a

serial interface, it is still possible to switch to the parameterisation mode directly from the operating

value display with the value keys

2. If an enable is present via the control terminals or a serial interface and the frequency inverter is

producing an output frequency, it is also possible to switch to the parameterisation mode directly from

the operating value display using the value keys

3. If the frequency inverter is enabled via the ControlBox (START key ), the parameterisation mode

can be reached by pressing the START and ENTER keys (

Switching back to the control mode is achieved by pressing the START key .

Parameter set display

Switching from

parameterisation to control

(see Point 3)

Previous menu group or

parameter number

or . Æ P 0 0 1 ... P 9 9 9

or . Æ P 0 0 1 / P 9 9 9

+ ) simultaneously.

Simultaneous pressing:

Switching from control to

parameterisation w hile th e

dri ve is run ning

(see Point 3)

Select menu group,

display parameter value

(Enter key)

Next menu group or

parameter number

One level each time back to

the operating value display

Changing parameter values

To access the parameter section, one of the value keys or must be pressed. The display changes to the parameter display It is therefore possible to scroll forwards and backwards within this section.

Each parameter has a parameter number starts in Chapter 7 "Parameterisation"

When the required parameter has been selected, press the ENTER key

change the value with the value keys

but not yet stored. Pressing the ENTER key

P 0 0 1 ... P 9 9 9. All parameters are arranged in order in a continuous scroll pattern.

Æ P x x x . The significance and description of the parameters

to display the parameter value and

or . A flashing display indicates that the value has been changed

stores the changed value.

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NORDAC trio SK 300E Manual

Menu structure with the ControlBox

Operating val ues display

(or operational)

following mains ON

_ _ _ _

P001

P003

change a parameter value, the ENTER key must be pressed when the applicable parameter number

is displayed.

Changes can then be made using the VALUE keys and leave the parameter.

As long as a changed value has not been confirmed by pressing ENTER, the value display will blink; this value has not yet been stored in the frequency inverter.

During parameter changes, the display does not blink so that the display is more legible.

P10 0 P20 0 P503

P10 1

P10 2

P113

P2 01

P2 02

P216

P400

P40 1

P40 2

P483

or and must be confirmed with to save them

P50 4

P50 5

P559

P70 0

P701

P707

P9 99

If a change is not

Parameter set display

to be saved, the "DIRECTION" key can be pressed to leave the parameter.

Do not accept

ch anged valu e

(direction key))

Reduce value

Simultaneous pressing: Value to fact ory setting

Acce pt cha nged valu e

Increase value

40 Subject to technical alterations BU 0300 EN

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3.2 Technology unit overview

3.2.3 PotentiometerBox

(SK TU2-POT, Part. No. 275130060)

(SK TU2-POT-C, Part. No. 275170060)

The PotentiometerBox can be used as a control unit for various functions. Selection can be carried out in parameter P549. An infinitely variable potentiometer and a three-position switch for selecting CW/CCW operation or Stop are integrated in the module for operation. This is a control switch that can generate an enable signal. The factory setting enables direct control of the output frequency in the minimum (P104) and maximum frequency (P105) ranges.

Note:

The frequency inverter can then only be controlled via the PotentiometerBox, when the parameter (P509) >Interface< is programmed for "control terminals or keyboard" (P509 = 0).

LED Description

Green LED [ON]

Red LED [ERROR] Signals actual error by flashing according to the number code of the error.

Signals that mains voltage is present.

3.2.4 DeviceNet module

(SK TU2-DEV, Part. No. 275130090)

(SK TU2-DEV-C, Part. No. 275170090)

DeviceNet is an open communications profile for distributed industrial automation systems. It is based on the CANbus system.

Up to 64 participants can be linked to one Bus system.

The transfer rate (125, 250, 500 kBit/s) and the Bus addresses are set using rotary coding switches or the applicable parameters.

DeviceNet status LEDs

Module status LEDs

MS (red/green) Module status

MS (red/green) Mains (bus) status

DS (green) Module status

DE (red) Module error

NOTE: Detailed information can be found in the operating instructions BU 0080 or contact the supplier

of the frequency inverter.

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NORDAC trio SK 300E Manual

3.2.5 Profibus module

(SK TU2-PBR, Part. No. 275130070) (SK TU2-PBR-24V, Part. No. 275130110) (SK TU2-PBR-KL, Part. No. 275130065)

(SK TU2-PBR-C, Part. No. 275170070) (SK TU2-PBR-24V-C, Part. No. 275170110) (SK TU2-PBR-KL-C, Part. No. 275170065)

Profibus allows numerous different automation devices to exchange data. PLC's, PC's, operating and monitoring devices can all communicate via a uniform bus in serial bit mode.

PROFIBUS DP is primarily used for communication between sensor and actuator where system response needs to be very fast. PROFIBUS DP is a suitable alternative to expensive 24-volt parallel signal transmission and transmission of measured values. This type of PROFIBUS, which is optimised to speed, is used for instance for operating frequency inverters on automation devices.

Data exchange is specified in DIN 19245 Part 1 and 2 and application-specific upgrades in Part 3 of this standard. Within the European field bus standardisation process, PROFIBUS is integrated into the European field bus standard pr EN 50170.

The termination resistor for the last bus participant is located in the Profibus standard plug.

Profibus status LEDs

BR (green) BUS ready

BE (red) BUS error

NOTE: Detailed information can be found in the operating instructions BU 0020 or contact the supplier of the

frequency inverter.

3.2.6 CANopen Bus module

(SK TU2-CAO, Part. No. 275130100)

(SK TU2-CAO-C, Part. No. 275170100)

The CANopen interface on the NORDAC frequency inverter enables the parameterisation and control of the devices in accordance with CANopen specifications. Up to 127 participants can be addressed on a single Bus. A termination resistor can be screwed onto the output of the last frequency inverter as an end plug. The transfer rate (10kBaud and 1MBaud) and the Bus addresses are set using rotary coding switches or the applicable parameters.

CANopen Status LEDs

Module status LEDs

NOTE: Detailed information can be found in the operating instructions BU 0060 or contact the supplier of the

frequency inverter.

CR (green) CANopen RUN LED

CE (red) CANopen ERROR LED

DR (green) Module status

DE (red) Module error

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3.2.7 InterBus module

(SK TU2-IBS, Part. No. 275130080)

(SK TU2-IBS-C, Part. No. 275170080)

With InterBus, up to 256 subscribers with different automation devices can exchange data. PLC's, PC's, operating and monitoring devices can all communicate via a uniform bus in serial bit mode.

NORDAC frequency inverters are remote bus participants. The data width is variable (3 words; 5 words), at a baud rate of 500kBit/s (optional 2Mbit/s). An additional termination resistor is not necessary as it is already integrated. Addressing is carried out automatically by means of the physical arrangement of the participants.

An external 24V supply is required for uninterrupted Bus operation.

3.2 Technology unit overview

Module status LEDs

InterBus status LEDs

ST (red/green)

UL (green)

RC (green)

BA (green)

RD (yellow)

TR (green)

Module error/ready

Supply voltage applied.

Remote Check, remote bus to previous InterBus device is OK.

Bus Active, InterBus data are being exchanged (Bus running).

Remote bus disabled, remote bus to next InterBus device is switched off.

Transmit, data is being transferred from/to participants.

NOTE: Detailed information can be found in the operating instructions BU 0070 or contact the supplier of the

frequency inverter.

3.2.8 AS interface

(SK TU2-AS1, Part. No. 275130120)

(SK TU2-AS1-C, Part. No. 275170120)

Actuator-Sensor-interface (AS interface) is a bus system for the

The simple field bus level. The transmission principle is a single master system with cyclical polling. A maximum of 31 slaves (or 62 A/B slaves) can be operated on an up to 100m long unshielded two-wire cable in any network structure (tree/line/star). The AS interface cable (yellow) transmits data and power while a second two-wire cable can be used for a small auxiliary voltage (24V). Addressing is implemented via the master, which can also provide other management functions, or via a separate addressing device. The 4 bit reference data (per direction) are cyclically transmitted with an effective error protection at a maximum cycle time of 5ms. Transmission of larger data volumes is also possible with some slave profiles (e.g. slave profile 7.4). The bus system is defined in the

AS Interface Complete Specification.

Status LEDs

Device S/E (red/green) AS- Int. PWR/FLT (red/green)

Module status/error.

Standard status display for AS interface slaves.

NOTE: Detailed information can be found in the operating instructions BU 0090 or contact the supplier of the

frequency inverter.

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NORDAC trio SK 300E Manual

3.2.9 Retrofit kit, SK TU2 cover

(SK TU2 cover for SK 300E S1/S2, Part. No. 275113050)

The retrofit kit for the NORDAC SK 300E in the position of the technology unit. This module contains a blind plate with the same measurements as other technology units, a suitable seal and 6 screws for fastening.

This retrofit kit is used so that any technology units that are no longer required, e.g. the PotentiometerBox, can be removed from the SK 300E and the retrofit kit screwed on in its place. This ensures that the maximum protection class IP55/IP66 is maintained.

In addition, two LEDs are visible from outside the blind plate on the left side. These indicate the current status of the device.

LED Description

Green LED [ON] Signals that mains voltage is present.

trio SK 300E is screwed on top of the

Red LED [ERROR] Signals actual error by flashing according to the number code of the error.

NOTE

If a technology unit has not been ordered together with the SK 300E, it is always delivered with a blind cover. This means that an extra retrofit kit does not need to ordered for this SK 300E.

44 Subject to technical alterations BU 0300 EN

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3.3 Customer unit overview

Customer units are optional modules, which offer a variety of control inputs and outputs in addition to the standard scope. The options for controlling the frequency inverter can be modified according to requirements.

A customer unit can be integrated in each frequency inverter. After the mains voltage is connected and switched on, it is automatically recognised by the inverter and the additional functions are made available. The cable connection is established using screw connectors. This makes the connection of devices very easy and convenient.

Customer unit

Basic I/O

SK CU2-BSC

Part. No. 275130010

Basic I/O

SK CU2-BSC-C

Part. No. 275170010

Standard I/O

SK CU2-STD

Part. No. 275130020

Standard I/O

SK CU2-STD-C

Part. No. 275170020

Protection type

IP55

IP66

IP55

IP66

Description

Simplest customer unit with suitable number of control signals for simple usage.

Expanded functionality for all types of special applications.

3.3 Customer unit overview

Data

Available control connections are expanded by the following items.

3 digital inputs 1 analogue input 0...10V

0/4…20mA

4 digital inputs 2 analogue inputs 0...10V

0/4…20mA 1 analogue / digital output

ATTENTION

The customer units SK CU2-… are available for protection class IP55 and customer units

SK CU2-…-C

units are identical for the IP55 and IP66 versions. However, are implemented in the IP66 version to maintain this protection class.

for IP66. It must be noted that the functionality and dimensions of the customer

special measures (see Chap. 1.7)

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NORDAC trio SK 300E Manual

3.3.1 Customer unit Basic I/O

(SK CU2-BSC, Part. No. 275130010)

(SK CU2-BSC-C, Part. No. 275170010)

The Basic I/O customer unit ( control signals for simple control tasks, thereby offering a budget solution for many cases.

In addition to the controls available in the standard version, the Basic I/O has one analogue and 3 digital inputs. The analogue differential input can handle signals from 0...10V, 0...20mA or 4...20mA.

Note: AGND, 0V is the reference potential for the analogue and digital

inputs.

Custome r side

Customer Unit) provides an adequate number of

0...10V, 0/4…20mA or potentiometer: 2,0kΩ...10kΩ

Floating contacts or output of a PLC:

7,5...33V (lo w=0...3,5 V)

Referenc e voltage +10 V (max. 10 m A) [11] AGND, 0V [12] Analog inp ut - [13]

Analog inp ut + [14] Digi tal in put 2 [Enable right] [22] Digi tal in put 3 [Enable l eft] [23] Digita l input 4 [Parameter set switching] [24]

Suppl y voltage +15 V (max. 100 m A) [42]

(Maximum terminal c ross-section: 1,5 mm²)

DIP switches:

You can select whether current or voltage setpoints should be used for the analogue input. Set the DIP switches as follows.

1. S witching the load resistor for ON = Current setpoint 0/4 ...20 mA

analog input 1 OFF = Voltage setpoint 0...10 V

2. Swit ching a bridge between ON = Bridge closed

termi nals AGND/0V and AIN- OFF = Bridge open

NOTE

With current setpoint setting:

Scaling must be taken into account when operating with a current setpoint of 0/4...20mA. If 20mA represents a setting of 100%, then parameter P403 "Analog input 1 adjustment 100%" must be set to 5V!

