6220classic RM-328/RM-387 Service Manual Level 1&2
SERVICE MANUAL
Level 1&2
RM-328 RM-387
Transceiver characteristics:
Band:
EGSM: Quad-band 850/900/1800/1900MHz
WCDMA: 900/2100MHz
Display:
LCD: 5.588cm QVGA (2.2”) (240x320 pixel); 16M colors
Camera:
Main Camera: 5.0 Megapixel with Carl Zeiss autofocus lens,
Xenon integrated flash and autofocus light
2nd Camera: CIF camera (384x320) for video call
Operating System:
Series 60 3rd Edition
Connections:
Wireless: Bluetooth, A-GPS
Connector: Micro USB Connector; AV Connector 2.5mm
Memory:
MicroSD™ (max 8GB)
Transceiver with BP-5M Li-Ion battery pack
Talk time |
Standby |
Note |
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up to 3.5h |
up to 10days |
Depends on network |
parameters and |
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phone settings |
Page 1 (18) |
CONFIDENTIAL |
ISSUE 1 |
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Copyright © 2008 NOKIA. All rights reserved. |
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6220classic RM-328/RM-387 |
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Service Manual Level 1&2 |
TABLE OF CONTENTS |
Page |
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1. |
CHANGE HISTORY |
3 |
2. |
COPYRIGHT |
3 |
3. |
WARNINGS AND CAUTIONS |
4 |
4. |
ESD PROTECTION |
4 |
5. |
CARE AND MAINTENANCE |
5 |
6. |
BATTERY INFORMATION |
5 |
7. |
PRODUCT CONTORLS & OVERVIEW |
6 |
8. |
EXPLODED VIEW |
7 |
9. |
LEVEL 2 SOLDER COMPONENTS |
8 |
10. |
SERVICE DEVICES |
9 |
11. SW-UPDATE |
10 |
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12. DISASSEMBLY |
11 |
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13. ASSEMBLY HINTS |
16 |
Page 2 (18) |
CONFIDENTIAL |
ISSUE 1 |
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Copyright © 2008 NOKIA. All rights reserved. |
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6220classic RM-328/RM-387 Service Manual Level 1&2
1. CHANGE HISTORY
Status |
Version No. |
Date |
Comments |
Draft |
0.1 |
05.May.2008 |
Initial draft |
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Approved |
1.0 |
15.May.2008 |
Approved |
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The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and comply with the given instructions.
While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, please notify NOKIA using the address below:
CMO Operation & Logistics Training and Vendor Development Multimedia Creation & Support mailto:Service.Manual@nokia.com
Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.
2. COPYRIGHT
Copyright © 2007 Nokia. All rights reserved. |
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Reproduction, transfer, distribution or storage of |
part or all of the contents |
in |
this |
document |
in |
any form |
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without the prior written permission of Nokia is prohibited. |
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Nokia, Nokia Connecting People, and Nokia X |
and |
Y |
are |
trademarks |
or registered trademarks of Nokia |
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Corporation. |
Other product |
and company names |
mentioned |
herein |
may |
be |
trademarks |
or |
tradenames |
of |
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their respective owners. |
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Nokia operates a policy of continuous development. Nokia reserves |
the |
right |
to |
make |
changes |
and |
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improvements to any of the products described in this document without prior notice. |
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Under no circumstances shall Nokia be responsible for any loss of data |
or |
income |
or |
any |
special, |
incidental, |
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consequential or indirect damages howsoever caused. |
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The |
contents of |
this document are provided “as |
is”. |
Except |
as |
required |
by applicable law, no warranties of |
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any |
kind, |
either |
express |
or |
implied, |
including, but not |
limited |
to, |
the |
implied |
warranties |
of |
merchantability |
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and fitness for a particular purpose, are made |
in relation to the accuracy, |
reliability |
or |
contents |
of |
this |
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document. |
Nokia |
reserves |
the right to |
revise this |
document or |
withdraw |
it |
at |
any |
time |
without prior |
notice. |
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The availability of particular products may vary by region. |
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IMPORTANT |
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This document is intended for use by qualified service personnel only. |
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Page 3 (18) |
CONFIDENTIAL |
ISSUE 1 |
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Copyright © 2008 NOKIA. All rights reserved. |
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6220classic RM-328/RM-387 Service Manual Level 1&2
3. WARNINGS AND CAUTIONS
Warnings and Cautions
Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:
Warnings:
1.CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
2.THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
3.OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
Cautions:
1.Servicing and alignment must be undertaken by qualified personnel only.
2.Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.
3.Use only approved components as specified in the parts list.
4.Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment.
5.Ensure all cables and wires are repositioned correctly.
4.ESD PROTECTION
Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.
Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.
To replace the covers ESD protection must be applied.
All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity discharge.
All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area (EPA).
