NOMA F4315-000 User Manual

AIOMA

D u _ u A

335497A 3/01/95

ALL-WHEEL-STEERING

LAWN TRACTOR

Model F4315-000

• Safety Rules • Assembly • Operation •Maintenance ° Adjustments

NOTICE! This unit has a mulching plug installed on the mower deck. To side discharge mow you MUST remove the mulching

plug. To remove mulching plug see Mulching Plug Instructions in the Maintenance section of this manual.

Dear Customer,

Thank you for your purchase of a NOMA PERFORMANCE All WHEEL

STEERING LAWN TRACTOR!

Your NOMA PERFORMANCE lawn tractor is equipped with All Wheel
Steering. This patented system delivers the increased maneuverability

that's essential for cutting a lawn fast and more efficiently. By controlling

both the front and rear wheels, All Wheel Steering creates a center of

turn that is closer to the mowing deck. The result is a tight 13.5-inch

mowing radius that allows you to cut around trees. You can also make

sharp turns without backing up, mow difficultto cut areas, and maneuver
for close trimming. With All Wheel Steering, you spend much less time

mowing your lawn and much more time pursuing your leisure time
activities.

This manual contains instructions for safety, assembly, operation,

maintenance, adjustments and storage. Read this manual carefully and

completely so that you will know proper assembly, use and care for your

unit.

B,.esure to fill in and mail the registration card packed with the unit. This
information will prove valuable for any future service and product
updates.

For product service not covered in this manual, contact an authorized
service dealer. A listof authorized parts distributors has been included in

the Repair Parts manual. A nationwide parts and service organization

has been established to provide locally available parts and service.

Again, Murray Outdoor Products thanks you for the decision to purchase

a quality, American made product, the NOMA PERFORMANCE ALL
WHEEL STEERING LAWN TRACTOR. All of us at Murray Outdoor

Products are dedicated to providing high quality products that meet your
needs.

Si°°e C

Joe Cunningham

Product Manager

TABLE OF €ONTENTS

INTERNATIONALSYMBOLS .............................................4

OWNER'S INFORMATION .................................................5

RESPONSIBILITY OF THE OWNER..................................5

SAFETY RULES ..............................................................5-6

SAFE MOWING GUIDE ...................................................7-9

STEPSTO FOLLOW ........................................................10

ASSEMBLY..................................................................11-12

OPERATION ................................................................13-17

MAINTAINENANCE ..................................................... t8-24

ADJUSTMENTS .................................................... :...... 25-28

TROUBLESHOOTING GUIDE ..................................... 29-30

STORAGE ......................................................................... 31

SLOPE GUIDE .................................................................. 32

NOTES ......................................................................... 33-35

WARRANTY ...................................................................... 36

IS NOTE 1

ome tractor models may require different instructions for assembTyand/or repair than shown in this manual The
epelr Parts manual (suppliedwith tractor) will contain these instructions ifrequired on your model.

This lawn tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered, or grass-covered land unless the engine's exhaust system is

_IL quipped with a spark arrestsr meeting applicable local or state laws (If any). If a spark arrester Is used, it

should be maintained in effective working order by the operator.

In the State of California the above Is required by law (Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is

available through an Authorized Service Center

References throughout this manual concerning the right or left side are determined as you face forward while
seated in operator's seat.

Photographs and illustrations in this manual may not show your model but are for reference. They are based on the latest
information.

/

INTERNATIONAL SYMBOLS

IMPORTANT! These symbols may appear on your unit or in literature suppliedwith the product. Learn and understand
their meaning.

@ @ 0 I I\1

ENGINE ENGINE ENGINE OFF ON FAST SLOW CHOKE

START RUN STOP

OIL FUEL BATTERY LIGHTS,' LIGHTS OFF HOUR METER ALL- NEUTRAL

PRESSURE LIGHTS ON SYSTEMS-GO

FORWARD REVERSE CLUTCH BRAKE PARKING MOWER MOWER MOWER

BRAKE HEIGHT CUTTING CUTT_NG

HEIGHT RAISE HEIGHT LOWER

It +

ARROW INCREASE DECREASE CLUTCH MOWER

MOWER BLADE MOWER MOWER BLADE

CLUTCH BLADE DISENGAGE

ENGAGE

m

OFF

BRAKE

ON

u

PARKING CAUTION DANGER! KEEP DANGER! KEEP DO NOT USE THIS REMOVE
BRAKE HANDS AND FEET HANDS AND FEET AREA AS A STEP SPARK PLUG

AWAY AWAY

DO NOT MOW GO UP AND DOWN KEEP BYSTANDERS BEWARE OF READ OWNER'S/

WHEN SLOPES, NOT AWAY THROWN OBJECTS OPERATOR'S

CHILDREN & ACROSS, MANUAL

OTHERS ARE

AROUND

HOTSURFACE

SHIELD EYES NO SPARKS, SULFURIC ACID FLUSH EYES

EXPLOSIVE GASES FLAMES, OR CAN CAUSE IMMEDIATELY WITH

CAN CAUSE SMOKING BLINDNESSOR WATER. GET

BLINDNESS OR SEVERE BURNS MEDICAL HELP

INJURY FAST

OWNER'S INFORMATION

ThisOwner's/Operator's Manual isfor several d_erent models. The instructions are wr_en for apersonwith some mechanical ability.
Like most service books, not allthe steps are described. Stepson howto loosen or tightenfasteners are steps anyone can follow with
some mechanical ability. Read and follow these instructionsbefore you use the unit.
Know your product: ifyou understand the unitand howthe unitoperates, youwillget the best performance. As you read thismanual,
compare the illustrationstothe unit. Learn the locationand the function ofthe controls. To help prevent an accident, followtheoperating

instructions and the safety rules. Keep this manual forfuture reference.
IMPORTANT: Many units are not assembled andare sold in cartons. It isthe responsibilityofthe owner to make sure the assembly

instructionsin this manual are exactly followed. Other unitsare purchased inan assembled condition. On assembled units, it isthe
responsibility of the owner to make sure the unit is correctly assembled. The owner must carefully check the unitaccording to the

instructions inthis manual before it isfirst used.

RESPONSIBILITY OF THE OWNER

The responsibility of the owner Is to follow the Instructions
below.

1. Carefully read and followthe rules for safe operation.

2. Follow all the assembly instructions.

3. Inspect the unit.

4. Make sure theoperator of the unit knows howtooorrectly use

all standard and accessory equipment.

5+ Operate the unit only with guards, shields, and other safety

items in place and workingcorrectly,

6. Correctly adjust the unit.

7. Service the unit only with authorized or approved replace-

ment parts.

8. Complete all maintenance on the unit.

Environmental Awareness

• Do not fill the engine's fuel tank completely full.

• Drain fuel for off-season storage.

• Use only unleaded gasoline.

• Service the air cleaner regularly.

• Change oil regularly. Use 30W oil in summer.

• Tune-upthe engine regularly.

• Keep equipment in efficient operating condition.

• Dispose of used engine oil properly.

SAFETY RULES

Safe Operation Practices for Riding Vehicles

As Recommended by American National Standards Institute

WARNING: This cutting machine Iscapable of amputating hands and feet and throwing objects. Failure toobserve
the following safety instructions could result In serious injury or death to the operator or bystanders.

GENERAL OPERATION:

1. Read, understand and follow all instructions in the Owner's/Operator's Manual, on the machine, the engine and with any

attachments before starting,

2. Only allow responsible adults familiar with the instructions to operate the machine.

3. Clear the area of objects such as rocks, toys, wire, etc. which could be picked up and thrown by the blade.

4. Be sure the area is clear of other people before mowing, Stop the machine if anyone enters the area.

5. Never carry passengers,

6. Disengagepowertothemoweroranyattachmentsbeforebackingup. Donotmowinreverseunlessabsoluteiynecessary. Always

look down and behind before and while backing.

7. Beawareofthedirectionthemowerdischarges. Donotpointdischargefromthemoweratanyoneoratplaceswherepeoplemay

be. Do not operate the mower without either the entire grass bagger or the mower guard in place.

8. Slow down before turning.

9. Neverleaveamachineunaltendedwiththeenginerunning. Alwaysdisengagetheblade(s),settheparkingbrake, stoptheengine
and remove the key before dismounting.

10. Disengage power to attachment(s) when transporting or not in use. Disengage the blade(s) when not mowing.

11. Stop the engine before removing the grass bagger or unclogging the chute.

12. Mow only in daylight or good artificial light.

13. Do not operate the machine while under the influence of alcohol or drugs or when very tired.

14. Watch for traffic when operating near or crossing roadways.

15. Use extra caution when loading or unloading the machine when using a trailer or truck for transporting.

16. Disengage all attachment clutches and shift into Neutral before attempting to start the engine. (on gear drive models)

17. Disengage all attachment clutches before attempting to start the engine. (on hydro models)

18. Always wear safety g_asses _r an eye shie_dwhen y_u _perate _heunitt_ pr_tect y_ur eyes fr_m f_reign _bjects that can bethr_wn
from the unit. Always wear eye protection when you make an adjustment or repair to the machine

19. Use care when pulling loads or using heavy equipment.
a. Use onry approved drawbar hitch points.
b. Limit loads to those you can safely control

c. Do not turn sharply. Use care when backing.
d. Use counterweights when suggested in the Owner's/Operator's Manual.

SLOPE OPERATION:

Slopes and rough terrain are major factors related to loss of control and tip over accidents which can result In severe Injury
or death. ALL slopes require extra caution. If you cannot back up the slope or if you feel uneasy on the slope, do not mow

it. See the "Slope Guide" in the back of this book to check for safe operation.

DO

1. Mow up end down slopes, not across.

2. Remove obstacles such as rocks, limbs, etc...

3. Watch for holes, ruts or bumps. Uneven terrain couldoverturn the machine. "Tall grass can hide obstacles."

4. Use slow speed. Choose a low enough gear so that you will not have to stop or shiftwhile on the slope. (on gear drive models)

5. Use slow speed on slopes. Do not make sudden speed changes. (on hydro models)

6. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

7. Use extra care with grass baggers or other attachments, they can change the stability of the machine.

8. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

9. Avoid startingor stopping on a slope, ff tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT

1. Do not turn on slopes unless absolutely necessary, then onlyturn slowly and gradually downhill, ifpossible.

2. Do not mow near drop..offs, ditches or embankments. A wheat over the edge or an edge caving in could cause a sudden overturn
and an injury or death.

3. Do not mow on wet grass. Reduced traction could cause sliding.

4. Do not try to stabilize the machine by putting your foot on the ground.

5. Do not use a grass catcher or other rear mounted accessories on steep slopes (greater than 10 degrees),

CHILDREN:

Tragic accidents can occur If the operator Is not alert to the presence of ch ndren. Children are often attracted to the machine
and the mowing activity. NEVER assume that children will remain where you last saw them.

1. Keep children out of the mowing area and in the watchful care of an adult other than the operator.

2. Be alert and turn the engine off if children enter the area.

3. Before and when backing, look behind and down for small children.

4. Never carry children or any passengers. They may fall off and be seriously injures or interfere with the safe operation of the
machine.