46 Subject to technical alterations BU 0300 EN

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3.3.2 Customer unit Standard I/O

(SK CU2-STD, Part. No. 275130020)

(SK CU2-STD-C, Part. No. 275170020)

The Standard I/O

Customer Unit provides the highest functionality of digital and

analogue signal processing for the SK 300E. In addition to the standard equipment, 2 analogue inputs, 4 digital inputs and 1 analogue/digital output are available.

The 2 analogue inputs are not differential inputs. The analogue inputs can process signals from 0...10V, 0...20mA or 4...20mA with a burden resistance that can be switched via a DIP switch. Either analogue or digital evaluation is possible at the analogue output to transfer actual operating parameters, e.g. to a display device or process control system.

Note: AGND, 0V is the reference potential for the analogue and digital inputs.

Customer side

3.3 Customer unit overview

0...10V, 0/4…20mA or potentiometer: 2,0kΩ...10kΩ

loating contact or

LC output:

,5...33V (low=0...3,5V)

Reference voltage +10 V (max. 10 mA) [11] AGND / 0V [12] Analog input 1 [14]

Analog input 2 [16] Analog outp ut 1 [17] Digital inp ut 2 [Ena ble right] [22] Digital inp ut 3 [Enable left] [23] Digital inp ut 4 [Parameter set sw itc hing] [24] Digital inp ut 5 [fixed frequency 1] [25] Supply voltage +1 5 V (max. 100 mA ) [42]

(Maximum terminal cross-section: 1,5 mm²)

DIP switches:

You can select, for the analogue input, whether current or voltage setpoints should be used. Set the DIP switches as follows.

1. Switching the load resistor ON = Stromsollwert 0/4...20 mA

for analog input 1 OFF = Spannungssollwert 0...10 V

2. Switching the load resistor ON = Current setpoint 0/4...20 mA

for analog input 2 OFF = Voltage setpoint 0...10 V

NOTE

With current setpoint setting:

Scaling must be taken into account when operating with a current setpoint of 0/4...20mA. If 20mA represents a setting of 100%, then parameter P403 "Analogue input 1 adjustment 100%" must be set to 5V!

Analogue inputs:

If both analogue inputs are parameterised to the same function, then analogue input 1 has priority and analogue input 2 has no function!

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NORDAC trio SK 300E Manual

3.3.3 Mounting the customer unit

NOTE

Installation must be carried out by qualified personnel only, paying particular attention to safety and warning instructions.

Sequence:

1 = Switch off the mains voltage, observe the waiting period.

2 = Undo the fastening screws on the frequency inverter and remove it from the motor.

NOTE

When removing the frequency inverter, note that the capacitor discharge time of 90 seconds must be waited for and that no contact should be made with the underneath of the frequency inverter!

3 = Place the CU so that the drill holes approximately match. Press the PCB into place by putting pressure on

to the plastic cover until it clicks into the PCB holders. (When removing, press the PCB holders back with one hand and lift the CU out with the connection terminal block.)

4 = Insert fastening screws

(This creates a PE connection, no further connection is required).

5 = Make necessary connections.

6 = Replace frequency inverter and tighten screws.

Sequence in detail Æ See following pages !

Fastenin g screw1

(Me t a l scr e w )

PCB ho lder 1

PCB ho lder 2 Fasten ing screw 2

(PV C s crew)

48 Subject to technical alterations BU 0300 EN

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Detailed description of mounting the customer unit

1.) Undo fastening screws 2.) Lift frequency inverter off upwards

Fastening screws

3.) Adapter unit without CU. The fastening screws for the customer unit must be removed.

Metal screw

3.3 Customer unit overview

4.) Place the customer unit on the PCB holder and studs so that the internal threads for the fastening screws are visible.

Studs with internal thread

PVC screw

BU 0300 EN Subject to technical alterations 49

PCB holderPCB holder

Page 50

NORDAC trio SK 300E Manual

5.) Press the customer unit down until it engages in the PCB holder. Then insert the fastening screws.

6.) When repositioning the frequency inverter, ensure that the cinch connectors on the front of the frequency inverter are inserted first.

Cinch

connector

PCB holderPCB holder

NOTE: In order to achieve maximum protection class IP55, ensure that the seal is faultless and that all

4 fastening screws are secured correctly!!! The requirement for maximum protection class IP55 for the

trio SK 300E unit is a protection class for the motor equivalent to that of the inverter.

entire

Detailed description of removing the customer unit

7.) Remove both fastening screws and release both PCB holders...

8.) … and lift the CU out vertically.

50 Subject to technical alterations BU 0300 EN

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4 Operation and display

There are various solutions for operating the SK 300E, dependent upon application. When used on site at the device, the as control and parameterisation of the frequency inverter, this also enables operating values to be displayed and datasets to be saved (see also Chap. 4.2‚ ParameterBox, Handheld variant).

For permanent fixed installation in a control panel, the The functionality is equivalent to that of the variant)).

Handheld Variant of the ParameterBox can be connected directly via an M12 connector. As well

ParameterBox is also available as an Installation Variant.

handheld type (see also Chap. 4.3 ParameterBox (Installation

All NORDAC frequency inverters can be controlled and parameterised using the free conjunction with a laptop or PC, this provides diagnosis tools for simple drive optimisation. Parameter sets and oscillograms can be saved, edited and archived. Further information can be found in Chap. 5 "NORD CON software".

NORD CON software. In

Æ Website for downloading NORD CON: > HTwww.nord.comTH <

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NORDAC trio SK 300E Manual

4.1 Control element connection variants

SK 300E

NORDAC frequency inverter

SK 300E

Adapter unit

Screw terminals

3,0 m

Part. No. 278910060

Connection cable 300E

4 x 0.75 mm²

Connection

Cable cross-section:

scope of delivery)

... Commercial 4-wire

cables (not included in

Direct to system connector

SK IC1-232/485

42 40 73 74

(pluggable)

Interface converter

Part. No. 276970020

Screw terminals

"Handheld"

ParameterBox

SK PAR-2H

Part. No. 278910100

"Installation"

ParameterBox

SK PAR-2E

Part. No. 278910110

NORD CON

(NORD PAC)

Software (free)

www.nord.com)

Part. No. 6099985

(... or download from

52 Subject to technical alterations BU 0300 EN

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4.2 ParameterBox (Handheld variant)

(SK PAR-2H, Part. No. 278910100)

The SK PAR-2H ParameterBox is a compact control device for direct connection to the SK 300E inverter. A suitable connection cable with an M12 plug contact is already included with the device. This means that the ParameterBox can be directly connected to the SK 300E without additional components.

Special connection cables are required for connection to other NORDAC inverters or a PC/laptop, which are listed in more detail in the ParameterBox instruction manual "

0040

4.2 ParameterBox (Handheld variant)

Connection to SK 300E

Connection to the trio SK 300E can take place using the

existing M12 socket. The maximum protection class IP55 is retained for the entire unit by using the special connector components.

After the mains voltage is switched on the corresponding device type is automatically recognised.

Note: Further information can be found in the operating

instructions of the ParameterBox "

M12 connector, blue Description Cable

2 (wh) + 5V / 170mA

1 (br) GND

4 (b/w) P+ (A) (RS485 +)

3 (bu) P-(B) (RS485 -)

BU 0040"

Length 3m

4 x 0.75mm²

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NORDAC trio SK 300E Manual

4.3 ParameterBox (Installation variant)

(SK PAR-2E, Part. No. 278910110)

The SK PAR-2E ParameterBox is a compact control device for control panel installation. Up to 5 frequency inverters can be connected via the plug-in connection terminals. Protection class IP66 is complied with on the front side when installed.

A connection cable for the ParameterBox is not included in the scope of delivery. A commercial 4-wire cable with a recommended cable cross-section of 0.75mm regulations.

The 15V supply voltage for the ParameterBox is normally drawn from the frequency inverter.

Mechanical installation in a control panel

For installation in the control cabinet door or the control panel, a cut-out of 137mm x 82mm (tolerance +/- 1mm) must be made. The sealed unit must be inserted in the pre-processed cabinet panel. There are 6 screws (M3 x 7mm) for securing the unit to the interior of the control panel. The ParameterBox is now mounted securely on the switching cabinet door and has maximum protection class IP66 on the front side, if mounted correctly.

The electrical connection of the ParameterBox SK PAR-2E can take place in the installation variant via the internal screw terminals 1-4. Exact assignment of the terminals can be seen in the following section.

can be used in compliance with the general installation

Control cabinet interior

Control cabinet front Æ

Seal

137 mm

35 mm

+/-1mm

73 mm

90 mm

82 mm

+/-1mm

80 mm

100 mm

146 mm

136 mm

162 mm

35 mm

Seal

Fastening screws

6 x M3 x 7mm

(nuts and washers are included)

54 Subject to technical alterations BU 0300 EN

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4.3 ParameterBox (Installation variant)

SK PAR-2E electrical connection

The ParameterBox SK PAR-2E is connected via the plug-in screw terminals, which are located inside the

ParameterBox

Number Description Terminals

42 + 4.5 … 30V

40 GND

73 P+ (A) RS485 +

74 P-(B) RS485 -

Supply voltage

The +15V supply voltage for the ParameterBox can normally be drawn from the connected frequency inverter.

However, if several frequency inverters are linked together, ensure that only one frequency inverter is tapped for voltage and not several inverters! The frequency inverter with the shortest cable distance to the ParameterBox should be selected for this.

Communication via RS485

With connection of several frequency inverters in series (as diagram below), ensure that the ParameterBox is the first or last participant in the bus system. A termination resistor (approx. 120 frequency inverter at the other end of the entire bus system. A termination resistor of this type is included as standard with the SK 300E.

with +15V / 60mA

0.14…1.5 mm²

Ω) must be provided for the

Control cabinet

SK PAR-2E

Mat. No. 278910110

SK 500E

SK 700E

Geared motor with SK 300E

in field

NOTE: For further information, see the ParameterBox instruction manual BU 0040.

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NORDAC trio SK 300E Manual

4.4 Functions of the ParameterBox

Language settings

In order to set the ParameterBox to the language of the respective operator, see the following explanation. A query as to whether German or English language is required is displayed during the first switch on. The following start data is then displayed:

300E 0.75kW/3 BSC 1

> NORDAC <

Frequency inverter

ONLINE U1 P1 EReady

1.) Press the

2.) Parameter P1301 is displayed with "Language : Deutsch"

3.) Press the

4.) English, Francais, Espanol, Sverige, Nederlands

5.) Press

6.) Press the

key 4x Æ "Options" and for Enter.

to select any of the languages in the following sequence:

‘Enter’ to switch to the language displayed/selected.

keys 2x together to return to the start.

56 Subject to technical alterations BU 0300 EN

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4.4 Functions of the ParameterBox

Display

After the ParameterBox is connected and the mains voltage for the inverter is switched on, an automatic "Bus

scan" takes place. The ParameterBox identifies the connected frequency inverter(s). The frequency inverter

type and its actual operating status can be seen in the following display.

300E 0,75kW/3 BSC 1

Inverter type

> NORDAC <

Frequency inverter

ONLINE U1 P1 EReady

Actual status of

the inverter

In the standard display mode, 3 operating values and the actual frequency inverter status can be displayed simultaneously.

The operating values displayed can be selected from a list of 8 possible values (in Menu>Display</>Values for display< P1004).

Current actual values for

the selected operating

values and their

applicable units

Inverter type

300E 0,75kW/3 BSC 1

Fi/Hz U/V I/A

Customer unit

Menu structure level

45.0 190 1.4

ONLINE U1 P1 R RUNNING

Current ParameterBox status

Inverter

selected

Active parameters in inverter

Actual status of the inverter

NOTE

The digital frequency setpoint is factory set to 0Hz. To check whether the motor is working, a

frequency setpoint must be entered with the level >Parameterise<, >Base parameters< and the respective parameter >Jog frequency< (P113)

Settings must be carried out by qualified personnel only, paying particular attention to safety and warning instructions.

ATTENTION : The motor may start immediately after pressing the START key!

key or a jog frequency via the respective menu

BU 0300 EN Subject to technical alterations 57

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NORDAC trio SK 300E Manual

Operation

LCD

Display

Graphic-capable, backlit LCD display for displaying operational values and parameters for the connected frequency inverter(s) and ParameterBox parameters.

