NIVELCO NIVOTRACK M-300, NIVOTRACK M-300 Ex Installation And Programming Manual

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NIVOTRACK
M-300, M-300 Ex series
2-wire compact
magnetostrictive level transmitter
INSTALLATION
and
PROGRAMMING MANUAL
0408
Manufacturer:
NIVELCO Ipari Elektronika Rt.
H-1043 Budapest, Dugonics u. 11.
Phone.: -369-7575 Fax: -369-8585
e-mail:sales@nivelco.com www.nivelco.com
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BASIC CONCEPT OF MEASUREMENT WITH NIVOTRACK
Programmed
measurement
range
P04
H
DIST
L
B
LEVEL
P05
100 % , 20 mA (P 11 )
0%, 4mA (P10)
L = P05 – DIST,
B
LEVEL = L + P04 = P05 – DIST + P04
B
L
– Nominal length
L
R
– Measurement range
(calibration value)
Measured basic value
Zero point distance
( + offset)
L
B
(LEVEL offset)
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CONTENTS
1. INTRODUCTION............................................................................................................................................................................................................................5
2. ORDER CODE ...............................................................................................................................................................................................................................6
2.1 D
IMENSIONS ..............................................................................................................................................................................................................................7
3. TECHNICAL DATA........................................................................................................................................................................................................................9
3.1 ACCESSORIES..........................................................................................................................................................................................................................11
3.2 AC
ONDITIONS CONDITIONS OFEX APPLICATION ........................................................................................................................................................................11
3.3 T
EMPERATURE CLASSES ...........................................................................................................................................................................................................12
3.4 M
AINTENANCE AND REPAIR E.....................................................................................................................................................................................................12
4. INSTALLATION ...........................................................................................................................................................................................................................13
4.1 M
OUNTING...............................................................................................................................................................................................................................13
4.2 W
IRING ...................................................................................................................................................................................................................................14
4.2.1 wiring of Ex certified units..............................................................................................................................................................................................15
4.3 LOOP CURRENT CHECKING ........................................................................................................................................................................................................15
5. PROGRAMMING .........................................................................................................................................................................................................................15
5.1 P
ROGRAMMING WITHOUT DISPLAY MODULE.................................................................................................................................................................................16
5.2 P
ROGRAMMING WITH THE SAP-201 DISPLAY MODULE................................................................................................................................................................19
5.2.1 SAP-201 Display Module...............................................................................................................................................................................................19
5.2.2 Steps of programming by the SAP-20 Display Module .................................................................................................................................................20
5.2.3 Indications of the SAP-201 and LED Status..................................................................................................................................................................21
5.2.4 QUICKSET ....................................................................................................................................................................................................................22
5.2.5 Full parameter access ...................................................................................................................................................................................................24
6. PARAMETERS – DESCRIPTIONS AND PROGRAMMING.......................................................................................................................................................26
6.1 M
EASUREMENT CONFIGURATION ...............................................................................................................................................................................................26
6.2 C
URRENT OUTPUT ...................................................................................................................................................................................................................30
6.3 M
EASUREMENT OPTIMISATION...................................................................................................................................................................................................31
6.4 V
OLUME MEASUREMENT ...........................................................................................................................................................................................................32
6.5 32-P
OINT LINEARISATION..........................................................................................................................................................................................................33
6.6 I
NFORMATIONAL PARAMETERS (READ OUT PARAMETERS)...........................................................................................................................................................34
6.7 S
ERVICE PARAMETERS..............................................................................................................................................................................................................35
6.8 S
IMULATION .............................................................................................................................................................................................................................35
6.9 A
CCESS LOCK..........................................................................................................................................................................................................................36
7. ERROR CODES...........................................................................................................................................................................................................................37
8. PARAMETER TABLE..................................................................................................................................................................................................................38
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Thank you for choosing NIVELCO.
We are sure that you will be satisfied throughout its use!
1. INTRODUCTION
Application
NIVOTRACK M-30 series working on the magnetostrictive principle are suitable for high accuracy level measurement of storage tanks. Due to their high temperature and pressure rating these units can also be used for level gauging of technological tanks. The most suitable applications are with liquids free of solid particles and with low viscosity both in ordinary and hazardous locations.
Its high precision renders NIVOTRACK suitable for custody transfer measurement of valuable liquids such as fuels, solvents, alcohol distillates, etc. Plastic version of the series substantially expands the field of application by a wide range of aggressive materials.
Operating principle
The magnetostrictive transmitter is using the special feature of the magnetostrictive wire spanned in the rigid or flexible probe. An electric excitation signal given to the magnetostictive wire develops a twist in the wire at the interference point with the magnetic disc placed in the float. The twist travels back to the electronics in the form of an acoustic wave with defined velocity. Measurement is based on measuring the flying time since it is proportional with the distance of the float from the electronics.
The above distance constitutes the basis for all output signals of the NIVOTRACK!
With the help of further mechanical data level and volume (tank content) can be calculated.
