NIVELCO NIPRESS P6 Installation And Programming Manual

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NIPRESS
programming device
Manufacturer:
NIVELCO Process Control Co.
H-1043 Budapest, Dugonics u. 11.
Phone: (36-1) 889-0100 Fax: (36-1) 889-0200
E-mail: @nivelco.com www.nivelco.com
sales
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TABLE OF CONTENTS
1. INTRODUCTION ............................................................................................................ 3
1.1 APPLICATION .............................................................................................................. 3
1.2 ACCESSORIES ............................................................................................................ 3
2. INSTALLATION AND WIRING ...................................................................................... 3
2.1 GENERAL NOTES ........................................................................................................ 3
2.2 STEPS OF INSTALLATION ............................................................................................. 3
2.3 WIRING ..................................................................................................................... 4
2.4 DIMENSIONS .............................................................................................................. 5
3. PROGRAMMING ........................................................................................................... 6
3.1 OPERATING AND DISPLAY MODULE ............................................................................... 6
3.2 CONFIGURATION ......................................................................................................... 6
3.3 STRUCTURE OF THE MENU SYSTEM .............................................................................. 7
3.4 PARAMETERS DESCRIPTION AND PROGRAMMING ........................................................... 8
4. MAINTENANCE AND REPAIR ................................................................................... 12
5. WARRANTY ................................................................................................................. 12
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1. INTRODUCTION
1.1 APPLICATION
The programming device P6 was developed especially for the configuration of the NIPRESS DK-100 and DK-200 pressure switches on site without a laptop. The programming device has to be connected between supply and the pressure switch. Programming device P6 has a user friendly, closed menu system which can be configurated via two miniature push buttons on the front. All settings are permanently stored in an EEPROM and can be transferred to other pressure switches. Additional existing reference pressure in the pressure switch can be “taught” as switch-on or switch-off points.
1.2 ACCESSORIES
Please check the contents of packaging. Ensure that all parts listed are contained therein:
– programming device P6 with integrated cable
– operating manual
2. INSTALLATION AND WIRING
2.1 GENERAL NOTES
Please note that this device is a sensitive programming kit. Handle the device carefully so that there is no damage to the plastic surface and housing parts. The display is equipped with a rotational limiter. Please do not try with force to turn the display further than it should go.
2.2 STEPS OF INSTALLATION
Remove the programming device carefully from the packaging.
– Separate the fitted pressure switch from the supply – Plug the supply on the connector on the top of the programming device and connect the female connector M12 x 1
from the programming device with the pressure switch – If everything was done correctly, the LED-display starts showing the program (e.g P002) – Now you can start programming the pressure switch.
Please note: The programming device needs an external power supply, so ensure that the power is not switched off.
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2.3 WIRING
On the top of the device On the end of the cable Wiring diagram
Contact 1
Contact 2
P 6
Supply – Supply –
M 12 x 1 (5-pin) male connector M 12 x 1 (5-pin) female connector female connector male connector
Electrical connection
Analogue signal – – 22 2
Supply +
Supply – Contact 1 Contact 2
Male plug on the programming device Female plug on end of cable
for DK-100:
M 8 x 1 (4-pin) plastic
1 3 – –
for DK-200:
M 12 x 1 (5-pin) plastic
1 3 – –
for DK-100:
M 8 x 1 (4-pin) plastic
1
1
3
1
4
1,2
2
M 12 x 1 (5-pin) plastic
1
Is used for data communication between P 6 and pressure switch
2
The pressure switch optionally can be equipped with an analogue output or a second contact. This output/contact is Pin 2.
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Supply +Supply +
for DK-200:
1
1
3
1
4
1
5
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2.4 DIMENSIONS
Programming device P6 front and side view Programming device P6 view from above
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D
3. PROGRAMMING
3.1 OPERATING AND DISPLAY MODULE
Status LED Set Point 1
" " button
SP 2SP 1
Status LE Set Point 2
Display
" " bu tton
The device has a green LED for displaying the active contact of set point 1 and a yellow LED for displaying the active contact of set point 2. The LEDs will light up when the respective set point has been reached and the contact is active. The LED for set point 1 also shows that there is a communication between pressure switch and programming device.
