Nokia C6-RM-612 Service Manual

Nokia Customer Care
Service Manual
RM-612; RM-624 (Nokia C6-00; L3&4)
Mobile Terminal
Part No: (Issue 1)
COMPANY CONFIDENTIAL
Copyright © 2010 Nokia. All rights reserved.

Amendment Record Sheet

Amendment Record Sheet
Issue 1 4/2010 AP-K
RM-612; RM-624
Page ii COMPANY CONFIDENTIAL Issue 1
Copyright © 2010 Nokia. All rights reserved.
RM-612; RM-624 Copyright

Copyright

Copyright © 2010 Nokia. All rights reserved. Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form
without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia
Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.
Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.
Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.
The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.
The availability of particular products may vary by region.
IMPORTANT
This document is intended for use by qualified service personnel only.
Issue 1 COMPANY CONFIDENTIAL Page iii
Copyright © 2010 Nokia. All rights reserved.
RM-612; RM-624

Warnings and cautions

Warnings and cautions
Warnings
IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.
Cautions
Servicing and alignment must be undertaken by qualified personnel only.
Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.
Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.
Use only approved components as specified in the parts list.
Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.
Ensure all cables and wires are repositioned correctly.
Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.
During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.
Page iv COMPANY CONFIDENTIAL Issue 1
Copyright © 2010 Nokia. All rights reserved.
RM-612; RM-624 ESD protection

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.
Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.
To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity
discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside
any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under
ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local
Nokia After Market Services representative.
Issue 1 COMPANY CONFIDENTIAL Page v
Copyright © 2010 Nokia. All rights reserved.
RM-612; RM-624

Care and maintenance

Care and maintenance
This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.
Keep the phone and all its parts and accessories out of the reach of small children.
Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.
Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.
Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.
Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.
Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.
Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.
Do not paint the phone. Paint can clog the moving parts and prevent proper operation.
Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.
All of the above suggestions apply equally to the product, battery, charger or any accessory.
Page vi COMPANY CONFIDENTIAL Issue 1
Copyright © 2010 Nokia. All rights reserved.
RM-612; RM-624 Company policy

Company policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.
While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/e­mail.
Please state:
Title of the Document + Issue Number/Date of publication
Latest Amendment Number (if applicable)
Page(s) and/or Figure(s) in error
Please send to:
NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com
Issue 1 COMPANY CONFIDENTIAL Page vii
Copyright © 2010 Nokia. All rights reserved.
RM-612; RM-624

Battery information

Battery information
Note: A new battery's full performance is achieved only after two or three complete charge and
discharge cycles!
The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.
Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.
Temperature extremes can affect the ability of your battery to charge. For good operation times with Li-Pol batteries, discharge the battery from time to time by leaving the product
switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.
Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or
pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.
Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.
Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.
Page viii COMPANY CONFIDENTIAL Issue 1
Copyright © 2010 Nokia. All rights reserved.
RM-612; RM-624 Nokia C6-00; L3&4 Service Manual Structure

Nokia C6-00; L3&4 Service Manual Structure

1 General Information 2 Service Tools and Service Concepts 3 BB Troubleshooting and Manual Tuning Guide 4 RF Troubleshooting 5 System Module and User Interface Glossary
Issue 1 COMPANY CONFIDENTIAL Page ix
Copyright © 2010 Nokia. All rights reserved.
RM-612; RM-624
Nokia C6-00; L3&4 Service Manual Structure
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Nokia Customer Care
1 — General Information
Issue 1 COMPANY CONFIDENTIAL Page 1 – 1
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RM-612; RM-624
General Information
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Copyright © 2010 Nokia. All rights reserved.
RM-612; RM-624 General Information
Table of Contents
Product selection................................................................................................................................................... 1–5
Product features and sales package.................................................................................................................... 1–5
Mobile enhancements........................................................................................................................................... 1–9
Technical Specifications..................................................................................................................................... 1–12
Transceiver general specifications .............................................................................................................. 1–12
Main RF characteristics for GSM 850/900/1800/1900, WCDMA 900/1900/2100 and WCDMA
850/1900/2100 phones...................................................................................................................... 1–12
Battery endurance......................................................................................................................................... 1–14
Environmental conditions ............................................................................................................................ 1–14
List of Tables
Table 1 Audio......................................................................................................................................................... 1–9
Table 2 Car........................................................................................................................................................... 1–10
Table 3 Data ........................................................................................................................................................ 1–11
Table 4 Messaging.............................................................................................................................................. 1–11
Table 5 Positioning ............................................................................................................................................ 1–12
Table 6 Power..................................................................................................................................................... 1–12
List of Figures
Figure 1 View of RM-612/RM-624 ........................................................................................................................ 1–5
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General Information
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RM-612; RM-624 General Information

