Nokia ONEBTS-23 Users manual

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Alcatel-Lucent CDMA Base Station 8420

Indoor Cabinet Installation Manual

401-703-444

November 2007

Issue 4

This document contains proprietary information of Alcatel-Lucent and

is not to be disclosed or used except in accordance with applicable agreements.

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Unpublished and Not for Publication

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Alcatel, Lucent, Alcatel-Lucent and the Alcatel-Lucent logo are trademarks of Alcatel-Lucent. All other trademarks are the property of their respective owners.

Notice

Every effort was made to ensure that the information in this Information Product (IP) was complete and accurate at the time of printing. However, information is subject to change.

Ordering Information

The ordering number for this IP is 401-703-444. To order this IP, use one of the following numbers to call the Alcatel-Lucent Customer Information Center in Indianapolis, Indiana.

Within the United States: 1-888-LUCENT8 (1-888-582-3688; fax 1-800-566-9568) From Canada: 1-317-322-6615 (fax 1-317-322-6699) From all other countries: 1-317-322-6416 (fax 1-317-322-6699)

Technical Support

For technical support, see “To obtain documentation, training, and technical support, or submit feedback” on the Flexent AUTOPLEX®Wireless Networks System Documentation CD-ROM, 401-010-001 or the documentation web site at https://wireless.support. lucent.com/amps/rls_info/rls_doc/cd_docs/customer.support/customer.support_toc.pdf.wen

®

Technical Support Telephone Numbers

Lucent Technologies provides technical assistance support for its wireless products. The support numbers are: Support via Customer Technical Support (CTS) in the United States: 1-866-LUCENT8 (1-866-582-3688) From all other countries: 1-630-224-4672 Alternate: 1-800-CAL-4NSC (1-800-225-4672) Developed by Alcatel-Lucent

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Contents

About this information product

Purpose Reason for reissue Intended audience Systems supported Conventions used

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Site preparation checklists Related documentation Related training

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Information product support Technical support How to order Safety information How to comment

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1 Overview of indoor Alcatel-Lucent CDMA Base Station 8420 radio cabinet site

installation

Overview

...................................................................................................................................................................................... 1-11-1

Background information

Overview Functional description

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Contents

Physical description

Overview Cabinet information Cabinet weights and dimensions Cabinet components Physical interfaces Site configurations

Power specifications

Overview Input power Site power configurations Backup power options

2 Safety

...................................................................................................................................................................................... 1-71-7

................................................................................................................................................................. 1-81-8

...................................................................................................................................... 1-181-18

.............................................................................................................................................................. 1-231-23

................................................................................................................................................................. 1-251-25

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.................................................................................................................................................................................... 1-351-35

............................................................................................................................................................................... 1-361-36

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.......................................................................................................................................................... 1-391-39

Overview Structure of hazard statements

...................................................................................................................................................................................... 2-12-1

............................................................................................................................................ 2-22-2

Safety - General precautions for installation procedures Safety - specific hazards Product safety

............................................................................................................................................................................. 2-92-9

Safety labels on cabinet

........................................................................................................................................................ 2-62-6

....................................................................................................................................................... 2-102-10

3 Tools, materials, and checklist

Overview

...................................................................................................................................................................................... 3-13-1

Preparatory information

Overview

...................................................................................................................................................................................... 3-23-2

Tools, supplies, and parts required (master list) Torque requirements

................................................................................................................................................................ 3-73-7

......................................................................................... 2-42-4

.......................................................................................................... 3-33-3

Physical installation process

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Contents

Verify site preparation completed .................................................................................................................................... 3-113-11

4 Transport, mount, and ground cabinet

Overview

...................................................................................................................................................................................... 4-14-1

General information

Overview Clearances and layout requirements

...................................................................................................................................................................................... 4-24-2

................................................................................................................................. 4-34-3

How to prepare for cabinet or frame placement

Overview Anchor specifications

...................................................................................................................................................................................... 4-64-6

.............................................................................................................................................................. 4-74-7

How to drill anchor holes and install the mounting plate for BTS 8420/AWS 8420 radio cabinet Lifting and moving cabinets

