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CONFIDENTIAL
© 2014 Nokia Company confidential
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Service Manual for L1 and L2
Nokia XL Dual SIM
RM-1030, RM-1042
Key features
Fastlane to Android™ apps
Dual SIM support
5.0" Display
1 GHz Dual-core CPU
5 MP Camera
Version 1.0
CHECK THE REPAIR
POLICY BEFORE
PERFORMING ANY
MECHANICAL REPAIR ON
SERVICE LEVEL 1&2!
Exploded view Disassembly steps
Assembly hints Solder components Service devices
Product controls and interfaces Service concept Phone reset
More More
More More More
More More More
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 3
Service Manual Level 1 and 2
Nokia XL Dual SI
M
RM-1030, RM-1042
V
ersion 1.
0
Version histor
y
Version Date Description
1.0 29.04.2014 First published version
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 4
Service Manual Level 1 and 2
Nokia XL Dual SIM
RM-1030, RM-1042
Version 1.0
Exploded view
SIDE KEY FLEX
I0006
LIGHT SWAP PWB
I0007
FRONT CAMERA GASKET
I0013
A-COVER
I0003
EARPIECE
I0004
FRONT CAMERA
I0019
TOP FLEX
I0020
FLASH LENS ADHESIVE
I0015
VIBRA ADHESIVE
I0016
SENSOR SUPPORT GASKET
I0014
CAMERA
I0018
CAMERA RUBBER
I0017
DISPLAY
I0002
IHF FLEX
I0005
PMU SHIELDING LID
I0008
IHF SPEAKER
I0012
TYPE LABEL
I0009
B-COVER
I0023
SPEAKER GASKET
I0011
D-COVER
I0010
TOUCH PANEL
I0001
SCREW TORX+ SIZE 4
M1.4 X 3.55
I0022
SCREW TORX+ SIZE 4
M1.6 x 4.55
I0021
LIGHT SWAP PACKAGE
(I0007 - I0009)
2
D-COVER ASSEMBLY
(I0010 - I0016)
3
A-COVER ASSEMBLY
(I0001 - I0005)
1
Only available
as assembly
Not reuseable
after removal
Repair/swap
only in level 3
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 5
Service Manual Level 1 and 2
Nokia XL Dual SI
M
RM-1030, RM-1042
V
ersion 1.0
Disassembly steps
1) For disassembling you need the Nokia Standard toolkit version 2. You will also need an AV jack.
2) Protect the A-COVER with protective film.
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 6
3) Release the B-COVER by pushing down the bottom corners as shown.
4) Remove the B-COVER.
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 7
5) Unscrew the four Torx+ size 4 screws in the order shown. Do not use them again. Discard them.
6) Unscrew the eight Torx+ size 4 screws in the order shown. Do not use them again. Discard them.
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 8
7) Start releasing the D-COVER by first releasing the two shown clips on the left side of the device with the
SRT-6. Start from the top.
8) Then slide the SRT-6 along the bottom end and release the two shown clips.
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 9
9) Then open the two shown clips on the right side.
10) Then slide the SRT-6 along the top end and release the three shown clips.
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
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11) Fold open the D-COVER as shown. Be careful not to damage the flexes.
12) Open the SIDE KEY FLEX connector with the SS-93. Be careful not to damage the connector or any
components nearby.
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 11
13) Open the DISPLAY and TOUCH PANEL connectors. Be careful not to damage the connectors or any
components nearby.
14) Remove the D-COVER.
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 12
15) Release one coner of the IHF FLEX with the dental tool and peel it off with tweezers. Be careful not to
injure yourself with the sharp end of the dental tool. Do not use the IHF FLEX again. Discard it.
16) Release the EARPIECE with the dental tool and remove it with tweezers. Do not use it again. Discard it.
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 13
17) Release one part of the SIDE KEY FLEX with the dental tool and remove it with tweezers.
18) Open the CAMERA connector with the SS-93. Be careful not to damage the connector or any
components nearby.
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 14
19) Grab the CAMERA RUBBER with tweezers and pull out the CAMERA including the CAMERA RUBBER.
20) Remove the CAMERA RUBBER from the CAMERA with tweezers.
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 15
21) Start releasing the TOP FLEX by first opening the TOP FLEX connector with the SS-93. Be careful not
to damage the connector or any components nearby.
22) Then release the AV connector with an AV jack.
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 16
23) Then release the rest of the flex gently with tweezers.
24) Then release the vibra with the SS-93.
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 17
25) Finally release the sensor with the dental tool. Remove the TOP FLEX with tweezers.
