Nokia 5730 XpressMusic, RM-465 Service Manual

Nokia 5730 XpressMusic RM-465
Service Manual Level 1&2
SERVICE MANUAL
Level 1&2
RM-465
Transceiver characteristics
Band:
GSM 850/900/1800/1900 WCDMA 900/1900/2100
Display:
2,4" QVGA (320x240), 16M colours
Keypad:
Full QWERTY keyboard
Camera:
Main camera: 3,2 Mpix Secondary camera; VGA
Operating System:
Series 60 release 3.2
Connections:
2 mm charger, 3,5 mm AV connector, Bluetooth 2.0 EDR, USB 2.0 (Micro USB), A-GPS, WLAN 802.11b/g
Transceiver with BL-4U battery pack
Talk time Standby Note
GSM: up to 5,3 hours WCDMA: Up to 4.2 hours
GSM: Up to 300 hours WCDMA: Up to 270 hours
Talk times are dependant on network parameters and phone settings
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Version 1.0 ISSUE 1
Nokia 5730 XpressMusic RM-465
Service Manual Level 1&2
Table of contents
1. Change history .......................................................................................................................................................................... 3
2. Copyright .................................................................................................................................................................................... 4
3. Warnings and cautions .......................................................................................................................................................... 5
3.1 Warnings .......................................................................................................................................................................... 5
3.2 Cautions ............................................................................................................................................................................ 5
4. ESD protection .......................................................................................................................................................................... 6
5. Care and maintenance ........................................................................................................................................................... 7
6. Battery information ................................................................................................................................................................ 8
7. Exploded view .......................................................................................................................................................................... 9
8. Service devices ........................................................................................................................................................................ 10
9. SW-update ............................................................................................................................................................................... 11
10.Disassembly instruction ...................................................................................................................................................... 12
11.Assembly hints ....................................................................................................................................................................... 19
12.Solder components ............................................................................................................................................................... 21
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Nokia 5730 XpressMusic RM-465
Service Manual Level 1&2
1. CHANGE HISTORY
Status Version No. Date Comments
Approved 1.0 24.04.2009
The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and comply with the given instructions.
While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, please notify NOKIA using the address below:
CMO Operation & Logistics Training and Vendor Development Multimedia Creation & Support
mailto:Service.Manuals@nokia.com
Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.
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2. COPYRIGHT
Copyright © 2009 Nokia. All rights reserved.
Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited.
Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.
Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.
Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.
The contents of this document are provided “as is”. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.
The availability of particular products may vary by region.
IMPORTANT
This document is intended for use by qualified service personnel only.
Nokia 5730 XpressMusic RM-465
Service Manual Level 1&2
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3. WARNINGS AND CAUTIONS
Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:
3.1 Warnings
1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE
MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN
POTENTIALLY EXPLOSIVE ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
Nokia 5730 XpressMusic RM-465
Service Manual Level 1&2
3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY
3.2 Cautions
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist
3. Use only approved components as specified in the parts list.
4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing
5. Ensure all cables and wires are repositioned correctly
INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
strap is worn.
and alignment.
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4. ESD PROTECTION
Nokia 5730 XpressMusic RM-465
Service Manual Level 1&2
Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.
Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.
To replace the covers ESD protection must be applied.
All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity discharge.
All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area (EPA).
Every repair action involving opening the product or handling the product components must be done under ESD protection.
ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area.
For more information and local requirements about ESD protection and ESD Protected Area, contact your local Nokia After Market Services representative.
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5. CARE AND MAINTENANCE
This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.
Keep the phone and all its parts and accessories out of the reach of small children. Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can
contain minerals that will corrode electronic circuits.
Do not use or store the phone in dusty, dirty areas. Its moving parts can be
damaged.
Do not store the phone in hot areas. High temperatures can shorten the life of
electronic devices, damage batteries, and warp or melt certain plastics.
Do not store the phone in cold areas. When it warms up (to its normal temperature),
moisture can form inside, which may damage electronic circuit boards.
Nokia 5730 XpressMusic RM-465
Service Manual Level 1&2
Do not drop, knock or shake the phone. Rough handling can break internal circuit
boards.
Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the
phone.
Do not paint the phone. Paint can clog the moving parts and prevent proper
operation.
Use only the supplied or an approved replacement antenna. Unauthorised antennas,
modifications or attachments could damage the phone and may violate regulations governing radio devices.
All of the above suggestions apply equally to the product, battery, charger or any accessory.
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6. BATTERY INFORMATION
Note: A new battery’s full performance is achieved only after two or three complete charge and discharge cycles! The battery can be charged and discharged hundreds of times but it will eventually wear out.
