Nitto Flowtech MF710, Flowtech MF730 Operation Instruments

ISO9001-2000
NITTO INSTRUMENTS CO.,LTD
TM
KF700 Series
Electromagnetic Flowmeter
OPERATION INSTRUMENTS
MF710
MF730
CATALOGS OF SENSORS
1. Operation principle
2. Major feature and application
3. Structure
4. Appearance and install size
5. Flow Specifications
6. Installation
7. Installation site of sensor
8. Connecting cable
9. Grounding
10. The preparation of pre-operational
11. Maintenance and common trouble shooting
12. Complete sets of products and Open Box
13. Quality Assurance
14. Transport and storage
15. Order Information
16. Associated instruments part number and type
17. The Corrosion resistance of Common electrode materials
18. Performance and application of Common lining materials
1
1
2
3
4
5
7
8
8
9
10
10
11
11
11
11
12
12
CATALOGS OF TRANSIMITTER
System Description
.Instrument installation
1、Working conditions
2、Point for attention
.Power line connecting
1、Instrument Power supply
2、Instrument power connecting
3、Output Signal
.Instrument started
1、The display of Instrument start running
2、User interface of menu
3、Setup of power fuse
.Instrument operation
1. Panel structure menu and key define
2. Function of manual structure and Description
3. Menu item
4. Commonly used to guide the functional operation for Transimitter
1)Zero Correction
2)Unit of Flow
3Instantaneous flow Resolution
4)Unit of Total
5)Cumulative total flow resolution
6)Damping time
7)Max flow
8.)Low cutoff
9.)Frequency upper limit HZ
10.) Liter/pulse
11.) Cumulate Clear
.Technical Data
.Error message
.Regular fault treatment
1、Not Flow signal show on LCD display
2、Zero point Instability
3
Instrument show data inconsistent with the actual flow
Type selection.
ⅧI
. Transport, storage
13 13
14 14 15
17 17 18
18 19 20 21 21 22 22 23 23 24 25 26 26 27 28 30 31 32 32 33 34 35 35
1. Operation Principle
<>The operation of a magnetic flowmeter or mag meter is based upon Faraday's Law, which states
that the voltage induced across any conductor as it moves at right angles through a magnetic field is
proportional to the velocity of that conductor.
Faraday's Formula:
E is proportional to V x B x D where:
E = The voltage generated in a conductor
V = The velocity of the conductor
B = The magnetic field strength
D = The length of the conductor
To apply this principle to flow measurement with a magnetic flowmeter, it is necessary first to state
that the fluid being measured must be electrically conductive for the Faraday principle to apply. As
applied to the design of magnetic flowmeters, Faraday's Law indicates that signal voltage (E) is
dependent on the average liquid velocity (V) the magnetic field strength (B) and the length of the
conductor (D) (which in this instance is the distance between the electrodes).In the case of
wafer-style magnetic flowmeters, a magnetic field is established throughout the entire cross-section
of the flow tube (Figure 1). If this magnetic field is considered as the measuring element of the
magnetic flowmeter, it can be seen that the measuring element is exposed to the hydraulic
conditions throughout the entire cross-section of the flowmeter. With insertion-style flowmeters, the
magnetic field radiates outward from the inserted probe (Figure 2).
2. Main Features and Applications
Electromagnetic flowmeter consists of two parts of the sensor and transmitter. KF700-type
electromagnetic flowmeter for measuring a variety of acid, alkali, salt solution, paper pulp, slurry and
other conductive liquid or liquid-solid two-phase medium volume flow. In the chemical, alloy, water
supply and drainage, sewage treatment, food, sugar, paper making, environmental protection and
other departments to be widely application.
functional diagram
01
SENSORS PARTS
TM
Http: // www.flowmeter.cc
SENSORS
02
Http: // www.flowmeter.cc
3.Structure:
Following characteristics of sensor:
(1) The whole welded structure,good sealing performance;
(2) Structure is simple and reliable,no moving parts inside;virtually no pressure loss
(3) low-frequency square wave excitation,anti-jamming performance,zero stability;
(4) The instrument measured medium has nothing to do with pressure, viscosity, temperature, density
and other physical parameters of the impact of changes
(5) The instrument reflects the sensitivity; the output signal has a linear relationship with flow. Width of
measurement;
(6) As measured medium only measuring tube lining and electrode contact, easy to satisfy anti-corrosion,
anti-wear requirements;
(7) Power consumption is small, complete set of instrument power consumption <10VA, has nothing to
do with the size of the sensor aperture;
(8) To install, usage, and easy maintenance.
Structure diagram
1.Junction box; 2.flange;
3.insulated liner; 4.electrode; 5.measuring tube;
6.excitation coil; 7.shell
Sensor structure shown in Figure 2, the following components:
(1) Measuring tube: Measuring tube flow measured medium, measuring tube by the non-magnetic
stainless steel and welded flange, lined with insulation lining.
(2) Lining: the inside of the measuring tube and the flange sealing surface of a complete corrosion
resistant electrical insulation material, to prevent the traffic signal is short-circuit.
(3) Excitation system: measurement of the outer tube from top to bottom with a group of coils to
generate magnetic fields of work.
(4) Electrode: with the magnetic field lines perpendicular to the direction of the measurement pipe wall
with a pair of electrodes to detect flow signals, the electrode materials can be corrosion testing medium
selected.
(5) Shell: protecting the instrument and steal up it.
