Ninja NWCU2220N, NWCU2220H, NWCU2320N, Warrior Century 400 Operating Instructions Manual

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Page 1

200 PSI

Operating instructions (ENG)

MODELS:

NWCU2220N

10070650

NWCU2220H

10070660

NWCU2320N

10070670

86322420-G 08/14/09

Read these instructions before using the machine.

Page 2

Machine Data Log / Overview

OVERVIEW

The Ninja Warrior is an electric powered carpet extractor intended for commercial use. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank.

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Table of Contents

Machine Data Log / Overview. . . . . . . . . . . . . . . . . .2

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3

How to Use This Manual . . . . . . . . . . . . . . . . . . . . . .4

Safety

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . .5

HAZARD INTENSITY LEVEL. . . . . . . . . . . . . . . . . .6

Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . .8

Operations

Technical Specifications . . . . . . . . . . . . . . . . . . . . . .9

Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . .11

Chemicals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Pre-Run Inspection. . . . . . . . . . . . . . . . . . . . . . . . .12

Equipment Set-up. . . . . . . . . . . . . . . . . . . . . . . . . .12

Heater Operation . . . . . . . . . . . . . . . . . . . . . . . . . .12

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

PARTS

Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Control Panel with Heat . . . . . . . . . . . . . . . . . . . . 22

Electrical with 2 Stage Vacuum . . . . . . . . . . . . . . 24

Electrical with Heat / 3 Stage Vacuum . . . . . . . . . 26

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Pump with Heat. . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Recovery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Solution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Vacuum, 2-Stage / 3-Stage. . . . . . . . . . . . . . . . . . 42

Wiring - 2 Stage Vacuum . . . . . . . . . . . . . . . . . . . 44

Wiring - 3 Stage Vacuum . . . . . . . . . . . . . . . . . . . 46

Wiring with Heat . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . . 50

Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Maintenance

Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . .14

Daily/Regular Maintenance. . . . . . . . . . . . . . . . . . .14

Vacuum Motor Replacement . . . . . . . . . . . . . . . . .15

Solution Pump Replacement . . . . . . . . . . . . . . . . .16

Pressure Regulator. . . . . . . . . . . . . . . . . . . . . . . . .17

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .18

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Page 4

How to Use This Manual

Model:

Date of Purchase:

Serial Number:

Dealer:

Address:

Phone Number:

Sales Representative:

Serial Number Tag

This manual contains the following sections:

• How to Use This Manual

•Safety

• Operations

• Maintenance

•Parts List

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.

The model and serial number of your machine is located approximately where shown.

The SAFETY section contains important information regarding hazardous or unsafe practices of the machine. Levels of hazards are identified that could result in product damage, personal injury, or severe injury resulting in death.

The OPERAT IONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:

• Maintenance

•Lubrication

• Vacuum Motor Replacement

• Solution Pump Replacement

• Troubleshooting

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

• REF – column refers to the reference number on the parts illustration.

• PART NO. – column lists the part number for the part.

• PRV NO. – reference number.

• QTY – column lists the quantity of the part used in that area of the machine.

• DESCRIPTION – column is a brief description of the part.

• SERIAL NO. FROM – If this column has an (*) and a Reference number, see the SERIAL NUMBERS page in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustration is shown, it displays the older design.

• NOTES – column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.

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NOTE: The manual part number is located on the lower left corner of the front cover.

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Safety

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

This machine is for commercial use.

To reduce the risk of fire, electric shock, or injury:

Connect to a properly grounded outlet. See Grounding Instructions.

Do not leave the machine unattended. Unplug machine from outlet when not in use and before mainte-

nance or service.

Use only indoors. Do not use outdoors or expose to rain. Do not allow machine to be used as a toy. Close attent ion is necessary when used by or near children.

Use only as described in this manual. Use only manufacturer's recommended components and attachments.

Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the machine. If the machine is dropped into water, return it to an authorized service center.

Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around

sharp edges or corners.

Do not run machine over cord. Keep cord away from heated surfaces. Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord. Do not handle the electrical plug or machine with wet hands. Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce

airflow. This machine is intended for cleaning carpet only.

Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.

This machine is not suitable for picking up health endangering dust. Turn off all controls before unplugging.

Machine can cause a fire when operating near flammable vapors or materials. Do not operate this

machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use , for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.

not working properly, has been dropped, damaged, left outdoors, or

Maintenance and repairs must be done by qualified personnel. If foam or liquid comes out of machine, switch off immediately.

SAVE THESE INSTRUCTIONS

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Safety

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in min or personal in jury or pr oduct or pr operty damage. FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects.

WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine . Use only manufacturer approved replacement parts.

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Safety Labels

Label Circuit Interrupter 86200570 PRV # 170-41

Label Warning 86244300 PRV # 500955

W ARNING!

FOR YOUR PROTECTION USE A GROUND FAULT CIRCUIT INTERRUPTER

Safety

NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them.

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Safety

Grounding Instructions THIS PRODUCT IS FOR COMMERCIAL

USE ONLY. ELECTRICAL:

In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.

