Ninja 411-222HMO, 411-225HMO, Century 400 411-222HMO, Century 400 10070290, Century 400 411-225HMO Operating Instructions Manual
...
PORTABLE EXTRACTOR
MODELS: 411-222HMO
10070290
411-225HMO
10070310
Operating Instructions
AB
86038700 05/14/09
PRV NO. 98872
Read these instructions before using the machine
MACHINE DATA LOG/OVERVIEW
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
Phone Number: _________________________________________________________________________________________
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
DEALER NAME ________________________________
OPERATIONS GUIDE NUMBER ___________________
PUBLISHED
__________________________________________
YOUR DEALER
For the name and address of your dealer contact: Windsor Industries
OVERVIEW
The Ninja is an electric powered carpet extractor intended for commercial use. This appliance
applies a cleaning solution to the carpet and then vacuums the soiled water back into the
recovery tank.
2
NINJA W/ HEAT 86038700 03/27/07
3
Machine Data Log/Overview................................2
Table of Contents.................................................3
HOW TO USE THIS MANUAL
How to use this Manual........................................1-1
SAFETY
Important Safety Instructions ...............................2-1
Hazard Intensity Level..........................................2-2
Safety Label Location...........................................2-3
Grounding Instructions.........................................2-4
OPERATIONS
Technical Specifications.......................................3-1
Controls................................................................3-2
Machine Operation...............................................3-3
Pre-Run Machine Inspection ............................3-3
Equipment Set-up.............................................3-3
Heater Operation ..............................................3-3
Priming the Pump .............................................3-3
Emptying & Cleaning Tanks..............................3-4
MAINTENANCE
Daily Maintenance................................................4-1
Periodic Maintenance...........................................4-1
Monthly Maintenance...........................................4-1
Semi-annually ......................................................4-1
Lubrication............................................................4-1
Storage.................................................................4-1
Vacuum Motor Replacement ...............................4-2
Solution Pump Replacement................................4-2
Pump Replacement Kits.......................................4-3
Pressure Regulator..............................................4-4
Machine Troubleshooting.....................................4-5
TABLE OF CONTENTS
GROUP PARTS LIST
Frame Group (200 psi)........................................................5-1
Frame Group (500 psi)........................................................5-3
Pump and Heater Group (200 psi)....................................5-5
Pump and Heater Group (500 psi)....................................5-7
Recovery and Solution Tank Group..................................5-9
Vacuum Motor Group..........................................................5-11
Wiring Group (200 psi).........................................................5-13
Wiring Group (500 psi).........................................................5-14
Warranty.............................................................5-15
NINJA W/ HEAT 86038700 03/27/07
HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized dealers.
When placing an order for parts, the machine model
and machine serial number are important. Refer to
the MACHINE DATA box which is filled out during
the installation of your machine. The MACHINE
DATA box is located to the inside of the front cover
of this manual.
MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
DEALER NAME ______________________________
OPERATIONS GUIDE NUMBER __________________
PUBLISHED ________________________________
The model and serial number of your machine is on
the front of the Frame.
SERIAL # TAG
1-1
NINJA W/ HEAT 86038700 03/27/07
The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards are identified that could
result in product or personal injury, or severe injury
resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
- Maintenance
- Lubrication
- Vacuum Motor Replacement
- Solution Pump Replacement
- Troubleshooting
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
- REF – column refers to the reference
number on the parts illustration.
- PART NO. – column lists the part
number for the part.
- PRV NO. – reference number.
- QTY – column lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief
description of the part.
- SERIAL NO. FROM – column indicates
the first machine the part number is
applicable to. When the machine design
has changed, this column will indicate
serial number of applicable machine.
The main illustration shows the most
current design of the machine. The
boxed illustrations show older designs.
- NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
SAFETY INSTRUCTIONS
!
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
To reduce the risk of fire, electric shock, or injury:
WARNING:
Connect to a properly grounded outlet. See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before
maintenance or service.
Use only indoors. Do not use outdoors or expose to rain.