SENSORS PARTS
TM
SENSORS
DN
(mm)
L
D
K
n-øA
(kg)
(kg)
mm
10
15
20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1200
1400
6
6
6
7
9
10
12
17
17
22
24
35
45
84
102
123
147
212
229
252
352
462
558
690
785
1258
4
4
4
5
7
8
10
15
15
20
22
33
43
82
100
121
145
207
210
250
350
460
550
680
780
1250
150
150
150
150
150
150
200
200
200
250
250
300
350
400
500
500
600
600
600
600
700
800
900
1000
1200
1400
90
95
105
115
140
150
165
185
200
220
250
285
340
395
445
505
565
615
670
780
895
1015
1115
1235
1405
1630
60
65
75
85
100
110
125
145
160
180
210
240
295
350
400
460
515
565
620
725
840
950
1050
1120
1340
1560
4-ø14
4-ø14
4-ø14
4-ø14
4-ø18
4-ø18
4-ø18
8-ø18
8-ø18
8-ø18
8-ø18
8-ø22
8-ø22
12-ø22
12-ø22
16-ø22
16-ø26
20-ø26
20-ø26
20-ø30
24-ø30
24-ø33
28-ø33
28-ø36
32-ø33
36-ø36
4.0
1.6
1.0
0.6
Max Working
pressure
(MPa)
Compact
type
Remote
type
n-ØA
110
H 141
171(132)
D
K
n-ØA
112 (95)
181.5 (132)
110
4.Appearance and install size
SENSORS PARTS
03
SENSORS PARTS
TM
Http: // www.flowmeter.cc
SENSORS
DN
Common choice of full scale flow rangem3/h
10
15
20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1200
1400
0.16, 0.2, 0.25, 0.3, 0.4,0.5,0.6,0.8,1.0,1.2,1.6,2.0,2.5
0.4,0.5,0.6,0.8,1.0,1.2,1.6,2.0,2.5,3.0,4.0,5.0,6.0
0.6,0.8,1.0,1.2,1.6,2.0,2.5,3.0,4.0,5.0,6.0,8.0,10.0,12.0
1.0,1.2,1.6,2.0,2.5,3.0,4.0,5.0,6.0,8.0,10.0,12.0,14.0,16.0
1.6,2.0,2.5,3.0,4.0,5.0,6.0,8.0,10.0,12.16,20,25
2.5, 3.0, 4.0, 5.0, 6.0, 8.0,10.0,12,16,20,25,30,40
4.0, 5.0, 6.0, 8.0, 10, 12,16,20,25,30,40,50,60,70
6.0,8.0,10,12,16,20,25,30,40,50,60,80,100,120
10,12,16,20,25,30,40,50,60,80,100,120,160
16,20,25,30,40,50,60,80,100,120,160,200,250
25,30,40,50,60,80,100,120,160,200,250,300,400
40,50,60,80,100,120,160,200,250,300,400,500,600
60,80,100,120,160,200,250,300,400,500,600,800,1000
100,120,160,200,250,300,400,500,600,800,1000,1200,1600
160,200,250,300,400,500,600,800,1000,1200,1600,2000,2500
200,250,300,400,500,600,800,1000,1200,1600,2000,2500,3000
250,300,400,500,600,800,1000,1200,1600,2000,2500,3000,4000
300,400,500,600,800,1000,1200,1600,2000,2500,3000,4000,5000
400,500,600,800,1000,1200,1600,2000,2500,3000,4000,5000,6000
600,800,1000,1200,1600,2000,2500,3000,4000,5000,6000,10000
800,1000,1200,1600,2000,2500,3000,4000,5000,6000,10000,12000
1000,1200,1600,2000,2500,3000,4000,5000,6000,10000,12000,16000
1200,1600,2000,2500,3000,4000,5000,6000,8000,10000,12000,16000
1600,2000,2500,3000,4000,5000,6000,10000,12000,16000,20000
2500,3000,4000,5000,6000,8000,10000,12000,16000,20000,25000,30000
3000,4000,5000,6000,8000,10000,12000,16000,20000,25000,30000,40000
5. Specifications
1). Max flow range for EMF (Choice of reference map) :
SENSORS PARTS
04
SENSORS PARTS
TM
Http: // www.flowmeter.cc
SENSORS
6. Installation
1.) Installation ways
3 .) The choice of installation location
2.) The choice of installation environment
2.) Flowmeter curve graph of the relationship between Diameter, flow rate and flow
Electromagnetic flow sensor if not installed properly, will significantly affect measurement accuracy, even lead instrument not working properly, so Before installation instructions carefully read the relevant sections.
Sensor installation method for the flange connection. Criteria and process pipe welding flange screw holes in the inter-position, bolt can be passed smoothly to facilitate the integration between the sensor and process piping. Installation must ensure that sensors Center and the process pipe center line, and then a good grounding line, otherwise it would cause measurement error.
According to the work of instrument characteristics and technical characteristics, the choice of instrument installation environment should pay attention to: (1) The instrument should be installed at the ventilation to dry, avoid installing at the place easy accumulation water. (2) The instrument should try to avoid just sun shine and rain. Open-air installation, should keep out rain in places; (3) Installation of places as much as possible to avoid strong vibration; (4) as far as possible to avoid a strong electromagnetic field equipment; such as large motors, large transformers. (5) Select the ease of maintenance, activities, convenient place.
Installed on the sensor in the pipeline, we should note the following points (1) sign the direction of the flow sensors and pipeline flows in the same direction within the medium; (2) The need to ensure that sensor tube is full filled with the measured medium; (3) The sensors should be five times the upstream straight pipe section D above, the sensor should be three times the downstream straight pipe section D above (available from the center of sensor , D to measure the pipe diameter);
SENSORS PARTS
05
SENSORS PARTS
TM
Http: // www.flowmeter.cc
SENSORS
图3
picture 4 Install reducing pipe or gradually expanding tub to effect pressure loss
(d/D)
4. ) When the pipe diameter is inconsistent with the sensor, the sensor is installed at both ends tapered or
gradually expanding tube, and then with the pipe connection. Gradually expanding, tapered conical tube
should be no more than 15 degrees. When using 15 cone angle gradually expanding, tapered tube, the
pressure loss resulting from the curve in Figure 4 :
d.Sensor internal diameter; D.diameter, V.flow rate of
sensor(m/s)
5) sensor installation should be taken in the horizontal electrode as horizontal position, once the media containing
bubbles or sediment, the bubbles will not be adsorbed on the electrode in the vicinity, resulting in conversion of the
input terminal open circuit; sediment will not cover the electrode, caused by zero drift;
(6) liquid-solid two-phase medium, the vertical installation of a more favorable, a measured medium can prevent
phase separation, two lining wear sensor allows more uniform. Vertical installation, the medium flow direction
should be bottom-up, so as to ensure that the sensor tube is always filled with medium.
SENSORS PARTS
PRESSURE LOSES (Pa)
06
SENSORS PARTS
TM
Http: // www.flowmeter.cc
SENSORS
7. Installation position of sensor
Pipe to the highest point (Gathered bubble
in tube to make error measurement)
Preferred position
(Sensor cannot be installed at highest level of pipeline)
Easily lead to non-full
pipes (wrong measurement way)
Pl s pu t fl o w m e t er i nt o lo w po s i ti o n , ex p o su r e f o r I n j ec t i on o r d i sc h a rg e
Pl s in s t al l ex h a us t va l v e i f dr o p p i p e l o ng e r t h a n 5 M .
5m
Exhaust valve
pi c t ur e 5 r ec o m me n d i n s ta l l at i o n
In order to enable reliable flow meter, Pls note the following installation requirements
1. As far as possible to avoid ferromagnetic objects and equipment with strong magnetic fields
(big electric machine, big transformer) is protecting of the magnetic field sensor.
2.Flow meter should be enough space around for easy installation and Maintenance.
In l on g e r p i pe s ys t e m, p ls i ns t a ll c on t r ol va l v e a n d C u t- o f f v a l ve o n t h e f l ow m et e r Do w n st r e am s id e
Pu m p : P r oh i b it e d t o in s t al l fl o w me t e r a t s u c ti o n s i d e( Va cu u m )
SENSORS PARTS
07
SENSORS PARTS
TM
Http: // www.flowmeter.cc
SENSORS
8. Connecting cable
9. Grounding
BOM 1 -Connecting cable
Items
Signal lines
Accessory kit
Accessory kit
provided by users
8 or 15m
8 or 15m
1
2
3
PVC sheathed 2 core shielded cable 2X16/015 (SBWP)
PVC sheathed 2 core shielded cable 2X80/015 RWP
Ship sealed with rubber insulated cable 2X0.5
Two core plastic cable 2X1.0mm2(YHZ Marine soft ethylene-propylene rubber insulated cable 2X1.0(CEFR-C)
General Color plastic double-stranded copper wire
Excitation wire
Output signal lines
Name specifications
Qua.
Remarks
The flow sensor generated signal by is very small, when in full-scale only a few mV, so the
sensor should be well grounded, in a good grounding line access must be in accordance with
the ninth Page shown
1From the working principle of electromagnetic flowmeter and flow sensor signals to the circuit analysis,
sensors and ground-side converter must be consistent with the measured medium equipotential.
