Nokia 6282, RM 79 Service Manual

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CONFIDENTIAL
1
SERVICE MANUAL
Level 1&2
RM-79
Transceiver characteristics:
Dual Band: EGSM and WCDMA
- GSM: Tri-band phone for GSM 850/1800/1900MHz
- WCDMA: 1900MHz
Camera:- Camera 1 Megapixel with 8x digital zoom
Display: Active matrix color display with 262.144 colors,
resolution 320 x 240 pixel
Bluetooth
IRDA
Visual radio
Vibra Alert: Small round Vibra motor
Connector: Easy Flash connector
Approved 1.0
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Transceiver with BP-6m 970mAh Li-Ion battery pack
Talk time Standby Note
EGSM WCDMA EGSM WCDMA
up to 3h up to 2.5h up to 250h up to 200h
Environmental characteristics:
Lead-free soldered
Service Manual 6282 RM-79 Copyright © 2005 NOKIA Corporation. All rights reserved.
Depends on network parameters
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TABLE OF CONTENTS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
INTRODUCTION 3
GENERAL REPAIR INFORMATION
PATHFINDER FOR WORKSHOP STAFF
EXPLODED VIEW AND COMPONENT DISPOSAL
SPARE PARTS OVERVIEW
SPARE PARTS LIST
SERVICE TOOLS
SW-UPDATE 1
DISASSEMBLY INSTRUCTION (UPPER PART) 1
DISASSEMBLY INSTRUCTION (LOWER PART) 1
LEGEND FOR QUICK TROUBLE SHOOTER 1
QUICK TROUBLE SHOOTER PART 1 1
Page
4
5
6
7
8
9
1
2
5
8
9
13.
14.
15.
16.
17.
18.
19.
20.
21.
QUICK TROUBLE SHOOTER PART 2 2
QUICK TROUBLE SHOOTER PART 3 2
QUICK TROUBLE SHOOTER PART 4 2
CAMERA GONOGO TEST 2
BLUETOOTH & INFRARED TEST 2
GONOGO TEST 2
BATTERY TEST 2
FORWARDING OF REPAIRS 2
ESD PROTECTION REQUIREMENTS 2
CHANGE HISTORY
Status Version No. Date Comments
Draft 0.1 08.11.2005 Initial draft
0
1
2
3
4
5
5
6
7
Approved 1.0 05.12.2005 Approved
Service Manual 6282 RM-79 Copyright © 2005 NOKIA Corporation. All rights reserved.
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INTRODUCTION1.
The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and comply with the given instructions.
While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, please notify NOKIA using the address below: mailto:cc-ts-rc.documentation@nokia.com
Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.
Warnings and Cautions
Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:
Warnings:
CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND
1. ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED
2. IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE
3. FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
Cautions:
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.
3. Use only approved components as specified in the parts list.
4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment.
5. Ensure all cables and wires are repositioned correctly.
Electrostatic discharge can easily damage the sensitive components of electronic products. Therefore every Service Supplier has to take care of all precautions, which are mentioned in the service level related “Service Partner Requirements”, available on NOKIA Online. Also see ESD Protection Requirements in this Service Manual.
Service Manual 6282 RM-79 Copyright © 2005 NOKIA Corporation. All rights reserved.
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GENERAL REPAIR INFORMATION2.
In this section the technician will get some general hints how to carry out repairs:
To familiarize oneself with NOKIA product read the tutorials or user guide on www.nokia.com -->Support--> Phones,
• by selecting the Phone Model. Before starting the repair you must take care of ESD precautions like being in your ESD Protected Area and connecting
• your wristband. Use gloves to avoid corrosion and fingerprints.
• Protect windows and displays with a film to avoid dust and scratches.
• When cleaning the LCD Module any lint-free cloth can be used (e.g. Micro-Fibre cloth).
• When cleaning the pads you have to use a soft cloth/ESD brush and Isopropanol. It is not allowed to use a glass fiber
• pencil because it scratches the surface and will lead later on to corrosion. Mechanical parts (except shielding lids and bent parts), which didn’t repair the failure, can be reused, if they are not
• soldered. When removing the shielding lids make sure to replace them with new ones, otherwise the high-frequency leakage
• can have an influence on the device. Always use original NOKIA spare parts.