5. Never allow children to operate the machine. Instruct children in the dangers of the machine.

6. Use extra care v/hen approaching blind corners, shrubs, trees or other objects that may obscure vision.

SERVICE:

1. Use extra care when handling gasoline and other fuels. Fuels are flammable and the vapors are explosive,
a. Use only an approved container.

b. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool for several minutes before refueling.

Do not smoke.

c. Never refuelthe machine indoors.
d. Never store the machine with fuel inthe tank or fuel container inside where there is an open flame, such as a water heater.

2. Never start or run the engine inside a closed area.

3. Keep all nuts and bolts, especially the blade attachment nuts tight. Frequently check the blade(s) for wear or damage such as
cracks and nicks. A blade that is bent or damaged must be immediately replaced with an original equipment blade(s) from an
authorized service dealer. For safety, replace the blade(s) every two years. Keep the equipment ingood condition.

4. Never tamper with the safety devices. Check their proper operation regurarly.

5. Toraducefirehazardskeepthemachinefreeofgrass, leavesorotherdebdsbuild-up. Cleanupoilcrfuelspilts. AIIowthemachine
to cool before storing.

6. Stop and inspect the equipment if your strike an object. Repair, if necessary, before restarting.

7. Never make adjustments or repairs with the engine running. The carburetor can be adjusted with the engine running. Do not
change the engine governor settings or over-speed the engine.

8. Grass bagger components are subject to wear, damage and deterioration, which could expose moving parts or allow obiects to
be thrown. For storage, always make sure the grass bag isempty. Frequently check components and replace with man ufacturar's

recommended parts when necessary.

9. Mowerblade(s)aresharpandcancut. Wraptheblade(s)orwearglovesanduseextracautionwhenservicingthemorthemower
deck area.

10. Check the brake operation frequently. Adjust and service as requirad.

11. Wait for all movement to stop before servicing any part of the unit.

Look for this symbol to indicate Important safety precautions. This symbol indicates: "Attention! Become Alert"

Your Safety Is At Risk."

6

SAFE MOWING GUIDE

Each person that operates power equip-
ment must learn to use correct and safe

mowing procedures. To help you learn,
carefullyreadthe following pages. Most
of the time the operator was not correctly

shown ordid not read the instructionson
theunltor intheOwner's/Operator's Manual

before using the unit. Also, some opera-
tots do not have enough experience. The

result is unsafe use, endangering the op-
erator, bystanders and the equipment. An-

other resultcan be a poor appearance of
the area mowed.

Read this book. Read the instructions on
the unit. Operate the mower according to

the Safe Mowing Guide. Follow all safety
rules, cautionsor warnings in thisbeck and

on the unit. Make sure anyone that uses
the unit reads the instructions and is told

how to safely operate the mower.

The mower will give you good service and
durability, ifoperated innormal conditions.

If the mower is not correctly serviced or is
used where the terrain is rough or unsuit-

able, product performance and safety will
be decreased.

Correct clothingis an important part of safe
mowing. Safety glasses will protect the

eyesfrom objectsdischargedbythe mower.
Safety shoes withsteel plates can protect
afoct from injurybytheblade. Forprctec-

tion from objects discharged from the

mower, wear clothing that will cover the
arms and legs.

Before you start cuttingthe grass, practice
using the mower in a large open and level

area. Learn the location of the controls on
the mower. Know the purpose of the

controls and how they work. In an emer-

gency, how fast you can stop the blade is

important. Learn howto control the mower

at all times.

Many engines are started by hand. When

you use a pull start or rope start, place your
feet apart and away from the blade(s).

Hold the rope handle tight. Never wrap the
rope around you rarm or fingers for a "Bet-

ter grip". To start the engine, follow the

instructions on the mower, inthis book and
in the engine operating instructions.

For electric start engines, sit in the seat to

start the engine. The battery can be dan-
gerous. Follow the instructions on the
battery, the acid container, and in this book
when working with the battery. Even small
batteries have enough voltage to cause an

injury. Always be careful.

The mower is designed to be operated by
one person. Never let another person ride
with you on the unit or on any accessories.

A passenger will make the unit harder to
control, block the visibility or distract the
operator and is dangerous to the operator,
the passenger and the equipment. Without

a passenger seat, the passenger can fall
fromthe mower orcontact dangerous parts.
A mower is not a toy for showing off or for

giving rides.

Never cutawet lawn. Wet grasscancause
an accident, affect mower performance
and can cause problems with future lawn
growth and appearance. Wet grass is
slippery and can cause the mower to slip.
Someone can get injured by touching the
blade(s). Wet grass tends to clog the
mower, causing poor discharge. Cut wet
grass will collect on the lawn, retarding the
growth of the grass. Also, getting the

mower wet will cause parts to rust and

decrease the life of the unit.
When you look over the lawn, remember

obstacles that cannot be removed, like

pipes, stumps or rocks. Keep away from

these obstacles that can cause damage to
the mower or injury to the operator or a
person near the mower. Clear the area of

rocks, toys, wire or other loose objects.
These ffemscan damage the mower orcan
be discharged by the mower blade.

7

The blade of power mower rot_es very

fast. It can discharge rocks and other

objects over a long distance which can be
dangerous. The force of the objects can

break windows, cause injuries or even put
an eye out. Most of the time the injury isto
a person, like a child. Keep every person

completely away from the area to be

mowed. Make sure the grass is not dis-

charged toward anyone. Planning your

mowing pattern has a double advantage. It
can decrease the possibility of an injury

and make the clean up after mowing easier.

Check the terrain of the area to be mowed.
Mow inpattern that will keep you away from

dangerous areas. Checkthe distance you

need to stop and the distance avairable to

turn. Slopes and rough terrain must be

mowed carefully and some areas must not
be mowed at all. With riding mowers, mow
up and down the hill When you must mow
rough terrain or on slopes, never change
directions or change speeds and stop in
these areas only in and emergency.

Before you ride up or down a slope, try to
back straight up the slope. Do not ride up
or down a slope that is too steep to back

straight up. See the "Guide" in the back of

this Owner's/Operator's Manual to check

any slopes.

SAFE MOWING GUIDE

Before you start cutting, make sure the
mowerwas completely assembled accord-

ing to the Owner's/Operator's Manual. If
the mower was completely assembled at

the store, you must still check the mower
according to the assembly instructions.
Make sure the mower is correctly as-
sembled and that all fasteners are tight.
Make sure the engine has the correct

amount of oil. Check these items often
during the life of the mower.

Your mower hasa gasoline engine. Gaso-

line is a dangerous fuel. Keep gasoline
only in an approved safety gasoline con-
tainer, Do not keep large amounts of
gasoline. When you add gasoline to the

fualtank, do not smoke. Storetha gasoline
container and the mower in an area that

hasgood ventilation. Also,keep the gaso-

line away from anyflames like the pilotlight

ofa furnace or any other source of ignition.

Ifthe mower isto be stored for more than a

few weeks, remove the gasoline from the
fuel tank. When inside an enclosure, do

not add gasoline to the fuel tank. Before

you add gasoline move the mower outside

and add gasoline carefully. Before your

start the angina, remove anygasoline from

the outside of the fuel tank or from the

mower. Warm gasoline will expand. Leave

some space inthe fu_tank for the gasoline

to expand. Also, the fuel cap has a vent

hole for fuelvapors. Always usathe correct

fuel cap. Failure to follow safety rules

about gasoline will cause fires and explo-

sions, injury to you and damage to the

equipment and other property.

If you add gasoline to an engine that is
running or hot, the result can bean explo-
sion. Before you add gasoline, stop the

engine and let the engine cool for several
seconds. Remove dry grass and other
debris from the mower. Keep the mower
clean to improve the performance, help the

engine and transmission run cooler, ex-
tend the like of moving parts, and decrease

the danger of a fire.

Fires and explosions are not the only dan-
gers when working around a mower. The
engine, transmission, and the muffler will

get hot in several minutes when the engine

isrunning. Do nottouch these parts ofthe
mower. Stop the engine. Let the engine
and transmission cool before servicing the

mowerRemember, exhaustfumesaredan-

gerous. Never operate theengine insidea
building.

When you get a new mower, itcan be a new
experience for the family. Tell each person
how a mower can be dangerous. Remem-
ber, a mower is not a toy. A mower is not

to be used by children or anyone not old

enough, strong enough or that does not
have experience.

Ifthe mower isnot correctly assembled, not
operated correctly, or not regularly ser-

viced, the mower can be dangerous. The
most important rule to follow is always use
good judgement and common sense. Mow
safely and carefully.

Your mower will easily cut thick grass.

Fingers, feet and other parts can also be

cut by the blade. Injuries occur when the
operator does not think and reaches into

the chute opening. Always operate the

mower as if the blade is rotating. Do not
service or make an adjustment, except to
the carburetor, while the engine is running.

Use only accessories that are factory ap-

proved for your mower. The wrong acces-

sory can decrease the safety of the mower

and can even damage the unit. Read and

follow the instructions included with the

accessory and the mower.

Use only original equipment or replace-

ment parts that are factory approved for

service. If you need service, select and

Authorized Service Center for your mower.

If you do the work on the unit, follow the
instructions Jn the Owner's/Operator's

When you mow, remember that children
are attracted to the mower. Always usa

caution when mowing around obstacles

like trees or shrubs or when moving back-

ward. Only mow in a forward direction if
possible. You rvisibility isdecreased when

you mow backward. Also, the blades are

made to cut while the unit is moving for-

ward. If you mow backward, the cutting

performance decreases.

Before you leave the mower, stop the en-

gine. Remove the key. Disengage and

lower any attachment. Set the parking
brake. Never mount or dismount from the

seat while the engine is running. An acci-
dent can occur if you touch the brake, shift
lever, throttle, clutch, or mower clutch lever
while the engine is running. Mount and
dismount from the seat on the side oppo-
site the discharge chute.

Make sure you are in good condition when

you mow. When you mow for several

hours your reflexes will decrease and your
mind will not beasalert. Take a short break

or an accident can occur. If the tempera-
ture is hot, use caution to prevent dehydra-
tion. If you are tired, angry or not com-
pletely alert, do notoperate the mower. If

you use alcohol, medication or drugs, do

not use the mower or any type of power
equipment.

Engine speed is a key to safe mowing and

to a good looking lawn. The maximum

speed of the engine was set at the factory.
Do not change the setting of the engine

governor.

Select the maximum engine and ground
speed that is right for the terrain and the
height of the grass. The blade cuts best

when the engine isoperating at maximum

8

SAFE MOWING GUIDE

speed. Also, the grass catcher willf unction
better when the engine is operating at

maximum speed. On slopes, decrease the
ground speed and use care making sure

mower feels safe to operate.

Ifthe weather conditions are bad, do not

mow. If weather conditions become bad,
stop cutting and finish later. It is dangerous

to cut grass inthe rain. Always find protec-
tion in an electrical storm. If the weather

conditions are extra dry, protect your eyes
with safety glasses from the dust and from

the objects discharged by the mower. Also,
a dust or a pollen mask can help.

Your mower is equipped with a number of
safety devices which are important to the
safety of the operator and bystanders and
must never be changed or removed from
the mower. If a safety device is lost,
damaged or no longer functions, repair or
replace the device before you operate the

mower.

Itisbest to mow during the day. If you must
mow at night, make sure there is enough
light for safe operation.

