Nokia Solutions and Networks T6BV1 Outdoor service manual

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TECHNICAL DESCRIPTION

CATEGORY 423

INSTALLATION AND

CONFIGURATION

CATEGORY 523 MAINTENANCE

INFORMATION

CATEGORY 623

PARTS INFORMA TION

INDEXCATEGORY 323

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Including:

68P02902W02-A 68P02902W03-A 68P02902W04-A 68P02902W05-A

Service Manual GSM-204-020

CONTROLLED INTRODUCTION

68P02902W12-A

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GSM-204-020

CONTROLLED INTRODUCTION

Service Manual

Horizon

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Horizon

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Including:

68P02902W02-A 68P02902W03-A 68P02902W04-A 68P02902W05-A

Service Manual

CONTROLLED

INTRODUCTION

68P02902W12-A

Positin mark for TED spine

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GSM-204-020

Service Manual

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31st Oct 01

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68P02902W12-A

CONTROLLED INTRODUCTION

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Copyrights, notices and trademarks

Copyrights

The Motorola products described in this document may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyright computer programs, including the exclusive right to copy or reproduce in any form the copyright computer program. Accordingly, any copyright Motorola computer programs contained in the Motorola products described in this document may not be copied or reproduced in any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the rights that arise by operation of law in the sale of a product.

Restrictions

The software described in this document is the property of Motorola. It is furnished under a license agreement and may be used and/or disclosed only in accordance with the terms of the agreement. Software and documentation are copyright materials. Making unauthorized copies is prohibited by law. No part of the software or documentation may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form or by any means, without prior written permission of Motorola.

GSM-204-020

Accuracy

Trademarks

While reasonable efforts have been made to assure the accuracy of this document, Motorola assumes no liability resulting from any inaccuracies or omissions in this document, or from the use of the information obtained herein. Motorola reserves the right to make changes to any products described herein to improve reliability, function, or design, and reserves the right to revise this document and to make changes from time to time in content hereof with no obligation to notify any person of revisions or changes. Motorola does not assume any liability arising out of the application or use of any product or circuit described herein; neither does it convey license under its patent rights of others.

and

MOTOROLA

Aspira, Intelligence Everywhere, M-Cell and Taskfinder are trademarks of Motorola Inc.

All other brands and corporate names are trademarks of their respective owners.

are registered trademarks of Motorola Inc.

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Issue status of this manual 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General information 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

First aid in case of electric shock 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Reporting safety issues 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Warnings and cautions 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General warnings 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General cautions 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Devices sensitive to static 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Motorola GSM manual set 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GMR amendment 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GMR amendment record 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Category 323

Technical Description (Tech.) i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 1

Overview and specifications i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Equipment introduction and manual definition Tech. 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of Horizonmacro outdoor Tech. 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Names and acronyms for main cabinet equipment Tech. 1–2. . . . . . . . . . . . . . . . . .

Configuration information Tech. 1–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Finding information in this manual Tech. 1–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cabinet view Tech. 1–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Functional diagram of Horizonmacro outdoor Tech. 1–6. . . . . . . . . . . . . . . . . . . . . . .

M-Cell6 comparison with Horizonmacro outdoor Tech. 1–7. . . . . . . . . . . . . . . . . . . . . . . . .

Comparison overview Tech. 1–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Horizonmacro and M-Cell6 compatibility Tech. 1–7. . . . . . . . . . . . . . . . . . . . . . . . . . .

Comparison of Horizonmacro and M-Cell6 connections and modules Tech. 1–8. .

Specifications Tech. 1–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction to specifications Tech. 1–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Software requirements Tech. 1–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Approval and safety Tech. 1–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Environmental limits Tech. 1–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power requirements Tech. 1–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RF power output Tech. 1–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sensitivity Tech. 1–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Battery backup Tech. 1–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BSC connectivity options Tech. 1–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Outdoor cabinet dimensions Tech. 1–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Weights Tech. 1–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Torque values Tech. 1–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cabinets enhancements Tech. 1–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Frequency capability Tech. 1–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Structural considerations Tech. 1–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Outdoor site dimensions Tech. 1–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View of maximum site template layout Tech. 1–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Chapter 2

Cabinet structure i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Outdoor cabinet structure Tech. 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

External cabinet view Tech. 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of structure description Tech. 2–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Space required around cabinet Tech. 2–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Filled cabinet view Tech. 2–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SURF harness Tech. 2–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SURF harness detail Tech. 2–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cabinet view with installed SURF harness Tech. 2–4. . . . . . . . . . . . . . . . . . . . . . . . .

SURF harness view Tech. 2–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Top section Tech. 2–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Top section description Tech. 2–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Top section diagram Tech. 2–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Krone blocks Tech. 2–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AC outlet socket Tech. 2–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Earth plates Tech. 2–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Blank and expansion plates Tech. 2–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cage backplane interface panel harness assembly (CBIA) Tech. 2–10. . . . . . . . . . . . . . . .

CBIA overview Tech. 2–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CBIA and interface panel schematic view Tech. 2–10. . . . . . . . . . . . . . . . . . . . . . . . . .

Backplane and harness view Tech. 2–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CBIA cage function and diagram Tech. 2–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CBIA harness function Tech. 2–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CBIA backplane function Tech. 2–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Attachment of cage to cabinet Tech. 2–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CBIA interface panel Tech. 2–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Interface panel function Tech. 2–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Interface panel diagram Tech. 2–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Interface panel pinouts Tech. 2–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power supply enclosure Tech. 2–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power supply enclosure overview Tech. 2–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View of power supply enclosure Tech. 2–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power supply unit Tech. 2–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alarms interface board Tech. 2–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alarms interface board connectors Tech. 2–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TMS test switches Tech. 2–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Customer equipment racking Tech. 2–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Outdoor cabinet doors and lid Tech. 2–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Door function Tech. 2–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Door views Tech. 2–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lid function Tech. 2–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lid view Tech. 2–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Chapter 3

Thermal management system i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Horizonmacro outdoor temperature control Tech. 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Temperature control overview Tech. 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cabinet over temperature control Tech. 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Temperature sensors Tech. 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cabinet restart after shutdown Tech. 3–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Thermal management system (TMS) Tech. 3–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TMS overview Tech. 3–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View of TMS unit Tech. 3–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heat exchanger components Tech. 3–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TMS functional description Tech. 3–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heat exchanger functional diagram Tech. 3–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 4

Cabinet power supplies i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Horizonmacro outdoor power supplies Tech. 4–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power supply overview Tech. 4–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power supply unit view Tech. 4–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View of main cage power modules Tech. 4–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction to power distribution Tech. 4–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power distribution overview Tech. 4–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View of power supply unit cage Tech. 4–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AC power distribution Tech. 4–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View of ac power components Tech. 4–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AC distribution description Tech. 4–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AC outlet socket Tech. 4–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View of the ac outlet socket Tech. 4–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AC distribution diagram Tech. 4–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DC power distribution Tech. 4–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DC distribution overview Tech. 4–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View of dc power components Tech. 4–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DC distribution diagram Tech. 4–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DC distribution description Tech. 4–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View of the dc circuit breaker panel Tech. 4–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Customer equipment power supplies Tech. 4–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Internal battery backup Tech. 4–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Internal battery arrangement Tech. 4–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View of battery sense lead Tech. 4–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

External battery backup connection Tech. 4–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View of the dc interface panel Tech. 4–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control and alarm board (CAB) Tech. 4–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction to the CAB Tech. 4–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CAB views Tech. 4–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CAB indicators and controls Tech. 4–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CAB front panel fuses Tech. 4–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CAB control functions Tech. 4–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CAB alarm functions Tech. 4–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CAB additional functions Tech. 4–22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DIP switches Tech. 4–25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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The outdoor power supply module (TOPSM) Tech. 4–26. . . . . . . . . . . . . . . . . . . . . . . . . . . .