• Check the soldering joints of the parts, which are concerned regarding the indicated error (e.g. soldered connectors or
• switches) and resolder them if necessary (Level 2 only). Remove redundant soldering flux after repair.
• Meet the torque requirements when assembling the unit (see also the document “torques for transceiver assembly”
• on NOKIA Partner Web Site/NOKIA Online). Always use your own equipment for testing where you are sure that it works. E.g. if the customer complains about
• charger function, please test the phone with your own charger to be sure if phone or charger causes the malfunction. A SIM card is needed for all GoNoGo tests.
• When doing the fault log entries, always note the Item code, which caused the malfunction. Also, fill in the appropri-
• ate part code from the assembly, if needed. Please be aware that some malfunctions could be software related and solved by an update.
There are several documents available on NOL, which have to be followed:
First, take care for the latest content pages of Service Bulletins, which are always available for each folder on NOKIA
• Online. This is also important to recognize, if existing documents have become invalid.
The service level indicator at the bottom of each document tells the appropriate destination.
Downloads > Support Library >
1. Instructions
2. General Service Bulletins
3. Product related documents
4. Spare Part Service Bulletins
5. Service Tools Service Bulletins
6. Common Software Service Bulletins etc,…
Use General SB-217 as a reference or overview.
Please also check NOKIA Online (NOL) for latest news and files on a regular basis.
Service Manual 6282 RM-79 Copyright © 2005 NOKIA Corporation. All rights reserved.
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PATHFINDER FOR WORKSHOP STAFF3.
In addition to the information in this Service Manual, there are several instructions and information, which have to be followed. Main documentation database is NOKIA Online with the purpose of serv­ing different multimedia content, like video clips or interactive tutorials.
It is mandatory to watch for newest technical and organizational information on a daily basis to be updated as required (see “Latest files in Support Library”). Every new information has to be processed and implemented as soon as possible. When logged into NOL you can also find needed information in different folder like:
Support Library Phones
Service Manuals Service Bulletins Software Repair Information
Level 1&2 e-learning (former NOKIA CarePoint) on NOKIA Online
Online Troubleshooting
Former NOKIA CarePoint content, such as
• Product information
• Videos – Disassembly/Assembly
can be found on
NOKIA Online
NOKIA Online
Care Services
Training
Phone Models
Level 1&2 e-learning courses offer a quick overview of the NOKIA phone and support for how to repair and use the phone:
Overview & Guides
Basic information about the phone,
features and technologies
Disassembly & Assembly
Instructions how to disassemble and
assemble the phone
Troubleshooting
Step-by-step instructions on how to locate and repair the most common
problems with the phone
To reduce the server traffic it is recommended to download newest version of huge files like videos, Phoenix packages or Service Manuals only once and distribute it internally for further use.
Service Manual 6282 RM-79 Copyright © 2005 NOKIA Corporation. All rights reserved.
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ELECTRO
SILICON METAL
PLASTIC
PWB
COVER
POWER KEY (A1)
I002
A-COVER (A1) I001
LCD MODULE
I007
VGA CAMERA
(ONLY 6280 RM-78)
I008
DISPLAY METAL SHIELD
I004
SMIA CAMERA
I209
B-COVER
I227
UI KEYMAT I003
4XSCREWS T6+ M1.6X4.0 I226
POWER SWITCH (A4)
I105
UI PWB ADHESIVE (A5) I106
POWER KEY
ADHESIVE (A5)
I107
C-COVER FIXED LOWER PART (A5) I111
C-COVER UPPER PART (A5)
I108
ENGINE MODULE (A7) I204
RF SHIELDING LID (A7)
I206
WCDMA SHIELDING LID (A7)
I208
BB SHIELDING LID (A7) I207
MAIN DOMESHEET (A7) I203
TYPE LABEL (A7) (LEVEL 3/4 only)
I205
BACKPLATE
STICKER (A5)
I112
MAIN FLEX (A4)
I104
KEYMAT (A6) I201
IHF LABEL (A8)
I220
IHF GASKET (A8) I223
IHF SPEAKER (A8)
I222
DC-JACK (A8) I215
MICROPHONE (A8) I216
POC KEY (A8)
I210
VOLUME KEY (A8)
I211
A1= A-COVER ASSY A2= UI PWB ASSY A3= CAMERA GUIDE ASSY A4= MAIN FLEX ASSY A5= C-COVER ASSY A6= KEYMAT ASSY A7= LIGHT SWAP ENGINE MODULE ASSY A8= D-COVER ASSY
= only available as assembly
CAMERA KEY (A8) I212
SD LID (A8) I213
SIM LID (A8) I219
LED FLASH LIGHT (A8)
(ONLY 6280 RM-78)
I218
D-COVER (A8) I217
BT ANTENNA (A8) I225
ANTENNA (A8)
I224
IRDA WINDOW (A8) I214
IHF LID INCL. POGO PINS (A8)
I221
MAIN KEYMAT ADHESIVE (A6) I202
3X CONNECTORS (A4)
I103
DOMESHEET (A2) I005
UI PWB (A2) I006
CAMERA GUIDE (A3)
I009
EARPIECE (A3)
I011
EARPIECE ADHESIVE (A3) I010
SPRING DETECTION MAGNET (A4) I102
SLIDE MECHANICS (A5) I110
SPRING (A5) I109
CAMERA SOCKET (A4) (ONLY 6280 RM-78) I101
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EXPLODED VIEW AND COMPONENT DISPOSAL4.