2Grounding to the earth is zero potential to reduce outside interference. Under normal circumstances,
industrial pipes are metal tubes and grounded in itself, which easily meet the requirements, but in a larger
external electromagnetic field interference, the electromagnetic flowmeter grounding devices should be set up
for other way, with grounding line is greater than the total cross-section 6mm 'multi-strand copper wire, the
grounding line of sensors cannot be received in the motor or other equipment to the public online in order to
avoid the effects of leakage current. Grounding resistance should be less than 10.
3Sensor is installed in the plastic pipe lines or in the pipe insulation, the sensor should be installed at both
ends of the grounding ring or grounding flange, or with a ground electrode a short tube, shown in figure 7.
4Sensor be installed on the Catholic protection of pipelines, it must be installed two ends of grounding ring
(or grounding flange) on the sensors.Figure 8
Grounding requirements of the electromagnetic flowmeter has two aspects:
SENSORS PARTS
08
SENSORS PARTS
TM
Http: // www.flowmeter.cc
SENSORS
picture 6
picture 7
picture 8
10. The preparation of pre-operational
Sensors installed in the metal pipe of grounding diagram
1, grounding line (outside interference device larger installation)
2, Flowmeter grounding line (with factory)
Plastic pipe or pipe insulation lining grounding diagram
1, grounding line (outside interference device larger installation)
2, Flowmeter grounding line (with factory)
3, grounding or earthing ring flange
Pipeline cathodic protection installed for the grounding diagram 1, grounding device line (outside interference larger installation) 2, flowmeter grounding line (with the factory); 3, grounding or earthing ring flange must be consistent with the flange connecting pipe insulation 4, bolts (installed with the flange should be mutual insulation) 5, connecting wire, copper cross-sectional area of 16mm. So that piping and cathodic protection isolate between the sensor.
Important Note: the whole instrumentation (including sensors and Transmitter) to run a rigorous adjustment and flow calibration in the factory, one by one after passing the test In Plants. To the end user, So, it can be put into operation without any adjustments. Therefore, the initial operation of the problems encountered, should be in accordance with the specifications Reference points one by one inspection, a careful analysis, troubleshooting. Avoid Blindly tamper to make a good set of adjustments to the original instrument to confuse or even damage. Instrument can be put into operation the following steps:
1) First open upstream and downstream the valve with Sensor, so that sensors measuring tube filled with test medium;
2. ) Power for one minute, Transmitter showed an immediate increase to a certain numerical value, pls wiring is correct or not, when the flow direction is wrong,pls Check the direction of the sensor installation is correct.
3) zero Trim , instrument through the media 15 minutes after the first sensor tightly closed valve downstream side, and then shut down the upstream side of the valve, so that tube Stop the flow of fluid and no leakage, the flow shows zero. Zero if too high or too low, Pls do Zero Trim on the Transmitter. Specific operations see Transmitter Manual p. 27
SENSORS PARTS
09
SENSORS PARTS
TM
Http: // www.flowmeter.cc
SENSORS
11. Common failures and how to deal with
12. Open box and product sets
Check packing box, and check the sensor model, the contract specifications in line with the order randomized complete documents
KF700 series EMF manual instructions
1 pcs
1 pcs
1 pcs
1 pcs
certification
packing list
CD
Regular failure and obviate method
Troubles
Use a multimeter to check signal good or not
Use a multimeter to check sensor loop is good or not
According transimitter manual inspection, troubleshooting
Grounding bad or electrode dirty, Zero Trim after inspections
Adjusted in accordance with the parameters set, and then zero trim
Inspection process to improve the installation method
Clear scaling
Carried out using standard flow meter to compare
2.Signal circuit break
2.medium in tube not full
2.Transmitter configure be modified
3.Imperfect earth
3.Medium in tube not full
4.Electrode or wall scaling
3.Open-loop excitation
4.Transmitter failure
Possible Causes
Check the troubleshooting
Failure to deal with reference to Table
Check signal line to ground resistance to use a multimeter measuring electrode-to-ground resistance, generally from thousands of OM to some 10k om
Electromagnetic flow sensors generally do not require regular maintenance, but medium of measured is easily adhesion in the electrode or dielectric tube wall measurements or scaling of the occasion, the need for regular cleaning pipe wall of measurement and electrodes, attention do not damage liner, electrode.
Liquid flow
through the
meter ithout
instructions
Changes in the flow apparatus showed that full-scale on transmitter
Instrumented
inconsistent
with the actual
flow
1.Moisture sensor or signal-to-ground short-circuit resulting in damage
1.A signal-to-ground short-circuit or open
circuit
1.Change the zero point to make
measurement error
5.error in actual determination to check with Flowmeter
Use a multimeter to check insulator of signal line whether good or not
SENSORS PARTS
Use a multimeter to check signal lines open or
not and to improve the installation method
Check the signal shielding layer and then place resistors, re-installation of grounding devices
10
SENSORS PARTS
TM
Http: // www.flowmeter.cc
SENSORS
13. Quality Assurance
14. Transport and storage
15. Order Information
16. Instrument serial number and model matching
(1) sensor ID
(2) sensor coefficient
(3) Converter Model
(4)other
Instruments and accessories from the factory from the date of 12 months, when a user products in full compliance with the technical requirements and installation instructions provided in the transport, installation and use of the provisions of instruments and accessories have found products that do not meet technical standards, the instrument may be returned factory, this factory is responsible for free repair.
Instruments to prevent damage in transit, on arrival at the scene after the installation, please keep the state at the time of factory shipment, storage location of the indoor conditions on the follow: a) ventilation, rain, moisture, indoor air should not contain the harmful effects of corrosive substances; b) a small mechanical vibrations and to avoid the impact; c) temperature range in -20°C~ +60°C d) do not dry 90% humidity
Orders must be measured in accordance with specific targets and measuring conditions of access to the Company on the selection of technical information and ordering the right choice. E. According to the actual situation, the order should be determined:
1) the scope of the model and flow measurement. Order to determine, based on sensor diameter models. Full-scale instrumentation (ie, range) should not be less than the actual measured flow of the largest pipeline, and the normal flow of more than 50% of the selected range in order to obtain high precision.
2) pressure meter, temperature must meet the test medium pressure and temperature.
3) come into contact with the measured medium liner, electrode corrosion media should be capability measured. Therefore, users must be ordered according to their own experience of anti-corrosion, Refer to the company's existing varieties of lining and electrode materials (see 12th page), the correct selection of materials.
4) the need for installation with matching flanges, please specify when ordering.
SENSORS PARTS
11
SENSORS PARTS
TM
Http: // www.flowmeter.cc
SENSORS
17. Common electrode materials corrosion performance
18. Common properties of lining materials and application.
Lining material
PTFE
-80250°C
080°C
060°C
Chloroprene rubber
Polyurethane Rubber
The main performanceThe main performance
Application temperature
HastelloyB
HastelloyC
Ti
Acid-resistant
steel
1Cr18Ni9Ti
Corrosion performance
To nitric acid, phosphoric acid and other cold inorganic acid,a variety of salt and alkali solutions, organic acids, water-resistant for a good corrosion resistance. Formic acid of boiling, Oxalic acid , industrial acid-ming, as well as sodium carbonate and chlorine, bromine, iodine, such as poor chemical stability of medium, not corrosion.
Stainless steel
containing
molybdenum 0Cr18Ni12Mo2Ti 0Cr18Ni12Mo3Ti
In the reductive medium (such as hydrochloric acid) compare with 1Crl8N 9Ti have stronger corrosion resistance.Less than 50% of the nitric acid, at room temperature less than 50% of sulfuric acid and 20% of the hydrochloric acid, alkali solution, boiling phosphoric acid, formic acid, under pressure from a certain sub-sulfuric acid, water, acetic acid and other media have a strong corrosion resistance , can be widely used in petrochemical, urea, vinylon industry.Intolerant of hydrofluoric acid, chlorine, bromine, iodine and other medium.