The display of the measured value as well as the configuration of the individual parameters occurs through a menu via a 4-digit seven-segment display. The individual functions can be set with the help of two miniature push buttons located in the front:
– "▲" button: with this button, you move forward in the menu system or increase
the displayed value
– "▼" button: with this button, you move back in the menu system or decrease
the displayed value
– both buttons simultaneously: if both buttons are pushed simultaneously, the device
changes between display and configuration mode; you can also confirm the menu items and set values with them.
You can increase the counting speed by keeping the respective button ("▲" or "▼"), if the button is pressed for more than 5 seconds.
3.2 CONFIGURATION
All settings are permanently stored in an EEPROM and therefore available again even after disconnecting from the supply voltage. The menu system and the menu items have been designed as simply as possible. Below, each individual menu item is described in detail allowing a straightforward and quick configuration of your device.
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3.3 STRUCTURE OF THE MENU SYSTEM
Tr an sfe r of
configuration
Menu 1 9: LoAd
contact 2
Ne gati on of
Men u 10: S2St /S2ln
Me nu 1 : r PS
Read parameters
from pressure swit ch
configuration
Menu 20: Stor
Storage of current
SP1
Switch-on delay
Me nu : 11 D1 on
Menu 2: S PS
Write p aramet ers
to pressu re switc h
value
Menu 21: Act
Display of curre nt
SP2
Switch-on delay
Menu 12: D1of
of contact 1
Swi tchin g mode
Menu 3 : H 1y/CP 1
ra nge
Menu 22: Lo r
Di sp lay of low e r
SP1
Switch-off delay
Menu 13: D2on
of contact 1
Swi tchin g mode
Menu : H 4y2/CP2
ra nge
Me nu 23: Hi r
Display of upper
SP2
Switch-off delay
Menu 14: D2 of
5S1onMenu :
Contact 1 no
Display of unit
Menu 24: unit
1oMe nu 1 5: r n
Te ac h mo d e
conontact 1
6S1ofMenu :
Contact 1 f fo
1oMenu 1 6: r f
Te ac h mo de
coffontact 1
7S2onMenu :
Contact 2 no
oMen u 17 : r2 n
Te ac h mo d e
c2onontact
S2oMenu 8 : f
Contact 2 off
oMenu 18: r2 f
Te ac h mo de
c2offontact
S/S1lnMenu 9: 1St
c1on tact
Ne gati on of
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3.4 PARAMETERS DESCRIPTION AND PROGRAMMING
Menu 1 – Read All
Via the menu „Read All" all parameters are transferred from the pressure switch into the programming device. This function must be carried out after connection power supply. After switching on the power supply, it is only possibly to execute this function and the function „Load". To execute the „Read All“-function it is required to press both buttons simultaneously. The display of the programming device will be out of function until all parameters are transferred form the pressure switch into programming device. During the data transfer the green LED indicates the data stream from the pressure switch.
Menu 2 – Store All
Via the menu „Store All" all parameters are transferred from the programming device into the pressure switch. To execute the „Store All“ function it is required to press both buttons simultaneously. During the data transfer the display will be out of function and the green LED indicates the data stream from the pressure switch.
Menu 3 – Mode SP 1
Via the menu “Mode SP 1” it is possible to select the switching mode of set point 1 of the pressure switch. It is possible to select between Hysteresis mode (HY 1), Window mode (CP 1), and off (off1). By pressing both buttons simultaneously setup mode is entered. To select the desired function, it is necessary to press "▲" or "▼" buttons until the desired function is displayed. To finish the configuration and to store the selection it is required to press both buttons simultaneously.
