Nokia E65 Service Manual issue1

Nokia Customer Care

Service Manual

RM-208 (Nokia E65)

Mobile Terminal

Part No: 9254835 (Issue 1)

COMPANY CONFIDENTIAL

RM-208

Nokia Customer Care Amendment Record Sheet

Amendment Record Sheet

Amendment No Date Inserted By Comments

Issue 1 01/2007 Tiina Savén Original issue

Page ii COMPANY CONFIDENTIAL Issue 1

RM-208 Copyright Nokia Customer Care

Copyright

without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

Issue 1 COMPANY CONFIDENTIAL Page iii

RM-208

Nokia Customer Care Warnings and cautions

Warnings and cautions

Warnings

• IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

• THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

• OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

• BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

• Servicing and alignment must be undertaken by qualified personnel only.

• Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

• Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

• Use only approved components as specified in the parts list.

• Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.

• Ensure all cables and wires are repositioned correctly.

• Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

• During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.

Page iv COMPANY CONFIDENTIAL Issue 1

RM-208 ESD protection Nokia Customer Care

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside

any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

Issue 1 COMPANY CONFIDENTIAL Page v

RM-208

Nokia Customer Care Care and maintenance

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

• Keep the phone and all its parts and accessories out of the reach of small children.

• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

• Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

Page vi COMPANY CONFIDENTIAL Issue 1

RM-208 Company Policy Nokia Customer Care

Company Policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/email.

Please state:

• Title of the Document + Issue Number/Date of publication

• Latest Amendment Number (if applicable)

• Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com

Issue 1 COMPANY CONFIDENTIAL Page vii

RM-208

Nokia Customer Care Battery information

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the

product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or

pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

Page viii COMPANY CONFIDENTIAL Issue 1

RM-208 Nokia E65 Service Manual Structure Nokia Customer Care

Nokia E65 Service Manual Structure

1 General Information 2 Parts Lists and Component Layouts 3 Service Software Instructions 4 Service Tools and Service Concepts 5 Disassembly / Reassembly Instructions 6 BB Troubleshooting and Manual Tuning Guide 7 RF Troubleshooting and Manual Tuning Guide 8 Camera Module Troubleshooting 9 System Module 10 Schematics Glossary

Issue 1 COMPANY CONFIDENTIAL Page ix

RM-208

Nokia Customer Care Nokia E65 Service Manual Structure

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Nokia Customer Care

1 — General Information

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RM-208

Nokia Customer Care General Information

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RM-208 General Information Nokia Customer Care

Table of Contents

RM-208 product selection......................................................................................................................................1–5

RM-208 product features and sales package.......................................................................................................1–5

Product and module list ........................................................................................................................................1–6

Mobile enhancements............................................................................................................................................1–7

Technical specifications.........................................................................................................................................1–8

Transceiver general specifications ..................................................................................................................1–8

Main RF characteristics for GSM850/900/1800/1900 and WCDMA1900/2100 phones ...............................1–8

Battery endurance.............................................................................................................................................1–9

Environmental conditions ................................................................................................................................1–9

List of Tables

Table 1 Audio..........................................................................................................................................................1–7

Table 2 Car...............................................................................................................................................................1–7

Table 3 Data ............................................................................................................................................................1–7

Table 4 Imaging......................................................................................................................................................1–7

Table 5 Messaging..................................................................................................................................................1–7

Table 6 Power.........................................................................................................................................................1–8

List of Figures

Figure 1 View of RM-208........................................................................................................................................1–5

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RM-208

Nokia Customer Care General Information

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RM-208 General Information Nokia Customer Care

RM-208 product selection

Nokia RM-208 is a WCDMA/GSM quad band handportable phone, supporting WCDMA 2100 (UMTS) , EGSM 850/900/1800/1900 bands and WLAN 802.11g.

The MMS implementation follows the OMA MMS standard release 1.2. WAP 2.0 compatible browser supports XHTML Mobile Profile (MP) and uses a TCP/IP stack to communicate

with a gateway in network. RM-208 uses Symbian 9.1a operating system and supports also MIDP Java 2.0 & CLDC1.1, providing a good

platform for 3rd party applications.

Figure 1 View of RM-208

RM-208 product features and sales package

Bearers & transport

• RM-208 is a 3GPP Release 99 (+ Geran feature pack 1) terminal supporting WCDMA, EGPRS and GPRS data bearers.

• The maximum bit rate for WCDMA is up to 384 kbps for downlink and 384 kbps for uplink with simultaneous CS speech (12.2 (AMR) kbps).

