CA-6UT Service Audio Cable ..................................................................................... 29
Issue 1 03/2004Copyright Nokia. All rights reserved..Page 1
RH-23Company confidential
CCS Technical Documentation
Page 2 Copyright Nokia. All rights reserved.Issue 1 03/2004
Company confidentialRH-23
CCS Technical Documentation
DA-11 Docking Station Adapter and RF Coupler SA-36
The SA-36 is used with DA-11 for RF testing. RF tuning is not allowed by SA-36. It has
been designed for calibration and soft ware update use. The Docking Station Adapter
makes signal connections to the phone.
DA-11 main electric functions include:
•adjustable VBATT calibration voltage, current measurement limit voltage "VCHAR", current measurement calibration current "ICHAR"
•adjustable ADC calibration voltage via BTEMP and BSI signal
•BTEMP and BSI calibration resistor
•signals from FBUS to the phone via parallel jig
•control via FBUS or USB
•Flash OK/FAIL indication
In calibration mode DA-11 is powered by external power supply 11-16V DC. In flashing
power for the phone can be taken from FPS-8 or external power supply 11-16V DC.
DA-11 main electric functions are:
•phone recognizing from BTEMP
•filters of FBUS signals
Issue 1 03/2004 CopyrightNokia. All rights reservedPage 3
RH-23Company confidential
Product Code
DA-11 Docking Station Adapter:0770587
SA-36 RF Coupler:0770726
Figure 1: View of DA-11 Docking Adapter
CCS Technical Documentation
Page 4 CopyrightNokia. All rights reservedIssue 1 03/2004
Company confidentialRH-23
CCS Technical Documentation
Figure 2: RF Coupler SA-36
Issue 1 03/2004 CopyrightNokia. All rights reservedPage 5
RH-23Company confidential
CCS Technical Documentation
MJ-17 Module Test Jig
Module Test Jig MJ-17 is designed for 1AQ and 1BF (upper block) testing. It can be used
for flashing, system testing and troubleshooting.
MJ-17 take in use instructions
UI board assy has been semi fixed in jig.
Upper block flex assy with needed spare parts and without the earpiece has to be assem-
bled to the jig and can be changed when needed.
Engine pwb is just pressed in place. Please ensure the flex pwb connector and the RF
connector are properly connected. If problems occur with RF connection between an RF
connector and an RF probe, you can help it by loosening an RF probe from the bottom of
the jig and help connecting by hand.
Instructions to assemble the upper block parts to the module jig
The phone spare parts needed in the module jig to have the upper block functionality in
the jig:
1Upper block flex assy (0263440). NOTE: Earpiece has to be removed before
assembling upper block flex assy to the jig!!
2LCD module 128X128 (4850347)
3LCD module B/W 96X36 (4850361)
4VGA camera module (4858023)
5Shield small VGA camera (9511279)
Instructions to assemble the parts to the jig:
1Remove earpiece from Upper block flex assy
2Assemble parts 2-4 (on the list above) to upper block flex assy
3Loosen upper block locking screws of the module jig
4Insert upper block flex assy to the jig and ensure connector on flex pwb is con-
nected
5Tighten screws to keep upper block flex assy in place
Page 6 CopyrightNokia. All rights reservedIssue 1 03/2004
Company confidentialRH-23
CCS Technical Documentation
Product Code
MJ-17 Module Test Jig:0770586
Figure 3: View of MJ-17
Note: The nominal supply voltage for MJ-17 is 4.0 V.
Over voltage protection operates at 4.5V.
If overvoltage protection is triggered, the normal jig operation can be restored by
switching OFF the power supply, replacing the fuse (if not OK) and restoring valid
power supply.
MJ-17 includes over voltage, overcurrent and reverse polarity protection.
Issue 1 03/2004 CopyrightNokia. All rights reservedPage 7
RH-23Company confidential
RJ-14 Soldering Jig
RJ-14 Soldering Jig is used for soldering and as a rework jig for WV8 module.
Product Code
RJ-14 Module Jig:0770589
Figure 4: View of RJ-14
CCS Technical Documentation
Page 8 CopyrightNokia. All rights reservedIssue 1 03/2004
Company confidentialRH-23
CCS Technical Documentation
SK-9 PA Component Rework Kit
SK-9 PA Rework Kit includes ST-11 Rework Stencil and RJ-21 PA Rework Jig. SK-9 is used
for paste spreading for the microLGA PA component.
ST-11 and RJ-21 can be ordered separately or as the whole SK-9 PA Rework Kit.
Product Codes
SK-9 PA Component Rework Kit:0274819
ST-11 PA Rework Stencil:0770881
RJ-21 PA Rework Jig:0770849
Figure 5: View of SK-9 incl. ST-11 (above) and RJ-21 (below)
Issue 1 03/2004 CopyrightNokia. All rights reservedPage 9
RH-23Company confidential
SK-5 Rework Kit for FM radio
Includes ST-5 Rework Kit and RJ-24 Rework jig.
Product codes:
SK-5 Rework Kit:0274507
ST-5 Rework Stencil for FM radio:0770691
RJ-24 Rework Jig for FM radio:0770688
CCS Technical Documentation
Page 10 CopyrightNokia. All rights reservedIssue 1 03/2004
Company confidentialRH-23
CCS Technical Documentation
SS-28 Dome Sheet Assembly Jig
SS-28 Dome Sheet Assembly Jig is used for the dome sheet assembling.