Use the

Press the

The contents of individual parameters can be altered with the

Press the and keys together to load the factory settings of the parameter selected.

When controlling the frequency inverter using the keyboard, the frequency setpoint is set using the

VALUE keys.

Press the

Note: If a parameter is exited without a new value being stored, then one of the SELECTION keys

can be used for this purpose.

If the inverter is to be controlled directly from the keyboard (not control terminals), then the actual setpoint frequency can be stored under the Jog Frequency parameter (P113).

Selection keys to move through the menu levels and within the individual menu items.

and keys together to go back one level.

VALUES keys.

ENTER key to select a menu group or accept the changed menu items or parameter values.

START key for switching on the frequency inverter.

STOP key for switching off the frequency inverter.

Note: Can only be used if this function

has not been blocked in parameter P509 or P540.

ERROR

The rotational direction of the motor is switched by pressing the indicated by a minus sign.

Attention! Take care when operating pumps, screw

conveyors, ventilators, etc.

LED's signal the actual status of the ParameterBox.

The

ON (green) The ParameterBox is connected to the supply voltage and is operational. ERROR (red) An error has occurred while processing data or in the connected frequency inverter.

Direction key. Rotation direction left is

58 Subject to technical alterations BU 0300 EN

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4.4 Functions of the ParameterBox

Controlling the frequency inverter

The frequency inverter can only be fully controlled with regards to speed and rotation direction by the ParameterBox if the parameter >Interface< (

P509 = 0/4) is set to >Control terminals or keyboard< or >USS<

and if it has not already been enabled via the control terminals.

START (Enable)

STOP (No enable)

Change rotation direction

No frequency inverter

control function

Increase frequency

Decrease frequency

Store actual frequency

NOTE

If the frequency inverter is enabled via the keyboard frequency inverter in the Menu >Parameterisation< >Basic parameters< in the >Parameter set< parameter (P100) is used.

The parameter set cannot be changed during operation. A change in P100 is only accepted when the output frequency has passed once through zero.

The change in the parameter set must be confirmed with the

or .

Attention: Following the START command, the frequency inverter may start up immediately with a

pre-programmed frequency (minimum frequency P104 or jog frequency P113).

, then the parameter set selected for this

key and then activated by and

BU 0300 EN Subject to technical alterations 59

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NORDAC trio SK 300E Manual

Menu structure of the ParameterBox

The menu structure consists of various levels that are each arranged in a ring structure. Press the ENTER

( ) to go to the next level. Simultaneous operation of the SELECTION keys moves the menu back one

key

level (

and ).

300E 3,0kW /3 STD 1

Fi/Hz U/V I/O

45.0 360 3.4

ONLINE FU P1 R RUNNING

Display 1

P1001 2 Bu s sca n

P1002 2 FI selectio n

P1003 2 Display m ode

P1004 2 Values for display

P1 005 2 Stan dardi sation factor

P0 2 Ba ck

Param eterisation 1

Operating displays 2 >ENTER< (t o le ve l 3 .)

Basic parameters 2 >ENTER< (to leve l 3.)

Motor data 2 >ENTER< (t o le ve l 3 .)

Inverter menu s tructu re,

dependent on

installed options

(e.g. posicion, etc.)

Æ Chap. 5 Parameterisation

P0 2 Back

U1 U2 U3 U4 U5

1 - - - -

OK - - - -

100

Parameter 1 administration

P1201 2 Copy - Source

P1202 2 Copy - Target

P1203 2 Copy - Start

P1204 2 Load fact ory setting s

P1205 2 Delete memory

P0 2 Back

Options 1

P1301 2 Language

P1302 2 Op erati ng m ode

P1303 2 Automatic bus scan

P1304 2 Con trast

P1305 2 Set password

P1306 2 Box password

P1307 2

zurück

Reset box p arame ter

P1308 2 zurück

NORDAC p-box

P0 2 Back

Version 3.7

ATTENTION

The parameters of the menu groups

>Options< (P13xx) in level 1 are exclusively ParameterBox parameters and do not have anything to

do directly with the frequency inverter parameters.

>Display< (P10xx), >Parameter administration< (P12xx) and

Access to the frequency inverter menu structure is gained via the >Parameterisation<

menu. The description regarding the parameterisation of the SK 300E starts in Chap. 7 General information.

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4.4 Functions of the ParameterBox

Parameterising with the ParameterBox

To enter the parameterisation mode, the menu group >Parameterisation< must be selected in the menu level

1. Pressing the following graphic shows how the control elements of the ParameterBox are used for the parameterisation of a frequency inverter.

Selection forward Increase value

ENTER key ( ) opens the parameter level of the connected frequency inverter. The

Simultaneous operation

→ one menu level back

Selection back

Simultaneous operation

→ Load factory settings

of parameter

Reduce value

One menu level forward

Accept parameter value

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NORDAC trio SK 300E Manual

Screen layout during parameterisation

If the setting of a parameter is changed, the value flashes until it is confirmed with the ENTER key ( ). To

load the factory setting of the parameter to be edited, both together. To store this change, the setting must also be confirmed with the

VALUE keys ( and ) must be pressed

ENTER key.

If the change is not to be stored, then pressing one of the previously stored value and pressing a SELECTION key again will exit the parameter.

Actual parameter to be

edited (No.)

Actual parameter to be

edited (Text)

Actual parameter

value

Current

ParameterBox

status

Selected frequency

P102 PS1

Start-up time

ONLINE U1 P1 E BLOCK

inverter

2,90 s

SELECTION keys ( or ) will call up the

Actual parameter

data set to be edited

Active parameter data set

in control medium

structure level

Status of the

frequency inverter

Note: The display in the lower line is used to display the actual status of the ParameterBox and the

frequency inverter being controlled.

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4.5 Parameters of the ParameterBox

The following main functions are assigned to the menu groups:

Menu group No. Main function Display (P10xx): Parameterisation (P11xx): Parameter administration (P12xx): Copy and save complete parameter sets from storage objects and frequency

Options (P13xx):

Selection of operating values and display layout

Parameterisation of the connected inverter and all storage objects

inverters

Setting the ParameterBox functions and all automatic processes

Menu group < Display> (P10xx)

Parameter Setting value / Description / Note

P1001

Bus scan

P1002

FI selection

P1003

Display mode

P1004

Values for display

P1005

Standardisation factor

A bus scan is initiated with this parameter. During this process a progress indicator is shown in the display.

After a bus scan, the parameter is "Off".

Depending on the result of this process, the ParameterBox goes into the "ONLINE" or "OFFLINE" operating mode.

Selection of the actual object to be parameterised/controlled.

The display and further operating actions refer to the item selected. In the frequency inverter selection list, only those devices detected during the bus scan are shown. The actual object appears in the status line.

Note: If an error has occurred in a connected frequency inverter, it can be acknowledged

Value range: U1 - U5

Selection of the operating values display for the ParameterBox

Standard Any 3 values next to each other Large size display 1 value (any) with unit List Any 3 values listed with units

Selection of a display value for the actual value display of the ParameterBox.

The value selected is placed in the first position of an internal list for the display value and is then also used in the Large Display mode.

Possible actual values for the display: Actual frequency Voltage Current

Speed of rotation Torque current Setpoint frequency

Link voltage Bus actual value1 non-stand.

The first value on the display list is scaled with the standardisation factor. Should this standardisation factor deviate from 1.00, the unit of the scaled value is no longer displayed.

Value range: -327.67 to +327.67; Resolution 0.01

by selecting the frequency inverter.

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NORDAC trio SK 300E Manual

Menu group < Parameterisation> (P11xx)

Parameter Setting value / Description / Note

P1101

Object selection

Selection of the object to be parameterised.

The ongoing parameterisation process relates to the object selected. Only the devices and storage objects detected during the bus scan are displayed in the selection list.

Note: This parameter is not shown if only one device is recognised and there is no storage

object in the ParameterBox.

Value range: U1 - U5 and S1 - S5

Menu group < Parameter administration > (P12xx)

Parameter Setting value / Description / Note

P1201

Copy - Source

P1202

Copy - Target

P1203

Copy - Start

P1204

Load factory settings

Selection of the actual source object to be copied.

In the selection list, only the frequency inverters and storage objects detected during the bus scan are shown.

Value range: U1 – U5 and S1 - S5

Selection of actual target object to copy.

In the selection list, only the frequency inverters and storage objects detected during the bus scan are shown.

Value range: U1 – U5 and S1 - S5

This parameter triggers a transfer process, whereby all the parameter data sets selected in

– Source<

While data is being overwritten, an information window appears with acknowledgement. The transfer starts after acknowledgement.

With this parameter, the parameter data sets of the object selected are described with factory settings.

This function is particularly important when editing storage objects. It is only via this parameter that a hypothetical frequency inverter can be loaded and edited with the ParameterBox.

Value range: U1 - U5 and S1 - S5

are transferred to the object specified in the >Copy – Target< parameter.

>Copy

P1205

Delete memory

In this parameter the data in the selected storage medium is deleted.

Value range: S1 - S5

64 Subject to technical alterations BU 0300 EN

Page 65

Menu group < Options> (P13xx)

Parameter Setting value / Description / Note

P1301

Language

P1302

Operating mode

P1303

Automatic bus scan

Selection of languages for operation of the ParameterBox

Available languages: German English French

Spanish Swedish Dutch

Selection of the operating mode for the ParameterBox

• Offline:

The ParameterBox is operated autonomously. No PC or frequency inverter is connected. The parameter data set of the frequency inverter is not accessed. The storage objects of the ParameterBox can be parameterised and administrated.

• Online:

A frequency inverter is located at the interface of the ParameterBox. The frequency inverter can be parameterised and controlled. When changing to the " operating mode, a bus scan is started automatically.

• PC slave:

A PC is located at the interface of the ParameterBox. The ParameterBox can be addressed as a slave by the separate frequency inverters

Ö USS address 1

Ö USS address 2

Ö USS address 3

Ö USS address 4

Ö USS address 5

Setting the switch-on characteristics.

• Off

An automatic bus scan is not implemented. The frequency inverters connected before switching off must be looked for again after switch-on.

• On

A bus scan is automatically implemented when the ParameterBox is switched on.

4.5 Parameters of the ParameterBox

ONLINE"

NORD CON software. The storage objects log on as

P1304

Contrast

P1305

Set password

P1306

Box password

P1307

Reset Box parameter

P1308

Software version

Contrast setting of the ParameterBox display

Value range: 0% ... 100%; Resolution 1%

The user can set up a password in this parameter.

If a value other than 0 has been entered in this parameter, then the settings of the ParameterBox or the parameters of the connected frequency inverter cannot be altered.

If the password function is to be reset, the password selected in the must be entered here. If the correct password has been selected, than all functions of the ParameterBox can be used again.

In this parameter the ParameterBox can be reset to the factory setting. All ParameterBox settings and the data in the storage media will be deleted.

Displays the software version of the ParameterBox. Please note for future use.

>Set Password< parameter

BU 0300 EN Subject to technical alterations 65

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NORDAC trio SK 300E Manual

4.6 Error messages of the ParameterBox

Display Error

Communication error

200

201

202

203 204 No Array parameter

205 Incorrect parameter type

206

207

Parameter number not permissible

Parameter value cannot be changed

Parameter outside value range

Incorrect Sub- Index

Incorrect response identifier USS interface

Checksum error of USS interface

Cause

• Remedy

These error messages are due to EMC interferences or differing software versions of the participants.

• Check the software version of the ParameterBox and that

of the connected frequency inverter.

• Check the wiring of all components and for possible EMC

interference

Communication between frequency inverter and ParameterBox is faulty (EMC), safe operation cannot be guaranteed.

• Check the connection to the frequency inverter. Use a

shielded cable between the devices. Route the BUS leads separately from the motor cables.

208

209_1 Inverter not responding

Identification error

220 Unknown device

221

Incorrect status identifier USS interface

Software version not recognised

Communication between frequency inverter and ParameterBox is faulty (EMC), safe operation cannot be guaranteed.

• Check the connection to the frequency inverter. Use a

shielded cable between the devices. Route the BUS leads separately from the motor cables.

The ParameterBox is waiting for a response from the connected frequency inverter. The waiting time has elapsed without a response being received.

• Check the connection to the frequency inverter. The

frequency inverter USS parameter settings were changed during operation.

Device ID not found.