TOPSM overview Tech. 4–26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View of TOPSM Tech. 4–26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TOPSM functional description Tech. 4–26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LED display Tech. 4–27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Functional diagram Tech. 4–27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Monitoring Tech. 4–28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Protection circuits Tech. 4–28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Thermal protection Tech. 4–28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control and alarm signals Tech. 4–29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TOPSM pinouts Tech. 4–30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power supply module (PSM) Tech. 4–31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PSM overview Tech. 4–31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PSM location and redundancy Tech. 4–31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PSM module view Tech. 4–32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PSM alarms Tech. 4–32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PSM LEDs Tech. 4–32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PSM backplane protection Tech. 4–33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GSM-204-020

Circuit breaker module (CBM) Tech. 4–34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CBM overview Tech. 4–34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View of the CBM Tech. 4–34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation of the CBM Tech. 4–35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MicroBCU power supply module (BPSM) Tech. 4–36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction to the BPSM Tech. 4–36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BPSM diagram Tech. 4–36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Functional description Tech. 4–37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 5

RF modules i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RF equipment detail Tech. 5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of RF equipment Tech. 5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RF specifications Tech. 5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Receive (Rx) RF hardware Tech. 5–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmit (Tx) RF hardware Tech. 5–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rx/Tx single antenna duplexing Tech. 5–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RF overview and RF test function Tech. 5–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RF overview Tech. 5–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RF main component explanation Tech. 5–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RF loopback test function Tech. 5–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RF loopback hardware Tech. 5–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RF loopback software operation Tech. 5–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Functional diagram of RF Tech. 5–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description of RF test modes Tech. 5–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Compact transceiver unit (CTU) Tech. 5–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of the CTU Tech. 5–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CTU internal boards Tech. 5–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alarm reporting Tech. 5–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View of CTU Tech. 5–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CTU connectors and reset Tech. 5–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CTU input/output diagram Tech. 5–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CTU Tx connector Tech. 5–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CTU Rx function Tech. 5–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CTU Tx function Tech. 5–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CTU digital processing and control functions Tech. 5–16. . . . . . . . . . . . . . . . . . . . . . .

CTU uplink/downlink Tech. 5–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CTU frequency hopping Tech. 5–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of CTU frequency hopping Tech. 5–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Synthesizer frequency hopping (SFH) Tech. 5–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SFH example not through BCCH Tech. 5–21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SFH example hopping through BCCH carrier Tech. 5–21. . . . . . . . . . . . . . . . . . . . . . .

Baseband frequency hopping (BBH) Tech. 5–22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BBH example Tech. 5–22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SURF module Tech. 5–24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SURF module overview Tech. 5–24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Single band SURF module view Tech. 5–25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Functional description of the single band SURF Tech. 5–26. . . . . . . . . . . . . . . . . . . .

Single band SURF functional diagram Tech. 5–27. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dual band SURF module view Tech. 5–28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Functional description of dual band SURF modules Tech. 5–29. . . . . . . . . . . . . . . . .

Dual band SURF functional diagram Tech. 5–30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmit blocks overview Tech. 5–31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction to transmit blocks Tech. 5–31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Screw retention in Tx block locations Tech. 5–31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View of basket for Tx blocks Tech. 5–32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmit block connectors Tech. 5–32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View of Tx block connectors Tech. 5–33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tx block blanking plate Tech. 5–34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Purpose of Tx block blanking plate Tech. 5–34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View of Tx block blanking plate Tech. 5–34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Feedthrough plate Tech. 5–35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Purpose of feedthrough plate Tech. 5–35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View of feedthrough plate Tech. 5–35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Feedthrough plate connectors Tech. 5–35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HCU plate Tech. 5–36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HCU overview Tech. 5–36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HCU view Tech. 5–36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HCU functional diagram Tech. 5–36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HCU connectors Tech. 5–37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TDF Tech. 5–38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of TDF Tech. 5–38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TDF view Tech. 5–38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TDF functional diagram Tech. 5–39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TDF connectors Tech. 5–39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Dual band TDF Tech. 5–40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of Dual band TDF Tech. 5–40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dual band TDF view Tech. 5–40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dual band TDF functional diagram Tech. 5–41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dual band TDF connectors Tech. 5–41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DCF Tech. 5–42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DCF overview Tech. 5–42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DCF view Tech. 5–42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DCF functional diagram Tech. 5–43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DCF connectors Tech. 5–43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DDF Tech. 5–44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of DDF Tech. 5–44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DDF view Tech. 5–44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DDF functional diagram Tech. 5–45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DDF connectors Tech. 5–45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 6

Digital modules i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of digital modules Tech. 6–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview and redundancy Tech. 6–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Digital module and BPSM locations Tech. 6–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MCUF and NIU redundancy Tech. 6–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Full size and half size modules Tech. 6–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Digital module and CTU connections Tech. 6–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Diagram of digital module and CTU connections Tech. 6–4. . . . . . . . . . . . . . . . . . . .

MCUF Tech. 6–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MCUF overview Tech. 6–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Capability to replace MCU of M-Cell6 and M-Cell2 Tech. 6–5. . . . . . . . . . . . . . . . . .

GPROC TSW and GLCK functions Tech. 6–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MCUF module view Tech. 6–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MCUF functional diagram Tech. 6–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Link to redundant MCUF Tech. 6–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front panel interfaces Tech. 6–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front panel switches and indicators Tech. 6–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PIX interfaces Tech. 6–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DRAM, flash EPROM and code loading functions Tech. 6–10. . . . . . . . . . . . . . . . . . .

ASIC functionality Tech. 6–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sync block functionality Tech. 6–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Integral MCUF FMUX functionality Tech. 6–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NIU Tech. 6–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of NIU Tech. 6–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NIU locations Tech. 6–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NIU command identity number Tech. 6–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NIU view and LEDs Tech. 6–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NIU functionality Tech. 6–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NIU diagram Tech. 6–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control processor Tech. 6–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NIU/MCUF framing and clocks Tech. 6–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Distance measurement Tech. 6–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Radio signalling links (RSLs) Tech. 6–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

T1 NIU need to set link type Tech. 6–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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T43/BIB-NIU - E1/T1 mapping Tech. 6–21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of T43/BIB-NIU connection Tech. 6–21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NIU to T43/BIB mapping and command ID Tech. 6–21. . . . . . . . . . . . . . . . . . . . . . . . .

Diagram of T43 connection to NIUs Tech. 6–22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FMUX module and FMUX function Tech. 6–23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of FMUX module Tech. 6–23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FMUX module view Tech. 6–23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FMUX functional diagram Tech. 6–24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FMUX functional explanation Tech. 6–24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alarm module Tech. 6–25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alarm module overview Tech. 6–25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alarm module view Tech. 6–25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alarm module functionality Tech. 6–26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alarm module replacement – effect on alarms Tech. 6–26. . . . . . . . . . . . . . . . . . . . . .

Alarm collection from extension cabinets Tech. 6–26. . . . . . . . . . . . . . . . . . . . . . . . . . .

Alarm module display presentation Tech. 6–27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 7

Auxiliary equipment housing i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Auxiliary equipment housing overview Tech. 7–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction to the auxiliary equipment housing Tech. 7–1. . . . . . . . . . . . . . . . . . . . .