26) Remove and discard the FLASH LENS ADHESIVE with the dental tool.
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 18
27) Remove and discard the VIBRA ADHESIVE with tweezers.
28) Remove and discard the SENSOR SUPPORT GASKET with the dental tool.
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 19
29) Open the FRONT CAMERA connector with the SS-93. Be careful not to damage the connector or any
components nearby.
30) Release the FRONT CAMERA with the SS-93 and remove it with tweezers.
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 20
31) Remove and discard the FRONT CAMERA GASKET with the dental tool.
32) Release the three shown clips holding the ENGINE BOARD with the SS-93. Start from the top.
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
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33) Remove the ENGINE BOARD.
34) Release the PMU SHIELDING LID with the dental tool. Be careful not to damage any componets nearby.
Remove and discard the PMU SHIELDING LID with tweezers.
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 22
35) Release the IHF SPEAKER with the sharp end of the SS-93 and remove it with tweezers.
36) Remove and discard the SPEAKER GASKET with the dental tool.
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 23
37) The Nokia XL Dual SIM disassembly procedure is complete.
-END OF DISASSEMBLY-
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 24
Service Manual Level 1 and 2
Nokia XL Dual SI
M
RM-1030, RM-1042
V
ersion 1.
0
Assembly hints
1) Fasten the eight Torx+ size 4 screws in the order shown to the torque of 15 Ncm.
2) Fasten the four Torx+ size 4 screws in the order shown to the torque of 12 Ncm.
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 25
Service Manual Level 1 and 2
Nokia XL Dual SIM
RM-1030, RM-1042
Version 1.0
Solder components
D1412
ANT101
ANT102
ANT103 U102
FUSE1Q1102
D1402 Q1101
ANT104
SPR1201S1503
D1203
D1411 D1102
U1103
FIL1301 CN101U1101
GND
Spring
ESD
Diode
GSM Antenna
gnd spring
GSM Antenna
spring
GPS Antenna
spring
BT/WLAN
Antenna filter
USB
Fuse
FET
ESD
Diode
FET
EMI
Filter
GSM Antenna
coax connector
Display
BL driver
BT/WLAN
Antenna spring
Speaker
spring
Speaker
spring
GND
Spring
ESD
Diode
ESD
Diode
ESD
Diode
Flash LED
driver
TOP
BOTTOM
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 26
D1210
D1205D1206D1209
D1103
D1506
D1106D1104
B1101D1501
D1503 D1505
D1207
D1204
D1504D1507D1211D1208 D1212
Diode
DiodeDiodeDiode
Barrier
diode
Diode
Diode Diode
ESD
diode
ESD
diode
Ferrite
coil
ESD
Diode
ESD
diode
ESD
diode
Diode Diode
ESD
Diode
Diode
DiodeDiode Diode
TOP
BOTTOM
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 27
Service Manual Level 1 and 2
Nokia XL Dual SI
M
RM-1030, RM-1042
V
ersion 1.
0
Service devices
AC-20 Travel charger
AC-21C + CA-190CD (China)
BN-02 Battery Nokia Standard Toolkit (v2)
For more information, refer to the Service
Bulletin (SB-011) on Nokia Online. Supplier or
manufacturer contacts for tool re-order can be
found in “Recommended service equipment”
document on Nokia Online.
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 28
Service Manual Level 1 and 2
Nokia XL Dual SIM
RM-1030, RM-1042
Version 1.0
Product controls and interfaces
4
5
1
2
3
6
8
7
13
14
10
9
12
11
9 — Camera flash
8 — Micro-USB connector
7 — Microphone
6 — Back key
5 — Touch screen
4 — Front camera
3 — Proximity sensor
2 — Earpiece
1 — 3.5mm AHJ connector
10 — Camera
11 — Volume keys
12 — Power/Lock key
13 — Loudspeaker
14 — Antenna area
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 29
Service Manual Level 1 and 2
Nokia XL Dual SIM
RM-1030, RM-1042
Version 1.0
Service concept
Flashing concept
CA-101
Service
software
Transceiver
Product specific
battery
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
Page 30
Service Manual Level 1 and 2
Nokia XL Dual SI
M
RM-1030, RM-1042
V
ersion 1.
0
Phone reset
Hardware reset
If the phone hardware is jammed, you should first
recommend that the consumer performs a hardware reset.
The hardware reset does not remove any consumer data.
To perform a hardware reset, remove the battery and wait
for one minute before reinserting it. Boot up the phone
normally.
©2014 Nokia | Nokia Internal Use only | All Rights Reserved.
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