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2. ORDER CODE
NIVOTRACK M
TYPE CODE
PROBE / PROCESS CONNECTION
CODE HOUSING CODE CODE NOMINAL LENGTH CODE OUTPUT / NUMBER OF FLOATS / EX CODE
Transmitter
T
Tube 1” BSP A Aluminium
30
0 m 0 m
0
4 … 20 mA / 1x float
2
Transmitter+display B Tube 2” BSP C Plastic 411 m 0,1 m 1 4 ... 20 mA, HART / 1x float 4
Tube 1” NPT
D22 m 0,2 m 2
4 ... 20 mA / 1x float / EEx ia
6
Transmitter PFA coated probe
E
Tube 2” NPT G33 m 0,3 m 3 4 ... 20 mA, HART / 1x float / EEx ia 8 W/O process conn.* U* 4 4 m 0,1 m 4 4 ... 20 mA / 1x float / EEx d A
Transmitter+display PFA coated probe
G
Flexible 2” BSP K55 m 0,5 m 5 4 ... 20 mA, HART / 1x float / EEx d B Flexible 2” NPT
N66 m 0,6 m 6
4 … 20 mA / 1x float / EEx d + EEx ia
C
7 7 m 0,7 m 7
4 … 20 mA , HART / 1x float / EEx d + EEx ia
D 8 8 m 0,8 m 8 4 … 20 mA , HART / 1x float / 5 mm resolution N 9 9 m 0,9 m 9
* Process connection to be ordered separately A 10 m
ACCESSORIE TO BE ORDERE:
FLANGES
M F T
STANDARDS/MATERIAL
CODE
DIMENSION DIN ANSI
CODE
PRESSURE
CODE
INNER DESIGN
CODE
DIN / carbon steel 1 DN 65 2½” 1 PN 16 / 150 psi 1 Gland 1 DIN / 1.4571 2 DN 80 3” 2 PN 25 / 300 psi 2 1” BSP 2 DIN / PP 3 DN 100 4” 3 2” BSP 3 DIN / carbon steel + PTFE 4 DN 125 5” 4 1” NPT 5 ANSI / carbon steel 5 DN 150 6” 5 2” NPT 6 ANSI / 1.4571 6 DN 200 8” 6 ANSI / PP 7 ANSI / A38 + PTFE 8
SLIDING SLEEVES:
TYPE
CON-
NECTION
S
(mm)H(mm)L(mm)B(mm) MBH-105-2M-300-00 1” BSP 41 36 20 MBK-105-2M-300-00 2” BSP 70 43 24 MBL-105-2M-300-00 1” NPT 41 38
10
MBN-105-2M-300-00 2” NPT 70 43
11
S
S
H
L
BSP NPT
H
B
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2.1 DIMENSIONS
RIGID TUBE TRANSMITER
WITH THREADED PROCESS CONNECTION
MA … MC MD … MG
FLEXIBLE TUBE TRANSMITTER
WITH SLIDING SLEEVE PROCESS CONNECTION
MK… MN…
297 (Ex:3 13)
Ø52
1" BSP or NPT
20 mA
100
M
238(Ex:254)
L
4 mA
Max. ~100
UP
Position "A"
2" BSP or NPT
20 mA
222100
146
167
UP
4 mA
Position "B"
Ø52
C
L
M
20 mA
Ø95
L
2” BSP or NPT
M
150
4
mA
Ø96
521 (Ex:537)
321 (Ex:337)
Position "A"
adjust able: 1 30mm±
Max. ~100
B = 194
adjus table: 130 mm±
C
M
Ø96
2” BSP or NPT
245
146
4 mA
20 mA
Position "B"
445
Ø95
B = 194
M
max
= L – 100 – A – C/2 M
max
= L – 342 – A – C/2
L = Nominal length M = Measurement range B = Bottom dead band C = Ball height A + C/2 = Top dead band *See ball dimensions in the Technical Data
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RIGID TUBE TRANSMITER
WITHOUT PROCESS CONNECTION
MTU… MBU…
FLEXIBLE TUBE TRANSMITTER
WITHOUT PROCESS CONNECTION
MEU… MGU…
UP
100
Sliding sleeve
1” BSP or NPT
Ø52
Min. 140
Max.~100
157 (Ex: 173)L
M
L
P
Position “A”
A
C/2
C
Sliding sleeve
130 (Ex: 146)
2” BSP or NPT
Min. 140
UP
100
C
L
P
L
M
AC/2
82
Position “B”
Ø52
UP
Min. 140
Flange with sliding sleeve
Ø 76
157 (Ex: 173)
Max.~100
100 C
L
P
C/2
L
M
Position “A”
UP
Min.140
Flange with sliding sleeve
Ø 76
100
L
Position “B”
130 (Ex:146)
M
L
P
C
C/2
L =L +C/2+100
PM
82
L
Max
= Lp - 100 – A – C/2 L
Max
= Lp - 100 – C/2
L
Max
= Nominal length
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3. TECHNICAL DATA
TYPE
RIGID TUBE VERSION
MA..., MC…, MD...,
MG…, MTU…, MBU…
FLEXIBLE TUBE VERSION
MK… MN…
RIGID PLASTIC VERSION
MEU…
MGU…
Measured process values Level; two float version: interface level, level difference Nominal length (L) 0.5 m …4.5 m 2 m … 10 m 0.5 m … 3 m Material of the tube Stainless steel: 1.4571 (DIN) PFA coated st.st. Max. medium pressure 2.5 MPa (25 bar) 1.6 MPa (16 bar) 0.3 MPa (3 bar) Medium temperature -40 °C ... +130 °C see temperature chart Linearity with dry calibration ±1 mm Resolution 1mm or 5 mm (depending on order) Temperature coefficient 0.04 mm/°C Range (M) Maximum: see calculating formula under DIMENSIONS Minimum: 200 mm Zero span Anywhere within the range Float diameter / material
52 x 59 mm / st.st or 95 mm / st.st * 76 x 87 mm / PVDF
Medium density
min. 0.8 g/cm³; with ball float ∅ 95 mm: min. 0.5 g/cm³ Material of wetted parts Stainless steel: 1.4571 (DIN) PFA and PVDF Ambient temperature * -40 ºC … +70 ºC (see temperature chart
Analogue 4…20 mA (can also be assigned in inverted mode)
Serial comm. HART interface (close end resistor 250 Ohm)
Outputs (for any process value)
Display with SAP-201 6 digits (7 mm character) icon, bargraph
Damping 0 … 60 s programmable Error indication By the current output: 3.8 mA or 22 mA Output load Rs= (Us-12V) / 0.02 A, Us = voltage of the power supply Power supply 12 … 36 V DC Intrinsical safety data
U
max
= 30 V I
max
= 140 mA P
max
= 1 W Ci < 15 nF Li < 200 µH Electric protection Class III. Ingress protection IP 67 Process connection According to the order codes Electric connection
Outer diameter of the cable for M 20 x1.5 conduit: 6 …12 mm Wire cross section: max.1.5 mm
2
Housing Aluminium (powder paint coated) or plastic (PBT fibre-glass reinforced, flame retardant) Mass 1.7 kg + tube: 0.6 kg/m 1.7 kg + tube: 0.6 kg/m + 12 kg 1.7 kg + tube: 0.6 kg/m
* Maximum medium pressure for units with float ∅ 95 mm: 1,6 MPa (16 bar)
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Type
M -3 -6Ex
M -3 -8Ex M -3 -GEx M -3 -HEx
M -3 -AEx M -3 -BEx M -3 -JEx M -3 -KEx
M -3 -CEx M -3 -DEx M -3 -LEx M -3 -MEx
II 1 G EEx ia IIB T6…T4
0,5…5m
II 1/2 G EEx d ia IIB T6…T4
0,5…5m
Ex marking
II 1 G EEx ia IIA T6…T4
5…10m
II 2 G EEx d IIB T6…T4
II 1/2 G EEx d ia IIA T6…T4
5…10m
Ex electrical data
U
imax
= 30 V I
imax
= 140 mA P
imax
= 1 W
C
i
< 15 nF Li < 200 µH Electrical protection Class III Ingress protection IP 67 Process connection According to the order code
Cable conduit
M 20 x1,5 conduit
Cable diameter
Ø 7 …13 mm Ø 9 …11 mm
Electric connection
Wire cross section: 0,5…1,5 mm
2
Housing Paint coated aluminium (öAlSi10Mg)
* Max. medium pressure 1,6 MPa (16 bar)
Maximum allowed ambient temperature over medium temperature of +70 °C
Ambient temperature
Medium temperature
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3.1 ACCESSORIES