Auxiliary equipment housing mechanical design Tech. 7–1. . . . . . . . . . . . . . . . . . . .

View of auxiliary equipment housing Tech. 7–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Temperature control within the auxiliary equipment housing Tech. 7–3. . . . . . . . . . . . . . .

Temperature control equipment Tech. 7–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation of the temperature control equipment Tech. 7–3. . . . . . . . . . . . . . . . . . . .

External alarms interface board Tech. 7–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Function of the external alarms interface board Tech. 7–4. . . . . . . . . . . . . . . . . . . . .

External alarms interface board connections Tech. 7–4. . . . . . . . . . . . . . . . . . . . . . .

Common applications for the auxiliary equipment housing Tech. 7–5. . . . . . . . . . . . . . . . .

Auxiliary equipment housing as a battery box Tech. 7–5. . . . . . . . . . . . . . . . . . . . . . .

View of auxiliary equipment housing as battery box Tech. 7–6. . . . . . . . . . . . . . . . .

Chapter 8

Cable shroud i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction to the cable shroud Tech. 8–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of the cable shroud Tech. 8–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cable shroud configurations Tech. 8–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

The cable shroud assembly Tech. 8–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description of the cable shroud assembly Tech. 8–2. . . . . . . . . . . . . . . . . . . . . . . . . .

View of the cable shroud Tech. 8–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Category 423

Installation & Configuration (Inst.) i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 1

Introduction to installation i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction to installation and configuration Inst. 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Manual scope Inst. 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety instructions Inst. 1–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Software requirements Inst. 1–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Horizonmacro outdoor tool list Inst. 1–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of tool list Inst. 1–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tool list Inst. 1–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 2

Site preparation i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preparation overview Inst. 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview to site preparation Inst. 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pre-installation procedures Inst. 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Site requirements and considerations Inst. 2–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of requirements Inst. 2–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Outdoor cabinet dimensions Inst. 2–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cabinet weights Inst. 2–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Torque values Inst. 2–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power requirements Inst. 2–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Environmental requirements Inst. 2–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Structural requirements Inst. 2–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Outdoor site dimensions Inst. 2–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View of maximum site template layout Inst. 2–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GSM-204-020

Visiting the site Inst. 2–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of visiting the site Inst. 2–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Before departure to site Inst. 2–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Arrival at all sites Inst. 2–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Arriving at occupied sites Inst. 2–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Arriving at unoccupied sites Inst. 2–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Leaving site during installation and optimization Inst. 2–10. . . . . . . . . . . . . . . . . . . .

Rubbish removal Inst. 2–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rural sites Inst. 2–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

On site safety Inst. 2–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preparing the site Inst. 2–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction to site preparation Inst. 2–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Base site structure Inst. 2–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Site requirements Inst. 2–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Site access Inst. 2–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Site layout Inst. 2–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Earthing the site Inst. 2–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview Inst. 2–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Earthing requirements Inst. 2–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Earth electrode system Inst. 2–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cross bonding Inst. 2–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Earthing procedure Inst. 2–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Earth electrode testing Inst. 2–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preparing the foundation Inst. 2–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of foundation preparation Inst. 2–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Horizonmacro foundation Inst. 2–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preparing the foundation Inst. 2–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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GSM-204-020

Chapter 3

Installing the BTS cabinet i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation overview Inst. 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction to installation Inst. 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation sections Inst. 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E1/T1 line testing Inst. 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cabinet view Inst. 3–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Equipment package units Inst. 3–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Equipment delivery and packaging Inst. 3–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Delivery and packaging overview Inst. 3–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Packaging Inst. 3–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Weather conditions affecting unpacking/installation Inst. 3–5. . . . . . . . . . . . . . . . . . . . . . .

Overview of weather considerations Inst. 3–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Weather conditions Inst. 3–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance cover Inst. 3–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Unpacking and preparing the cabinet Inst. 3–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tools Inst. 3–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety considerations Inst. 3–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cabinet access procedures Inst. 3–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Procedures for unpacking and preparing the cabinet Inst. 3–9. . . . . . . . . . . . . . . .

Visual inspection Inst. 3–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safe disposal of packing material Inst. 3–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CTU module allotted slot retention Inst. 3–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installing the template and mounting bolt anchors Inst. 3–12. . . . . . . . . . . . . . . . . . . . . . . .

Introduction to template and mounting bolt anchor installation Inst. 3–12. . . . . . . .

View of template Inst. 3–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Procedure for installing template Inst. 3–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Recommended bolt length for concrete base Inst. 3–13. . . . . . . . . . . . . . . . . . . . . . .

Procedure for installing cabinet bolt anchors Inst. 3–14. . . . . . . . . . . . . . . . . . . . . . .

Fitting the outdoor cabinet onto its base Inst. 3–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Procedure for fitting a BTS cabinet Inst. 3–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting additional cabinets Inst. 3–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Earthing and transient protection Inst. 3–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Site earthing Inst. 3–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Secondary transient and lightning protection Inst. 3–16. . . . . . . . . . . . . . . . . . . . . . .

Connecting the internal batteries Inst. 3–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction to connecting the internal batteries Inst. 3–17. . . . . . . . . . . . . . . . . . . . .

Internal battery connection procedure Inst. 3–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View of internal battery tray Inst. 3–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installing and connecting power and earth cabling Inst. 3–19. . . . . . . . . . . . . . . . . . . . . . .

Overview of power and earth cabling Inst. 3–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cable routeing Inst. 3–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cabinet earthing points Inst. 3–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power supply cable colour coding Inst. 3–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preparing for connection Inst. 3–21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connecting 230 V single phase ac power cables Inst. 3–22. . . . . . . . . . . . . . . . . . . . . . . . .

Configuring the number 1 ac distribution box Inst. 3–22. . . . . . . . . . . . . . . . . . . . . . .

Connecting 230 V ac single phase mains input cables Inst. 3–22. . . . . . . . . . . . . . .

230 V ac single phase wiring diagram Inst. 3–23. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Connecting 110 V single phase ac power cables Inst. 3–24. . . . . . . . . . . . . . . . . . . . . . . . .

Configuring the number 1 ac distribution box Inst. 3–24. . . . . . . . . . . . . . . . . . . . . . .

Connecting 110 V ac single phase mains input cables Inst. 3–24. . . . . . . . . . . . . . .

110 V ac single phase wiring diagram Inst. 3–25. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connecting 230 V 3-phase (star) ac power cables Inst. 3–26. . . . . . . . . . . . . . . . . . . . . . . .

Configuring the number 1 ac distribution box Inst. 3–26. . . . . . . . . . . . . . . . . . . . . . .

Connecting 230 V ac 3-phase (star) mains input cables Inst. 3–26. . . . . . . . . . . . . .

230 V ac 3-phase (star) wiring diagram Inst. 3–27. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connecting 230 V 3-phase (delta) ac power cables Inst. 3–28. . . . . . . . . . . . . . . . . . . . . . .

Configuring the number 1 ac distribution box Inst. 3–28. . . . . . . . . . . . . . . . . . . . . . .

Connecting 230 V ac 3-phase (delta) mains input cables Inst. 3–29. . . . . . . . . . . . .

230 V ac 3-phase (delta) wiring diagram Inst. 3–30. . . . . . . . . . . . . . . . . . . . . . . . . . .

Connecting antennas Inst. 3–31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of antenna connections Inst. 3–31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cable entry earth plates Inst. 3–32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fitting inter-cabinet RF cables to earth plates Inst. 3–32. . . . . . . . . . . . . . . . . . . . . . .