.............................................................................................................................................. 4-144-14

How to place, anchor, and ground cabinets, frames, or stands

Overview Anchor and torque requirements

.................................................................................................................................................................................... 4-174-17

...................................................................................................................................... 4-184-18

...... 4-84-8

Placement, anchoring, and grounding of the indoor radio cabinet

5 Connecting cables to BTS 8420/AWS 8420 radio cabinet

Overview

...................................................................................................................................................................................... 5-15-1

How to connect the GPS antenna jumper cable

Overview Connecting GPS antenna jumper cable

...................................................................................................................................................................................... 5-25-2

........................................................................................................................... 5-35-3

How to connect T1/E1 lines and external alarm cables

Overview

.................................................................................................................................................................................... 5-105-10

How to route and connect T1/E1 cables to BTS 8420/AWS 8420 radio cabinet How to route and connect User Alarm cable(s) to indoor BTS 8420/AWS 8420 radio cabinet

Balun block connections (if applicable)

Overview

.................................................................................................................................................................................... 5-615-61

.................................................................... 4-194-19

....................................... 5-165-16

.......... 5-405-40

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Contents

How to connect twisted-wire pairs in T1/E1 cable(s) to Balun Blocks ........................................................ 5-625-62

6 Power connections

Overview

...................................................................................................................................................................................... 6-16-1

Customer-supplied power

Overview Safety precautions Power wiring overview

...................................................................................................................................................................................... 6-26-2

.................................................................................................................................................................... 6-36-3

.......................................................................................................................................................... 6-46-4

Installation of integrated power AC connections

Overview Wiring overview How to install the integrated power AC connections

...................................................................................................................................................................................... 6-56-5

........................................................................................................................................................................ 6-66-6

................................................................................................ 6-76-7

7 Component installation in Integrated Power Module

Overview How to install rectifiers in Integrated Power Module

...................................................................................................................................................................................... 7-17-1

............................................................................................... 7-27-2

8 Finishing the installation

Overview

...................................................................................................................................................................................... 8-18-1

General

Overview Antenna connections Initial start-up and system test Install RF antenna jumper cables (indoor)

...................................................................................................................................................................................... 8-28-2

................................................................................................................................................................ 8-38-3

............................................................................................................................................ 8-48-4

..................................................................................................................... 8-58-5

Finish installation of indoor BTS 8420/AWS 8420 radio cabinet

Overview Final indoor BTS 8420/AWS 8420 radio cabinet installation procedures

.................................................................................................................................................................................... 8-118-11

..................................................... 8-128-12

A Installing 3GP24i power cabinet, if applicable

Overview

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..................................................................................................................................................................................... A-1A-1

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Safety precautions and wiring overview

Overview Safety precautions Power wiring overview

..................................................................................................................................................................................... A-2A-2

................................................................................................................................................................... A-3A-3

......................................................................................................................................................... A-4A-4

How to make 3GP24i power cabinet DC and AC connections

Overview Access to the 3GP24i power cabinet Pre-installation instructions How to install DC power cables How to install the AC utility power cables

..................................................................................................................................................................................... A-5A-5

.............................................................................................................................. A-6A-6

................................................................................................................................................. A-9A-9

..................................................................................................................................... A-12A-12

................................................................................................................ A-20A-20

How to install 3GP24i power cabinet components

Overview How to install the rectifiers in the 3GP24i power cabinet

................................................................................................................................................................................... A-28A-28

.................................................................................. A-29A-29

How to install the DC circuit breakers in the 3GP24i power cabinet Prepare to install batteries in the 3GP24i power cabinet How to install batteries in the 3GP24i power cabinet

........................................................................................... A-40A-40

B Post-installation checklist by cabinet and frame

Overview Instructions for use of the checklists and punchlist IN1: BTS 8420/AWS 8420 radio cabinet IN2: 3GP24i power cabinet IN-3: Installation Punchlist Sheet

..................................................................................................................................................................................... B-1B-1

.................................................................................................. B-2B-2

...................................................................................................................... B-3B-3

................................................................................................................................................. B-5B-5