User’s manual,
Warranty certificate,
Certificate, of confornmity
Installation and programming manual
2 pcs conduit
1 pc gasket (klingerit oilit) fior BSP threads only
Csak az MK és MN típushoz
1 pc weight
1 pc M 10 nut
1 pc M 10 spring washer
1 pc M 10 washer
1 pc spacer (for float 52 mm only)
3.2 CONDITIONS OF EX APPLICATION
The unit can only be powered by a duly approved and certified EEx ia IIA vagy EEx ia IIB intrinsically safe loop according to the technical data. Device can be mounted to tanks with max working pressure of 3 bar. It is not eligible for flame barrier between the in- and outside space of the tank. After its installation and during its service required pressure tests should be performed in accordance with the relevant regulation. Aluminium hosing of the unit should be connected to the equipotentil (grounding) system.
MEU and MGU plastic covered equipment may be electrostatically charged, therefore:
Medium to measure must be electrically conductive and with specific resistance not exceeding the value of 10
4
m even on the most unfavourable places and
under the most unfavourable conditions.
Sped as well as way of filling and emptying should be chosen according to the medium.
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3.3 TEMPERATURE CLASSES
UPPER TEMPERATURE LIMITS LOWER TEMPERATURE LIMITS
EX MARKING
TYPE
TEMPERATURE
CLASS
AMBIIENT
TEMPERATURE
MAX
MEDIUM-
TEMPERATURE
MAX
TYPE
ia d d+ia
MT -..., ME -... - 40 °C - 40 °C - 40 °C
MA -..., MC –
MD -..., MG -...
+80 °C
MB -…, MG -… - 25 °C - 20 °C - 20 °C
MK -…, MN -… +70 °C
MEU -…, MGU -…
T6 +70 °C
+80 °C
MA -…, MC -...
MD -…, MG -...
+95 °C
MEU -…, MGU -…
T5 +59 °C
+95 °C
MA -…, MC -...
MD -…, MG -...
+130 °C
MEU -…, MGU -…
T4 +45 °C
+130 °C
3.4 MAINTENANCE AND REPAIR E
The unit does not require routine maintenance, however the probe may need occasional cleaning to remove surface deposits. Repairs will be performed at Manufacturer’s premises. Units returned for repair should be cleaned or disinfected by the customer.
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4. INSTALLATION
4.1 MOUNTING
The unit should be located in an area, which allows easy access for service, calibration and monitoring.
Waving, turbulence and heavy vibration affects accuracy of the measurement. Thus the unit has to be installed far away from devices or places causing
such disturbance for instance from openings for filling or emptying. These affects can be attenuated in applications with rigid tube probes by the use of stilling pipe along the whole probe. Kindly consult Nivelco distributor!
To ensure consistent and durable operation the process fluid should be free of suspended solids or materials, which could stick between the float and the guide tube.
The unit should be protected against direct heat radiation.
Design dimensions of the unit and the tank as well as calculations should be checked before mounting.
Before installation a preliminary operational check is suggested.
Should manufacturer setting be changed it is to perform as per chapter 5.
The unit is offered with a wide variety of process connections according to the order codes Tank opening exceeding the float diameter is recommended for
insertion. Should this not be possible the float has to be removed from the (rigid or flexible) guide inserted through the opening and the float must be reattached from inside of the vessel. The word “UP” etched on the float is to ensure mounting the float in correct position.
Insertion position of the MEU and MGU types can be adjusted. Free length over the tank however must not be longer than 200 mm.
Units with flexible tube of type MK … MN are provided with weight for spanning of the tube and keeping it in position. Weight and fastening nut are part of the unit.When lowering down the flexible tube (with the weight at his end) to the bottom of the tank, special care has to be taken to avoid interlocking or twisting and the coil diameter must not be smaller than 60 cm. Dropping or twitching may damage the unit. Float or floats should be placed next to the weight to avoid its hitting against the weight. Proper spanning can be checked by the analogue signal or on the display. If the float is at the lowest point I
out
< 4 mA or display should read < 0 mm
Flexible tube
Weight
UP
B
195
95
150
96
Flexible t ube
UP
Displace r
Weight
B
150
96
52
195
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Attention!
In order to avoid damaging the probe do not put it to torsion when installing or removing the unit. Therefore, special care has to be taken when the process connection is being screwed into or out of the flange. The best is to hold the rigid part of the probe with a suitable tool as long as the process connection is tightened to its place Sliding sleeve must not be loosened during operation.
4.2 WIRING
This transmitter is designed to operate on 12 … 36 V DC power only. The maximum loop resistance (including barrier resistance) is depending on the voltage of the power supply and can be between 0 and 1200 Ohm. Calculation formula can be seen in the Technical Table under Output Load. Using transmitter with HART a terminal resistance with a minimum value of 250 Ohm should be applied. The power supply should be interconnected with the unit with twisted, shielded cable that can be pulled through the cable conduit. The cable can be connected to the terminal strip after removing the cover and the display unit. CAUTION: the enclosure of the transmitter should be grounded.Grounding resistance should be < 1 Ohm. Shielding of the interconnecting cable should be grounded at the end of the control room. To avoid disturbing noises the interconnecting cable must not be led near to high voltage cables. Especially critial are inductive couplings of AC harmonics against which the protection of shielding is not effective.