Do not allow machine to be used as a toy. Close attention is necessary when used by or near
children.
Use only as described in this manual. Use only manufacturer’s recommended components and
attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding
the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or
dropped into water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord
around sharp edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce
airflow.
This machine is intended for cleaning carpet only.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this
machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals,
factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS
NINJA W/ HEAT 86038700 03/27/07 2-1
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
! WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
! CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate
all safety devices on the machine. Please take the necessary steps to train the machine operating
personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine.
.
2-2
NINJA W/ HEAT 86038700 03/27/07
SAFETY LABEL LOCATION
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels be come
illegible, promptly replace them.
-WARNING-
LABEL WARNING
86242230
PRV NO. 500009
LABEL HEATER MATE WARNING TAG
LABEL CIRCUIT INTERRUPTER
86200000
PRV NO. 170-31
86200570
PRV NO. 170-41
NINJA W/ HEAT 86038700 03/27/07
2-3
GROUNDING INSTRUCTIONS
THIS PRODUCT IS FOR COMMERCIAL USE
ONLY.
ELECTRICAL:
In the USA this machine operates on a
standard 15 amp 115V, 60 hz, A.C. power
circuit. The amp, hertz, and voltage are listed
on the data label found on each machine.
Using voltages above or below those indicated
on the data label will cause serious damage to
the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must
be at least one size larger than the power cord
on the machine, and must be limited to 50 feet
(15.5m) in length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should
malfunction or break down, grounding provides
a path of least resistance for electric current to
reduce the risk of electric shock. This
appliance is equipped with a cord having an
equipment-grounding conductor and grounding
plug. The plug must be inserted into an
appropriate outlet that is properly installed and
grounded in accordance with all local codes
and ordinances.
This appliance is for use on a nominal 120-volt
circuit, and has a grounded plug that looks like
the plug in “Fig. A”. A temporary adaptor that
looks like the adaptor in “Fig. C” may be used to
connect this plug to a 2-pole receptacle as
shown in “Fig. B”, if a properly grounded outlet
is not available. The temporary adaptor should
be used only until a properly grounded outlet
(Fig. A) can be installed by a qualified
electrician. The green colored rigid ear, lug, or
wire extending from the adaptor must be
connected to a permanent ground such as a
properly grounded outlet box cover. Whenever
the adaptor is used, it must be held in place by
a metal screw.
Improper connection of the equipmentgrounding conductor can result in a risk of
electric shock. Check with a qualified
electrician or service person if you are in
doubt as to whether the outlet is properly
grounded. Do not modify the plug provided
with the appliance - if it will not fit the outlet,
have a proper outlet installed by a qualified
electrician.
2-4
NINJA W/ HEAT 86038700 03/27/07
TECHNICAL SPECIFICATIONS
ITEM MEASURE
Electrical 115 Volt, 60 hz
Vacuum Motor Dual 2 stage
Dual 3 stage
Solution Pump 200 psi
500 psi
Solution Capacity 10 gal (38 L)
Recovery Capacity 8 gal (240 kg)
Weight- Empty 110 lbs (240 kg)
Weight-Full Solution 200 lbs (440 kg)
Height 36 inches (91.44 cm)
Length 29 inches (73.66 cm)
Width 19.5 inches (49.53 cm)
Power cord 22 feet (6.71 m)
Heater 1850 watt
LENGTH WIDTH
HEIGHT
BY
CENTURY 400
PUMP
VACUUM #1
VACUUM #2
NINJA W/ HEAT 86038700 04/24/09
3-1
CONTROLS
5
1
2
BY
CENTURY 400
4
3
1. Pump Switch
2. Vacuum #1 Switch
3. Vacuum #2 Switch
4. Heater Switch
5. Heater Indicator Light
3-2
NINJA W/ HEAT 86038700 03/27/07
PRE-RUN INSPECTION
1. Check all fittings and connectors for proper
assembly.
2. Check all hoses for leaks. Repair or replace
any damaged hoses.
3. Check power cord(s) for any damage. If
damaged, replace.