• For GSM networks RM-208 is a class B terminal with EGPRS multislot class 32 (5 Rx, 3 Tx, SUM=6) and GPRS multislot class 32 (5 Rx, 3 Tx, SUM=6).

Software platform

• SW platform: Nokia Series 60 3rd Edition

Issue 1 COMPANY CONFIDENTIAL Page 1 –5

RM-208

Nokia Customer Care General Information

Connectivity

• Bluetooth 1.2 wireless technology

• IrDA

• Pop-Port™ interface with USB

• 2.0 mm charger connector

• WLAN 802.11g

• Dual transfer mode

Productivity

• SMS, MMS and email

• MS Word, PowerPoint , Excel and Adobe PDF viewers

• PIM (Calendar & Contacts)

• HTML Nokia and XHTML browser

• Video streaming (3GPP)

• Logs (last calls , timers and history list)

• Instant messaging

•

JavaTM MIDP 2.0, CLDC 1.13D API, PIM API, File access API

• MP3

• OMA DRM 1.0 with forward lock

• Data Transfer

Sales package

• Transceiver RM-208

• BL-5F Li-ion Battery Cell

• AC-4 Travel Charger

• All-in-one User Guide (warranty card + accessory info + getting started sheet + invitational module for Club Nokia )

• Headset HS-5

• Connectivity Cable CA-53

• Quickstart guide

Product and module list

Module name Type code Notes

System/RF Module 1YB Main PWB with components UI flex 1yc T9 flex 1yd Camera flex 1ye SIM card module 1yf

Page 1 –6 COMPANY CONFIDENTIAL Issue 1

RM-208 General Information Nokia Customer Care

Mobile enhancements

Table 1 Audio

Enhancement Type

Headset HS-5 Bluetooth headset BH 600 HS-59W Bluetooth headset BH 800 HS-24W Bluetooth headset BH 900 HS-25W

Table 2 Car

Enhancement Type

Advanced car kit CK-20W Car kit phone N616 Wireless plug-in car handsfree HF-6W Mobile charger DC-4 Mobile holder CR-39 Headrest handsfree BHF-3 Plug-in car handsfree HF-3

Table 3 Data

Enhancement Type

Connectivity cable CA-53 Universal passive desk stand DT-13 1GB memorycard MU-22

Table 4 Imaging

Enhancement Type

Nokia image album PD-1 Nokia remote camera PT-6

Table 5 Messaging

Enhancement Type

Wireless keyboard SU-8W Digital pen ll SU-27W

Issue 1 COMPANY CONFIDENTIAL Page 1 –7

RM-208

Nokia Customer Care General Information

Table 6 Power

Enhancement Type

Battery BP-5F Travel charger AC-5 Compact charger AC-3

Technical specifications

Transceiver general specifications

Unit Dimensions (L x W x T) Weight (g)

Transceiver with BP-5F 1000mAh li-ion battery back

105 x 49 x 15.5 mm 115 (including BP-5L

battery)

Volume (cm3)

Main RF characteristics for GSM850/900/1800/1900 and WCDMA1900/2100 phones

Parameter Unit

Cellular system GSM850, EGSM900, GSM1800/1900, WCDMA1900 or

WCDMA2100

Rx frequency band GSM850: 869 - 894MHz

EGSM900: 925 - 960 MHz GSM1800: 1805 - 1880 MHz GSM1900: 1930 - 1990 MHz WCDMA1900: 1930-1990MHz WCDMA2100: 2110 - 2170 MHz

Tx frequency band GSM850: 824 - 849MHz

EGSM900: 880 - 915 MHz GSM1800: 1710 - 1785 MHz GSM1900: 1850 - 1910 MHz WCDMA1900: 1850-1910MHz WCDMA2100: 1920 - 1980 MHz

Output power GSM850: +5 ...+33dBm/3.2mW ... 2W

GSM900: +5 … +33dBm/3.2mW … 2W GSM1800: +0 … +30dBm/1.0mW … 1W GSM1900: +0 … +30dBm/1.0mW … 1W WCDMA -50 … 24 dBm

Page 1 –8 COMPANY CONFIDENTIAL Issue 1

RM-208 General Information Nokia Customer Care

Parameter Unit

Number of RF channels GSM850: 124

GSM900: 174 GSM1800: 374

GSM1900: 299 Channel spacing 200 kHz Number of Tx power levels GSM850: 15

GSM900: 15

GSM1800: 16

GSM1900: 16

Battery endurance

Battery Capacity (mAh) Talk time Stand-by

BL-5F 1000 up to 7 hrs up to 8 days

Charging times

AC-4

1.5 hrs

Environmental conditions

Environmental condition Ambient temperature Notes

Normal operation Reduced performance

Intermittent operation

No operation or storage

-15oC...+55oC

-25oC...-15oC +55oC...+70oC

-40oC...-15oC +70oC...+85 oC

<-40oC...>+85oC

Specifications fulfilled Operational for shorts periods

only

Operation not guaranteed but an attempt to operate does not damage the phone.