Display unit connector
Terminal points for loo p current
4...20 mA loop current an
d
supply (HART)
GND
1/2” NPT1/2” NPT
Pg16 or M20 x 1.5
I- I+
U- U+
Pg16 or M20 x 1.5
!
The unit may be damaged by electrostatic discharge (EDS), via its terminal thus used commonly precautions should be applied to avoid electrostatic discharge e.g. touching a properly grounded point before removing the cover of the enclosure.
Possible electrostatic discharge may damage the unjit. Does the internal electric connection points mut not be touched by hand.
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4.2.1 WIRING OF EX CERTIFIED UNITS
200mV
24V
Ex Nem Ex
Ex Nem Ex
MultiCONT
With HART Ordinary With MULTICONT
4.3 LOOP CURRENT C HECKING
After removing the cover and the display module the actual loop current can be measured with an accuracy of 0,5 % by connecting a voltmeter (in the range of 200 mV) to the points indicated on the drawing above
5. PROGRAMMING
The NIVOTRACK can be programmed by the following two ways:
Programming without Display Module see 5.1. Assignment of the levels to the 4 and 20 mA current output, error indication by the analogue signal and damping can be set.
With the SAP-201 Display Module, see 5.2. All features of the unit can be set, such as measurement configuration, zero offset, , output assignments, measurement optimisation 32-point linearisation, dimensions for 11 tanks with different shape.
Devices with the type number NIVOTRACK MB-3 and MG-3 are already equipped with the SAP-201.
The NIVOTRACK is fully operational without the SAP-201. The SAP-201 is only needed for programming and/or displaying measurement values.
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The unit will measure during programming in accordance with the previous parameters. The new, modified parameters will only be effective after returning to the Measurement Mode
If the transmitter is left in Programming Mode by mistake, it will automatically return to Measurement Mode after 30 minutes and will operate with the parameters entered during the last completed programming.
FACTORY SETTING (Default)
The
NIVOTRACK will be delivered with the following Factory Default:
Current output, display and bargraph: LEVEL
Current output and bargraph proportional to the level
4 mA: assigned to the minimum level 0%
20 mA: assigned to the maximum level 100%
Error indication by the current output: hold last value
Damping: 60 sec
5.1 PROGRAMMING W ITHOUT DISPLAY MODULE
Programming is only possible if the NIVOTRACK is in Level Measuring Mode and the “VALID” LED is lit (representing stable medium surface)
The following can be programmed without display module
Assignment of the 4 mA to the required minimum level
Assignment of the 20 mA to the required maximum level
Error indication by the current output (Hold, 3.8 mA or 22 mA)
Damping (10, 30 or 60 sec)
Reset to the factory default
Note: Current output can also be assigned in inverted mode: 4 mA = 100% (Full), 20 mA = 0% (Empty)
Procedure of programming: press button in the relevant sequence and check the state of the LED-s. Symbols for the states of the LED-s:
= LED is off, = LED is blinking, = LED is on, = LEDs are blinking alternatively = Don’t care
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Assignment of low (0%, minimum) level to 4 mA
Action LED state following the action
1) Check for a stable surface = Stable surface, transmitter programmable
2) Press NEXT keys steadily = NIVOTRACK in programming mode
3) Press UP key steadily = Level assigned to 4 mA (see picture)
4) Release keys = Programming completed
Tank should be filled up to the level which is to be assigned to the current output of 4 mA.
A felső szint (tele tartály, 100%) hozzárendelése a 20 mA-hez
Action LED state following the action
1) Check for a stable surface = Stable surface, transmitter programmable
2) Press NEXT key steadily
= NIVOTRACK in programming mode
3) Press UP keys steadily = Level assigned to 20 mA (see picture)
4) Release keys = Programming completed
Tank should be filled up to the level which is to be assigned to the current output of 4 mA.
“Error state” indication by the analogue signal (Check for a stable surface as above)
As a result of this setting the value of the analogue output will be 3.8 mA; 22 mA or according last value (hold) until the error is ceased.
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Action LED state following the action
1) Press key steadily = NIVOTRACK in programming mode
2) Press and keep DOWN , so any of the keys ENTER
E
,
NEXT
– hold last value
= – 3.8 mA
– 22 mA
3) Release keys = Programming completed
Damping time setting (Check for a stable surface as above)
Action LED state following the action
1) Press ENTER E key steadily = NIVOTRACK in programming mode
2) Press and keep NEXT , so any of the keys UP
,
DOWN
– 10 sec
=– 30 sec
– 60 sec
3) Release keys = Programming completed
RESET: Returning to the default (Check for a stable surface as above)
Action LED state following the action
1) Press NEXT key steadily
= NIVOTRACK in programming mode
2) Press ENTER E key steadily = Default loaded
Indication of mistakes (by LEDs) made during programming
Action LED state following the action Possible correction
Attempted programming = blinking twice = probe failure Call service
Attempted programming = blinking three times = no access possible With SAP-201 only See 5.2 (P99)
Attempted programming
= blinking four times = NIVOTRACK not in
Level Measurement Mode
With SAP-201 only See 5.2 (P01)
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5.2 PROGRAMMING WITH THE SAP-201 DISPLAY MODULE
The NIVOTRACK should be adjusted to the process by programming the parameters. The SAP-201 Display Module can be used to display the parameters during programming and measurement values during measurement..
Gyorsprogramozás
(QUICKSET) (5.2.4)
Recommended for fast programing of the following 6 basic parameters
Selection of the engineering units for the display (Metric or US)
Zero offset
Assignment of the analogue output
Error indication by the current output
Damping time
Dugaszolható kijelző egység
Gyorsprogram ozás
Tel j es
programozá s
Full Parameter Access (5.2.5)
Highest level of programming for access of all features of the
NIVOTRACK such as:
Settings as with the QUICKSET
Measurement configuration
Measurement optimisation
11 pre-programmed tank shapes for volume calculation
32-point linearisation
5.2.1 SAP-201 Display Module
Symbols used on the LCD:
DIST – Distance (measuring) mode
LEV – Level (measuring) mode
VOL – Volume (measuring) mode
PROG - Programming mode
(device under programming)
FAIL - Measurement / device error
- Level changing direction
Bargraph proportional to the current output
Symbols used on the frame
M – metric (European) system
US – imperial unit system
1 – Upper float
2 – Lower float
∆ - Difference
Status indication LEDS
COM – indicating HART communication
VALID – indicating stable surface.