Product Code
SS-28 Dome Sheet Assembly Jig:0770872
Figure 6: SS-28 Dome Sheet Assembly Jig
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CCS Technical Documentation
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FPS-8 Flash Prommer (Sales Pack)
The Flash Prommer FPS-8 is used with e.g. DA-11 and JBV-1. Power is supplied to FPS-8
from the Universal Power Supply.
The sales pack includes:
- FPS-8 Flash Prommer0750123
- FPS-8 Activation Sheet9359289
- Universal Power Supply0680032
- AXS-4 Service Cable (D9-D9)0730090
- Printer cable0730029
Sales package code
FPS-8 Flash Prommer:0080321
Figure 1: View of FPS-8
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CCS Technical Documentation
FPS-8C Parallel Flash Prommer (Sales Pack)
The Parallel Flash Prommer FPS-8C is used with DA-11 and JBV-1. Flash programming
can be done to maximum of 8 phones parallel. FPS-8C consists of eight SF11C programming cards. SF11C card is functionally identical to FPS-8.
Sales package code
FPS-8C Parallel Flash Prommer:0080396
Figure 2: View of FPS-8C
Page 14Nokia Corporation.Issue 1 03/2004
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CCS Technical Documentation
ACF-8 Universal Power Supply
ACF-8 Universal Power Supply is used to power FPS-8. ACF-8 has 6 V DC and 2.1 A output.
Product Code
ACF-8 Universal Power Supply:0680032
Figure 3: View of ACF-8
-8
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CCS Technical Documentation
SF-11 POS (Point Of Sale) Flash Loading Adapter
SF-11 POS Flash Loading Adapter is used in place of the phone's normal battery during
service, to supply a controlled operating voltage.
Product Code
SF-11 POS Flash Loading Adapter:0770588
Figure 4: View of SF-11
Page 16Nokia Corporation.Issue 1 03/2004
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CCS Technical Documentation
FLC-2 DC Cable
The FLC-2 is used to supply a controlled operating voltage.
Product Code
FLC-2 DC Cable:0730185
2
Figure 5: View of FLC-2
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AXS-4 Service Cable
The AXS-4 D9-D9 Service Cable is used to connect two 9 pin D connectors e.g. between
PC and FPS-8. Cable length is 2 meters.
Product code
AXS-4 D9-D9 Service Cable:0730090
Figure 6: View of AXS-4
CCS Technical Documentation
Page 18Nokia Corporation.Issue 1 03/2004
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XCS-1 Service Cable
The XCS-1 Service Cable is used to connect FLS-4S to SF-11.
Product code
XCS-1 Service Cable:0730218
1
Figure 7: View of XCS-1
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SW Security Device PKD-1
SW security device is a piece of hardware enabling the use of the service software when
connected to the parallel (LPT) port of the PC. Without the dongle present it is not possible to use the service software. Printer or any such device can be connected to the PC
through the dongle if need ed.
Caution:Make sure that you have switched off the PC and the printer before making
connections!
Caution:Do not connect the PKD-1 to the serial port. You may dam age your PKD-1!
Product Code
SW Security Device PKD-1:0750018
Figure 8: View of SW Security Device
CCS Technical Documentation
Page 20Nokia Corporation.Issue 1 03/2004
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CCS Technical Documentation
FLS-4S POS (Point Of Sale) Flash Device (Sales Pack)
FLS-4S is a dongle and flash device incorporated into one package, developed specifically
for POS use.
Product Code
Sales Pack - Europe/Africa0080541
Sales Pack - APAC0080542
Sales Pack - US0080543
Figure 9: View of FLS-4S
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RH-23Company confidential
PCS-1 Power Cable
The PCS-1 Power Cable (DC) is used to connect e.g. JBV-1 to FPS-8.
Product Code
PCS-1 Power Cable:0730012
Figure 10: View of PCS-1
CCS Technical Documentation
Page 22Nokia Corporation.Issue 1 03/2004
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CCS Technical Documentation
XRF-1 RF Cable
RF cable XRF-1 is used to connect e.g. Module Jig MJ-17 to RF measurement equipment.
Product code
XRF-1 RF Cable:0730085
Figure 11: View of XRF-1
Issue 1 03/2004Nokia Corporation.Page 23
RH-23Company confidential
DAU-9S FBUS Cable
The FBUS Cable DAU-9S has a modular connector, and is used with between PC's serial
port and, e.g., Module Jig MJ-17.
Product Code
DAU-9S FBUS Cable:0730108
Figure 12: View of DAU-9S
CCS Technical Documentation
Page 24Nokia Corporation.Issue 1 03/2004
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CCS Technical Documentation
SCB-3 DC Cable
The DC Cable SCB-3 is used to connect, e.g., JBV-1 to the phone.
Product Code
SCB-3 DC Cable:0730114
3
Figure 13: View of SCB-3
Issue 1 03/2004Nokia Corporation.Page 25
RH-23Company confidential
XCS-4 Modular Cable
XCS-4 is a shielded cable (one specially shielded conductor) modular cable for flashing
and service purposes.
Product code
XCS-4 Modular Cable:0730178
Figure 14: View of XCS-4
CCS Technical Documentation
Page 26Nokia Corporation.Issue 1 03/2004
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CCS Technical Documentation
Printer Cable
This cable is used to connect the PC to FPS-8.
Product code
Printer Cable:0730029
Figure 15: View of Printer Cable
Issue 1 03/2004Nokia Corporation.Page 27
RH-23Company confidential
CA-6UT Service Audio Cable
CA-6UT is used for FM radio troubleshooting.
Product code:
CA-6UT Service Audio Cable:0730297
Figure 16: View of CA-6UT
CCS Technical Documentation
Page 28Nokia Corporation.Issue 1 03/2004
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