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Flexent Modular Cell 4.0B

Outdoor Cabinet Installation Manual

Lucent Technologies - Proprietary

This document contains proprietary information

of Lucent Technologies and is not to be disclosed or used

except in accordance with applicable agreements

401-703-454

FOA Draft Issue 1

February, 2006

Copyright  2006 Lucent Technologies

Unpublished and Not for Public atio n

This material is protec ted by the copyrig ht and trade secre t laws of the United States and other countries. It may not be reproduced, distributed or altered in any fashion by any entity, (either internal or external to Lucent Technologies) except in accordance with applicable agreements, contracts or licensi ng, wi tho ut the exp r es se d wri tten cons ent of the Information Products and Training organization and the business management owner of the material.

Notice

Every effort w as made to en sure t hat the inform ation in th is In formati on Prod uct (IP) was complete and accura te at the time of printi ng. However, information is su bje ct to change.

Trademarks

All trademarks and service marks specified herein are owned by their respective companies.

Ordering Informati on

The ordering number for this IP is 401 -703-414 . To order this IP, use one of the following numbers to call the Lucent Technologies Customer Information Center in Indianapolis, Indiana.

Within the United States: 1-888-LUCENT8 (1-888-582-3688; fax 1-800-566-9568) From Canada: 1-317-322-6615 (fax 1-317-322-6699) From all other countries: 1-317-322-6416 (fax 1-317-322-6699)

Technical Support

For technical support, see “To obtain documentation, training, and technical support, or submit feedback” on the 401-010-001 Flexent Networks System Documentation CD-ROM or the documentation web site at https://wireless.support.lucent.com/amps/rls_info/rls_doc/cd_docs/customer.support/ customer.support_toc.pdf.wen



AUTOPLEXWireless

Technical Support Telephone Numbers

Lucent Technologies provides technical assi stanc e support for it s wirel ess product s. The support numbers are:

Support via Customer Technical Support (CTS) in the United States: 1-866-LUCENT8 (1-866-582-3688)

From all other countries: 1-630-224-4672 Alternate: 1-800-CAL-4NSC (1-800-225-4672)

Developed by Lucent Technologies

Contents

About this information productt

About this information product

Installation process

Physical installation process chart - xxii Physical installation process table - xxii Installation Procedure checkl is ts - xxiii

1 Overview of the Flexent Modular Cell4.0B cabinet installation

General information 1- 3 Modular Cell 4.0B cabinets 1- 2 Torque requirements 1- 29 Tools, supplies, and parts required (master list) 1- 31 Safety precautions 1- 34 Safety - General precautions for installation procedures 1- 35

Safety - Specific hazards 1- 37

v

Safety labels 1- 40 Product safety 1- 41

FCC statements 1- 42 Canadian standards 1- 45

Eco-environmental statements 1- 46 Packaging collection and recycling 1- 48 Minimum installation temperatures 1- 49

Network description 1- 51

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CONTENTS

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2 Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding

Installation of anchors and optional mounting bases, if applicable

Cabinet handling

Cabinet placement, anchoring and grounding

3 Cable connections in the Modular Cell 4.0B cabinets

Cable connection references 3- 2 Installation of the GPS antenna jumper cable for the 4.0B primary

cabinet

Connection of the conduit with T1/E1 lines and external user alarms

cables to a 4.0B primary cabinet

How to route the T1/E1 cable(s) to a Modular Cell 4.0B dual band

cabinet in a line-up that has a Modular Cell 3.0, 4.0, or 4.0B primary cabinet with integrated power

How to route the T1/E1 cable(s) to a Modular Cell 4.0B dual band

cabinet in a line-up that has a Modular Cell 1.0, 2.0, 3.0, 4.0, or 4.0B primary cabinet without integrated power

2- 2

2- 21

2- 28

3- 3

3- 13

3- 16

3- 18

Routing of T1/E1 and user alarm cables into a Modular Cell 4.0B

cabinet

Connection of T1/E1 Lines to the EFIM punchdowns in Modular Cell

4.0B cabinets

Connection of user alarms to the EFIM punchdown blocks in the

Modular Cell 4.0B primary cabinet

3- 27

3- 35

3- 48

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CONTENTS

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4 Power and alarm connections in Modular Cell 4.0B cabinets with integrated power

Modular Cell 4.0B cabinets without integrated power that utilize non-

Lucent power (reference)

4- 2

Power and alarm wiring overview 4- 3 Safety precautions 4- 5 How to route and connect the AC utility wires at a Modular Cell 4.0B

primary or dual band cabinet

How to make the cable connections between the first WNG battery

cabinet and the 4.0B primary cabinet

How to make the cable connections between the second WNG battery

cabinet and the first WNG battery cabinet

How to install 60ECv2 battery cabinets with a 4.0B primary cabinet with

integrated power (reference)

