Nokia 6300i, RM-337 Service Manual

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SERVICE MANUAL
Level 1&2
RM-337
RM-322
Transceiver characteristics:
Band:
EGSM:
-RM-322: Tri-band EDGE phone for EGSM 900/1800/1900MHz
-RM-323: Tri-band EDGE phone for EGSM 850/1800/1900MHz
-RM-337: Tri-band EDGE phone for EGSM 900/1800/1900MHz
WCDMA: -----
MGR
26.Mrz.2008
RM-323
Display:
LCD: 5.08cm (2inch) QVGA display with 16.7M true colors,
resolution 240 x 320 pixel
Camera:
Camera: 2.0 Megapixel, 8x digital zoom
Operating System:
Series 40
Connections:
Wireless: Bluetooth, WLAN
Connector: Mini USB Connector, AV Connector 2.5mm
Memory:
MicroSD™
Transceiver with BL-4c Li-Ion battery pack
Talk time Standby Note
Depends on network
up to 3.5h up to 14.5days
parameters and
phone settings
6300i RM-337 / 6301 RM-322/ 6301b RM-323
Environmental characteristics:
• Lead-freesoldered
Copyright © 2006-2008 NOKIA Corporation. All rights reserved.
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Page
TABLE OF CONTENTS
CHANGE HISTORY 1. 3 COPYRIGHT 2. 3 WARNINGS AND CAUTIONS 3. 4 ESD PROTECTION 4. 4 PCI OVERVIEW 5. 5 EXPLODED VIEW 6. 6 LEVEL 2 SOLDER COMPONENTS 7. 7 SERVICE DEVICES 8. 8 SW-UPDATE 9. 9 DISASSEMBLY - HINTS 110. 0 ASSEMBLY - HINTS 111. 7 LEGEND FOR QUICK TROUBLE SHOOTER 212. 0 QUICK TROUBLE SHOOTER - POWER ON 213. 1 QUICK TROUBLE SHOOTER - CHARGING 214. 2 QUICK TROUBLE SHOOTER - NO SERVICE 215. 3 QUICK TROUBLE SHOOTER - EARPIECE 216. 4 QUICK TROUBLE SHOOTER - IHF SPEAKER 217. 5 QUICK TROUBLE SHOOTER - DISPLAY 218. 6 QUICK TROUBLE SHOOTER - MICROPHONE 219. 7 QUICK TROUBLE SHOOTER - KEYMAT 220. 8 QUICK TROUBLE SHOOTER - AV CONNECTOR 221. 9 QUICK TROUBLE SHOOTER - VOLUME KEYS 322. 0 QUICK TROUBLE SHOOTER - CARD READER 323. 1 QUICK TROUBLE SHOOTER - CAMERA 324. 2
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CHANGE HISTORY1.
COPYRIGHT2.
The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service sup­pliers, follow these regularly and comply with the given instructions.
While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, please notify NOKIA using the address below:
CMO Operation & Logistics Training and Vendor Development Multimedia Creation & Support
mailto:Service.Manuals@nokia.com
Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.
Copyright © 2008 Nokia. All rights reserved. Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners. Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice. Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused. The contents of this document are provided “as is”. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability
and tness for a particular purpose, are made in relation to the accuracy, reliability or contents of this
document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice. The availability of particular products may vary by region. IMPORTANT
Thisdocumentisintendedforusebyqualiedservicepersonnelonly.
Status Version No. Date Comments
Draft 0.1 11.Oct.2007 Initial draft
Approved 1.0 12.Oct.2007 Approved
Approved 2.0 26.Mrz.2008 Approved
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Warnings and Cautions
Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including impor­tant safety information. Note also the following:
Warnings:
CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS 1. AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI­CLE ELECTRONIC SYSTEMS TO RF ENERGY. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE 2. ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH 3. THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTUR­ER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
Cautions:
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.
3. Use only approved components as specified in the parts list.
4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment.
5. Ensure all cables and wires are repositioned correctly.
Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone. Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use. To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local Nokia After Market Services representative.
WARNINGS AND CAUTIONS3.
ESD PROTECTION4.
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PCI OVERVIEW5.
