Norcold N611V, N811V Service Manual

!
Gas / Electric Refrigerators
MODELS
N611v Series
N811v Series
WARNING
DO NOT install this refrigerator in below deck marine applications. Do not install this refrigerator in fi xed indoor cabin or other dwelling applications. This refrigerator must use only NORCOLD designed and approved outside air intake and exhaust ventilation for correct and safe operation. Any other ventilation could cause lethal combustion exhaust fumes and/or explosive propane gas fumes to be in the living area and/or below deck.
Questions?/Des questions?/¿Preguntas? 1-800-444-7210
© 2013 NORCOLD, INC. All rights reserved.
Publication No. 636355 A (15-01-2014)
CONTENTS
Introduction ..................................................................................................3
About this Manual ...................................................................................3
Model Identification .................................................................................3
Information Label ....................................................................................3
Certification and Code Requirements .....................................................3
About Installation ....................................................................................3
Replacement Parts .................................................................................3
T echnical Assistance ...............................................................................3
Model Identifi cation .....................................................................................4
Cooling Unit Serial Number ....................................................................4
Safety Awareness ........................................................................................5
Safety Notice ...........................................................................................5
Attention Statements ...............................................................................5
Safety Statements ...................................................................................5
Specifi cations ..............................................................................................6
Theory of Operation ....................................................................................7
Overview .................................................................................................7
Cooling Unit ............................................................................................7
Leveled Operation ...................................................................................7
Gradual Decrease in Cooling Efficiency .................................................7
Gas Absorption System .......................................................................... 8
Electronic Controls ..................................................................................9
Theory of Operation - Auto Modes ........................................................9
Background Operations ........................................................................10
Fault Codes ............................................................................................... 12
Diagnostic Prechecks ...........................................................................13
Fault Code Flash Patterns ....................................................................13
Solid Red Indicator Light ................................................................13
Fault / Flash Pattern 2 Service Error ..............................................14
Fault / Flash Pattern 3 Open High Limit .........................................14
Fault / Flash Pattern 4 AC Relay Error ........................................... 14
Fault / Flash Pattern 5 Flame On, Should Not Be On ....................14
Fault / Flash Pattern 8 LOW DC (1) Error ......................................15
Fault / Flash Pattern 9 LOW DC (2) Error ......................................15
Thermister Fault .............................................................................15
Door Fault .......................................................................................15
Blank Display ..................................................................................16
LP Gas System .........................................................................................18
Pressure Requirements ........................................................................18
Testing for LP Gas Leaks ......................................................................18
Components ..........................................................................................19
Flame Appearance ................................................................................ 20
Burner Cleaning Procedure ..................................................................21
Gas Lockout ..........................................................................................23
Reset a Gas Lockout Condition - All Models ......................................... 23
Gas Safety Valve Test ........................................................................... 23
Electrical Requirements and Components ................................................ 24
DC Voltage Requirements and Polarity ................................................24
DC Power Wiring Requirements ........................................................... 24
AC/DC Converter as Power Source ......................................................24
12VDC Ventilation Fan .......................................................................... 24
Cooling Unit ...............................................................................................26
Cooling System Monitoring ................................................................... 26
Troubleshooting Cooling Faults ............................................................26