5 Component installation in the Modular Cell 4.0B and the WNG24-BC battery cabinest

How to install components in Modular Cell 4.0B cabinets 5- 2 How to install batteries in a WNG24-BC battery cabinet

4- 6

4- 14

4- 44

4- 71

5- 10

How to route the thermal probe cable(s) and mount the therma l

probe(s) in the battery cabinets

How to make final DC connections after installation of a battery cabinet

6 RF cable connections between existing Modula r Cell cabinets and a 4.0B dua l band cabinet

Procedures for the use of this chapter Routing and connection of RF inter-frame cables to a 4.0B Modular Cell

dual band cabinet

7 Finishing the installation

Finish the installation of the Modular Cell 4.0B ce ll site cab inets

5- 81

5- 84

6- 2 6- 8

7- 2

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CONTENTS

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Appendix A: EZBFo battery frame installation with Modular Cell 4.0B cabinets (with integrated power)

Appendiix B: Non-Lucent power ancillary hardware installation, cable routing and connection

Appendix C: Post-installation check lists by cabin et

Glossary

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About this information product

Purpose

This information product (IP) provides instructions for the physical installation of the following:.

• Flexent Modular Cell 4.0B outdoor primary cabinets with integrated power, and the associated WNG24-BC battery cabinets or EZBFo battery frames

• Modular Cell 4.0B outdoor dual band cabinets with integrated power, with various Legacy cabinets.

• Modular Cell 4.0B outdoor cabinets without integrated power, that utilize customer power

For 4.0B Dual Band cabinet installation, a PCS 4.0B dual band cabinet may be installed with an 850 Cellular 4.0B primary cabinet. A PCS

4.0B dual band cabinet may be installed with an 850 Cellular 4.0B

primary cabinet. Also, a 4.0B PCS dual band cabinet with integrated power may be installed with 850 Cellular 1.0/2.0/3.0/4.0 primary and/ or first growth cabinets in certain line-up configurations. Variations in the RF cabling are specified in the text.

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When connecting 60ECv2 and WNG24-BC battery cabinets to PowerHouse 24 and WNG24-K power cabinets, respectively, the instructions are provided in Outdoor Flexent CDMA Modular Cell 1.0/

2.0 Cabinet Installation Manual, 401-710-123. The tasks mentioned on the previous page are to be performed after

completion of all site preparation tasks, which are covered in Flexent Modular Cell 4.0/4.0B Outdoor Site Preparation Guidelines, 401-703-

413.

Important! The procedures contained in this IP are based on Lucent Technologies standard practices. Prior to beginning a Modular Cell 4.0B cabinet, or battery cabinet installation, installers should be familiar with these practices. If there is a conflict, standard practices take precedence. However, this IP takes precedence for identification of parts and materials specific to a Modular Cell 4.0B cabinet, or battery cabinet installation.

Important! Following installation of the Modular Cell 4.0B cabinet, the next step is to test and integrate it into the network. Procedures for testing and integration may be found in Installation

Engineering Handbook 238.

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Reason for reissue

This is FOA Draft Issue 1 of the Flexent Modular Cell 4.0B Outdoor Cabinet Installation Manual, document number 401-703-454. This

issue incorporates information that was formerly included in the Flexent Modular Cell 4.0/4.0B Outdoor Cabinet Installation Manual, document number 401-703-414. This issue also incorporates the following new information available as of January, 2006:

• New 4.0B cabinet configurations:

• 4.0B PCS Dual Band G-2 cabinet installation with existing

primary and G1 Legacy cabinets

• 4.0B PCS Dual Band G-3 cabinet installation with existing

primary, G1 and G2 Legacy cabinets

• 4.0B PCS cabinet, four to six sectors added

• Increase in PCS carriers available in a 4.0B dual band cabinet to eleven total.

• Addition of installation instructions for the dual band integrated power alarm cable

• 4.0B Heat exchanger and solar shield table revised

• RF cable routing and connection added between a 4.0B PCS Dual Band G-2 or G-3 cabinet and existing Legacy cabinets

• Revisions to Appendix B to add an additional DC cable for cabinets with an A6 shelf

The following significant changes have been made since the release of Issue 8.0 of document 401-703-414:

Significant changes from last issue

• In Chapter 1:

• Miscellaneous line-up and carrier changes and clarifications

• New 4.0B line-up configurations added (see above list).