Product selection

RM-612/RM-624 is a GSM/HSDPA/WCDMA tri-mode handportable multimedia computer with a person centric touch UI, integrated GPS (A-GPS OMA SUPL), WLAN and side slide form factor. RM-612 supports EGSM 850/900/1800/1900 and WCDMA 900/1900/2100 bands. RM-624 supports EGSM 850/900/1800/1900 and WCDMA 850/1900/2100 bands. The device supports CSD/HSCSD, GPRS/EGPRS and WCDMA/HSDPA data bearers.
For WCDMA the maximum bit rate is up to 384 kbit/s for downlink and 384 kbit/s for uplink with simultaneous CS speech or CS video (max. 64 kbit/s). The HSDPA peak is 3.6 Mbit/s downlink (with limited use cases).
For 2G and 2.5G networks the device is a Class A EGPRS DTM MSC 11 which means a maximum download speed of up to 296 kbit/s with EGPRS, and up to 107kbit/s with GPRS. According to GSM standard 05.05 it responds to class 4 (max. 2W) in GSM 850 and EGSM 900 class 1 (1W) in DCS 1800 and class 1 in PCS 1900. The device supports EGPRS (EDGE) class B as well as Bluetooth 2.0 + EDR standard.
The device has a large nHD 3.2” (640 x 360 pixels) colour display (active area 39.6 mm x 70.4 mm) with 16 million colors. It also has a 5 megapixel autofocus main camera with 4 x digital zoom and an integrated LED flash and secondary camera (QCIF) for video calls. The device supports two way video calls with two integrated cameras, one on the front and one on the back.
The MMS implementation follows the OMA MMS standard release 1.3. The Browser is a highly advanced internet browser also capable of viewing operator domain XHTML Mobile Profile (MP) content.
The device uses a S60 5.0 operating system and supports the full Web Browser for S60, which brings desktop­like Web browsing experience to mobile devices. It also supports MIDP Java 2.0, providing a good platform for compelling 3rd party applications.
Figure 1 View of RM-612/RM-624

