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NORDAC SK 200E
Brief instructions for frequenc
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NORDAC SK 200E Manual Safety information
N O R D A C SK 200E frequency inverters
Safety and operating instructions for drive power converters
(as per: Low Voltage Directive 2006/95/EEC )
1. General
During operation, drive power converters may, depending on their
protection class, have live, bare, moving or rotating parts or hot
surfaces.
Unauthorised removal of covers, improper use, incorrect installation
or operation causes a risk of serious personal injury or material
damage.
Further information can be found in this documentation.
All transportation, installation, initialisation and maintenance work
must be carried out by qualified personnel (compliant with IEC
364, CENELEC HD 384, DIN VDE 0100, IEC 664 or DIN VDE 0110,
and national accident prevention regulations).
For the purposes of these basic safety instructions, qualified
personnel are persons who are familiar with the assembly,
installation, commissioning and operation of this product and who
have the relevant qualifications for their work.
2. Proper use in Europe
Drive power converters are components intended for installation in
electrical systems or machines.
When installed in machines, the drive power converter cannot be
commissioned (i.e. commencement of the proper use) until it has
been ensured that the machine meets the provisions of the EC
Directive 2006/42/EEC (machine directive); EN 60204 must also be
complied with.
Commissioning (i.e. implementation of the proper use) is only
permitted when the EMC directive (2004/108/EEC) is complied with.
CE-labelled drive power converters meet the requirements of the
Low Voltage Directive 2006/95/EEC. The harmonised standards for
drive power converters listed in the declaration of conformity are
used.
Technical data and information for connection conditions can be
found on the rating plate and in the documentation, and must be
complied with.
The drive power converters may only be used for safety functions
which are described and explicitly approved.
3. Transport, storage
Information regarding transport, storage and correct handling must
be complied with.
4. Installation
The installation and cooling of the equipment must be implemented
according to the regulations in the corresponding documentation.
The drive power converter must be protected against
impermissible loads. Especially during transport and
handling, components must not be deformed and/or
insulation distances must not be changed. Touching of
electronic components and contacts must be avoided.
Drive power converters have electrostatically sensitive
components, which can be easily damaged by incorrect
handling. Electrical components must not be mechanically
damaged or destroyed (this may cause a health hazard!).
5. Electrical connection
When working on live drive power converters, the applicable
national accident prevention regulations must be complied
with (e.g. VBG A3, formerly VBG 4).
The electrical installation must be implemented according to
the applicable regulations (e.g. cable cross-section, fuses,
ground lead connections). Further instructions can be found
in the documentation.
Information about EMC-compliant installation – such as
shielding, earthing, location of filters and installation of
cables can be found in the drive power converter
documentation. These instructions must be complied with
even with CE marked drive power converters. Compliance
with the limiting values specified in the EMC regulations is
the responsibility of the manufacturer of the system or
machine.
6. Operation
Where necessary, systems where drive power converters
are installed must be equipped with additional monitoring
and protective equipment according to the applicable safety
requirements, e.g. legislation concerning technical
equipment, accident prevention regulations, etc.
The parameterisation and configuration of the drive power
converter must be selected so that no hazards can occur.
All covers must be kept closed during operation.
7. Maintenance and repairs
After the drive power converter is disconnected from the
power supply, live equipment components and power
connections should not be touched immediately, because of
possible charged capacitors. Observe the applicable
information signs located on the drive power converter.
Further information can be found in this documentation.
These safety instructions must be kept in a safe place!
2 BU 0240 GB
Page 3
NORDAC SK 200E Manual Concerning this document
Intended use of the frequency inverter
Compliance with the operating instructions is necessary for fault-free operation and the
acceptance of possible warranty claims. These operating instructions must be read before
working with the device!
These operating instructions contain important information about servicing. They must
therefore be kept close to the device.
SK 200E frequency inverters are devices for industrial and commercial plants for operating
three-phase asynchronous motors with squirrel-cage rotors. These motors must be suitable
for operation with frequency inverters. Other loads must not be connected to the devices.
SK 200E frequency inverters are devices for fixed installation on motors or in the vicinity of
the motors to be operated. All details regarding technical data and permissible conditions at
the installation site must be complied with.
Commissioning (implementation of the intended use) is not permitted until it has been
ensured that the machine complies with the EMC directive 2004/108/EEC and that the
conformity of the end product meets the machine directive 2006/42/EEC (note EN 60204).
© Getriebebau NORD GmbH & Co. KG, 2010
BU 0240 GB 3
Page 4
NORDAC SK 200E Manual
Documentation
Designation: BU 0240 GB
Part No.: 607 24 02
Device series: SK 205E, SK 215E, SK 225E, SK 235E
Device types: SK 2xxE-250-112-O ... SK 2xxE-750-112-O, 0.25 - 0.75kW, 1~ 100-120V,
230V Output
SK 2xxE-250-123-O ... SK 2xxE-111-123-A, 0.25 - 1.1kW, 1~ 220-240V
SK 2xxE-250-323-O ... SK 2xxE-401-323-A, 0.25 - 4.0kW, 3~ 220-240V
SK 2xxE-550-340-O ... SK 2xxE-751-340-A, 0.55 - 7.5kW, 3~ 380-500V
Version list
Designation of previous versions Software
BU 0240 GB, June 2010
Part No. 607 2401 / 2210
Publisher
Getriebebau NORD GmbH & Co. KG
Rudolf- Diesel- Str. 1 • D-22941 Bargteheide • Germany • http://www.nord.com/
Tel.: +49 (0) 45 32 / 401-0 • Fax +49 (0) 45 32 / 401-555
Standards and approvals
All devices of the entire SK 200E series comply with the standards and directives listed below. For
detailed information, please refer to the main manual BU0200.
Standard / Directive Logo Comments
EMC
Comments
Version
V 1.2 R0 First version based on BU 0200 DE / 1310
EN 61800-3
UL
cUL
C-Tick
RoHS
File No. E171342
File No. E171342
N 23134
2002/95/EU RoHS compliant
NOTE
These brief instructions only contain a limited amount of information. For a detailed
description of use and the technical details of the SK 2 00E an d its o ptio ns, pl ease refe r
to the main document BU0200.
4 BU 0240 GB
Page 5
Table of Contents
1 GENERAL INFORMATION ......................................................................................................6
1.1 Delivery.................................................................................................................6
1.2 Safety and installation information .......................................................................7
1.3 Wiring guidelines ..................................................................................................9
1.4 Nomenclature / type codes.................................................................................10
2 ASSEMBLY AND INSTALLATION........................................................................................12
2.1 Installation and assembly ...................................................................................12
2.2 Electrical connection ..........................................................................................14
2.3 Electrical connection of power unit.....................................................................15
2.4 Electrical connection of SK 200E control unit ....................................................16
3 SK 200E DISPLAYS AND CONTROL...................................................................................18
4 COMMISSIONING, SK 200E..................................................................................................19
4.1 Commissioning stages .......................................................................................19
4.1.1 Connection..............................................................................................................19
4.1.2 Configuration...........................................................................................................20
4.1.3 Commissioning examples ....................................................................................... 24
4.2 ATEX Zone 22 for SK 2x5E................................................................................26
4.2.1 Modified SK 2x5E for compliance with Category 3D............................................... 27
4.2.2 Options for ATEX Zone 22 3D ................................................................................27
4.2.3 Maximum output voltage and torque reduction ....................................................... 30
4.2.4 Commissioning information.....................................................................................31
4.2.5 EC declaration of conformity ................................................................................... 32
5 PARAMETERISATION OF FREQUENCY INVERTER SK 200E ..........................................33
6 OPERATING STATUS MESSAGES AND LED DISPLAYS..................................................35
7 TECHNICAL DATA FREQUENCY INVERTER......................................................................37
8 MAINTENANCE AND SERVICING INFORMATION..............................................................38
9 KEYWORD INDEX..................................................................................................................39
BU 0240 GB 5
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NORDAC SK 200E Manual
1 General information
These brief instructions for the SK 200E are based on the user manual for the frequency inverter - BU0200.
In addition to information concerning safety and use, this document also contains selected information on
commissioning, as well as use of the frequency inverter in explosion hazard areas (ATEX Zone 22).
This manual is based on the device software V1.2 R0 (see P707) of the SK 200E. If the frequency inverter
uses a different software version, this may cause differences.
A detailed description of the SK 200E and its options can be found in the user manual (BU0200). This and
other documents can be downloaded free of charge from
www.nord.com.
1.1 Delivery
Check the equipment immediately after delivery/unpacking for transport damage such as deformation or
loose parts.
If there is any damage, contact the carrier immediately and carry out a thorough assessment.
Important! This also applies even if the packaging is undamaged.