EXTENSION CORDS:

If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug in "Fig. A". A temporary adaptor that looks like the adaptor in "Fig. C" may be used to connect this plug to a 2-pole receptacle as shown in "Fig. B", if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet (Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or wire extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.

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Page 9

Technical Specifications

Height

Length

Width

MODEL ITEM MEASURE

Electrical 115 Volt, 60 hz, 15A Solution Pump 200 psi Solution Capacity 13 Gal

ALL

10070650

10070660

10070670

Recovery Capacity 11 Gal Height 43 inches Length 30 inches Width 22 inches Vacuum Motor Dual 2 Stage Weight- Empty 115 lbs Weight-Full Solution 210 lbs Power cord 1 X 25 feet Vacuum Motor Dual 2 Stage Weight- Empty 122 lbs Weight-Full Solution 217 lbs Power cord 2 X 25 feet Heater 1850 watts Vacuum Motor Dual 3 Stage Weight- Empty 116 lbs Weight-Full Solution 211 lbs Power cord 2 X 25 feet

Operations

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Operations

Controls

1. Vacuum Accessory Tool Hook-up

2. Solution Pump Switch

3. Vacuum 1 Switch

4. Vacuum 2 Switch

5. Heater Switch with On Light (Units with Heat Only)

6. Adjustable Pressure Relief Valve

7. Heater Temperature Light (Units with Heat Only)

8. Breaker for Vacuum 2

9. Breaker for Vacuum 1

10. Solution Accessory Tool Hook-up

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Operations

Machine Operation

Care must be exercised in the use of all chemicals. Chemicals are poisonous and can pose a health risk. Read and follow manufacturers instructions regarding dangers and correct usages.

The internal parts of the pump used in the mach ine are suitable for use with most carpet cleaning chemicals. But they are susceptible to chemical attack from some cleaning substances, such as hydrocarbon solvents and chlorinated bleaches. These non-compatible materials are not of the type used for carpet cleaning.

Chemicals Suitable Chemicals

• Alkalis

• Detergents

• Hydroxides

•Soaps

• Vinegar

Only use chemicals approved for use with this machine. Use of non-compatible chemicals may cause machine damage and will not be covered under the warranty. Carefully read ingredients on manufacturer’s label before using any product in this machine.

Do not let pump run dry.

Do not let pump run unattended.

Non-Compatible

• Aldehydes

• Aromatics Hydrocarbons

• SP Butyls

• Carbon Tetrachloride

• Clorox*

• Chlorinated Bleaches

• Chlorinated Hydrocarbons

•Lysol*

• Methyl Ethel Ketone (MEK)

• Perchorethylene (perc)

• Phenolics

• Trichlorethylene

• D-Limonene

*Registered Trademark

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Operations

Pre-Run Inspection

1. Check all fittings and connectors for proper assembly.

2. Check all hoses for leaks. Repair or replace any damaged hoses.

3. Check power cord(s) for any damage. If damaged, replace.

Equipment Set-up

1. Plug power cord from machine into properly grounded wall outlet.

2. Turn vacuum motor switch on and off to make sure there is electrical power at machine.

3. Using a clean container, fill the solution tank with clean hot water. Do not use water over 130°F. Mix in a non-foaming cleaning concentrate for use in hot water extraction machines, following the manufacture's instructions printed on container.

4. Connect priming hose to solution fitting on machine. Turn on pump and ru n for 30 seconds or until a steady flow of water is coming out of priming hose. Turn off pump and disconnect priming hose.

Heater Operation

NOTE: Units with Heat Only.

The solution fittings on the machine will become extremely hot during operation. Allow sufficient time to cool, or run solution through the machine with the heater turned off before disconnecting or performing any maintenance on the heater.

Plug the two power cords into separate grounded circuits. The heater draws 15 amps of current.

Turn the solution pump ON. Fully prime the solution system before turning heater on.

Turn the heater switch on. The red light on the heater switch will be on when the heater switch is on. The red heater temperature light will be on when the heater is active and will turn off when the heater reaches maximum temperature.

On initial start-up the heater will take a few minutes to reach operating temperature.

When turning the pump and heater OFF, make certain that you turn the heater off FIRST.

5. Connect vacuum hose to machine. Slide the swivel cuff over the outlet on the tank.

6. Connect the hose to your machine and wand. Pull back the knurled collar on the quick disconnect coupler and push onto the connection on the chassis. To avoid leaks, check to be that a positive connection was made.

NOTE: When using a powder cleaner, pre-mix with hot water in a clean container before adding to the solution tank.

7. Turn pump and vacuum switch(es) to the on position.

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Cleaning

Always use defoamer if foaming occurs. Foam will suspend large particles that may damage vacuum(s) as well as allow liquid into the vacuum motor(s) without activating the float shutoff.

1. Prior to cleaning, make certain that the nozzle is functioning properly.

a. To check, hold the wand about one foot above

the surface to be cleaned and open the wand valve. A full spray should be observed from the nozzle.

b. If the nozzle is not showing a full spray pattern,

adjust nozzle for proper pattern, clean, or replace nozzle.

2. Normally , chemical is applie d on the push stroke of the wand when cleaning. Vacuuming is done on the pull stroke. For heavily soiled carpet s th e wand may be used in a scrubbing manner, applying chemical in both the push and pull stroke.