No storage or operation: an attempt may damage the phone.

Charging allowed Long term storage conditions

Issue 1 COMPANY CONFIDENTIAL Page 1 –9

-25oC...+50oC 0oC...+85oC

RM-208

Nokia Customer Care General Information

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Nokia Customer Care

2 — Parts Lists and Component

Layouts

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Nokia Customer Care Parts Lists and Component Layouts

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RM-208 Parts Lists and Component Layouts Nokia Customer Care

Table of Contents

Exploded view.........................................................................................................................................................2–5

Exploded view ...................................................................................................................................................2–5

Spare parts overview...................................................................................................................................2–6

Parts lists.................................................................................................................................................................2–7

Mechanical spare parts list...............................................................................................................................2–7

RM-208 component parts list...........................................................................................................................2–9

Component layouts ............................................................................................................................................. 2–29

Component layout - bottom (1yb-07a)........................................................................................................ 2–29

Component layout - top (1yb-O7a)............................................................................................................... 2–30

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RM-208

Nokia Customer Care Parts Lists and Component Layouts

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RM-208 Parts Lists and Component Layouts Nokia Customer Care

Exploded view

Issue 1 COMPANY CONFIDENTIAL Page 2 –5

RM-208

Nokia Customer Care Parts Lists and Component Layouts

Spare parts overview

Page 2 –6 COMPANY CONFIDENTIAL Issue 1

RM-208 Parts Lists and Component Layouts Nokia Customer Care

Parts lists

Mechanical spare parts list

RM-208 mechanical parts list

ITEM/

CIRCUIT

REF.

A1 1

I0001 1 A-COVER MR I0002 1 POWER KEY MR -

I0003 1 S60 KEYMAT MR 1

A2 1

I0004 1 I0005 1 EARPIECE MR -

I0006 1 LCD ASSY MR 1 I0007 1 MASKING PLATE MR 1

I0008 1

QTY

SPARE PART

DESCRIPTION

A-COVER ASSY (I0001 - I0002)

EARPIECE HOLDER ASSY (I0004 - I0005)

EARPIECE HOLDER MR -

SCREW RF1.8x5.5 MR 1

NOTE ACT.

LEVE

- 1

NAM LTA EU MEA APAC CHINA

SLIDE MODULE

A3 1

I0009 1

I0010 1

I0101 1

Issue 1 COMPANY CONFIDENTIAL Page 2 –7

ASSY (I0009I0010, I0101, I0201-I0202)

Cann ot be reuse d

when 1YC UI FLEX ASSEMBLY

SLIDE MODULE UPPER PART MR -

SLIDE MECHANISM MR -

remo

ved MR 1

- 1

RM-208

Nokia Customer Care Parts Lists and Component Layouts

ITEM/

CIRCUIT

REF.

I0201 1

I0202 1

A4 1

I0203 1 I0204 1 T9 KEYMAT MR I0205 1 IR WINDOW MR -

A5 1

QTY

SPARE PART

DESCRIPTION

1YD T9 FLEX ASSEMBLY

SLIDE MODULE LOWER PART MR -

T9 KEYMAT ASSY (I0203-I0205)

T9 KEYMAT FRAME MR -

CAMERA FLEX ASSY (I0206 I0207)

NOTE ACT.

Cann ot be reuse d when remo ved MR 1

LEVE

- 1

NAM LTA EU MEA APAC CHINA

1YE CAMERA SIDEKEY FLEX

I0206 1 I0207 1 SMIA85 CAMERA MR -

A6 1

I0208 1

I0209 1 TYPE LABEL

A7 1

MODULE MR 1

1YB LIGHT SWAP PACKAGE (I0208-I0209)

1YB LIGHT SWAP PWB MS -

Cann ot be reuse d when remo ved MR 3

ANTENNA MODULE ASSY (I0210 - I0211)

- 3

- 1

I0210 1 IHF SPEAKER MR -

ANTENNA

I0211 1

Page 2 –8 COMPANY CONFIDENTIAL Issue 1

MODULE MR -

RM-208 Parts Lists and Component Layouts Nokia Customer Care

ITEM/

CIRCUIT

REF.

QTY

SPARE PART

DESCRIPTION

NOTE ACT.