Your mower will require regular mainte-
nance and service. The maintenance

schedule depends on the hours of use.
Also, mowing conditions can change the
schedule. Check the Owner's/Operator's

Manual for more information. Correct main-
tenance will help the mower function safely.

Do not service the mower
(except for the carburetor

adjustment) while the en-
gine is running. Before il_,l

you service the un t, even I_
with the engine stopped, Itl

always disconnect thewire

from the spark plug to pre-

vent the engine from start-
ing.

If you hit a large object during operation,
stop the engine. Remove the wire from the
sparkplug. Carefully inspect the mower for

damage. Before you start the engine again,

make the necessary repairs. If you feel
new or excessive vibration, immediately

stop the engine and check for the problem.

Vibration can be a warning of a problem,
Keep all nuts, bolts and screws tight.

The blade isthe most dangerous part of the

mower. Frequently check the blade and

the blade mounting fasteners. Keep the
fasteners tight. If the blade hits a solid

object, stop the engine. Remove the wire
from the spark plug. Check for ablade that

is bent, cracked or for other damages.
Before you start the engine, replace the

damaged blade. For safety, replace the

blade every two years.

A sharp blade decreases the work load on

the engine and more evenly cuts grass.

Frequently sharpen the blade for a better
looking cut. Use the left side of the mower

deck to trim near an object.

A grass catcher is a good a accessory for
your mower. For best performance and

safety, make sure the grass catcher is
approved for use with your mower. Follow

the assembly and operation instructions

included with the grass catcher.
Some grass catchers require a special

blade for best performance. Before you
attach, check, or empty the grass catcher,

always stopthe engine. Beforeeach useof
the grass catcher, check for cracks, wear or
deterioration. Before you use the grass
catcher, replace a damaged part with a

replacement part approved by the factory.

For you to have a good green lawn, follow
the mowing procedures below. Do not cut
the grass too short. Ifyou cut the grass to
short you can cause the grass to become
yellow or make the lawn look brown. Use
a lower height of cut in cool months when
the grass isthicker. Raise the height of cut
in hot dry periods, if you cut the grass with

ablade that is not sharp or at aslow engine
speed you can damage the grass. Move

the throttle control to the FAST position

when mowing and using the grass catcher.
Also, use a slower ground speed when

using the grass catcher.
Ifyou change the direction or pattern ofcut

slightly every time you mow will make the

grass grow stronger and thicker. Do not

add oil or gasoline to the mower while on
the lawn. Spilled oilor gasoline can kill the
grass. In high or thick grass, do not try to
cut all the grass the first time. Raise the

height of cut on the first cutting and lower
the heightfor the next cutting Anotherway

isto cut only part of the width of the mower

and decrease your ground speed (not the

engine) to move more slowly so that the

mower can discharge thegrass asit moves
forward.

Understand the controls and how they

work. Learn the ground speed(s) of your

mower. Check the stopping distance re-

quired at different travel speeds. Check
the turning radius of the mower. The

controls on your riding mower are different
from an automobile. The throttle is oper-

ated by hand and holds the engine speed

constant until it ischanged. The location of
the shift lever andthe shift pattern is differ-

ent from that of an automobile. Also, the

brake and clutch systems are different.

Remember the procedures to follow in an

emergency. Remember, turning off the

ignition switch will stop the blade and the
drive mechanism. If the traction of the

wheels is lost or does not feel safe, disen-
gage all systems and stop the engine.

Dismount from the mower. Pushthe unifto

a safe place before you begin mowing

again.

Your unit has an electrical system that

includes an seat switch in the seat. The
seat switch detects ifthe operator is sitting

on the seat. The engine will stop if the
operator leaves the seat when the blade
engagement control is engaged. This seat
switch is a safety device only. Itmust not

regularly be used to stop the engine or the
blade. There are other control systems on

the mower for this purpose. Always keep
the seat switch and other safety devices
and controls in place and operating for your
protection.

Remember, your mower is a tool that can
be dangerous if it is not correctly used.

Follow the instructions in this Owner's/
Operator's Manual. Safe and careful use

of the mower willgive you ma_,_,safe hours

of problem free use.

STEPS TO FOLLOW

BEFORE MOWING

• Be sure to dress correctly. Wear hard shoes, not sandals or tennis shoes.

• Examine the blade. A blade that is bent, cracked or damaged must be replaced with a factory replacement blade.

• Fillthe fueltank outside. Clean off spilled fuel.

• Read and follow the Owner's/Operator's Manual, the instructions with the engine, and the instructions with any attachments.
Owner's/Operator's Manual instructions are for your safety and the safety of others.

• Exhaust fumes are dangerous. Start the engine outside.

• Make sure all safety devices are in place and working correctly.

• Operation of the mower is only for a person that has experience.

• Wet grass can be dangerous. Let the grass dry.

• Instruct children and others to keep away from the work area.

• Never cutthe grass w_thoutgood light.

• Pick up loose objects. Remove them from the mowing area,

WHILE MOWING

• Watch for fixed objects and avoid them. They can damage the mower or cause injury.

• A hot engine, muffler, and transmission will cause a burn. Do not touch.

• Inclines and slopes must be carefully mowed. See the "Guide* in the back of this book to check a slope.

• Lack of daylight or good artificial light is cause to stop mowing.

• Examine the mower, the blade, and other parts for damage after hitting a foreign object or if the unit vibrates excessively.

• Do not make adjustments or repairs without stopping the engine (except for carburetor). Disconnect the spark plug wire.
\.

• On or near roads, watch out for traffic. Direct discharge away from roads.

• When mowing, avoid areas where traction is unsure. Look back before changing direction of travel.

• In heavy grass, raise the cutting height. Cut slower. Stop the engine to remove clogged grass from the mower.

• Never remove any safety related parts.

• Do not pour gasoline into a engine that is hot or running.

AFTER MOWING

• Always let the mower cool before storing in an enclosed area.

• Foreign material on the mower is dangerous. Clean off grass, leaves, grease, and oil before storing.

• Tighten all loose nuts, bolts, and screws before you use the unit.

• Empty and clean any grass catcher or other accessory.

• Remove the key or disconnect the spark plug wire to prevent unauthorized use.

• Make sure the mower is not kept near a source of ignition. Gas fumes can cause an explosion.

• Only original parts or factory approved substitutes can be used toservice the mower.

• When storing the mower for an extended period, remove the fuel from the fuel tank.

• Instruct children to leave the mower alone. Jtis not a toy.

• Never keep gasoline near a source of ignition. Always use an approved container. Keep gasoline away from children

• Lubricate according to the Owner's/Operator's Manual. See "Lubrication".
IMPORTANT- READ THE OWNER'S/OPERATOR'S MANUAL. KEEP THIS BOOK FOR FUTURE USE AND REFERENCE.

,_ WARNING: Look for this symbol to point out important safety precautions. It means: "Altentlon! Become Alert!

Your Safety Is Involved."

10

ASSEMBLY

Your lawn tractor has a right side and left side as you face
forward while seated in operator's seat.

TO ACTIVATE BATTERY

IMPORTANT: : Before you attach the battery cables to the
battery, check the battery date code. The battery date code tells

ifthe battery must be charged.

1. Check the battery date code on top of the battery.

2. If the battery isput into service before the battery date, the

batterycables can be attached without charging the battery.
See Battery Installation paragraph in Maintenance sec-

tion of this manual.

3. If the battery is put into service after the battery date, the

battery must be charged. To charge proceed:

When you charge the battery, do not smoke,_

Keep the battery away from any sparks. The

fumes from the battery acid can cause an

explosion. •

TO CHARGE THE "MAINTENANCE FREE" BATTERY
NOTE: Before you attach the battery cables, make sure the

battery isfully charged. This will extend the life of the battery and
provide the necessary power to start the engine.

4. Remove battery from lawn tractor (see Battery Removal
paragraph in Maintenance section of this manual).

5. Remove the protective caps from the battery terminals.

6. Use a 12volt battery charger to charge the battery. Charge

at a rate of 6 amperes for one hour. If you do not have a
battery charger, have an authorized service center charge
the battery. Complete assembly section ofthis manual while
waiting for battery to charge.

7. Reinstall battery (see Battery Installation paragraph in

Maintenance section of this manual).

STEERING WHEEL INSTALLATION

(FIG. 2-ASSY)

1. Positionfront wheels straight forward.

2. Place spacer (If so equipped) on steering shaft.

3. Place steering shaft cover (if so equipped) over spacer.

4. Align cross holes in steering wheel and steedng shaft. Make
sure wheel single wheel spoke points down. NOTE: Use a
small Phillips screwd river with a 1/4 inch shaft to aFignholes.

5. Drive spring pin through holes with a hammer.

STEERING
WHEEL

STEERING
SHAFT COVER

(

SPRING PIN

SPACER
(IF SO EQUIPPED)

STEERING SHAFT

11

ASSEMBLY

TO ADJUST QUICK ADJUST SEAT

(FIG.3-ASSY!

if adjustment Is needed:

1. Loosen T-knob located underneath seat (Do not
remove).

2, Move seat forward or rearward to desired operator's

position.

3. T_ghtenT-knob securely.

I_ Never fill the gas tank while the engine is |

running or Is hot. Immediately wipe off any |
spilled gasoline before attempting to start |

engine. J

TO SERVICE ENGINE (FIG. 4-ASSY)

1. Place tractor so engine is in a level position.

2. Raise hood to gain access to engine. NOTE: Raise and
lower slowly to avoid personal injury or damage to tractor.

3. Remove oir fill cal'/dipstick. Clean dipstick with a rag.

4. Check oil level. Use a funnel to add oil to the engine
crankcase, if the oil level is below the full mark. See Engine

Operating and Maintenance manual for proper prooedu re.

5. Reinstall oil fill cap/dipstick and tighten securely.

6. Checkto make sure that spark plugwire(s)is attachedto

spark plug(s).

7. Fill gas tank with clean, fresh lead-free gasoline with a
minimum rating of 77 octane. Low-lead or regular grade
leaded gasolines are acceptable. Do not mix oil with gaso-

line, Be certain container isclean and free from rust or other
foreign particles. Never use gasoline that may be stale from

long periods of storage in the container.

TO SERVICE TRACTOR

1. Check tire pressure. Recommended operating tire pressure
is 10 to 14 pounds per square inch. Check side wall of tires

for manufacturer's maximum tire pressure. Do not exceed

this pressure. Equal tire pressure shoutd be maintained in all

tires,

2. Check all nuts and bolts to be sure none are loose.

3. ReturntotheToActivateBattery paragraphinthissection
and complete the battery installation.

12

OPERATION

The operation of this lawn tractor can

result in objects being thrown into the

ayes, whichcan result insevere eye dam-

age. Always wear safety glasses or eye
shieldswhile operating a lawn tractor. We

recommend standard safety glasses or a

wide vision safety mask for over
spectacles.

Get to know your lawn tractor and its controls. Be sure you (or

any other operator) have read and understood the Safety
Pages listed in the front of this manual.