Refrigerant Leakage .............................................................................26
Disposal of Cooling Unit ........................................................................26
Cooling System Diagnostic Flowchart ..................................................27
Wiring Pictorial ..................................................................................... 29
Modes Of Operation .................................................................................. 30
Refrigerator Start-Up .............................................................................30
Refrigerator Shut-Down ........................................................................30
Effects of High Altitude on Propane Gas Operation ..............................30
Effects of Freezing Temperatures on Refrigerator Operation ...............30
Figures
Fig. 1 - Refrigerator Information Label Location .............................. 4
Fig. 2 - Cooling Unit Bar Code Label Location. ................................4
Fig. 3 - Gas Absorption System ........................................................8
Fig. 4 - Flash Patterns ....................................................................13
Fig. 5A - Thermistor .......................................................................16
Fig. 5B - Thermistor in Ice ..............................................................16
Fig. 6 - Continuous 12-Volt ............................................................17
Fig. 7 - Switch 12-Volt ....................................................................17
Fig. 8 - LP Gas System Components. ............................................ 18
Fig. 9 - Solenoid Gas Valve. ...........................................................19
Fig. 10 - LP15 Orifice Assemblies ..................................................19
Fig. 11 - Burner ...............................................................................19
Fig. 12 - Burner Tube ......................................................................19
Fig. 13 - Flue and Components ...................................................... 20
Fig. 14 - Flue Baffle ........................................................................20
Fig. 15 - Flame Appearance ........................................................... 20
Fig. 16 - Drip Cup and Burner Box Cover .......................................22
Fig. 17 - Burner and Components .................................................22
Fig. 18 - AC Power Cord. ................................................................25
Fig. 19 - Fan Mounted on Top of Absorber Coil. ............................. 25
Fig. 20 - Fan Thermostat. ............................................................... 25
Fig. 21 - Fan with Installed NORCOLD Fan Kit. ............................. 25
Fig. 22 - NORCOLD Fan Kit Wiring Pictorial. ................................ 25
Fig. 23 - Reset Pushbutton .............................................................26
Fig. 24 - Cooling System Diagnostics .............................................27
Fig. 25 - Wiring ..............................................................................29
Fig. 26 - Wiring ..............................................................................29
2
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Refrigerator Service ManualN611v, N811v Models
INTRODUCTION
About this Manual
This service manual provides maintenance, diagnostic, and repair information for NORCOLD gas absorption refrigerators. It is a reference tool designed for technicians who are knowledgeable in the theory and operation of gas/electric absorption refrigerators, liquefi ed petroleum (LP) gas–propane–systems, and AC/DC electrical systems as installed in a variety of recreational vehicles (RV).
All information, illustrations, and specifi cations contained in this publication are based on the latest product information available at the time of publication. NORCOLD right to make changes at any time without notice.
®
models N611v, N811v
®
reserves the
Model Identifi cation
Models N611v and N811v are 2-way refrigerators that operate on AC power or LP gas.
Letter(s) appended to the model number identify factory installed accessories. See Fig. 1.
Information Label
The information label is located in the upper right corner of the fresh food compartment just below the divider. See Fig. 1. The label provides the following information:
• Serial number.
• Model number.
LP gas (propane) pressure.
• Btu/h.
AC voltage and amperage.
DC voltage and amperage.
• Design certifi cation.
Vent kit requirement.
Certifi cation and Code Requirements
NORCOLD® N611v, N811v gas/electric absorption refrigerators
are certifi ed under the latest edition of ANSI Z21.19B standards for installation in mobile homes or recreational vehicles, and with the Canadian Standards Association CAN/
CGA-1.4-M94.
Electrical components are
compliant.
About Installation
Refrigerator installation must conform with the N611v, N811v Installation Manual for the NORCOLD
in effect. Installation must also comply with applicable local codes and standards set by the relevant certifi cation agency.
®
limited warranty to be
Replacement Parts
Use only authorized NORCOLD® replacement parts. Generic parts do not meet NORCOLD safety, reliability, and performance. The use of unauthorized aftermarket or generic replacement parts voids the refrigerator's limited warranty coverage.
®
specifi cations for
T echnical Assistance
If unable to resolve technical issues using the information provided in this manual, technical support is available through
NORCOLD
  
The following information is required to process technical support requests; refer to the following page:
Refrigerator Model Number
Refrigerator Serial Number
Refrigerator Cooling Unit Serial Number
Recreational Vehicle (RV) Make/Model/Year
®
Customer Service Center:
Telephone: 1-800-444-7210. Fax: 1-734-769-2332 World Wide Web: www.norcold.com.