1
14
11
12
17
10
7
8
2
3
4
5
9
6
15
16
13
17
6301 RM-322 / 6301b RM-323 / 6300i RM-337
Product Controls & Interfaces
Ver. 1.0
1
Power key
2
Nokia AV 2.5 mm connector
3
Earpiece
4
Left and right selection keys
5
Call key
Display
6 7
Keypad
8
Microphone
9
― Navi™ key. 4-way scroll key and middle selection key.
10 11 12
End key
13 14
Loudspeaker
Reminder LED’s
Volume keys
16 17
― Camera lens
Mini USB cab le connector
Charger connector
15
― Strap holder
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See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.
EXPLODED VIEW6.
WATER INGRESS LABEL I9998 (RM-323 only)
A-COVER ASSY
I0001
= only available as assembly
Ver. 1.0
UI SHIELD ASSEMBLY
I0004
LCD MODULE
I0005
CAMERA GASKET I0015
PLASTIC CHAMBER (A2) I0019
CAMERA
I0016
KEYMAT I0002
DOMESHEET (A1) I0006
LIGHT SWAP PWB (A1)
I0007
FLEX SHIELDING LID ASSY
I0017
HWA SHIELD LID (A1) I0011
LABEL COVER ASSY (A3) (LEVEL 3&4 ONLY) I0030
USB CONNECTOR COVER I0029
DC-JACK (A3) I0028
C-COVER
I0032
MICROPHONE (A3) I0027
TYPE LABEL (A1) (LEVEL 3&4 ONLY) I0014
RETU-TAHVO SHIELDING LID (A1) I0009
BT SHIELDING LID (A1) I0013
RAP MEM SHIELDING LID (A1) I0010
RF SHIELDING LID (A1)
I0012
IHF SPEAKER
I0020
VOLUME KEY (A3)
I0024
POWER KEY (A3)
I0023
B-COVER (A3)
I0022
LED WINDOW RIGHT (A3)
I0026
SIDE WINDOW LEFT (A3)
I0025
ANTENNA RADIATOR (A2)
I0021
EARPIECE ASSEMBLY (A2)
I0018
= These parts can not be reused after removal.
6301 RM-322 / 6301b RM-323 / 6300i RM-337 EXPLODED VIEW
SCREW 1.6x4.5 TORX PLUS
I0003
SCREW M1.6x4.5 REMFORM TORX PLUS I0031
A2=ANTENNA MODULE ASSY (I0018-I0019, I0021)
A3=D-COVER ASSY
(I0022-I0028, I0030)
A1=LIGHT SWAP PACKAGE (I0006-I0014) (LEVEL 3&4 ONLY)
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LEVEL 2 SOLDER COMPONENTS7.
N6301 RM-322/ 6301b RM-323 / 6300i RM-337
Components overview
Solder components only for LEVEL 2
G2200
Ver. 1.0
E2102
E2101
X1001
X2070
F2000
E6001
E6003
E7501
E7502
E7503
S2401
V2405
V2406
V2407
V2409
V2412
V2413
S2402
S2403
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SERVICE DEVICES8.
FLS-5 incl. ACF-8, Driver and User
Guide
Dongle and flash device incorporated into one package, developed specifi-
cally for POS use.
ACF-8
Universal Power Supply is used to
power FLS-5.
Travel Charger AC-4
Small and lightweight charger for
fast charging of your phone battery.
DKE-2
Service Cable to connect the PC with
the mini USB connector.
SS-45
Camera removal tool. One side is for disassembly, the other side for as-
sembly.
RJ-148
Soldering Jig
NMP Standard Toolkit (V2)
For more informations refer to the Service Bulletin (SB-011) on NOKIA On-
line. Supplier or manufacturer contacts for tool re-order can be found in “Recom- mended service equipment” docu-
ment on NOKIA Online.
Order code: 0772040
Internal Battery BL-4c
Inserted under the back cover, this
Li-Ion battery provides power in a
lightweight package.
RJ-230
Universal Soldering Jig.
Order code: 0780264
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SW-UPDATE9.
Flash Concept – (Point of Sales)
To use FLS-5 Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on
NOKIA Online.
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DISASSEMBLY - HINTS10.