Product features and sales package

Imaging
Main camera:
Sensor: 5 megapixel
Optics: Tessar TM™ lens
F number/Aperture: F2.8
Issue 1 COMPANY CONFIDENTIAL Page 1 – 5
Copyright © 2010 Nokia. All rights reserved.
Focal length: 4.7 mm
Focus range: 10 cm ~ infinity
Macro focus distance: 10-50 cm
Shutter speed: Mechanical shutter 1/1000 ~ 2 s
Secondary camera:
Sensor: QVGA (320 x 240 pixels)
F number/Aperture: F2.8
Focal length: 43 mm (35 mm equivalent)
Focus range: 10 cm ~ infinity
Video:
Video resolution: QHD or VGA at 30 fps
Audio recording: AAC (AMR for MMS)
Video stabilization
Video clip length: 90 min or limited to MMS size
Video file format: .mp4 (default), .3gp (for MMS)
White balance: automatic, sunny, cloudy, incandescent, fluorescent
Scene: Auto, Night
Colour tone: normal, sepia, black & white, vivid, negative
Zoom (digital): up to 4x
Tone for video indicator
Photo:
Still image resolutions: up to 5 megapixel: 2592 x 1944
Still image file format: JPEG/EXIF
Auto focus
Auto exposure: center weighted AE
Image orientation: automatic
Exposure compensation: +2 ~ -2EV at 0.5 step
White balance: automatic, sunny, cloudy, incandescent, fluorescent
Scene: auto, sports, portrait, close-up, landscape, night, user defined
Colour tone: normal, sepia, B&W, vivid, negative
Zoom (digital): up to 4x
LED flash
RM-612; RM-624
General Information
Edit
On device Photo editor and Video editor (manual & automatic)
View
3.2” nHD (640 x 360 pixels) colour display (active area 39.6 mm x 70.4 mm), up to 16M colors, 16:9 aspect ratio
Digital Ambient Light Sensor (ALS) – used to optimize display/key brightness and power consumption
Slide show from Gallery
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Copyright © 2010 Nokia. All rights reserved.
RM-612; RM-624 General Information
Share
Nokia XpressShare - share effortlessly from Gallery or after capture via Email, Bluetooth or MMS
Video call and video sharing support (WCDMA services)
Online Album: Image/Video uploading from Gallery
Print
Nokia XpressPrint – direct printing via USB (PictBridge), Bluetooth (BPP), and WLAN (UPnP), from memory card or via online printing
Store
Up to 32 GB internal user memory
Nokia XpressTransfer – easy to transfer and organize photos and video between your device and a compatible PC
Nokia Lifeblog (mobile & PC)
Music
Digital music player: supports MP3/ AAC/ AAC+/ eAAC+/ WMA with playlists, equalizer and album art.
Synchronise music with Microsoft Windows Media Player 10 & 11
One click CD ripping, converting and transferring music to your device using Nokia Music Manager
Stereo FM radio (87.5-108MHz /76-90MHz) with Visual Radio™ support
Integrated handsfree speaker
Nokia Stereo Headset (WH-102), inbox
Media
Full-screen video playback to view downloaded, streamed or recorded video clips
Supported video formats: MPEG-4 , H.264/AVC, H.263/3GPP, RealVideo 8/9/10
Productivity
Messaging:
Email (SMTP, IMAP4, POP3), MMS, SMS
Office applications:
Viewing of email attachments – .doc, .xls, .ppt, . pdf
PIM:
Contacts, calendar, to-do, notes, recorder, calculator, clock, converter
Synchronization:
Local/Remote (using SyncML)
Data: Calendar, Contacts, To-do, Notes, E-mail
PC Applications: Microsoft Outlook (98, 2000, 2002, 2003), Outlook Express, Lotus Organizer (5.0, 6.0), Lotus Notes (5.0, 6.0)
Call management:
Call logs, speed dial, voice dialling (with SIND) and voice commands
Nokia Push to Talk (PoC)
Issue 1 COMPANY CONFIDENTIAL Page 1 – 7
Copyright © 2010 Nokia. All rights reserved.
RM-612; RM-624
General Information
Connectivity
Integrated GPS (A-GPS OMA SUPL)
WLAN - IEEE802.11 g/b with UPnP support
Micro USB interface with USB 2.0 high speed
Bluetooth wireless technology 2.0 + EDR + A2DP
MicroSD memory card - support up to 16 GB
Nokia 3.5 mm AV connector
Add-on software framework
Symbian 9.4 OS
Nokia Series 60, 5th edition, feature pack 2
Java: MIDP2.0
C++ and Java SDKs
Additional technical specifications
Vibrating alert
3GPP Rel 5/6 WCDMA , Rel 4 EGSM compliant
Speech codecs supported in WCDMA: AMR
Speech codecs supported in GSM: FR AMR/HR AMR/EFR/FR/HR
WCDMA 2 Mbps, HSDPA 7.2 Mbps
Dual Transfer Mode (DTM) support for simultaneous voice and packet data connection in GSM/EDGE networks. Simple class A, multi slot class 11, max speed DL/UL: 118.4/118.4 kbits/s
EGPRS class B, multi slot class 32, (5 Rx + 3 Tx / Max Sum 6), max speed DL/UL= 296 / 177.6 kbits/s
GPRS class B, multi slot class 32 (5 Rx + 3 Tx / Max Sum 6), max speed DL/UL= 107 / 64.2 kbits/s
Sales package
Transceiver RM-612/RM-624
Charger (AC-8 or AC-15)
Battery (BL-4J)
Stereo headset (WH-102)
Connectivity cable (CA-101D)
Video connectivity cable (CA-75U)
2 GB MicroSD card
User Guide
Page 1 – 8 COMPANY CONFIDENTIAL Issue 1
Copyright © 2010 Nokia. All rights reserved.
RM-612; RM-624 General Information