Operations

3. When cleaning, keep the working opening (wa nd mouth) flat on the surface being cleaned. Keep the wand moving when the valve is open.

4. The shutoff float inside the vacuum tank will impede the vacuum flow when the vacuum tank is full. When this occurs, empty the vacuum tank by opening the dump valve and dispose of the waste in a proper manner.

Once the vacuum tank has been emptied, you may once again proceed with cleaning.

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Maintenance

Periodic Maintenance

Twice a month, flush a white vinegar solution (one quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the machine. This will prevent build-up of alkaline residue in the system.

Periodically inspect all hoses, electrical cables and connections on your machine. Frayed or cracked ho ses should be repaired or replaced to eliminate vacuum or solution pressure loss. The electrical cable must be well insulated and cable connector screw kept tight. If the cable insulation is broken or frayed, repair or replace immediately. Don't take chances with electrical fire or shock.

SERVICE SCHEDULE DAILY WEEKLY QUARTERLY

Check machine for cord damage * Check recovery dome and gasket for damage and cleanliness * Check hoses for wear, blockages, or damage * Check handles, switches, and knobs for damage * Run one gallon of water through solution system * Clean out recovery tank and check float valve to make sure it moves freely * Clean out solution tank and remove and clean vacuum intake screen * Clean outside of all tanks and check for damage * Run vacuum motor for at least one minute to allow motor to dry * Store with dome off tank to allow the tank to dry * Check all gaskets for wear and leakage * Check pump pressure; observe spray pattern and check with gau ge if

necessary Check and clean solution screen * Check cables for fraying * Check overall performance of machine * Check vacuum motor carbon brushes *

Daily/Regular Maintenance

Before making any repairs or adjustments to the machine, disconnect the power cords from the electrical source.

1. Empty unused cleaning solution from the solution tank.

2. Inspect and clean filter screen in solution tank.

3. Flush pumping system with 1 to 2 gallons of clean water.

4. After each use, rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a 10-1 bleach to water solution. Waste water should be disposed of properly.

Do not allow machine to freeze.

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Page 15

Only qualified maintenance personnel are to

Vacuum Motor Carbon Brushes Replacement

3 8

[9.5mm]

Carbon Brushes

End Cap

WARNING: The green ground wire must be attached for safe operation. See wiring diagram.

If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

Important: These brushes wear quicker as the length shortens

due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.

Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.

perform the following repairs.

Vacuum Motor Replacement

1. Turn off all switches and unplug machine.

2. Remove hardware under front of machine to access component compartment.

3. Remove vacuum motor cover and disconnect motor wires.

4. Remove the vacuum motor.

5. Reverse process to install vacuum motor.

Maintenance

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Maintenance

Solution Pump Replacement

Only qualified maintenance personnel are to perform the following repairs.

PUMP REPLACEMENT KITS 200 PSI

CAM & BEARING KIT 86201170 PRV NO. 250-79G

PLUNGER & SEALS KIT 86201150 PRV NO. 250-79E

VALVE & O-RINGS KIT 86201160 PRV NO. 250-79F

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Page 17

Only qualified maintenance personnel are to

8.619-924.0

REBUILD KIT

perform the following repairs.

Pressure Regulator

For best results with the pressure regulator, we recommend that you clean and lubricate the piston and u-cup with Superlube lubricant monthly or when pressure drop seems excessive.

1. Turn unit off before lubricating.

2. Remove cap, spring and spring retainer plate.

3. With fingertips remove piston and u-cup.

4. Wipe piston and u-cup clean of any film or scale.

5. Lubricate the piston and u-cup with Superlube.

6. Reassemble regulator.

7. With pump ON, re-adjust pressure regulator for normal operation.

Maintenance

Lubricate U-Cup with Superlube Monthly.

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Maintenance

Troubleshooting

PROBLEM CAUSE SOLUTION

Unit not plugged in Connect unit to 3 prong grounded outlet.

Loss of Power

Electrical shock

Vacuum motor speed varies or doesn't run

Loss of vacuum

Pump runs no solution

Pump runs, loss of pressure

Pump will not run

Solution hose fitting hard to connect

Carpet not getting clean

Carpet too wet Over saturation

Carpet browning

Solution not flowing properly

Dead electrical circuit Check building circuit breaker or fuse box. Faulty power cord Replace Receptacle not grounded Contact an electrician to check building's wiring

Internal wiring problem Vacuum circuit breaker tripped Reset Breaker

Faulty vacuum motor Replace Faulty switch Replace Loose vacuum dome Center and seal dome over tank

Crack in dome or poor joint Lint or dirt clogging vacuum screen With power off clean screen

Loose cuffs on vacuum hose Tighten cuffs turning counterclockwise Vacuum motor seals leaking Replace Floor tool vac chamber clogged Wash out with hose. Pick lint out with a wire Vacuum hose damaged Replace Recovery tank full / Float ball stuck in

the up position Pump inlet screen plugged Clean inlet screen Pump not primed Prime pump with priming hose Internal or external solution line

damaged and leaking Internal pump components wearing out Replace, see pump kit components Check valves in pump head for particles

or cuts in seals Faulty switch Replace Loose wiring Repair or replace

Corrosion on fittings.