The connected inverter is not listed in the database of the ParameterBox; no communication can be established.

• Please contact your Getriebebau Nord dealership.

Software version not found!

The software of the connected frequency inverter is not listed in the ParameterBox database, no communication can be set up.

• Please contact your Nord supply agency.

66 Subject to technical alterations BU 0300 EN

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Display Error

222

223

224 Device is not supported

225

ParameterBox operating error

226 227 Sou rce is empty 228 229 Object selected is empty

230 Different software versions

231 Invalid password

232

Inverter extension level not recognised

Bus configuration has changed

The connection to the inverter is blocked

Source and target are different devices

This combination is not permitted

Bus scan only during operation: ONLINE

4.6 Error messages of the ParameterBox

Cause

• Remedy

An unknown component has been detected in the frequency inverter (Customer unit).

• Please check the components installed in the frequency

inverter

• If necessary, check the software version of the

ParameterBox and the frequency inverter.

A different device to that saved responds when the last bus configuration is restored.

This error can only occur if the parameter

OFF and another device has been connected to the ParameterBox.

>Auto. Bus Scan< is set to

• Activate the Automatic Bus Scan function.

The frequency inverter type connected to the ParameterBox is not supported!

• The ParameterBox cannot be used with this frequency

inverter.

Access to a device that is not error).

ONLINE (previous Time Out

• Carry out a bus scan via the parameter >Bus Scan<

(P1001).

Copying objects of different types (from / to different inverters) is not possible.

Copying of data from a deleted (empty) storage medium

Target and source for the copying function are the same. The command cannot be carried out.

Parameterisation attempt of a deleted storage medium

Warning

Copying objects with different software versions can lead to problems when transferring parameters.

Attempt to change a parameter without a valid Box password being entered in parameter

A bus scan (search for a connected frequency inverter) is only possible

when in ONLINE mode.

>Box Password< P1306.

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NORDAC trio SK 300E Manual

Display Error

Warnings

240

241

242

243

244

Inverter control error

250 This function is not enabled

251

252

253

Error message from inverter

"Error No. from inverter"

Overwrite data? Æ YES NO

Delete data? Æ YES NO

Move SW version ? Æ CONTINUE CANCEL

Move series? Æ CONTINUE CANCEL

Delete all data? Æ YES NO

Control command was not successful

Control is not possible OFFLINE

Error acknowledgement not successful

Inverter error "Inverter error text"

Cause

• Remedy

These warnings indicate that there is a possibly significant change which needs additional confirmation.

Once the next procedure has been selected, it must be confirmed with the "ENTER" key.

The function requested is not enabled at the frequency inverter parameter interface.

• Change the value of the parameter P509 >Interface< of the

connected frequency inverter to the required function.

The control command cannot be implemented by the frequency inverter, as a higher priority function, e.g. Emergency Stop or an OFF signal to the control terminals of the frequency inverter, is present

Call up of a control function in

Offline mode.

• Change the operating mode of the ParameterBox in the

parameter the action.

The acknowledgement of an error at the frequency inverter was not successful, the error message remains.

An error has occurred at the frequency inverter with the displayed number. The frequency inverter error No. and error text is displayed.

>Operating Mode< P1302 to Online and repeat

68 Subject to technical alterations BU 0300 EN

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4.7 Data transfer with NORD CON

The NORDAC ParameterBox S1 to S5 storage elements can be administrated and archived using the NORD CON

control and parameter software.

To achieve transfer of data, the PC serial interface (RS232) must be connected to the ParameterBox via an interface converter (SK IC1-232/485, Part. No. 276970020) and suitable connection cable. (M12 Socket/SUBD, Part. No. 278910210). In addition, the interface inverter must be connected to an external supply voltage. Use the USB/5V adapter for this, it is connected to the interface converter via a cinch connector and to the PC/laptop via a USB connector.

The following components are required for the ParameterBox Æ PC/laptop connection:

RS232

PC / laptop

5V- USB port

adapter

ParameterBox

SK PAR-2H

Mat.No. 278910100

Adapter M12 SO/SUB-D

for SK PAR-2H Æ SK IC1

Mat.No. 278910210

Interface converter

SK IC1-232/485

Mat.No. 276970020

Adapter USB/5V for

SK IC1-232/485

Mat.No. 278910220

Software

NORD CON

Mat.No. 6099985

(NORD PAC)

In this set-up, communication is controlled by the PC. For this, the ParameterBox must be set in the menu

>Options<, Parameter >Operating mode< (P1302) to the value PC slave. After a bus scan, the NORD

group

CON program will then detect the filed storage objects S1 to S5 as separate frequency inverters with bus

addresses 1 to 5 and display them onscreen.

NOTE

Only frequency inverter parameter data sets already saved in the storage objects can be detected and edited by the

To edit the data set of a new frequency inverter, the inverter type first has to be set via the

settings (P1204)<

bus scan. The new parameter data set can then be edited with the usual tools.

NORD CON parameterisation software.

>Load factory

parameter. The NORD CON software then detects the new storage object in a new

All NORD CON parameterisation functions are now available.

BU 0300 EN Subject to technical alterations 69

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NORDAC trio SK 300E Manual

5 NORD CON software

5.1 General information

NORD CON is a PC program to control and parameterise

frequency inverters manufactured by Getriebebau NORD. The software can be installed on all computers with the Windows 95, 98, NT, 2000, ME or XP operating systems.

There are two ways to implement the installation of the NORD CON software. The NORD CON software can either be installed from the NORD PAC CD (Part. No.: 6099985) or downloaded from the website >www.nord.com<.

NORD CON can communicate with up to 31 frequency inverters

simultaneously or via the device-specific RS485 interface.

The connection from PC to SK 300E is implemented via the interface converter

connection cable 300E (Part. No. 278910060).

the

As well as control and parameterisation of the frequency inverter, operating values can also be displayed. The integrated oscilloscope function is a helpful tool for optimising drive systems. The resulting oscillograms – like the parameter data sets - can be saved, edited and archived.

SK IC1-232/485 (Part. No. 276970020) and

NOTE: Internet site for downloading the PC software NORD CON

>>> HTwww.nord.comTH <<<

Features

• Creation, documentation and storage of frequency inverter parameter settings

• Control of the connected frequency inverters

• Monitoring of connected frequency inverters

• Oscilloscope function

• Creation of macros for test process sequences

• Remote control of connected frequency inverters

Remote control

For commissioning (parameterisation), the known device displays are simulated, enabling remote control of the frequency inverter in familiar surroundings.

All possible frequency inverter operating unit functions can be carried out.

Simulation Controlbox

70 Subject to technical alterations BU 0300 EN

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5 NORD CON software

Oscilloscope function

The function to be recorded can be selected from various channel settings. A total of 4 channels are available and are scalable in both time and value range.

The curves can be saved and archived with the respective settings and called up at a later time.

Parameterisation

All the connected frequency inverter parameters can be read, edited, saved or printed for documentation with

All frequency inverter parameters can be easily accessed via the parameter name and the corresponding parameter number. This means that parameterisation with the PC software

NORD CON is very transparent and

therefore operation is much easier.

In addition, the parameter characteristics are available and it is possible to narrow down the displayed parameters.

NORD CON.

Bsp. Parameterauswahl

Macros

Macros enable simple process flows to be created for test purposes. This can be very useful, for instance, for testing during commissioning of a frequency inverter.

BU 0300 EN Subject to technical alterations 71

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NORDAC trio SK 300E Manual

6 Commissioning

6.1 Basic settings

The NORDAC trio SK 300E is already set up so that the assigned 4-pole standard motor can be operated

without further presetting.

The frequency inverter is not equipped with a line main switch and is therefore always live when connected to the power supply. It waits with a blocked output until an enable signal occurs.

Attention

If a digital input is not programmed for enable and the parameter P428 is changed to 2 (= "Immediate with mains“), the motor will start immediately

The following options for an enable signal are available:

1) An enable signal is generated by pressing the start key when a ParameterBox is connected. See "Initial check with ParameterBox“on Page 73 .

2) When connected to a PC, an enable can be generated with the START key in the "NORD CON" control software (see Chapter 5 "NORD CON software", Page 70).

3) An "Enable right" is implemented with the factory setting if a control input is configured, e.g. digital input 2 on the CU Basic I/O or Standard I/O (terminal 22), with the internal 15V supply voltage (terminal 42).

4) By changing the "Automatic start up" parameter P428 to 2 (= "Immediate with mains"), this enable occurs as soon as the mains voltage is switched on. The requirement for this is that no digital input has been parameterised for Enable.

Note

In delivery condition, only the most important parameters are visible for eventual parameter changes. Should it be necessary to change other parameters as well, such as e.g. motor data when using a different motor, then parameter P003 "Supervisor Mode" must be set to 1, so that all parameters are visible (see also parameter P003

Visible parameters in delivery condition:

Supervisor mode switched off (P003 = 0), i.e. only a limited number of parameters are visible, all other

parameters are hidden:

Parameterisation with the ParameterBox:

Operating displays Control terminals Information

P001 Selection of the operating display P400 Analog input function 1 P700 Actual error P003 Supervisor mode P420 Digital input function 1 P701 Old error

Basic parameters

P102 Start-up time P422 Digital input function 3 P744 Upgrade level P103 Braking time P423 Digital input function 4

P104 Minimum frequency

P105 Maximum frequency

P107 Brake application time

P460 Time watchdog

P424 Digital input function 5

P434 Function relay 1

P435 Standardisation relay 1

Parameterisation with the ControlBox:

Operating displays

P003 Supervisor mode

P421 Digital input function 2 P743 Inverter type

P001 Selection of the operating display

, as all enable conditions have been met.

Æ, Page 78)!!!

72 Subject to technical alterations BU 0300 EN

Page 73

6 Commissioning

6.2 Different motor

Using a different motor to delivery condition:

Note

In order to make the motor parameters visible, first set parameter P003 "Supervisor Mode" to 1

(see also parameter P003

A motor list for standard motors is stored in the device. Select the standard motor in parameter P200 " The relevant data is loaded automatically in parameters P201 – P208 and must be compared again with the data on the motor rating plate.

When using other motors, the data from the rating plate of the motor must be input into parameters P201 to P208.

To determine the the ENTER key. A single automatic measurement of the stator resistance now takes place. The value adjusted to the line resistance will be stored. This is dependent on the motor circuit entered in parameter P207 (star/delta circuit).

stator resistance automatically, parameter P208 must be set to "0" and confirmed with

Æ, Page 78)!!!

Motor list".

6.3 Initial check with the ParameterBox

Check first of all whether all cables are connected correctly and whether all relevant safety precautions have been taken.

Only then can the mains voltage be applied to the frequency inverter. When the ParameterBox is connected, the following window appears in the ParameterBox display:

300E 1.5kW/3 BSC

> NORDAC <

Frequency inverter

ONLINE I1 P1 EReady

Ensure that the motor can start-up without danger. Press the START The display changes to:

300E 1.5kW/3 BSC

key on the ParameterBox.

Fi/Hz U/V I/O

0.0 27 1.2

ONLINE I1 P1 R RUNNING

Check that the motor is running in the direction required by pressing the frequency.

The actual output frequency, voltage and current are displayed.

After pressing the STOP key the display will revert to the previous one.

The following parameters can now be changed if necessary.

BU 0300 EN Subject to technical alterations 73

, the motor stops according to the set braking time. After this time has expired,

- key, thereby increasing the set

Page 74

NORDAC trio SK 300E Manual

6.4 Minimum configuration of control connections

The following steps must be carried out to operate the NORDAC trio SK 300E in minimum configuration.

ATTENTION! The data are based on the parameter data factory settings.

1.) With CU "Basic I/O" or "Standard I/O":

a. Connect electronic enable:

Set control terminal [22] to a high signal, e.g. terminal [42].

b. Set an analog voltage setpoint (0-10V) between the control terminals [12] and [14] after the frequency

inverter is ready for operation (dependent on the setting in P428).

Example:

[11]

[12] [13] [14] [22] [23] [24] [42]

Basic I/O

2.) Without CU

a. Set jog frequency in P113 (e.g. 25 Hz). To be able to set the parameter, "Supervisor Mode" must

first be switched on (to "1") in P003.

b. Connect electronic enable:

Set control terminal [21] to a high signal, e.g. terminal [42], +15V'. The requirement for this is that digital input 1 is programmed for function [1] "Enable right". In the factory setting, digital input 1 is programmed for function [13] to "PTC input". The reason is that each trio SK 300E must have PTC protection.

c. The motor rotates at the jog frequency.