Mobile enhancements

Table 1 Audio
Enhancement Type
Stereo headset HS-16
HS-43 HS-45 with AD-54 3.5 mm stereo plug
HS-48 Mono headset HS-41 Mini speakers MD-6
MD-8
MD-9 Wireless loopset LPS-5 Wired headsets WH-102
WH-201
WH-205
WH-500
WH-600
WH-601
WH-700
WH-701
WH-800
WH-900
Issue 1 COMPANY CONFIDENTIAL Page 1 – 9
Copyright © 2010 Nokia. All rights reserved.
Enhancement Type
Bluetooth headsets BH-102
BH-104 BH-105 BH-106 BH-108 BH-200 BH-201 BH-208 BH-212 BH-213 BH-215 BH-216
RM-612; RM-624
General Information
BH-504 BH-505 BH-602 BH-604 BH-606 BH-607 BH-703 BH-704 BH-803 BH-804 BH-900 BH-902 BH-903 BH-904 BH-905
Bluetooth speakers MD-7W
Table 2 Car
Enhancement Type
Nokia Universal Mobile Holder CR-39
CR-82 CR-99 CR-114
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Copyright © 2010 Nokia. All rights reserved.
RM-612; RM-624 General Information
Enhancement Type
Nokia Holder Easy Mount HH-12
HH-17
Speakerphone HF-33W
HF-200 HF-310 HF-510
Car kit CK-100
CK-200 CK-300 CK-600 CK-7W CK-15W
Mobile charger DC-4
DC-8 DC-9 DC-11
Table 3 Data
Enhancement Type
Connectivity cable CA-100
CA-101C
CA-101
CA-126 MicroSD card MU-22 1 GB
MU-37 2 GB
MU-41 4 GB
MU-43 8 GB
MU-44 16 GB
Table 4 Messaging
Enhancement Type
Stylus STYLUS PEN ASSY
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Table 5 Positioning
Enhancement Type
Wireless GPS module LD-3W
LD-4W
Home connectivity HD-1
Table 6 Power
Enhancement Type
Battery 1200mAh Li-ion BL-4J Travel charger AC-5
AC-8
Charger adapter CA-44

Technical Specifications

RM-612; RM-624
General Information

Transceiver general specifications

Unit Dimensions (L x W x T)
Transceiver with BL-4J 1200 mAh Li-Ion battery
(mm)
113.4 x 53 x 16.8 150 101
Weight (g)
Volume (cm3)

Main RF characteristics for GSM 850/900/1800/1900, WCDMA 900/1900/2100 and WCDMA 850/1900/2100 phones

Parameter Unit
Cellular system GSM850, EGSM900, GSM1800/1900, WCDMA VIII
(900), WCDMA II (1900) and WCDMA I (2100)
Rx frequency band GSM850: 869 - 894 MHz
EGSM900: 925 - 960 MHz GSM1800: 1805 - 1880 MHz GSM1900: 1930 - 1990 MHz WCDMA VIII (900): 925- 960 MHz WCDMA V (850): 869 - 894 MHz WCDMA II (1900): 1930-1990MHz WCDMA I (2100): 2110 - 2170 MHz
Page 1 – 12 COMPANY CONFIDENTIAL Issue 1
Copyright © 2010 Nokia. All rights reserved.
RM-612; RM-624 General Information
Parameter Unit
Tx frequency band GSM850: 824 - 849 MHz
EGSM900: 880 - 915 MHz
GSM1800: 1710 - 1785 MHz
GSM1900: 1850 - 1910 MHz
WCDMA VIII (900): 880 - 915 MHz
WCDMA V (850): 824 - 849 MHz
WCDMA II (1900): 1850-1910MHz
WCDMA I (2100): 1920 - 1980 MHz Output power GSM850: +5 ...+33dBm/3.2mW ... 2W
GSM900: +5 … +33dBm/3.2mW … 2W
GSM1800: +0 … +30dBm/1.0mW … 1W
GSM1900: +0 … +30dBm/1.0mW … 1W
WCDMA VIII (900): -50 ... +24 dBm/0.01μW ...
251.2mW
WCDMA V (850): -50 ... +24 dBm/0.01μW ... 251.2mW
WCDMA II (1900): -50 ... +24dBm/0.01µW ...
251.2mW
WCDMA I (2100): -50 ... +24 dBm/0.01μW ...
251.2mW
EDGE output power EDGE850: +5 … +29dBm/3.2mW … 794mW
EDGE900: +5 … +29dBm/3.2mW … 794mW
EDGE1800: +0 … +26dBm/1.0mW … 400mW
EDGE1900:+0 … +26dBm/1.0mW … 400mW Number of RF channels GSM850: 124
GSM900: 174
GSM1800: 374
GSM1900: 299
WCDMA VIII (900): 152
WCDMA V (850): 108
WCDMA II (1900): 289
WCDMA I (2100): 277 Channel spacing 200 kHz (WCDMA V and II 100/200 kHz)
Issue 1 COMPANY CONFIDENTIAL Page 1 – 13
Copyright © 2010 Nokia. All rights reserved.
Parameter Unit
Number of Tx power levels GSM850: 15
GSM900: 15 GSM1800: 16 GSM1900: 16 WCDMA VIII (900): 75 WCDMA V (850): 75 WCDMA II (1900): 75 WCDMA I (2100): 75