Severe soil conditions

Leaving carpet too wet Check for loss of vac pressure Too much chemical Check label for correct solution concentration Solution hose connection Check for positive connection Faulty pump Repair or replace Faulty floor tool valve / Nozzle Repair or replace Faulty pump switch Repair

Have a trained service technician check machine's wiring

Replace or repair using acrylic plastic cement only

Turn of f power, drain recovery tank.

Replace

Take piston from BPR and lubricate with Superlube. If problem still exists change BPR kit

Clean with steel wool. Soak in acetic acid (white vinegar). Lubricate lightly with silicone base lubricant.

Make several passes at right angles to each other. Use a pre-spray.

Adjust solution pressure to lower settings. Make several passes without spray

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PARTS

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Control Panel

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Control Panel

REF PART NO. PRV NO. QTY DESCRIPTION

1 86202230 390-09A 2 WASHER 9/16 S/S USS THICK 2 86002370 20035 1 CLAMP, 7/16 DIA NYLON ULS 3 86002450 22015 1 COUPLER, 1/4 QD 4 86197390 31021 1 ELBOW, 1/4NPT 45D STREET 5 86005700 57104 2 NUT, 10-32 HEX W/STAR 6 86276820 70740 6 SCR, 10-32 X 1/2 PTHMS BLK NP 7 86007140 72130 3 SWITCH, SPST 2-POSITION ROCKER 8 86008900 80845 2 BOOT, SEAL PUSH BUTTON 7/16”

9 86323510 - 1 PANEL, CONTROL, 200 10 86313020 - 2 GASKET, .125 T X .25 W X 15.6” 11 86313030 - 4 GASKET, .125 T X .25 W X 7.2” 12 86318320 - 2 BREAKER, 13A, 250VAC, 32VDC

SERIAL NO.

FROM

NOTES

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Page 22

Control Panel with Heat

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Page 23

Control Panel with Heat

REF PART NO. PRV NO. QTY DESCRIPTION

1 86202230 390-09A 2 WASHER 9/16 S/S USS THICK

2 86002370 20035 1 CLAMP, 7/16 DIA NYLON UL

3 86002450 22015 1 COUPLER, 1/4 QD

4 86197390 31021 1 ELBOW, 1/4NPT 45D STREET

5 86005700 57104 2 NUT, 10-32 HEX W/STAR

6 86276820 70740 6 SCR, 10-32 X 1/2 PTHMS BLK NP

7 86007140 72130 3 SWITCH, SPST 2-POSITION ROCKER

8 86008900 80845 2 BOOT, SEAL PUSH BUTTON 7/16

9 86313840 - 1 PANEL, CONTROL, 200 HT 10 86313020 - 2 GASKET, .125 T X .25 W X 15.6 11 86313030 - 4 GASKET, .125 T X .25 W X 7.2 12 86318320 - 2 BREAKER, 13A, 250VAC, 32VDC 13 86318780 1 LIGHT ASM, HEATER, 120V 14 86317850 1 SWITCH, LIGHTED 2-POS ROCKER 15 86233480 1 CLIP, NEON LAMP

SERIAL NO.

FROM

NOTES

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Electrical with 2 Stage Vacuum

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Electrical with 2 Stage Vacuum

REF PART NO. PRV NO. QTY DESCRIPTION

1 86201510 390-26 2 SPACER NYLON 1/4ID X 1/2 OD 2 86005670 57040 1 NUT, 1/ 2 NPT CONDUIT 3 86005700 57104 3 NUT, 10-32 W/STAR WASHER PLTD 4 86273830 70020 2 SCR, 1/4-20 X 1/2 HHCS SS 5 86006850 70393 2 SET SCR, 1/4-20 X 1.25L 6 86256200 73200 1 STRAIN RELEIF, 1/2 NPT FLEX 7 86255900 73538 2 STANDOFF, 6-32 X 5/8 HEX NYL 8 86010630 87013 2 WASHER, 1/4 X 5/8 FLAT SS 9 86316460 - 1 BRKT, ELECTRICAL

10 86316540 - 1 CONNECTOR, 5 POS, PUSH WIRE 11 86316700 - 1 BRKT, CORD STRAIN RELIEF 12 86318620 - 1 CORD ASM, 14/3 SJT X 25' BLK 13 86319090 - 1 FUSE HOLDER, PANEL MNT 14 86319110 - 1 FUSE, 1/4" X 1 1/4", 4A 15 86317580 - 1 BRKT, CORD, BLANK 16 86005810 57245 2 NUT, 1/4-20 NYLOCK 17 86323330 - 2 WASHER, 1/4" ID X 1.0D FLAT BLK 18 86198460 20008 1 CLAMP, 5/8 NYLON UL/CSA 19 86006590 70088 1 SCREW, 10-32 X 1/2 PPHMS SS NP

SERIAL NO.