Recommendation for the ecologically friendly disposal of components. Colorized components show the different catego­ries. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.
Service Manual 6282 RM-79 Copyright © 2005 NOKIA Corporation. All rights reserved.
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A1 = A-COVER ASSY
A4 = MAIN FLEX ASSY
A7 = LIGHT SWAP ENGINE
MODULE ASSY
A6 = KEYMAT ASSY
A5 = C-COVER ASSY
A8 = D-COVER ASSY
A2 = UI PWB ASSY
A3 = CAMERA GUIDE ASSY
POWER KEY (A1) I002
A-COVER (A1) I001
LCD MODULE I007
VGA CAMERA (ONLY 6280 RM-78) I008
DISPLAY METAL SHIELD I004
SMIA CAMERA I209
B-COVER (6280 RM-78) I227
B-COVER (6282 RM-79) I227
A1= A-COVER ASSY A2= UI PWB ASSY A3= CAMERA GUIDE ASSY A4= MAIN FLEX ASSY A5= C-COVER ASSY A6= KEYMAT ASSY A7= LIGHT SWAP ENGINE MODULE ASSY A8= D-COVER ASSY
= only available as assembly
UI KEYMAT I003
4XSCREWS T6+ M1.6X4.0 I226
CAMERA SOCKET (A4) (ONLY 6280 RM-78) I101
POWER SWITCH (A4) I105
UI PWB ADHESIVE (A5) I106
POWER KEY ADHESIVE (A5) I107
SPRING (A5) I109
C-COVER FIXED LOWER PART (A5) I111
C-COVER UPPER PART (A5) I108
ENGINE MODULE (A7) I204
RF SHIELDING LID (A7) I206
WCDMA SHIELDING LID (A7) I208
BB SHIELDING LID (A7) I207
MAIN DOMESHEET (A7) I203
TYPE LABEL (A7) (LEVEL 3/4 only) I205
BACKPLATE STICKER (A5) I112
SLIDE MECHANICS (A5) I110
MAIN FLEX (A4) I104
SPRING DETECTION MAGNET (A4) I102
KEYMAT (A6) I201
IHF LABEL (A8) I220
IHF GASKET (A8) I223
IHF SPEAKER (A8) I222
DC-JACK (A8) I215
MICROPHONE (A8) I216
POC KEY (A8) I210
VOLUME KEY (A8) I211
CAMERA KEY (A8) I212
SD LID (A8) I213
SIM LID (A8) I219
LED FLASH
LIGHT (A8)
(ONLY 6280 RM-78) I218
D-COVER (A8) I217
BT ANTENNA (A8) I225
ANTENNA (A8) I224
IRDA WINDOW (A8) I214
IHF LID INCL. POGO PINS (A8) I221
MAIN KEYMAT ADHESIVE (A6) I202
3X CONNECTORS (A4) I103
DOMESHEET (A2) I005
UI PWB (A2) I006
CAMERA GUIDE (A3) I009
EARPIECE (A3) I011
EARPIECE ADHESIVE (A3) I010
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SPARE PARTS OVERVIEW5.
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SPARE PARTS LIST6.