Menu 4 – Mode SP 2
Via the menu “Mode SP 2” it is possible to select the switching mode of set point 2 of the pressure switch. It is possible to select between Hysteresis mode (HY 2), Window mode (CP 2), and off (off2). By pressing both buttons simultaneously setup mode is entered. To select the desired function, it is necessary to press "▲" or "▼" buttons until the desired function is displayed. To finish the configuration and to store the selection it is required to press both buttons simultaneously.
Menu 5 - Switch-on point / lowest set point SP 1
Via the menu “Switch-on point / lowest set point” it is possible to define the switch-on point of the pressure switch (contact 1). Setup mode is entered by pressing both buttons simultaneously. You can set the required value by using the buttons “▲“or “▼“. To complete the setting push the two buttons simultaneously.
Menu 6 - Switch-off point / highest set point SP
Via the menu “Switch-off point / highest set point” it is possible to define the switch-off point of the pressure switch (contact 1). Setup mode is entered by pressing both buttons simultaneously. You can set the required value by using the buttons “▲“or “▼“. To complete the setting
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push the two buttons simultaneously.
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Menu 7 - Switch-on point / lowest set point SP 2
Via the menu “Switch-on point / lowest set point” it is possible to define the switch-on point of the pressure switch (contact 2). Setup mode is entered by pressing both buttons simultaneously. You can set the required value by using the buttons “▲“ or “▼“. To complete the setting push the two buttons simultaneously.
Menu 8 - Switch-off point / highest set point SP 2
Via the menu “Switch-off point / highest set point” it is possible to define the switch-off point of the pressure switch (contact 2). Setup mode is entered by pressing both buttons simultaneously. You can set the required value by using the buttons “▲“ or “▼“. To complete the setting push the two buttons simultaneously.
Menu 9 - Set point negation SP 1
Via the menu “Set point negation“ it is possible to invert the output signal of set point 1. Setup mode is entered by pressing both buttons simultaneously. To select between standard (not inverted) signal (S1St) and inverted signal (S1In) it is necessary to press one of both buttons until the desired function is displayed. To finish the configuration and to store the selection it is required to press both buttons simultaneously.
Menu 10 - Set point negation SP 2
Via the menu “Set point negation“ it is possible to invert the output signal of set point 2. Setup mode is entered by pressing both buttons simultaneously. To select between standard (not inverted) signal (S2St) and inverted signal (S2In) it is necessary to press one of both buttons until the desired function is displayed. To finish the configuration and to store the selection it is required to press both buttons simultaneously.
Menu 11 – Switch on delay SP 1
Via the menu “Switch-on delay“ it is possible to set the delay time of set point 1. Setup mode is entered by pressing both buttons simultaneously. You can set the required value by using the buttons “▲“ or “▼“. The delay time can be set between 0.01 and 90 seconds. To complete the setting push the two buttons simultaneously.
Menu 12 – Switch off delay SP 1
Via the menu “Switch-off delay“ it is possible to set the delay time of set point 1. Setup mode is entered by pressing both buttons simultaneously. You can set the required value by using the buttons “▲“ or “▼“.The delay time can be set between 0.01 and 90 seconds. To complete the setting push the two buttons simultaneously.
Menu 13 – Switch on delay SP 2
Via the menu “Switch-on delay“ it is possible to set the delay time of set point 2. Setup mode is entered by pressing both buttons simultaneously. You can set the required value by using the buttons “▲“ or “▼“.The delay time can be set between 0.01 and 90 seconds. To complete the setting push the two buttons simultaneously.
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Menu 14 – Switch off delay SP 2
Via the menu “Switch-off delay” it is possible to set the delay time of set point 2. Setup mode is entered by pressing both buttons simultaneously. You can set the required value by using the buttons “▲“ or “▼“.The delay time can be set between 0.01 and 90 seconds. To complete the setting push the two buttons simultaneously.