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5.2.2 Steps of programming by the SAP-20 Display Module
Programming will be performed by pressing and releasing the relevant one or two keys (simultaneously). Programming steps below are for the overview only, detailed description is under 5.2.4 and 5.2.5.
Single key pressing
ENTER
E
to select parameter address and go to parameter value
to save parameter value and return to parameter address NEXT to move the blinking (sign of change) of the digit to the left UP
to increase value of the blinking digit DOWN
to decrease value of the blinking digit
Double key pressing
Press two keys simultaneously for desired programming step. Simultaneous pressing will be indicated by “ + “.
Enter into or quit programming modes Basic steps while parameter address is blinking Basic steps while parameter value is blinking
E
Q
u
i
c
k
s
e
t
F
u
l
l
P
a
r
a
m
e
t
e
r
A
c
c
e
s
s
E
Return to default*
* LOAD readout ** CANCEL readou
t
C
a
n
c
e
l
a
l
l
m
o
d
i
f
i
c
a
t
i
o
n
s
*
*
P
a
r
a
m
e
t
e
r
v
a
l
u
e
D
e
f
a
u
l
t
E
Display default value
* cancellation immediately activ e
C
a
n
c
e
l
a
l
l
m
o
d
i
f
i
c
a
t
i
o
n
s
r
e
t
u
r
n
t
o
p
a
r
a
m
e
t
e
r
a
d
d
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e
s
s
*
P
a
r
a
m
e
t
e
r
v
a
l
u
e
A
c
t
u
a
l
GET LEVEL function
Special function used only in level and distance measurement modes
UP
+ DOWN
Notes: If after pressing ENTER
E
blinking does not spring over from the parameter address to the parameter value this means that
the parameter is either a read-out type, or
the secret code prevents the modification (see P99)
yy parameter address (P01, P02…P99) xxxx parameter value (dcba)
bargraph
yy:xxxx
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BKI 02 ATEX 278X mba3052a0600p_01 21 / 40
If the modification of the parameter value is not accepted i.e. the parameter value keeps blinking after pressing ENTER E,
the modified value is either out of the range, or
the code entered is not a valid code
5.2.3 Indications of the SAP-201 and LED Status
LED indication
VALID-LED
lit in case of stable surface blinking with unstable surface
COM-LED
Indicating HART communication
Process values displayed
A kijelzőn a következő mennyiségek jeleníthetők meg:
Volume – if programmed so
Level – if programmed so
Distance – if programmed so
Warning indications – FAIL blinking
Display screens can be scrolled by pressing key NEXT
. To return to the screen of the selected measurement mode key ENTER
E
should be pressed (see P01 chapter 6.1)
Current output value can be displayed by pressing key
.
.
(mA)
SAP-201 indications
Depending on the measurement one of the below symbols will lit and the process value displayed (see P01 chapter 6.1). Engineering units will be indicated directly (°C, °F and mA) and by the lit arrow showing towards them on the frame
DIST distance
LEV level
VOL volume
FAIL (blinking) Error code
displayed
For paging readouts NEXT
key should be
pressed.
.
(Vol/Flow)
(Distance)
(Error)
See
for possible readouts
P01
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BKI 02 ATEX 278X mba3052a0600p_01 22 / 40
5.2.4 QUICKSET
Recommended as a simple and fast way to start up NIVOTRACK.
QUICKSET programming (aided by 6 screens) is used in uncomplicated level metering applications to set the 6 basic parameters. The other parameters can only be modified in the Full Parameter Access Mode see 5.2.2 (P01).
The instructions of this programming mode are also to be found on the front panel above the SAP-201 Display Module socket.
Keys Function
ENTER
E
+ DOWN (press for min 3 s!) Enter or exit QUICKSET programming mode
UP
, DOWN , NEXT
Increase/decrease and move left the blinking digit
UP
+ DOWN “GET LEVEL" - display actual level measured by the NIVOTRACK
ENTER
E
Save readout and step to the next screen
NEXT +
UP
Quit Current Output Scaling without saving the modifications (CANCEL))
NEXT + DOWN
Display of the DEFAULT value.
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BKI 02 ATEX 278X mba3052a0600p_01 23 / 40
Screens Actions
AP:xxyy
APplication xx= select “EU” (European) for metric or “US” for US engineering units (Use UP
/ DOWN keys)
yy= indicating “Li” for liquids
DEFAULT: EU
Warning: Changing of this parameter will result in loading the full parameter set with the values of the
factory default with the corresponding engineering units. Thus reprogramming may be necessary!
H:xxxx
H = xxxx Zeropoint offset – Distance between lower end position of the float and the tank bottom. Manual: set value (Use UP
/ DOWN / NEXT keys) and save it (by ENTER E)
DEFAULT: 0
4:xxxx
4 mA xxxx level value assigned to 4 mA current output
Manual: set level value (by UP
/ DOWN / NEXT keys) and save it (by ENTER E) Automatic: use the “GET LEVEL” function (UP + DOWN ) to display the actual measured value with level in tank or a fixed target, i.e. wall. (“GET LEVEL” functions only if VALID LED is lit) and save it as above.
DEFAULT: 0 m (0%, minimum level)
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BKI 02 ATEX 278X mba3052a0600p_01 24 / 40
Screens Actions
20:xxxx
20 mA xxxx level value assigned to 20 mA current output
Manual: set level value (Use UP / DOWN / NEXT keys) and save it (by ENTER
E
)
Automatic: use the “GET LEVEL” function (UP + DOWN ) to obtain actual measured value with level in tank or a fixed target, i.e. wall. (“GET LEVEL” functions only if ECHO LED is lit) and save it as above.