FROM

NOTES

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Electrical with Heat / 3 Stage Vacuum

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Electrical with Heat / 3 Stage Vacuum

REF PART NO. PRV NO. QTY DESCRIPTION

1 86201510 390-26 2 SPACER NYLON 1/4ID X 1/2 OD 2 86005670 57040 2 NUT, 1/2 NPT CONDUIT 3 86005700 57104 3 NUT, 10-32 W/STAR WASHER PLTD 4 86273830 70020 2 SCR, 1/4-20 X 1/2 HHCS SS 5 86006850 70393 2 SET SCR, 1/4-20 X 1.25L 6 86256200 73200 2 STRAIN RELEIF, 1/2 NPT FLEX 7 86255900 73538 2 STANDOFF, 6-32 X 5/8 HEX NYL 8 86010630 87013 2 WASHER, 1/4 X 5/8 FLAT SS 9 86316460 - 1 BRKT, ELECTRICAL

10 86316540 - 2 CONNECTOR, 5 POS, PUSH WIRE 11 86316700 - 2 BRKT, CORD STRAIN RELIEF

12 86318620 - 2 CORD ASM, 14/3 SJT X 25' BLK 13 86319090 - 2 FUSE HOLDER, PANEL MNT

14 86319100 - 1 FUSE, 1/4" X 1 1/4", 15A 15 86319110 - 1 FUSE, 1/4" X 1 1/4", 4A

16 86005810 57245 2 NUT, 1/4-20 NYLOCK 17 86323330 - 2 WASHER, 1/4" ID X 1.0D FLAT BLK 18 86198460 20008 1 CLAMP, 5/8 NYLON UL/CSA 19 86006590 70088 1 SCREW, 10-32 X 1 /2 PPHMS SS NP

SERIAL NO.

FROM

NOTES

1 REQ. FOR 3-ST AGE

VACUUM MACHINES

1 REQ. FOR 3-ST AGE

VACUUM MACHINES

MACHINES WITH

HEAT ONLY

86322420 NINJA WARRIOR 200 PSI 27

Page 28

Frame

28 86322420 NINJA WARRIOR 200 PSI

Page 29

Frame

REF PART NO. PRV NO. QTY DESCRIPTION

1 86199430 040-03 2 CASTER, SWIVEL 4" 250# CPCTY

2 86001660 41236 2 HUBCAP, 5/8 SHAFT

3 86005810 57245 8 NUT, 1/4-20 HEX NYLOCK SS

4 86276080 70595 1 SCR, 10-32 X 1” PPHMS GRN

5 86010630 87013 8 WASHER, 1/4 X 5/8 FLAT SS

6 86005700 57104 2 NUT, 10-32 HEX W/STAR

7 86010730 87088 4 WASHER, 5/8 X 1-3/16 FLAT SS

8 86300070 - 2 HUBCAP, 9.75" WHEEL

9 86309790 - 2 WHEEL, 12" X 2.25” 10 86312830 - 1 FRAME, 5/8" AXLE, DUAL VAC 11 86277500 70853 8 SCR,1/4-20 X 5/8 CARR SS

SERIAL NO.

FROM

NOTES

86322420 NINJA WARRIOR 200 PSI 29

Page 30

Heater

3 6

TO CONSOLE SOLUTION

FROM PUMP

30 86322420 NINJA WARRIOR 200 PSI

Page 31

Heater

REF PART NO. PRV NO. QTY DESCRIPTION

1 86200260 151-50C 1 HOSE,PULSE 47.0 1/4MPTX1/4MPT

2 86197360 31016 2 ELBOW, 1/4 NPT STREET

3 86005810 57245 1 NUT, 1/4-20 HEX NYLOCK SS

4 86273830 70020 2 SCR, 1/4-20 X 1/2 HHCS SS

5 86233410 81270 2 CLAMP, 3/4 DIA CUSHION .406 DIA

6 86010630 87013 3 WASHER, 1/4 X 5/8 FLAT SS

7 86318310 - 2 CLAMP, 3.25 WORM GEAR SS

8 86318410 - 1 BRKT, HEATER MOUNT

9 86318750 - 1 HEATER ASM, 1850W, 120V 10 86006180 66095 1 PLUG, 1/8 MPT HEX BRASS 11 86199980 130-14 1 CARTRIDGE HEATER, 5/8" X 10" 12 86201790 130-14C 1 THERMOSTAT RESET 302 13 86200870 300-06A 7 SCR, 6 X 3/16, PHSMS, B 14 86010650 87018 3 WASHER, #10 X 9/16 FLAT 15 86266020 76029L 1 TERM, 14GA. .25 FEMALE 16 86266130 76044L 1 TERM, 14GA. MALE COUPLER FI 17 86317510 - 1 THERMOSTAT W/VERT SPADE 18 86317730 - 1 INSULATION, HEATER 19 86326680 - 1 HEATER CART. CASE WELDED 20 86202220 390-01 4 WASHER #5 SS .135ID X .312 OD

SERIAL NO.

FROM

NOTES

86322420 NINJA WARRIOR 200 PSI 31

Page 32

Labels

32 86322420 NINJA WARRIOR 200 PSI

Page 33

Labels

REF PART NO. PRV NO. QTY DESCRIPTION

1 86318260 - 1 LABEL, NINJA, WARRIOR, LH 2 86318270 - 1 LABEL, NINJA, WARRIOR, RH

3A 86318280 - 1 LABEL, NINJA, WARRIOR, W/ HEAT 3B 86318290 - 1 LABEL, NINJA, WARRIOR, W/O HEAT

SERIAL NO.