6 BU 0240 GB
Page 7
1.2 Safety and installation information
NORDAC SK 200E frequency inverters are devices for use in industrial high voltage systems and are
operated at voltages that could lead to severe injuries or death if they are touched.
• Installation and other work may only be carried out by qualified electricians and with the
device disconnected. The operating instructions must always be available to these
persons and must be strictly observed.
• Local regulations for the installation of electrical equipment and accident prevention
must be complied with.
• The equipment continues to carry hazardous voltages for up to 5 minutes
switched off at the mains.
• For single phase operation (115/230V) the mains impedance must be at least 100μH for
each conductor. If this is not the case, a mains choke must be installed.
• For safe isolation from the mains, all poles of the supply cable to the frequency inverter
must be able to be disconnected.
• Even during motor standstill (e.g. caused by a release block, blocked drive or output
terminal short circuit), the line connection terminals, motor terminals and braking resistor
terminals may still conduct hazardous voltages
. A motor standstill is not identical to
electrical isolation from the mains.
• Warning: with certain settings, the frequency inverter/motor can start up automatically
after the mains are switched on.
• The frequency inverter is only intended for permanent connection and may not be
operated without effective earthing connections which comply with the local regulations
for large leakage currents (> 3.5mA). VDE 0160 stipulates the installation of a second
earthing conductor or an earthing conductor cross-section of at least 10 mm
• Normal FI-circuit breakers are not suitable as the sole protection for three-phase
frequency inverters if the local regulations do not permit a possible DC proportion in the
fault current. According to EN 50178 / VDE 0160, the FI circuit breaker must be an allcurrent sensitive FI circuit breaker (type B).
• In normal use, NORDAC SK 200E frequency inverters are maintenance free. The
cooling surfaces must be regularly cleaned with compressed air if the ambient air is
dusty.
after being
2
.
1 General
CAUTION
The heat sink and all other metal components can heat up to temperatures above 70°C.
When mounting, sufficient distance from neighbouring components must be maintained.
When working on the components, allow sufficient cooling time beforehand
Protection against accidental contact may need to be provided.
ATTENTION
DANGER TO LIFE
The power unit can continue to carry voltages for up to 5 minutes after being switched off at
the mains. Inverter terminals, motor cables and motor terminals may carry voltage!
Touching open or free terminals, cables and equipment components can lead to severe injury
or death!
Work may only be carried out by qualified specialist electricians and with the electrical supply
to the equipment disconnected!
!
BU 0240 GB 7
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NORDAC SK 200E Manual
CAUTION
WARNING
Children and the general public must be kept away from the equipment!
The equipment may only be used for the purpose intended by the manufacturer.
Unauthorised modifications and the use of spare parts and additional equipment which has
not been purchased from or recommended by the manufacturer of the device may cause fire,
electric shock and injury.
Keep these operating instructions in an accessible location and give them to all operators!
This product intended for use in an industrial environment and is subject to sales restrictions
according to IEC 61800-3. In a domestic environment, this product can cause high frequency
interference, in which case the user may be required to take appropriate measures.
An appropriate measure would be the inclusion of a recommended mains filter.
8 BU 0240 GB
Page 9
1.3 Wiring guidelines
The frequency inverter has been developed for use in an industrial environment. In this environment, high
levels of electromagnetic interference can influence the frequency inverter. In general, correct installation
ensures safe and problem-free operation. To meet the limiting values of the EMC directives, the following
instructions should be complied with.
(1) Ensure that all equipment in the control cabinet is securely earthed using short earthing cables which
have large cross-sections and are connected to a common earthing point or earthing bar. It is
especially important that all control devices connected to the frequency inverters (e.g. an automation
device) are connected to the same earthing point as the inverter itself, using a short cable with large
cross-section. Flat conductors (e.g. metal clamps) are preferable, as they have a lower impedance at
high frequencies.
(2) The bonding cable of the motor controlled by the frequency inverter should be connected directly to the
earthing terminal of the associated frequency inverter. The presence of a central earthing bar in the
control cabinet and the grouping together of all bonding conductors to this bar normally ensures safe
operation.
(3) Where possible, shielded cables should be used for control loops. The shielding at the cable end
should be carefully sealed and it must be ensured that the wires are not laid over longer distances
without shielding.
The shields of analog setpoint cables should only be earthed on one side on the frequency inverter.
(4) The control cables should be installed as far as possible from power cables, using separate cable
ducts, etc. Where cables cross, an angle of 90° should be ensured as far as possible.
(5) Ensure that the contactors and brake chokes in the cabinet are interference protected, either by RC
circuits in the case of AC contactors, or by “free-wheeling” diodes for DC contactors, for which the
interference protectors must be positioned on the contactor coils. Varistors for over-voltage
limitation are also effective. This interference suppression is particularly important when the contactors
are controlled by the relay in the frequency inverter.
(6) Use screened or armoured cable for the load connections (motor cable) and earth the
screening/armour at both ends, if possible to the frequency inverter bonding.
In addition, an EMC-compliant cabling must be ensured.
The safety regulations must be complied with under all circumstances when installing the
frequency inverter!
1 General
NOTE
The control cables, line cables and motor cables must be laid separately. In no case should
they be laid in the same protective pipes/installation ducts.
The test for high voltage insulations must not be used on cables which are connected to the
frequency inverter.
ATTENTION
With the use of a ParameterBox SK PAR-3H this must never be simultaneously connected to
the frequency inverter and the PC, as potential shifts may cause damage, especially to the
PC. (See also Manual BU0040)
BU 0240 GB 9
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NORDAC SK 200E Manual
1.4 Nomenclature / type codes
Unique type codes have been defined for the individual modules and devices. These provide individual
details of the device type and its electrical data, protection class, fixing version and special versions. A
differentiation is made according to the following groups:
Group Example of type code
Frequency inverter - basic device SK 205E-550-323-A (-C)
Adapter unit - frequency inverter SK TI4-1-205-1 (-C-WMK-1)
Connection unit - Technology Unit SK TI4-TU-BUS (-C-WMK-TU)
Optional modules SK TU4-CAO (-C-M12)
Extension modules SK TIE4-M12-CAO
Frequency inverter
Adapter unit
The type designation resulting from this type code can be obtained from the rating plate which is attached to
or printed on the relevant module.
Example: Frequency inverter rating plate
10 BU 0240 GB
Page 11
Frequency inverter type code
SK 205E-370-323-A (-C)
IP protection class: Standard = IP55, C = „coated“ IP66
Radio interference filter: O = without, A = Class A1, B = Class B1
Mains voltage: x12 = 115V, x23 = 230V, x40 = 400V
Number of mains phases: 1xx = single phase, 3xx = 3-phase
Digits before comma for power: 0 = 0.xx, 1 = 0x.x0, 2 = 0xx.0
Device nominal power: 250 = 0.25kW, 370 = 0.37kW, ... 751 = 7.5kW
Device series: SK 205E, SK 215E, SK 225E, SK 235E
Adapter Unit type code
1 General
(...) Options, only implemented if required.
SK TI4-1-205-1 (-C-WMK-1)
Wall mounting kit: -1 = S I + II, -2 = S III
IP protection class: Standard = IP55, C = „coated“ IP66
Mains connection: 1 = 1~ 115/230V*, 3 = 3~ 230/400V*
Suitable device types: 205 = SK 205E, 215 = SK 215E,
225 = SK 225E, 235 = SK 235E
Size: 1 = S I, 2 = S II, 3 = S III
Device series: SK TI4 = Connection Unit SK TI4
*) The voltage depends on the frequency inverter used;
please also refer to the technical data.
(...) Options, only implemented if required.
The description of the type codes for the options can be found in BU0200.
BU 0240 GB 11
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NORDAC SK 200E Manual
2 Assembly and installation
2.1 Installation and assembly
NORDAC SK 200E frequency inverters are available in various sizes depending on their output. Connection
of the SK 200E to the motor or the wall-mounting unit is made by means of the a suitable size of connection
unit SK T14-… The frequency inverter is mounted by means of integrated plug contacts.
The devices require adequate ventilation to protect against overheating.
Motor-mounted version
Mounting must therefore always be carried out as shown in the illustration. For permanently low motor
speeds and self-ventilated motors, a reduction in power similar to the wall-mounted version must be taken
into account.
: Here, the ventilation of the motor is integrated into the cooling concept of the FI.
Wall-mounted version
: In continuous operation (S1), mounting away from the motor causes a reduction in
the power of the FI by one power level. This means that relative to the motor, the FU must be selected one
power level larger.