Example:

[21] Digital input 1 [41] + 5V supply voltage [40] GND [41] + 5V supply voltage [40] GND [42] + 15V supply voltage [74] RS485 interface: B (-) [73] RS485 interface: A (+)

[02] Signal relay [01] Signal relay

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7 Parameterisation

Some parameters are only available in certain configurations when using various option modules (customer units/technology units).

7.1 Supervisor mode

The Supervisor Mode is used to simplify operation of the frequency inverter. This mode allows parameters

that are normally only visible to a limited extent for simple operation to be viewed in full.

If Supervisor Mode (P003=0) is switched off, only the parameters required for simple operation are visible.

All other parameters are present in the background, but are not displayed. The switched on by setting P003 = 1. When switched on, all parameters are visible.

The copying process is not dependent on the Supervisor Mode. All parameter data sets are generally copied.

Note

In the factory setting the supervisor mode is switched off, i.e. only a limited number of parameters are visible. In order to make all parameters visible, parameter P003 " also parameter P003

Æ, Chap. 7.5 )!!!

Supervisor Mode" must be set to 1 (see

Supervisor Mode can be

7.2 Electronic name plate

In addition to the storage capacity in the frequency inverter, the trio SK 300E also contains an additional

storage component in the adapter unit. This means that, after the frequency inverter is parameterised, the respective data set is present both in the frequency inverter and the adapter unit.

Should a different (e.g. newer) frequency inverter be mounted on the motor, then the data in the adapter unit will be transferred to the inverter automatically. New data transfer is shown in the display. This message can be acknowledged via the display device or by switching on and off once. The new frequency inverter is then ready to switch on with the previous parameter data set.

This "

Electronic name plate" means that a defective device can be replaced very rapidly. This prevents long

downtimes with new parameterisation and optimisation.

7.3 Array parameter display

Some parameters have the option of displaying settings and views over several levels (arrays). After the parameter is selected, the array level is displayed and must then also be selected.

When using the ParameterBox, SK-PAR-..., (figure right), the array level selection options appear in the top right of the display.

Attention

When using the ControlBox in combination with an SK 300E,

only the first array level is displayed for the array parameters. Further array levels are not displayed with the ControlBox.

It is

only possible in combination with the ParameterBox to

display all array levels of the individual array parameters!

ParameterBox, SK PAR-2H

ParameterBox - SK PAR-2H

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NORDAC trio SK 300E Manual

7.4 Menu groups

There are two switchable parameter data sets available during operation. All parameters can be adjusted

ONLINE".

The individual parameters are combined in various parameter sets. The first digit of the parameter number

indicates the assignment to a menu group:

Menu group No. Main function

Operating displays (P0--): Basic parameters (P1--): Contain the basic inverter settings, e.g. switch on and switch off

Motor data / characteristic curve parameters (P2--):

Control terminals (P4--): Analog input and output scaling, specification of digital input and relay

Additional parameters (P5--): Functions dealing with e.g. the interface, pulse frequency or error

Information (P7--): For display of e.g. actual operating modes, old error messages, device

Array parameters -01 …

-xx

For the selection of the physical units of the display value.

procedures and, along with the motor data, are sufficient for standard applications.

Setting of the motor-specific data, important for the ISD current control and choice of the characteristic curve during the setting of dynamic and static boost.

output functions, as well as PID controller parameters.

acknowledgement.

status reports or software version (read parameter).

Some parameters in these groups can be programmed and read in several levels (arrays). After the parameter is selected, the array level must also be selected.

Note

Parameter P523 can be used to load the factory settings for all parameters at any time. This can be helpful, e.g. during the commissioning of a frequency inverter whose parameters no longer correspond with the factory settings.

Attention

All actual parameter settings will be lost, if P523= 1 is set and confirmed with "ENTER".

Actual parameter settings can be stored by being transferred to the file using the

NORD CON software.

ParameterBox memory or to a

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Example: Availability of the parameters / parameter description

7 Parameterisation

Parameter Setting value / Description / Note

…-01

P000

Example depiction

0.01 … 9999 [ 0 ]

…-02 …

Operating display

Only with the Option ControlBox according to selection in P001. The operating parameter selected in P001 will be displayed here.

Parameter text

Array value

Parameter number

Parameter value range

Factory settings of parameter

Supervisor

Parameter set

Available with option

S P

NCU BSC STD

NCU

= No customer unit

Supervisor parameters (S) are dependent on the settings in P003

Customer unit:

BSC

= Basic I/O

Parameter set-dependent (P) parameter; can be differently adjusted in 2 parameter sets;

Customer unit:

selection in P100

STD

= Standard I/O

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NORDAC trio SK 300E Manual

7.5 Operating displays

The abbreviation FI will be used below for frequency inverter.

Parameter Setting value / Description / Note

P001 Selection display

0 ... 6

[ 0 ]

P003 Supervisor mode

0 ... 9999 [ 0 ]

0 = Actual frequency [Hz], the frequency currently supplied by the FI. 1 = Speed [1/min], the actual speed calculated by the FI 2 = Set frequency [Hz], the output frequency equivalent to the actual setpoint. This need not match

the actual output frequency.

3 = Current [A], the actual output current measured by the FI. 4 = Torque current [A], the torque-developing output current of the FI. 5 = Voltage [Vac], the actual alternating voltage being output by the FI. 6 = Link voltage [Vdc], the FI-internal link voltage.

Supervisor mode can be switched on and off here. The number of visible parameters when the

supervisor mode is switched off is dependent on the use of a ParameterBox or ControlBox.

0 = Supervisor Mode switched off (only limited number of parameters are visible) 1 = Supervisor mode switched on (all parameters are visible (P001 – P746) 2 = Only the menu group 0 > Operating display< (P001 … P003) is visible.

3… 9999, like setting value 2.

Visible parameters:

Supervisor mode switched off Æ limited number

ParameterBox (SK TU2-PAR-…) ControlBox (SK TU2-CTR)

P001 Selection of the operating display P003 Supervisor mode

P102 Acceleration time P103 Deceleration time P104 Minimum frequency P105 Maximum frequency P107 Brake reaction time

P400 Analog input function 1 (only with STD or STD) P405 Analog input function 2 (only with STD) P418 Analog output function (only with STD) P419 Analog output scalling (only with STD) P420 Digital input function 1 P421 Digital input function 2 (only with BSC or STD) P422 Digital input function 3 (only with BSC or STD) P423 Digital input function 4 (only with BSC or STD) P424 Digital input function 5 (only with STD) P434 Function relay 1 P435 Relay 1 scalling P460 Time watchdog

P700 Actual error P701 Last fault P743 Inverter ID P744 Configuration

Supervisor Parameter set

Available with option

Always available

P001 Selection of the operating display P003 Supervisor mode

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7.6 Basic parameters

Parameter Setting value / Description / Note

P100 Parameter set

0 / 1

[ 0 ]

P101 Copy parameter set

0 ... 1

[ 0 ]

P102 Acceleration time

0 ... 99.99 s

[ 2.0 ]

P103 Deceleration time

0 ... 99.99 s

[ 2.0 ]

P104 Minimum frequency

0 ... 400.0 Hz

[ 0.0 ]

P105 Maximum frequency

0,1 ... 400.0 Hz

[ 50.0 ]

Selection of the parameters sets to be parameterised. 2 parameter sets are available. All parameter set-dependent parameters are identified by

Switching can take place during operation (online).

If enabled via the

Parameter set display at the ParameterBox:

The active parameter set is shown on the display with the abbreviation 'P1' or 'P2'.

0 = 1 = Copies the active parameter set to the inactive parameter set. The parameter set P1 or P2

Copying of parameter sets to/from the ParameterBox ParameterBox”,

Acceleration time is the time corresponding to the linear frequency rise from 0Hz to the set maximum frequency (P105). If an actual setpoint of <100% is being used, the acceleration time is reduced linearly according to the setpoint set.

The acceleration time can be extended by certain circumstances, e.g. FI overload, setpoint lag, ramp smoothing or if the current limit is reached.

Deceleration time is the time corresponding to the linear frequency reduction from the set maximum frequency to 0Hz (P105). If an actual setpoint <100% is being used, the deceleration time reduces accordingly.

The deceleration time can be extended by certain circumstances, e.g. by the selected >Switch-off mode< (P108) or > Ramp smoothing < (P106).

The minimum frequency is the frequency supplied by the FI as soon as it is enabled and no additional setpoint is set.

In combination with other setpoints (e.g. analog setpoint or fixed frequencies) these are added to the set minimum frequency.

The frequency supplied by the FI after being enabled and once the maximum setpoint is present, e.g. analog setpoint equivalent to P403, an appropriate fixed frequency or maximum via the

ParameterBox.

Display: Parameter set 1 Parameter set 2

ControlBox, the operating parameter set will match the settings in P100.

No copy process triggered.

displayed in the ParameterBox is the active set. 2 parameter sets are available for switching.

P1201 – P1203.

(P).

7.6 Basic parameters

Supervisor

Available with option

Always available

Æ see Chap. 4.5 “Parameters of the

Always available

Parameter

set

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NORDAC trio SK 300E Manual

Parameter Setting value / Description / Note

P106 Ramp smoothing

0 ... 100 %

[ 0 ]

This parameter enables a rounding of the acceleration and deceleration ramps. This is necessary for applications where soft, but dynamic speed change is important.

A rounding is carried out for every setpoint change.

The value to be set is based on the set acceleration and deceleration time, however values <10% have no effect.

P107 Brake reaction time

0 ... 2.50 s

[ 0.0 ]

Electromagnetic brakes have a physically-dependent delayed reaction time when actuated. This can lead to load drops during lifting applications, as the brake delays in taking over the load.

This reaction time can be taken into account under parameter P107 (Braking control).

Within the adjustable reaction time, the inverter supplies the set absolute minimum frequency (P505) and so prevents movement against the brake and load drop when stopping.

P108 Disconnection mode

0 ... 9

[ 1 ]

This parameter determines the manner in which the output frequency is reduced after "Blocking" (controller enable

0 = Voltage disable: The output signal is switched off immediately. The FI no longer supplies

an output frequency. In this case, the motor is braked only by mechanical friction. Immediate switching on again of the FI can lead to error switch off.

1 = Ramp: The actual output frequency is reduced proportionally to the remaining braking time

from P103.

2 = Delayed ramping: As in Ramp Down, however the braking ramp is extended for

generational operation and the output frequency is increased for static operation. Under certain conditions, this function can prevent overvoltage switch off or reduce brake resistance power dissipation.

Note: This function must not be programmed if defined deceleration is required, e.g. with

lifting mechanisms.

3 = Immediate DC braking: The FI switches immediately to the preselected DC current

(P109). This direct current is supplied for > Time DC brake on < (P110).

4 = Constant braking distance: The deceleration ramp acts with a delay, if not moved with

the maximum output frequency (P105). This leads to a similar braking distance from various frequencies. Note: This function cannot be used as a positioning function. This function should not be used with a ramp smoothing (P106).

5 = Combined braking: Dependent on the actual dc-link voltage, a high frequency voltage is

switched to the basic mode (linear characteristic curves only, P211 = 0 and P212 = 0). The braking time is retained where possible (P103).

6 = Quadratic ramp: The deceleration ramp does not have a linear course, but is square. 7 = Quadratic ramp with delay: Combination of functions 2 and 6 8 = Quadratic combined braking: Combination of functions 5 and 6 9 = Constant acceleration power: Only valid for field weakening range! The drive is

accelerated and braked using constant electrical power. The course of the ramps depends on the load.

Æ low):

Supervisor

Available with option

S P

Always available

S P

Always available

Æ Additional heating in motor!

Parameter

set

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7.6 Basic parameters

Parameter Setting value / Description / Note

P109 DC current brake

0 ... 250 %

[ 100 ]

Current setting for direct current braking (P108= 3) and combined braking (P108= 5) functions.

The correct setting value depends on the mechanical load and the required braking time. A higher setting brings large loads to a standstill more quickly.

The 100% setting relates to a current value as stored in the >Nominal current< parameter P203.

P110 DC braking time on

0 ... 60.00 s

[ 2.0 ]

The time that the motor is applied, during the direct current braking (P108= 3) function, with the current selected in the >DC braking current< parameter (P109).

Depending on the ratio of actual output frequency to max. frequency (P105), the >DC braking time< is reduced.