Please exchange this page (placeholder) with latest corresponding Service Bulletins (spare parts, SWAP units and service tools) from NOL!
This will ensure, that you are using up-to-date order codes only.
Therefore Service Bulletins have to be checked from NOL on daily basis.
Service Manual 6282 RM-79 Copyright © 2005 NOKIA Corporation. All rights reserved.
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SERVICE TOOLS7.
FLS-4S incl. ACF-8, Driver and User Guide
Dongle and flash device incorporated into one package, developed specifically for POS use.
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ACF-8
Universal Power Supply is used to power FLS-4S.
Travel Charger AC-4
Small and lightweight charger with smaller charging plug to charge your phone battery fast.
Internal Battery BP-6M
Inserted under the back cover, this Li-Ion 970 mAh battery provides power in a lightweight package.
Headset HS-23
Small and lightweight stereo headset with handsfree functionality, volume control, Push to talk support, and comfortable earpieces for listening to the FM radio or MP3 player in compatible phones.
SS-45
Camera removal tool for 1 Megapixel camera
Service Manual 6282 RM-79 Copyright © 2005 NOKIA Corporation. All rights reserved.
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RJ-88
Soldering Jig
Lead-free Solder Wire
Mandatory for lead-free products (Level 2 only).
0772040 NMP Standard Toolkit
NOKIA opening tool SRT-6 NOKIA No. 0770431
• Tonichi torque driver NOKIA No. 6901525
Hoya micro Fibre cloth MX304
• Dastex gloves S, M, XL
• Artilux goggles AH166
• Wera bit T5 867/4TX 5x50
Wera 867/4 6IP; 50mm (Torx 6 PLUS®)
• Wera bit T6 867/4TX 6x50
• Wera 867/1 5IP; 25mm (Torx 5 PLUS®)
• Wera bit T6 PLUS® 867/4TX 6IP
Facom side cutter 416E
Facom T5 driver SP.14032
• Facom T6 driver SP.14033
• Facom slot screwdriver AEF. 2x35.E
Wetec tweezers 7abb SA-ESD
Wetec tweezers 22 SA-ESD
• Wetec tweezers 13 SA-SMD ESD
• Wetec tweezers PSF SA-ESD
• Wetec ESD brush E1211
Kaiser Fototechnik airbrush 6315
Wetec dental tool DEM83266/0
RS Components Scissors 323-5732
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SW-UPDATE8.
Flash Concept – (Point of Sales)
To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on
NOKIA Online.
Service Manual 6282 RM-79 Copyright © 2005 NOKIA Corporation. All rights reserved.
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DISASSEMBLY INSTRUCTION (UPPER PART)9.
1.) You need the following tools. 2.) Protect the window with a plastic film.
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3.) Protect the camera window with a plastic film.
5.) Remove the Battery Cover. Ensure that no battery is inserted before continue.
4.) Release the B-Cover.
6.) Shift out the unit. Release the clips of the top side first.
7.) Slide along on both sides of the A-Cover to release all clips.
Service Manual 6282 RM-79 Copyright © 2005 NOKIA Corporation. All rights reserved.
8.) Lift up the A-Cover.
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9.) Protect the inner side window with a plastic film. Re­move the Keymat as shown.
11.) Shift together the unit. Lift up the glued UI PWB Assy carefully with the SRT-6.
10.) Protect the LCD with a plastic film.
12.) Lift the UI PWB together with the LCD Module.
13.) Carefully release the flex connector at one side first.
15.) Take away the UI PWB Assy.
Service Manual 6282 RM-79 Copyright © 2005 NOKIA Corporation. All rights reserved.
14.) Now release the other side of the flex connector.
16.) Release the connector of the LCD Module carefully while fixing the flex foil. Remove the LCD Module now.
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17.) Separate the LCD Module from the Display Metal Shield.
19.) Shift the unit into mid position. Release the connector of the Main Flex Assy.
18.) Release the Camera Guide Assy with the SRT-6.
20.) Slot the flex connector through the C-Cover Assy care­fully.
21.) Lift the glued Power Switch carefully.
Service Manual 6282 RM-79 Copyright © 2005 NOKIA Corporation. All rights reserved.
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DISASSEMBLY INSTRUCTION (LOWER PART)10.
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1.) Open the B-Cover by pressing it from the bottom side.