Routeing RF cables between cabinets. Inst. 3–33. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Types of RF connector Inst. 3–33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Torque of RF connectors Inst. 3–33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fitting left side (cable entry) earth plate Inst. 3–34. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fitting expansion plates Inst. 3–35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RF connection principles Inst. 3–36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rx/Tx single antenna duplexing Inst. 3–36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Suggested RF configurations Inst. 3–37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of configuration diagrams Inst. 3–37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Single cabinet connection kits and cables Inst. 3–38. . . . . . . . . . . . . . . . . . . . . . . . . .

Multiple cabinet connection kits and cables Inst. 3–39. . . . . . . . . . . . . . . . . . . . . . . .

Configuration for omni 1 Inst. 3–40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration for omni 1 or 2 (with/without diversity) Inst. 3–41. . . . . . . . . . . . . . . . .

Configuration for omni 3 or 4 Inst. 3–42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration for omni 3 Inst. 3–42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration for omni 4 Inst. 3–43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration for omni 5 or 6 Inst. 3–43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration for sector 1/1 or 2/2 Inst. 3–44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration for sector 1/1 Inst. 3–44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration for single cabinet sector 3/3 Inst. 3–45. . . . . . . . . . . . . . . . . . . . . . . . .

Configuration for 2 cabinet sector 3/3 Inst. 3–46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration for 2 cabinet sector 4/4 Inst. 3–46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration for 2 cabinet sector 5/5 or 6/6 Inst. 3–47. . . . . . . . . . . . . . . . . . . . . . . .

Configuration for single cabinet sector 1/1/1, 1/1/2, 1/2/2 or 2/2/2 Inst. 3–48. . . . .

Configuration for 2 cabinet sector 2/2/2 Inst. 3–49. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration for 2 cabinet sector 3/3/3 or 4/4/4 Inst. 3–50. . . . . . . . . . . . . . . . . . . .

Configuration for 3 cabinet sector 3/3/3 Inst. 3–51. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration for 2 cabinet sector 4/4/4 Inst. 3–52. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration for 3 cabinet sector 4/4/4 Inst. 3–53. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration for sector 5/5/5 or 6/6/6 Inst. 3–54. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration for sector 8/8/8 Inst. 3–55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration for dual band 1/1/1-3/3/3 Inst. 3–56. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration for dual band 3/3/3-1/1/1 Inst. 3–56. . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Connecting fibre optic cables Inst. 3–57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Location of fibre optic connections Inst. 3–57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Care of fibres Inst. 3–57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connecting fibre optic cables between cabinets Inst. 3–60. . . . . . . . . . . . . . . . . . . . .

Interface panel cabling Inst. 3–61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Interface panel diagram and pinout overview Inst. 3–61. . . . . . . . . . . . . . . . . . . . . .

Interface panel connector pinout tables Inst. 3–62. . . . . . . . . . . . . . . . . . . . . . . . . . . .

GPS connector Inst. 3–62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RTC connector (not used) Inst. 3–63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BIB (BIM) interconnection Inst. 3–64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

T43 (CIM) interconnection Inst. 3–65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PIX inputs and outputs Inst. 3–66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ICS connector Inst. 3–67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

External alarm connector Inst. 3–68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 4

Installing the cable shroud i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction to cable shroud installation Inst. 4–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preparing to install the cable shroud Inst. 4–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Considerations when installing the cable shroud Inst. 4–1. . . . . . . . . . . . . . . . . . . .

Cable shroud installation procedures Inst. 4–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Attaching the cable shroud frame to the BTS cabinet Inst. 4–2. . . . . . . . . . . . . . . .

Adapting the shroud for cable entry from below ground Inst. 4–4. . . . . . . . . . . . . .

Adapting the shroud for cable entry from ground level Inst. 4–5. . . . . . . . . . . . . . .

Adapting the shroud for high level cable entry Inst. 4–6. . . . . . . . . . . . . . . . . . . . . .

Installation between cabinets (or the AEH) Inst. 4–7. . . . . . . . . . . . . . . . . . . . . . . . .

Cable routeing for multiple cabinet sites Inst. 4–10. . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 5

Installing the auxiliary equipment housing i. . . . . . . . . . . . . . . . . . . . . .

Procedures for installing the auxiliary equipment housing Inst. 5–1. . . . . . . . . . . . . . . . .

Assumptions regarding site preparation Inst. 5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Layout of the auxiliary equipment housing Inst. 5–1. . . . . . . . . . . . . . . . . . . . . . . . .

Auxiliary equipment housing packaging Inst. 5–2. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction to installing the auxiliary equipment housing Inst. 5–2. . . . . . . . . . . . .

Installing the auxiliary equipment housing template Inst. 5–3. . . . . . . . . . . . . . . . . .

Installing auxiliary equipment housing bolt anchors Inst. 5–4. . . . . . . . . . . . . . . . . .

Bolting the auxiliary equipment housing to the floor Inst. 5–5. . . . . . . . . . . . . . . . .

Installing batteries in the auxiliary equipment housing Inst. 5–6. . . . . . . . . . . . . . . . . . . . .

Introduction to battery installation Inst. 5–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installing batteries Inst. 5–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Auxiliary equipment housing (AEH) connections Inst. 5–10. . . . . . . . . . . . . . . . . . . . . . . . .

Earthing the AEH Inst. 5–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connecting dc cables to the AEH Inst. 5–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connecting the alarm signal cables Inst. 5–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Internal connections in the AEH Inst. 5–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuring battery backup to supply two BTS cabinets Inst. 5–12. . . . . . . . . . . . . . . . . . .

Introduction to configuring battery backup Inst. 5–12. . . . . . . . . . . . . . . . . . . . . . . . . .

Removing the power distribution box Inst. 5–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Interior view of power distribution box Inst. 5–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removing the parallelling links Inst. 5–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Refitting the power distribution box Inst. 5–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Chapter 6

Interoperability between different Motorola BTSs i. . . . . . . . . . . . . . . .

Introduction to interoperability Inst. 6–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mixed product sites Inst. 6–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Architectural constraints Inst. 6–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BTS architectures and interoperability Inst. 6–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

M-Cell6 and Horizonmacro architectures Inst. 6–2. . . . . . . . . . . . . . . . . . . . . . . . . . .

Example mixed site Inst. 6–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Technical issues Inst. 6–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Receive path Inst. 6–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmit path Inst. 6–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

M-Cell6 and Horizonmacro hardware equivalents Inst. 6–10. . . . . . . . . . . . . . . . . . .

Further configuration information Inst. 6–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Example configurations Inst. 6–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Special hardware Inst. 6–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 7

Commissioning of outdoor cabinet i. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Commissioning overview Inst. 7–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of commissioning Inst. 7–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PC to MCUF cable pin connections Inst. 7–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Test equipment Inst. 7–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pre-power up checks Inst. 7–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of pre-power up checks Inst. 7–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Visual inspection Inst. 7–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Request for connection Inst. 7–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Earth continuity check Inst. 7–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AC power system insulation check Inst. 7–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connecting input power Inst. 7–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pre-connection checks Inst. 7–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connecting ac power Inst. 7–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connecting to a single phase ac power supply Inst. 7–6. . . . . . . . . . . . . . . . . . . . . .

Connecting to a three phase (star) ac power supply Inst. 7–7. . . . . . . . . . . . . . . . .

Connecting to a three phase (delta) ac power supply Inst. 7–7. . . . . . . . . . . . . . . .