Refer to

Flexent Modular Cell 4.0B site descriptions (typical) on Page 1 -

Modular Cell 4.0B cabinets on Page 1 - 8 and Outdoor

15

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• In Chapter 2:

• 4.0B heat exchanger and solar shield table revised. Refer to

Heat exchanger and solar shield configurations for Modular Cell

4.0B cabinets on Page 2 - 69.

• In Chapter 3:

• Addition of installation instructions for the dual band integrated power alarm cable. Refer to Route and punch down

the dual band cabinet integrated power alarms on the EFIM in the Modular Cell 4.0B primary cabinet, if applicable on Page 3 - 49

• In Chapter 4:

• AC junction box and conduit paragraph and figure added. Refer to AC conduits on Page 4 - 3

• In Chapter 6:

• RF cable routing and connection added between a 4.0B PCS Dual Band G-2 or G-3 cabinets and existing Legacy cabinets. Refer to Routing and connection of RF inter-frame cables to a

4.0B Modular Cell dual band cabinet on Page 6 - 8

• In Appendix A:

• EZBFo footprint figure with Modular Cell 4.0B cabinets added. Refer to EZBFo battery frame footprint with Modular Cell

4.0B primary and dual band cabinets on Page A - 5

• In Appendix B:

• Revisions to Appendix B to add an additional DC cable for cabinets with an A6 shelf. Refer to

DC power cables to the Modular Cell 4.0B primary cabinet on

How to route and connect

Page B - 18, and How to route and connect DC power cables to a

Modular Cell 4.0B dual band cabinet on Page B - 54

• In "Installation Process":

• Revised installation process checklist references as a result of changes made in the applicable chapters and appendices

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Safety labels

The safety alert symbol is used on product labels and in this IP to alert the user to important safety instructions. The definitions of the three types of safety labels are listed below, in order of severity.

DANGER

DANGER indicates the presence of a hazard that will cause death or severe personal injury if the hazard is not avoided.

WARNING

WARNING indicates the presence of a hazard that can cause death or severe personal injury if the hazard is not avoided.

CAUTION

CAUTION indicates the presence of a hazard that will cause minor personal injury or property damage (to include loss of software or interruption of servic e) if the hazar d i s not avoided.

Within this IP, the safety label typically includes addi tional information such as the hazard type, a description of the damage that can be caused, and the steps that should be taken to avoid the hazard.

Intended audience

This IP is intended for use by Lucent Technologies’ installation technicians.

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How to use this information

product

Since this IP contains instructions for the installation of all Modular Cell 4.0B outdoor site cabinets (in all applications and configurations), only certain pages are required for specific installations.

In order to isolate the pages required for your current installation, the installer may use the "Installation Procedure Checklist", which list s a ll installation procedures, by chapter, along with corresponding chapter and page references where the actual instructions can be found. The procedures required for a certain installation are separated by headings which identify the installation activity.

This checklist may also be used by installers to record completion of individual installation activities. The checklist contains a "completed" column, and is printed on one side of the page only, in order to facilitate copying.

For experienced installers, chapter and page references can be used in the event a particular activity requires review. The Installation Procedure Checklist is included in the "Installation process" chapter, which immediately follows this chapter.

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The following is a general overview of chapter and appendix usage.

Installation process Provides an explanation of the installation process, and includes the "Installation Procedure Checklist".

After reading Chapter 1, the installer should use the following chapters and appendices, as applicable. Note that a battery cabinet/frame(s) can be installed simultaneously using the same chapter order. For the installation of primary cabinets, use the following chapters and appendices, as applicable

Primary 4.0B cabinet with integrated power: Initial installation

• Installation Process as a guide to installation steps

• Chapters 2 through 5, as applicable, and Chapter 7 to finish the installation

Primary 4.0B cabinet without integrated power: Initial installation

• Installation Process as a guide to installation steps

• Chapters 2 and 3, Appendix B, and Chapter 7 to finish the installation

4.0B dual band cabinet with integrated power: Initial installation

• Installation Process as a guide to installation steps

• Chapters 2 through 6, as applicable, and Chapter 7 to finish the installation

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4.0B dual band cabinet without integrated power: Installation

• Installation Process as a guide to installation steps

• Chapters 2, 3, and 6, Appendix B, and Chapter 7 to finish the installation

For the installation of power cabinets or frames, use the following chapters and appendices, as applicable.

If a 4.0B dual band cabinet is installed with existing 1.0, 2.0, 3.0, or 4.0 cabinets that utilize a PowerHouse24 or WNG power cabinet, the total load for all cabinets is limited to 17kW. The total number of carriers possible in the 4.0B dual band cabinet will be limited. Use of a dual band cabinet with Integrated Power is recommended to overcome this limitation

For the installation of additional cabinets, use the following chapters and appendices, as applicable.

