Nokia X5-00, RM, 678 Service Manual

RM-678

Service Manual Level 1&2

X5-00

Service Manual

Level 1&2

Version 1.0

COMPANY CONFIDENTIAL

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Service Manual Level 1&2

Transceiver characteristics

Modes:

TD-SCDMA ： 2.0G

GSM： 900/1800/1900MHz, EDGE,HSDPA

Main Display:

2.4″

240*320

16 million colors

QVGA

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Operating System：

Series 60

Connectors:

Micro-USB connector

Audio jack

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DC jack

Transceiver with BL-4C 860mAh Li-Ion battery pack

Talk time Standby time Note

250 min (TD-SCDMA)

200 min (GSM)

150 min (VT)

210 hrs (TD-SCDMA)

200 hrs (GSM)

Depends on

network

parameters

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Table of Contents

Amendment record sheet ..................................................................................................................7

Copyright................................................................................................................................................9

Warnings and cautions.....................................................................................................................10

WARNINGS

CAUTIONS

For your safety....................................................................................................................................12

ESD production....................................................................................................................................13

Care and maintenance ......................................................................................................................15

Battery information ..........................................................................................................................17

Exploded view ....................................................................................................................................20

........................................................................................................................................10

..........................................................................................................................................11

Service devices....................................................................................................................................23

Software update ................................................................................................................................25

Disassembly instructions .................................................................................................................26

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Assembly and disassembly hints ...................................................................................................39

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Amendment record sheet

Amendment No Date Inserted by Comments

Version 0.1 1/2010 Fu Qian

The purpose of this document is to guide technicians of Nokia service levels 1 and 2

workshop to carry out services to Nokia products. This Service Manual is Company

confidential and to be used by authorized Nokia service suppliers. Nokia also provides

other guidance documents (e.g. Service Bulletins) for service suppliers, and please

regularly follow them and comply with the given instructions.

While every endeavor has been made to ensure the accuracy of this document, some

errors may exist. If any errors are found or if you have further suggestions, please

notify Nokia in writing by sending letters or mails to the following:

Nokia Care Academy

mailto:Service.Manuals@nokia.com

Please keep in mind that this documentation is continuously being updated, and

watch out for the newest version.

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Copyright

Reproduction, transfer, distribution or storage of part or all of the contents in this

document in any form without the prior written permission of Nokia is prohibited.

Nokia, Nokia Connecting People, X and Y are trademarks or registered trademarks of

Nokia Corporation. Other product and company names mentioned herein may be

trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make

changes and improvements to any of the products described in this document

without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or

any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided "as is". Except as required by applicable

law, no warranties of any kind, either express or implied, including, but not limited to,

the implied warranties of merchantability and fitness for a particular purpose, are

made in relation to the accuracy, reliability or contents of this document. Nokia

reserves the right to revise this document or withdraw it at any time without prior

notice.

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The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

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Warnings and cautions

Please refer to the phone’s user guide for instructions relating to operation, care and

maintenance including important safety information. Note also the following:

WARNINGS

z CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC

ENGINE MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN

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FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY,

CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF

VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

z THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO

CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, EG PETROL STATIONS (SERVICE

STATIONS), BLASTING AREAS ETC.

z OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR

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TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY

PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE

MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY

ALSO BE SUBJECT TO INTERFERENCE.

CAUTIONS

z Servicing and alignment must be undertaken by qualified personnel only.

z Ensure that all work is carried out at in anti–static workstation and that an

anti–static wrist strap is worn.

z Use only approved components as specified in the parts list.

z Ensure that all components, modules screws and insulators are correctly re–fitted

after servicing and alignment.

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z Ensure that all cables and wires are correctly repositioned.

For your safety

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QUALIFIED SERVICE

Only qualified personnel may install or repair mobile terminal equipment.

ACCESSORIES AND BATTERIES

Use only approved accessories and batteries. Do not connect incompatible products.

CONNECTING TO OTHER DEVICES

When connecting to any other device, read its user’s guide for detailed safety

instructions. Do not connect incompatible products.

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ESD production

Nokia requires that product service points have sufficient ESD

protection (against static electricity) when servicing products.

Any product of which the covers are removed must be handled

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with ESD protection. The SIM card can be replaced without ESD

protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied.

All electronic parts of the product are susceptible to ESD. Resistors,

too, can be damaged by static electricity discharge.

All ESD sensitive parts must be packed in metallized protective

bags during shipping and handling outside any ESD Protected

Area (EPA).

Every repair action involving opening the product or handling the

product components must be done under ESD protection.

ESD protected spare part packages MUST NOT be opened/closed

out of an ESD Protected Area.

For more information and local requirements about ESD

protection and ESD Protected Area, contact your local Nokia After

Market Services representative.

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Care and maintenance

This product is of superior design and craftsmanship and should be treated with care.

The suggestions below will help you to fulfill any warranty obligations and to enjoy

this product for many years.

Keep the phone and all its parts and accessories out of the reach of small children.

Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can

contain minerals that will corrode electronic circuits.

Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

Do not store the phone in hot areas. High temperatures can shorten the life of

electronic devices, damage batteries, and warp or melt certain plastics.

Do not store the phone in cold areas. When it warms up (to its normal temperature),

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moisture can form inside, which may damage electronic circuit boards.

Do not drop, knock or shake the phone. Rough handling can break internal circuit

boards.

Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the

phone.

Do not paint the phone. Paint can clog the moving parts and prevent proper

operation.

