Nokia E61i Service Manual ssue1

Nokia Customer Care

Service Manual

RM-227 (Nokia E61i)

Mobile Terminal

Part No: 9202447 (Issue 1)

COMPANY CONFIDENTIAL

RM-227

Nokia Customer Care Amendment Record Sheet

Amendment Record Sheet

Amendment No Date Inserted By Comments

Issue 1 03/2007 MHa

Page ii COMPANY CONFIDENTIAL Issue 1

RM-227 Copyright Nokia Customer Care

Copyright

without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

Issue 1 COMPANY CONFIDENTIAL Page iii

RM-227

Nokia Customer Care Warnings and cautions

Warnings and cautions

Warnings

• IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

• THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

• OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

• BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

• Servicing and alignment must be undertaken by qualified personnel only.

• Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

• Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

• Use only approved components as specified in the parts list.

• Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.

• Ensure all cables and wires are repositioned correctly.

• Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

• During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.

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RM-227 ESD protection Nokia Customer Care

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside

any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

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RM-227

Nokia Customer Care Care and maintenance

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

• Keep the phone and all its parts and accessories out of the reach of small children.

• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

• Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

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RM-227 Company Policy Nokia Customer Care

Company Policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/email.

Please state:

• Title of the Document + Issue Number/Date of publication

• Latest Amendment Number (if applicable)

• Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com

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RM-227

Nokia Customer Care Battery information

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the

product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or

pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

Page viii COMPANY CONFIDENTIAL Issue 1

RM-227 Nokia E61i Service Manual Structure Nokia Customer Care

Nokia E61i Service Manual Structure

1 General Information 2 Parts Lists and Component Layouts 3 Service Software Instructions 4 Service Tools and Service Concepts 5 Disassembly / Reassembly Instructions 6 BB Troubleshooting and Manual Tuning Guide 7 RF Troubleshooting and Manual Tuning Guide 8 Camera Module Troubleshooting 9 System Module 10 Schematics Glossary

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RM-227

Nokia Customer Care Nokia E61i Service Manual Structure

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Nokia Customer Care

1 — General Information

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Nokia Customer Care General Information

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RM-227 General Information Nokia Customer Care

Table of Contents

RM-227 product selection......................................................................................................................................1–5

RM-227 product features and sales package.......................................................................................................1–5

Product and module list ........................................................................................................................................1–8

Mobile enhancements............................................................................................................................................1–8

Technical specifications...................................................................................................................................... 1–10

Transceiver general specifications ............................................................................................................... 1–10

Main RF characteristics for GSM850/900/1800/1900 and WCDMA 2100 phones ..................................... 1–10

Battery endurance.......................................................................................................................................... 1–11

Environmental conditions ............................................................................................................................. 1–11

List of Tables

Table 1 Audio..........................................................................................................................................................1–8

Table 2 Car...............................................................................................................................................................1–9

Table 3 Carrying......................................................................................................................................................1–9

Table 4 Data ............................................................................................................................................................1–9

Table 5 Imaging................................................................................................................................................... 1–10

Table 6 Messaging............................................................................................................................................... 1–10

Table 7 Power...................................................................................................................................................... 1–10

List of Figures

Figure 1 View of RM-227........................................................................................................................................1–5

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RM-227

Nokia Customer Care General Information

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RM-227 General Information Nokia Customer Care

RM-227 product selection

Nokia RM-227 is a WCDMA/GSM dual mode handportable phone, supporting EGSM850/900/1800/1900/ WCDMA2100.

The MMS implementation follows the OMA MMS standard release 1.2. WAP 2.0 compatible browser supports XHTML Mobile Profile (MP) and uses a TCP/IP stack to communicate

with a gateway in network. RM-227 uses Symbian 9.1a operating system and supports also MIDP Java 2.0 & CLDC1.1, providing a good

platform for 3rd party applications.