DEFAULT: maximum measuring range [m]
Er:xxxx
Error indication by the current output – select “Hold”, 3.6 mA or 22 mA (by UP / DOWN key) and save it as above.
DEFAULT: hold last value
dt: xxxx
damping time: select required damping time (by UP / DOWN key) and save it as above.
DEFAULT: 60 sec for liquids, 300 sec for solids
Note: – Current output can also be programmed for inverted operation: 4 mA= 100% (Full), 20 mA= 0% (Empty)
– Description of failures can be found under the chapter 7 Error codes.
5.2.5 Full parameter access
Full Parameter Access is the highest programming level to access all features provided by the EchoTREK
Description of all parameters can be found under the chapter “Parameter” (Chapter 6.).
Keys Function
ENTER
E
+ NEXT
(press for 3 seconds)
Enter or exit Full Parameter Access programming mode.
In this programming mode, the display will indicate:
yy:xxxx
yy Parameter Address (P01, P02 … P99) xxxx Parameter Value (dcba)
bargraph
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BKI 02 ATEX 278X mba3052a0600p_01 25 / 40
Measuring is going on during programming in accordance with the old parameter set. New parameter set will be valid after returning to the Measurement to the Programming Mode.
Steps and indications of the Full Parameter Access programming mode
pressing Keys while Parameter Address is blinking while Parameter Value is blinking
ENTER
E
Go to the Parameter Value
Save the modification of the Parameter Value and return to the Parameter Address
NEXT + UP
Cancel all modifications of the actual programming phase. Pressing for 3 sec is required while CANCEL will be displayed for warning
Neglect the modification of the Parameter Value. and return to the Parameter Address without saving the modifications
NEXT + DOWN
Reset entire device to Factory Default. Since this action will reset all parameters, “LOAD” will appear on
the display:
- to confirm, press
- to escape, press any other key
Display default of the Parameter Values
(it can be saved by pressing
ENTER
E
)
NEXT
Move blinking (changeability) of the digit to the left
UP / DOWN
Modify the blinking digit (increase, decrease) or scroll up/down
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BKI 02 ATEX 278X mba3052a0600p_01 26 / 40
6. PARAMETERS – DESCRIPTIONS AND PROGRAMMING
6.1 MEASUREMENT CONFIGURATION
P00: - cba Application/Engineering Units
Changing of this parameter will result in loading the full parameter set with the values of the factory default with the corresponding
engineering units. Thus reprogramming may be necessary!
a Operating (measurement) mode 0 Liquid level measurement
Engineering units
(according to “c”)
b
Metric
US
0 mft 1 cm inch
Attention: mind the sequence! When programming this parameter the
right value “a” will be blinking first.
c Calculation system 0 Metric
1 US
FACTORY DEFAULT: 000
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BKI 02 ATEX 278X mba3052a0600p_01 27 / 40
P01: - - ba Measurement Mode – Bargraph
Parameter value „a” will determine the basic measurement value that will be displayed and proportional with the current output. Depending on the value of “a” process values as listed in the 3d column can also be displayed by pressing NEXT
. For return to the display of the basic value the
ENTER E key should be pressed.
Ba Measurement Mode Display symbol Displayed values 00 Distance DIST Distance 01 Level LEV Level, Distance 02 Level in percentage LEV% Level %, Level, Distance 03 Volume VOL Volume, Level, Distance 04 Volume in percentage VOL% Volume %, Volume, Level, Distance
Attention: mind the sequence!
When programming this
parameter the
right value “a” will be blinking
first.
P02: - - ba Calculation units
a Temperature 0 °C 1 °F
Attention: mind the sequence!
When programming this parameter the right
value “a” will be blinking first.
This table is interpreted according to P00(c), P01(a) and P02(c) and is irrelevant in case of percentage measurement ( P01(a)= 2 or 4 )
b Volume Weight (set also P32)
Metric US Metric US
0 m
3
ft
3
tons lb (pound)
1 litre gallons tons tons
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BKI 02 ATEX 278X mba3052a0600p_01 28 / 40
P03: - - - a Values displayed - Rounding
It is important to keep in mind that the instrument is measuring distance and all other variables will be calculated from this basic measurement.
Displayed VOL
Displayed Value Display Format
0,000 – 9,999 x,xxx
10,000 – 99,999 xx,xx
100,000 – 999,999 xxx,x
1000,000 – 9999,999 xxxx,x
10000,000 – 99999,999 xxxxx,x
100000,000 – 999999,999 xxxxxx,x
1 million – 9,99999*10
9
x,xxxx : e
(exponential format)
1*10
10
over
(overflow) Err4
Decimal point will be shifted with increasing value displayed. (See table at the left). Values over one million will be displayed in exponential format whereas the value (e) represents the exponent. Over the value of 1x10
10
Err4 (overflow)
will be displayed.
Rounding
Parameter Value “a” Steps In The Displayed
Value 0 1 (no rounding) 1 2 2 5 3 10 4 20 5 50
A couple of millimetres of fluctuation of the basic DIST value (e.g. due to waves) will be enlarged by the mathematical operations. This enlarged fluctuation in displaying VOL can (if disturbing) be avoided by rounding to be set in P03. Rounding value 2, 5, 10 etc represents the steps by which the calculated value will be changed in its (one or two) last digit(s).
Examples: P03=1 steps by 2: 1,000; 1,002; 1,004 P03=5 steps by 50: 1,000; 1,050; 1,100 or 10,00; 10,05(0); 10,10(0); 10,15(0) (the 0 from the steps 50, 100, 150 etc will not be displayed)
FACTORY DEFAULT: 0
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BKI 02 ATEX 278X mba3052a0600p_01 29 / 40
P04 Zero point distance from the tank bottom (H) (Zero offset of the unit)
This parameter is for arranging zero offset which represents virtual expansion of the measurement range. Obviously measurement will only be performed in the range, therefore in case of zero offset, displayed value will always be over zero and analogue output over 4 mA. Should zero offset not be required this parameter will be unchanged. Zero offset will be performed by setting in this parameter the value of distance between the tank bottom and the low-end position of the float. (See BASIC CONCEPT OF MEASUREMENT WITH NIVOTRACK on page 3) Programming of the analogue output in P10 will not be influenced by the zero offset.