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N611v, N811v ModelsRefrigerator Service Manual
3
MODEL IDENTIFICATION
xxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxxxxxx
ORC N
xxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxx
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NORCOLD
A
Serial Number
Model Number
B
Group Code
C
Input Pressure BTUH
xxxxxxxxxxxxxxxxxxxxxxxxxxx
xxxxxxxxxxxx
xxxxxxxxxxxxxxx
OLD
G
I
N
S
E
D
xxxxx xxxxxx xxxx
SA
C
E
xxxxx
i
E
F
R
T
I
xxxxxxxxxxxxxxxxxxxxxxx
x
x
x
xx
x
x
x
x
x
x
x
x
xx
x
x
x
x
x
x
x
xx
x
x
x
D
xxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxxxx
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E
Refrigerant
x.xx LBS. test pressure
xxx VOLTS - AC xx HZ x.xx AMPS xxx Watts xx VDC xx HZ x.x AMPS xx xx Watts
SA
Certied
Serial Number / Model Number Location
Fig. 1 - Refrigerator Information Label Location
Explanation N = Norcold
1
X = Sequence number indicating custom features
2
6 or 8 = Approximate storage volume in cubic feet
3
X = Sequence number indicating custom features
4
Models available. Blank = 2-Way operation
5
Icemaker unit. Blank = does not have ice maker, IM = has icemaker
6
Blank = Is not equipped for low ambient operation, C = Is equipped for low ambient operation
7
Door design: Blank: Insert panel doors, SS: Stainless steal wrapped, BK: Black wrapped, WH:
8
White wrapped, WPM: Pewter Royce wrapped Fan: Blank: No fan, F = Equipped (1) Fan, F2 = Equipped (2) Fans, V = Equipped (1) High
9
Velocity Fan Door swing: L = Left-hand door swing, R = Right-hand door swing
10
P=Black acrylic door panels
11
Packaging Type: Blank: Corrugated packaging, T = Returnable packaging tray, M6 = 6-unit
12
multi-pack
A. Serial Number
F
G
I
G
S
E
N
D
B. Model Number C. Group Code D. Btu/h E. Amount of refrigerant in cooling
C
E
D
R
E
i
F
T
I
unit F. AC Voltage/amperage G. DC Voltage/amperage
NX610.3 IM C BK X R P T
Note: The actual refrigerator label speci es the features applicable to that unit.
Cooling Unit Serial Number
The cooling unit serial number appears on the cooling unit bar code label. The label is affi xed to the surface of the cooling unit leveling chamber.
NORCOLD
1167359
Cooling Unit Bar Code Location
Be sure to have the cooling unit serial number available if you need technical support on this component.
Fig. 2 - Cooling Unit Bar Code
Label Location.
4
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Refrigerator Service ManualN611v, N811v Models
SAFETY AW ARENESS
Safety Notice
It is not possible to anticipate all of the conceivable ways or conditions under which the refrigerator may be serviced or to provide cautions as to all of the possible hazards that may result. Standard and accepted safety precautions and equipment should be used when working on electrical circuits and handling toxic or fl ammable materials. Safety goggles and other required protection should be used during any process that can cause material removal, such as when removing a leaking cooling unit and cleaning components.
!
WARNING:
The above heading identifi es hazards or conditions, which if ignored can cause serious injury , death, and/ or extensive property damage.
Attention Statements
The safety alert symbol CAUTION identifi es potential safety hazards or conditions.
The safety alert symbol with the appropriate heading appears on all safety labels posted on the refrigerator and safety awareness notices presented throughout this manual.
!
followed by the word WARNING or
Safety Statements
!
Do not modify, alter, or equip the refrigerator to the use of any other fuel (natural gas, butane, etc.). N611v, N811v refrigerators are designed and equipped for the use of LP gas–propane gas–only.
!
Incorrect installation, adjustment, alteration, or maintenance
of the refrigerator can cause personal injury, property damage, or both.
!
Do not smoke, light fi res, or create sparks when working on
the propane gas system.
!
Do not use an open fl ame for leak testing any of the
propane gas system components. Propane gas is highly ammable and explosive.
!
Always use two wrenches to tighten or loosen LP
gas connections. Damaged connections, piping, and components create the potential for gas leaks.
!
All electrical connections and repairs to the refrigerator
must comply with all applicable codes. Refer to the certifi cation and code requirements section of the N611v, N811v Installation Manual.
!
Do not work on live electrical circuits. Turn off AC power
and DC power sources before attempting to remove, service, or repair any of the refrigerator's electrical or electronic components.
!
Do not modify, bypass, or eliminate any of the refrigerator's
electrical components, electronic circuits, or propane gas system components.
!
Do not wet or spray liquids on or near electrical
connections or electronic components. Most liquids, including leak detection solutions, are electrically conductive and pose the potential for an electric shock hazard, short electrical components, damage electronic circuits, and/or ignite a fi re.
!
CAUTION:
The above heading identifies hazards, which if ignored can cause injury and/or property damage.
!
Do not use leak test solutions that contain ammonia or
chlorine. Ammonia and chlorine degrade copper and brass components.
!
The cooling unit is a sealed system under pressure! Do
not try to repair or recharge the cooling unit. Do not bend, drop, weld, drill, puncture, saw, or strike the cooling unit.