Powering up the cabinet Inst. 7–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power-up overview Inst. 7–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power up procedure without code load Inst. 7–8. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power down of the cabinet Inst. 7–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power up procedure with code load Inst. 7–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation and configuration Inst. 7–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Components involved in power up procedures Inst. 7–15. . . . . . . . . . . . . . . . . . . . . .

Testing the thermal management system (TMS) Inst. 7–16. . . . . . . . . . . . . . . . . . . . . . . . .

Overview of TMS test Inst. 7–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Test facilities Inst. 7–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Diagram of TMS airflow Inst. 7–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Test procedure Inst. 7–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Testing the battery backup Inst. 7–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of battery backup test Inst. 7–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Battery backup test procedures Inst. 7–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Sample form 1: Request for connection Inst. 7–21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sample form 2: Completion and inspection form Inst. 7–23. . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 8

Decommissioning the equipment i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction to decommissioning the Horizonmacro outdoor cabinet Inst. 8–1. . . . . . . .

Overview Inst. 8–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Prerequisite Inst. 8–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lifting cabinets Inst. 8–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Decommissioning the Horizonmacro outdoor cabinet Inst. 8–2. . . . . . . . . . . . . . . . . . . . .

Introduction Inst. 8–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

To decommission using checklist Inst. 8–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Before starting Inst. 8–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power down of the cabinet Inst. 8–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Procedure Inst. 8–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BTS checklist Inst. 8–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Category 523

Maintenance Information (Maint.) i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 1

Introduction to maintenance i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance information introduction Maint. 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Maint. 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tools Maint. 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Weather conditions affecting access Maint. 1–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of weather considerations Maint. 1–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Weather conditions Maint. 1–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance cover Maint. 1–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 2

General maintenance i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General maintenance overview Maint. 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

In this chapter Maint. 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Reporting faulty devices Maint. 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cleaning agents Maint. 2–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Torque values Maint. 2–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance support procedures Maint. 2–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Door opening and closing Maint. 2–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lid opening and closing Maint. 2–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TMS front cover removal and refitting Maint. 2–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General maintenance procedures Maint. 2–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Type of procedures Maint. 2–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Assumptions - door, lid and TMS front cover Maint. 2–5. . . . . . . . . . . . . . . . . . . . . . . .

Cleaning inlet and outlet grilles Maint. 2–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checking normal operation Maint. 2–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inspection of cabinet, locks and hinges Maint. 2–7. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Periodic check of the installation Maint. 2–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TMS testing Maint. 2–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Battery backup test procedures Maint. 2–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Return to service Maint. 2–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Chapter 3

FRU replacement procedures i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of FRU replacement procedures Maint. 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Field replaceable units (FRUs) Maint. 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FRU list Maint. 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Torque values Maint. 3–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FRU view of cabinet Maint. 3–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing a door Maint. 3–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction to door replacement Maint. 3–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Views of the cabinet doors Maint. 3–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Door replacement procedure Maint. 3–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing the lid Maint. 3–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction to lid replacement Maint. 3–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View of the cabinet lid Maint. 3–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing a lid Maint. 3–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing environmental seals Maint. 3–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction to environmental seal replacement Maint. 3–7. . . . . . . . . . . . . . . . . . . . .

Replacing an environmental seal for the lid Maint. 3–7. . . . . . . . . . . . . . . . . . . . . . . . .

Replacing an environmental seal on a door Maint. 3–7. . . . . . . . . . . . . . . . . . . . . . . .

Replacing a thermal management system (TMS) unit Maint. 3–8. . . . . . . . . . . . . . . . . . . . .

Introduction to TMS replacement Maint. 3–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View of the TMS unit Maint. 3–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removing the TMS unit Maint. 3–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Refitting the TMS unit Maint. 3–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing TMS unit components Maint. 3–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction to TMS unit component replacement Maint. 3–11. . . . . . . . . . . . . . . . . . .

Replacing a TMS fan Maint. 3–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing the TMS control board Maint. 3–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing the TMS gasket Maint. 3–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing a cabinet temperature sensor Maint. 3–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of main cage temperature sensor FRUs Maint. 3–13. . . . . . . . . . . . . . . . . . .

Replaceing a main cage temperature sensor Maint. 3–13. . . . . . . . . . . . . . . . . . . . . . .

Replacing a dc circuit breaker Maint. 3–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction to dc circuit breaker replacement Maint. 3–14. . . . . . . . . . . . . . . . . . . . . .

View of the dc circuit breaker panel Maint. 3–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing a dc circuit breaker Maint. 3–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing the control and alarm board (CAB) Maint. 3–15. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction to CAB replacement Maint. 3–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View of CAB Maint. 3–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing a CAB Maint. 3–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing the outdoor power supply module (TOPSM) Maint. 3–17. . . . . . . . . . . . . . . . . . . .

TOPSM replacement Maint. 3–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View of TOPSM Maint. 3–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing a TOPSM Maint. 3–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing a power supply module (PSM) Maint. 3–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction to PSM replacement Maint. 3–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View of PSM Maint. 3–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing a non-redundant PSM Maint. 3–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing a redundant PSM Maint. 3–21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BPSM replacement Maint. 3–21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Replacing a circuit breaker module (CBM) Maint. 3–22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preconditions for CBM replacement Maint. 3–22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Views of CBM Maint. 3–22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing a CBM Maint. 3–23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing the internal batteries Maint. 3–24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction to internal battery replacement Maint. 3–24. . . . . . . . . . . . . . . . . . . . . . . .

Battery arrangement Maint. 3–25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removing the battery tray Maint. 3–25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removing and replacing the batteries Maint. 3–26. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View showing battery replacement components Maint. 3–27. . . . . . . . . . . . . . . . . . . . .

Replacing a CTU Maint. 3–28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preconditions to CTU replacement Maint. 3–28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View of CTU Maint. 3–28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacement procedure for CTU Maint. 3–29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing a SURF module Maint. 3–31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preconditions for SURF replacement Maint. 3–31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View of the SURF Maint. 3–31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing a SURF module Maint. 3–32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing a Tx block Maint. 3–34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preconditions to Tx block replacement Maint. 3–34. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Views of typical Tx block Maint. 3–35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing a Tx block Maint. 3–36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tx block blanking plate, feedthrough plate or HCU replacement Maint. 3–37. . . . . .

Krone block replacement Maint. 3–38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction to Krone block replacement Maint. 3–38. . . . . . . . . . . . . . . . . . . . . . . . . . .

Krone block location diagram Maint. 3–38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing a Krone block Maint. 3–39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Digital module and BPSM replacement Maint. 3–40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preconditions for digital module replacement Maint. 3–40. . . . . . . . . . . . . . . . . . . . . . .

Digital module location diagram Maint. 3–40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing a digital module Maint. 3–41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Redundant MCUF firmware compatibility Maint. 3–43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of MCUF firmware compatibility Maint. 3–43. . . . . . . . . . . . . . . . . . . . . . . . . .

Checking MCUF firmware compatibility Maint. 3–43. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Updating redundant MCUF firmware Maint. 3–43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Testing MCUF redundancy Maint. 3–46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Additional replacement parts Maint. 3–47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Policy on non-FRU parts Maint. 3–47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

List of non-FRU parts Maint. 3–47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Procedure for replacing non-FRU parts Maint. 3–47. . . . . . . . . . . . . . . . . . . . . . . . . . . .