3.) Unscrew all Torx size 6 plus screws in the shown order.
For Assembly use the reverse order and a torque of 25 Ncm.
2.) Ensure that no battery is inserted.
4.) Once removed, the screws can’t be used again. Always
use new screws for assembly.
5.) Release the clips of the D-Cover. 6.) Remove the D-Cover.
7.) Remove the SMIA Camera with the SS-45.
Service Manual 6282 RM-79 Copyright © 2005 NOKIA Corporation. All rights reserved.
8) Mind the correct position while assembling.
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9.) Lift up the Engine Module, but bear in mind that the flex connector is still connected.
11.) Lever out the glued Keymat Assy. 12.) Ensure that no residue of the adhesive remains.
10.) Open the flex connector carefully.
Always use new adhesive when reassemble.
13.) Remove the DC Jack with the DC Plug.
15.) Remove the IHF Lid. 16.) Peel up the IHF Label completely. Always use a new
Service Manual 6282 RM-79 Copyright © 2005 NOKIA Corporation. All rights reserved.
14.) Release the IHF Label with the SRT-6.
one when reassembly. Ensure that no residues remain.
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17.) Lever out the IHF Speaker.
19.) Place the dental tool in the gap between Microphone and Cover. Ease out the Microphone as shown. Once re­moved, it can’t be reused again.
18.) Always remove the residues of the IHF Gasket. Use a new one when reassemble.
Service Manual 6282 RM-79 Copyright © 2005 NOKIA Corporation. All rights reserved.
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LEGEND FOR QUICK TROUBLE SHOOTER11.
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CMO Operations & Logistics
CHARGING
EARPIECE
DISPLAY
KEYMAT
Service Level 3/4
To
Service Level 3/4
To
Service Level 3/4
To
Service Level 3/4
To
LEVEL 2 ONLY
ENGINE MODULE (not supplied) I204
ENGINE MODULE (not supplied) I204
ENGINE MODULE (not supplied) I204
ENGINE MODULE (not supplied) I204
ENGINE MODULE (not supplied) I204
A8=D-COVER ASSY
A3=CAMERA GUIDE ASSY
A8=D-COVER ASSY
DC-JACK I215
LCD MODULE I007
KEYMAT I201
MAIN DOMESHEET I203
EARPIECE I011
CONNECTORS I103
CONNECTORS I103
F2000
X2070
X3301
X3301
A4=MAIN FLEX ASSY
≈ 0 Ω
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QUICK TROUBLE SHOOTER PART 112.
Page
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Service Manual 6282 RM-79 Copyright © 2005 NOKIA Corporation. All rights reserved.
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CMO Operations & Logistics
Service Level 3/4
To
Service Level 3/4
To
Service Level 3/4
To
Service Level 3/4
To
IHF SPEAKER
SERVICE
GSM
SERVICE WCDMA
UI KEYMAT
180°
180°
ENGINE MODULE (not supplied) I204
ENGINE MODULE (not supplied) I204
ENGINE MODULE (not supplied) I204
ENGINE MODULE (not supplied) I204
IHF SPEAKER I222
A8=D-COVER ASSY
A8=D-COVER ASSY
A4=MAIN FLEX ASSY
X3301
CONNECTORS I103
X8004
X8005
X8001
LEVEL 2 ONLY
LEVEL 2 ONLY
X8002
X8006
A2=UI PWB ASSY
ANTENNA I224
ANTENNA I224
UI KEYMAT I003
DOMESHEET I005
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QUICK TROUBLE SHOOTER PART 213.
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Service Manual 6282 RM-79 Copyright © 2005 NOKIA Corporation. All rights reserved.
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Page
POWER
SMIA
CAMERA
VOLUME
Service Level 3/4
To
Service Level 3/4
To
Service Level 3/4
To
≈ ∞ Ω
≈ 0 Ω
MEASURE OPEN AND PRESSED STATE ON BOTH SIDES OF THE SWITCH
How to measure 4-pol switch
(built-in)
open
pressed
LEVEL 2 ONLY
ENGINE MODULE (not supplied) I204
ENGINE MODULE (not supplied) I204
ENGINE MODULE (not supplied) I204
A4=MAIN FLEX ASSY
S2595
S2591
X3301
SMIA CAMERA I209
X2070
X1000
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QUICK TROUBLE SHOOTER PART 314.
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QUICK TROUBLE SHOOTER PART 415.
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CAMERA GONOGO TEST16.
Before starting the GoNoGo test, check that camera window is clean. If not, clean the window with cloth.
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SMIA CAMERA TEST
• Press the red receiver button to reach the Home Menu
• Select Menu
• Select Media
• Select Camera
• Press Capture to take a photo
This Image will be saved to Gallery into the Photos folder automatically.
Test was successful, if the Image appears on your Display. The camera is ok.
• Select Options
• Select Delete
• Select Yes
• Press the red receiver button to reach the Home Menu
If the test is failed see Quick Trouble Shooter.
Service Manual 6282 RM-79 Copyright © 2005 NOKIA Corporation. All rights reserved.
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BLUETOOTH & INFRARED TEST17.
Bluetooth test
You need another Bluetooth device (e.g. 6230) to do a GoNoGo test. Make sure that Bluetooth is activated in the reference unit. The distance of the devices should be not more than 5m from each other.
Infrared test
You need another infrared device (e.g. 6230) to do a GoNoGo test. The infrared windows of the devices must be directed to each other and should have a distance of approximate 15 cm. Make sure that infrared is activated in receiver device.
Warning: Do not point the IR (infrared) beam at anyone’s eye or allow it to interfere with other IR devices. This device is a Class 1 Laser product.
Reference unit, Bluetooth /infrared activated Test unit
Settings on the test unit:
• Press the red End key to reach the Home Menu
• Select Names and select Search for an entry
If phone and SIM memory is empty, create one new entry.
• Select an entry and select Details
• Select Options
• Select Send business card
A) - for infrared test: Select Via infrared
If sending of business card fails, make sure again that infrared windows are directed to each other and infrared is
activated in reference device. Then try again sending.
Test was successful, if you get the message “Business card received” on the Reference unit.
You will not get a conrmation on sender device.
B) - for Bluetooth test: Select Via Bluetooth
• Search window appears and shows all Bluetooth units in range.
Choose one unit and press Select
Press Accept on the Reference unit.
Test was successful, if you get the message “Business card received” on the Reference unit.
• Press red End key to reach the Home Menu
Note: If the Bluetooth is activated, switch it off!
Service Manual 6282 RM-79 Copyright © 2005 NOKIA Corporation. All rights reserved.
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GONOGO TEST18.
After the optical check, a GoNoGo test has to be carried out if the unit has been unscrewed to guarantee the functionality of the phone.
Please refer to the actual information on NOKIA Online. When using delivered tester support les, take care of the
right setup according to the tester type and product type. Please refer to “Recommended Service Equipment” on NOKIA Online.
Mobile Phone Tester
BATTERY TEST19.
A battery tester lets you test the capacity of NOKIA batteries.
Please refer to the actual information on NOKIA Online.
http://www.astratec.co.uk/
http://www.cadex.com/
Service Manual 6282 RM-79 Copyright © 2005 NOKIA Corporation. All rights reserved.
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FORWARDING OF REPAIRS20.
When it is necessary to forward of repairs to appropriate service supplier with higher service level we recommend using the offered swap phone cartons as described in Spare Parts SB-004.
Always Protect the window with a protection lm. Put the unit under the stretch lm.
Add repair documentation e.g. lled-in service note
into the swap carton.
There are two different sizes of swap cartons for common mobile phones.
Fold the swap carton as shown in Spare Parts SB-004.
Service Manual 6282 RM-79 Copyright © 2005 NOKIA Corporation. All rights reserved.
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ESD PROTECTION REQUIREMENTS21.
Please refer to the NOKIA Online document Service Supplier Requirements in folder General instructions.
Approved 1.0
05.12.2005
USE Conductive bags and boxes USE ESD compatible service tools USE Conductive wastebaskets USE ESD gloves when handling PWBs/PCBs USE Cleaning material without changing el. Characteristics USE Grounded service equipment, i.e. soldering station USE ESD clothes such as coat or frock
The video covers general issues concerning Electro-Static Discharge (ESD)
NO Smoking NO Drinking NO Eating NO Dust NO Useless Items NO Normal pressured air for cleaning modules/
displays
Service Manual 6282 RM-79 Copyright © 2005 NOKIA Corporation. All rights reserved.
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