Below Boiling point of all of the following concentrations of hydrochloric acid with good corrosion resistance, is also resistant to sulfuric acid, phosphoric acid, hydrofluoric acid, organic acids and other non-oxidizing acids, alkalis, salt solution of non-oxidative corrosion.
Oxidation of acid-resistant, such as nitric acid, mixed acid or chromic acid and sulfuric acid corrosion of mixed medium, but also resistant to oxidation of the salts such as Fe ", Cu +2 corrosion or other oxidants. Such as higher than normal temperature of the hypochlorite solution. Seawater corrosion resistance is very good
Medium resistance of oxygen and nitric acid, chloride, hypochlorite and chlorine the corrosion resistance of a good medium.
Material
It is the most stable plastic material. Ability to boiling Of hydrochloric acid, sulfuric acid, nitric acid and aqua regia, but also strong capability Alkali, organic agent. Molten alkali metals and intolerance Its ammonia solution, abrasion resistance and poor bonding
Have good flexibility, high tensile strength, abrasion resistance, good impact resistance. Acid, alkali, salt and other corrosive media. Intolerance oxidative corrosion media
Has an excellent wear resistance, which is equivalent to ten times that of natural rubber.
Has an excellent wear resistance, which is equivalent to the pressure of natural rubber pipe measurement acids, alkalis,Like salt, strong corrosive medium or medium health category.
A non-oxidizing acids, alkalis, salt solution.
Oil drilling, slurry, mud, Mortar serious occasions, such as wear and tear
SENSORS PARTS
12
SENSORS PARTS
TM
Http: // www.flowmeter.cc
SENSORS
Ⅰ.
Installation
2.) Installation environment
System instructions
2)The working conditions:
a) ambient temperature:-20°C~55°C
b) relative humidity: 5% -90%
c) power supply
AC Power Supply:85VAC~265VAC,50Hz
DC Power Supply:18VDC~36VDC
Rated Power:<10VA(include sensor
1. Working condition
2. Installation Notes
Transmitter’s configuration in accordance with the contract requirements, run the data set in accordance with contract requirements. Users can check the meter nameplate to confirm that the instrument provided by the model and instrument operating parameters set. It can be put into use after connect power. In order to ensure your system run on normal operation, make sure that the sensor measurement is full of medium channels
Our company electromagnetic flowmeter is dedicated to conductive fluid (conductivity ≥ 5μS/cm, water ≥ 20μS / cm) the volume of flow measurement.
Flowmeter installation and usage should be in strict accordance with the specification, and to comply with the relevant national standards, safety requirements and accident prevention requirements. MF7200 electromagnetic flow converter directly connected with the electromagnetic flow sensor compact into one body
It should avoid large temperature changes. If the meter installed by the thermal radiation Plateau, please provide the thermal isolation or ventilation. Instrumentation installed in the switch box, there should be appropriate measures of net and ventilation are examples such as the fan. Compact structure flow meter should give full consideration to the transmitter working environment temperature.
1.)The working conditions of the reference test
a) operating temperature:20°C±2°C
b) relative humidity:45%~85%
c) the supply voltage:220VAC±2%
d) Power frequency:50Hz±5%
e) harmonic content:<5%
f) warm-up time:>15min
It should avoid in a strong corrosive atmospheric environment. Installation location should have adequate ventilation. Protective properties of instruments should be maintained to prevent the corrosive gases and moisture into the instrument cavity. It Should avoid direct sunlight, especially the liquid crystal display part. Strong vibration should be avoided.
1. ) Environment temperature
3.) Installation methods A compact body flowmeter transmitter and Sensor two parts is connected to the end before out of factory, the user can be installed directly. Sub-constructer flowmeter for Transmitter and sensors to be in two parts at field by the user through a dedicated cable (factory annex) to connect. Part of the sensors installed on both glycosides, Transmitter are usually installed in the indoor or meter box. The distance is shorter for better.
TRANSIMITTER
13
CONVERT PARTS
TM
Http: // www.flowmeter.cc
CONVERT
Ⅱ.
Power line connecting
Operation principle and requirements
This series of transmitter have the following power supply types.
1) AC Power supply range 85VAC-265VAC, 50Hz power ~ 10VA (including sensors)
2) DC power supply range
18VDC 36VDC; power ≤ 10W (including sensors)
2. Power line connecting
Operation steps:
Before connecting the power supply, please see the nameplate and part of the electrical terminals and the types of instructions ,in order to avoid misoperation to make instrument error or damage
1. Instrument Power supply
Instrumentation and electrical installation work must be connected by a certain qualified staff to implement. Be sure to operate before reading this operation manual carefully to avoid wrong operation caused by solid work instrument error or damage. Converter must have a good grounding in order to protect their personal safety. Use in hazardous area must be provided by columns according to special "EX" in the operating manual instructions. Instrument should be in the electrical connection before power run.
1.The lid of Instrument just open in the wiring, once opening the lid of instrument will affect protection performance. It should be back to the factory sealed lid state after the wiring finished. 2, In order to ensure the insulation of instrument performance, to prevent the instrument as a result of wet insulation caused by poor rains ,in the outdoor wiring should be avoided. 3, with a threading instrument connectors, cable connectors must be approved by threading into the instrument cavity (see circle). After the wiring , waterproof joints should be tightened to ensure that moisture and corrosive gases do not enter the electronic part.
4, Input and output lines recommend the use of the installation of conduit, conduit tube be recommended thick solid brass or soft metal pipes Road. Conduit should be noted that the order to prevent flood water flowing into the conduit or conduit into the internal instrumentation. Input power line and signal lines should be separated through their respective special perforated cavity into the instrument, prohibited parallel and banding together. 5, The choice of input and output cables to reference the following description: Excitation, a dedicated flow meter signal cable is provided by our company. Power Line: owned by the user, customer can option YH Z-2xlmm2 two soft-core rubber insulated cable, cable length should concern voltage drop. Output line: owned by the user, customer can option RVVP2X16 / 0 15 PVC insulated sheathed wire shielding, cable length will affect the load characteristics.
1, open the rear cover of the transmitter 2, a dedicated power supply input line threading through the hole (Waterproof connector) into the instrument cavity. 3, the grounding wire connected to the transmitter side of the ground. 4, AC (AC) power lines L and N lines were connected to the converter side of the L and N-side. Direct current (DC) power supply to power + lines and - receiving line side converter, respectively, the + terminal and - terminal. 5, water-proof connector threading screw instrumentation and to return to the status of the factory sealed.
CONVERT PARTS
TM
14
Http: // www.flowmeter.cc
CONVERT
L
N
85 VAC-265VAC
50Hz
+
24 VDC Power, positive terminal
-
24 VDC Power, negative terminal
18 VDC -36VDC
3. Output signal
Diagram of output signal terminal
Terminal Description
Diagram of output signal terminal
Terminal Description
Description
Identifier
Functional
Description
220VAC Power, L terminal
220VAC Power, Nterminal
Power Ground terminal
Power range:
Power range:
Grounding resistance <= 10 Ω
Pay attention to the following questions on connect the power supply : 1, the power cable of inside the sensor will not wound. 2, the power input line should separated with other input and output lines , threading through the holes into their own dedicated instrument cavity. 3, noted that the positive and negative polarity DC power supply, if the reverse then the instrument does not work. 4, power supply should have a good grounding in order to protect the operator's personal safety.