Every repair action involving opening the product or handling the product components must be done under ESD protection.
ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area.
For more information and local requirements about ESD protection and ESD Protected Area, contact your local Nokia After Market Services representative.
Xenon flash - Handling instruction
With an undamaged module there is no possibility of an electric shock. However, the possible damage cannot always be seen and therefore insulating glows should be always worn, when handling the Xenon module. Disassembling the module is never allowed, because there is no way to fully discharge the module and also repairing is impossible.
Care must be taken, when module is removed from the phone, because the flex is quite sensitive and can be broken during removing. The flex should also not be bended or twisted unnecessarily.
The Xenon module includes electrolytic capacitor charged to voltage of 320V. Energy stored in the capacitor is 1.0…1.5J immediately after charging. If exposed to an electric shock it will most likely feel very nasty
on fingers. Possible risks causing an electric shock in a xenon module are:
•Broken flex between capacitors and lamp unit. The damage may be not visual.
•Broken molding on the lamp unit or capacitors.
•Cover window broken and xenon lamp exposed to the user.
Page 4 (18) |
CONFIDENTIAL |
ISSUE 1 |
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Copyright © 2008 NOKIA. All rights reserved. |
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6220classic RM-328/RM-387 Service Manual Level 1&2
5. CARE AND MAINTENANCE
This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.
•Keep the phone and all its parts and accessories out of the reach of small children.
•Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.
•Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.
•Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.
•Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.
•Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.
•Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.
•Do not paint the phone. Paint can clog the moving parts and prevent proper operation.
•Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.
All of the above suggestions apply equally to the product, battery, charger or any accessory.
6.BATTERY INFORMATION
Note: A new battery’s full performance is achieved |
only after |
two |
or three |
complete |
charge and discharge |
cycles! |
The battery can be charged and discharged |
hundreds |
of |
times |
but it |
will eventually wear |
out. |
When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery. Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer.
Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since
overcharging may shorten its lifetime. |
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If left unused a fully charged battery will discharge |
itself over time Temperature |
extremes can affect the |
ability of |
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your battery to charge. |
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For good operation times with Ni-Cd/NiMh batteries, discharge |
the battery from time to time by leaving the |
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product switched on until it turns itself off (or by using the battery discharge |
facility |
of any |
approved |
accessory |
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available for the product). |
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Do not attempt to discharge the battery by any |
other |
means |
Use the |
battery only |
for its |
intended |
purpose. |
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Never use any charger or battery which is damaged. |
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Do not short-circuit the |
battery. |
Accidental short-circuiting |
can occur when |
a metallic object (coin, clip or |
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pen) causes direct connection of the + and - terminals of |
the |
battery (metal strips on the battery) for example |
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when you carry a spare |
battery |
in |
your |
or |
purse. |
Short-circuiting |
the terminals |
may damage the battery |
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or the connecting object. |
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Leaving the battery in hot |
or cold |
places, such |
as |
in |
a |
closed |
car in summer or winter conditions, will reduce |
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the |
capacity and |
lifetime |
of |
the |
battery. Always try |
to |
keep |
the |
battery between 15°C and 25°C (59°F and 77°F). |
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A phone with a hot or cold battery may temporarily |
not |
work, even when the battery is fully charged. |
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Batteries’ performance is particularly limited in temperatures well below freezing. |
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Do |
not dispose |
batteries |
in |
a |
fire! |
Dispose |
of |
batteries |
according |
to |
local regulations (e.g. |
recycling). |
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Do not dispose as household waste. |
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Page 5 (18) |
CONFIDENTIAL |
ISSUE 1 |
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Copyright © 2008 NOKIA. All rights reserved. |
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6220classic RM-328/RM-387 Service Manual Level 1&2
7. PRODUCT CONTORLS & OVERVIEW
21
23
24
6220classic RM-328/RM-387 Product Controls & Interfaces
18
22
1
2
3
4 |
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6 |
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8 |
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10 |
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9 |
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14 |
16 |
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15 |
17 |
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25 |
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20 |
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19 |
11
12
13
1― Earpiece
2― Secondary camera lens
3― Display
4― Left and right selection keys
5 ― Menu key (hereafter described as “select ”
6― Clear key C
7― Call key
8― End key
9― Number keys
10― Navi™ scroll key, hereafter referred to as scroll key and status light around it).
11― GPS light
12― My own key
13― MicroSD card slot
14― Microphone
15― Micro USB connector
16― Charger connector
17― Nokia AV Connector (2.5mm)
18― Loudspeaker
19― Camera flash
20― Main camera lens
21― Camera lens cover opening slide
22― Power key
23― Volume key
24― Camera key
25― Strap holder
Ver. 1.0
Page 6 (18) |
CONFIDENTIAL |
ISSUE 1 |
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Copyright © 2008 NOKIA. All rights reserved. |
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