FACTORY DEFAULT: 0
P05: Zero point distance from the high-end position of the float (Zero offset within the range)
This parameter is for arranging zero offset within the measurement range. Obviously this represents the reduction of the measurement range. The value of this parameter will be the distance between the required low (zero point) position and the high-end position of the float. Analogue output in P10 should be programmed accordingly i.e. if P050 then P05 = P10.
FACTORY DEFAULT: maximum measurement range i.e. distance between the low- and high-end position of the float
P08: Fixed value of the analogue output
This parameter is for setting analogue output for fixed value. Setting value between 3.8 and 20.5 mA in this parameter this fixed value will appear on the analogue output. This also will overwrite all error indications and in case of P19 ≠ 0 the value of the output current will be (instead of 4 mA) the value set here. If the parameter is 0, the current output will be according to the settings in the other parameters.
FACTORY DEFAULT: 0
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6.2 CURRENT OUTPUT
P10: Value (of distance, level, volume or flow) assigned to 4 mA current output
P11: Value (of distance, level, volume or flow) assigned to 20 mA current output
Values are interpreted according to P01(a). Please note that in case of programming for (LEV or VOL) % measurement the min and max value has to be entered in the relevant engineering units of LEV (m, ft) or VOL (m3, ft3). Assignment can be made so that the proportion between the change of the (measured or calculated) process value and the change of the current output be either direct or inverse. E.g. level 1 m assigned to 4mA and level 10 m assigned to 20 mA represents direct proportion and level 1 m assigned to 20 mA and level 10 m assigned to 4 mA represents the inverse proportion. Remember. if P05≠0 then P05 = P10!
FACTORY DEFAULT: P10 = 0 and P11 = measurement range (m)
P12: - - - a Error indication by the current output
In case of error the NIVOTRACK will provide one of the current outputs below. (For errors and their interpretation see Chapter 7).
a ERROR INDICATION (ACCORDING TO NAMUR)
0 Hold last value 1 3.8 mA 2 22 mA
FACTORY DEFAULT: 0
P19: HART address (applies for models with HART)
The short address of the unit can be selected for 0 to 15. If one unit is involved the address should be 0 (thus P19=0) and the 4-20mA is operational. In Multidrop applications (with more than one unit) the address should be other than 0-tól P190, and the output will be fixed to 4mA provided P08=0.
FACTORY DEFAULT: 0
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6.3 MEASUREMENT OPTIMISATION
P20: - - - a Damping
This parameter can be used to reduce unwanted fluctuation of the display and output.
LIQUIDS
a
Damping
time
(seconds)
None/moderate
fume or waves
Heavy/dense fume or
turbulent waves
0 no filter 1 3 applicable not recommended 2 6 recommended applicable 3 10 recommended recommended 4 30 recommended recommended 5 60 recommended recommended
FACTORY DEFAULT: 60 sec
P32: Specific gravity [kg/dm3] or [lb/ft3] depending on setting in P00 (c)
Entering a value (other than “0”) of specific gravity in this parameter, the weight will be displayed (instead of VOL) in tons or lb depending on setting in P00(c) and P02(b).
Factory default: 0
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6.4 VOLUME MEASUREMENT
P40: - - ba Tank shape
ba Tank shape Also to be set b0 Standing cylindrical tank shape (value of “b” as below) P40 (b), P41 01 Standing cylindrical tank with conical bottom P41, P43, P44 02 Standing rectangular tank (with chute) P41, P42, (P43, P44, P45) b3 Lying cylindrical tank shape (value of “b” as bellow) P40 (b), P41, P42 04 Spherical tank P41
Attention!
The value „a” determining the
shape of the tank should be
set first.
FACTORY DEFAULT: 00
P41-45: Tank dimensions
Standing cylindrical tank with hemispherical bottom a = 0
Standing cylindrical tank with conical bottom a = 1 ; b = 0
Standing rectangular tank with or without chute a = 2 ; b = 1
b=0
P40
b=1
b=2
b=3
If no chute P43, P44 and P45=0
Lying cylindrical tank a = 3 Spherical tank a = 4 ; b = 0
b=0
b=1
b=2
b=3
P40
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6.5 32-POINT LINEARISATION
P47: - - - a Linearisation
Linearisation is the method of assigning requested (calibrated or calculated) values to level values measured by the transmitter, where the assignment will be defined by data pairs. This can be used (as LEVEL VOLUME conversion) for instance in case of a horizontal, cylindrical tank
a Linearisation 0 OFF (FACTORY DEFAULT) 1 ON
P48: Linearisation table
Data-pairs of the linearisation table are handled in a 2x32 matrix, consisting of two columns.
Left column “L” Right column “r”
LEVEL measured LEVEL or VOLUME or FLOW to be transmitted and displayed
The left column values (indicated on the display as “L”) contain the measured LEVEL values. The right column values (indicated on the display as “r”) contain the calibrated values and are interpreted according to the selected measurement value in P01(a).
}
+
+
+
+
+
Number of data pairs in the table
Level volume flow
Enter the table
Address of data pair
Left hand column
Level measured value
Canceling last modification
Right hand column
to be transmitted and display ed
Entering valu es
Copying measured value
Neglect modification (CANCEL)
Entering "0 " (closing up the tble)
Exit the table
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BKI 02 ATEX 278X mba3052a0600p_01 34 / 40
Conditions of correct programming of the data pairs
Left column “L Right column “r
L(1)= 0 r(1)
L(i) r(i)
::
L(j) r(j)
The table must always start with: L(1)= 0 and r(1)= value (assigned to 0 level) The table must be ended either with the 32
nd
data pair i.e. j=32 or if the linearisation table contains less than 32 data-pairs j<32, the table must be closed by a level value “0” e.g. L(j<32)= 0. The NIVOTRACK will ignore data after recognising level value “0” with serial number other than “1”. If the above conditions are not met, error codes will be displayed (see chapter: Error Codes).
6.6 INFORMATIONAL PARAMETERS (READ OUT PARAMETERS)
P60: Overall operating hours of the unit (h)
Indication varies according to the elapsed time:
Operating hours Indication form
0 to 999.9h xxx,x
1000 to 9999h xxxx
Over 9999h
X,xx: e meaning x,xx 10
e
P61: Time elapsed after last switch-on (h)
Indication same as in P60.