CBIA attachment screws Maint. 3–47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 4

Auxiliary equipment housing maintenance i. . . . . . . . . . . . . . . . . . . . . .

Introduction to auxiliary equipment housing maintenance Maint. 4–1. . . . . . . . . . . . . . . . .

Auxiliary equipment housing FRUs Maint. 4–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Auxiliary equipment housing FRU view Maint. 4–2. . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Replacing the power distribution box Maint. 4–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction to power distribution box replacement Maint. 4–3. . . . . . . . . . . . . . . . . .

Removing the power distribution box Maint. 4–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fitting a replacement power distribution box Maint. 4–4. . . . . . . . . . . . . . . . . . . . . . . .

Replacing the lid on the auxiliary equipment housing Maint. 4–5. . . . . . . . . . . . . . . . . . . . .

Detailed view of the cabinet lid Maint. 4–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removing the lid Maint. 4–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fitting a new lid Maint. 4–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing the door on the auxiliary equipment housing Maint. 4–8. . . . . . . . . . . . . . . . . . .

Removing the cabinet door Maint. 4–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fitting a replacement door Maint. 4–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing the front panel or fan Maint. 4–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing the front panel Maint. 4–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing the fan Maint. 4–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing a heater mat Maint. 4–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction to heater mat replacement Maint. 4–11. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heater mat replacement procedure Maint. 4–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GSM-204-020

Replacing an environmental seal on the housing Maint. 4–12. . . . . . . . . . . . . . . . . . . . . . . . .

Introduction to replacing a seal Maint. 4–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing the lid environmental seal Maint. 4–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing the door environmental seal Maint. 4–12. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Category 623

Parts Information (Parts) i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 1

Parts list i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts information introduction Parts 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Horizonmacro outdoor parts lists Parts 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FRU items Parts 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ordering method Parts 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Diagram of Horizonmacro outdoor FRU modules Parts 1–2. . . . . . . . . . . . . . . . . . . .

Diagram of auxiliary equipment housing FRU modules Parts 1–3. . . . . . . . . . . . . . .

Parts for Horizonmacro outdoor Parts 1–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Spares Table Parts 1–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts for optional equipment Parts 1–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction to optional equipment parts lists Parts 1–7. . . . . . . . . . . . . . . . . . . . . . .

Spares table for the cable shroud Parts 1–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Spares table for the auxiliary equipment housing Parts 1–7. . . . . . . . . . . . . . . . . . . .

Glossary of terms unique to this equipment Parts 1–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of the glossary Parts 1–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Glossary of terms Parts 1–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Index I–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Issue status of this manual

Introduction

The following shows the issue status of this manual since it was first released.

Version information

The following lists the versions of this manual in order of manual issue:

Issue status of this manual

Resolution of Service Requests

Manual

issue

O 12th Jan 00 Original issue.

A 31st Oct 01 Updated to include details for GSM850 and

The following Service Requests are now resolved in this manual:

Service

Request

N/A N/A

Date of

issue

PCS1900.

GMR

Number

Remarks

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General information

Important notice

If this manual was obtained when attending a Motorola training course, it will not be updated or amended by Motorola. It is intended for TRAINING PURPOSES ONLY. If it was supplied under normal operational circumstances, to support a major software release, then corrections will be supplied automatically by Motorola in the form of General Manual Revisions (GMRs).

Purpose

Motorola cellular communications manuals are intended to instruct and assist personnel in the operation, installation and maintenance of the Motorola cellular infrastructure equipment and ancillary devices. It is recommended that all personnel engaged in such activities be properly trained by Motorola.

GSM-204-020

About this manual

WARNING

Failure to comply with Motorola’s operation, installation and maintenance instructions may, in exceptional circumstances, lead to serious injury or death.

These manuals are not intended to replace the system and equipment training offered by Motorola, although they can be used to supplement and enhance the knowledge gained through such training.

The manual contains: technical description of the hardware elements, installation and configuration information, repair procedures and parts lists for the Horizon

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outdoor equipment in Motorola GSM850, GSM/EGSM900,

DCS1800 and PCS1900 systems. The objectives are to help the reader:

 Gain an overview of the equipment and interconnection of components.  Understand the function and operation of all components.  Recognize configurations, and equivalent module functions to M-Cell

previous BTS type, interchangeable with Horizon

macro

 Be aware of the warnings (potential for harm to people) and cautions

(potential for harm to equipment) to be observed when working on the equipment.

 Understand how to install and commission the equipment.  Understand how to inspect, maintain, and repair the equipment.  Have a clear ready reference for all dedicated information in one manual.

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GSM-204-020

Cross references

Text conventions

General information

Throughout this manual, cross references are made to the chapter numbers and section names. The section name cross references are printed bold in text.

This manual is divided into uniquely identified and numbered chapters that, in turn, are divided into sections. Sections are not numbered, but are individually named at the top of each page, and are listed in the table of contents.

The following conventions are used in the Motorola cellular infrastructure manuals to represent keyboard input text, screen output text and special key sequences.

Input

Characters typed in at the keyboard are shown like this.

Output

Messages, prompts, file listings, directories, utilities, and environmental variables that appear on the screen are shown like this.

Special key sequences

Special key sequences are represented as follows:

CTRL–c ALT–f Press the Alt and f keys at the same time. | Press the pipe symbol key. CR or RETURN Press the Return (Enter) key. The Return key is

Press the Control and c keys at the same time.

identified with the ↵ symbol on both the PC and the Sun keyboards. The keyboard Return key may also be identified with the word Return.

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First aid in case of electric shock

Warning

WARNING Do not touch the victim with your bare hands until the

electric circuit is broken. Switch off. If this is not possible, protect yourself with dry insulating material and pull or push the victim clear of the conductor.

Artificial respiration

In the event of an electric shock it may be necessary to carry out artificial respiration. Send for medical assistance immediately.

GSM-204-020

Burns treatment

If the patient is also suffering from burns, then, without hindrance to artificial respiration, carry out the following:

1. Do not attempt to remove clothing adhering to the burn.

2. If help is available, or as soon as artificial respiration is no longer required, cover the wound with a dry dressing.

3. Do not apply oil or grease in any form.

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Reporting safety issues

Introduction

Whenever a safety issue arises, carry out the following procedure in all instances. Ensure that all site personnel are familiar with this procedure.

Procedure

Whenever a safety issue arises:

1. Make the equipment concerned safe, for example, by removing power.

2. Make no further attempt to tamper with the equipment.

3. Report the problem directly to the Customer Network Resolution Centre, Swindon +44 (0)1793 565444 or China +86 10 68437733 (telephone) and follow up with a written report by fax, Swindon +44 (0)1793 430987 or China +86 10 68423633 (fax).

Reporting safety issues

4. Collect evidence from the equipment under the guidance of the Customer Network Resolution Centre.

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Warnings and cautions

Introduction

The following describes how warnings and cautions are used in this manual and in all manuals of this Motorola manual set.

Warnings

Definition of Warning

A warning is used to alert the reader to possible hazards that could cause loss of life, physical injury, or ill health. This includes hazards introduced during maintenance, for example, the use of adhesives and solvents, as well as those inherent in the equipment.

GSM-204-020

Cautions

Example and format

WARNING Do not look directly into fibre optic cables or data in/out

connectors. Laser radiation can come from either the data in/out connectors or unterminated fibre optic cables connected to data in/out connectors.

Definition of Warning

A caution means that there is a possibility of damage to systems, software or individual items of equipment within a system. However, this presents no danger to personnel.