Battery endurance

RM-612; RM-624
General Information
Battery Capacity (mAh) Talk time Stand-by
time
BL-4J 1200 GSM: up to 7 h GSM: up to 400 h 1 h 45 min
WCDMA: up to 5 h WCDMA: up to 400
h
Charging time
with AC-8

Environmental conditions

Environmental
condition
Normal operation Reduced performance Intermittent or no
operation
No operation or storage
Charging allowed
-10 oC ... +55 oC 55 oC ... +70 oC
-40 oC ... -15 oC and +70 oC ... +85oC
<-40 oC and >+85 oC
-15 oC ... +55 oC
Ambient temperature Notes
Specifications fulfilled Operational only for short periods Operation not guaranteed but an
attempt to operate will not damage the phone
No storage. An attempt to operate may cause permanent damage
Long term storage conditions
Humidity and water resistance
Page 1 – 14 COMPANY CONFIDENTIAL Issue 1
0 oC ... +85 oC
Relative humidity range is 5 to 95%. Condensed or dripping water may
cause intermittent malfunctions. Protection against dripping water
has to be implemented in (enclosure) mechanics.
Continuous dampness will cause permanent damage to the module.
Copyright © 2010 Nokia. All rights reserved.
Nokia Customer Care
2 — Service Tools and Service
Concepts
Issue 1 COMPANY CONFIDENTIAL Page 2 – 1
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RM-612; RM-624
Service Tools and Service Concepts
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RM-612; RM-624 Service Tools and Service Concepts
Table of Contents
Service tools........................................................................................................................................................... 2–5
Product specific tools....................................................................................................................................... 2–5
FS-141........................................................................................................................................................... 2–5
MJ-263 .......................................................................................................................................................... 2–5
RJ-230 ........................................................................................................................................................... 2–5
SA-131 .......................................................................................................................................................... 2–5
Module jig attenuation values................................................................................................................... 2–6
Disassembly instructions............................................................................................................................ 2–6
QWERTY Domesheet assembly instructions........................................................................................... 2–22
General tools.................................................................................................................................................. 2–24
AC-35.......................................................................................................................................................... 2–24
CU-4............................................................................................................................................................ 2–25
FLS-5 .......................................................................................................................................................... 2–26
FPS-21........................................................................................................................................................ 2–26
JXS-1........................................................................................................................................................... 2–27
PK-1............................................................................................................................................................ 2–27
SB-6............................................................................................................................................................ 2–27
SB-7............................................................................................................................................................ 2–27
SRT-6.......................................................................................................................................................... 2–28
SS-210........................................................................................................................................................ 2–28
SS-46.......................................................................................................................................................... 2–28
SS-62.......................................................................................................................................................... 2–28
SS-93.......................................................................................................................................................... 2–28
SX-4............................................................................................................................................................ 2–29
Cables.............................................................................................................................................................. 2–29
CA-101 ....................................................................................................................................................... 2–29
CA-158RS ................................................................................................................................................... 2–29
CA-31D ....................................................................................................................................................... 2–29
CA-89DS ..................................................................................................................................................... 2–30
PCS-1.......................................................................................................................................................... 2–30
XRS-6.......................................................................................................................................................... 2–30
Service concepts ................................................................................................................................................. 2–31
POS (Point of Sale) flash concept ................................................................................................................. 2–31
Flash concept with FPS-21............................................................................................................................ 2–32
CU-4 flash concept with FPS-21.................................................................................................................... 2–33
Flash concept with FPS-21 and SB-6............................................................................................................ 2–34
Flash concept with SS-46 and CA-89DS ....................................................................................................... 2–35
Flash concept with SS-62 and CA-89DS ....................................................................................................... 2–36
Flash concept with FPS-21, SS-62 and SB-6 ................................................................................................ 2–37
Flash concept with FPS-21, SS-62 and SB-7 ................................................................................................ 2–38
Module jig service concept........................................................................................................................... 2–39
Module jig service concept with SB-6.......................................................................................................... 2–40
Service concept for RF testing and RF/BB tuning....................................................................................... 2–41
List of Figures
Figure 2 POS flash concept ................................................................................................................................ 2–31
Figure 3 Basic flash concept with FPS-21......................................................................................................... 2–32
Figure 4 CU-4 flash concept with FPS-21.......................................................................................................... 2–33
Figure 5 Flash concept with FPS-21 and SB-6.................................................................................................. 2–34
Issue 1 COMPANY CONFIDENTIAL Page 2 – 3
Copyright © 2010 Nokia. All rights reserved.
RM-612; RM-624
Service Tools and Service Concepts
Figure 6 Flash concept with SS-46 and CA-89DS ............................................................................................. 2–35
Figure 7 Flash concept with SS-62 and CA-89DS ............................................................................................. 2–36
Figure 8 Flash concept with FPS-21, SS-62 and SB-6 ...................................................................................... 2–37
Figure 9 Flash concept with FPS-21, SB-7 and JBT-9....................................................................................... 2–38
Figure 10 Module jig service concept............................................................................................................... 2–39
Figure 11 Module jig service concept with SB-6.............................................................................................. 2–40
Figure 12 Service concept for RF testing and RF/BB tuning........................................................................... 2–41
Page 2 – 4 COMPANY CONFIDENTIAL Issue 1
Copyright © 2010 Nokia. All rights reserved.
RM-612; RM-624 Service Tools and Service Concepts