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BKI 02 ATEX 278X mba3052a0600p_01 35 / 40
6.7 SERVICE PARAMETERS
P80: Current output test (mA)
Going to this parameter, the actual current output (corresponding to the measured process value) will be displayed. By pressing
ENTER
E
the
(now blinking) current value can be set for any value between
3,9 and 20.5 mA. The current output has to show the same value which can be
checked by an ampere meter, according to the description under 4.4. Press ENTER
E
to quit test mode and return the parameter address
P97: b:a.aa Software code
a.aa: Number of the software version b: Code of the special version
6.8 SIMULATION
This function enables the user to test the settings of the outputs. The EchoTREK can simulate the static or continuous change of level according to the simulation cycle time, high level and low level set in P85, P86 and P87. (The simulation levels must be within the programmed measuring range set in P04 and P05.) After selecting simulation type in P85 and setting simulation values Measurement Mode has to be re-entered. While the EchoTREK is in simulation mode the DIST, LEV or VOL symbol will be blinking. To quit Simulation Mode P84= 0 should be set.
P84: - - - x Selection of the simulation
X Simulation type
0 No simulation
1
The level changes continuously up and down between the level values set
in P86 and P87 with a cycle time set in P85
FACTORY DEFAULT: 0
P87
P86
P85
LEV [m]
t [sec ]
P85: Cycle time for simulation (s)
P86: Simulated low level value (m/ft)
P87: Simulated high level value (m/ft)
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BKI 02 ATEX 278X mba3052a0600p_01 36 / 40
6.9 ACCESS LOCK
P99: dcba Access Lock by Secret Code
The purpose of this feature is to provide protection against accidental (or intentional) re-programming of parameters. The Secret Code can be any value other than 0000. Setting a Secret Code will automatically be activated when the EchoTREK is returned to the Measurement Mode. If the Secret Code is activated, the parameters can only be viewed, this is indicated by the a flashing colon “:” between the parameter address and the parameter value. In order to program the device locked by a secret code, first enter the Secret Code in P99. The Secret Code is re­activated each time the EchoTREK is returned to Measurement Mode. To delete the Secret Code, enter the Secret Code in P99. After confirming it with [E] re-enter the parameter P99 and enter 0000. [dcba (Secret Code) ] [E] [E] [0000] [E] Secret Code deleted
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7. ERROR CODES
Error Code Error description Causes and solutions
1 Memory error Contact local agent 2
Probe failure Contact local agent
3 Hardware (EEPROM communication) error Contact local agent
4 Display overflow Check settings
5 Probe or calibration error (level in the dead band) Check installation and calibration
6
The measurement is at the reliability threshold. No clear signal for evaluation (noise, electromagnetic disturbance)
Eliminate source of disturbance, try better location for the probe.
12 Linearisation error: both L(1) and L(2) are zero (no valid data-pairs) See the Section ”Linearisation”
13 Linearisation error: there are two identical L(i) data in the table See the Section “Linearisation”
14 Linearisation table error: the r(i) values are not monotone increasing See the Section “Linearisation”
15 Linearisation error: no value assigned to the measured value See the Section “Linearisation”
16
The check sum of the program in the EEPROM is wrong Change any one of the parameters and return to the Measurement
Mode. Is this trial unsuccessful contact local agent.
17 Parameter consistency failure (error corrected automatically) Check programming
18 Hardware failure (failure of the master PCB) Contact local agent
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8. PARAMETER TABLE
Par. Page Description Value Par. Page Description Value
dcba dcba
P00 Applied. engineering units P28 N.A. P01 Measurement Mode P29 N.A. P02 27 Calculation units P30 N.A. P03 27 Rounding P31 N.A. P04 29 Maximum Measuring Distance P32 31 Specific gravity P05 29 Zero point distance from the high-end
position of the float Distance
P33 N.A.
P06 N.A. P34 N.A. P07 N.A. P35 N.A. P08 32 Fixed value of the analogue output P36 N.A. P09 N.A. P37 N.A. P10 30 Value assigned to „4 mA” P38 N.A. P11 26 Value assigned to „20 mA” P39 N.A. P12 30 “Error” indication by the current output P40 32 Selection of tank shape P13 N.A. P41 32 Dimensions of tank P14 N.A. P42 32 Dimensions of tank P15 N.A. P43 32 Dimensions of tank P16 N.A. P44 32 Dimensions of tank P17 N.A. P45 32 Dimensions of tank P18 N.A. P46 P19 HART address P47 33 Linearisation P20 31 Damping P48 33 Linearisation table P21 N.A. P49 N.A. P22 N.A. P50 N.A. P23 N.A. P51 N.A. P24 N.A. P52 N.A. P25 N.A. P53 N.A. P26 N.A. P54 N.A. P27 N.A. P55 N.A.
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BKI 02 ATEX 278X mba3052a0600p_01 39 / 40
Par.
Page Description Value Par. Page Description Value
dcba dcba
P56 N.A.
P78 N.A.
P57 N.A.
P79
N.A.
P58 N.A.
P80
35 Current generator test
P59 N.A.
P81 N.A.
P60 34 Overall operating hours of the unit
P82
N.A.
P61 34 Time elapsed after last switch-on
P83 N.A.
P62 N.A.
P84 35 Simulation mode
P63 N.A.
P85
35 Simulation cycle time
P64 N.A. P86 35 Simulation low level
P65 N.A. P87 35 Simulation high level
P66 N.A. P88 N.A.
P67 N.A. P89 N.A.
P68 N.A. P90 N.A.
P69 N.A. P91 N.A.
P70 N.A. P92 N.A.
P71 N.A. P93 N.A.
P72 N.A. P94 N.A.
P73 N.A. P95 N.A.
P74 N.A. P96 N.A.
P75 N.A. P97 35 Software code
P76 N.A. P98 N.A.
P77 N.A. P99 36 Access lock
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BKI 02 ATEX 278X mba3052a0600p_01 40 / 40
mba3052a0600p_01
November 2004.
NIVELCO reserves the right to change technical data without notice.
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