..................................................................................................................................... B-6B-6

C Product Conformance Statements

Overview

..................................................................................................................................................................................... C-1C-1

FCC and Industry Canada (IC) conformance statements

............................................................ A-32A-32

..................................................................................... A-35A-35

........................................................................................ C-2C-2

Antenna exposure statements

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UL and UL Canada conformance statements ............................................................................................................... C-6C-6

Eco-environmental statements

Glossary

Index

............................................................................................................................................ C-7C-7

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Aboutthis informationproductAbout this information product

Purpose

This information product (IP) provides instructions for the physical installation of the Alcatel-Lucent CDMA BTS 8420 and AWS 8420 indoor radio cabinets.

The tasks are to be performed after completion of all site preparation tasks, which are covered in Alcatel-Lucent CDMA Base Station 8420 Indoor Site Preparation Guidelines, 401-703-443.

Following installation of the indoor 8420 radio cabinet, the next step is to test and integrate it into the network. Procedures for testing and integration may be found in CDMA Modcell and Base Station Integrated Engineering Handbook (IEH 238).

Important! The procedures contained in this IP are based on Alcatel-Lucent standard practices. Prior to beginning an indoor radio cabinet, power cabinet or frame, or battery frame or stand installation, installers should be familiar with these practices. If there is a conflict, standard practices take precedence. However, this IP takes precedence for identification of parts and materials specific to an indoor radio cabinet.

Reason for reissue

This is Issue 4.0 of the Alcatel-Lucent CDMA Base Station 8420 Indoor Cabinet Installation Manual, document number 401-703-444. This issue incorporates

information available as of November 2007. In Issue 2, information was added about two new versions of the BTS 8420 radio

cabinet -- Filtered version and Low Power version. The previous or original release covered only the Digital Only version. In this release the Filtered, and Low Power versions were added. In addition, Appendix A was added, which covers 3GP24i and EZBFi installation information for the non-integrated version of the BTS 8420 radio cabinet.

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About this information product

In Issue 3, information was added about a new configuration of the Digital Only version the Digital Only version with two Digital Shelves. The weight and power tables as well as the T1/E1 and User Alarm tables were updated. The Universal Hatchplate figures were replaced with updated figures. Also, changes to EZBFi material were made throughout the document.

In Issue 4, information about the EZBFi was removed. (From now on, refer to the EZBFi Modular Battery System Installation Manual for +24V and -48V, 401-703-507, when installing and connecting the EZBFi Modular Battery System.) Also, the Z-IDC information was updated. (The Z-IDC is no longer required if the NIU is located within the 10 meter (33 foot) cable length distance from the AWS 8420 or BTS 8420 radio cabinet.) In addition, information was added about the new AWS 8420 indoor radio cabinet.

Intended audience

This IP is intended for use by Alcatel-Lucent installation technicians.

Systems supported

This document applies to Alcatel-Lucent CDMA Base Station 8420 indoor cell sites.

Conventions used

In this IP, all parts are described as they are shipped. Metric parts are specified in metric units. Non-metric parts are specified in non-metric units.

Lengths and other measurements are given in metric units, with non-metric units given as equivalents for use in non-metric markets.

For manufactured parts, the following system of conventions is used:

• Metric sizes of nuts, bolts, flat washers, and lock washers are identified by an

uppercase letter M followed immediately by a size in millimeters (example: M10)

• American fractional sizes of nuts, bolts, anchor bolts, and washers are identified by a number followed immediately by a double apostrophe (example: 3/8″). In the case of lengths measured in feet, ″2 feet″ is used rather than ″2’″ so that the single apostrophe is not overlooked.

Wire gauges are specified in metric units. Equivalent sizes in the American Wire Gauge (AWG) system are given in the following table.

Important! the measurement in millimeters in the following table is the cross-sectional area of the wire.

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About this information product

The following table is from CEI/IEC 60947-1:2004, Table 1, Standard cross-sections of

2

round copper conductors and approximate relationship between mm

and AWG/kcmil

sizes for reference. Additional wire sizes are included in this information product as

appropriate for the topic.