When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery. Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer.
Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime.
If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge.
For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product).
Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose.
Never use any charger or battery which is damaged.
Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Shortcircuiting the terminals may damage the battery or the connecting object.
Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°F).
A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries’ performance is particularly limited in temperatures well below freezing.
Do not dispose batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling).
Do not dispose as household waste.
Nokia 5730 XpressMusic RM-465
Service Manual Level 1&2
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7. EXPLODED VIEW
Nokia 5730 XpressMusic RM-465
Service Manual Level 1&2
WINDOW ASSY
I0001
EARPIECE HOLDER METAL
I0007
EARPIECE
I0008
SLIDE MODULE
I0101
SCREW 1.4X2.5
I0010
SCREW 1.4X3.4
I0011
T9 KEYMAT ASSEMBLY I0003
A-COVER ASSEMBLY I0002
LCD AM 240x320 I0006
2RS UI FLEX ASSEMBLY I0009
FLEX SLIDER I0103
FLEX PLANE I0201
2RU DYNAMIC FLEX I0102
QWERTY KEYMAT I0202
ACCENT BAND QWERTY I0203
SCREW RF1.6X4.5
I0104
A1=LIGHT SWAP PACKAGE (I0204-I0206, I9998)
LIGHT SWAP PWB
VOLUME SIDE KEY ASSY
2RP AV FLEX ASSY
GPS/BT WLAN ANTENNA
I0205
I0217
I0207
I0215
A2=B-COVER ASSEMBLY (I0211-I0214)
DONAU SPEAKER
IHF FRONT GASKET
Ver. 1.0
9 Confidential  Copyright © 2009 NOKIA All rights reserved
I0212
I0213
SCREW 1.4X4.5
I0222
BATTERY COVER
I0223
Only available as assembly
2RT CAMERA FLEX ASSEMBLY I0208
QWERTY DOMESHEET ASSY I0204
ANTENNA ASSEMBLY I0216
USB/SD-DOOR I0218
DC JACK I0211
B-COVER I0214
TYPE LABEL I0206
AUDIO ACCENT BAND I0219
SCREW 1.8X3 I0221
These parts can not be reused after removal
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8. SERVICE DEVICES
Nokia 5730 XpressMusic RM-465
Service Manual Level 1&2
FLS-5 Flash Device
BL-4U Battery
CA-101 Service Cable
SS-198 UI flex assembly jig
AC-4 Travel Charger
NMP standard toolkit (v2) For more information, refer to the Service Bulletin (SB-011) on NOKIA Online. Supplier or manufacturer contacts for tool re-order can be found in “Recommended service equipment” document on NOKIA Online.
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9. SW-UPDATE
Flash concept- (Point of Sales)
To use the FLS-5 Flash Dongle, follow the user guide inside the sales package. Please check always for the latest version of flash software, wich is available on Nokia Online.
Nokia 5730 XpressMusic RM-465
Service Manual Level 1&2
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Nokia 5730 XpressMusic RM-465
Service Manual Level 1&2
10. DISASSEMBLY INSTRUCTION
1) Nokia 5730 XpressMusic disassembly. 2) You must use the Nokia Standard Toolkit version
2.
3) Remove the BATTERY COVER. 4) Slide the phone open. Unscrew the first TORX+ 4 (M1,8 x 3) screw. Then unscrew the three TORX+ 4 (M1,4 x 2,5) screws in the order shown. Discard them.
5) Release the A-COVER ASSEMBLY from the SLIDE
MODULE using the SRT-6. Carefully open the shown corner.
6) Carefully lift up the top side of the A-COVER and at the same time push it to the left so that ITU KEYMAT latches open. Check that ITU latches are not broken.
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Nokia 5730 XpressMusic RM-465
Service Manual Level 1&2
7) Remember to protect the LCD with protective
film.
9) Release the EARPIECE HOLDER and remove it with
the tweezers. Then separate the EARPIECE from the EARPIECE HOLDER with the tweezers.
8) Separate the KEYMAT ASSEMBLY from the A-COVER ASSEMBLY.
10) Open the LCD connector from the 2 MX UI FLEX ASSEMBLY with the SS-93. Be careful not to damage the connector.
11) Carefully release the LCD with the SRT-6. 12) Carefully lift up the LCD and push it into direction shown.
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Nokia 5730 XpressMusic RM-465
Service Manual Level 1&2
13) Slide the phone open. 14) Use the SRT-6 to release the clips holding the ACCENT BAND QWERTY.