Your new lawn tractor wUigive years of service if cared for

properly. Never run intotrees, curbs, etc. Service regularly and
storein a dry area. Operate your lawn tractorat slow speeds until

you become familiar withthe machine. Avoid sharpturnsat high
speed anduphillor downhillturns. Operate tractor carefully. Be

especially cautious on hills.When riding down inclines, keep
shiftcontrolin low speed withbrake-clutch pedal out.This allows

the engine tocontrolthe speed. Use brake for fast stops on hills.

KEEP MOWER CLEAN. Grass clippings may pack underthe
mower deck due to the internal moisture content of the grass.

This accumulation of cut grass should be removed after each

mowing. Remove ignition key andscrape accumulation off with
a putty knife or similar tool. Cleaning ofthe underside is easier
if mower deck is removed. See Mower Deck Removal para-

graph in Malntenanca sectionof this manual. Remove dirtand
debris from engine area with a brush or cloth.

CONTROLS

FIG. 1-OP shows all operating controls. The controls and their

functions are as follows:

I Do Not operate this tractor without a chute]

deflector In place. A lawn tractor can be dan- I
gerous to operate if misused. On slopes, be I
very cautious and avoid sharp turns to pre- I

vent tipping or loss of control. NEVER carry I
passengers. ,J

Battery Charoe Indicator (if so equipped)- Indicates whether
battery isbeing recharged when engine isrunning. The battery
charge indicatorlight isGREEN. When engine is runningand
light is litthis means the battery IS charging. If indicatoris not

on, have battery and/or engine charging system checked by an
authorized service dealer.

Oil Pressure Indicator (if so eauioDed)- Indicates engine oil
pressure. If it is lit, stop immediately and check the oil.

O

All Systems Go Liaht - Ifthis indicator is lit, the engine will not

start.

1. Your clutch-brake pedal may not be fully depressed.

2. The mower clutch lever may not be in the DISENGAGE
position.

®

13

OPERATION

o - Regulates engine and blade speed.
Engine should always be run at fast speed for best grass cut-
ting. NOTE: For models without a choke control button the
choke is regulated with the throttle control lever.

Ionltlon Switch - Used to start and stop engine. Turn key all
the way right to 3rd position to start engine. When key is re-
leased after starting engine it will return to 2nd position. To
stop engine, turn kay to 1st position. Remove key to lock igni-

tion.

Headltoht Switch - Turns headlights on and off. With
engine running, push ON and of switch to turn headlights on.
To turn headlights off push OFF and of switch.

B

Transmission Control Lever - Used to select ground speed

ranges as well as direction of motion (forward-neutraFreverse).
Forwardspeed ranges are labeled (1-2-3-4-5) or(1-2-3-4-5-6).

No. 1 range isslowest forward speed, used fortraveling up
or down steep hillsor for snow removal.

No. 2 range is used for cutting tall or heavy grass.

No. 3 range is used for average mowing conditions.

No. 4 range is used for light mowing.

No. 5 range is used for very lightmowing on smooth flat
surfaces on a 6 speed. On a 5 speed it is used for

transporting the unit.

No. 6 range should be used for transporting unit only.

_ ome to a full stop before changing direct,o_

of motion.

Hour Meter flf so soulor, ed) - Counts total number of hours
lawn tractor has been operated. Use meter with Maintenance

Check List to schedule maintenance for lawn tractor.

®

I\1

Choke Control (If so eauloned) - Used to start cold engine.

Parkino Brake Lever - Used to lock brake-clutch pedal inbrake
position. NOTE: Check gear shift position and know op e r-
ating intentions before releasing brake.

1. Depress brake-clutch pedal fully, engaging brake.

Ammeter fir so eaulnoed) - Indicates whether battery is be-
ing recharged wheh engine is running. If charge is not indi-

cared while engine is running at full throttle, have engine
charging system checked by an authorized engine service

dealer.

2.

3.

Push parking brake lever forward and engage notch in
parking brake lever against main frame.

To release parking brake, apply pressure to pedal and
spring will release parking brake lever.

I l -I l

Brake-Clutch Pedal - This is a dual purpose control. Press
pedal halfway down to disengage dutch. It is used for changing
speed range ordirectionof traver (forward or reverse). Release
pedalto engageclutch.With pedal compretelydepressed, brake

is applied.

14

OPERATION

Mower Clutch Lever - Used to engage ordisengage the power
tothe mower deck blades. With mower clutch lever moved allthe

way to DISENGAGE (rearward) position, blades should stop in

asafe period of time. Use DISENGAGE position when using as
a tractor for yard jobs such as pulling a roller, seeder, sweeper

or other accessories.

1.

Move lever slowly(Never "snap" the lever) towardfrontof
lawn tractor to engage power to the blades, itis important
toengage mower clutchleverwhile engine is running atfull
speed.

2. Move lever slowly toward rear of lawn tractor to
disengage power to blades and to apply blade brakes.

Mower clutch lever must always be In full DISENGAGE

position to start engine. Never place lever in ENGAGE
posltlonuntilengine is warmed upandoperator ison seat,
readyto startmowing.Alwaysreturn leverto DISENGAGE
position before dismounting from tractor.

(_uttine Heloht Adjustment Lever- Used to change height of
cut. The bottom position of lever is the lowest

cutting height and the top position is the highest cutting height.

Other positions change height of cut approximately 1/2 inch
each.

t.

2.

Grasp lever (RG.I-OP) with left hand and pull upward to
raise mower deck. You will hear a click sound as lever

passes to next height position.
Grasp lever with left hand and pull upward slightly. Depr'ess

button on end of lever with thumb to release height adjust-

ment lever latch and lower mower deck to

desired height. Release latch button and allow lever to latch

in place.

_k Blades will not stop immediately. Keep'_

hands and feet from under the mower deck|
and away from the discharge chute. |

J

15

OPERATION

TO START ENGINE

Read Operation section in this manual and Engine Operat-
Ing and Maintenance manual before trying to start engine,

NOTE: Be sure engine crancase Is filled to the full mark
before starting engine. Never run engine unless crank-

case isproperly filled with o11and dipstick is tightened se-
curely.

IMPORTANT: When starting engine, the brake+clutch pedal

must be fully depressed and mower clutch lever must be in full
DISENGAGE positionto engage the lockout switches, The All

Systems Go light (if so equipped) on dash will glow and
engine will notcrank unless these conditions are met.

Your lawn tractor Is equipped with a seat switch. The
engine will stop if operator is not firmly seated in

operator's seat when mower clutch lever is engaged.
Leaning forward or to one side on the seat may cause the

engine to stop. To leave operator's seat, the brake-clutch
pedal must be pushed all the way down and locked or
engine will stop.

To start engine proceed as follows:
1+ Check to make sure fuel tank contains clean, fresh gaso-

line, and engine crankcase is properly filled with oil.

2. Depress and hold brake-clutch pedal all the way down.
Place shift lever in NEUTRAL position.

3. Place mower clutch lever in DISENGAGE position.

4. Place throttle control lever to FAST position.

5,

A warm engine will require little or no choking. For cold
starts place throttle control lever in choke position or pull
choke control out. This will depend on the type choke your
unit is equipped with.

6,

Turn ignition key to START position. Release key when
engine has started. NOTE: Continuous cranking of more
than 15 seconds per minute can cause starter to overheat.
Allow startei" to cool two minutes after prolonged cranking
of more than 15 seconds per minute.

7+

After engine starts, move throttle control out of choke
position to desired engine speed or gradually push choke

control all the way in and move throttle control lever to
desired engine speed. This will depend on the type choke

your unit is equipped with.

8. To stop engine, turn ignition key to OFF position.

I IMPORTANT 1

Move throttle to slow before turning ignition off to
reduce muffler "POP".

Failure to do so will result In engine and exhaust
system damage.

If engine cranks but fails to start, proceed as follows:

1. Checkto makesure fueltank contains clean, fresh gasoline.

2. Check to make sure spark plug(s) is/are tightened securely
into engine and spark plug wire(s) is/are attached to spark
plug(s).

3. Carburetor adjustment may be necessary (see Engine

Operating and Maintenance manual).

If engine does not crank, check thefollowing:

1. Be sure brake-clutch pedal isfully depressed and mower
clutch lever is in DISENGAGE position.

2. Be sure the battery has been serviced and charged.

3. Check fuse inred wire near back of ignition switch.

may exceed 150° F. Avoid these areas.

LAWN TRACTOR OPERATION

Take a comfortable riding position on seat of lawn tractor

and start engine as outlined. After engine warm-up, move the
transmission control lever to aslow speed position to get used

to your lawn tractor. After you become familiar with the opera-
tion of your tractor, move the transmission control lever to a

faster speed. With mower blades stopped, make your first run
in a large, open, level area. Learn to start, stop, and change

direction in this area. Once you learn to maneuver your lawn
tractor, move throttle control to FAST position. Slowly move

mower clutch lever to ENGAGE position and start mowing. To

stop blades, move lever to DISENGAGE position. To stop

engine, move throttle control toSLOW position, turnignition key

to OFF position. CAUTION: Disengage mower clutch lever,

set parking brake, stop engine, lower mower deck and
remove key before leaving operator's position. Always

dismount from left side.
Your lawn tractor is equipped with a seat switch. The

engine will stop if operator is not firmly seated inoperator's
seat when mower clutch lever is engaged. Leaning forward
or to one side on the seat may cause the engine to stop. To

leave operator's seat, the brake-clutch pedal must be
pushed all the way down and locked or engine will stop.

16

OPERATION

f

TO AVOID SERIOUS INJURY OR DEATH
Read Owner's/Operator's Manual(s).

Know location & function of all controls.
Keep guards, safety shields and switches In

place and working.
Remove objects that could be thrown by

blade(s).

_. _IL Donot mowwhen chlldren &othersare around.

Never carry children or passengers.
Look down and behind before and while back-

ing.
Do not mow where machlns could tlp or sllp.

If machine stops going uphlll, disengage
blade(s) and back down slowly.

Remove key when leavlng machine.

Avoid sudden turns.

Go up and down slopes, not across.

j

MOWING HINTS

For best mowing results, engine should be run at fast throttleand

ground speed controlled byshift control lever position. Forward
speed of the lawn tractor must be controlled in accordance with

thetype and quantityof grass being mowed. The more grassthat
must be cut, the slower the speed forward should be. When

cutting light grass, the forward speed can be increased. By
observing the cutting action of your mower, you can determine

how fast you can travel.
Your mower may tend to leave unmowed strips when long and

tender grass is being mowed. Tender grass has a high internal

moisture content and is easily depressed by the lawn tractor
wheels, and may not always spring back in time to be cut. To
overcome this condition, we advise mowing the lawn in a

counterclockwise direction, overlapping previous cut, which

allows the lifting action of the rotating blades to lift the grass into

the cutting path.
The rear wheels are driven by a transaxle, similar to an

automobile differential. This makes short turns possible and

prevents marring of the lawn. It is possible to spin the drive
wheels of the lawn tractor under adverse conditions. When one

wheel slips, shift your weight over this wheel to obtain more
pulling power. Your lawn traclor is very maneuverable and can
be reversed to back out of dead ends. CAUTION: Disengage

mower blades before backing up. Carefully check area
behind tractor for children or pets before backing up.

MULCHING MOWING TIPS

1,

2

3.

4

5,

6,

7

Blades must be sharp. A dullblade willrip or tear grass,

creating an uneven appearing cut lawn.