TRANSIMITTER
15
CONVERT PARTS
TM
Http: // www.flowmeter.cc
CONVERT
L N PE
AC220V
DC24V
RS+
RS-
PF+
PF-
Io +
Io -
Ex-X
Ex-Y
Sin-A
Sin-C
Sin-B
Sin-C
L N PE
AC220V
DC24V
RS+
RS-
PF+
PF-
Io +
Io -
Ex-X
Ex-Y
Sin-A
Sin-C
Sin-B
Sin-C
1 4-20mA +
4-20mA -
0~2KHz+
0~2KHz-
0~2KHz+
0~2KHz-
2
3
4
5
RS485date+
6
RS485date -
4-20mA +
1
2
4-20mA -
3
4
1.Electric current output
2.Pulse, frequency output
3.) Function of communication
4-20mA Output positive terminal
Function Instructions
Terminal description
Remarks
4-20mA Output negative terminal
Frequency/pulse output positive terminal
Frequency/pulse output negative terminal
RS485 Communication positiveterminal
RS485 Communication negativeterminal
1, Load resistance:750Q (with link) 2, Hart Communications external 24VDC power supply Active Output Mode
The output amplitude of 24V load current <=50mA
RS485 communication function (n just for transmitter has this function
Receive
Instruments
The converter current output electrical isolation has been achieved. Output to take an active approach. Current output mode 4-20mA, 20mA current output value from the corresponding traffic parameter item "scale flow of value" is determined (reference to factory nameplate on the instrument measuring range a value). The maximum current output load resistance of 750Q, the load resistance includes the cables used to connect the resistance. Current output cable is recommended RWP2x16/015 PVC insulated sheathed cable shield. 2.
Counter
The Transmitter frequency, pulse output has been achieved electrical isolation, the output for the active mode (see above chart). Transmitter frequency, pulse output with transistor output mode. Maximum pulse output frequency 5KHZ, the output pulse amplitude of 24V. Active mode the maximum load current 50mA, passive mode the maximum load current 0.2A. As the frequency and pulse output terminals are shared, it is not to choice two output modes. Users can set the parameter "frequency output" to select the work. Frequency output upper limit corresponding to the measured flow value by the parameter item "scale flow value" decision (reference instruments to measure the scope of a factory nameplate values). Pulse output equivalent by the parameter 'pulse equivalent L / P "decision.
Transmitter communication with RS485, MODBUSASC, MODBUSRTU communications capabilities (requires a user specified when ordering). Available through the "485 output communication protocol" parameter is set to specify. Instrument Communication Interface specific technical note on "protocol."
Items Lable
TRANSIMITTER
16
CONVERT PARTS
TM
Http: // www.flowmeter.cc
CONVERT
TM
. Instrument started
1 .Working instrument showing
2 . Interface show
Before connect power, follow the manual of the first part of the note 1,2 and sensor part of the installation manual to verify whether the system is properly installed and connections. End customer can directly run instrument, the reason is including sensors and signal transmitter of two parts, all of the data have been based on user requirements and technical specifications of the company's manufacturing process in the factory setting.
After complete correct electric connection, run power on instrument. Instrument transmitter first implementation of the initialization; display the company logo (see below). Wait 3 seconds after the instrument into the own measurement mode, immediately began to flow measurement and displays the current flow measurement value or other self-assemblies off information. If there is no meter to power after the show (display without backlight), then the power supply and connectivity in identifying ways to meet the requirements, may view the instrument power supply fuse is intact (you can see the 8 common faults and processing).
If there is no meter to power after the show (display without backlight), then the power supply and connectivity in identifying ways to meet the requirements, may view the instrument power supply fuse is intact (you can see the 8 common faults and processing).
TRANSIMITTER
17
CONVERT PARTS
TM
Http: // www.flowmeter.cc
CONVERT
Flow direction
Instantaneous delivery
Unit of instantaneous delivery
Total accumulated
Unit of total accumulated
Warn of instrument
Percentage of flow
8
L
m
3
.
8888888.8
888 8
100%
Alarm Condition
Keyboard Lock-up Condition
Flow Calibration
Edition number of program
m
3
8888888.8
m
3
8888888.8
m
10.008
CBM_E8308S.C5
Forward totalizer
Backward totalizer
flow rate
Alarm
----
Excitation
Over range
zero
blank pipe
upper limit
Lower limit
Alarm Interface
Flow Auxiliary Interface
----
.
Operations
parameter confirmation and withdraw from subprogram
Set item (the key of downward and decrease of data variable)
set item (the key of move to right)
short key and multiple key
&
system for short set “ZERO”,press and then press
3. Power Supply Fuse Replacement
1.)MF710 、730 series
2.) Function instructions
Replace the fuse should have a certain professional competence of people to perform. if the meter to replace the fuse still would be no show, then please contact the manufacturer.
TRANSIMITTER
1 . Panel construction and key definition
18
CONVERT PARTS
TM
Http: // www.flowmeter.cc
CONVERT
Instructions:
Instrument Display Interface
1. The first line shows an instantaneous flow rate, flow rate display units can be in the 'flow unit' function key to choose;
2. The second line shows the percentage of traffic and flow units 3 .The third line shows the cumulative total amount 4 .The fourth line shows the total cumulative and cumulative units
5.fifth line shows the warning prompt and projects
6.sixth line shows the program version number
8
L
s
m
3
.
8888888.8
888 8
90%
1.
2.4
2.5
BASIC
2.
SYSTEM
3.Calibration
3.1 Tube Trim
3.2 Loop Trin
3.1.1 Empty Trim
3.1.2. Full Trim
3.1.3. Tube Region %
2.1.1 Qmax(m
3
/h)
2.1.2 Low Cutoff %
2.3.1Protocol
2.3.2 Baudrate
2.3.3 Parity
2.3.4 Dev Address
2.1 Signal
2.2 Pulse Output
2.3 MODBUS Output
Clear Total
Load Settings
2.2.1 Freq Max(Hz)
2.2.2 Liter/pulse
2.2.3 Pulsewidth(ms)
2.1.3 Max Limit%
2.1.4 Limit Time(S)
2.1.5 Direction
2.1.6 Indication
3.4 K Character
3.5 Total preset
3.6.1 Actual Zero(mV)
3.6.2 Empty Freq(Hz)
3.6.3 Full Freq(Hz)
3.3 Zero Trim
4. Test
4.1 Loop Test
4.2 Pulse Test
2. menu construction
Secondary Parameter item
Mode of Measure Press
Configuration Menu press
Parameter item Press
3.2.1 4mA Trim
3.2.2 20mA Trim
3.6 Manual Adjust
secondary parameter item Press
mode of measure press
configuration menu press
parameter item
press
TRANSIMITTER
19
CONVERT PARTS
TM
Http: // www.flowmeter.cc
CONVERT
1.1 PV Units
1.2 PV Decimal
1.3 Total Units
1.4 Total Decimal
1.5 Damping(s)
3. Select menu item Measurement mode
BAS)Basic Configuration
SYS
System Configuration
TRIM) Instrument Calibration
CHK) Instrument Test
(BAS)Basic Configuration
(SYS)System Configuration
→ → →
Tube Trim
Zero Trim
Loop Test
Pulse Test
Loop Test Pulse Test
(TRIM) Instrument Calibration
Loop Trin
K Character
Manual Adjust
(CHK)Instrument Test
Enter the parameter setting Press "C / CE “bond. Appears in Figure interface, select" C / CE "will enter the menu:
Click”→” to quit menu
TRANSIMITTER
20
CONVERT PARTS
TM
Http: // www.flowmeter.cc
CONVERT
PV Units
PV Decimal
Total Units
Total Decimal
Damping(s)
8
L
s
m
3
.