EQUIPMENT SET-UP
1. Plug power cord from machine into properly
grounded wall outlet.
2. Turn vacuum motor switch on and off to
make sure there is electrical power at
machine.
3. Connect vac hose to machine. Slide the
swivel cuff over the outlet on the tank.
4. Connect the hose to your machine and
wand. Pull back the knurled collar on the
quick disconnect coupler and push onto the
connection on the chassis. To avoid leaks,
check to be that a positive connection was
made.
5. Using a clean container, fill the solution tank
with clean hot water. Mix in a non-foaming
cleaning concentrate for use in hot water
extraction machines, following the
manufacture’s instructions printed on
container.
NOTE: When using a powder cleaner, pre-mix
with hot water in a clean container before adding
to the solution tank.
6. Turn pump and vacuum switch(s) to the on
position.
7. Start cleaning.
MACHINE OPERATION
HEATER OPERATION
The disconnect
fittings on the heater
will become extremely hot during operation.
Allow sufficient time to cool, or run solution
through the machine with the heater turned
off before disconnecting the or performing
any maintenance on the heater.
Before disconnecting the heater, open wand
valve to relieve the system of all pressure by
depressing the valve trigger.
DO NOT spray water directly on to the heater.
To clean, unplug the unit and wipe with a damp
cloth.
Make certain that the
solution tank is filled
adequately before
plugging in the machine and heater.
1. Plug the machine and heater into separate
grounded circuits. The heater draws 15
amps of current.
2. Turn the solution pump ON. Turn the heater
switch ON. The solution pump must be
turned on BEFORE the heater is turned on.
On initial start-up the 1850 watt heater will
take a few minutes to reach operating
temperature.
3. When turning the machine and heater OFF,
make certain that you turn the heater off
FIRST.
PRIMING THE PUMP [SELF PRIMING VALVE]
1. Turn pump and both vacuums on.
2. Press lever (located above the accessory
connection; front of machine) toward
machine.
3. Do this for 30 seconds or until there is a
steady flow of water flowing through the sight
tube (located on right side of recovery tank.)
NINJA W/ HEAT 86038700 04/24/09
3-3
MACHINE OPERATION
EMPTYING AND CLEANING
Always use defoamer
if foaming occurs.
Foam will suspend large particles that may
damage vacuum(s) as well as allow liquid
into the vacuum motor(s) without activating
the float shutoff.
1. Before proceeding, make certain that the
nozzle is functioning properly.
a. To check, hold the wand about one foot
above the surface to be cleaned and
open the wand valve. A full spray should
be observed from the nozzle.
b. If the nozzle is not showing a full spray
pattern, adjust nozzle for proper pattern,
clean, or replace nozzle.
2. Normally, chemical is applied on the push
stroke of the wand when cleaning.
Vacuuming is done on the pull stroke. For
heavily soiled carpets the wand may be used
in a scrubbing manner, applying chemical in
both the push and pull stroke.
3. When cleaning, keep the working opening
(wand mouth) flat on the surface being
cleaned. Keep the wand moving when the
valve is open.
4. The shutoff float inside the vacuum tank will
impede the vacuum flow when the vacuum
tank is full.
When this occurs, empty the vacuum tank by
opening the dump valve and dispose of the
waste in a proper manner.
5. Once the vacuum tank has been emptied,
you may once again proceed with cleaning
3-4
NINJA W/ HEAT 86038700 03/27/07
DAILY MAINTENANCE
Unplug power cord(s)
before servicing or
1. Flush the entire system, including floor tool,
making any repairs
.
hand tool, etc., with 1 to 3 gallons of clean, hot
water.
2. Vacuum out the solution tank.
3. Rinse tank with fresh water. Periodically
inspect the recovery tank and decontaminate if
necessary, using a Hospital Grade Virucide or
a 1-10 bleach to water solution. Wastewater
should be disposed of properly.
4. Occasionally check filter screen at the bottom
of the solution tank and rinse clean with hot
water if necessary.