Mow grass when it has grown 1/2-1 inch above the recom-
mended height (consult your local nursery for advice on
recommended height).

To achieve best mulching results, mow the lawn often
enough to cut less than 1 inch.

Do not cut off more than 1/3of the total height of the grass
in one mowing. Ifthe lawn isovergrown cut a little at a time

and let grass recover before mowing again.
Avoid mowing wet grass, it will clog the mower deck and

leave clumps ofgrassonthe lawn. Ifthis occurs even under
normal conditions mow more frequently, at aslower speed,
a narrower swath, or raise the cutting height.

Place engine throttle control in fast position when
mowing.

Always clean under mower housing after each use.

ALL-WHEEL STEERING FEATURE

Because both front and rear wheels turn, an all-wheel steer-

ing lawn tractor is very maneuverable. If the lawn tractor
becomes wedged against a wall, fence or other obstruction,
do the following:

1. Move transmission control lever to No. 1 position.

2. Turn steering wheel slightly away from obstruction. NOTE:

Ifyou turn sharply (7° or more), rear wheels will turn in opposite
direction of front wheels (turning into obstruction you are trying
to turn away from).

3. You can reverse tractor to back out of dead ends.

CAUTION: Before backing up, stop mower blades. Besure
tractor is completely stopped before shifting
into reverse. Before backing up, carefully check the

area behind the lawn tractor for children, pets, and other
obstructions.

17

MAINTENANCE

The warranty on this lawn tractor does not cover items that

have been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
lawn tractor as instructed inthis manual. The following IVlaln-

tsnance Check List issupplied to assist operator to properly

maintain lawn tractor. This is a check list only.
Adjustments referred to will be found in Adjustments section

of this manual.

BEFORE STORAGE

BEGINNING EACH SEASON
EVERY 100 HOURS

EVERY 50 HOURS
EVERY 25 HOURS
MONTHLY

FREQUENTLY
AFTER FIRST 5 HOURS

BEFORE EACH USE

Check Engine Oil Level

Change Engine Oil
Change Oil Filter (if so equipped)

Clean Air Fitter

Change Spark Plug(s)

Replace Air Filter Paper Cartridge
Clean Air Screen

Inspect Muffler/Spark Arrestor
Rep[ace Fuel Filter

Check Battery Fluid Level/Recharge (if so _qui_ped)
Clean Battery and Terminals

Adjust Motion Drive Belt Tension
Check Brake Operat on • •

Check Transmission Cooling
Check Tire Pressure (10-14 Ibs) • •

Adjust Mower Deck Belt

Sharpen or Replace Mower Blades
Check for Loose Fasteners •
Clean Lawn Tractor •
See Lubrication Chart !

MAINTENANCE CHECK LIST

SERVICE RECORD

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

NOTES: 1. Change more often when operating under a heavy load or in HIGH temperatures. (90°and above)

2. Service more often when operating in dirty or dusty conditions. 3. Replace more often when mowing insandy soil.

At no time dur ing maintenance or adjustments
can the lawn tractor be lifted more than 20

inches from level position without taking the

_ following precautions:

1. Remove gasoline from tank and run engine
until carburetor is dry.

2. Remove battery. (see BATTERY REMOVAL
paragraph in MAINTENANCE section.)

3. Remove oll from crankcase.

LUBRICATION

For lubrication frequency see Maintenance Check List. For
lubrication points and type of lubricant see Lubrication

Chart. The transmission has been lubricatedfor life.

18

MAINTENANCE

CLEANING LAWN TRACTOR

Grass clippings may pack under the mower deck due to

the internal moisture contentof the grass, This accumulation

of cut grass should be removed after each mowing. Remove
ignifionkey and scrape accumulation off with a puttyknife or
similartool. Cleaning of the underside is easier if mower deck
is removed, Sea paragraph Mower Deck Removal. Remove
dirt and debris from engine area with a brush or cloth.

ENGINE MAINTENANCE

See Engine Operating and Maintenance manual for mainte-
nance instructions.

MAINTAIN THE AIR FILTER

The air filter should be cleaned and/or replaced every 25 hours
of operation under normal operating conditions; more often un-
der dusty conditions. To clean the air filter see Engine Oper-

ating and Maintenance manual.

SPARK PLUG MAINTENANCE

Spark plug should be checked periodically for excessive car-
ben and gap. The spark plug gap should be checked with a
wire feeler gauge and set at .030 inch as shown inthe Engine

Operating and Maintenance manual.

MAINTAIN THE OIL FILTER

The oilfilter should be changed every 100 hours of operation

under normal operating conditions, more often under severe

conditions. See the Engine Operating and Maintenance

manual for proper procedure,

MAINTAIN THE FUEL FILTER

Check the in-line fuel filter at frequent intervals and replace

before the screen becomes clogged with sediment. Make sure
new filter is installed with the IN marking toward the tank and
the OUT marking toward the engine. Check fuel system com-
ponents frequently and replace any parts showing wear or
cracks. See the Engine Operating and Maintenance
manual for proper procedure.

TO CHANGE CRANKCASE OIL

(FIG. 1-MAINT)

Change crankcase oil after first 5 hours of operation and every

25 hours thereafter. See Engine Operating and Mainte-
nance manual for proper procedure.

1. Place a flat bottom 2 quart container beneath oil drain valve.

NOTE: The user has the option ofconnecting a vinyl hose
(1/2" diameter) to pert end of valve inorder to drain used oil
into container for disposal. Hose may be purchased at any

local hardware store.

NOTE: Itmay be necessary to raise left side of lawn tractor (with ,
blocks under left wheels) to get proper drainage.

2. Turn oil drain valve counterclockwise and pull to drain oil.
NOTE: Oil fill cap/dipstick should be loosen ed to serve asan

air vent,

3. Tocioseoildrain valve push and turn clockwise. Removeoil

fill cap/dipstick and refill crankcase as outlined in

Engine Operating and Maintenance manual.

4. Reinstall oil fill cap/dipstick.

19

MAINTENANCE

LUBRICATION CHART

GREASE
WHEELS
BEARINGS
ON BOTH
SIDES

OIL IDLER
ARM
SHOULDER
BOLT

Orientation view only. Do Not stand on end.

OIL FRONT
AXLES AND

PIVOT
POINTSON
BOTHSLOES

WIPE GREASE
ON END OF
DRAG LINK
AND IN CAM
SLOTS

GREASE UNIVERSAL

I JOINTS ON BOTH
I

SIDES

/

OIL STEERING
PIVOT POINTS ON

BOTH SIDES

WIPE GREASE ON
SECTOR GEAR AND

STEERING GEAR

GREASE

ZERKS ON

QUILL

ASSEMBLIES

OIL MOWER
DECK WHEELS
ON BOTH SIDES

MOWER
DECK HITCH
PIVOT POINTSq

USE A GOOD GRADE OF CUP GREASE

USE SAME TYPE OIL USED IN CRANKCASE

EVERY 25 HOURS OF OPERATION

HEADUGHT BULB REPLACEMENT
(FIG. 2-MAINT)

NOTE: Do not remove the plastic headlamp lens when
replacing the headlight bulbs.

1. Lift hood.

2. Turn the headlight harness (holding the bulb) t/4 turn coun-
temlockwise (to the left) and remove.

3. Pull the bulbout (do not unscrew). Push in new bulb.

4. Replace the headlight harness and turn a quarter turn
clockwise to the rightto lock inplace.

TO REMOVE

BULB

HEADLIGHT

2O

MAINTENANCE

When you charge the battery, do not smoke. I

Keep the battery away from any sparks. The I
fumes from the battery acid can cause an/

explosion. J

BATTERY MAINTENANCE

When starter operates properly and battery connections are
clean and tight but cranking difficulty is experienced, battery

may not be charged. Battery should be taken to an authorized

service station and tested.

if engine will not start right away under normalcranking speed,
continued cranking will run down the battery and may cause
damage to starter. Check ignition and fuel systems and correct

any faults.
The battery should be kept clean. If the top has an accumula-

tion of dirt or grease, remove the battery from vehicle for clean-

ing. The battery should be cleaned with a mild solution of bak-

ing soda and water. Brush this on, keeping vent plugs tightly in

place to prevent any solution from entering the cells, Allow so-

lution to work for a few minutes, then rinse with clean water
and wipe battery dry. ff battery terminals are corroded, dean

with a wire brush and coat terminals with petroleum jelly, Be
sure to reinstall battery in the same position and properly

reconnect battery cables (red to positive, black to negative).

Proper care will lengthen battery life. When replacement

becomes necessary, use battery of same size and type for

continued trouble-free service (see Repair Parts section/

manual).

Always disconnect negative (black) cable first."_

I _ Removing positive cable first can result In|
I J V _, sparks if the wrench touches any metal aur-/
I _ face. Be sure battery hold-down bracket does I

L not touch battery terminals and cause aspark.J

BATTERY REMOVAL (FIG.3-MAINT)

1. Raise seat and disconnect negative (black) battery cable

and move away from terminal.

2. Pull away battery cable boot (if so equipped) from positive
(+) battery terminal. Disconnect positive (red) battery cable

from battery.

3. Remove plastic wing nut from battery hold-down rod.

4. Remove battery hold-down bracket and hold-down rod.

5. Lift battery out of tractor.

6. Reinstall battery (see Battery Installation paragraph).

NEGATIVE (-) BLACK
BATTERY CABLE

BATTERY HOLD-DOWN BRACKET

1/4 X 3/4 INCH HEX HEAD SCREW

BLOT

%

BATTERYBOOT _.-,_

(IF SO EQUIPPED) ;'"'_;_'"

POSITIVE (+) RED

BATTERY BATTERY CABLE

BATTERY

\

1/4 X 3/4 INCH HEX HEAD SCREW

PLASTIC WlNGNUT

(-) BATTERY TERMINAL

1/4 INCH
KEP_ NUTS

NEGATIVE (-) BLACK BATTERY

CABLE

BATTERY
HOLD-DOWN

;MALL HOLE

/LARGE HOLE

POSITIVE (+) RED BATTERY TERMINAL

BATTERY BOO*T

(IF SO EQUIPPED)

POSITIVE (+) RED BATTERY CABLE

CUT-AWAY VIEW FROM RIGHT-HAND SiDE OF TRACTOR

21

MAINTENANCE

I,A Always connect positive (red) cable first. Con-'_

nectlng negative cable first can rseult Insparks|
if the wrench touches any metal surface. Be/
sure battery hold-down bracket does nottouch|

battery terminals and cause a spark |

J

BAYIrERY INSTALLATION

(FIG.3- Um)

1. Raise seat plate and place battery back into tractor with

positive (+) terminal toward right side of tractor.

2. Place battery hold-down bracket through slot in back of
console. NOTE: Turn bracket to side, place through slot in
console and rotate upright.

3. Place hook end of battery hold-down rod through shift lever
hole inmain frame and hook into small hole infront ofbattery.

4. Placethreaded endofhold-downrodthroughloopinbracket
and securewith plasticwingnut.

5. Attach positive (red) battery cable to positive (+)terminal on
battery with a 1/4 X 3/4 inch hex head screw and a 1/4 inch
keps nut.

6. Slide battery beot ifso equippod upcable and over terminal.

7. Attach negative (black) battery cable to negative (-)
terminal on battery with a 1/4 X 3/4 inch hex head screw and
a 1/4 inch keps nut.