EZBFo battery frame installation (first and/or second) with a Modular Cell 4.0B primary or dual band cabinet, which has integrated power:

• Installation Process as a guide to installation steps

• Chapter 2 for handling, placement, anchoring and grounding

• Appendix A for installation instructions

Subjects covered in this manual are listed below. Installation process Provides an explanation of the installation process,

and includes the "Installation Procedure Checklist". Chapter 1 "Overview of the Flexent Modular Cell 4.0B cabinet

installation" provides the following information.

• An overview of the Flexent Modular Cell 4.0B cabinets

• A description of typical installation sites, as well as cabinets.

Chapter 2 "Modular Cell 4.0B and WNG24-BC cabinet handling, placement, anchoring and grounding" provides the following information.

• Procedures for anchor installation

• Instructions for installation of optional mounting bases

• Instructions for cabinet handling

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• Procedures for placement, anchoring and grounding of the Modular Cell 4.0B primary cabinet, as well as the first and second WNG battery cabinet

• Procedures for placement, anchoring and grounding of Modular Cell 4.0B dual band cabinet.

Chapter 3 "Cable connections in the Modular Cell 4.0B cabinets" provides procedures for connecting the following cables at the primary, or dual band 4.0B Modular Cell cabinets, as applicable.

• GPS antenna (primary cabinet only)

• T1/E1.

• External user alarms (primary cabinet only)

Chapter 4 "Power and power alarm connections in Modular Cell 4.0B cabinets with integrated power" provides the following procedures for power and power alarm connections.

• Customer power references to other chapters and appendices, as well as other documents

• AC Utility connection to the primary or dual band cabinet

• AC, DC, alarm and fan power cable connections between the first battery cabinet and the primary Modular Cell 4.0B cabinet, as well as between the second battery cabinet and the first battery cabinet

• Battery installation procedure revisions (for 66ECv2 battery cabinet with 4.0B with integrated power)

Chapter 5 "Component installation in the Modular Cell 4.0B and WNG24-BC battery cabinets" provides the following procedures for the installation of power components.

• Rectifier and battery installation in the primary and dual band cabinets (for reference only)

• Battery installation in the first and second WNG battery cabinets

• Final DC connections after installation of the first or second WNG battery cabinet.

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Chapter 6 "RF cable connections between existing Modular Cell cabinets and a Modular Cell 4.0B dual band cabinet" provides the following procedures for RF connections between cabinets.

• Procedures for the use of the chapter

• Routing and connection of RF cables between existing Modular Cell cabinets and a Modular Cell 4.0B dual band cabinet

Chapter 7 "Finishing the installation" provides the following procedures for finishing the installation of individual cabinets.

• RF antenna connections (Primary or dual band cabinets)

• Final connection of primary cabinet batteries

• Replacement of panels and closure of cabinet doors (all cabinets).

Appendix A "EZBFo Battery Frame Installation with Modular Cell

4.0B cabinets (with integrated power)" provides installation

procedures for the installation of the EZBFo battery frame as an alternate to the WNG24-BC procedures presented in Chapters 4 and 5.

Appendix B "Non-Lucent power ancillary hardware installation, cable routing and connection" provides instructions for the connection of non-Lucent customer power at the 4.0B Modular Cell cabinets

Appendix C "Post-installation checklist by cabinet" provides

checklists to verify completion of required items.

Appendix D “Post-installation checklist by cabinet”

provides checklists

to verify completion of required items.

Glossary

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Conventions used

The following conventions are used in this IP:

Illustrations

The illustrations shown in this IP are schematics. They do not contain all details and exceptions, but are rather intended to highlight main points. Dimensions are usually shown in millimeters, with inches in parenthesis. As an example, 680.0 (26.77) equals 680 millimeters or

26.77 inches.

Naming conventions

The Flexent Modular Cell 4.0B cabinet will be referred to as the Modular Cell 4.0B cabinet, or merely the 4.0B cabinet.

Standard cross-sections and wire diameters of round copper conductors

The following table is from IEC standard 60947-1 (c) IEC:1996 +A1:1997+A2:1998.

ISO CROSS SECTION (mm2)AWG

120 0000

95 000 70 00 50 0 35 2 25 4 16 6 10 8

610 412

2.5 14

1.5 16 116

0.75 18

0.5 20

0.5 22

0.2 24

DIAMETER (mm) AWG

0.81 20

0.65 22

0.51 24

0.4 26

0.32 28

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