8888888.8
888 8
90%
PV Units PV Decimal Total Units Total Decimal
→ →
Language
Signal
Pulse Output
MODBUS Output
Total Set
Load Settings
Language
Signal
Pulse Output
MODBUS Output
Zero Trim
Tube Trim
Loop Trim
K Character
→ → →
4. Operation Guide for regular function of Transmitter
1.) Zero Trim
In order to obtain accurate measurement results, the electromagnetic Flowmeter should be
zero Trim before re-installation. This series of transmitter has two calibration methods, the user
can choose one way to Zero calibration.
Before Zero Trim the instrument; flowmeter measuring tube filled with medium, and in a quiescent state. Flowmeter be good grounded (see page 9). Meter Warm-up time of not less than 15 minutes.
21
CONVERT PARTS
TM
CONVERT
Http: // www.flowmeter.cc
1
2
3
4
5
Click “ ” to show
confirm menu
Steps Operation instructions
Interface show
Zero Trim No
No
Zero Trim No
Yes
Zero Trim No <-ENT ESC-> Yes
Click “ ” key, enter “
Zero Trim
Click “ ” key to change “No” to
“Yes”
waiting “Zero trim” finish and automatically return Trim menu. Click “ ” two times back to measurement mode
Click “ ” again to run “zero trim”,
if click “ ”, quit “zero trim” stage
Zero Trim
<-Yes No->
Steps: measurement mode
Calibration→ Zero Trim
4
1
2
3
Steps Operation instructions
Interface show
Click “ ” two times from configuration menu to measurement menu, also you can continue other operation.
TRANSIMITTER
22
CONVERT PARTS
TM
Http: // www.flowmeter.cc
CONVERT
Click “ ” key to change Unit of
flow,Click “ ” to show confirm
menu
Click “ ” key, enter “
PV Units ”
2. ) Unit of flow
Adjust instant flow’s unit, the setting rangL/S,L/min,L/h,m3/S,m3/m,m3/h,gal/S,gal/m,gal/h
Steps: measurement modeBasic
PV Units
PV Units L/h
L/h
PV Units L/h
m3/h
PV Units L/h <-ENT ESC-> m3/h
1
2
Steps Operation instructions
Interface show
Click “ ” key to change
Instantaneous flow Resolution,Click
” to show confirm menu
Click “ ” key, enter “
PV
Decimal
Steps: measurement modeBasic
PV Decimal
PV Decimal
1
1
PV Decimal
1
2
3.) Instantaneous flow Resolution Adjust the instantaneous flow of small points indicate the medium, set the range of 1-3 decimal places
Click “ ” to
confirm
, Click
“ ”
give up modify.
TRANSIMITTER
23
CONVERT PARTS
TM
Http: // www.flowmeter.cc
CONVERT
3
4. ) Unit of Total
Adjust Total unit, setting rangeL,m3,gal
Steps Operation instructions
Interface show
Steps: measurement modeBasic
Total Units
Steps: measurement modeBasic
Total Decimal
PV Decimal
1 <-ENT ESC-> 2
4
1
2
3
Steps Operation instructions
Interface show
Click “ ” two times from configuration menu to measurement menu, also you can continue other operation.
Click “ ” key to change Unit of
Total,
Click “ ” to show confirm
menu
Click “ ” key, enter “
Total
Units
Total
Units
L
L
Total
Units
L
m3
Total
Units L <-ENT ESC-> m3
Click “ ” to
confirm
, Click
“ ”
give up modify.
Click “ ” to
confirm
, Click
“ ”
give up modify.
4
Click “ ” two times from configuration menu to measurement menu, also you can continue other operation.
5.) Cumulative total flow resolution
Adjusted cumulative flow dots show the median, set the range of 1-3 decimal places
Damping time on the meter display and output. Set range o 1-99 9S (unit is "seconds"). Set as follows:
24
CONVERT PARTS
TM
Http: // www.flowmeter.cc
CONVERT
6.) Damping time
4
3
Click “ ” and “ ”key to set
“Damping”,Click “ ” show
confirm
menu
1
2
Steps Operation instructions
Interface show
Click “ ” into “damping”
Click “ ” key to confirm and return
configuration menu(click” ” give
up modify
Click “ ” two times from configuration menu to measurement menu, also you can continue other operation.
damping(S)
01.0 Max: 99.9 Min: 0.1
0.10
damping(S)
01.0 Max: 99.9 Min: 0.1
03.0
damping(S)
01.0 <-ENT ESC->
03.0
3
TotalDecimal
1 <-ENT ESC-> 2
Click “ ” to
confirm
, Click
“ ”
give up modify.
4
Click “ ” two times from configuration menu to measurement menu, also you can continue other operation.
1
2
Steps Operation instructions
Interface show
Click “ ” key to change
Cumulative total flow resolutionClick
“ ” to show confirm menu
Click “ ” key, enter “
Total
Decimal
Total Decimal
1
1
TotalDecimal
1
2
Steps: measurement modeBasic
Damping
CONVERT PARTS
TM
25
Http: // www.flowmeter.cc
CONVERT
Qmax(m3/h)
100.0 <-ENT ESC->
200.0
Damping time on the meter display and output. Set range o 1-99 9S (unit is "seconds"). Set as follows:
4
3
Click “ ” and “ ”key to set
“Qmax(m3/h)”,Click “ ” show
confirm menu
1
2
Steps Operation instructions
Interface show
Click “ ” into “Qmax(m3/h)”
Click “ ” key to confirm and return
configuration menu(click” ” give
up modify
Click “ ” three times from configuration menu to measurement menu, also you can continue other operation.
Qmax(m3/h)
100mm 100.0 Max: 424 Min: 5.65
100.0
Qmax(m3/h)
100mm 100.0 Max: 424 Min: 5.65
200.0
7.) Scale flow m3/h
Meter-scale flow (QMAX) range depending on the caliber meter (DN, unit :mm). Scale flow
units: m3/h.
Omin=DN2/3540( the equivalent of the current caliber(0.1m/s velocity)
Qmax = DN2/ 29.5 (equivalent diameter 12m/s velocity)
The scale value of the flow meter relate output and frequency output :
Current output Iout : Instruments measured value / scale flow settings x16 +4
Frequency output Fout: Instruments measured value / scale flow settings values x the
frequency maximum rate settings
Steps: measurement modesystem signal
Qmax(m3/h)
To change the parameter will lead to the meter output value mutation, if posterior
instrumentation, then modify this parameter should be considered before install
posterior instrumentation( if need it).
Posterior instrumentation-related operational requirement
Output frequency (Hz)= X Frequency limit(Hz)
TRANSIMITTER
CONVERT PARTS
TM
26
Http: // www.flowmeter.cc
CONVERT
Low Cutoff%
1.0 <-ENT ESC->
2.0
4
3
Click “ ” and “ ”key to set
“Low Cutoff%”,Click “ ” show
confirm menu
1
2
Steps Operation instructions
Interface show
Click “ ” into “Low Cutoff%”
Click “ ” key to confirm and return
configuration menu(click” ” give
up modify
Click “ ” three times from configuration menu to measurement menu, also you can continue other operation.