NOTE
For further details of the power reduction and the possible ambient temperatures, please
refer to the technical data in BU0200
12 BU 0240 GB
Page 13
2 Assembly and installation
Mounting the adapter unit
For the supply of a complete drive unit (gear unit + motor + frequency inverter) the SK 200E frequency
inverter and the SK T14-... adapter unit are always completely assembled and tested. The adapter unit can
also be ordered separately for subsequent mounting on an existing motor or to replace a different motormounted frequency inverter.
NOTE
However, the IP66 compliant SK 200E must be installed by NORD, as special measures must
be implemented. IP66 components retrofitted on site cannot ensure that this protection class is
guaranteed.
The “Adapter unit SK T14” includes the following components:
• Cast housing, seal (already glued in) and insulation plate
• Power terminal block, corresponding mains connection
• Control terminal block, corresponding SK 200E version
• Screw kit, for mounting on the motor and the terminal bars
• Pre-fabricated cable for motor and PTC connections
Procedures:
1. If necessary, remove the original terminal box from the NORD motor, so that only the base of the
terminal box and the terminal strip remain.
2. Set the bridges for the correct motor circuit and connect the pre-fabricated cables for motor and PTC
connections to the respective connection points on the motor.
3. Mount the cast housing on the terminal box base using the existing screws and seal. Position the cast
housing with the dome facing the A-side of the motor. Check the adaptability for different motor
manufacturers.
4. Attach the insulating plate above the terminal strip. Screw on the power terminal block above this using
the 2 M4x8 screws and the plastic washers.
5. Connect the motor cables U, V, W to the power terminal block and the PTC cable TF+, TF- to the control
terminal block 38, 39.
BU 0240 GB 13
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NORDAC SK 200E Manual
2.2 Electrical connection
WARNING
In order to access the electrical connections, the SK 200E must be removed from the SK T14 connection
unit. Proceed as follows:
1. Switch off the mains supply and if necessary check and observe the waiting period.
2. Loosen the 4 Allen screws (4mm).
3. Carefully lift the FI vertically off the connection unit.
4. The electrical connections and the option slots are now freely accessible.
To replace the FI, proceed in the opposite sequence:
5. Here, special care must be taken that the PE pins are correctly contacted.
These are located diagonally in 2 corners of the FI and the connection unit.
6. The FI can only be placed on the SK T14 in one orientation.
7. Evenly tighten the Allen screws in a cross-wise direction.
THE DEVICES MUST BE EARTHED.
Safe operation of the devices requires that is installed and commissioned by qualified personnel
in compliance with the instructions provided in this Manual.
In particular, the general and regional installation and safety regulations for work on high voltage
systems (e.g. VDE) must be complied with as must the regulations concerning correct use of tools
and the use of personal protection equipment.
Dangerous voltages can be present at the motor connection terminals even when the inverter is
switched off. Always use insulated screwdrivers on these terminal fields.
Ensure that the input voltage source is not live before setting up or changing connections to the
unit.
Make sure that the inverter and motor are specified for the correct supply voltage.
14 BU 0240 GB
Page 15
2.3 Electrical connection of power unit
2 Assembly and installation
All connection terminals are located in the connection
unit of the frequency inverter.
One terminal block is provided for the power
L1 / L
L2 / N
L3 / PE
connections and one for the control connections.
The earthing connections (device earthing) are
located on the base in the cast housing of the
connection unit.
PE L3 L2 L1
Before and while the device is connected, the
following must be observed:
1. Ensure that the mains supply provides the correct
voltage and is suitable for the current required.
2. Ensure that suitable circuit breakers with the
specified nominal current range are installed
between the voltage source and the inverter.
3. Connect the mains voltage directly to the
terminals L
/N-L3 and the earth (according to
1-L2
the device).
PE U V W +B -B
Internal or
external braking
resistor
4. To connect the motor, three flexible wires U-V-W
should be used when mounting the motor.
5. For wall-mounting a 4-conductor shielded motor
cable (recommended) to the terminals U-V-W and
earth should be used. In this case the cable
shielding should be connected to a large area of
the metallic screw connector.
M
3~
NOTE: when using specific wiring sleeves, the maximum connection cross-section can be reduced.
Screwdriver: Use a 5.5mm slot-head screwdriver to connect the power unit.
NOTE: If synchronous machines or several motors are connected in parallel to a device, the
frequency inverter must be switched over to linear voltage/frequency characteristic curves,
Æ P211 = 0 and P212 = 0.
NOTE: Only use copper cables with min. 75°C or 75°C/80°C or equivalent for connection. Higher
temperature classes are permissible.
NOTE:
The use of shielded cables is essential in order to maintain the specified radio interference
suppression level.
ATTENTION: This device produces high frequency interference, which may make additional suppression
measures necessary in domestic environments.
BU 0240 GB 15
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NORDAC SK 200E Manual
2.4 Electrical connection of SK 200E control unit
The control terminals are located on the inside of the frequency inverter connection unit. The connections
differ according to the version (SK 205E, 215E, 225E, 235E).
Connection terminals: Screw terminals, 3.5 mm slot-head screwdriver
Cable cross-section: 0.2 ... 2.5mm
Tightening torque 0.5 ... 0.6Nm
Control cable: Lay and shield separately from the mains/motor cables
Control voltages,
External 18…30V, min. 200mA, the current load is increased according to the equipment.
For the supply of the FI control unit and the connected options.
2
, AWG 24-14, rigid or flexible, without wire end sleeves
NOTE
GND is a common reference potential for analogue and digital inputs.
The labelling of the control terminal bar differs according to the SK 200E version.
16 BU 0240 GB
Page 17
Control terminal functions
LABELLING, FUNCTION
2 Assembly and installation
SH: "Safe stop" function
AS: Integrated AS interface
24V: External 24V power supply
GND: Reference potential for digital signals
24V SH: "Safe stop" input
GND SH: "Safe stop" reference potential
SYS+/-: System bus
MB+/-: Electromagnetic brake control
DIN: Digital input
DO: Digital output
TF+/-: Motor PTC connection
CONNECTIONS AND FUNCTIONS FOR SK 200E VERSIONS
FI type
Pin
1
2
3
4
5
Labelling
44/84
40/85
44
40
21
SK 205E SK 215E (SH) SK 225E (AS1) SK 235E (SH + AS1)
24V, external 24V FI supply*
24V, external 24V FI supply AS+, AS- Interface
GND, reference potential for digital signals
GND AS- Interface
DIN1 / digital input 1
(105V, 180V, 205V)
6
7
8
9
10
11
12
13
14
15
16
17
18
*With the use of the AS interface, terminal 44 provides an output voltage (24V, max. 60mA). In this case, no voltage
sources may be connected to this terminal!
22
23
24/89
40/88
1
40
77
78
79
80
38
39
DIN2 / digital input 2
DIN3, digital input 3
DIN4,
digital input 4
GND GND SH GND GND SH
24V SH,
“Safe stop”
DO 1, digital output 1
GND
SYS+, system bus
SYS-, system bus
---
MB+, electromagnetic brake control
MB-, electromagnetic brake control
TF+, motor PTC connection
TF-, motor PTC connection
DIN4,
digital input 4
24V SH,
“Safe stop”
BU 0240 GB 17
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NORDAC SK 200E Manual
3 SK 200E displays and control
By combining different modules for display, control and parameterisation, the NORDAC SK 200E can be
easily adapted to various requirements.
Alphanumeric display and control modules (Illustration below) can be used for simple commissioning. For
more complex tasks, connection to a PC system and the use of Nord Con parameterisation software is
available.
As supplied, without additional options, the diagnostic LEDs are externally visible. These signal the actual
device status. 2 potentiometers and 8 DIP switches are provided in order to set the most important
parameters. In this minimal configuration no other adapted parameters are stored in the plug-in EEPROM.
The only exception is the data concerning operating hours, faults and fault circumstances. This data can be
stored in the EEPROM.
RJ12
LEDs
Potentiometers
SK200Emountedonmotor,topview SK200Enotfitted,viewfrominside
.
8x DIP switches
Æ
Plug-in EEPROM
Æ
Parameterisation and display options: SK CSX-3H and SK PAR-3H
18 BU 0240 GB
Page 19
4 Commissioning, SK 200E
The SK 200E inverter series can be commissioned in various ways:
a) For simple applications (e.g conveyor applications) by means of the DIP switches integrated into the
SK 200E (inside) and potentiometers (externally accessible).
In this configuration the plug-in EEPROM is not required.
b) Through adaptation of parameters using software via the ParameterBox (SK CSX-3H or SK PAR-
3H) or NordCon PC - supported software.
Here, the parameterised data is stored in the plug-in EEPROM. This must therefore always remain
plugged in during operation.
ATTENTION
DANGER TO LIFE!