Service tools

Product specific tools

The table below gives a short overview of service devices that can be used for testing, error analysis, and repair of product RM-612; RM-624. For the correct use of the service devices, and the best effort of workbench setup, please refer to various concepts.
FS-141 Flash adapter FS-141 is meant for flashing (also dead phones) with SS-46, RF testing
and tuning, and EM calibration on ATO level with SS-62 (mechanical locking concept). CU-4 supported.
MJ-263 Light Module Jig MJ-263 is meant for component level troubleshooting.
The jig includes RF interface for Bluetooth, WLAN and GPS. In addition, it has the following features:
Provides mechanical interface with the engine module
Provides galvanic connection to all needed test pads in module
Multiplexing between USB and FBUS media, controlled by Vusb
Connector for control unit
Access for Audio-, MMC, and USB connectors
For MJ-263 module jig attenuation values, see Module jig attenuation
values (page 2–6 ) .
RJ-230 Soldering jig The jig is used for soldering and as a rework jig for the system module.
It is made of lead-free rework compatible material.
SA-131 RF coupler SA-131 is a generic device for GPS testing. It is used together with
SS-62.
Issue 1 COMPANY CONFIDENTIAL Page 2 – 5
Copyright © 2010 Nokia. All rights reserved.
Module jig attenuation values
RM-612; RM-624
Service Tools and Service Concepts
Band F RX Attenuation
RX
GSM 850 881.6 -0.2 836.6 -0.2
GSM 900 942.4 -0.2 897.4 -0.2 GSM 1800 1842.8 -0.3 1747.8 -0.3 GSM 1900 1960.0 -0.3 1880.0 -0.3
WCDMA I 2140.0 -0.4 1950.0 -0.3
WCDMA II 1960.0 -0.3 1880.0 -0.3
WCDMA V 880.0 -0.2 835.0 -0.2 WCDMA VIII 942.6 -0.2 897.6 -0.2 WLAN N/A N/A 2442.0 -0.4
F TX Attenuation
Disassembly instructions
Steps
1. Open the locking mechanism of the battery cover.
TX
Page 2 – 6 COMPANY CONFIDENTIAL Issue 1
Copyright © 2010 Nokia. All rights reserved.
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