Low Cutoff%
1.0 Max: 9.9 Min: 0.0
1.0
Low Cutoff%
1.0 Max: 9.9 Min: 0.0
2.0
Steps: measurement modesystem signal
Low Cutoff%
Steps: measurement modesystemPulse Output
Freq Max(Hz)
8.) Small flow termination%(low %)
The parameters on the display and output are valid. When the traffic signal to terminate below
the low flow rate (unit%) of the settings to set the value of the The signal will be removed,
display and output to zero. The termination of the small percentage is relative to the scale in
terms of flow rate settings. Set As follows
9.) Frequency upper limit Hz output frequency range of the instrument 100-5000Hz Scale corresponding to the current flow of output frequency
the current flow rate (m3/h)
scale flow rate (m3/h)
TRANSIMITTER
27
CONVERT PARTS
TM
Http: // www.flowmeter.cc
CONVERT
Freq Max(Hz)
2000 <-ENT ESC-> 3000
4
3
Click “ ” and “ ”key to set
“Freq Max(Hz)”,Click “ ” show
confirm menu
1
2
Steps Operation instructions
Interface show
Click “ ” into “Freq Max(Hz)”
Click “ ” key to confirm and return
configuration menu(click” ” give
up modify
Click “ ” three times from configuration menu to measurement menu, also you can continue other operation.
Freq Max(Hz)
2000 Max: 5000.0 Min: 100.0 2000
Freq Max(Hz)
2000 Max: 5000.0 Min: 100.0 3000
9.) Liter/pulse(L/P)
Current Flow(L/s)
Output Frq
(Hz) =
Liter/pulse(L/P)
Liter/pulse(L/P)
When the Liter/ pulse = 0.0, the case "frequency cap Hz" setting determines the
frequency of the output
When the Liter/pulse >0.0, the setting of L/P determines the frequency output
Scale corresponding to the current flow of output frequency
Current Flow(m3/h) /3.6
Steps: measurement modesystemPulse Output Liter/pulse(L/P)
1
Steps Operation instructions
Interface show
Click “ ” into “
Liter/pulse
Liter/pulse
0.0000 Max: ------­Min: 0.00555
0.0000
TRANSIMITTER
28
CONVERT PARTS
TM
Http: // www.flowmeter.cc
CONVERT
3
1
2
Steps Operation instructions
Interface show
Click “ ” into “
Clear Total
Liter/pulse
0.0000 <-ENT ESC->
0.1000
4
Click “ ” and “ ”key to set
“Freq Max(Hz)”,Click “ ” show
confirm menu
2
3
Steps Operation instructions
Interface show
Click “ ” key to confirm and return
configuration menu(click” ” give
up modify
Click “ ” three times from configuration menu to measurement menu, also you can continue other operation.
Steps: measurement modesystemTotal set Clear Total
Liter/pulse
0.0000 Max: ------­Min: 0.00555
0.1000
10 . ) Cumulate Clear
Two ways of the total cumulative flow, its meaning is as follows
1 Σ +, means symbol "+ 'cumulative value of the flow 2 Σ- ,means symbol ' - " cumulative value of the flow
Select cumulate cleared, the total amount of the above two are forced to zero, cannot be recovered if don’t save before. Clear cumulate as follows
Clear Total
No
No
Clear Total
No
Yes
Clear Total
No <-ENT ESC-> Yes
Click “ ” key to change “No” to
“Yes”
Click “ ” to show
confirm menu
CONVERT PARTS
TM
29
Http: // www.flowmeter.cc
CONVERT
4
4
5
Steps Operation instructions
Interface show
Click “ ” key to confirm and return
configuration menu(click” ” give
up modify
Click “ ” three times from configuration menu to measurement menu, also you can continue other operation.
Clear Total
<-Yes No->
Click “ ” to show
again confirm menu
Ⅴ、
DN10 – DN3000
Technical data
Sensors range
Measurement Flow range
Repeatability
Environment Temperature
Power supply
Power rating
Grade of Protection
Output
Communication
Display
Control methods
Low cut off %
Damping time
Auto Trim
Self-test function
self-diagnostic function
Explosion proofing
0.03m/s -12m/s(Advice rangebetween 0.3m/s-10m/s
1、0.5 m/s-10 m/s:+0.5%(User select+0.3%、+0.2%
Relate with sensor diameter) 2、 0.3 m/s-0.5 m/s:+0.5%
0.25%/0.1%(According Accuracy demand
-20°C-55°C
AC:85-265V,45-62Hz;DC:18-36V
AC: 10 VA; DC: 10W
IP65 IP67
RS485 Modbus or HART
Three key
0.0%~9.9% adjusts (for Display or output)
0.1s~99.9s adjusts (for Display or output)
Current output self-calibration; Empty/full Trim; Zero Trim
Current frequency output self-test
Excitation loop detection; Zero ,Empty and flow signal detection
Measurement
Accuracy (relative with
sensor diameter)
1 power output : 4-20mA load is less than 750Ω
2 frequency output 0 5KHz (active or passive), maximum
amplitude of 24V, load current 50
3 Pulse Output: can be set equivalent pulse, pulse frequency of
0.006Hz-5KHz (active or passive), Load current o.2
English show display instantaneous flow rate, positive cumulative volume, the reverse cumulative amount of net accumulated Volume, flow rate percentage, velocity and various self-diagnostic information Current output self-calibration;
Explosion proofing symbol Ex[ia]ia IICT5
CONVERT PARTS
TM
30
Http: // www.flowmeter.cc
CONVERT
Error information
Upper limit
Lower limit
Excitation
Empty tube
Zero point
Over range
Flow measurement value over than the upper limit value alarm
Limit alarm set value is lower than the flow measurement, modify the upper limit alarm settings
Flow measurement value lower than the lower limit value alarm
Limit alarm set value is over than the flow measurement, modify the lower limit alarm Settings
Empty tube stage is show zero or random data.
A)flow meter sensor is not full of medium
B) electrode surface was completely covered by
insulating layer
C) signal lines to connect the signal is incorrect or
open loop
D )measuring low conductivity medium
E )empty and full trim is not correct, or tube region %
is high sensitivity settings
Zero point value too
High on zero trim
A) on the zero trim time, the flowmeter sensor
medium in a state of non-full pipes
B )on the zero trim time, the sensor tube in a
non-static state media
C) flowmeter grounding is incorrect or unreliable
and technical requirements of re-grounding
Instant value exceeds
instrument declare value
Over the instruments max allow the value, pls
re-select the more
Large diameter of the flowmeter
Excitation circuit is not working correctly
A) check cables terminal and electrical excitation of the terminal connection is good or not B )check the sensor excitation circuit don’t existence of open or short circuit C excitation coil temperature is too high D excitation frequency set too high
Error
Contents Reason
CONVERT PARTS
TM
31
Http: // www.flowmeter.cc
CONVERT
TRANSIMITTER
32
CONVERT PARTS
TM
Http: // www.flowmeter.cc
CONVERT
Common failures and how to deal with
1、No flow data show on LCD
start
Check LCD show, have alarm signal or not?
Yes
Yes
Yes
No
No
No
Have other display?
Fuse break?
Full tube or not?
No
No
No
Yes
Yes
To change or reinstall tube to sure tube full medium
Some dunghill inhere wall of tube?