The frequency inverter is not equipped with a line main switch and is therefore always live when
connected to the power supply. Live voltages may therefore be connected to a connected motor
at standstill.
NOTE
4 Commissioning
For commissioning standard applications, a limited number of the frequency inverter inputs and
outputs (physical and I/O bits) have predefined functions. These settings may need to be
changed (Parameters (P420), (P434), (P480), (P481)).
4.1 Commissioning stages
4.1.1 Connection
After mounting the frequency inverter Adapter
Unit on the motor or the wall mounting kit, the
mains and motor cables must be connected to
the relevant terminals (PE, L1, N (/L2, L3)
und U, V, W).
In addition, a 24V DC control voltage supply to
the frequency inverter is essential (connection
to terminals 44/40).
In principle, the frequency inverter can be
operated in this configuration.
(See Section 4.1.3)
NOTE
Terminal 21
Digital input
Terminals 40/44
Control voltage
Illustration above: Control cable connections
Illu stra tion right: Mains / motor cable connections
Terminals 38/39
TF (PTC)
Terminals 79/80
Mech. brake
PE L3 L2 L1
PE U V W +B -B
M
3~
L1 / L
L2 / N
L3 / PE
Internal or
external braking
resistor
The necessary 24V control voltage can be implemented by in integrated SK CU4-…-24V) or an
external (SK TU4-…-24V) optional mains unit or a comparable power source (min. 200mA).
BU 0240 GB 19
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NORDAC SK 200E Manual
4.1.2 Configuration
Changes to individual parameters are usually necessary for operation. (Exceptions: see Section 4.1.3 )
Configuration can be carried out to a limited extent via the DIP switches. Configuration by means of
software parameterisation is necessary for more extensive parameter changes.
NOTE
Mixing of DIP switch configuration and (software) parameterisation should be avoided.
4.1.2.1 Parameterisation
The use of a ParameterBox (SK CSX-3H / SK PAR) or NordCon software is necessary to change the
parameters.
Parameter group Parameter numbers Functions Remarks
Motor data
Basic parameters P102 … P105
Control terminals P400, P420 Analog and digital inputs
NOTE
P201 … P207,
Data on motor rating plate
(P208)
P220, Function 1 Measure stator resistance Value is written to P208
alternatively
P200
alternatively
P220, Function 2
Motor data list
Motor identification
Selection of a 4-pole standard
motor from a list
Complete measurement of a
connected motor
Prerequisite: motor at least 3
power levels less than the
frequency inverter
Ramp times and frequency
limits
Prior to commissioning, it should be ensured that the frequency inverter is in its default setting
(P523).
If configuration is carried out at a parameter level, the DIP switches must also be set to the
"OFF" position.
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Page 21
4.1.2.2 DIP switch configuration
The DIP switches provide the possibility of carrying out commissioning without additional control units.
Additional settings are made using the potentiometer on the top of the frequency inverter.
As supplied, all DIP switches are at the “Off” position, which corresponds to control via the digital inputs.
The frequency setpoint value is adjusted via P1 and P2.
8‐pinDIPswitch
Plug‐in
EEPROM
SK200E,internalview
No.
Bit DIP switches
Int R
8
7
Internal brake
2
resistor
60Hz*
7
6
2
50/60Hz-operation
V/F
6
5
Regulating
2
process
I/O
Potentiometer
5/4
4/3
function, digital
2
inputs and AS
interface
BUS
3
Source control
2
2
word and setpoint
value
ADR
2/1
1/0
System bus
2
address/ baud rate
*) A changed setting is applied the next time the mains is switched on.
Existing settings in parameters P201-P209 and P105 are overwritten!
Brake
off Behaviour corresponding to P555, P556, P557
Behaviour corresponding to the brake resistor
on
used
Motor data corresponding to the rated power of
off
the FI in kW relative to 50Hz, fmax = 50Hz
Motor data corresponding to the rated power of
on
the FI in hp relative to 60Hz, fmax = 60Hz
off VFC regulation corresponding to P211/P212
on
V/f curve ((⇒ P211=0 und P212=0)
off off
Corresponding to P420 [1-4] and P400 [1-2]
or P480 [1-4] und P481 [1-4]
off on
on off
Further details in the next table.
(depends on the DIP3 "BUS")
on on
off Corresponding to P509 and P510 [1] [2]
on
System bus (⇒ P509=3 and P510=3)
off off
Corresponding to P514 and 515 [32,
250kBaud]
off on Address 34, 250kBaud
on off Address 36, 250kBaud
on on Address 38, 250kBaud
NOTE
FACTORY SETTING, AS DELIVERED!
*) As delivered, all DIP switches are in the “off” position. Control is by means of the digital
control signals (P420 [01]-[04]) and the potentiometers P1 and P2 integrated in the FI (P400
[01]-[02]).
NOTE
For controlling the frequency inverter via In/Out bits (e.g.: AS-i, DIG In 1 - 4) typical values are
preset in the relevant parameters (P480) and (P481). (Details: Section 5)
These settings apply to both control via AS-i bits and BUS I/O bits.
4 Commissioning
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NORDAC SK 200E Manual
Details of DIP switches 5/4 and 3
Applies to devices SK 205E, SK 215E (without AS interface on board)
DIP Functions as per the list of digital functions (P420)
5 4 3
off off off
Dig 1 Dig 2 Dig 3 Dig 4** Poti 1 Poti 2
(P420 [01])*
"Enable R"
{01}
(P420 [02])*
"Enable L"
{02}
(P420 [03])*
"Fixed freq. 1"
{04}
=5Hz (P465[01])
(P420 [04])*
"Fixed freq. 2"
{05}
=10Hz (P465[02])
off on off {01} "Enable R" {02} "Enable L" {26} "F setpoint" {12} "Quit" {05} "F max" {04} "F min"
on off off {45} "3-on" {49} "3-off" {47} "Freq. +" {48} "Freq. -" {05} "F max" {15} "Ramp"
on on off
off off on
off on on
on off on
on on on
Explanation: (values underlined in brackets) = (relevant parameter / source of function), e.g.: Parameter (P420[01])
{curly brackets} = {Function} e.g.: {01} „Enable Right“
(See also BU0200) → Table behind parameter
* Default setting
** only if available (Devices without function "Safe Stop")
{50} "F Arr Bit0"
=5Hz (P465[01])
The functions of the digital inputs are inactive (control via system bus), however, the settings made
in parameters (P420 [01 … 04]) result in the activation of the correspondingly parameterised input,
for the functions designated with ..² in the function list (e.g.: {11}²= "Quick stop).
(P420 [01])
no function
{14} "Remote control"
{14} "Remote control"
{14} "Remote control"
{51} "F Arr Bit1"
=10Hz (P465[02])
{52} "F Arr Bit2"
=20Hz (P465[03])
{53} "F Arr Bit3"
=35Hz (P465[04])
(P420 [02])
no function
(P420 [03])
"Fixed freq. 1"
{04}
=5Hz (P465[01])
(P420 [04])
"Fixed freq. 2"
{05}
=10Hz (P465[02])
"Encoder track A" "Encoder track B" {01} "Enable R" {01} "F setpoint" {05} "F max"
{01} "Enable R" {10} "Block"
{51} "F Arr Bit1"
=10Hz (P465[02])
{52} "F Arr Bit2"
=20Hz (P465[03])
{66}
"Release brake"
{53} "F Arr Bit3"
=35Hz (P465[04])
(P420), (P400) or (P434))
Functions as per the list of
analog functions (P400)
(P400 [01])*
"F setpoint"
{01}
{05} "F max" {15} "Ramp"
(P400 [01])
"F setpoint"
{01}
{01} "F setpoint" {05} "F max"
{05} "F max" {15} "Ramp"
(P400 [02])*
"Ramp"
{15}
(P400 [02])
"Ramp"
{15}
Applies to devices SK 225E, SK 235E (without AS interface on board)
DIP Functions as per the list of digital functions (P420)
5 4 3
off off off
off on off
ASi
In1
(P480 [01])*
{01}
"Enable R"
{04}
"Fixed freq. 1"
=5Hz (P465[01])
ASi
In2
(P480 [02])*
{02}
"Enable L"
{05}
"Fixed freq. 2"
=10Hz (P465[02])
ASi
In3
(P480 [03])*
{04}
"Fixed freq. 1"
=5Hz (P465[01])
{06}
"Fixed freq. 3"
=20Hz (P465[03])
ASi
In4
(P480 [04])*
{12}
"Quit"
{07}
"Fixed freq. 4"
=35Hz (P465[04])
on off off {01} "Enable R" {02} "Enable L" {47} "Freq. +" {48} "Freq. -" {07} "Error"
on on off
off off on
{51} "F Arr B1"
=10Hz (P465[02])
The functions of the digital inputs are inactive (control via system bus), however, the
settings made in parameters (P480 [01 … 04]) result in the activation of the
correspondingly parameterised bits, for the functions designated with ..² in the function
list (e.g.: {11}²= "Quick stop).