LEVE

B-COVER

A8 1

ASSEMBLY

- 1

(I0212 - I0217)

I0212 1 DC-JACK MR 1

CLAPTON EMC

I0213 1

MICROPHONE MR 1 1YF SIM CARD

I0214 1

MODULE MR 1

I0215 1 B-COVER MR I0216 1 SIDE KEYS MR I0217 1 SIM COVER MR -

Cann

ot be

reuse

when

remo

I0218 4 SCREW M1.6x3.8

ved MR 1

NAM LTA EU MEA APAC CHINA

BATTERY COVER

I0219 1

ASSY MO 1

RM-208 component parts list

Component parts list (1yb-07a)

Note: For Nokia product codes, please refer to the latest Service Bulletins on the Partner Website (PWS).

To ensure you are always using the latest codes, please check the PWS on a daily basis.

Item Side Grid ref. Description and value

SHIELD_CAMERA_ACCCAMERA ACC SHIELD

A1500 Bottom B 18

A2800 Top G 7 SHIELD_RAP_3G

A5000 Top C 3 SHIELD_COMBO

A6000 Bottom E 4 SHIELD_BT_WLAN

SHIELD_040_022072RA-6 RF-SHIELD

A7500 Top E 11

040-031706 ~ RAP 3G SHIELD

040-031712 ~ COMBO SHIELD

040-031714 ~ WLAN BT SHIELD

040-031708 ~

040-035290 ~

B2200 Top F 5 CRYSTAL_FC_135

CRYSTAL 32.768KHZ +-20PPM 12.5PF

32.768 kHz

Issue 1 COMPANY CONFIDENTIAL Page 2 –9

RM-208

Nokia Customer Care Parts Lists and Component Layouts

Item Side Grid ref. Description and value

C1550 Bottom C 17 0402C Chipcap 5% NP0 27p

CHIPCAP X5R 1U5 K

C1554 Top C 17 0402C

C1555 Top C 17 0603C C1556 Top C 17 0402C Chipcap 5% NP0 27p

C1557 Bottom B 18 0603C

C1558 Bottom B 18 0402C

C1559 Bottom C 18 0402C

C1563 Bottom B 18 0603C

4V 0402 1u5 CHIPCAP X5R 1U K

6V3 0603 1u0

CHIPCAP X5R 4U7 K 6V3 0603 4u7

CHIPCAP X5R 100N K 10V 0402 100n

CHIPCAP X5R 4U7 K 6V3 0603 4u7

CHIPCAP X5R 10UF

C1564 Bottom B 18 0603C

C1566 Bottom B 16 0402C

C1567 Top D 9 0402C

C1568 Top E 9 0603C

C1569 Top D 9 0603C

C1570 Bottom C 16 0402C

C1571 Bottom C 16 0402C C1575 Bottom C 18 0402C Chipcap 5% NP0 27p C2000 Bottom E 2 0402C Chipcap 5% NP0 27p

C2001 Bottom D 2 0603C_H0.95

6V3 0603 10u Chipcap X7R 10%

16V 0402 10n Chipcap X7R 10%

16V 0402 10n CHIPCAP X5R 1U K

6V3 0603 1u0 CHIPCAP X5R 1U K

6V3 0603 1u0 Chipcap X7R 10%

16V 0402 10n Chipcap X7R 10%

16V 0402 10n

CHIPCAP X5R 470N K 25V 0603 470n

Chipcap X7R 10%

C2005 Bottom F 2 0402C

C2006 Bottom G 2 0402C

TANT_C_6.2X3.4_H1.7CHIPTCAP 150U M

C2071 Top H 13

C2201 Top G 5 0402C

Page 2 –10 COMPANY CONFIDENTIAL Issue 1

16V 0402 10n Chipcap X7R 10%

16V 0402 10n

150u_1

10V 6X3.2X1.5 CHIPCAP X5R 1U5 K

4V 0402 1u5

+ 282 hidden pages

Nokia E65 Service Manual issue1

Specifications and Main Features

Frequently Asked Questions

User Manual

Amendment Record Sheet

Copyright

Warnings and cautions

ESD protection

Care and maintenance

Company Policy

Battery information

Nokia E65 Service Manual Structure

RM-208 product selection

RM-208 product features and sales package

Product and module list

Mobile enhancements

Technical specifications

Transceiver general specifications

Main RF characteristics for GSM850/900/1800/1900 and WCDMA1900/2100 phones

Battery endurance

Environmental conditions

Exploded view

Exploded view

Spare parts overview

Parts lists

Mechanical spare parts list

RM-208 component parts list