The time starts with the removal of the enable and can be interrupted by fresh enabling.

P112 Torque current limit

25 ... 400 % / 401

[ 401 ]

With this parameter, a limit value can be set for the torque generating current. This can prevent mechanical overloading of the drive. It cannot provide any protection against mechanical blockages (movement to stops). A slipping clutch which acts as a safety device must be provided.

The torque current limit can also be set over an infinite range of settings using an analog input. The maximum setpoint (compare adjustment 100%, P402, P408) then corresponds to the value set in P112.

The limit value 20% of current torque cannot be undershot by a smaller analog setpoint (P400/405=2).

401 = OFF is for switching the torque current limit off! This is also the basic setting for the FI.

P113 Jog frequency

-400.0...400.0 Hz

[ 0.0 ]

When using the value following successful enable if it is greater than the minimum frequency.

When controlling via control terminals, the jog frequency can be switched on via one of the digital inputs (P420-424= jog frequency >15<). None of the digital inputs may be programmed for enable (function 1 or 2).

The setting of the jog frequency can be done directly via this parameter or, if the FI is enabled via the keyboard, by pressing the ENTER key. In this case, the actual output frequency is set in parameter P113 and is then available for the next start.

NOTE: Specified setpoints via the control terminals, e.g. jog frequency, fixed frequencies or analog

setpoints, are generally added with correct sign. The set maximum frequency (P105) cannot be exceeded in this case, and the minimum frequency (P104) cannot be undershot.

ControlBox or ParameterBox to control the FI, the jog frequency is the starting

Supervisor

Available with option

S P

Always available

S P

Always available

S P

Always available

S P

Always available

Parameter

set

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7.7 Motor / characteristic curve parameters

Parameter Setting value / Description / Note

P200 Motor list

0 ... 41

[ 0 ]

0 = No change to data 1 = No motor: In this setting, the FI operates without current control, slip compensation and

pre-magnetising time, and is therefore not recommended for motor applications. Possible applications are induction furnaces or other applications with coils and transformers. The following motor data is set here: 50.0Hz / 1500rpm /15.0A / 400V / 0.00kW / cos Star / R

2 = 0.18kW 400V 3 = 0.25kW 400V 4 = 0.37kW 400V 5 = 0.55kW 400V 6 = 0.75kW 400V 7 = 1.1kW 400V 8 = 1.5kW 400V 9 = 2.2kW 400V 10 = 3.0kW 400V 11 = 4.0KW 400V

0.01Ω / I

EMPTY

12 = 5.5kW 400V 13 = 7.5kW 400V 14 = 11kW 400V 15 = 0.5Hp 400V 16 = 0.75Hp 400V 17 = 1.0Hp 400V 18 = 1.5Hp 400V 19 = 2.0Hp 400V 20 = 3.0Hp 400V 21 = 5.0Hp 400V

6.5A

Supervisor

Available with option

22 = 7.5Hp 400V 23 = 0.25kW 230V 24 = 0.37kW 230V 25 = 0.55kW 230V 26 = 0.75kW 230V 27 = 1.1kW 230V 28 = 1.5kW 230V 29 = 2.2kW 230V 30 = 3.0kW 230V 31 = 4.0kW 230V

Parameter

set

S P

Always available

ϕ=0.90 /

32 = 5.5kW 230V 33 = 0.33Hp 230V 34 = 0.5Hp 230V 35 = 0.75Hp 230V 36 = 1.0Hp 230V 37 = 1.5Hp 230V 38 = 2.0Hp 230V 39 = 3.0Hp 230V 40 = 4.0Hp 230V 41 = 7.5Hp 230V

With this parameter, the motor data presets can be changed. The factory setting in parameters P201

- P209 is a 4-pole DC standard motor with the nominal FI power.

Select one of the possible digits and press the ENTER key to set all of the following motor parameters (P201 to P209). The motor data is based on 4-pole DC standard motors.

NOTE: As P200 returns to = 0 after the input confirmation, the control of the set motor can be

implemented via parameter P205.

P201 Nominal frequency

20.0 ... 400.0 Hz

[***]

The nominal frequency determines the v/f break point at which the FI supplies the nominal frequency (P204) at the output.

P202 Nominal speed

300..24000 rpm

[***]

*** These settings are dependent on the selection in parameter 200.

The nominal speed is important for the correct calculation and control of the motor slip and the speed display (P001 = 1).

S P

Always available

S P

Always available

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7.7 Motor / characteristic curve parameters

Parameter Setting value / Description / Note

P203 Nominal current

0.01 ... 20.00 A

[***]

The nominal current is a decisive parameter for the current vector control.

P204 Nominal voltage

100 ... 800 V

[***]

The >Nominal voltage< matches the mains voltage to the motor voltage. In combination with the nominal frequency, the voltage/frequency characteristic curve is produced.

P205 Nominal power

0 ... 11 kW

[***]

P206

0.50 ... 0.90

[***]

The motor nominal power controls the motor set via P200. The output is always shown in "kW" even if a motor with "HP" is selected in P200.

Cos ϕ

The cos ϕ is a decisive parameter for the current vector control.

P207 Star Delta Connection

0...1

[***]

The motor circuit is decisive for stator resistance measurement and therefore for current vector control.

Star

0 = 1 = Delta

P208 Stator resistance

0.00 ... 300.00 Ω

[***]

Motor stator resistance ⇒ resistance of one line in the DC motor.

Has a direct influence on the current control of the FI. Too high a value will lead to a possible overcurrent; too low a value to a motor torque that is too low.

For simple measurement, this parameter can be set to "Zero". Pressing the ENTER key initiates the automatic measurement between two motor phases. In the FI, the resistance on the line is measured on the basis of the delta or star circuit (P207) and the value saved.

Note: For correct function of the current vector control, the stator resistance must be

automatically measured by the FI.

P209 No load current

0.01 ... 20.00 A

[***]

*** These settings are dependent on the selection in parameter 200.

This value is always calculated automatically from the motor data if there is a change in the parameter >cos

NOTE: If the value is to be entered directly, then it must be set as the last motor data. This is

the only way to ensure that the value will not be overwritten.

ϕ< P206 and the parameter >Nominal current< P203.

Supervisor

Available with option

S P

Always available

S P

Always available

S P

Always available

S P

Always available

S P

Always available

S P

Always available

S P

Always available

Parameter

set

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Parameter Setting value / Description / Note

P210 Static boost

0 ... 400 %

[ 100 ]

The static boost affects the current that generates the magnetic field. This is equivalent to the no load current of the respective motor and is therefore load-independent. using the motor data. The factory setting of 100% is sufficient for normal applications.

P211 Dynamic boost

0 ... 150 %

[100]

The dynamic boost affects the torque generating current and is therefore a load-dependent parameter. The factory 100% setting is also sufficient for typical applications.

Too high a value can lead to overcurrent in the FI. Under load therefore, the output voltage will be raised too sharply. Too small a value leads to low torque.

P212 Slip compensation

0 ... 150 %

[ 100 ]

The slip compensation increases the output frequency, dependent on load, to keep the asynchronous motor speed approximately constant.

The factory setting of 100% is optimal when using DC asynchronous motors and correct motor data has been set.

P213 ISD control loop gain

5 ... 400 %

[ 100 ]

This parameter influences the control dynamics of the FI current vector control (ISD control). Higher settings make the controller faster, lower settings slower.

This parameter can be adjusted to suit the type of application, e.g. to avoid unstable operation.

P214 Torque precontrol

-200 ... 200 %

[ 0 ]

This function allows a value for the expected torque requirement to be set in the controller. This function can be used in lifting applications for a better load transfer during start-up.

NOTE: Motor torques (with rotation field right) are entered with a positive sign, generator torques

are entered with a negative sign. The reverse applies for the rotation field left.

P215 Boost precontrol

0 ... 200 %

[ 0 ]

Only with linear characteristic curve (P211 = 0% and P212 = 0%).

For drives, which require a high starting torque, this parameter provides the option of switching on an additional current in the start phase. The application time is limited and can be selected at parameter >Lead boost time< P216.

All current and torque current limits that may have been set (P112 and P537) are deactivated during the time boost precontrol.

P216 Time Boost precontrol

0.0 ... 10.0 s

[ 0.0 ]

Only with linear characteristic curve (P211 = 0% and P212 = 0%).

Application time for increased starting current.

Supervisor

Available with option

S P

Always available

The no load current is calculated

S P

Always available

S P

Always available

S P

Always available

S P

Always available

S P

Always available

S P

Always available

Parameter

set

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7.7 Motor / characteristic curve parameters

Parameter Setting value / Description / Note

P2xx Control/characteristic curve parameters

Output

voltage

P204

P211

P215

P210

NOTE:

"typical"

Settings for the...

Current vector control (factory setting)

P201 to P209 = Motor data

P210 = 100%

P212 = 100%

P213 = 100%

P214 = 0%

P215 = no significance

P216 = no significance

P216

P211 = 100%

Supervisor

Parameter

set

Available with option

P201

Output frequency

Time

Linear v./f. characteristic curve

P201 to P209 = Motor data

P210 = 100% (static boost)

P211 = 0%

P212 = 0%

P213 = no significance

P214 = no significance

P215 = 0% (dynamic boost)

P216 = 0s (time boost precontrol)

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NORDAC trio SK 300E Manual

7.8 Control terminals

Parameter Setting value / Description / Note

P400 Analog input function 1

0 ... 16

[ 1 ]

The FI analog input can be used for various functions. It must be noted that only one of the functions given below is possible at any time.

If, for example, an actual PID frequency is selected, the frequency setpoint cannot be an analog signal. The setpoint can, e.g., be specified via a fixed frequency.

Analog functions:

0 = Off, 1 = Set frequency, the given analog range (P402/P403) varies the output frequency between

2 = Torque current limit, based on the set torque current limit (P112), this can be changed

3 = Actual frequency PID, required to generate a control circuit. The analog input (actual

4 = Frequency addition, applies in connection with an additional frequency specification

5 = Frequency subtraction, the frequency value provided is subtracted from the setpoint. 6 = Reserved 7 = Reserved 8 = Actual frequency PID limited, like function 3 "Actual frequency PID", however the output

9 = Actual frequency PID monitored, like Function 3 "Actual frequency PID", however the

10 = up to 13 = reserved 14 = Actual value process controller *, activates the process controller, analog input 1 is

15 = Setpoint process controller *, as function 14, however the setpoint is specified (e.g. by

16 = Lead process controller *, adds an adjustable additional setpoint after the process

*) further details regarding the process controller can be found in Chap. 12.3

the analog input has no function.

the set minimum and maximum frequencies (P104/P105).

via the analog input. 100% setpoint here corresponds to the set torque current limit.

value) is compared with the setpoint (e.g. fixed frequency). The output frequency is adjusted as far as possible until the actual value equals the setpoint. (see controller settings P413 – P415)

about auxiliary setpoints (P410/411). In these cases, the setpoints are added.

frequency cannot fall below the programmed minimum frequency value in Parameter P104. (no rotation direction reversal)

FI switches the output frequency off when the minimum frequency P104 is reached.

connected to the actual value sensor (compensator, air can, flow volume meter, etc.). The mode (0-10 V or 0/4-20 mA) is set in P401.

a potentiometer). The actual value must be specified using another input.

controller.

Supervisor

Available with option

BSC STD

Parameter

set

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7.8 Control terminals

Parameter Setting value / Description / Note

P401 Analog input mode 1

0 ... 3

[ 0 ]

0 = 0 – 10V limited:

An analog setpoint smaller than the programmed adjustment 0% (P402) does not lead to undershooting of the programmed minimum frequency (P104). Therefore does not lead to any rotation direction reversal.

1 = 0 - 10V:

If a setpoint smaller than the programmed adjustment 0% (P402) is present, this can cause a change in direction rotation. This allows rotation direction reversal using a simple voltage source and potentiometer.

E.g. internal setpoint with rotation direction change Potentiometer 0–10V potentiometer.

During the reversing moment (hysteresis = minimum frequency (P104) is smaller than the absolute minimum frequency (P505). A brake that is controlled by the FI will be closed in the hysteresis range.

If the minimum frequency (P104) is greater than the absolute minimum frequency (P505), the drive reverses when the minimum frequency is reached. In the hysteresis range P104, the FI supplies the minimum frequency (P104), the brake controlled by the FI does not close.