FROM

NOTES

86322420 NINJA WARRIOR 200 PSI 33

Page 34

Pump

TO SOLUTION TANK

TO SOLUTION OUTLET

FROM SOLUTION TANK

34 86322420 NINJA WARRIOR 200 PSI

Page 35

Pump

REF PART NO. PRV NO. QTY DESCRIPTION

1 86190510 11-800169 3 PLUG, 1/8P, BR

2 86200260 151-50C 1 HOSE,PULSE 47.0 1/4MPTX1/4MPT

3 86199580 250-35 1 D/B BPR 200PSI

4 86323300 - 12 WASHER, 1/4" RUBBER

5 86197270 04008 1 ADPTR, 1/4MPT X 1/4FPT BR

6 86233150 20042 2 CLAMP, 3/8 WORM GEAR

7 86197360 31016 4 ELBOW, 1/4 NPT STREET

8 86197390 31021 1 ELBOW, 1/4NPT 45D STREET

9 86240500 40095 1 HOSEBARB, 3/8MPT X 3/8HOSE 90 10 86270990 57090 4 NUT, 10-32 HEX NYLOCK SS 11 86005710 57105 1 NUT, 1/4-20 HEX W/STAR WASHER 12 86274280 70161 4 SCR, 10-32 X 1-3/8 PPHMS 13 86197760 78308 1 TEE, 1/4 STREET 14 86184900 790601 1 ELBOW, 45DEG 1/4MPT x 1/2H BR 15 86233410 81270 1 CLAMP, 3/4 DIA CUSHION .406 DIA 16 86010630 87013 2 WASHER, 1/4 X 5/8 FLAT SS 17 86010650 87018 8 WASHER, #10 X 9/16 FLAT 18 86201140 - 1 PUMP, SERIES 112V W/ CAM 19 86318390 - 1 HOSE, 1/2ID WIRE BOUND X 42" 20 86318970 - 1 MOTOR, M35, 120V, 1.5A 21 86321470 - 1 HOSE, 3/8ID WIRE BOUND X 26" 22 86270850 57026 3 NUT, 8-32 HEX NYLOCK 23 86323550 - 1 HOSE, 47" HP 1/4-MPT X 1/4-MPT 24 86005700 57104 1 NUT, 10-32 W/STAR WASHER PLTD

SERIAL NO.

FROM

NOTES

86322420 NINJA WARRIOR 200 PSI 35

Page 36

Pump with Heat

TO HEATER

TO SOLUTION TANK

FROM SOLUTION TANK

36 86322420 NINJA WARRIOR 200 PSI

Page 37

Pump with Heat

REF PART NO. PRV NO. QTY DESCRIPTION

1 86190510 11-800169 3 PLUG, 1/8P, BR

2 86323550 - 1 HOSE, 47" HP 1/4-MPT X 1/4-MPT

3 86199580 250-35 1 D/B BPR 200PSI

4 86323300 - 12 WASHER, 1/4" RUBBER

5 86197270 4008 1 ADPTR, 1/4MPT X 1/4FPT BR

6 86233150 20042 2 CLAMP, 3/8 WORM GEAR

7 86197360 31016 3 ELBOW, 1/4 NPT STREET

8 86197390 31021 1 ELBOW, 1/4NPT 45D STREET

9 86240500 40095 1 HOSEBARB, 3/8MPT X 3/8HOSE 90 10 86270990 57090 4 NUT, 10-32 HEX NYLOCK SS 11 86321280 - 1 BRKT, D/P BPR 12 86274280 70161 4 SCR, 10-32 X 1-3/8 PPHMS 13 86197760 78308 1 TEE, 1/4 STREET 14 86184900 790601 1 ELBOW, 45DEG 1/4MPT x 1/2H BR 15 86270850 57026 3 NUT, 8-32 HEX NYLOCK 16 86317840 - 1 HOSE, PULSE 16” 1/4MPT X 1/4MPT 17 86010650 87018 8 WASHER, #10 X 9/16 FLAT 18 86201140 - 1 PUMP, SERIES 112V W/ CAM 19 86318390 - 1 HOSE, 1/2ID WIRE BOUND X 42" 20 86318970 - 1 MOTOR, M35, 120V, 1.5A 21 86321470 - 1 HOSE, 3/8ID WIRE BOUND X 26"

SERIAL NO.

FROM

NOTES

86322420 NINJA WARRIOR 200 PSI 37

Page 38

Recovery

38 86322420 NINJA WARRIOR 200 PSI

Page 39

Recovery

REF PART NO. PRV NO. QTY DESCRIPTION

1 86161460 15-808123 1 DUMP VALVE, 1 1/2

2 86002620 260-64A 1 ACCESS, COVER CLEAR 6" W/RIM

3 86197820 31002 1 ELBOW, 1.5 FPT X FS PVC

4 86004000 35255 1 GASKET, TANK LID

5 86197040 57264 2 NUT, 5/16-18 HEX ACORN PLTD

6 86273740 70010 2 SCR, 1/4-20 X 1.50 HHCS SS

7 86273750 70011 4 SCR, 1/4-20 X 5/8 HHCS SS

8 86275800 70546 6 SCR, 8 X 3/4 PFHT/S BLK ZINC

9 86010630 87013 4 WASHER, 1/4 X 5/8 FLAT SS 10 86010670 87029 6 WASHER, 5/16 X 3/4 SS 11 86323330 - 2 WASHER, 1/4 ID X 1.0 OD FLAT BLK 12 86011020 89202 2 WHEEL, 3" DIA. CUSHION RUBBER 13 86001350 140390 2 BUSHING, SPANNER .435 X 1.10 14 86311510 - 1 ADAPTER, FLOAT 30 DEG, 2 15 86312360 - 1 TANK, RECOVERY, TRIMMED 16 86313040 - 1 SCRN, FLOAT, SHTOFF, 2 17 86316710 - 2 BRKT, CORD, MOUNT 18 86317230 - 1 HOSEBARB,1.5MPT X 1.5 W/FLNG 19 86317720 - 2 SCR, 5/16-18 X 2.50 BSHCS SS 20 86320790 - 1 PIPE ASM, 2", VACUUM 21 86233120 20019 1 CLAMP, 2.75" WORM GEAR

SERIAL NO.

FROM

NOTES

86322420 NINJA WARRIOR 200 PSI 39

Page 40

Solution

40 86322420 NINJA WARRIOR 200 PSI

Page 41

Solution

REF PART NO. PRV NO. QTY DESCRIPTION

1 86173640 11-800437 2 ADPT,3/8 BLKHD COMPLETE 2 86233150 20042 2 CLAMP, 3/8 WORM GEAR 3 86238460 36259 2 HOOK, STRAP 4 86197940 40027 1 HOSEBARB, 3/8 MPT X 1/2 HOSE 90° 5 86001550 40043 1 HOSEBARB, 3/8 MPT X 3/8 HOSE 90° 6 86273740 70010 1 SCR, 1/4-20 X 1.50 HHCS SS 7 86273830 70020 11 SCR, 1/4-20 X 1/2 HHCS SS 8 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK SS 9 86324210 - 4 SCR, 1/4-20 X 5/8 BHCS BLK

10 86276160 70604 2 SCR, 10-32 X 5/8 PPHMS BLK

11 86007970 73864 1 STRAINER, 3/8 IN. NPT 60 MESH 12 86233410 81270 2 CLAMP, 3/4 DIA CUSHION .406 DIA 13 86010670 87029 2 WASHER, 5/16 X 3/4 SS 14 86010630 87013 12 WASHER, 1/4 X 5/8 FLAT SS 15 86323330 - 2 WASHER, 1/4 ID X 1.0 OD FLAT BLK 16 86311990 - 1 HINGE, 9.5" LG X .074 THK 17 86312000 - 1 LID, SOLUTION, COVER 18 86312010 - 1 LID, SOLUTION, HINGE BRKT 19 86312350 - 1 TANK, SOL, TRIM 20 86297620 - 2 STRAP, HAND TOOL 21 86317560 - 1 SPACER, .50 ODX .28 ID X 1.0L 22 86318790 - 2 WASHER, 1.032ID X 1.5OD X .062THK 23 86242130 48100 2 KNOB, 1/4 HEX PRESS-LOC WING 24 86324030 - 2 PLATE, MOUNTING, SOLUTION

SERIAL NO.

FROM

NOTES

86322420 NINJA WARRIOR 200 PSI 41

Page 42

Vacuum, 2-Stage / 3-Stage

11A

13A

11B

13B

42 86322420 NINJA WARRIOR 200 PSI

Page 43

Vacuum, 2-Stage / 3-Stage

REF PART NO. PRV NO. QTY DESCRIPTION

1 86005810 57245 8 NUT, 1/4-20 HEX NYLOCK SS 2 86274090 70092 5 SCR, 10-32 X 1.5 PPHMS 3 86233430 81431 2 CLAMP, 2.50 WORM GEAR 4 86010630 87013 16 WASHER, 1/4 X 5/8 FLAT SS 5 86278990 87017 8 WASHER, #8 X 3/8 FLAT 6 86311520 - 1 MANIFOLD, VACUUM, DUAL

7 86312990 - 1 GASKET, VAC MANIFOLD, DUAL 8A 86314710 - 8 SCR, 1/4-20 X 5.50 HHCS PLT 2-STAGE 8B 86277840 00-000167 8 SCR, 1/4-20 X 6.5 HHCS PLT 3-STAGE

9 8 6317630 - 8 SCR, #8 X 3/4" PPHSMS TYPE AB 10 86318300 - 1 HOSE, VAC, 2.0 ID X 18.5"L

11A 86318760 - 2 VAC ASM, 2-STAGE, 120V 11B 86318770 - 2 VAC ASM, 3-STAGE, 120V

- 86135320 140687 - SP BRUSHES SET (120V VAC)

12 86312080 - 2 COVER, VAC MOTOR

13A 86312220 - 2 BASE, VAC MOTOR, 2-STAGE 13B 86312120 - 2 BASE, VAC MOTOR, 3-STAGE

- 86319020 - - VAC HOUSING, 2-STAGE INCLUDES 12, 13A

- 86319030 - - VAC HOUSING, 3-STAGE INCLUDES 12, 13B

SERIAL NO.

FROM

NOTES

86322420 NINJA WARRIOR 200 PSI 43

Page 44

Wiring - 2 Stage Vacuum

-VACUUM -VACUUM -PUMP SWITCH SWITCH SWITCH

-TERMINAL BLOCK

MOTOR MOTOR MOTOR

-POWER CORD

BLK

WHT

WHT/7 WHT/8

WHT

BLK

BLK-WHT

GRY-WHT

BLU/1 BLU-BLK/2 GRY/3

GRN

GRN GRN GRN

13AMP 13AMP

4AMP

-VACUUM -VACUUM -PUMP

-CB

-FUSE

MMM MMM MMM

44 86322420 NINJA WARRIOR 200 PSI

Page 45

Wiring - 2 Stage Vacuum

REF PART NO. PRV NO. QTY DESCRIPTION

1 98407900 - 1 HARNESS KIT, SINGLE CORD

SERIAL NO.

FROM

NOTES

86322420 NINJA WARRIOR 200 PSI 45

Page 46

Wiring - 3 Stage Vacuum

-VACUUM -VACUUM -PUMP SWITCH SWITCH SWITCH

MOTOR MOTOR MOTOR

-POWER CORD

-PANEL

-POWER CORD

-TERMINAL BLOCK-FUSE

GRN

GRN GRN GRN

BLK

WHT/7 WHT/8

WHT

BLK/5

BLK-WHT/4GRY/3BLU/1 BLU-BLK/2

BLK

GRY-WHT

13AMP13AMP

4AMP

MMM

-VACUUM

MMM

-VACUUM

MMM

-PUMP

-CB

46 86322420 NINJA WARRIOR 200 PSI

Page 47

Wiring - 3 Stage Vacuum

REF PART NO. PRV NO. QTY DESCRIPTION

1 98407910 - 1 HARNESS KIT, DUAL CORD

SERIAL NO.

FROM

NOTES

86322420 NINJA WARRIOR 200 PSI 47

Page 48

Wiring with Heat

-CB

-VACUUM

MMM

-VACUUM

MMM

-PUMP

-VACUUM -VACUUM -PUMP SWITCH SWITCH SWITCH

MOTOR MOTOR MOTOR

-POWER CORD

-PANEL

-POWER CORD

-TERMINAL BLOCK

-HEAT

SWITCH

-FUSE

GRY-WHT

BRN-WHT

BLK-WHT/4

BLK/5

BLU/1 BLU-BLK/2 GRY/3 BRN/13

WHT

WHT/15

WHT/14

WHT/7 WHT/8

WHT

BRN/16 BRN/16

YEL/12

GRN

WHT

BLK

-THERMO LIGHT

GRN

13AMP 13AMP

4AMP

15AMP

JUMPER

-HEATER

48 86322420 NINJA WARRIOR 200 PSI

Page 49

Wiring with Heat

REF PART NO. PRV NO. QTY DESCRIPTION

1 98407920 - 1 HARNESS KIT, HEATED

SERIAL NO.

FROM

NOTES

86322420 NINJA WARRIOR 200 PSI 49

Page 50

Suggested Spare Parts

PART NO. PRV NO. DESCRIPTION

86199240 250-33A BPR REPAIR KIT PUMPTEC 86317510 - THERMOSTAT W/ VERT SPADE (HEATED MODELS) 86201790 130-14C THERMOSTAT RESET 302 (HEATED MODELS) 86135320 140687 BRUSH SET, 120V VAC 86199430 040-03 CASTER SWIVEL 4” 250# CAPACITY 86002620 260-64A ACCESS COVER CLEAR 6” W/RIM 86319110 - FUSE, 1/4” X 1-1/4”, 4A 86319100 - FUSE, 1/4” X 1-1/4”, 15A (HEATED MODELS) 86318760 - VAC ASSY 2-STG, 120V (2-STG MODELS) 86318770 - VAC ASSY 3-STG, 120V (3-STG MODELS) 86007140 72130 SWITCH, SPST 2-POSITION ROCKER 86317850 - SWITCH, LIGHTED 2-POSITION ROCKER (HEATED MODELS) 86309790 - WHEEL, 12” X 2.25” 86001660 41236 HUBCAP, 5/8” SHAFT 86007970 73864 STRAINER 3/8” NPT 60 MESH 86201040 250-73C CAM & BEARING KIT 86201080 250-75A PLUNGER & SEALS KIT 86201030 250-73B VALVE & O RINGS KIT 86324290 - PRIMING HOSE

SERIAL NO.

FROM

NOTES

50 86322420 NINJA WARRIOR 200 PSI

Page 51

Serial Numbers

REF.

NO.

1N/A

MODEL: SERIAL #

86322420 NINJA WARRIOR 200 PSI 51

Page 52

Notes:

52 86322420 NINJA WARRIOR 200 PSI