BELT GUIDE S

This unit is equipped with belt guides (FIG. 4-MAINT) located

next to engine pulley. These belt guides are angle rods se-

cured to main frame. The guides are moved (by loosening

Iocknuts) before replacing belts. When repositioning (after
new belt installation) allow 1/16 inch gap between guide and
pulley.

6. Before clutch idler pulley and belt retainer are repositioned
and tightened, make drive belt adjustment. See Lawn Trac-
tor Drive Belt Adjustment paragraph in Adjustments

section.

7. If blade drive belt needs replacement, do so before

reinstalling mower deck assembly.

8. Reinstall mower deck in reverse order of removal.

c UPPER ENGINE

,DLE.PULLEY-. OuW ENG'NE

PULLEY BELT GUIDE

!" _I___DRIVE BELT

LAWN TRACTOR DRIVE BELT
REPLACEMENT

Your lawn tractor uses v-belts made of special compounds. If
any belt becomes worn or breaks, replace with original

equipment belt (see Repair Parts section/manual). NEVER

USE A SUBSTITUTE. To replace tractor drive belt proceed:

1. Remove mower deck. See Mower Deck Removal para-
graph.

2. Depress brake clutch pedal and set parking brake.

3. Loosen clutch idler pulley mounting screw enough to allow
belt to be removed between pulley and retainer (FIG.5-

MAINT).

4. Remove belt from transaxle pulley (roll belt over top of
pulley),

5. Replace belt with new original equipment belt in reverse

order of removal. NOTE: Be sure drive belt is installed to

inside of upper engine pulley belt guide (FIG. 4-MAINT).

BELT
RETAINER

CLUTCH IDLER
PULLEY MOUNTING

SCREW

CLUTCH
IDLER

PULLEY

I

22

MAINTENANCE

MOWER DECK REMOVAL

1.

2.

:3.

4.

5.

6,

7.

8.

g,

Set parking brake.
Set mower clutch lever to the DISENGAGE position. Set

cutting height adjustment lever to the lowest cut position,
Turn front wheels all the way to left to allow deck hitch to

slide past right front wheel.

Remove hairpincotterfrom mower deck hitch rodatfront of
deck (FIG. 6-MAINT). Remove hitch rod and lower deck

hitch.

Remove hairpin cotter and flatwasher from right rear lift arm
(RG. 6A-MAINT). Slide right lift bracket off rear lift

arm.

Remove hairpin cotter andflatwasher from left rear lift arm.
Slide the left lift bracket off of the rear lift arm.

Slide deck toward front of tractor.
Flax lower pulley belt guides away from engine pulley and

slip mower deck drive belt off lower engine pulley. Note
original position of lower engine pulley belt guides (FIG. 4-
MAINT). Correct distance between guide and pulley is 1/
16". Loosen guides and swing away from pulley.

Move deck forward and remove the mower deck drive belt
from the lower engine pulley.

10. Disconnect mower deck engagement cable (FIG. 7-MAINT)
from mower deck clutch spring.

11. Place in high cut position, deck can now be pulled out from

right side of unit.

12. Installation ofdeck is reverse of removal

ii

FRONT MOUNTING

BLADE DRIVE BELT REPLACEMENT
(FIG. 7-MAINT)

1. Remove mower deck. See Mower Deck Removal para-
graph.

2. Remove LH mowerdeck belt guard.

3. Note position of belt retainer on idler pulley so that
retainer can be reposltioned properly after belt installation.

Loosen idler pulley.

4. Remove old belt and replace with a new original

equipment belt.

5. Reinstall LH belt guard.

6. Reposifion belt retainer and retighten idler pulley.

7. Reinstall mower deck assembly.

8. Adjust belt as described in paragraph Blade Drive Belt

Adjustment in Adjustments section. Adjustment inAd-
justments section.

HAIRPIN COTTER

HITCH ROO

DECK HITCH EARS

HANGER PIN REAR LIFT ARM

LIFT Rl_

(RIGHT SIDE)

23

MAINTENANCE

BLADE RIEPLACEMEHT (FIG. 8-MAINIr)

The cutting blades should be sharp and well-balanced to run
smoothly. Blades should have correct amount of "lift" for

proper cutting and discharge of clippings. Lift iscreated by up-
turned bent tip edges of blade ends. As cutting edges of

blades wear, the bent tip edges also wear, decreasing blade

lift, resulting in decreased cutting ability. It is recommended

blades be replaced when upturned ends show signs of wear.
IMPORTANT: Stop engine and Inspect blades at once if

you strike any solid unyielding object. Check to make
sure blade mounting screws are tight. To remove blades:

1. Remove mower deck. See Mower Deck Removal para-

graph.

I,A_ DO NOT handle blades with bare hands. Wser_

gloves or wrap blade with newspaper or other J

material white removing or Installing blade. J

2. With a9/16 inch wrench, remove blade mounting screws by
turning screws counterclockwise.

When replacing blades, be sure allparts are reassembled in
proper order (see Repair Parts section/manual) or severe
vibration will occur. Bent tip edges of blades must be up

toward top of mower deck orblades will not cut. NOTE: Make

sure blade mounting screws aretightened securely. We
recommend using a 10 inchwrench or atorque wrench, ff a

torque wrench is used, torque blade mounting screws to
between 30 and 35 foot pounds.

3. Reinstall mower_leck.

TO SHARPEN BLADE (FIG. 9-MAINT)

Care should be taken to keep blades balanced. An unbal-
anced blade will cause excessive vibration and eventual dam-

age to mower and engine.

1. Blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on mower.

2. Place center hole of blade over head of the nail or end
of a screwdriver clamped horizontally in a vice. If blade

is balanced, it should remain in a horizontal position. If
either end of the blade moves downward, sharpen

heavy end until the blade is balanced.

BLADE

CENTER HOLE

MULCHING PLUG INSTRUCTIONS
(FIG. 9A-MAINT)

Ityourtractor has a mulching kitinstalled on the mower deck and
you want to convert from mulchingto regular lawnmowing, the

mulching plug may be removed as follows:
NOTE: Ifmulching plug issupplied in akit installation is reverse

of removal.

NOTE: Ifmulching bladesare not installedsee Blade Replace-
ment paragraph in this section.

1. Remove the two 5/16-18 wing nuts and 5/16 lock washers
from atop of mulching plug installed inside mower deck

chute.

2.

3.

4.

The two 5/16-18 x .75 inch carriage bolts will drop and can
be easily removed from underneath the mulching plug
and toe guard.

Remove mulching plug from mower chute. DO NOT
remove toe guard. Your tractor is now ready to be used as

a conventional mower.
Store mulching plug and hardware in a safe place for future

use.

5. To reinstall plug reverse the above steps.
IMPORTANT: On installation head of carriage bolt must be to

underneath side of skid bar.

TOEGUARD

CARRIAGE BOLTS
5116-18X .75

_,_l CAU'RON: DONOT OPERATE THE MOWER_

IWNITpHLOUT.DISCHARGECHUTE DEFLECTORJ

24

ADJUSTMENTS

I_iiK eep hands, feet, hair, and loose clothing 1

away from any moving parts on engine or
lawn tractor when making any adjustments

that require engine to be running. DO NOT
carry passengers.

Located beneath the main frame are two v-belts. One v-belt
(lawn tractor drive belt) transmits power to the transaxla, which

in turn transmits power to the rear wheels. The other v-belt

transmits power to the mower blades.

Located on the mower deck is a clutch that disengages power

to the blades and a deck leveling adjustment.

Before any adjustments are made, it is necessary that you un-

derstand the function of the brake, clutch, and the brake-clutch
pedal. The pedal disengages the clutch when partially de-

pressed and applies the brake when fully depressed.
Adjustment of the lawn tractor drive belt and brake must be

synchronized so brake does not grab before clutch
disengages. An incorrect adjustment causes brakes to grab or

holdwhile power is being transmitted to the rearwheels. Lawn

tractor will try to move with brake applied; this will cause diffi-
culty when shifting from one speed range or direction to an-

other.
To replace drive belt, you must remove mower deck.

Removal of deck isn't necessary for other adjustments, but if
several adjustments are needed, it will be more convenient ff

deck isremoved.

At no time during the adjustment or repairs _
can the lawn tractor be lifted more than 20

Inches from level position without taking the
following precautions:

1. Remove gasoline from tank and run en-

gine until carburetor is dry.

2. Remove battery. (see BA'rrERY REMOVAL
paragraph in MAINTENANCE section of this

manual.)

3. Remove oil from crankcase.

J

LAWN TRACTOR DRIVE BELT

ADJUSTMENT

The drive belt is kept tight by a spring attached to the brake-
clutch pedal assembly. The Brake-clutch pedal in fully

released position should appear as shown in FIG. t-ADJ
when drive belt is properly adjusted.

If drive belt requires adjustment, adjust as follows:

1. Depress brake-clutch pedal far enough to latch parking
brake lever in third notch (FIG. 2-ADJ inset).

2. Loosanclutchingidlerpu]ley(FIG. 2-ADJ)mountingscrew.

3. If brake-clutch pedal was too far forward, slide idler
pulley in toward engine pulley, if pedal was too far rearward,
slide idlerpulley out away from engine pulley.

4. Ratighten idler pulley mounting screw. NOTE: Belt
retainer should point toward position where runningboard
meets main frame (FIG. 2-ADJ).

5. Release brake-clutch pedal and recheck pedal for proper

position. Readjust if necessary.

6. Check lawn tractor brake adjustment as outlined in

paragraph Lawn Tractor Brake Adjustment.

LAWN TRACTOR BRAKE ADJUSTMENT

Your tractor is equipped with an adjustable disc brake
mounted on the transaxle.

To check brake operation:

1. Stop tractor on a hard flat surface and turn off engine.

2. Place shift control lever in NEUTRAL position.

3. Depress brake-cJutchpedalenough to latch parking brake in

2nd notch(FIG. 2-ADJ).

4. Try to push tractor. Ifyou are unable to push tractor, brake
is too tight and should be loosened (see To adjust tight

brake).

5. Depress brake-clutch pedal enough to Jatchparkingbrake in

4th notch ( FIG. 2-ADJ).

6, Try to push tractor, if you are able to push tractor, brake is

too loose and should be tightened (see To adjust loose
brake).

25

ADJUSTMENTS

LAWN TRACTOR BRAKE ADJUSTMENT

(com.)

To adjust loose brake:

1. Place shiftcontrol lever in NEUTRAL pesition and depress
brake-clutch pedal enough to latch parking brake in 4th

notch.

2. Turn brake adjusting nut clockwise until you cannot push
tractor.

3. Recheck tractor brake adjustment as outlined in To check

brake operstlon.

To adjust tight brake:

1. Place shift control lever in NEUTRAL position and depress
brake-clutch pedal enough to latch parking brake in 2nd

notch.

2. Turn brake adjusting nut counter-clockwise until you can

push tractor.

3. Recheck tractor brake adjustment as outlined in To check

brake operation.

During tractor operation, check for stopping distance. If tractor
requires more than six (6) feet for stopping distance at high

speed in highest gear, the brake must be adjusted (see Lawn
Tractor Brake Adjustment above)

3.