(P480 [01)
no function
off on on
on off on
on on on
Explanation: See table above
Note:
The functions of potentiometers P1 and P2 correspond to those of devices without an AS interface (see table above).
With DIP switches 5 and 4
an AS interface (table above). In all other DIP switch combinations the functions of the digital inputs are deactivated.
ASi OUT1 and ASi OUT2 loop the signal level (High / Low) of digital inputs 1 and 2.
{14}
"Remote control"
{14}
"Remote control"
{14}
"Remote control"
{52} "F Arr B2"
=20Hz (P465[03])
{53} "F Arr B3"
=35Hz (P465[04])
(P480 [02])
no function
{04}
"Fixed freq. 1"
=5Hz (P465[01])
{01} "Enable R" {47} "Freq. +" {48} "Freq. -" {07} "Error"
{50} "F Arr B0"
=5Hz (P465[01])
in the OFF position (default setting), the digital inputs are also active. The functions then correspond to those of devices without
(P480 [03])
"Fixed freq. 1"
{04}
=5Hz (P465[01])
{05}
"Fixed freq. 2"
=10Hz (P465[02])
{51} "F Arr B1"
=10Hz (P465[02])
{14} "Remote
control"
(P480 [04])
"Quit"
{12}
{06}
"Fixed freq. 3"
=20Hz (P465[03])
{52} "F Arr B2"
=20Hz (P465[03])
Functions as per the list of digital outputs
(P434)
ASi
Out1
(P481 [01])*
{07}
"Error"
{07} "Error"
{07} "Error"
(P481 [01])
{07} "Error"
{07} "Error"
{07} "Error"
ASi
Out2
(P481 [02])*
{18}
"Standby"
{18}
"Standby"
{18}
"Standby"
{18}
"Standby"
(P481 [02])
{18}
"Standby"
{18}
"Standby"
{18}
"Standby"
{18}
"Standby"
ASi
Out3
"DigIn1" "DigIn2"
"DigIn1" "DigIn2"
"DigIn1" "DigIn2"
"DigIn1" "DigIn2"
"DigIn1" "DigIn2"
"DigIn1" "DigIn2"
"DigIn1" "DigIn2"
"DigIn1" "DigIn2"
ASi
Out4
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4 Commissioning
Details of potentiometers P1 and P2
The setpoint can be adjusted to a fixed value with the integrated potentiometer P1. Adjustment of the startup and braking ramps can be made via potentiometer P2.
Potentiometer
P2
P1
Potentiometer
P1 (continuous) P2 (stepped)
0% P102/103 P105 - - -
10% 0.2s 10Hz 1 P102/103 P104
20% 0.3s 20Hz 2 0.2s 2Hz
30% 0.5s 30Hz 3 0.3s 5Hz
40% 0.7s 40Hz 4 0.5s 10Hz
50% 1.0s 50Hz 5 0.7s 15Hz
60% 2.0s 60Hz 6 1.0s 20Hz
70% 3.0s 70Hz 7 2.0s 25Hz
80% 5.0s 80Hz 8 3.0s 30Hz
90% 7.0s 90Hz 9 5.0s 35Hz
100% 10.0s 100Hz 10 7.0s 40Hz
The function of P1 and P2 depends on DIP 4/5. The meaning
changes according to the setting.
As standard, P1 sets the setpoint value of 0-100% and P2 sets the
ramp from 0.2-7sec.
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NORDAC SK 200E Manual
4.1.3 Commissioning examples
4.1.3.1 Test operation
A SK 200E series frequency inverter which is to be used to control a 4-pole motor of the same power can be
operated without any aids to testing purposes.
The only condition for this is the correct connection of the mains and motor cables and the supply of a 24V
DC control voltage to the inverter (See Section 4.1.1).
The PTC input must be bypassed, if a motor with PTC is not available.
Configuration
For test operation the DIP switches 1 to 5 of the frequency inverter must be set to the "OFF" position and
the digital input DIN1 (terminal 21) must be hard-wired to the 24V control voltage.
Control
Enabling is carried out as soon as the inverter's own setpoint potentiometer (Potentiometer P1, Section ) is
moved from the 0% position.
The setpoint can be adjusted to the requirements by further continuous adjustment of the potentiometer.
Resetting the setpoint to 0% sets the frequency inverter into "Standby" status.
Stepped adjustment of the ramp times within defined limits is also possible with the aid of potentiometer P2.
NOTE
4.1.3.2 Normal operation
This setting method is not suitable for the implementation of a so-called "automatic start with
mains".
In order to use this function, it is essential that parameter (P428) "Automatic Start" is set to the
function "ON". Adjustment of parameters is possible with the aid of a ParameterBox
(SK xxx-3H) or with the NordCon software (Windows PC and adapter cable required).
Minimal configuration without options
The simplest version of normal operation is implemented by the integration of a switch to enable the
controller instead of the hard wiring of the digital input 1 to 24V.
Parameter (P428) must be changed if an automatic startup with "Mains On" is required.
L1 - L2/N - L3
115/230/400V
Frequency inverter
SK 2x5E-...
1/3~115/230/400V+PE
Function Setting
Setpoint Integrated potentiometer P1
Frequency ramp Integrated potentiometer P2
44
40
.
.
21
22
.
Control terminal bar
38
39
Switch S1
Motor PTC
24V=
GND
Controller enable External switch S1
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4 Commissioning
-
Minimal configuration with options
In order to implement completely autonomous operation (i.e. independent of control cables etc.) a
Potentiometer Unit (SK CU4-POT) is required. In combination with an integrated mains unit
(SK CU4-…-24V) a solution can be implemented with only one mains cable (1~ / 3~ according to the
version), and a suitable speed and direction control can be ensured (See connection example below).
This configuration method also provides the possibility of setting the frequency inverter to start automatically
with "Mains On", by changing parameter (P428).
Connection plan and parameterisation of SK CU4-POT, example
1/3~115/230/400V+PE
L1 - L2/N - L3
115/230/400V
Frequency inverter
SK 2x5E-...
L1 - L2/N
115/230/400V
24V mains unit
SK CU4-24V-...
24V=
44
GND
40
.
.
21
22
23
R
L
0-100%
24
.
.
Control terminal bar
.
(br)
(bl)
(blk)
(gn)
Control terminal bar
44 40 44 ... 11 14 12 B1
AGND
0-10V
10V=
(br)
(br)
(white)
R/0/L
Switch
Potentio
meter
0-10
SK CU4-POT
(bl)
DIP switch settings: DIP3 = off, DIP4 = on, DIP5 = off
or
recommended
parameter setting, DIP1-8 = off: P400 [07] = 1 P420 [02] = 2
P420 [01] = 1 P420 [03] = 26
NOTE
An 8-Bit A/D converter is integrated into mains units SK TU4-…-24V and SK CU4-…-24V. This
makes it possible to connect a potentiometer or other analog setpoint source to the mains unit
and to transfer this to the digital input of the frequency inverter via a corresponding pulse signal.
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NORDAC SK 200E Manual
4.2 ATEX Zone 22 for SK 2x5E
General information
With appropriate modification, the NORDAC SK 2x5E frequency inverter can be used in explosion hazard
areas. For this it is important that all the safety information in the operating instructions is strictly complied
with for the prevention of personal injury and material damage. This is essential to prevent injury and
damage.
Qualified personnel
Qualified personnel must be used to carry out work involving the transport, assembly, installation,
commissioning and maintenance. Qualified personnel are persons who due to their training, experience and
instruction, and their knowledge of the relevant standards, accident prevention regulations and operating
conditions are authorised to carry out the necessary activities for starting up the frequency inverter. This
also includes knowledge of first aid measures and the local emergency services.
ATTENTION
All work must only be carried out with the power to the system switched off.
If the frequency inverter is connected to a motor and a gear unit, the EX labelling of the motor
and the gear unit must also be observed.
Safety information
The increased danger in areas with inflammable dust demands the strict observation of the general safety
and commissioning information. The drive unit must comply with the specifications in Planning Guideline
No. 6052101. Explosive concentrations of dust may cause explosions if ignited by hot or sparking objects.
Such explosions may cause serious or fatal injuries to persons or severe material damage.
It is essential that the person responsible for the use of motors and frequency inverters in explosion hazard
areas is trained in their correct use.
ATTENTION
Before opening the frequency inverter for the connection of electric cables or other work, the
mains voltage must always
Temperatures may occur within the frequency inverter and the motor, which are higher than
the maximum permissible surface temperature of the housing. The frequency inverter may
therefore not be opened or removed from the motor in an atmosphere of explosive dust!