ISO rated cross-sectional area (mm2) AWG/kcmil size

0.2 24

0.34 22

0.5 20

0.75 18 1-

1.5 16

2.5 14 412 610 10 8 16 6 25 4 35 2

-1 50 0 (1/0) 70 00 (2/0) 95 000 (3/0)

- 0000 (4/0) 120 250 kcmil 150 300 kcmil 185 350 kcmil

- 400 kcmil 240 500 kcmil 300 600 kcmil NOTE: The dash, when it appears, counts as a size when considering connecting

capacity (see 7.1.7.2 in the standard).

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About this information product

Site preparation checklists

All site preparation activities, as well as adherence to the guidelines, should be verified prior to the installation of the cell site equipment. Various checklists and punchlist sheets have been provided in Appendix A of the site preparation document (see Related documentation) to aid customers and Alcatel-Lucent personnel during a base station site Method of Procedure (MOP) walk-through, prior to the equipment installation. A general list is provided in Chapter 1.

Utilization of the checklists helps ensure a quality installation and provides a base station site history file for later reference. The punchlist is used to track completion of any outstanding site preparation items, and to aid in the project management of installation resources.

Related documentation

Installation personnel must have the appropriate reference material, and all applicable local, regional and national code documentation.

Alcatel-Lucent documents (required)

• Alcatel-Lucent CDMA Base Station BTS 8420/ AWS 8420 Indoor Site Preparation Guidelines, 401-703-443

• Alcatel-Lucent Engineering Rules Document, ER_0102_0005

• EZBFi Modular Battery System Installation Manual for +24V and -48V,

401-703-507

• Grounding and Lightning Protection Guidelines for Alcatel-Lucent Technologies Network Wireless System Cell Sites, 401-200-115

• Alcatel-Lucent CDMA Base Stations System Description, 401-703-463

• Alcatel-Lucent CDMA Base Stations Operations, Administration, and Maintenance,

401-703-407

• Thermal Probe Multiplexer 210E Control Module J85501X-1, 157-010-202

• Supplemental Battery Stand J85504D-1, 157-003-101

These documents may be ordered by contacting the Alcatel-Lucent Customer Information Center (CIC). Use the telephone numbers listed on the back of the title page of this manual.

A password-protected Web site is available where customers can obtain the most recent information about Mobility products.

That Web site is the documentation downloads area of the Alcatel-Lucent customer support Web site. You can access that site at the following URL:

https://wireless.support.lucent.com/amps/rls_info/rls_doc/index.html

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About this information product

Related training

Safety training in the following areas is required for personnel installing the Alcatel-Lucent CDMA Base Station 8420 and associated equipment:

• Hazard Communication

• Lift Safety

• Hoist Safety

• Lock Out/Tag Out

• Accident/Incident Reporting.

Other related training is for:

• Integration into the cell site

• Operation, Administration, and Maintenance (OA&M) .

Information product support

For questions or concerns about this or any other Alcatel-Lucent information products, please contact us at one of the following numbers:

• 1 888 727 3615 (for the continental United States)

• 1 630 713 5000 (for all countries)

Technical support

For technical support, contact your local customer support team. You can reach them via the web at https://support.lucent.com/ or the telephone number listed under the Technical Assistance Center menu at http://www.lucent.com/contact/.

At the time of issue of this information product, the following telephone numbers are supported, depending on the region:

Customer Technical Support: In the United States: 1-866-LUCENT8 (1-866-582-3688) or from all other countries:

+1 630 224 4672 Alternate: 1-800-CAL-4NSC (1-800-225-4672)

How to order

To order Alcatel-Lucent information products, use the following websites or the email, phone, and fax contacts linked from ″Contact Us″ on those sites:

• Documentation: http://www.lucentdocs.com

• Training: https://training.lucent.com/

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About this information product

Safety information

This information product contains hazard statements for your safety. Hazard statements are given at points where safety consequences to personnel, equipment, and operation may exist. Failure to follow these statements may result in serious consequences.

How to comment

To comment on this information product, go to the Online Comment Form (http://www.lucent-info.com/comments/enus/) or e-mail your comments to the Comments Hotline (comments@alcatel-lucent.com).