4.

5.

6.

7.

8.

9.

Measure height from the bottom of the left hand blade
mounting screw to ground. Height should be 3-1/2 inches

with mower deck set in high cut.
If adjustment is necessary, block up mower deck with a

2 x 4 and set height adjustment lever to low cut position.
Remove hair pin cotter (FIG. 4-ADJ) from clevis pin.

Remove clevis pin.
Loosen hex jam nut on cable above clevis. Turn

clevis clockwise to raise mower deck. Turn counterclock-
wise to lower deck. Each 1-1/2 complete turn of clevis
represents approximately 1/8 inch change in the height of

mower deck.
Reinstall clevis and clevis pin. Return height adjustment

lever to high cut position and remove wood block from under
deck.

Check mower deck height measurement, if measurement is
correct reinstall hairpin cotter and tighten jam nut. If more

adjustment is necessary repeat preceding instructions.
Check and adjust level of mower deck as outlined in para-

graph Mower Deck Leveling Adjustment.

MOWER DECK HEIGHT ADJUSTMENT

Before making any mower deck height adjustments, check air

pressure in all four tires. All tires must be properly inflated.

Recommended air pressure is 10 to 14 pounds per square
inch. Check side wall of tire for manufacturer's maximum tire

pressure. Do not exceed this pressure. Equal tire pressure
should be maintained in all tires.

Main frame on lawn tractor should be level across the front

from left side to right side. If main frame will not sit level, the
two outside axle mounting screws may be too tight. The two
outside mounting screws must be loose enough to allow front
axle to pivot. NOTE: DO NOT loosen center mounting

s_row.

1. Park lawn tractor on firm level surface, such as a driveway or
garage floor.

2. Place mower deck height adjustment lever in high cut
position.

MOWER DECK WHEEL ADJUSTMENT

Mower deck wheels may be adjusted to four positions. Both
wheels must be adjusted to the same position. NOTE: Do Not
adjust wheels to support mower deck while mowing or uneven
cutting will result.

To adjust mower deck wheels proceed:

1. Park lawn tractor onfirm level surface, such as a driveway or
garage floor.

2. Set cutting height adiustment lever to lowest anticipated

cutting height.

3. Adjust wheels to a position 1/8 inch to 1/4 inch above the

ground. Change wheel height adjustment by relocating

shoulder bolt in one of four positions in wheel mounting
bracket.

26

ADJUSTMENTS

MOWERDECK

MOUNTING
BRACKET

BRACKET

MOUNTING BRACKET ADJUSTMENT HOLES

To adjust side to side level.

7,

8.

Measure height,from levelsurface, of leftand rightbladetips
at outside edge of deck. Ifblades are equal or not more than

1/8 inch different, no side to side adjustment is necessary.
Ifadjustment is necessary, loosen right side eccentric mount-

ing screw (FIG. 6-ADJ) and turn eccentric clockwise or
counterclockwise as required to level mower deck. NOTE:
When groove in eccentricis pointing downward, right side of
deck is in lowest position. When groove is pointing upward,

right side of deck is in highest position.

9. Hold eccentric with a wrench while tightening right side
eccentric mounting screw securely.

MOWER DECK LEVEUNG ADJUSTMENT

Before making any mower deck leveling adjustments, check
air pressure in all four tires. Recommended air pressure is t 0
to 14 pounds per square inch. Check sidewall of tires for

manufacturer's maximum tire pressure. Do not exceed this
pressure. Equal tire pressure should be maintained in all tires.

Tractor main frame should be level across the front from left
side to right side. ffmain frame will not sit level, the two outside
axle mounting screws may be too tight. The two outside
mounting screws must be loose enough to allow front axle to
pivot. NOTE: DO NOT loosen center mounting screw.

The mower deck level can be adjusted from front to back and
from side to side. Always adjust front to back levelfirst.

1. Park tractor on firm level surface, such as a driveway or

garage ficor.

2. Checkandadjustheightofmowerdeckasoutlined inMower
Deck HeightAdjustment paragraph.

3. Place mower deck cutting height adjustment lever/pedal in
mid cut position. NOTE: All adjustments will be made from
mid cut position.

To adjust front to back level.

4. Measure height, from level surface, of right side blade tips at

front and rear of mower deck (be sure all tires are
properly inflated). Ifdistances are equal or not more than 1/
8 inch lower in front, no front to back adjustment is neces-
sary.

5. If adjustment is necessary, loosenfront eccentric mounting
screws (FIG. 5-ADJ) and turn front adjustment eccentric

clockwise or counterclockwise as required. NOTE: When
groove on eccentric is pointed straight forward (FIG. 5-ADJ

inset) front of deck isat the lowest point. Turn both eccentrics

so grooves are pointing same direction (upward or down-
ward). Always keep grooves toward front of lawn tractor.

If more adjustment is necessary, front of mower deck may be
raised or lowered by relocating eccentric mounting screws in
higher or lower hole position on mower deck mounting bracket.

6. Hold eccentric with a wrench while tightening eccentric

mounting screws securely.

BLADE DRIVE BELT ADJUSTMENT

When mower blade drive belt slips and blades will not rev to

full speed while mowing, the blade drive belt should be tight-

ened.

To adjust:

1. Placemower clutch lever in DISENGAGE position.

2. Loosen idler pulley hex nut (FIG. 6-ADJ). Note position of
belt retainer location and replace in same location after

making adjustment.

3. Slide idler pulley toward center ofdeckto tighten belt. NOTE:

Only a small amount of movement should be required.

4. Re-tighten hax nut on idler pulley.

5,

To check adjustment start engine and run engine at FAST
throttlesetting. Engage mower clutch lever and allow suffi-

cient time for blades to run to full speed, then disengage

mower clutchlever. Bladesshould stop withinafew seconds
and remain stopped. Ifblades do not step or tend to creep,
adjustment istoo tight.

6. To loosen blade drive belt, reverse step 3 above.

27

ADJUSTMENTS

SECTOR
GEAR

ALIGN 1 i

ARROWS STEERING

\

MOUNTING
SCREWS

LOWER STEERING

:ARING

BLADE BRAKE ADJUSTMENT

Brake pad should completely clear quill assembly when
mower clutch lever is in ENGAGE position.

1. Place height adjustment lever/pedal in lowest cut position.

2. Move mower clutch lever back to disengaged position.

3. Inthe disengaged position there shouldbe no tension on the
mower deck clutch spring. There should be only enough

slack as to allow approximately 1 inch total sideways move-

ment on the ceble/spring junction. This ensures that the

brake engagement spring is exerting proper pressu re to stop
the right side blade effectively. Make adjustment if neces-

sary for the proper disengaged position requirements.

4. If adjustment is necessary, proceed as follows:

a. Move Spring hook to another hole on idler arm

extension.

b. Adjust cable conduit and. To increase ordecrease cable

slack.

5. Check adjustment on left hand brake pad. Locknut on end of
brake rod should be approximately 1/8 inch from brake pad

mounting bracket with mower clutch lever disengaged and
left hand brake pad against quill pulley. Adjust Iocknut if

necessary.

STEERING GEAR ADJUSTMENT

(FIG. 8-ADJ)

If excessive play develops in steering, adjust pinion and

sector gears as follows:

1. Position front wheels straightforward.

2. Arrows should align inpinion and sector gear.

3. Slightly loosen mounting screws in lower steering shaft

bearing.

4. Move lower steering bearing toward back of tractor, as

needed.

5. Hold bearing in place, tighten mounting screws securely.
Use a 10-inch wrench or a torque wrench. Iftorque wrench

is usad, torque mounting screws to between 30 and 35 foot
pounds.

TRANSMISSION CONTROL LEVER
ADJUSTMENT FIG. 9-ADJ)

Should the lawn tractor fail to shift correctly when you shift into
a forward, neutral or reverse position, the transmission control

lever may need adjusting.
To adjust transmission lever:
t. Locate true neutral by choosing atransmission control lever

position and attempting to push the tractor. You should be
able to push the lawn tractor when the transmission control

lever is in the true neutral position.

2. Loosen the screw on the shift bracket on top of the tran-
saxle. (See 'A' In FIG, 9-ADJ).

3. Place the transmission control lever into the center of the

neutral slot.

4. Tighten screw'A'.

5. Checkthe transmission control lever adjustment by pushing
the lawn tractor. Put the transmission control lever in neutral

slot. You should beable to pushthe lawn tractor. You should

not be able to pus h the lawn tractor when you shift to forward

or reverse.

SHIFT
LEVER

BRACKET

28

ENGINE ADJUSTMENTS

See Engine Operating and Maintenance manual for engine
adjustment instructions.

TROUBLESHOOTING GUIDE

PROBLEM

Mower Cuts

Ragged or

Uneven

Mower Leaves

Unmowed Strip

Between Blades

Mower Scalps

Lawn

Mower Will

Not Discharge

Clippings

Blade Drive

Belt Comes Off

During Use

CORRECTION

1. Remove any accumulation of grass clippings from underside of mower deck housing

2. Make certain blades are sharp and in good condition (not bent or incorrectly mounted).

3. Check blade mounting screw(s). Blade screw(s) must be tight.

4. Check mower deck leveling adjustment per manual. Adjust if necessary.

5. Check blade belt tension per manual. Adjust if necessary.

6. Check quill assembly(s) for damage or wear. Replace ifnecessary.

7. Check for possible damage to mower deck housing. Repair or replace if necessary. •

8. Check pivot tube (if so equipped) assembly for damage. If bent or damaged, repair or replace

9. Check deck wheels being run on ground.

1. Mowing a heavy stand of grass or grass with excessive surface moisture could allow mower to leave an

unmowed strip.

2. Forward speed should be adjusted to mowing conditions by transmission lever position. Engine should be run at full

throttle.

3. Make certain blades are sharp and in good condition. Replace if necessary.

4. Check blade belttension. Adjust if necessary.

5. Check quill assembly(s) for damage or wear. Replace if necessary.

6. Check for damage to mower deck housing. Repair or replace if necessary.

1. Check mower height adjustment setting and readjust if needed. Scalping is more likely on rough or uneven lawns

2. Check for damage to mower deck housing. Repair or replace if necessary.

3. Check for bent blade(s) or quill assembly(s). Replace if necessary.

4. Check mower deck leveling adjustment and adjust if necessary.

5. Check for damaged deck wheels.

1, Remove any accumulation of grass clippings from underside of mower deck housing.

2. Wet conditions can cause the discharge chute and underside of mower deck to become plugged with clippings.
Do not mow wet grass.

3. Forward speed should be adjusted to mowing conditions by transmission lever position. Engine should be run at full

throttle.

4. When mowing long grass make first cutting in high position, then re-cut at normal cutting height.

5. Check blade belt tension per manual. Adjust if necessary.

6. If blade(s) have been replaced, make sure they have been correctly mounted.

7. When mulching plug is installed clippings will not discharge.

1. Blade drive belt may suffer internal damage to cords when it comes off during use If belt still comes off after checking

all steps below, replace with a new original equipment belt.