!
Handle a leaking cooling unit with extreme caution!
The cooling unit contains ammonia, hydrogen, and sodium chromate. Ammonia can cause severe skin and eye burns. Hydrogen is highly fl ammable, can ignite and burns with an intense fl ame. Certain chromium compounds, such as sodium chromate, are carcinogenic.
!
Do not use extension cords. Do not remove the grounding
prong from the refrigerator AC power cord. Do not use a two prong adapter to connect the refrigerator to the AC outlet.
!
Do not over-fuse electrical circuits. Use specifi ed fuses
and AWG wire sizes. The specifi cation section of this manual provides fuse size information. Refer to the N611v, N811v Installation Manual for the correct AWG wire size specifi cations.
!
Prevent child entrapment! Before disposing of the
refrigerator, remove all doors and fasten all shelves with retainers.
!
Some of the refrigerator's metal components have sharp
corners and edges. Wear hand protection, such as cut resistant gloves, and exercise extreme care when handling the refrigerator.
!
Make sure all hardware such as hinges and fasteners
(retaining screws, etc.), are properly fastened.
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N611v, N811v ModelsRefrigerator Service Manual
5
SPECIFICATIONS
N611v / N811v - Electronic
• Push Button - On/Off
• LED Indicator Lights
• Self-Diagnostic with Fault Indicators
• 2-Way Operation
Rough opening dimensions (H x W x D) N611v ---------------------------------------------------------------------------------------------------- 52 7/8 in. x 23 1/2 in. x 24 in. N811v ---------------------------------------------------------------------------------------------------- 59 7/8 in. x 23 1/2 in. x 24 in.
Decorative panels dimensions
Thickness -------------------------------------------------------------------------------------------------------------------------3/16 in. Freezer door (H x W, both models) ----------------------------------------------------------------15 11/16 in. x 21 19/32 in. Upper panel ---------------------------------------------------------------------------------------------- 15 11/16in. x 21 19/32in. Fresh food compartment (H x W) N611v --------------------------------------------------------------------------------------------------- 32 25/32 in. x 21 19/32 in. N811v ---------------------------------------------------------------------------------------------------- 39 25/32 in. x 21 19/32 in.
DC power
DC input voltage requirements --------------------------------------------------------------------------- 10.5VDC to 15.4VDC DC Fuse, F1 on Power Board --------------------------------------------------------Automotive Blade, Type APR-5A-Tan Divider Heater ------------------------------------3.1W/12VDC, (43Ω to 50Ω), Current 240mA to 279mA @ 12VDC Gas Valve ------------------------------- 1.75W/12VDC, (74Ω to 92Ω), Current 130mA to 162mA @ 12VDC Interior Light -------------------------------------------------GE #214, Miniature Automotive Light Bulb, ½ A @ 13.5VDC
AC power
AC input voltage requirements ------------------------------------------------------------------------------108VAC to 132VAC AC Fuse, F2 on Power Board ------------------------- AGC Series, 8A, Fast Acting, Glass Tube (1/4 in. x 1-1/4 in.) AC Heater--------------------------------------------- 300W/120VAC, (46Ω to 51Ω), Current 2.3A to 2.6A @ 120VAC
LP gas (propane)
Operating pressure (Input pressure to gas valve) -----------------------------------------------------10.5 to 11.5 in. W.C. Burner rating (Heat output) ---------------------------------------------------------------------------1420 Btu/h @ 11 in. W.C. Burner orifi ce size -----------------------------------------------------------------------------------------------------------------LP15 Gas ignition ------------------------------------------------------------------------------------------Electronic with fl ame sensing Electrode tip-to-burner gap -------------------------------------------------------------------------------------------1/8 to 3/16 in.
Off-level operating limits
Side-to-side------------------------------------------------------------------------------------------------------3 degrees-maximum Front-to-back ----------------------------------------------------------------------------------------------------6 degrees-maximum
Temperature Sensor ---------------------------------------- ---------- Thermistor, Fin mounted (10th n from the right)
6
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Refrigerator Service ManualN611v, N811v Models
THEORY OF OPERATION
Overview
The N611v, N811v MODEL gas absorption refrigerators are comprised of two separate systems that together allow the refrigerator to cool. When performing service it is important to have a basic understanding of each system and their interaction with one another and how this interaction provides for cooling/refrigeration.
These two “systems” are the:
• Cooling Unit
• Refrigerator Controls (Electronic Controls)
Cooling Unit
The cooling unit is a self-contained gravity fl ow absorption refrigeration system. The refrigerant charge is a solution of water, ammonia, sodium hydroxide, and sodium chromate. In order to produce cooling a precise heat must be applied to the boiler area which in turn initiates a chemical reaction that extracts heat from the freezer and fresh food compartments, thus providing "cooling."
This precise heat is supplied to the cooling unit via heaters and/or a LP gas burner which are controlled by the refrigerators electronic controls. The refrigerant transfers the heat from the freezer and fresh food cabinets to the absorber coils. At the absorber coils the metal surface absorbs the heat and air fl ow over the external surfaces of the coils carries the heat away. A more detailed description of the absorption process can be found under the heading “Cooling Unit Detailed Description" on the following pages.
A thermal air current created by the rising hot air fl ows out of the enclosure through either a roof exhaust vent or a sidewall exhaust vent (depending on installation). The fl owing air mass passes over the surface of the condenser fi ns where it absorbs heat transferred from the ammonia vapors fl owing through the condenser. The thermal airfl ow process creates a "chimney effect" that creates a continuous draft of cooling and combustion air. The fresh air drafted by the chimney effect removes rejected heat, supports combustion, and expels the exhaust gases produced by the combustion process. Obstructions, restrictions, or modifi cations to vents or the enclosure will affect the heat absorption cycle. Poor cooling unit performance may be due to:
• Loose insulation interfering with the ventilation process
• Construction material or debris left in the enclosure
• Insect screen covering vents
• Plastic sheeting covering vents
• Items stored in the enclosure
• Modifi cations to vents or enclosure
• No roof or sidewall vent openings
Leveled Operation
The circulation of the refrigerant through the cooling unit is accomplished by gravity fl ow; therefore, the refrigerator must be operated leveled. Off-level operation affects the fl ow of the refrigerant through the cooling system. The maximum off-level operation limits are:
3° (Degrees) from side-to-side
6° (Degrees) from front-to-back
Exceeding the maximum off-level limits can permanently damage the cooling unit. The cooling unit or its performance is not affected when the vehicle is in motion.
Gradual Decrease in Cooling Effi ciency
A gradual decrease in cooling effi ciency is not a clear indication of cooling system failure. Other factors that affect cooling effi ciency include ventilation, the heat input, off-level operation, lack of service and maintenance, inadequate repairs, or unauthorized fi eld modifi cations. If any of these factors exist and are not corrected, a replacement cooling unit will also perform ineffi ciently or fail. Step-by-step troubleshooting is the best approach when dealing with a gradual decrease in cooling. It is important to consider that, though not effi ciently, the cooling unit is working. Troubleshooting should always begin by checking ventilation, then thoroughly checking the cooling unit, and heat sources. In the majority of reported cases, the problem is related to the installation, which in turn hinders cooling unit ventilation. Additionally, ambient air temperature plays a signifi cant role if the unit is not installed correctly. Incorrect installation can lead to poor ventilation, which in turn relates to poor cooling performance.
The unit's service and maintenance history should be considered when checking a cooling unit for poor cooling performance. The service history and the scope of service work performed may lead directly to cause and resolution of a cooling problem. The cooling unit has to reach normal operating temperatures before troubleshooting can take place. It takes an average of four hours for the refrigerant to reach normal operating temperatures. The time frame to reach operating temperatures depends on ambient air temperature.
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7
Theory of Operation - cont’d.
Gas Absorption System
Fig. 3 - Gas Absorption System
A rich solution (RS) leaves the absorber vessel and passes through the liquid heat exchanger to the bottom of the pump tube. Utilizing an AC cartridge heater or a LP gas burner, a precise heat is applied to this area which in turn causes the temperature of the solution to rise. This temperature increase causes ammonia and some water vapor to be driven out of the solution, forming vapor bubbles which push columns of liquid up the pump tube.
As these columns of liquid exit the pump tube the liquid falls downward through the rectifi er where the temperature is increased causing additional ammonia vapor to be released. The remaining liquid, now a weak ammonia-water solution (WS), fl ows through the external shell of the liquid heat exchanger where it transfers its residual heat to the rich solution (RS) and enters the top of the absorber coil at a reduced temperature. The ammonia-water vapor passes through the water separator whose reduced temperature causes any water vapor to condense and drop back down to the boiler mixing with the existing weak solution (WS). The ammonia vapor (AV) rises and enters the condenser where it condenses (liquefi es) into pure liquid ammonia (LA). The liquid ammonia, via gravity, drops into the tubular coil of the freezer and cabinet evaporators and wets the internal surface of the tubes.