Use only the supplied or an approved replacement antenna. Unauthorized antennas,

modifications or attachments could damage the phone and may violate regulations

governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any

accessory.

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Battery information

Note that a new battery's full performance is achieved only after two or three

complete charge and discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually

wear out. When the operating time (talk-time and standby time) is noticeably shorter

than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only

with the chargers approved by the manufacturer. Unplug the charger when not in use.

Do not leave the battery connected to a charger for longer than a week, since

overcharging may shorten its lifetime. If left unused a fully charged battery will

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discharge itself over time.

Temperature extremes can affect the ability of your battery to charge.

For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time

to time by leaving the product switched on until it turns itself off (or by using the

battery discharge facility of any approved accessory available for the product). Do not

attempt to discharge the battery by any other means.

Use the battery only for its intended purpose.

Never use any charger or battery that is damaged.

Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic

object (coin, clip or pen) causes direct connection of the + and – terminals of the

battery (metal strips on the battery) for example when you carry a spare battery in

your pocket or purse. Short-circuiting the terminals may damage the battery or the

connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter

conditions, will reduce the capacity and lifetime of the battery. Always try to keep the

battery between 15°C and 25°C (59°F and 77°F). A phone with a hot or cold battery

may temporarily not work, even when the battery is fully charged. Batteries'

performance is particularly limited in temperatures well below freezing.

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Do not dispose of batteries in a fire!

Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as

household waste.

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Exploded view

Refer to the image below for the recommended ecologically sound disposal of

components. Colorized components show the different categories.

Refer to the corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on the

Nokia Online (NOL) website.

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Service devices

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PICTURE

DESCRIPTION

V2 Nokia Standard toolkit

SS-88 Camera removal tool

This jig is used to separate the camera from the

socket.

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FLS-5 Dongle

Dongle and flash device incorporated into one

package, developed specifically for POS use.

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CA-101 Data service cable

This cable provides a connection from the USB port

of the personal computer or notebook to the micro

USB connector of the phone and allows Point of Sale

(POS) locations to flash the mobile terminal.

CA-100C Charging Cable

This is used to disassemble DC jack

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WH-102 Headset

This is used to disassemble audio jack

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Software update

Point of Sales Flashing

Check always for the latest version of flash software, which is available on Nokia

Online.

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For instructions, refer to Care Suite User Guide.

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Disassembly instructions

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Release BATTERY COVER and remove it in arrow direction.

3

Open USB Door. Unscrew the cross-slot screw.

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Use the SRT-6 to release the first clip of the TOP

COVER.

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Remove the TOP COVER in arrow direction as shown.

Open the second clip on the opposite side of the

TOP COVER.

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Unscrew the two 4IP torx plus screws. There are two dig hole for A Cover disassembly

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Release the first clip of the A-COVER with SS-93. Release the second clip.

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Push the A cover Assy to another side to release

the clip on the other side

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Remove A-COVER in arrow direction.

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Protect the LCD with a protection foil. Take the A-COVER and release the first of the six

clips with an SS-93.

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Than the second clip. The third clip.

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The fourth clip.

The fifth clip.

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Remove the Bottom Deco in arrow direction. Remove adhesive residues from D-Cover.

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Use the tweezers to open the first clip of the UI

Open the second clip of the UI SHIELDING.

SHIELDING

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Push UI SHIELDING lightly in arrow direction and

simultaneously lift up the UI SHIELDING.

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Release the UI FPC ASM connector with SS-93

carefully.

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Remove the UI FPC ASM with tweezers carefully. Lift up LCD CONNECTOR SHIELDING with an angled

tweezers lightly on right-hand side.

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Then lift up LCD CONNECTOR SHIELDING with an

angled tweezers on left-hand side

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And remove the LCD CONNECTOR SHIELDING

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Remove the LCD CONNECTOR SHIELDING. Open the connector of the LCD MODULE with an

SS-93 tool.

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Use an SS-93 tool to lift up the LCD MODULE. Remove the LCD MODULE.

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Unscrew the four 6IP torx plus screws. Use an SS-93 tool to release the SHIELDING and

remove it.

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Use the dental tool to lift up the EARPIECE and

remove it.

Lift up the adhesive and dust-net combination.

Remove the adhesive and dust-net combination.

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Open the connector of the SIDE KEY FLEX with an

Remove the SIDE KEY FLEX.

SS 93 tool.

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Lift up PWB and remove it in arrow direction. Use the SS-88 to disassemble the CAMERA…..

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….out of the camera socket. Remove the FRONT CAMERA RUBBER with a

tweezers.

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Open the connector of the FRONT CAMERA PWB

with the SS-63.

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Use the peak of the SS-93 tool to release the first

guiding pin by press it down as shown.

Do the same with the second guiding pin. Lift up the FRONT CAMERA PWB with an SS-93

tool and remove it.

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Release the AUDIO JACK with a plug and remove

it.

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Release the DC JACK with a plug and remove it.

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End of disassembling!

Release the SECOND CAMERA PCBA connector. End

Note: To assemble the mobile terminal, follow the “Disassembly Instructions” in

reverse order.

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Assembly and disassembly hints

Order for screw assembly

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Torq u e : 4.5 Ncm

Torque: 14 Ncm

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Torque: 14 Ncm

Order for screw disassembly

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Torq u e : 4.5 Ncm

Torque: 14 Ncm

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Torque: 14 Ncm

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Nokia X5-00, RM, 678 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual