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NTS8X
Installation Manual
20 pgs2.43 Mb0

Nitroset NTS8X Installation Manual

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Page 1
NTS8X Tool Operation
& Safety Manual
VER 18.8
US Patent: US8397969B2
Additional Patents Pending
Page 2
Table of Contents
3 3 3 4 4
5 5 5
6
7, 8
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10
11, 12
13 14 15
16 16
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Page 3
DO NOT OPERATE THE NITROSET TOOL
UNLESS YOU HAVE COMPLETELY READ
AND UNDERSTOOD THE OPERATION
AND SAFETY MANUAL
WARNING
Training is required for use of this tool.*
*Please contact your local distributor or visit www.nitroset.com for more information.
Page 4
You are required to understand and follow all safety instructions for proper and safe use of NITROSET® tools. If you require any assistance, please contact your jobsite safety foreman or call Nitroset, LLC. at 1.800.524.4649.
Always wear proper safety equipment including safety glasses, hard hats, hearing protection, and gloves while operating the tool.
Manipulation or modification of the tool is not permitted. Any alteration of the tool or use of non-genuine NITROSET® parts might impair function or cause damage to the tool. Use of non-genuine parts will void any warranties.
Do not operate in an explosive or inflammable environment.
Never put your hand over the nosepiece of the tool.
Never point the tool at yourself or any bystanders.
Never press the nosepiece against any part of your body or anyone else’s body.
Only fasten into appropriate substrates. Use of inappropriate substrates may cause injuries.
Never attempt to disassemble, modify or alter the fastener assemblies. Use only the required length and type of pin (with correct adapter) for the application (Refer to the Adapter Usage Table on Page 6).
Use only genuine NITROSET® Fasteners with the NITROSET® system. Use of incorrect fasteners might lead to injury o
r damage to the tool.
Required Safety & Protective Equipment
Basic Instructions*
Safety Precautions
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Misuse of the Tool
*According to ANSI A10.3 and DOT (ref: EX2009040168) NITROSET® tools are not classified as a powder
actuated tool, thus no licensing is required.
3
CAUTION
Face shield
(recommended)
CAUTION
Wear hard
hats
CAUTION
Wear hearing
protection
CAUTION
Wear safety
gloves
CAUTION
Wear safety
glasses
Page 5
WWW.NITROSET.COM
Safety Precautions
Install appropriate spall guard to nosepiece.
Ensure spall guard is installed flush.
Install the spall guard clip to the nosepiece to hold spall guard in place.
Round Spall Guard - Use with Pins & Pins with Washers
Spall Guard with Cut - Use with Fastener Assemblies with Clips
General Safety Precautions
Round Spall Guard Spall Guard with Cut
For Pins & Pins with Washers
Spall Guard Usage Instructions
For Clip Assemblies
SPALL
GUARD
CLIP
ROUND SPALL GUARD
SPALL
GUARD
CLIP
SPALL GUA RD W ITH
CUT
DEBRIS
CUP
MUZZLE
DEBRIS
CUP
MUZZLE
b
a
4
Inspect the tool to ensure that the tool is complete, undamaged, and all parts are secure prior to use. Damaged parts should be replaced using genuine NITROSET® parts.
Insert the fastener assembly completely into the muzzle to ensure the correct function of the tool. Fasteners that do not completely insert into the muzzle should not be used and should be disposed of appropriately.
Never leave a loaded tool unattended. Only load the tool prior to fastening.
The NITROSET® tool should be reset after every actuation to clear any debris from the nosepiece (muzzle+debris cup) of the tool.
The trigger body and reset sleeve should be held in place when loading a fastener.
Always remove fasteners and any debris from the muzzle prior to cleaning, servicing, maintenance, or storage of the tool.
Always hold the tool securely and perpendicular to the working surface when making a fastening.
Use the NITROSET® round or cut spall guard with clip to prevent concrete spall.
Page 6
The NITROSET® tool is NOT for fastening into the following base materials:
Wood Drywall Glass Tile Rock
These materials may shatter causing the fastener or base substrate to fly free and might cause serious injury to the operator or bystanders.
WWW.NITROSET.COM
Worksite Preparation
The NITROSET® tool is for fastening into the following base materials only:
Concrete Structural Steel
Check the thickness and type of base material before fastening, following your specific jobsite instructions and building code requirements.
In fastening into steel substrate, the minimum thickness of substrate must be 3/16".
Minimum concrete thickness is three times the fastener penetration (ie. 3" of concrete base material is a minimum for a 1" penetration).
Never attempt to fasten into any other materials other than those listed above.
Acceptable Base Materials
Inappropriate Base Materials
Check Before Fastening
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NTS8X Universal Nosepiece
The universal nosepiece with two different adapters (NTS101-1S-C3-C) will be used for different length pin or clip assemblies.
Note: Adapter is placed between the muzzle and the reset sleeve.
Adapter Usage Table
6
Adapter Requirement
No Adapter Needed
With A-Adapter (Red)
With B-Adapter (Blue)
Types of Pin and Pin/Clip Assembly
CLAS532, CLSUPL532, PIN532NW, STT14*
CLAS525, CLSUPL525, CLRHD14-525, PIN222, PIS525W
*Use NTS101-1-ST Nosepiece with A-Adapter (Red) for STT14.
A-Adapter B-Adapter Muzzle Debris Cup
NTS101-1S-C3-C
CLU222, CLS222S, CLR14-222, CLR38-222, CLT219,
CLC38-222, CLC12-222, CLC34-222, CLC1E-222, CLR14222-BRT114
PIN219, PIN219T, PIN222W, PIN222SW,
PIN319, PIK313, PIK316, PIS222W
REMEMBER
Always use correct adapter for different types of pin and pin/clip assembly.
Please refer to Adapter Usage Table below.
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WWW.NITROSET.COM
Operating Instructions
1. Reset the tool before each fastening to ensure the muzzle barrel is clear of any debris.
2. Insert the fastener fully into the muzzle of the tool. Fasteners must be fully seated in muzzle to ensure proper actuation.
(Hold reset sleeve before inserting fasteners)
3. Place the NITROSET® tool perpendicular against the fastening surface.
A) Pull back on front of muzzle until reset spring fully collapses.
B) Ensure firing pin guide clears all debris from muzzle chamber
prior to inserting new fastener assembly.
In case of jammed fasteners – Refer to the Troubleshooting Guide (Page 11) for proper removal of all jammed fasteners.
Loading and Actuating Instructions
7
If the fastener assembly cannot be inserted into the muzzle, do not force the fastener into the muzzle. This can jam the fastener in the tool and damage the fastener. Fasteners that cannot be inserted should be removed and discarded appropriately.
WARNING
Fasteners should not be driven close to the edge of the base substrate.
Always maintain a distance of at least 3" from the concrete edge or 1" from the steel edge.
Too close to edge
WARNING
Cracked concrete may cause loud noise when using the tool.
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Operating Instructions
4. Position the tool and push directly to feel the engagement of the firing spring. Follow with a smooth and forceful motion to compress the firing spring to trigger the firing mechanism. This is the correct fastening procedure to minimize spalling and noise.
5. Reset the tool to ensure the muzzle barrel is clear of debris and repeat from Step 1 to 4.
If the tool fails to fasten, remove the spent fastener assembly while pointing the tool away from yourself and any bystanders.
The use of NITROSET® pole is recommended for maximum eciency on ceiling fastening applications. The end of the wire assembly should be placed inside the pole for better control. Actuate by following the actuating instructions as detailed.
Using NITROSET® Tool with a NITROSET® Pole
8
When using an electrically conductive or metallic pole, be sure to maintain a
minimum 10 ft clearance from all electrical lines to avoid electrical hazard.
WARNING
After the tool has been in use, the muzzle and other parts may be hot.
Always wear gloves to handle these areas.
WARNING
IMPORTANT: DO NOT BOUNCE FIRE THE TOOL!
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DOs and DON’Ts
DO read and understand the correct and safe usage instructions for the NITROSET® Fastening System.
DO recognize that operator and bystander safety is the most important factor when considering a NITROSET® tool application.
DO wear safety goggles and other suitable personal protective items while using NITROSET® tool.
DO ensure all individuals working in the same area as those using the NITROSET® system also are wearing proper safety equipment.
DO make sure when fastening into concrete, the base material thickness is at least 3 times the shank penetration.
DO make sure when fastening into steel substrate, the minimum thickness of the substrate must be 3/16".
DO use correct adapter for different types of pin and pin/clip assembly.
DO make sure that the tool is firmly flat to the surface before fastening.
DO reset the tool pointed away from yourself and any bystanders and eject any debris from muzzle piece before inserting the fastener into the barrel.
DO remove defective tools, parts and/or accessories from service immediately.
DO only use the correct tools to disassemble the NITROSET® Tool. Use of pipe wrenches or vise grips can damage the tool.
DO only use genuine NITROSET® repair parts. Any parts from dierent manufacturers might impair function or cause damage to the tool and lead to injury.
DO clean the tool daily and empty the debris cup every 500 fastenings or as needed.
DOs
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DOs and DON’Ts
DO NOT use NITROSET® tools to fasten into brittle materials such as brick, tile, rock or glazed material.
DO NOT attempt to drive fasteners into soft materials such as wood or drywall or light gauge metal.
DO NOT attempt to drive fasteners into hardened steel, cast iron, or natural rock such as marble.
DO NOT drive fasteners into base steel thinner than the shank diameter of the fastener.
DO NOT fasten into cracked or spalled areas of concrete.
DO NOT drive fasteners closer than 3" to the edge of the concrete materials and 1" to the edge of steel base materials.
DO NOT use NITROSET® tools in a hazardous environment.
DO NOT use the tool prior to ensuring that all parts are in good working order and securely attached to the tool. All parts should be fully threaded and hand tight.
DO NOT place hand over the muzzle end to reset the tool.
DO NOTs
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Troubleshooting Guide
A) If cycling the tool does not clear the jammed fastener, remove the
nosepiece completely. The jammed fastener can then be removed from the other end.
B) DO NOT strike the tool against the substrate to dislodge the fastener.
C) If the fastener remains permanently jammed, please contact the
appropriate support personnel.
A) Check if you are fastening to the appropriate substrate material.
B) Check the nosepiece is free of debris and reset the tool.
C) Check if the correct adapter is being used (Refer to Adapter Usage
Table on Page 6).
D) Ensure the tool is assembled properly according to the manual and
instructions.
E) Before firing, make sure the nosepiece is perpendicular (right angle) to
the material surface. The tool is not designed to fasten at other angles.
F) Check if the firing pin is piercing the NITROSET pill. If it's piercing the
pill and not firing, then check for damage to the firing pin. Replace firing pin if damaged.
G) If the tool still does not actuate after checking all the above, follow the
instructions (Page 14) and disassemble to check for broken parts.
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I. The fastener is jammed inside the nosepiece.
II. The tool does not fire.
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Make sure the trigger key is in line with the trigger ball release
The guiding arrow may wear out, use the trigger key
as a guide in such occurrence
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WWW.NITROSET.COM
Troubleshooting Guide
A) Check if you are fastening to the appropriate substrate material.
B) Check if the correct adapter is being used.
C) Before firing, make sure the nosepiece is perpendicular to the material
surface. The tool is not designed to fasten at other angles.
D) Check and clean the debris cup. Ensure the vents in the debris cup are
clear of debris.
E) Ensure the debris cup and muzzle are securely fastened to the tool.
A) Ensure the tool is assembled properly according to the manual and
instructions.
B) Clean and lubricate according to the operator's manual.
C) Check that the springs are clean and straight.
A) Disassemble the tool and check to see if the buer is in place. This part
acts as a shock absorber. Damage to the tool is possible if used without the buer properly inserted.
B) Clean to the tool to ensure no debris has gotten into the main body of
the tool.
If all of the above fails, please contact your local supplier's technical support personnel to address the issues or visit our website at:
12
III. The tool fires loudly.
IV. The tool is dicult to depress and fire.
V. Firing Pin Holder and Guide are damaged.
REMEMBER
WWW.NITROSET.COM
Page 14
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Changing the Firing Pin
1. Use the provided roll pin punch to knock out the 1/8" roll pin.
2. Remove the worn firing pin from the firing pin holder
3. Seat a new 1/8" roll pin into the holder. Do not insert the roll pin completely.
4. Insert a new firing pin into the slot in the firing pin holder. Ensure that the
holes on the back of the firing pin line with the holes in front of the holder.
5. Using a hammer, fully insert the 1/8" roll pin.
6. Reinstall the trigger spring and trigger ball release into the appropriate slot
on the firing pin holder.
7. While depressing the trigger ball spring, insert the firing assembly into the
firing pin guide.
When removing the firing pin, depress the trigger ball release, and guide the pin out.
Keep the trigger ball release depressed until the pin exits the guide, otherwise the spring will propel the trigger ball away.
13
REMEMBER
Assembly
Disassembly
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Tool Disassembly
2
2
1
1
1
2
Remove Debris Cup from the Muzzle.
Remove Muzzle from the Reset Sleeve. Use the included wrenches for assistance as necessary.
Slide the Adapter off the threads of the Muzzle as necessary.
Remove the End Cap from the tool.
Slide the Firing Spring off the tool. Note the Buffer is attached to the end of the Firing Spring. Check condition of Firing Spring and Buffer.
Slide off the Outer Cover Sleeve.
Depress the Reset Spring to collapse the Reset Sleeve. This will loosen the Main Assembly Pin and allow it to be removed from the tool.
Slide the Main Firing Assembly from the main body of the tool.
Depress the Trigger Ball Release to compress the Trigger Ball Spring and slide the Firing Pin Assembly from the Firing Pin Guide.
Keep pressure over the Trigger Ball to hold it in place while removing the assembly. Releasing the Trigger Ball may cause it to spring up.
Once the Firing Pin Assembly has been removed from the Guide, slowly release the Trigger Ball and remove it from the Firing Pin Holder.
To remove the Firing Pin, use the provided firing pin punch and knock out the 1/8" Roll Pin.
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Assemble Firing Pin into Firing Pin Holder using the 1/8" Roll Pin.
Insert Trigger Ball Spring into Trigger Ball Release and place into the Firing Pin Holder.
Slide complete Firing Assembly into the Guide while depressing the Trigger Ball Release until it clicks into the Guide.
Insert Guide and Holder through the Reset Sleeve. Attach Reset Spring to Reset Sleeve.
Insert Reset Sleeve into the Trigger Body. Make sure the trigger key on the body aligns properly with the Trigger Ball Release.
Insert Main Assembly Pin. Ensure coils of the Reset Sleeve are all above the pin.
Slide Outer Cover Sleeve over the Trigger Body.
Insert the Firing Spring with the Buffer attached over the Holder.
Attach the End Cap of the tool.
Secure the Debris Cup to the Muzzle.
Slide appropriate Adapter onto the Nosepiece.
Secure the complete Nosepiece Assembly onto the Reset Sleeve.
Tool Assembly 15
2
1
Page 17
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Cleaning Procedure 16
1. It is recommended that the NITROSET® tool be cleaned every day after use.
Proper maintenance and cleaning of the tool enables the tool to operate at peak performance.
2. First, be sure all fastener assemblies and debris are ejected from the tool by resetting it pointed away from yourself or any bystanders.
3. Remove the muzzle by unscrewing it from the tool shank. Then, remove the end cap and disassemble the entire tool following the tool disassembly instructions (Page 14).
4. Empty the debris cup.
5. To clean, you should use diluted industrial cleaner and degreaser similar to
Strike-Hold or other similar non-oil base degreaser to spray or wipe the tool surface. Allow contact time of 3 to 5 minutes before scrubbing. Rinse with water and wipe it dry with towel or paper.
6. Re-assemble the tool (Page 15).
NITROSET® Tool Full Cleaning Procedure
1. Empty the debris cup after every 500 fastenings, or as needed to optimize
performance.
2. A liquid shot of degreaser lubricant at approximately every 500 to 1000 fastenings is recommended to maintain a smooth operation.
3. This will help tool performance and actuating consistency, making your end-of-day cleaning easier.
Interim Cleaning Procedure
Page 18
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Parts List 17
1/8" Roll Pin
NTS1018
Trigger Ball Release
NTS1017
Nosepiece Rubber Gasket
NTS10129
Spall Guard*
NTS1010C
Firing Pin
NTS1014
Firing Pin Holder
NTS1016
Trigger Ball Spring
NTS1015
Firing Pin Guide
NTS5X3
Firing Spring
NTS1019SOTCS
Spall Guard Clip*
NTS1010U
Debris Cup
NTS1012C
Muzzle
NTS101C3
Debris Cup Rubber Gasket
NTS10130
Outer Cover Sleeve
NTS5X14
End Cap
NTS5X15
Buffer
NTS10116
Triple Play Extension*
NTS10118
Reset Spring
NTS5X11
Reset Sleeve
NTS8X10
1/4" Main Assembly Pin
NTS5X12
Trigger Body
NTS5X13
Hand Grip*
NTS10119
* These parts are included in the tool kit.
Blue/Red Adapter*
NTS10117
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Parts Diagram 18
NTS5X3
NTS1017
NTS1015
NTS5X12
NTS1018
NTS1014
NTS1016
NTS10116
NTS1019SOTCS
NTS5X15
NTS5X10
NTS5X11
NTS5X13
NTS5X14
NTS1012C
NTS101C3
NTS10130
NTS10129
NTS10117
* Parts in this diagram are to scale.
Page 20
5600 Bonhomme Rd., Ste. D
Houston, TX 77036
Tel: 1.800.524.4649 Fax: 713.781.5677
www.nitroset.com
Nitroset One-Year Limited Warranty
• Nitroset, LLC. offers a one-year limited warranty on the Nitroset Fastening Tools against manufacturing defect from the date of purchase.
• The manufacturing defect warranty covers performance issues of the covered parts.
• Excluded are normal wear and tear parts, improper maintenance, improperly handling, alteration, abuse, neglect, accident, vandalism, theft, fire, water, or damage because of other peril or natural disaster.
• The determination if the tool is covered by defect warranty is at the sole discretion of Nitroset, LLC. We reserve the right to repair or replace the item with like and kind products.
• The product owner is responsible for inbound shipping costs. Excluded from all warranties are inbound freight and postage or freight losses.
• Damage resulting from the installation or use of any part, accessory, or attachment not approved by Nitroset, LLC for use with the products(s) will void the warranty as to any resulting damage.
• The warranty is non-transferable and limited exclusively to the original purchaser.
All warranty returns for repair must include a Return Merchandise Authorization (RMA) number obtained from a Nitroset representative. The claim product must be sent at customer’s expense to Nitroset, LLC. for evaluation. Unauthorized returns without RMA will not be accepted.
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