5. Inspect hoses for wear. Frayed or cracked
hoses should be replaced to avoid vacuum or
solution pressure loss.
6. Inspect power cord for wear or damage. This
cable will lie on wet carpet. To prevent
electrical shock replace cords that are frayed
or have cracked insulation immediately.
7. Clean all dirt and obstructions from drain valve
and gaskets to prevent possible leakage and
premature wear.
8. Run clean water through solution pump when
work is complete.
9. Empty both tanks and rinse, run vacuum (s) for
at least one minute to dry motor(s).
10. Store with access covers removed to allow
tanks to dry.
DO NOT attempt to
repair hose!
Repairing highpressure hoses may result in severe burns and
serious injury.
PERIODIC MAINTENANCE
1. Twice a month, flush a white vinegar solution
(One quart vinegar to two gallons of water) or
anti-browning solution (mixed as directed)
through the extractor, turning pump switch
on/off several times, flush with clean water.
This will prevent build-up of alkaline residue in
the system.
MAINTENANCE
2. Check hoses for wear, blockages, or damage.
Frayed or cracked hoses should be repaired or
replaced to eliminate vacuum or solution
pressure.
3. Check all handles, switches, knobs, electrical
cables and connections on your machine for
damage. If the cable insulation is broken or
frayed, repair or replace it immediately. Don’t
take chances with electrical fire or shock.
4. Clean out solution tank. Remove and clean
solution screen.
5. Clean outside of all tanks and check for
damage.
MONTHLY MAINTENANCE
1. Check all bearings for noise and wear.
2. Check all gaskets for wear and leakage.
3. Check pump pressure; observe spray pattern
and check gauge if necessary.
4. Check overall performance of machine.
SEMI-ANNUALLY
1. Check vacuum motor brushes.
LUBRICATION
For pressure regulator and pump cam lubrication,
use a light silicone lubricant which will not damage
o-rings. A small tube (86246790, PRV NO. 51391)
is supplied with your machine.
STORAGE
Thoroughly clean machine if it is to be stored. You
must protect this machine from freezing while in
storage.
By using the Self Priming Lever you may help clear
out all water lines.
Make sure both recovery and solution tanks are
empty. Turn on both vacuum switches and press
lever. All water should be removed and sprayed
into the recovery tank.
Empty the remaining water and wipe dry.
HEAT MODELS ONLY: Be sure to thoroughly
drain water out of heater lines prior to storage in
colder climates. This heater will freeze and
possibly crack voiding your warranty.
NINJA W/ HEAT 86038700 03/27/07
4-1
MAINTENANCE
Only qualified maintenance personnel are to
perform the following repairs.
VACUUM MOTOR REPLACEMENT
1. Turn off all switches and unplug machine.
2. Remove recovery tank.
3. Locate the vacuum motor wires and disconne ct
at the connector.
4. Remove the vacuum motor.
5. Reverse process to install vacuum motor.
SOLUTION PUMP REPLACEMENT
1. Turn off all switches and unplug the machine.
2. Remove recovery tank.
3. Remove solution hoses from fittings in pump.
4. Remove the screws that fasten the pump to the
frame.
5. Reverse process to install pump.
Vacuum Motor Carbon Brushes Replacement (Windsor)
Carbon
Brushes
If armature commutator is grooved, extremely pitted or not
concentric, the motor will need to be replaced or sent to a
qualified service center.
End Cap
WARNING: The green
ground wire must be
attached for safe operation.
See wiring diagram.
Vacuum Motor Carbon Brushes Replacement (Ametek)
End Cap
Carbon
Brushes
Note: When replacing carbon brushes loosen wire terminal
BEFORE removing screws on bracket.
If armature commutator is grooved, extremely pitted or not
concentric, the motor will need to be replaced or sent to a
qualified service center.
Important:
These brushes wear quicker as the length shortens due to
increased heat. Spring inside brush housing will dama ge
motor if brushes are allowed to wear away completely.
WARNING: The green
ground wire must be
attached for safe operation.
See wiring diagram.
Wire
Terminal
Note:
Place
stop in
groove.