Figure 1 View of RM-227

RM-227 product features and sales package

Display and keypad

• Landscape active matrix colour display

• Active area: 56.9 x 42.7 mm

• 2.8 “ QVGA (320 x 240), 16M colours

• Display contrast/brightness control

• Keys: silicon with hard tops

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Nokia Customer Care General Information

• 4-way rocker switch with select, power key used as profile key, 2 soft keys

• MyOwn Key, Phonebook key

• Volume keys and voice key combining voice recording, voice dialling and push to talk functionality

• E-mail button, e-mail LED

• Full messaging keyboard with backlight (21 keypad variants)

• Ambient light sensor for keypad display lightning control

Hardware characteristics

• Monoblock with full messaging keyboard

• 128 MB of fixed user data memory

• MicroSD memory card (hot swap)

• Integrated Handsfree

• Internal vibra, SIM Card reader

• Dynamo charging jack

Connectivity

• WCDMA 3GPP Release 99 & EGSM 850/900/1800/1900

• WCDMA PS max speed UL/DL 384/384 kbps

• GPRS/EGPRS (Class B, MSC 32)

• GSM CSD up to 14.4 and 43.2 (HSCSD) kbps

• Speech codecs AMR, FR and EFR, NB-AMR

• Dual mode transfer MSC9, SAIC rel v1

• Integrated WLAN (IEEE 802.11g, 802.11e, 802.11i)

• E-mail data roaming

• Integrated infrared module (115 kbps)

• USB 2.0 full-speed, Pop-Port

• Bluetooth 1.2

• Remote & Local (peer-to-peer) synchronization over Bluetooth technology, IR, cable, http

Developer platform

• Series 60 Platform 3rd Edition 9.1a Mike

• MIDP2.0 Java

User interface

• Active Idle

• Tutorial

Messaging

• Push Email; IMAP (idle)

• POP/IMAP, SMTP

• Multimedia Messaging Service (MMS, ver. 1.2), SMS

• Instant messaging client (Yahoo, AOL, OMA)

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RM-227 General Information Nokia Customer Care

Voice

• Voice dialling, Voice commands for menu short cuts, keypad lock and profiles

• Voice recording, recording own notes or conversations

• Internet call (VoIP) release 2.0, Text-to-Speech message reader

• Enhanced voice commands (SIND), Voice aid, Push-to-talk

Device management

• Settings via OMA Client Provisioning, OMA Device Management

• OTA device programming (ringing tone, phone book, e-mail, WAP, MMS, operator logos, user group icons)

• OTA device wipe and lock

• AP configurator

• Data transfer

• WLAN settings wizard

Information management

• Quickoffice attachment editors and readers(Document, spreadsheet, presentation)

• Adobe acrobat reader, ZIP manager

• Basic PIM (Calendar, to-do, notes, contacts), TeamSuite, In-device search

• Remote and local synchronization of PIM via PC and remotely

• File manager

• PC suite 6.8

• Two browsers: xHTML and XHTML Browser

• External view framework, Bluetooth printing

Media Consumption

• 2 MPixel camera

• Catalogs client

• Video and audio streaming (3GPP & Real Media)

• MP3/ AAC player

• Instrumental downloadable MIDI ring tones

• Digital Rights Management (Forward lock)

TPO solutions

• E-mail:

• Intellisync 7.x , Seven Always-on Mail

• Visto Mobile v5.2, RIM BlackBerry Connect v2.1

• GooldLink, MS Activesync

• Nokia Mobile VPN (Integrated)

Sales package

• Transceiver RM-227

• BP-4L Li-ion Battery Cell

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RM-227

Nokia Customer Care General Information

• AC-4 Charger

• All-in-one User Guide (warranty card + accessory info + getting started sheet + invitational module for Club Nokia )

• CD-ROM

• Headset HS-5

• Connectivity Cable CA-53

• Memory card Micro-SD (128 MB)*

• Application leaflet

• Quickstart guide

*The memory card is not included in the sales package in all market areas.

Product and module list

Module name Type code Notes

System/RF Module 1ZH Main PWB with components EL-Dome sheet Chassis Assy Display Module Keyboard A-cover Assy SW Module

Mobile enhancements

Table 1 Audio

Enhancement Type

Boom headset HDB-4 Fashion stereo headset HS-3

HS-31 Headset HS-5 Stereo headset HDS-3 Classic stereo headset HS-23 Display headset HS-6 FM radio headset HS-2R Wireless headset HDW-3

HS-36W

HS-37W

HS-11W

HS-26W

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RM-227 General Information Nokia Customer Care

Enhancement Type

Wireless boom headset HS-4W Wireless clip-on headset HS-21W Wireless image headset HS-13W Loopset LPS-4 TTY adapter HDA-9