⇒ Rotation direction change at 5V in mid-range setting of the

Supervisor

Available with option

BSC STD

: P402 = 5V, P104 = 0Hz,

± P505), the drive stands still when the

Parameter

set

f / Hz

P105

(fmax)

2 = 0 – 10V monitored:

If the minimum adjusted setpoint (P402) is undershot by 10% of the difference value from P403 and P402, the FI output switches off. Once the setpoint is greater than [P402 * (10%*(P403-P402))], it will deliver an output signal again.

P104

(fmin)

OFF = 2.0V - 10% * 8.0V = 1.2V

P402 = 2.0V

= 8.0V

P403 = 10,0V

U/V

E.g. setpoint 4-20 mA: P402: Adjustment 0% = 1V; P403: Adjustment 100% = 5V; -10% corresponds to -0.4V; i.e. 1...5V (4...20mA) normal operating zone, 0.6...1V = minimum frequency setpoint, below 0.6V (2.4mA) output switches off.

3 = -10 - 10V: If a setpoint smaller than the programmed adjustment 0% (P402) is present, this

can cause a change in direction rotation. This allows rotation direction reversal using a simple voltage source and potentiometer.

E.g. internal setpoint with rotation direction change Potentiometer 0–10V potentiometer.

During the reversing moment (hysteresis = minimum frequency (P104) is smaller than the absolute minimum frequency (P505). A brake that is controlled by the FI will not be closed.

⇒ Rotation direction change at 5V in mid-range setting of the

: P402 = 5V, P104 = 0Hz,

± P505), the drive stands still when the

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NORDAC trio SK 300E Manual

Parameter Setting value / Description / Note

P402 Analog input adjustment 1 0%

0.0 ... 10.0 V

[ 0.0 ]

This parameter sets the voltage that should correspond with the minimum value of the selected function for the analog input 1.

In the factory setting (setpoint) this value is equivalent to the setpoint set via P104 >Minimum frequency<.

Typical setpoints and corresponding settings:

0 - 10V 2 - 10 V 0 - 20 mA 4 - 20 mA

Æ 0.0 V Æ 2.0 V (monitored with the function 0-10V) Æ 0.0 V (internal resistance approx. 250Ω) Æ 1.0 V (internal resistance approx. 250Ω)

P403 Analog input adjustment 1 100%

0.0 ... 10.0 V

[ 10.0 ]

This parameter sets the voltage that should correspond with the maximum value of the selected function for the analog input 1.

In the factory setting (setpoint) this value is corresponds with the setpoint set via P105 >Maximum frequency<.

Typical setpoints and corresponding settings:

0 - 10 V 2 - 10 V 0 - 20 mA 4 - 20 mA

Æ 10.0 V Æ 10.0 V (monitored with the function 0-10V) Æ 5.0 V (internal resistance approx. 250Ω) Æ 5.0 V (internal resistance approx. 250Ω)

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Parameter

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P400 … P403

P401 = 0 Æ 0 – 10V limited

Output

frequency

P105

positive

P10 4

0.0 V

2.5V 5.0V 10.0V

P402 P403

P401 = 1 Æ 0 - 10V not limited

Output

frequency

P105

positive

P10 4

Setpoint

voltage

0.0V 2.5V 5.0V

negat ive

P402

P403

10.0V

Setpoint

voltage

P404 Filter analog input 1

10 ... 400 ms

[ 100 ]

Adjustable digital low-pass filter for the analog signal.

Interference peaks are hidden, the reaction time is extended.

BSC STD

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7.8 Control terminals

Parameter Setting value / Description / Note

P405 Analog input function 2

0 ... 16

[ 0 ]

This parameter is identical to P400.

P406 Analog input mode 2

0 ... 3

[ 0 ]

This parameter is identical to P401.

P407 Analog input adjustment 2 0%

0,0 ... 10.0 V

[ 0.0 ]

This parameter is identical to P402.

P408 Analog input adjustment 2 100%

0.0 ... 10.0 V

[ 10.0 ]

This parameter is identical to P403.

P409 Filter analog input 2

10 ... 400 ms

[ 100 ]

This parameter is identical to P404.

P410 Minimum frequency auxiliary setpoints

0.0 ... 400.0 Hz

[ 0.0 ]

The minimum frequency that can act on the setpoint via the auxiliary setpoints.

Auxiliary setpoints are all frequencies that are additionally delivered for further functions in the FI:

Actual frequency PID Frequency addition Frequency subtraction Auxiliary setpoints via BUS Minimum frequency above analog setpoint (potentiometer) Process controller

P411 Maximum frequency auxiliary setpoints

0.0 ... 400.0 Hz

[ 50.0 ]

This is the maximum frequency that can affect the setpoint through the auxiliary setpoints (e.g. analog input).

Auxiliary setpoints are all frequencies that are additionally delivered for further functions in the FI:

Actual frequency PID Frequency addition Frequency subtraction Auxiliary setpoints via BUS Maximum frequency above analog setpoint (potentiometer) Process controller

Further information can be found in the graphic for setpoint processing in Chap. 12.1 !!!

P412 Nominal value Process controller

0.0 ... 10.0 V

[ 5.0 ]

Fixed specification of a setpoint for the process controller that will only occasionally be altered.

Only with P400 = 14 ... 16 (process controller). Further details can be found in Chap. 12.3

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S P Always available

S P

BSC STD

Parameter

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Parameter Setting value / Description / Note

P413 PID control P-component

0 ... 400.0 %

[ 10.0 ]

This parameter is only effective when the P400.

The P-component of the PID controller determines the frequency jump if there is a regulation deviation based on the rule difference.

For example: At a setting of P413 = 10% and a regulation difference of 50%, 5% is added to the actual setpoint.

Further information about the PID controller can be found in Chap. 12.2.

P414 PID control P-component

0 ... 400.0 %/ms

[ 1.0 ]

This parameter is only effective when the P400.

The I-component of the PID controller determines the frequency change, dependent on time.

Further information about the PID controller can be found in Chap. 12.2.

P415 D-component PID controller

0 ... 400.0 %ms

[ 1.0 ]

This parameter is only effective when the P400.

If there is a rule deviation, the D-component of the PID controller determines the frequency change multiplied by time (%ms).

If one of the analog inputs is set in the determines the controller limitation (%) after the PI controller.

Further information about the PID controller can be found in Chap. 12.2.

P416 Ramptime PI setpoint

0.00 ... 99.99 s

[ 2.0 ]

This parameter is only effective when the

Ramp time for the setpoint PID.

Further information about the PID controller can be found in Chap. 12.2.

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Available with option

S P

BSC STD

function PID actual frequency is selected in parameter

S P

BSC STD

function PID actual frequency is selected in parameter

S P

BSC STD

function PID actual frequency is selected in parameter

function actual value process controller, this parameter

S P

BSC STD

function PID actual frequency is selected.

Parameter

set

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7.8 Control terminals

⋅

Parameter Setting value / Description / Note

P418 Function analog output

0 ... 52

[ 0 ]

Analog functions:

An analog voltage (0 to + 10 V) can be taken from the control terminals (max. 5 mA). Various functions are available, the following generally applies:

0 Volt analog voltage always corresponds to 0% of the selected value.

10 V always corresponds to the motor nominal value (unless otherwise stated) multiplied by the P419 standardisation factor, e.g.

0 = No function, no output signal at the terminals. 1 = Actual frequency, the analog voltage is proportional to the FI output frequency. 2 = Actual speed, this is the synchronous speed calculated by the FI based on the existing

setpoint. Load-dependent speed fluctuations are not taken into account.

3 = Current, the effective value of the output current supplied by the FI. 4 = Torque current, displays the motor load torque calculated by the FI. (100% = P112) 5 = Voltage, the output voltage supplied by the FI. 6 = DC Link voltage, the DC voltage in the FI. This is not based on the motor rated data. 10

Volt, standardised at 100%, is equivalent to 850 Volt DC (400V devices) or 450 Volt DC (230V devices)!

P419 can be used for modification of the required working range. The maximum analog output (10V) corresponds to the standardisation value of the appropriate selection.

7 = Value from P542 External control, the analog output can be set using parameter P542

independently of the actual operating status of the FI to 0.0 ... 10.0V.

8 = … 14 reserved

30 = Actual set fre quency before ramp, shows the frequency produced by any upstream

controllers (ISD, PID, etc.). This is then the set frequency for the power level adapted via the acceleration or deceleration ramp (P102, P103).

31 = Valu e via BUS, the analog output is controlled via a bus system. The process

data are directly transferred (P546, P547, P548).

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10Volt

... continued on the next page.

Parameter

set

P419value nominal motor

100%

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Parameter Setting value / Description / Note

Digital functions:

All relay functions described in Parameter >Function Relay 1< P434 can also be transferred via the analog output. If a condition has been fulfilled, then there will be 10V at the output terminals. Negation of the function can be set in parameter >Analog output standardisation< P419.

15 = External brake 16 = Inverter working 17 = Current limit 18 = Torque current limit 19 = Frequency limit 20 = Level with setpoint 21 = Fault 22 = Warning 23 = Overcurrent warning 24 = Overtemperature warning motor 25 = Torque current limit 26 = Value from P541, external control

P419 Analog output standardisation

-500 ... 500 %

[ 100 ]

Analog functions P418 (= 0 ... 14, 30, 31)

Using this parameter an adjustment can be made to the analog output for the selected operating range. The maximum analog output (10V) corresponds to the standardisation value of the appropriate selection.

If therefore, at a constant working point, this parameter is raised from 100% to 200%, the analog output voltage is halved. 10 Volt output signal then corresponds to twice the nominal value.

For negative values the logic is reversed. A setpoint value of 0% will then produce 10V at the output and -100% will produce 0V.

Digital functions P418 (= 15 ... 28, 34...52)

The switching threshold can be set using this parameter for the functions Current limit (= 17), Torque current limit (= 18) and Frequency limit (= 19). A value of 100% refers to the corresponding motor nominal value (see also P435).

With a negative value, the output function is output negated (0/1

P420 Digital input function 1

0 ... 21

[ 13 ]

PTC input as factory setting, control terminal 21.

Various functions can be programmed. These can be seen in the following table.

NOTE: Only digital functions are possible with this input, therefore only the functions up to

No. 21!

P421 Digital input function 2

0 ... 48

[ 1 ]

Enable right as factory setting, control terminal 22

Various functions can be programmed. These can be seen in the following table.

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27 = ... 29 reserved 32 = ... 43 reserved 44 = Bus I/O In Bit 0 45 = Bus I/O In Bit 1 46 = Bus I/O In Bit 2 47 = Bus I/O In Bit 3 48 = Bus I/O In Bit 4 49 = Bus I/O In Bit 5 50 = Bus I/O In Bit 6 51 = Bus I/O In Bit 7 52 = Value from Bus setpoint

STD

→ 1/0).

Always available

BSC STD

Parameter

set

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7.8 Control terminals

Parameter Setting value / Description / Note

P422 Digital input function 3

0 ... 48

[ 2 ]

Enable left as factory setting, control terminal 23

Various functions can be programmed. These can be seen in the following table.

P423 Digital input function 4

0 ... 48

[ 8 ]

Parameter set switching Bit 0 as factory setting, control terminal 24

Various functions can be programmed. These can be seen in the following table.

P424 Digital input function 5

0 ... 48

[ 4 ]

Fixed frequency 1 (P429) as factory setting, control terminal 25

Various functions can be programmed. These can be taken from the following table.

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Parameter

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List of the possible functions of the digital inputs P420 ... P425, P470

Value Function Description Signal

No function Input switched off. ---

Enable right The FI delivers an output signal with the rotation field right if a

positive setpoint is present. 0

Enable left The FI delivers an output signal with the rotation field left if a

positive setpoint is present. 0

If automatic starting is active (P428 = 1), a high level is sufficient.

If the functions "Enable right" and "Enable left" are actuated simultaneously, the FI is blocked.

Change rotation direction Causes the rotation field to change direction, combined with

Enable right or left.

Fixed frequency 1

The frequency from P429 is added to the actual setpoint

value.

Fixed frequency 2

Fixed frequency 3

Fixed frequency 4

If several fixed frequencies are actuated at the same time, then they are added with the correct sign. In addition,

The frequency from P430 is added to the actual setpoint

value.

The frequency from P431 is added to the actual setpoint

value.

The frequency from P432 is added to the actual setpoint

value.

the analog setpoint (P400) and possibly the minimum frequency (P104) are added.