1. Needed tools: SRT-6, metal tweezers, SS-93, SS-45 camera removal tool, a straight bladed screwdriver, dental pick, bit holder with a torx plus size 6 bit, a torque driver, DC plug
2.Alwayscoverthewindowswithaprotectivelm.
3. Shift out the C-COVER.
4. Note! Before disassembling the phone, make sure that
the micro SD card has been removed. Remove both screws in
the order shown.
5. Remove the screws.
6. Unlock the plastic clips of the A-COVER with the SRT-6…
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7. …on both sides.
8. Lift up the cover now.
9. Remove the KEYMAT
10. Protect the window from inner side.
11. Unscrew the four screws in the order shown.
12. Remove the screws. Separate these screws, do not mismatch them with the others.
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13.Coverthedisplaywithalm.
14. Note! Before removing the B-COVER, make sure that the
micro SD card has been removed. Turn the assembly, lift up
the B-COVER.
15. Remove the CAMERA GASKET.
16. Unlock and remove the CAMERA with the SS-45.
17. Release the FLEX SHIELDING LID and discard it.
18. Do not use it again.
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19. Unlock both metal clips of the UI SHIELD.
20.CarefullyunlocktheexconnectoroftheLCDMODULE.
21.Peeluptheprotectivelm.
22. Now separate the parts as shown.
23.Coverthedisplaywithalmagain.
24. Remove the MICROPHONE and the DC JACK.
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25. Carefully lever out the EARPIECE ASSEMBLY.
26. Carefully unlock the clip securing the PLASTIC CHAMBER.
27. Now remove it.
28. The IHF SPEAKER is not glued and can be removed easily.
29. Carefully release the clips of the LED- and the SIDE WINDOW.
30. The POWER- and the VOLUME KEY can be removed easily.
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31. Release the shown metal snaps of the LABEL COVER ASSY with the dental pick.
32. Turn the assembly and open the SIM lid.
33. Now release these two latches.
34. Use the dental tool to push out the last clips.
35. Release the LABEL COVER ASSEMBLY, beginning from the bottom side.
36. Mind these clips.
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37. The disassembly procedure is now completed.
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ASSEMBLY - HINTS 11.
1. Assembly hints:
2. Keep in mind that the LABEL COVER ASSEMBLY with the TYPE LABEL must always be assembled together with the corresponding engine module.
3. Insert the LABEL COVER ASSEMBLY into the B-COVER as shown.
4. Carefully push all latches into their places.
5. Close the SIM lid.
6. Check the correct positioning of all these latches.
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7. Insert the LED- and the SIDE- WINDOW. Note that they can’t be interchanged.
8. Note that the IHF SPEAKER contacts belongs to their pads.
9. Secure all clips of the PLASTIC CHAMBER before going on.
10. Always use a new FLEX SHIELDING LID.
11. Mind the guiding tab while replacing the CAMERA.
12. Push it into its place.
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13. Make sure that the microSD card is not inserted, otherwise remove them.
14. Place the assembly onto the B-COVER.
15. Set the correct torque.
16.Turnthescrewstotheleftrsttoengagethethreads,then
tighten them slightly.
17. Apply the correct torque to all screws in the order shown.
18. Tighten both screws of the C-COVER in the order shown, too.
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LEGEND FOR QUICK TROUBLE SHOOTER12.
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QUICK TROUBLE SHOOTER - POWER ON13.
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QUICK TROUBLE SHOOTER - CHARGING14.
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QUICK TROUBLE SHOOTER - NO SERVICE15.
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QUICK TROUBLE SHOOTER - EARPIECE16.
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QUICK TROUBLE SHOOTER - IHF SPEAKER 17.
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QUICK TROUBLE SHOOTER - DISPLAY 18.
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QUICK TROUBLE SHOOTER - MICROPHONE 19.
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QUICK TROUBLE SHOOTER - KEYMAT20.
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QUICK TROUBLE SHOOTER - AV CONNECTOR21.
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QUICK TROUBLE SHOOTER - VOLUME KEYS 22.
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QUICK TROUBLE SHOOTER - CARD READER 23.
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QUICK TROUBLE SHOOTER - CAMERA24.
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