2. Check belt tension pe_ manual. Adjust if necessary.

3. Check belt guide Correct clearance is 1/16 inch from belt when blade engage lever is engaged

4. Check mower deck leveling adjustment per manual. Adjust if necessary.

5. Check for and remove any foreign objects interfering with belt travel.

6. Check all pulleys on mower deck A bent or split pulley could cause problems. Replace if necessary

7. Check engine drive pulley inner surface. If inner surface is rough or split, pulley should be replaced.

8. Check blade engagement idler assembly for wear. Replace necessary parts.

1. If grass is too high or wet, belt slippage may occur.

Blade Drive 2. Check belt for wear or damage Replace if necessary.

Belt Slips 3. Check blade belt tension per manual. Adjust if necessary.

4. Check blade drive belt tension spring, If spring is stretched or damaged, replace spring,

I. Check all belt guides. Correct clearance is 1/16 inch from belt when blade engage lever is engaged.

Blade Drive 2. Check for and remove any foreign objects interfering with belt travel

Belt Wears 3. Check pulleys for damage. Replace if necessary.

Excessively 4. Make certain blade brake is clearing belt when mower clutch lever is engaged Adjust or replace if necessary.

5. Make certain mower deck leveling adjustment is correct. Adjust if necessary.

6. Check blade belt tension per manual. Adjust if necessary.

Blade(s) 1. Check belt. If worn or broken, replace. If belt is too loose, make belt adjustment

Will Not 2. Check engagement spring on deck engagement idler. If broken or damaged, replace
Engage 3. Check for and remove any foreign objects interfering with engagement idler travel

Blada(s) 1. Check blade belt tension per manual. Adjust if necessary

Will Not 2 If blade belt adjustment witl not provde enough slack in drive belt, replace with correct Original Equipment Belt

Disengage 3. Check for and remove any foreign objects interfering with engagement idler travel. .

29

TROUBLESHOOTING GUIDE

PROBLEM CORRECTION

Extreme

Vibration

Occurs When

Blade ls

Engaged

1. Check blade(s) and make certain they are not bent, out of balance or loose. Replace if necessary

2. Check belt for burn spotsor irregularities that might cause vibration. Replace if necessary.

3. Check quill assembly(s) for damage or wear. Replace if necessary.

4. Check for worn or damaged blade engagement parts. Repair or replace if necessary.

5. Check engine drive pulley inner surface. If inner surface is rough or split, pulley should be replaced.

6. Check under side of mower deck housing for accumulation of clippings. Remove accumulated clippings.

7. Check for loose or damaged angina mounts. Tighten or replace as necessary.

8. Check blade belt tension per manual. Adjust if necessary.

Unit Drive 1. Check unitdrive belt adjustment(s). Adjust ifnecessary.

Belt Slips 2. Check for damaged or broken clutching idler spring. Replace if necessary.

3. Check belt(s) for wear or damage. Replace if necessary.

4. Check for and remove any foreign objects obstructing clutchingidler mechanism.

5. Check for split engine or transmission pulley. Replace ifnecessary.

Unit Drive Belt 1. Check lawn tractor drive beltadjustment and lawn tractor brake adjustment per manual. Adjust if necessary.

Squeals When 2. Check for and remove any foreign objects obstructing clutching idler mechanism.

Brake Is Applied

Unit Drive Belt 1, Check belt tension. Adjust if necessary.

Comes Off 2. Check belt guides. Adjust if necessary.

During Use 3. Check for split or damaged pulley(s). Replace if necessary.

4. Check clutching idler pulleyalignment. If out of alignment, idler bracket may be bent. Replace ifnecessary

Unit Will Not 1. Bee Steps I through 5 in Unit Drive Belt Slip== section of this chart.

Propel Itself 2. Check engine, transmission or transaxle pulley(s) for sheared or missing key. Replace if necessary.

When Clutch 3. Check transaxle to make certain it is operable.

is Engaged

Extreme VilxatJon 1. Check for split or damaged pulley(s). Replace ifnecessary.

Occurs When '2. Check belt for irregularities orburned spots. Replace if necessary.

Clutch Is Engaged 3. Make certain belt tension is correct. Adjust if necessary.

(Let-Out) 4. Check clutching idler assembly for wear or damage. Replace parts as necessary.

e

Unit Will Not 1. Check shifting procedure. Unit MUST come to a complete stop before shifting on all models except _hift-on-the=Go

Shift or Shifts and Hydrostatic.

Hard 2. Check lawn tractor drive belt adjustment and lawn tractor brake adjustment per manual Adjust if necessary

3. Have transaxle checked by an authorized service dealer,

Steering Slips t. Check for steering sector gear and pinion looseness. If gears are loose, make sector gear adjustment

Or Is Loose 2. Check ball joints for wear. Replace if necessary.

Engine Will Not

"rum Over

Engine Turns
Over But Will

Not Start

1. Check starting procedure. Make sure starting instructions are followed.

2. Check fuse (ifso equipped) (See wiring Schematic and diagram in Repair Parts section/manual)

3. Check battery for charge. Make sure battery has been activated and charged (on new units).

4. On new units, remove spark plug and check cylinder for accumulation of oil due to improper handling

5. Make visual check of electrical system to make sure all connections and lockout switches are secure (See wiring
Schematic and diagram in Repair Parts saction/manual)

6. Check engine according to engine manufacturer's instructions

7. Have electrical system checked by an authorized service dealer. (See wiring Schematic and diagram in Repair Parts
saction/manual)

1. Check starting procedure. Make sure starting instructions are followed.

2. Make certain fuel tank is filled with clean, fresh gasoline

3. Make certain fuel shut-off is open (if so equipped)

4. Make certain that throttleis in start or fast position (check for remote choke use).

5. Check engine according to engine manufacturer's instructions

6. Have wiring and lockout switches checked by an authorized service dealer. (See wiring Schematic and diagram in
Repair Parts section/manual)

7. Check fuel filter for obstructions.

3O

STORAGE

The tractor should be immediateJy prepared for storage at the
end of the season or if the unit is to be un-usecl for 30 days or

more. Gasoline, if permitted to stand un-used for extended
periods (30 days or more), may develop gummy deposits
which can adversely affect the engine carburetor and
cause engine malfunction.

To prepare tractor for storage, proceed as follows:

1. Clean the tractor thoroughly.

2. Inspect the tractor for wornor damaged parts and tighten all

loose screws and nuts.

3. Prepare engine for storage (see Engine Operating and

Maintenance Manual).

4. Lubricate all points shown in Lubrication Chart.

5. Remove battery (see Batiery Removal paragraph in Main-
tenance section of this manual).

6.

Clean battery as instructed in Battery Maintenance para-

graph inMaintenanca section ofthis manual. Fully charge
battery. A discharged battery willfreeze and may burst. If

possible place battery in a cool, dry area. Charge battery
overnight every 30 days.

7. Store the tractor inaclean, dry area and cover for additional
protection.

Ayearly check-up ora tune-up by an authorized service dealer
is a good way of insuring that your tractor will provide
maximum performance for the next season.

NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.

Always follow the mix ratio found instabilizer container. Run
engine at least 10 minutes after adding stabilizer to allow the

stabilizer to reach the carburetor, Do not drain the gas tank
and carburetor if using stabilizer.

31

-SIGHT AND HOLD THIS GUIDE LEVEL WITH A VERTICAL
TREE, A CORNER OF A STRUCTURE, A POWER LINE

POLE, OR A FENCE POST.

I

10 DEGREES

15 REES

)or down slopes,

the face of slopes,

To determine if a slope is safe to mow: (1) disengage the blade(s), (2) put the unit in reverse, and (3) try to back straight up the slope. If you can
back up the slope, It Is generally safe to mow. However, If you do not feel safe, or If you are not completely sure, use this guide and do not mow
a slope that is greater than 15 degrees. If the riding mower is used with a pull-behind attachment, do not operate the unit on a slope that is greater
than 10 degrees.

A 15 degree slope is a hill that increases in height at approximately 2.5 feet in 10 feet.
A 10 degree slope is a hill that increases in height at approximately 1.7 feet in 10 feet.

Use extreme care at all times, and avoid sudden turns or maneuvers. Follow other instructions in this manual for safety in mowing on

slopes. Operate a riding mower up or down slopes, never across the face of slopes. Use extra care when operating on or near slopes
and obstructions.

CUT HERE TO USE SLOPE GUIDE

NOTES

33

NOTES

34

NOTES

35

MURRAY OUTDOOR PRODUCTS, INC. Two Year Limited Warranty

Murray Outdoor Products, Inc. warrants to the original purchaser that this unit shall be free from defects

in material and workmanship under normal use and service for a period of Two (2) Years from the date
of purchase: however, thiswarrantydoes not coverengines, accessories (such as snow blowers, snow

blades, grass catchers and plows), transmissions, batteries and Normal Wear Parts (except as noted
below) or transaxles as the companies that manufacture these items furnish their own warranties and
provide service through their authorized field service facilities. For additional information, see the

warranties covering these particular parts. Ifyou are uncertain whether your unit contains or is equipped
with one or more of these parts, consult your dealer prior topurchase. Subject to the terms and conditions
noted inthis Limited Warranty, we shall, at our option, repair or replace at no cost to the original purchase r
any part covered by this Limited Warranty during the applicable warranty period.

Inthe event the battery proves defective within ninety (90) days from the date of purchase, we will replace

itwithout charge. If the battery proves defective after (90) days but within one hundred twenty (120) days
from the date of purchase, we will replace it for a charge of one half (1/2) of the retail price of the battery

in effect at the time of return.
Normal Wear Parts are defined as belts, blades, blade adapters, pneumatic tires, headlights and seat

covers. These parts are warranted to be free from defects in material and workmanship as delivered with
the product. Any claim for repair or replacement of Normal Wear Parts must be made within thirty (30)
days ofthe date of purchase. No claims involving damage caused from material use, abuse or misuse

will be honored.
This Murray Outdoor Products, Inc. Two (2) Year Limited Warranty is your exclusive remedy;

however, this warranty isvoid or does not apply to any unit that has been tampered with, altered, misused,
abused or used for rental or other commercial and/or professional (non-homeowner) uses. Your

warranty does_not cover minor mechanical adjustments which are not due to any defect in material
workmanship. For assistance in making such adjustments, consult your Owner's/Operator's Manual.

To make a claim under this Murray Outdoor Products, Inc. Two (2) Year Limited Warranty, return
the unit (or if authorized In advance, the defective part) along with your proof of purchase to an
Authorized Service Center near you. To locate the nearest Authorized Service Center, call the Central

Parts Distributor for your area shown in the list provided with your unit or check the Yellow Page listings
in your local telephone directory. Ifyou return the entire unit, we will repair the unit. if we authorize the
return of the defective part only, we will either replace or repair the part. In the case of a defect in a
transmission differential (as distinguished from a transaxle), the entire transmission or differential

must be returned since they do not include user serviceable parts.
This Murray Outdoor Products, Inc. Two (2) Year Limited Warranty gives you specific legal rights,

and you may also have other rights which vary from state to state. This Limited Warranty Is given in
lieu of all other expressed and implied warranties including the Implied warranty of
merchantability and warranty of fitness for a particular purpose. Ifyou need additional information

on this written warranty or assistance in obtaining service, write or calh

MURRAY

Outdoor Power Equipment

Customer Service Department

PO Box 8000

Jackson, Tennessee 38308

1-800-247-7464

36