Menu 15 – Teach – Switch-on point SP 1
Via the menu “Teach switch-on point” the currently existing reference pressure in the pressure switch can be “taught” as switch-on point 1. For the teaching-operation you have to push both buttons simultaneously. Then “ref” will appear in the display and you have to connect the reference pressure on the pressure port of the switch. Is the reference value correct, accept it by pushing the two buttons simultaneously and the value will be stored in the pressure switch.
Menu 16 – Teach – Switch-off point SP 1
Via the menu “Teach switch-off point” the currently existing reference pressure in the pressure switch can be “taught” as switch-on point 1. For the teaching-operation you have to push both buttons simultaneously. Then “ref” will appear in the display and you have to connect the reference pressure on the pressure port of the switch. Is the reference value correct, accept it by pushing the two buttons simultaneously and the value will be stored in the pressure switch.
Menu 17 – Teach – Switch-on point SP 2
Via the menu “Teach switch-on point” the currently existing reference pressure in the pressure switch can be “taught” as switch-on point 2. For the teaching-operation you have to push both buttons simultaneously. Then “ref” will appear in the display and you have to connect the reference pressure on the pressure port of the switch. Is the reference value correct, accept it by pushing the two buttons simultaneously and the value will be stored in the pressure switch.
Menu 18 – Teach – Switch-off point SP 2
Via the menu “Teach switch-off point” the currently existing reference pressure in the pressure switch can be “taught” as switch-on point 2. For the teaching-operation you have to push both buttons simultaneously. Then “ref” will appear in the display and you have to connect the reference pressure on the pressure port of the switch. Is the reference value correct, accept it by pushing the two buttons simultaneously and the value will be stored in the pressure switch.
Menu 19 – Loading of stored configurations
Via the menu “Load“ it is possible to transfer up to five in P6 stored configurations into the pressure switch. During the transmitting the programming device checks whether the pressure switch matches with the configuration data. This approach shall make sure that the configuration data can be processed by the pressure switch. To start transfer of the desired configuration first both keys must be pressed simultaneously. Afterwards it is necessary to select one of the five configuration memories by pressing one of the keys until the desired memory (Loa1 till Loa5) is displayed. After the selection of the desired memory location the take-over of the data is started by pressing both buttons simultaneously. During the data transfer the display will be out of function and the green LED will indicate the data stream from the pressure switch.
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Menu 20 – Storage of current configurations
Via the menu “Stor” you can store maximally 5 different configurations in the programming device. To file the data on the desired storage space you have to push both buttons simultaneously to select the required storage space. After activating the storage mode in the display appears “St n” - n stands for the required storage space. To store the configuration, you have to press the buttons simultaneously, again.
Menu 21 – Showing the current pressure value
When the menu “Act” is active it is possible to display the current pressure value. The current value is displayed for two seconds after both buttons were pressed simultaneously. It is possible to repeat this process after “Act” is on the display again.
Menu 22 – Showing the low limit of the measuring range
When the menu “Lo r” is active it is possible to display the low limit of the measuring range of the pressure switch. The low limit is displayed for two seconds after both buttons were pressed simultaneously. It is possible to repeat this process after “Lo r” is on the display again.
Menu 23 – Showing the high limit of the measuring range
When the menu “Hi r” is active it is possible to display the high limit of the measuring range of the pressure switch. The high limit is displayed for two seconds after both buttons were pressed simultaneously. It is possible to repeat this process after “Hi r” is on the display again.
Menu 24 – Showing the unit
When the menu “unit” is active it is possible to display the unit of the pressure value with which the pressure switch works. The unit is displayed for two seconds after both buttons were pressed simultaneously. It is possible to repeat this process after “unit” is on the display again.
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4. MAINTENANCE AND REPAIR
The instrument does not require regular maintenance. If necessary possible dirt deposited should be cleaned off. All repairs will be carried out at the Manufacturer’s premises.
5. WARRANTY
NIVELCO provides warranty of 3 (three) years in compliance with details described in the Warranty Card.
NIVELCO reserves the right to change technical data without notice.
jbdp612a0600p_02
September 2017
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