The weak ammonia-hydrogen gas that was previously released at the top of the absorber coil passes over the wetted surfaces of the evaporator tubing causing the liquid ammonia to evaporate into the hydrogen. The now rich ammonia-hydrogen gas mixture (RG) draws heat from inside the refrigerator. The weight of the hydrogen-ammonia gas mixture (RG) is heavier than that of the weak gas (WG). Consequently, it falls through the gas heat exchanger into the top of the absorber vessel. From this point it enters the bottom of the absorber coil.
The rich ammonia-hydrogen gas mixture (RG) travels up through the absorber and makes contact with the weak solution (WS) traveling down from the top of the absorber. As the weak solution (WS) drops through the absorber it absorbs the ammonia from the rich ammonia-hydrogen gas mixture (RS). The relatively pure hydrogen (WG) exits the top of the absorber coils to the evaporator and the rich solution falls to the bottom of the absorber vessel where the cycle starts again.
8
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Refrigerator Service ManualN611v, N811v Models
Electronic Controls
A precise heat is applied to the boiler area of the cooling unit causing a chemical reaction within the cooling unit that ultimately results in the refrigerator cooling. The heat applied is done so by means of:
AC cartridge type heater positioned in heater wells welded to the surface of the boiler
LP Gas burner positioned below the boiler such that the heat from the fl ame is directed across the surface of the boiler
These heat sources are turned on/off via a factory preset Auto mode. The unit will attempt to operate the heat source requirements in the following order of priority:
1st Priority Choice - Auto AC Mode While in the Auto AC Mode, the AC cartridge heater is operated to provide heat to the boiler area of the cooling unit.
2nd Priority Choice - LP Gas Mode While in the Auto LP Gas Mode, the LP gas burner is operated to provide heat to the boiler area of the cooling unit.
Theory of Operation ­Auto Modes
AC voltage is applied to the power board via the AC power cord at terminals L1 (Hot) and L2 (Neutral). This AC voltage will pass through the AGC Series, 8A, Fast Acting, Glass Tube Fuse (F2) where it is then measured. This measurement is communicated to the optical display board which determines if the applied voltage is below or above 85VAC. If the voltage is above 85VAC the determination is that AC voltage is available and the optical display board will request the power board to operate via the Auto AC Mode. If the voltage is below 85VAC the determination is that AC voltage is NOT available and the optical display board will automatically default to the Auto LP Gas Mode and request the power board to operate via the Auto LP Gas Mode (see below). If the control is not able to establish a fl ame while operating in the Auto LP Gas Mode the optical display board will:
Automatically default back to the Auto AC mode and wait for AC voltage to return, displaying the following fault code
Solid RED power indicator light
A thermistor is mounted on the fi n assembly located inside the fresh food compartment. The thermistor acts as a temperature sensor, reporting the temperature sensed to the optical display. The optical display then relays this information to the power board that then turns on/off the appropriate heat source accordingly. The optical display board, power board, thermistor, and other components within the refrigerator are interconnected via a wire harness.
Auto AC Mode
When operating in the Auto AC mode the power board measures the thermistor value and communicates it to the optical display board. The thermistor, a temperature device whose internal resistance goes down as the temperature goes up, is connected to the power board via terminals P2-1 and P2-6. The optical display board compares the actual thermistor value to preset cut-in and cut-out temperature values. Should the thermistor value fall below the cut-in value it will request the power board to turn ON the AC heater relay (K2). Should the thermistor value go above the cut-out value it will request the power board to turn OFF the AC heater relay.
Anytime relay K2 is turned ON, AC voltage is applied to the AC heater via the now closed K2 contacts. Anytime AC voltage is applied to the AC heater, AC current is produced. This AC current is measured by the power board and its value communicated to the optical display board. The optical display board determines if the AC current is within specifi ed limitations. If below the minimum specifi ed limit, the optical display board will automatically default to the Auto LP Gas Mode and request the power board to operate via the Auto LP Gas Mode. AC related faults (Voltage or Current) are not displayed while operating in the Auto Mode of operation.
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