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1 1Overview of indoor

Alcatel-Lucent CDMA Base Station 8420 radio cabinet site installation

Overview

...................................................................................................................................................................................................................................

Purpose

The following chapter describes the Alcatel-Lucent CDMA BTS 8420 and AWS 8420 radio cabinets. They are referred to in the text as “BTS 8420 radio cabinet,” “AWS

8420 radio cabinet,” or “radio cabinet.” This chapter also describes how they are used in the wireless network and their physical characteristics.

The information in the first part of this chapter familiarizes the installer with the wireless network to which the cabinet will be connected. It also discusses how the radio cabinet will be used as an integral part of that network. Next the physical characteristics of the radio cabinet are discussed: its site requirements, its dimensions and weights, and the location of items and components on associated with the cabinet. Finally, the radio cabinet power back-up options are discussed.

Installation procedures

Before starting installation of the cabinet, the installer should become familiar with the safety precautions, warnings, and product conformance statements in Chapter 2,

“Safety”. Chapter 3, “Tools, materials, and checklist” provides the needed tools and materials for

installation and a process checklist. Chapter 4, “Transport, mount, and ground cabinet” provides instructions for anchoring the cabinet to the floor. These instructions include handling, placement, anchoring, grounding, and cabling of the cabinet. Chapter 5,

“Connecting cables to BTS 8420/AWS 8420 radio cabinet” shows how to connect the

radio cabinet to the network -- this includes T1/E1, GPS jumper cable, and user/Power Alarm cables. Chapter 6, “Power connections” shows how to connect the radio cabinet to the power source. (The power source for an integrated radio cabinet is AC line voltage. The power source for the regular radio cabinet is 24 VDC from an external power source.) covers finishing the installation.Chapter 8, “Finishing the installation” provides instructions for installing the EZBFi battery back-up cabinet.

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1-1

Overview of indoor Alcatel-Lucent CDMA Base Station 8420 radio cabinet site installation

Contents

Background information 1-3 Functional description 1-5 Physical description 1-7 Cabinet information 1-8 Cabinet weights and dimensions 1-18 Cabinet components 1-23 Physical interfaces 1-25 Site configurations 1-34 Power specifications 1-35 Input power 1-36 Site power configurations 1-38 Backup power options 1-39

Overview

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Overview of indoor Alcatel-Lucent CDMA Base Station 8420 radio cabinet site installation

Background information

Overview

...................................................................................................................................................................................................................................

Purpose

The following section provides background information on the cabinet, such as the network overview, product overview, and site configurations.

These topics are presented to provide the installer with sufficient background material to better understand the methods and procedures required to install the cabinet.

Installation details

This equipment is intended for installation in restricted access locations where access is controlled or where access can only be gained by service personnel with a key or tool. Access to this equipment is restricted to qualified service personnel only.

Definitions

Install only in a controlled environment (an area where the humidity is maintained at levels that cannot cause condensation on the equipment, and where contaminating dust is controlled, and steady state temperature is within the range specified in the site preparation guidelines listed below). This equipment has been evaluated for use in an indoor ambient temperature range from 0° C to +40° C (continuous) and -5° C to 50° C (short-term).

The cabinet, frame, or stand must only be mounted on a concrete floor or other noncombustible surface.

For complete details on installation requirements, refer to the following documents:

• Alcatel-Lucent CDMA Base Station BTS 8420 and AWS 8420 Indoor Site

Preparation Guidelines, 401-703-443

The following terms are used when describing an installation site.

Controlled Environment An indoor location in which temperature, humidity, and

ventilation are maintained at specific levels.

Indoor Site Installation site in a Controlled Environment, allowing use of indoor

cabinets: OneBTS cabinets and Galaxy Power System.

For more information on indoor site environmental requirements, refer to Alcatel-Lucent CDMA Base Station BTS 8420/AWS 8420 Indoor Site Preparation Guidelines, 401-703-443.

Radio Cabinet An indoor radio cabinet is the cabinet that houses the CDMA radio

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