Table 2 Car

Enhancement Type

Wireless car kit CK-1W Advanced car kit CK-7W

CK-10 Car kit phone N616 Wireless plug-in car handsfree HF-6W Mobile charger DC-4 Mobile holder CR-47 Nokia Converter for Car Kit Cark-91 Headrest handsfree BHF-3 Plug-in car handsfree HF-3

Table 3 Carrying

Enhancement Type

Carrying case CP-111

Table 4 Data

Enhancement Type

Connectivity cable CA-53 Wireless GPS module LD-3W MicroSD card 64 MB MicroSD card 128 MB MicroSD card 256 MB MicroSD card 512 MB

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Nokia Customer Care General Information

Table 5 Imaging

Enhancement Type

Nokia image album PD-1 Nokia remote camera PT-6

Table 6 Messaging

Enhancement Type

Wireless keyboard SU-8W

Table 7 Power

Enhancement Type

Battery BP-4L Travel charger AC-4 Compact charger AC-3 Charger adapter CA-44

Technical specifications

Transceiver general specifications

Unit Dimensions (L x W x T)

Transceiver with BP-4L 1500mAh li-ion battery back

(mm)

117.0 x 70 x 13.9/11.5 150 (including BP-4L

Weight (g)

battery)

Volume (cm3)

Main RF characteristics for GSM850/900/1800/1900 and WCDMA 2100 phones

Parameter Unit

Cellular system GSM850, EGSM900, GSM1800/1900, WCDMA 2100 Rx frequency band GSM850: 869 - 894MHz

EGSM900: 925 - 960 MHz GSM1800: 1805 - 1880 MHz GSM1900: 1930 - 1990 MHz WCDMA2100: 2110 - 2170 MHz

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RM-227 General Information Nokia Customer Care

Parameter Unit

Tx frequency band GSM850: 824 - 849MHz

EGSM900: 880 - 915 MHz GSM1800: 1710 - 1785 MHz GSM1900: 1850 - 1910 MHz WCDMA2100: 1920 - 1980 MHz

Output power GSM850: +5 ...+33dBm/3.2mW ... 2W

GSM900: +5 … +33dBm/3.2mW … 2W GSM1800: +0 … +30dBm/1.0mW … 1W GSM1900: +0 … +30dBm/1.0mW … 1W WCDMA -50 … 24 dBm

Number of RF channels GSM850: 124

GSM900: 174 GSM1800: 374

GSM1900: 299 Number of WCDMA channels WCDMA: 277 Channel spacing 200 kHz Number of Tx power levels GSM850: 15

GSM900: 15

GSM1800: 16

GSM1900: 16

Battery endurance

Battery Capacity (mAh) Talk time Stand-by

BP-4L 1500mAh 4 - 9 hours (GSM)

2 - 5 hours (WCDMA)

4 hours (VoIP)

12 - 17 days (GSM) 13 - 19 days (WCDMA) 8 - 9.5 days (GSM/

WCDMA and WLAN)

Charging times

ACP-4

2 h 10 min

Environmental conditions

Environmental condition Ambient temperature Notes

Normal operation

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-15oC...+55oC

Specifications fulfilled

RM-227

Nokia Customer Care General Information

Environmental condition Ambient temperature Notes

Reduced performance

Intermittent operation

No operation or storage

Charging allowed Long term storage conditions

-25oC...-15oC +55oC...+70oC

-40oC...-15oC +70oC...+85 oC

<-40oC...>+85oC

-25oC...+50oC 0oC...+85oC

Operational for shorts periods only

Operation not guaranteed but an attempt to operate does not damage the phone.

No storage or operation: an attempt may damage the phone.

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Nokia Customer Care

2 — Parts Lists and Component

Layouts

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Nokia Customer Care Parts Lists and Component Layouts

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RM-227 Parts Lists and Component Layouts Nokia Customer Care

Table of Contents

Exploded view.........................................................................................................................................................2–5

Spare parts overview .............................................................................................................................................2–6

Parts lists.................................................................................................................................................................2–7

Mechanical spare parts list...............................................................................................................................2–7

Component parts list (1zh_08a).......................................................................................................................2–8

Component parts list (1zh_08b).................................................................................................................... 2–26

Component layouts 1zh_08a.............................................................................................................................. 2–44

Component layout - bottom (1zh_08a)........................................................................................................ 2–44

Component layout - top (1zh_08a)............................................................................................................... 2–45

Component layouts 1zh_08b.............................................................................................................................. 2–46

Component layout - bottom (1zh_08b)........................................................................................................ 2–46

Component layout - top (1zh_08b)............................................................................................................... 2–47

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Nokia Customer Care Parts Lists and Component Layouts

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RM-227 Parts Lists and Component Layouts Nokia Customer Care

Exploded view

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RM-227

Nokia Customer Care Parts Lists and Component Layouts

Spare parts overview

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RM-227 Parts Lists and Component Layouts Nokia Customer Care

Parts lists

Mechanical spare parts list

Note: For Nokia product codes, please refer to the latest Service Bulletins on the Partner Website (PWS).