Parameter set switch Bit 0 Selection of the active parameter set. (Low level = Parameter

set 1, high level = Parameter set 2)

Hold frequency During the acceleration or deceleration phase, a low level will

cause the actual output frequency to be "held". A high level allows the ramp to proceed.

Voltage disable

The FI output voltage is switched off and the motor runs freely

to a stop (low = blocked).

Quick stop

The FI reduces the frequency according to the programmed

quick stop time (P426).

Fault acknowledgement

Fault acknowledgement with an external signal. If this function

is not programmed, an fault can also be acknowledged by a low enable setting (P506).

PTC resistor input

Analog evaluation of signal present. Switching threshold at

approx. 2.5 V Switch-off delay = 2sec, warning after 1sec.

Remote control

With Bus system control, low level switches the control to

control via control terminals.

Jog frequency

The fixed frequency value can be adjusted using the

HIGHER/LOWER and ENTER keys (P113), if control is via the ControlBox or ParameterBox.

Motor potentiometer

As in setting 09, however, the frequency is not maintained

below the minimum frequency P104 and above the maximum frequency P105. The ramps can be set using start-up and braking time.

Reserved

Watchdog 2

Input must see a high flank cyclically (P460), otherwise error E012 will cause a shutdown. Function starts with the 1st high flank.

Setpoint 1 on/off

Analog input switch-on and switch-off 1/2 (high = ON) The low signal sets the analog input to 0% which does not lead to

Setpoint 2 on/off

Fixed frequency 5

The frequency from P433 is added to the actual setpoint value. High

shutdown when the minimum frequency (P104) > than the absolute minimum frequency (P505).

→ 1 Flank (P428 = 0)

High

Low

0 Æ 1

flank

Analog

High

Low

0 Æ 1

flank

High

... continued on the next page

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7.8 Control terminals

Value Function Description Signal

... 25 reserved

Analog functions for digital inputs can be programmed for every input, they have a resolution of 7 bit

and can be used for simple applications.

Torque current limit Adjustable load limit, the output frequency is reduced when it

Actual frequency PID Possible PID actual value feedback Analog

Frequency addition Addition to other frequency setpoint values Analog

Frequency subtraction Subtraction from other frequency setpoint values Analog

Inhibit PID Switching the PID controller / process controller function on

Analog functions for digital inputs can be programmed for every input, they have a resolution of 7 bit

and can be used for simple applications.

Current value process controller * Activates the process controller, analog input 1 is connected

Nom. Value Process controller * Like function 14, however the setpoint is specified (e.g. by a

Add. Process control * Adds an adjustable additional setpoint after the process

… 46 reserved

Motorpoti frequency + When an enable is present, the frequency setpoint can be

Motorpoti frequency - When an enable is present, the frequency setpoint can be

Motorpoti frequency +

with automatic saving

Motorpoti frequency -

with automatic saving

If neither of the digital inputs is programmed for left or right enable, then the actuation of a fixed frequency or jog frequency will

enable the frequency inverter. The rotation field direction depends on the sign of the setpoint.

Also effective for Bus control (RS232, RS485, CANbus, CANopen, DeviceNet, Profibus, InterBus, AS-Interface)

is reached. → P112

and off (high = ON)

to the actual value sensor (compensator, air can, flow volume meter, etc.). The mode (0-10 V or 0/4-20 mA) is set in P401.

potentiometer). The actual value must be specified using another input.

controller

increased by pressing the key. The acceleration time P102 is relevant for increases using the key. Limitation is implemented with the maximum frequency P105.

decreased by pressing the key. The deceleration time P103 is relevant for decreases using the key. Limitation is implemented with the minimum frequency P104.

Reversing is not possible in this way.

When an enable is present, the frequency setpoint can be increased by pressing the key. The acceleration time P102 is relevant for increases using the key. Limitation is implemented with the maximum frequency P105.

One second after the frequency change, the held frequency value is automatically saved in parameter P113 (jog frequency).

When an enable is present, the frequency setpoint can be decreased by pressing the key. The deceleration time P103 is relevant for decreases using the key. Limitation is implemented with the minimum frequency P104.

Reversing is not possible in this way.

One second after the frequency change, the held frequency value is automatically saved in parameter P113 (jog frequency).

Analog

High

Analog

High

*) For further details about the process controller, see Chap. 12.3

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Parameter Setting value / Description / Note

P426 Quick stop time

0 ... 10.00 s

[ 0.1 ]

Deceleration time setting for the quick stop function, which can be triggered by digital input, bus control, keyboard or automatically in the case of an error.

Quick stop time is the time for the linear frequency decrease from the set maximum frequency (P105) to 0Hz. If an actual setpoint <100% is being used, the emergency stop time is reduced correspondingly.

P427 Quick stop on error

0 ... 3

[ 0 ]

0 = Off, automatic quick stop during error is deactivated 1 = With mains failure, automatic quick stop during mains failure 2 = With errors, automatic quick stop during error 3 = Error or mains failure, automatic quick stop during mains failure or error

P428 Automatic starting

0 ... 2

[ 0 ]

0 = Off, the FI needs a flank for enable (signal change from "low" to "high") at the respective

digital input or PotentiometerBox switch.

1 = On, the FI reacts to a high level. This applies both for digital input signals and switched

PotentiometerBox.

2 = Immediate with mains voltage, when the mains voltage is switched on, the drive starts

immediately with the set minimum or jog frequency without a high level being present at a digital input or via the PotentiometerBox.

Requirement: No digital inputs should be programmed for enable!

Setpoint specification:

Without analog input signal via customer unit or PotentiometerBox:

Æ Set minimum frequency (P104) or jog frequency (P113)

P104 = Only positive value can be set for rotation right P113 = Right or left rotation depending on sign

Æ If P104 and P113 are set with same sign, they are added.

With analog input signal via customer unit or PotentiometerBox:

Æ P104 applies as minimum value for analog input signal (CU or potentiometer),

is therefore not added. P105 (max. frequency) is the maximum value for the analog input signal.

Æ When the jog frequency is set (P113), it is added to the analog input signal. Æ When the PotentiometerBox is used, the switch is inactive (only operating light).

Supervisor Parameter set

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Attention

If no digital input is programmed for "Enable" and the parameter P428 is changed to [2]= "Immediate with mains", the motor will start immediately conditions have been fulfilled.

because all enable

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7.8 Control terminals

Parameter Setting value / Description / Note

P429 Fixed frequency 1

-400 ... 400 Hz

[ 0.0 ]

Used to set the fixed frequencies. They are added for multiple selection. If none are programmed for enable, the FI is enabled when a fixed frequency is actuated.

P430 Fixed frequency 2

-400 ... 400 Hz

[ 0.0 ]

See (P429) Fixed frequency 1

P431 Fixed frequency 3

-400 ... 400 Hz

[ 0.0 ]

See (P429) Fixed frequency 1

P432 Fixed frequency 4

-400 ... 400 Hz

[ 0.0 ]

See (P429) Fixed frequency 1

P433 Fixed frequency 5

-400 ... 400 Hz

[ 0 ]

See (P429) Fixed frequency 1

Supervisor Parameter set

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S P

Always available

of the digital inputs

S P

Always available

S P

Always available

S P

Always available

S P

Always available

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Parameter Setting value / Description / Note

P434 Function relay 1

0 ... 38

[7]

Control terminals 1/2:

The settings 3 to 5 and 11 work with 10% hysteresis, i.e. the relay contact closes (function 11 opens) when the limit value is reached and opens (function 11 closes) when a 10% smaller value is undershot. This behaviour can be inverted with a negative value in P435.

Setting / Function

0 = No function 1 = External brake, to control a brake on the motor. The relay switches at the

set absolute minimum frequency (P505, default: 2 Hz). A setpoint delay should be programmed for typical brakes (see P107).

NOTE: In the SK 300E, a DC voltage is generated for a brake and

supplied at the terminals -Br and +Br. The relay contact should generally be used with a special brake voltage.

2 = Inverter is working, the closed relay contact indicates voltage at the FI

output (U - V - W).

3 = Current limit*, based on the setting of the motor nominal current in P203.

This value can be adjusted with the standardisation (P435).

4 = Torque current limit *, based on motor data settings in P203 and P206.

Signals a corresponding torque load. This value can be adjusted with the standardisation (P435).

5 = Frequency limit *, based on motor nominal frequency setting in P201.

This value can be adjusted with the standardisation (P435).

6 = Level with Setpoint, indicates that the FI has completed the frequency

increase or decrease. Setpoint frequency = actual frequency! After the contact is closed, the setpoint must change by at least 1 Hz.

Setpoint not reached - contact opens

7 = Fault, general Fault message. Fault is or not yet acknowledged.

Operational - contact closes

8 = Warning: general warning, a limit value was reached that could lead to a

later shutdown of the FI.

9 = Overcurrent warning: At least 130% FI nominal current was delivered for

30 sec. (l

10 = Overtemperature motor (warning): The motor temperature is evaluated

via a digital input. overheating switch off after 2 seconds.

11 = Torque current limit/ current limit active (warning), limit value in P112

is reached. P435 has no significance. Hysteresis = 10%.

12 = Value of P541 - External control: The relay can be controlled using

parameter P541 (Bit 0), independently of the actual operating status of the FI.

13 = … 29 reserved

t function)

Æ Motor is too hot. Warning occurs after 1 second,

Supervisor Parameter set

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Relay contact ...

for limit value

or function

Open

Closes

Opens

Closes

---

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7.8 Control terminals

Parameter Setting value / Description / Note

30 = Bus IO In Bit 0 (In combination with option SK TU2-AS1, AS-Interface) * 31 = Bus IO In Bit 1 (In combination with option SK TU2-AS1, AS-Interface) * 32 = Bus IO In Bit 2 (In combination with option SK TU2-AS1, AS-Interface) * 33 = Bus IO In Bit 3 (In combination with option SK TU2-AS1, AS-Interface) * 34 = Bus IO In Bit 4 (In combination with option SK TU2-AS1, AS-Interface) * 35 = Bus IO In Bit 5 (In combination with option SK TU2-AS1, AS-Interface) * 36 = Bus IO In Bit 6 (In combination with option SK TU2-AS1, AS-Interface) * 37 = Bus IO In Bit 7 (In combination with option SK TU2-AS1, AS-Interface) * 38 = Value from Bus setpoint

* Further information on parameterisation with the AS-Interface

P435 Relay 1 scalling

-400 ... 400%

[ 100 ]

Adjustment of the limit values of the relay functions. For a negative value, the output function will be output negative. If the set values are positive the relay contact closes, if they are negative the relay contact opens when the limit value is reached.

P460 Watchdog time

0.0 /

0.1 ... 999.9 s

[ 10.0 ]

0.1 .... 999.9

the digital inputs P420 – P425). If this time interval passes without a pulse being registered, a switch off occurs with an E012 error message.

0.0 = customer fault: As soon as a low-high flank is registered at the input, the FI switches off with

fault message E012.

= The time interval between the expected Watchdog signals (programmable function of

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Parameter Setting value / Description / Note

P480

0 ... 48

[ 0 ]

… -01 … -08

Function Bus In Bits

The Bus I/O In Bits are perceived as digital inputs. They can be set to the same functions (P420...425).

[01] = Function Bus I/O In Bit 1 [02] = Function Bus I/O In Bit 2 [03] = Function Bus I/O In Bit 3 [04] = Function Bus I/O In Bit 4

NOTE

The following functions can be set with the Array parameters listed on the previous pages.

Value Function Value Function

Array parameter:

These parameters can only be set with the can be set with the

Supervisor Parameter set

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[05] = Function Bus I/O In Bit 5 [06] = Function Bus I/O In Bit 6 [07] = Function Bus I/O In Bit 7 [08] = Function Bus I/O In Bit 8

ParameterBox, only the Array [01]

ControlBox.

0 1 2 3 4 5 6 7 8 9 10 11 12 13

No function

Enable right

Enable left

Phase seq. reversal

Fixed frequency 1

Fixed frequency 2

Fixed frequency 3

Fixed frequency 4

Parameter set switch Bit 0

Maintain frequency (active)

Voltage disable

Quick stop

Fault acknowledgement

PTC resistor input

14 15 16 17 18 19 20 21 22 -29 30 31 -46 47 48

Remote control

Jog frequency

Motor potentiometer

Reserved

Watchdog

Analog setpoint 1 ON/OFF

Analog setpoint 2 ON/OFF

Fixed frequency 5

Reserved

PID controller / process controller ON/OFF

Reserved

Motorpoti frequency +

Motorpoti frequency -

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