15) Use the SS-93 to detach the QWERTY KEYMAT
adhesive on the right side. Pull the QWERTY KEYMAT in the direction shown.
17) Turn the phone and use the SRT-6 to remove the
AUDIO ACCENT BAND from the B-Cover Assembly.
TIP: Use the SRT-6 NOKIA text facing up.
16) Remove the USB-DOOR by pulling it to the direction shown.
18) Separate the AUDIO ACCENT BAND.
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Nokia 5730 XpressMusic RM-465
Service Manual Level 1&2
19) Unscrew these five TORX+ size 4 screws in the
order shown. Discard them.
21) Rotate the SLIDE ASSY and unscrew the TORX+
size 4 screw.
20) Close the slide a bit until the two screws become visible (small image). Unscrew these three TORX+ size 4 screws.
22) Use the SS-93 to open the locking mechanism of the Camera connector. Take out the SIDEKEYFLEX with the tweezers.
23) Pull out the Camera connector with the
tweezers and remove the Camera Assembly. Be careful not to damage the connector.
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24) Open the locking mechanism of AV connector with the SS-93 and pull out the connector with the tweezers.
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Nokia 5730 XpressMusic RM-465
Service Manual Level 1&2
25) Use the SS-93 to lift the engine module and
carefully separate it from the B-COVER.
27) Open the DYNAMIC FLEX connector with the SRT-
6. Be careful not to damage the connector.
26) Remove the FLEX PLANE from the engine board by opening a small clip with the dental tool.
28) Separate the engine board and the SLIDE MODULE.
29) Remove the FLEX SLIDER using the SS-93. 30) Open the connector of the DYNAMIC FLEX and separate it from the SLIDE MODULE. Be careful to not to damage the connector.
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Nokia 5730 XpressMusic RM-465
Service Manual Level 1&2
31) Detach the 2 MX UI FLEX ASSEMBLY from the
SLIDE MODULE with the SS-93. Discard the 2MX UI FLEX ASSEMBLY, do not use it again. Remove the adhesive stains from the SLIDE MODULE.
33) Lift up the AV FLEX ASSY with the SS-93 and
remove the ASSY with the tweezers.
32) Start releasing the QWERTY DOMESHEET with the dental tool. Carefully remove the QWERTY DOMESHEET. Make sure that the whole QWERTY DOMESHEET is removed.
34) Remove the GPS/BT WLAN ANTENNA with the tweezers.
35) Remove the ANTENNA ASSEMBLY with the
tweezers.
36) Release the DC JACK with the charger and then remove the DC JACK with the tweezers.
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Nokia 5730 XpressMusic RM-465
Service Manual Level 1&2
37) Use the dental tool to release the IHF SPEAKER
and the IHF SPEAKER gasket.
39) Nokia 5730 XpressMusic disassembly is now
complete.
38) Carefully push both buttons of the SIDE KEY with SS-93 to release it. Then remove the SIDE KEY with the tweezers.
-END OF DISASSEMBLY-
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11. ASSEMBLY HINTS
Nokia 5730 XpressMusic RM-465
Service Manual Level 1&2
1) When placing the QWERTY DOMESHEET make sure that these holes are aligned.
3) When assembling the other end of the DYNAMIC FLEX make sure that the connector goes under the two clips shown. Connect the connector and then press the FLEX SLIDER into the correct place so that the small gap is facing the DYNAMIC FLEX.
2) First push the DYNAMIC FLEX with the SS-93 into place against the FLEX PLANE as shown. Next, connect the connector to the PWB. Then slide the FLEX PLANE into the gap and fasten the small clip.
4) Tighten the screw to the torque of 16 Ncm.
5) Tighten the screws to the torque of 16 Ncm in the order shown. After tightening the first screw
6) Tighten the five TORX+ size 4 to the torque of 20 Ncm in the order shown.
close the slide a bit until the two screw holes become visible (small image). Tighten the two TORX+ size 4 screws.
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Nokia 5730 XpressMusic RM-465
Service Manual Level 1&2
7) Tighten the first three TORX+ size 4 screws (M1,4 x 2,5) to the torque of 20 Ncm in the order shown. Then tighten the last TORX+ size 4 screw (M1,8 x 3) to the torque of 20 Ncm.
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12. SOLDER COMPONENTS
Solder components only for Level 2
Nokia 5730 XpressMusic RM-465
Service Manual Level 1&2
X1451X1001
X1000
V2431V2426V2427V2429
V2430V2428
F3300 X7590X6401
X2700
X7591
Ver. 1.0
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