Clear dunghill
Connect with us
Check Alarm content To confirm filature item
Have display after change fuse?
Check Flowmeter sensor internel
33
CONVERT PARTS
TM
Http: // www.flowmeter.cc
CONVERT
2、Zero point instability
Start
Check instrument grounded case,The grounding ring and the grounding wire is connected? Good grounding?
Conductivity of liquid is volatile? The conductivity is lower than 20µs/cm
Flowmeter is near the motor, transformers? and use of public land to those equipment ?
Suspected insulation problem in flowmeter, contact with manufacturers
Fully shielded instrumentation flowmeters should far from these devices. Independence grounding facilities
Remove sludge and scale on the electrode and near side. Install meters to vertical
1To ensure that changes in the scope of the conductivity of the liquid does not exceed the scope of permissible;
2)Pls don’t apply instrument in this situation for conductivity lower than 20 µs/cm
In accordance with the(sensor Manual) correctly grounded
(Grounding resistance of less than 10Ω)
change valve
In the instrument on the downstream side of pipe to open a pore, it is easy to be able to find whether there is any air bubbles; particular attention to the level of the installation of the instrument to change the install location or change the flow of upward vertical installation in order to fluid filled sensor tube
Full medium in Tube sensor?
No
No
No
No
No
No
No
Mixture of liquid bubbles?
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Install getter device on upper stream of flowmeter
Any leakage of the valve?
Caused by fluid accumulation?
Http: // www.flowmeter.cc
TRANSIMITTER
34
CONVERT PARTS
TM
Http: // www.flowmeter.cc
CONVERT
3、Instrument show data inconsistent with the actual flow
START
Transmitter setup is ok?
Zero Trim complete?
Zero Trim base on full tube and liquid flow state
Tube is full medium?
Reconnect cable, special to sure insulation of signal line.
Valve is on the upper stream?
Caused by fluid accumulation?
Good connecting of Cable?
Good grounding?
Mixture of liquid bubbles?
Use analog signal to check Transmitter run in good operating mode?
Switch to good operating mode or contact with company
Setup again or contact with company
Modify position of flowmeter or change tube to sure full liquid into tube sensor(reference Sensor manual)
Install getter device on upper stream of flowmeter
In accordance with the(sensor Manual) correctly grounded (Grounding resistance of less than 10 om)
Remove sludge and scale on the electrode and near side. Pls use soft cloth or Brush softly, pls note don’t hart inner liner.
1. If the valve just half opens, the transmitter show data may be related with disturb.
2. Pls move the valve to flow meter low stream side.
3. If the valve should be install upper stream side, pls full open, also 10 time distance with flow meter
Suspected insulation problem in flowmeter, contact with manufacturers
No
No
No
No
No
No
No
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
TRANSIMITTER
35
CONVERT PARTS
TM
Http: // www.flowmeter.cc
CONVERT
I
. Transportation, storage In order to avoid transport and storage of the occurrence of unnecessary damage, in the process of transport and storage of the following items should be noted that
1) In order to prevent the functioning of the process of instrument in damage and lost, before arrival at the installation site, please keep the packaging when the company shipped state.
2) To be handled carefully during transportation to avoid brutal to loading and unloading.
3) Arrived at the scene should be carefully unloaded, in accordance with the contents of each item packing list check, if missing or not in conformity for those issues, pls contact with the company.
4) Instrument storage sites must meet the following requirements for indoor a) drying, ventilation and avoid erosion of corrosive gas b) a small mechanical vibration to avoid the impact to flowmeter. c) Environment temperature range. -20 ~ 60°C d)The humidity should be small than 80%;
5) If instrument doesn’t use for a longer term, Pls keep good protection as the factory instrumentation.
Or d er
Fl o w ra n g e
(m³/h)
L
C
B
T
a
1
2
3
4
5
A
B
J
V
F
G
1
2
3
1
2
3
A
B
D
L: 316L C: Hc B: Hb T: Ti a: Ta
1:Chlo ropre ne rub ber 2:PTFE 3:Poly ureth ane 4: F46 5: PFA
Protection class
Output sign al
1.IP65
2.IP67
3.IP68
1.≤80°C
1.≤120°C
2.≤150°C
1. 4~20mA
2. Hart
3.Frequency
4. Pul se
5. RS485
Power
A: AC220V
B:Batt ery
D: DC24V
MF7100
J L 1 2 1 3 D 1025
DN:10~1400
KF700-
KF700
{
Ins t a l l a t i on
A: C o m p a c t t y p e
B: R e m o t e ty p e
(MF 7100 *
MF7 200)
{
Sen s o r ty p e
sen s o r d i a me t e r
JA: ClampingTy p e VA : Threaded FA : F l a n g e t y p e KA: Card dwelling size GA: High-pressure-type
{
{
{
{
{
{
sa m p le or d e r
(M F73 00 )
1
2
3
4
5
Ele c t r i c nod e mat e r i a l
lining materials
Working Temperature
37
TM
TRANSIMITTER
CONVERT PARTS
TM
K-Factor
8
L
s
m
3
.
8888888.8
888 8
90%
วิธีการปรับตั้ง Flowmeter ในกรณีอ่านค่าไม่ตรงกับตัว Master ให้ทำดังนี้
1. กดลูกศรขึ้น ค้างไว้ 5 วินาที หน้าจอจะแสดง เครีื่องหมาย T มุมขวาล่างของจอ
2. กดลูกศรลง 1 ครั้ง หน้าจอให้ใส่ PASSWORD ให้ใส่ 1111 โดย กด จะเป็นการเปลี่ยนค่าจาก 0 ถึง 9 และ กด จะเป็น การเลื่อนหลัก
3.เมื่อใส่ PASSWORD ครบแล้ว ให้กด ซ้ายมือสุด เมนูจะแสดงดังนี้ NEW PASSWORD SIZE TRIM SENSOR K CONVERT K ให้เลือกไปที่ SENSOR K แล้วแก้
ไขค่า ตามที่เราต้องการ
4.หลังจากนั้นให้ออกจากเมนูโดยการกด ออกจาก เมนู มาเรื่อย จนสู่หน้าจอปกติ
5.จากนั้นกด ค้างไว้ 5 วินาทีจนเครื่องหมาย T หายไป
วิธีการคำนวนค่า K Factor ใหม่ ให้คำนวนดังนี้
.. ค่าที่วัดได้จาก Flowmeter (Master) อ่านค่าได้ 53 m3 ค่าที่วัดได้จาก Flowmeter อ่านค่าได้ 56 m3 ค่า K-Factor ตัว Flowmeter คือ 0.0768385
วิธีทำ ค่า Flow (Master) / ค่า Flow ที่อ่านได้ * K-Factor ใน
Flowmeter = K-Factor ใหม่
(53/56 = 0.9464285) * 0.0768385 = 0.0727221 K-Factor ใหม่
.. ค่าที่วัดได้จาก Flowmeter (Master) อ่านค่าได้ 53 m3 ค่าที่วัดได้จาก Flowmeter อ่านค่าได้ 56 m3 ค่า K-Factor ตัว Flowmeter คือ 0.0768385
8
L
s
m
3
.
8888888.8
888 8
90%
NITTO INSTRUMENTS CO.,LTD
Flutrol(Thailand)Co.,Ltd www.flutrol.co.th e-mail sales@flutrol.co.th Tel 02-807-4771 Fax 02-8074772-3
MF710 and MF730 and KF500
Loading...