Example and format

CAUTION Do not use test equipment that is beyond its calibration

due date when testing Motorola base stations.

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General warnings

Introduction

Observe the following warnings during all phases of operation, installation and maintenance of the equipment described in the Motorola manuals. Failure to comply with these warnings, or with specific warnings elsewhere in the Motorola manuals, violates safety standards of design, manufacture and intended use of the equipment. Motorola assumes no liability for the customer’s failure to comply with these requirements.

Warning labels

Personnel working with or operating Motorola equipment must comply with any warning labels fitted to the equipment. Warning labels must not be removed, painted over or obscured in any way.

Specific warnings

General warnings

High voltage

RF radiation

Warnings particularly applicable to the equipment are positioned on the equipment and within the text of this manual. These must be observed by all personnel at all times when working with the equipment, as must any other warnings given in text, on the illustrations and on the equipment.

Certain Motorola equipment operates from a dangerous high voltage of 230 V ac single phase or 415 V ac three phase supply which is potentially lethal. Therefore, the areas where the ac supply power is present must not be approached until the warnings and cautions in the text and on the equipment have been complied with.

To achieve isolation of the equipment from the ac supply, the ac input isolator must be set to off and locked.

Within the United Kingdom (UK) regard must be paid to the requirements of the Electricity at Work Regulations 1989. There may also be specific country legislation which need to be complied with, depending on where the equipment is used.

High RF potentials and electromagnetic fields are present in the base station equipment when in operation. Ensure that all transmitters are switched off when any antenna connections have to be changed. Do not key transmitters connected to unterminated cavities or feeders.

31st Oct 01

Refer to the following standards:

 ANSI IEEE C95.1-1991,

IEEE Standard for Safety Levels with Respect to Human Exposure to Radio Frequency Electromagnetic Fields, 3 kHz to 300 GHz

 CENELEC 95 ENV 50166-2,

High Frequency (10 kHz to 300 GHz)

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General warnings

Laser radiation

Lifting equipment

Do not ...

GSM-204-020

Do not look directly into fibre optic cables or optical data in/out connectors. Laser radiation can come from either the data in/out connectors or unterminated fibre optic cables connected to data in/out connectors.

When dismantling heavy assemblies, or removing or replacing equipment, the competent responsible person must ensure that adequate lifting facilities are available. Where provided, lifting frames must be used for these operations. When equipments have to be manhandled, reference must be made to the Manual Handling of Loads Regulations 1992 (UK) or to the relevant manual handling of loads legislation for the country in which the equipment is used.

... substitute parts or modify equipment.

Battery supplies

Toxic material

Because of the danger of introducing additional hazards, do not install substitute parts or perform any unauthorized modification of equipment. Contact Motorola if in doubt to ensure that safety features are maintained.

Do not wear earth straps when working with standby battery supplies.

Certain equipment may incorporate components containing the highly toxic material Beryllium or its oxide Beryllia or both. These materials are especially hazardous if:

 Beryllium materials are absorbed into the body tissues through the skin,

mouth, or a wound.

 The dust created by breakage of Beryllia is inhaled.  Toxic fumes are inhaled from Beryllium or Beryllia involved in a fire.

Beryllium warning labels are fitted to equipment incorporating Beryllium or Beryllium Oxide. Observe all safety instructions given on warning labels.

Beryllium Oxide is used within some components as an electrical insulator. Captive within the component it presents no health risk whatsoever. However, if the component should be broken open or burnt, the Beryllium Oxide, in the form of dust or fumes, could be released, with the potential for harm.

Lithium batteries

Lithium batteries, if subjected to mistreatment, may burst and ignite. Defective lithium batteries must not be removed or replaced. Any boards containing defective lithium batteries must be returned to Motorola for repair.

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GSM-204-020

General cautions

Introduction

Observe the following cautions during operation, installation and maintenance of the equipment described in the Motorola manuals. Failure to comply with these cautions or with specific cautions elsewhere in the Motorola manuals may result in damage to the equipment. Motorola assumes no liability for the customer’s failure to comply with these requirements.

Caution labels

Personnel working with or operating Motorola equipment must comply with any caution labels fitted to the equipment. Caution labels must not be removed, painted over or obscured in any way.

General cautions

Specific cautions

Fibre optics

Static discharge

Cautions particularly applicable to the equipment are positioned within the text of this manual. These must be observed by all personnel at all times when working with the equipment, as must any other cautions given in text, on the illustrations and on the equipment.

The bending radius of all fibre optic cables must not be less than 30 mm.

Motorola equipment contains CMOS devices that are vulnerable to static discharge. Although the damage caused by static discharge may not be immediately apparent, CMOS devices may be damaged in the long term due to static discharge caused by mishandling. Wear an approved earth strap when adjusting or handling digital boards.

See Devices sensitive to static for further information.

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Devices sensitive to static

Introduction

Certain metal oxide semiconductor (MOS) devices embody in their design a thin layer of insulation that is susceptible to damage from electrostatic charge. Such a charge applied to the leads of the device could cause irreparable damage.

These charges can be built up on nylon overalls, by friction, by pushing the hands into high insulation packing material or by use of unearthed soldering irons.

MOS devices are normally despatched from the manufacturers with the leads shorted together, for example, by metal foil eyelets, wire strapping, or by inserting the leads into conductive plastic foam. Provided the leads are shorted it is safe to handle the device.

GSM-204-020

Special handling techniques

In the event of one of these devices having to be replaced, observe the following precautions when handling the replacement:

 Always wear an earth strap which must be connected to the electrostatic

point (ESP) on the equipment.

 Leave the short circuit on the leads until the last moment. It may be

necessary to replace the conductive foam by a piece of wire to enable the device to be fitted.

 Do not wear outer clothing made of nylon or similar man made material. A

cotton overall is preferable.

 If possible work on an earthed metal surface. Wipe insulated plastic work

surfaces with an anti-static cloth before starting the operation.

 All metal tools should be used and when not in use they should be placed

on an earthed surface.

 Take care when removing components connected to electrostatic sensitive

devices. These components may be providing protection to the device.

When mounted onto printed circuit boards (PCBs), MOS devices are normally less susceptible to electrostatic damage. However PCBs should be handled with care, preferably by their edges and not by their tracks and pins, they should be transferred directly from their packing to the equipment (or the other way around) and never left exposed on the workbench.

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GSM-204-020

Motorola GSM manual set

Introduction

The following manuals provide the information needed to operate, install and maintain the Motorola equipment.

Generic GSM manuals

The following are the generic manuals in the GSM manual set, these manuals are release dependent:

Classification

number Name Order number

GSM-100-101 System Information: General 68P02901W01. . . . . . . . . . . . . . . . . . .

GSM-100-201 Operating Information: GSM System Operation 68P02901W14. . . GSM-100-202 Operating Information: OMC-R System

GSM-100-313 Technical Description: OMC-R Database Schema 68P02901W34.

GSM-100-320 Technical Description: BSS Implementation 68P02901W36. . . . . . .

GSM-100-321 Technical Description: BSS Command Reference 68P02901W23. GSM-100-403 Installation & Configuration: GSM System

GSM-100-423 Installation & Configuration: BSS Optimization 68P02901W43. . . .

GSM-100-413 Installation & Configuration: OMC-R Clean Install 68P02901W47. . GSM-100-501 Maintenance Information: Alarm Handling at

GSM-100-520 Maintenance Information: BSS Timers 68P02901W58. . . . . . . . . . .