Impermissibly heavy dust deposits must not
frequency inverter!
All cable glands which are not used, must be closed with blind screw plugs which are
approved
Only the original seals may be used.
The protective film covering the diagnostic LEDs in TU4 modules must not be damaged.
It must be ensured that the plastic housing cover cannot be electrostatically charged by
streams of particles caused by the fan.
for explosion hazard areas.
be switched off and secured against switching on again!
be permitted, as these impair the cooling of the
Repairs may only be carried out by Getriebebau NORD.
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4 Commissioning - ATEX
4.2.1 Modified SK 2x5E for compliance with Category 3D
For the operation of an SK 2x5E in ATEX Zone 22 only a modified frequency inverter is permissible. This
adaptation is only made at the NORD factory. In order to use the frequency inverter for ATEX Zone 22, the
standard cable gland plugs must be replaced by ATEX-approved brass plugs. Also, in addition to modified
seals, the clear plastic diagnostic plugs are replaced by aluminium/glass versions. The housing cover is also
coated with a UV-resistant paint.
II 3D Ex tD A22 IP55 T125 °C X
Categorisation:
Protection with "housing"
Procedure "A" Zone "22" Category 3D
Protection class IP55 / IP66 (according to the device)
Maximum surface temperature 125°C
Ambient temperature -20°C to +40°C
Series SK 2x5E frequency inverters and the associated options are only designed for a
degree of mechanical hazard corresponding to a low impact energy of 4J.
The frequency inverter must not be exposed to direct sunlight.
The necessary adaptations are contained in the ATEX outdoor installation kits.
Device Kit designation Part Number
SK 200E SI … III SK 200E-ATEX-BGI 275274200
SK TU4-xxx SK 200E-ATEX-TU4 275274206
4.2.2 Options for ATEX Zone 22 3D
In order to ensure an ATEX-compliant NORDAC SK 2x5E frequency inverter, the approval of optional
modules for explosion hazard areas must be observed. The following lists the various options with regard to
their approval for use in ATEX Zone 22 3D.
4.2.2.1 Technology Units for ATEX Zone 22 3D
Name Part Number
SK TI4-TU-BUS(-C) 275280000 / (275280500)
SK TI4-TU-NET(-C) 275280100 / (275280600)
SK TU4-PBR(-C) 275281100 / (275281150)
SK TU4-CAO(-C) 275281101 / (275281151)
SK TU4-DEV(-C) 275281102 / (275281152)
SK TU4-IOE(-C) 275281106 / (275281156)
SK TU4-24V-123-B(-C) 275281108 / (275281158)
SK TU4-24V-140-B(-C) 275281109 / (275281159)
Approved fo r
ATEX Zone 22 3D
x
x
x
x
x
x
x
x
Not approved for
ATEX Zone 22 3D
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NORDAC SK 200E Manual
Name Part Number
SK TU4-POT-123-B(-C) 275281110 / (275281160)
SK TU4-POT-140-B(-C) 275281111 / (275281161)
SK TU4-PBR-M12(-C) 275281200 / (275281250)
SK TU4-CAO-M12(-C) 275281201 / (275281251)
SK TU4-DEV-M12(-C) 275281202 / (275281252)
SK TU4-IOE-M12(-C) 275281206 / (275281206)
4.2.2.2 Customer Units for ATEX Zone 22 3D
Approved fo r
ATEX Zone 22 3D
x
x
x
x
x
x
Not approved for
ATEX Zone 22 3D
Name Part Number
SK CU4-PBR 275271000
SK CU4-CAO 275271001
SK CU4-DEV 275271002
SK CU4-IOE 275271006
SK CU4-POT 275271207
SK CU4-24V-123-B 275271108
SK CU4-24V-140-B 275271109
SK ATX-POT 275142000
Approved fo r
ATEX Zone 22 3D
x
x
x
x
x
x
x
x
Not approved for
ATEX Zone 22 3D
The SK 2x5E for Category 3D can be equipped with an ATEX-compliant potentiometer, which can be used
to adjust a setpoint (e.g. speed) on the device. The potentiometer is used with an M20-M25 extension in
one of the M25 cable glands. The selected setpoint can be adjusted with a screwdriver. Due to the
removable screw closing cap, this component
complies with ATEX requirements. Permanent
operation may only be carried out with the cap
closed.
Setting adjustment
using a screwdriver
Potentiometer resistance 10 kOhm
Wire colours on the
potentiometer
Red +10V reference [11] [11]
Black AGND / 0V [12] [12]
Green Analog input [14] [14] / [16]
Name Terminal CU4-24V Terminal CU4-IOE
NOTE: For the use of a potentiometer with frequency inverter SK 2x5E a Customer Unit CU4-24V-xxx-B
or CU4-IOE is necessary.
28 BU 0240 GB
Page 29
4.2.2.3 Hand-held Technology Units for ATEX Zone 22 3D
4 Commissioning - ATEX
All hand-held technology units are not
approved for continuous use in the ATEX Zone 22 3D. The may
therefore only be used during commissioning or for maintenance purposes, if it is ensured that no explosive
dust atmosphere exists.
Name Part Number
SK CSX-3H 275281013
SK PAR-3H 275281014
Approved fo r
ATEX Zone 22 3D
x
x
Not approved for
ATEX Zone 22 3D
ATTENTION
The diagnostic opening of the basic unit for the connection of a hand-held
technology unit or a PC must not
explosive dust.
be opened in an atmosphere containing
4.2.2.4 Braking resistors
External braking resistors of type SK BRE4-x-xxx-xxx are not permitted for use in ATEX Zone 22 3D.
Name Part Number
SK BRI4-1-100-100 275272005
SK BRI4-1-200-100 275272008
SK BRI4-1-400-100 275272012
SK BRI4-2-100-200 275272105
SK BRI4-2-200-200 275272108
SK BRE4-1-100-100 275273005
SK BRE4-1-200-100 275273008
SK BRE4-1-400-100 275273012
SK BRE4-2-100-200 275273105
SK BRE4-2-200-200 275273108
Approved fo r
ATEX Zone 22 3D
x
x
x
x
x
x
x
x
x
x
Not approved for
ATEX Zone 22 3D
ATTENTION
If an internal braking resistor of type SK BRI4-x-xxx-xxx is used, the power limitation for
this must be activated under all circumstances. This is usually done by setting DIP
switch 8 to "ON". Alternatively, parameters (P555), (P556) and (P557) can be
parameterised with the appropriate values. Only the resistors assigned to the relevant
inverter type may be used.
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NORDAC SK 200E Manual
4.2.2.5 Other options
M12 sockets and plugs for installation in the terminal box of the basic device or in technology units may only
be used of they are approved for use in ATEX Zone 22 3D.
Name Part Number
SK TIE4-WMK-1 275274000
SK TIE4-WMK-2 275274001
SK TIE4-WMK-TU 275274002
SK TIE4-HAN10E 275274100
SK TIE4-HANQ5 275274110
SK TIE4-SWITCH 275274610
SK TIE4-M12-M16 275274510
SK TIE4-M12-PBR 275274500
SK TIE4-M12-CAO 275274501
SK TIE4-M12-AS1 275274502
SK TIE4-M12-INI 275274503
SK TIE4-M12-IOL* 275274504
SK TIE4-M12-SYSM 275274505
SK TIE4-M12-SYSS 275274506
SK TIE4-M12-POW 275274507
* to be discontinued
Approved fo r
ATEX Zone 22 3D
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Not approved for
ATEX Zone 22 3D
4.2.3 Maximum output voltage and torque reduction
As the maximum output voltage depends on the pulse frequency to be set, in some cases the torque which
is stated in Planning Guideline 605 2101 must be reduced for values above the rated pulse frequency of
6 kHz.
For F
Therefore the maximum torque must be reduced by 1% for each kHz pulse frequency above 6kHz. The
torque limitation must be taken into account on reaching the break frequency. The same applies for the
degree of modulation (P218). With the factory setting of 100%, in the field reduction range
reduction of must be taken into account:
For P218 > 100%: T
Above a value of 105%, no reduction needs to be taken into account. However, with values above 105% no
increase in torque above that of the Planning Guideline will be achieved. Under certain circumstances,
degrees of modulation > 100% may lead to oscillations and motor vibration due to increased harmonics.
ATTENTION
At pulse frequencies above 6 kHz (400/500V devices) or 8 kHz (230V) devices, the
reduction in power must be taken into account for the design of the drive unit.
If parameter (P218) is set to < 105%, the derating of the degree of modulation
must be taken into account in the field reduction range.