To ensure you are always using the latest codes, please check the PWS on a daily basis.

ITEM/CIRCUIT

REF.

QTY SPARE PART DESCRIPTION

A1 1 A-COVER ASSY (I0001-I0004) I0001 1 DECORATIVE PART I0002 1 A-COVER I0003 1 AMBIENT LIGHTGUIDE I0004 1 POWER BUTTON

I0005 1 OPERATOR LOGO I0006 1 KEYMAT I0007 1 SCREW 1.8x5.5 T6+ I0008 2 SCREW M1.4X3.4 T4+ I0009 1 LCD SHIELD ASSY I0010 1 EARPIECE I0011 1 LCD MODULE

A2 1 1ZH LIGHT SWAP PACKAGE (I0012 - I0014, I0997) I0012 1 EL-DOMESHEET I0013 1 1ZH ENGINE MODULE I0014 1 TYPE LABEL I0997 1 WATER INGRESS LABEL

I0015 1 CAMERA MOD SMIA 85

A3 1 CHASSIS ASSY (I0016-I0022, I0998) I0016 1 CHASSIS I0017 1 DC-JACK I0018 1 MICROPHONE I0019 1 CONNECTOR HOUSING ASSEMBLY I0020 1 BATTERY RELEASE BUTTON I0021 1 BATTERY RELEASE SPRING I0022 1 SIDE BUTTON MODULE ASSY I0998 1 WATER INGRESS LABEL

A4 1 ANTENNA ASSY (I0023-I0024)

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RM-227

Nokia Customer Care Parts Lists and Component Layouts

ITEM/CIRCUIT

REF.

QTY SPARE PART DESCRIPTION

I0023 1 ANTENNA I0024 1 IHF SPEAKER

I0025 4 SCREW M1.6X5.7 T6+ I0026 1 CAMERA LID ASSEMBLY I0027 1 BATTERY COVER

Component parts list (1zh_08a)

Note: For Nokia product codes, please refer to the latest Service Bulletins on the Partner Website (PWS). To ensure you are always

using the latest codes, please check the PWS on a daily basis.

Item Side Grid ref. Type Description and value

SHIELD_PWB_CAN_

A2200 Bot D 7

A2801 Bot C 13

A4801 Bot K 12

WB SHIELD PWB CAN WB ~ ~ SHIELD_PWB_CAN_R

AP SHIELD PWB CAN RAP ~ ~ SHIELD_040_01796

0 PWB CAN COMBO ~ ~ SHIELD_PWB_CAN_A

A4802 Bot L 7

PE SHIELD PWB CAN APE ~ ~ SHIELD_PWB_CAN_B

A6001 Bot L 4

T SHIELD PWB CAN BT ~ ~ SHIELD_040_03243

A6302 Bot H 5

9 PWB_CAN_WLAN ~ ~ SHIELD_040_03719

A7000 Bot I 15

A7503 Bot D 16

0 PWB_CAN_GE ~ ~ SHIELD_PWB_CAN_

WCDMA

SHIELD PWB CAN

WCDMA ~ ~

SHIELD_PWB_CAN_P

A7506 Bot G 16

A SHIELD PWB CAN Pa ~ ~ SHIELD_040_03248

A7507 Bot G 13

4 PWB_CAN_PIHI_N ~ ~ SHIELD_040_03248

A7508 Top K 22

B2200 Bot E 8 CRYSTAL_FC_135

5 PWB_CAN_ANT ~ ~

CRYSTAL 32.768KHZ

+-20PPM 12.5PF

32.76 8kHz ~

C1553 Bot K 20 0402C Chipcap 5% NP0 27p 50V

CHIPCAP X5R 1U K 6V3

C1554 Bot L 20 0603C

0603 1u0 6.3V

CHIPCAP X5R 1U K 6V3

C1555 Bot K 22 0603C

0603 1u0 6.3V

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