GSM-100-521 Maintenance Information: Device State Transitions 68P02901W57 GSM-100-523 Maintenance Information: BSS Field

GSM-100-503 Maintenance Information: GSM Statistics

GSM-100-721 Software Release Notes: BSS/RXCDR 68P02901W72. . . . . . . . . .

GSM-100-712 Software Release Notes: OMC-R System 68P02901W74. . . . . . . .

Motorola GSM manual set

Administration 68P02901W19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration 68P02901W17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

the OMC-R 68P02901W26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 68P02901W51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Application 68P02901W56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Motorola GSM manual set

Related GSM manuals

The following are related Motorola GSM manuals:

Classification

number Name Order number

GSM-001-103 System Information: BSS Equipment Planning 68P02900W21. . . .

GSM-002-103 System Information: DataGen 68P02900W22. . . . . . . . . . . . . . . . . .

GSM-002-703 Software Release Notes: DataGen 68P02900W76. . . . . . . . . . . . . .

GSM-005-103 System Information: GSM Advance Operational

GSM-008-103 System Information: Network Health Analyst 68P02900W36. . . . . .

GSM-008-703 Software Release Notes: Network Health Analyst 68P02900W77.

GSM-TOOLS-001 System Information: Cell Optimization (COP) 68P02900W90. . . . .

GSM-TOOLS-002 System Information: Motorola Analysis and GSM-TOOLS-701 Software Release Notes: Cell Optimization (COP) 68P02900W69.

GSM-TOOLS-702 Software Release Notes: Motorola Analysis and GSM-006-202 Operating Information: OMC-R System

GSM-006-413 Installation & Configuration: OSI Clean Install 68P02901W39. . . . .

GSM-006-712 Software Release Notes: OMC-R OSI System 68P02901W70. . . .

GSM-204-020

Impact 68P02900W25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Reporting System (MARS) 68P02900W94. . . . . . . . . . . . . . . . . . . . .

Reporting System (MARS) 68P02900W68. . . . . . . . . . . . . . . . . . . . .

Administration (OSI) 68P02901W10. . . . . . . . . . . . . . . . . . . . . . . . . .

Generic GPRS manuals

Related GPRS manuals

The following are the generic manuals in the GPRS manual set, these manuals are release dependent:

Classification

number Name Order number

GPRS-300-101 System Information: GPRS Overview 68P02903W01. . . . . . . . . . . .

GPRS-300-202 Operating Information: OMC-G System

Administration 68P02903W03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GPRS-300-222 Operating Information: GSN System Administration 68P02903W37 GPRS-300-313 Technical Description: OMC-G Database Schema 68P02903W46. GPRS-300-321 Technical Description: GSN Command Reference 68P02903W18.

GPRS-300-423 Installation & Configuration: GSN Clean Install 68P02903W47. . . .

GPRS-300-413 Installation & Configuration: OMC-G Clean Install 68P02903W04. GPRS-300-501 Maintenance Information: Alarm Handling at

the OMC-G 68P02903W19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GPRS-300-503 Maintenance Information: GSN Statistics

Application 68P02903W20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GPRS-300-722 Software Release Notes: GSN System 68P02903W76. . . . . . . . . .

GPRS-300-712 Software Release Notes: OMC-G System 68P02903W70. . . . . . . .

The following are related Motorola GPRS manuals:

Classification

number Name Order number

GPRS-001-103 System Information: GPRS Equipment Planning 68P02903W02. . GPRS-005-103 System Information: GSN Advance Operational

Impact 68P02903W38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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GSM-204-020

BSS service manuals

Motorola GSM manual set

The following are the Motorola Base Station service manuals, these manuals are not release dependent. The internal organization and makeup of service manual sets may vary, they may consist of from one to four separate manuals, but they can all be ordered using the overall catalogue number shown below:

Classification

number Name Order number

GSM-100-020 Service Manual: BTS 68P02901W37. . . . . . . . . . . . . . . . . . . . . . . . . .

GSM-100-030 Service Manual: BSC/RXCDR 68P02901W38. . . . . . . . . . . . . . . . . .

GSM-105-020 Service Manual: M-Cell GSM-106-020 Service Manual: M-Cell GSM-201-020 Service Manual: M-Cell GSM-202-020 Service Manual: M-Cell GSM-203-020 Service Manual: Horizon GSM-206-020 Service Manual: Horizon GSM-205-020 Service Manual: Horizon GSM-204-020 Service Manual: Horizon GSM-207-020 Service Manual: Horizon GSM-209-020 Service Manual: Horizon GSM-208-020 Service Manual: Horizon

2 6 city

and M-Cell

access

micro compact macro macro office micro2 macro

68P02901W75. . . . . . . . . . . . . . . . . . . . . . .

68P02901W85. . . . . . . . . . . . . . . . . . . . . . .

city+

Indoor 68P02902W06. . . . . . . . . . .

Outdoor 68P02902W12. . . . . . . . . .

Horizon

12 Carrier Outdoor 68P02902W66

compact2

68P02901W95. . . . . . .

68P02901W65. . . . . . . . . . . . . . . . . .

68P02902W36. . . . . . . . . . . . . . . . . .

68P02902W15. . . . . . . . . . . . . . .

68P02902W46. . . . . . . . . . . . . . . . . .

68P02902W61.

GPRS service manuals

Classification number

Order number

Ordering manuals

The following are the Motorola GPRS service manuals, these manuals include the Packet Control Unit (PCU) service manual which becomes part of the BSS for GPRS:

GPRS-301-020 Service Manual:GPRS Support Nodes (GSN) 68P02903W05. . . . .

GPRS-302-020 Service Manual: Packet Control Unit (PCU) 68P02903W10. . . . . . .

The classification number is used to identify the type and level of a manual. For example, manuals with the classification number GSM-100-2xx contain operating information.

The Motorola 68P order (catalogue) number is used to order manuals.

31st Oct 01

All orders for Motorola manuals must be placed with your Motorola Local Office or Representative. Manuals are ordered using the order (catalogue) number. Motorola manual sets may also be ordered on CD-ROM.

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GMR amendment

Introduction to GMRs

Changes to a manual that occur after the printing date are incorporated into the manual using General Manual Revisions (GMRs). GMRs are issued to correct Motorola manuals as and when required. A GMR has the same identity as the target manual. Each GMR is identified by a number in a sequence that starts at 01 for each manual at each issue. GMRs are issued in the form of loose leaf pages, with a pink instruction sheet on the front.

GMR procedure

When a GMR is received, remove and replace pages in this manual, as detailed on the GMR pink instruction sheet.

GSM-204-020

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GSM-204-020

GMR amendment record

GMR instructions

When a GMR is inserted in this manual, the amendment record below is completed to record the GMR. Retain the pink instruction sheet that accompanies each GMR and insert it in a suitable place in this manual for future reference.

Amendment record

Record the insertion of GMRs in this manual in the following table:

GMR amendment record

GMR number

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

Incorporated by (signature) Date

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17 18 19 20 21 22 23 24 25

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GMR amendment record

GSM-204-020

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Page 42

CHAPTER 1

OVERVIEW AND

SPECIFICATIONS

CHAPTER 2

CABINET STRUCTURE

CHAPTER 3

THERMAL MANAGEMENT

SYSTEM

CHAPTER 4

CABINET POWER SUPPLIES

CHAPTER 5

RF MODULES

Page 43

Page 44

CHAPTER 6

DIGITAL MODULES

CHAPTER 7

AUXILIARY EQUIPMENT

HOUSING

CHAPTER 8

CABLE SHROUD

Page 45

Page 46

Category 323

Technical Description (Tech.)

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GSM-204-323

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