> 6kHz: T
puls
[%] = 1% * (105 – P218)
reduction
reduction
[%] = 1% * (F
– 6kHz)
puls
a torque
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4 Commissioning - ATEX
4.2.4 Commissioning information
For Zone 22 the cable glands must at least comply with protection class IP 55. Unused openings must be
closed with blank screw caps suitable for ATEX Zone 22 3D (minimum protection class IP 55).
The motors are protected against overheating by means of the frequency inverter. This is carried out by the
evaluation of the motor PTC by the frequency inverter. In order to ensure this function, the PTC must be
connected to the intended input (Terminal 38/39 control terminal plug connector). In addition, care must be
taken that a NORD motor from the motor list (P200) is set. If a standard 4-pole NORD motor or a motor from
a different manufacturer is not used, the data for the motor parameters ((P201) to (P208)) must be adjusted
to those on the motor rating plate. In addition, the frequency inverter must be parameterised so that the
motor can be operated with a maximum speed of 3000
frequency" must be set to a value which is smaller or equal to 100Hz ((P105) ≤ 100). Here the maximum
permissible output speed of the gear unit must be observed. In addition, the monitoring "I²t-Motor"
(Parameter (P535) / (P533)) must be switched on and the pulse frequency set to between 4 kHz and 6 kHz.
Overview of the necessary parameter settings:
Parameter Setting value Factory setting Description
P105
Maximum
frequency
P200
motor list
P201 – P208
Motor data
P218
Degree of
modulation
P504
Pulse frequency
P533
Factor I²t-Motor
P535
I²t motor
≤ 100 Hz [50]
Select the appropriate
motor power
Data according to rating
plate
[0]
[xxx]
≥ 100% [100] Determines the maximum possible output voltage
4kHz … 6kHz [6]
< 100% [100]
According to motor and
ventilation
[0]
1
P
P
/B
B. For a four-pole motor, the "maximum
min
This value relates to a 4-pole motor. On principle,
the value must only be so large that a motor
speed of 3000 rpm is not exceeded.
If a 4-pole NORD motor is used, the preset motor
data can be called up.
If a 4-pole NORD motor is not used, the motor
data on the rating plate must be entered here.
For pulse frequencies above 6kHz a reduction of
the maximum torque is necessary.
A reduction in torque can be taken into account
with values less than 100 in the I²t monitoring.
The I²t- monitoring of the motor must be switched
on. The set values depend on the type of
ventilation and the motor used. See Planning
Guideline No.: 605 2101
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NORDAC SK 200E Manual
4.2.5 EC declaration of conformity
32 BU 0240 GB
Page 33
5 Parameterisation
5 Parameterisation of frequency inverter SK 200E
The frequency inverter, field bus and I/O -extension modules each have their own logic systems. These can
be adapted to customers' requirements by means of changeable parameters. The basic functions of the
particular modules are factory-set, so that the units have basic functionalities on delivery. Limited
adaptations of individual functions of the relevant devices can be implemented via DIP switches. For all
further adjustments, access to the parameters of the relevant device with the aid of a ParameterBox
(SK PAR-3H, SK CSX-3H) or NordCon software is essential. It should be noted that the hardware
configuration (DIP switches) has priority over configuration via software (parameterisation).
The following is a list of the most common parameters and functions. A complete list of the parameters and
a detailed description of them can be found in the main document (BU0200).
Every frequency inverter is factory-set for a motor of the same power.
Parameter menu groups
The individual parameters are combined in various parameter sets. The first digit of the parameter number
indicates the assignment to a menu group:
Menu group No. Master function
Operating displays (P0--):
Basic parameters (P1--):
Motor data (P2--):
Control Parameters (P3--):
Control terminals (P4--):
Additional parameters (P5--):
Positioning (P6--):
Information (P7--):
Array parameter -01
...
-xx
For the selection of the physical units of the display value.
Contain the basic inverter settings, e.g. switch on and switch off procedures
and, along with the motor data, are sufficient for standard applications.
Settings for the motor-specific data, important for ISD current control, and
selection of characteristic curve during the setting of dynamic and static boost.
Parameter for the adaptation of any incremental encoder used.
Analog input and output scaling, specification of digital input and relay output
functions, as well as PI controller parameters.
Functions dealing with e.g. the BUS interface, pulse frequency or error
acknowledgement.
Adjustment of the positioning function in SK 200E. For further details please
refer to Manual BU 0210.
Display of e.g. actual operating values, old error messages, equipment status
reports or software version.
Some parameters in these groups can be programmed and read in several
levels (arrays). After the parameter is selected, the array level must also be
selected.
NOTE: Parameter P523 can be used to load the factory settings for all parameters at any time. This
can be helpful, e.g. during the commissioning of a frequency inverter whose parameters no
longer correspond with the factory settings.
ATTENTION
All current parameter settings will be overwritten, if P523= 1 is set and confirmed with "OK".
To save the actual parameter settings, these can be transferred to the ParameterBox memory.
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NORDAC SK 200E Manual
Parameter list - inverter functions (selection)
Parameter Description
Start-up time (acceleration ramp) is the
P102
Start-up time
P103
Braking time
P104
Minimum
frequency
P105
Maximum
frequency
P200
motor list
P201 – P208
Motor data
P220
Parameter
identification
P400
Setpoint input
function
P420
Digital input
functions
P428
Automatic start
P465
Fixed frequency /
Fixed frequency
array
P509
Control word
source
P523
Factory setting
time corresponding to the linear
frequency rise from 0Hz to the set
maximum frequency (P105).
The braking time (braking ramp) is the
time corresponding to the linear
frequency reduction from the set
maximum frequency (P105) to 0Hz.
The minimum frequency is the
frequency supplied by the FI as soon as
it is enabled and no additional setpoint
is set.
Is the frequency provided by the FI after
it has been enabled and the maximum
setpoint value is available.
If a 4-pole NORD motor is used, the
preset motor data can be called up.
If a 4-pole NORD motor is not used, the
motor data on the rating plate must be
entered here.
The motor data is automatically
determined by the FI with this
parameter.
Definition of the functions of the various
setpoint inputs
Input selection:
Poti P1 (P400, Array -01)
Poti P2 (P400, Array -02)
DIN 2 (P400, Array -06)
DIN 3 (P400, Array -07)
Definition of the functions of the various
setpoint inputs
Input selection:
DIN 1(P420, Array -01)
DIN 2 (P400, Array -02)
DIN 3 (P400, Array -03)
DIN 4 (P400, Array -04)
Inverter enable with "Mains On" [0]
Definition of fixed frequency values
Selection:
Fixed frequency 1 (P465, Array -01)
Fixed frequency 2 (P465, Array -02)
Selection of the interface via which the
FI is controlled.
Frequency inverter is restored to the
factory setting
Factory
setting
[2.00] Note: Values < 0.1 must be avoided
[2.00] Note: Values < 0.1 must be avoided
[0]
[50]
[0] Select appropriate motor power
[xxx] Data according to rating plate
[0]
[xxx]
[xxx]
[xxx]
[0]
[0]
Settings / functions (selection)
01= only stator resistance
02= motor identification
00= No function
01= Setpoint frequency
15= Ramp time (only P1 / P2)
00= No function
01= Enable right
02= Enable left
04= Fixed frequency
05= Fixed frequency
26= Analog function (only DIN2/3)
0= Off (enable with flank)
1= On (enable with level)
Note: one digital input must be
programmed and set to enable.
00= Control terminals or keyboard
01= Only control terminals
03= System bus
00= No change
01= Load factory setting
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Page 35
6 Status messages
Parameter list - inverter information (selection)
Parameter Description Settings / functions (selection)
P700
Current
operating status
P701
Last error
P707
Software version
P708
Digital input
status
P709
Analog input
voltage
P719
Actual current
P740
Process data
Bus In
P749
DIP switch status
Display of current messages for the actual operating
status of the frequency inverter such as errors,
warnings or the cause of a switch-on block.
Selection:
Current error (P700, Array -01)
Current warning (P700, Array -02)
Reason for switch-on block (P700, Array -03)
Displays the last 5 frequency inverter errors.
Selection:
Last error (P701, Array -01)
Second to last error (P701, Array -02)
Displays the firmware version / Inverter revision
Selection:
Software version (P707, Array -01)
Revision (P707, Array -02)
Shows the switching status of the digital inputs.
Displays the measured analog input value.
Input selection:
Poti P1 (P400, Array -01)
Poti P2 (P400, Array -02)
DIN 2 (P400, Array -06)
DIN 3 (P400, Array -07)
Displays the actual output current.
Displays the actual control word and the setpoints.
Displays the current DIP switch setting.
Error group:
1 / 2 = Overtemperature of inverter / motor
3 / 4 = Overcurrent error
5 = Overvoltage error
16 = Motor phase monitoring
19…= Parameter identification error
See P700
Bit 0 = DIN 1
Bit 1 = DIN 2
…
[-01] = STW (Source P509)
[-02…-04] SW 1…3 (Source P510[-01]
[-11…-13] SW 1…3 (Source P510[-02]
Bit 0 = DIP switch 1
Bit 1 = DIP switch 2
…
6 Operating status messages and LED displays
The frequency inverter generates operating status messages. These messages (warnings, errors, switching
statuses, measurement data) can be displayed with parameterisation tools (e.g. ParameterBox) (Parameter
group P7xx).
To a limited extent, the messages are also indicated via the diagnostic and status LEDs.
Error messages
Errors cause the frequency inverters to switch off, in order to prevent a device fault.
The following options are available to reset a fault (acknowledge):
1. Switching the mains off and on again,
2. By an appropriately programmed digital input (P420 = Function 12),
3. By switching of the “enable” on the frequency inverter to Low (if no
acknowledgement),
4. By Bus acknowledgement or
5. by P506, the automatic error acknowledgement.
An error message can only be acknowledged if its direct cause is no longer present.
digital input is programmed for
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NORDAC SK 200E Manual
Diagnostic LEDs
LED Signal
Name Colour Description Status Meaning
DOUT 1 yellow Digital output 1 on High signal applied
DIN 1 yellow Digital input 1 on High signal applied
DIN 2 yellow Digital input 2 on High signal applied
DIN 3 yellow Digital input 3 on High signal applied
DIN 4 yellow Digital input 4 on High signal applied
TEMP yellow Motor PTC on Motor overtemperature
Chop yellow Brake chopper on Brake chopper active, brightness → degree of load
Brake yellow Mech. brake on Mech. Brake released
BUS-S green System bus status off No process data communication
on Process data communication active
BUS-E green System bus error off No error
on
Flashing
(4 Hz)
Flashing
(4 Hz)
Flashing
(1 Hz)
"BUS Warning"
⇒ Reception of at least 1 telegram / s
⇒ SDO transfer is not indicated
Monitoring error P120 or P513
⇒ E10.0 / E10.9
Error in an external system bus module
⇒ Bus module Æ Timeout on the external BUS (E10.2)
⇒System bus module has a module error (E10.3)
System bus in state “BUS off”
Status LEDs
LED Signal
Name Colour Description Status Meaning
DS dual
red/green
green on FI on standby
2 Hz FI is in switch-on block
red/green 0.5 Hz Warning
alternating 1 … 25Hz Degree of overload of switched-on FI
green on +
Frequency
inverter status
off FI not on standby,
green
flashing
red flashing
0.5 Hz FI is ready for switch-on
FI not on standby,
⇒
⇒
no mains and control voltage
Control voltage available but no mains
voltage
red flashing
Error, flashing frequency → Error number
AS-I dual
red/green green Normal operation
AS-i status
off No voltage to the AS-i module (PWR)
red No exchange of data
Slave Address = 0 / Slave not in LPS /
⇒
Slave with incorrect IO/ID /
Master in STOP mode / Reset active
36 BU 0240 GB
alternately
flashing
red / green
Peripheral error
Page 37
7 Technical Data Frequency Inverter
Function Specification
Output frequency 0.0 … 400.0Hz
Pulse frequency 3.0 … 16.0kHz, standard setting = 6kHz
Power reduction > 8kHz for 115/230V device, >6kHz for 400V device.
Typical overload capacity 150% for 60s, 200% for 3.5s
Protective measures against Over-heating of the frequency inverter,
overvoltage and undervoltage
Regulation and control Sensorless current vector control (ISD), linear V/f characteristic curve,
automatic flux adaptation (energy-saving function)
Motor temperature monitoring I2t motor, PTC / Bimetal switch
Digital input
4x, Low 0-5V, High 14-30V, R
= 9.5kΩ, Ci = 10nF, cycle time = 4ms
i
Electrical isolation Control terminals
Control outputs digital output:
Brake rectifier:
18-30V DC (according to VI 24V), max. 200mA, max. 100kΩ load
max. 0.5A choke voltage, voltage according to mains
Interfaces Standard: RS 485 (USS)
RS 232 (Single Slave)
System bus
Efficiency of frequency inverter approx. 95% according to size
Storage and transport temperature -25°C … +60/70°C
Operating / ambient temperature -25°C … +50°C, according to operating mode (Details: see BU0200)
ATEX: -20…+40°C (Details: Section 4.2)
Long-term storage Connect the FI and the 24V modules to the mains voltage for 60 minutes at
the latest after one year.
Connect the FI and all other modules to be supplied with 24V to the 24V
control voltage for 60 minutes at the latest after one year.
Maintain this cycle throughout the storage period.
Protection class IP55, optional IP66
Max. mounting altitude above sea level Up to 1000m: No power reduction
1000...4000m: 1%/ 100m power reduction (up to 2000m overvoltage cat.
3)
2000...4000m: Only overvoltage category 2 is maintained, external
overvoltage protection at the mains input is necessary
Waiting period between two power-up
cycles
Mains/motor/brake
Connection
terminals
resistance
Control unit /System bus 2.5mm2, with1.5mm2 wiring sleeves
60 sec for all devices in normal operating cycle
4mm2 flexible with wiring sleeves, 6mm2 with rigid cable
RS485 / RS232 1x RJ12 (6-pin)
External 24V supply voltage 18…30V DC, at least 200...800mA according to load
Short-circuit, earthing fault,
overload, idling
Option: Profibus
CANopen
DeviceNet
AS Interface
Terminal screw
tightening
torque
1.2...1.5Nm
7 Technical data
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NORDAC SK 200E Manual
8 Maintenance and servicing information
In normal use, NORDAC SK 200E frequency inverters are maintenance free
. Please note the "General
Data".
If the frequency converter is being used in a dusty environment, then the cooling-vane surfaces should be
regularly cleaned with compressed air. If air intake filters have been built into the control cabinet, then these
should also be regularly cleaned or replaced.
If you contact our technical support, please have the precise device type (rating plate/display), accessories
and/or options, the software version used (P707) and the series number (rating plate) at hand.
Repairs
The device must be sent to the following address if it needs repairing:
NORD Electronic DRIVESYSTEMS GmbH
Tjüchkampstraße 37
26605 Aurich, Germany
For queries about repairs, please contact:
Getriebebau NORD GmbH & Co. KG
Telephone: 04532 / 401-515
Fax: 04532 / 401-555
If a frequency inverter is sent in for repair, no liability can be accepted for any added components, e.g. such
as mains cables, potentiometer, external displays, etc.!
Please remove all non-original parts from the frequency inverter.
NOTE
If possible, the reason for returning the component/device should be stated. If necessary, at
least one contact for queries should be stated.
This is important in order to keep repair times as short and efficient as possible.
On request you can also obtain a suitable return goods voucher from Getriebebau NORD.
Internet information
You can find the comprehensive manuals in German and in English on our Internet site.
www.nord.com
38 BU 0240 GB
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9 Keyword index
9 Keyword index
A
Address ...................................... 38
Array parameter ......................... 33
AS Interface ............................... 36
ATEX Zone 22, Cat. 3D ............. 26
C
Commissioning........................... 19
Control connection ..................... 16
Control terminals ........................ 17
Control voltages ......................... 16
D
Diagnostic LEDs......................... 23
DIP switches .............................. 21
Display ....................................... 18
I
IEC 61800-3 ................................. 8
Installation .................................. 12
Installation notes .......................... 7
Installing the SK 200E ................ 13
Internet ....................................... 38
L
Long-term storage ...................... 37
Low Voltage Directive................... 2
M
Maintenance............................... 38
Menu group ................................33
Messages ................................... 35
Minimal configuration ................. 24
Q
Queries ....................................... 38
R
Reference voltage....................... 16
Repairs ....................................... 38
S
Safety information......................... 2
Service........................................ 38
Setup altitude.............................. 37
SimpleBox ..................................18
SK ATX-POT ..............................28
Status LED .................................36
Storage ....................................... 37
Synchronous machines ..............15
E
Electrical connection .................. 14
Error messages.......................... 35
F
Faults ......................................... 35
FI-circuit breakers ........................ 7
O
Operating status ......................... 35
Operation.................................... 18
Optional ATEX modules ............. 27
P
ParameterBox ............................ 18
Parameterisation ........................33
Potentiometer ............................. 16
Potentiometers P1 and P2.......... 23
Power-up cycles ......................... 37
T
Technical Data............................ 37
Type code...................................10
W
Warnings ....................................35
Wiring guidelines ..........................9
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Part No. 607 2402 / 2210
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