Wire Terminal
Important:
These brushes wear quicker as the length shortens due to
increased heat. Spring inside brush housing will dama ge
motor if brushes are allowed to wear away completely.
3
[9.5mm]
8
Periodically check the length of the carbon brushes. Replace
both carbon brushes when either is less than 3/8" (9.5mm)
long.
4-2
NINJA W/ HEAT 86038700 03/27/07
3/8 (9.5mm)
Periodically check the length of the carbon brushes. Replace
both carbon brushes when either is less than 3/8" (9.5mm)
long.
PUMP REPLACEMENT KITS
200 PSI
MAINTENANCE
PLUNGER & SEALS KIT
86201150
PRV NO. 250-79E
CAM & BEARING KIT
86201170
PRV NO. 250-79G
VALVE & O-RINGS KIT
86201160
PRV NO. 250-79F
PUMP REPLACEMENT KITS
500 PSI
MOTOR ONLY 86200800
PRV NO. 53262
CAM & BEARING KIT
86201040
PRV NO. 250-73C
PLUNGER & SEALS KIT
86201080
PRV NO. 250-75A
VALVE & O-RINGS KIT
(BOTH SIDES)
86201030
PRV NO. 250-73B
NINJA W/ HEAT 86038700 03/27/07
4-3
MAINTENANCE
PRESSURE REGULATOR
For best results with the pressure regulator, we recommend that you clean and lubricate
the piston and u-cup with Superlube lubricant monthly or when pressure drop seems excessive.
1. Turn unit off before lubricating.
2. Remove cap, spring and spring retainer plate.
3. With fingertips remove piston and u-cup.
4. Wipe piston and u-cup clean of any film or scale.
5. Lubricate the piston and u-cup with Superlube.
6. Reassemble regulator.
7. With pump ON, re-adjust pressure regulator for normal operation.
LUBRICATE U-CUP WITH SUPERLUBE MONTHLY.
U-CUP
SPRING RETAINER PLATE
OUT
I
N
PISTON
SPRING
(BLUE- 200 PSI)
CAP
(SILVER-500 PSI)
4-4
NINJA W/ HEAT 86038700 03/27/07
5
PROBLEM CAUSE SOLUTION
MAINTENANCE
Loss of Power
Electrical shock
Vac motor speed varies
or doesn’t run
Loss of vacuum
Pump runs no solution
Pump runs, loss of
pressure
Pump will not run
Solution hose fitting hard
to connect
Carpet not getting clean Severe soil conditions
Carpet too wet Over saturation
Carpet browning
Solution not flowing
properly
Dead electrical circuit Check building circuit breaker or fuse box.
Faulty power cord Replace
Equipment not grounding Follow grounding instructions exactly
Receptacle not grounded Contact an electrician to check building’s wiring
Internal wiring problem
Worn motor brushes Replace
Motor worn out Replace
Faulty switch Replace
Loose vacuum dome Center and seal dome over tank
Crack in dome of poor joint Replace or repair using acrylic plastic cement only
Lint or dirt clogging
vacuum screen
Loose cuffs on vacuum
hose
Vac motor seals leaking Replace
Floor tool vac chamber
clogged
Vac motor, hose, or dome
gasket
Pump inlet screen plugged Clean inlet screen
Pump air locked
Internal or external
solution line damaged and
leaking
Internal pump components
wearing out
Note: Operation of pump using a wand or hand tool with an orifice of less than .06
will cause pump to cavitate or pulsate and could result in premature wear of pump
components.
Check valves in pump
head for particles or cuts in
seals
Unit not plugged in Connect unit to 3 prong grounded outlet
Loose wiring See dealer
Corrosion on fittings.
Leaving carpet too wet Check for loss of vac pressure
Too much chemical Check label for correct solution concentration
Light carpet with no brown
prevention
Solution hose connection Check for positive connection
Faulty pump Repair or replace
Faulty floor tool valve Repair or replace
Faulty pump switch Repair
Have a trained service technician check machine’s
wiring
With power off clean screen
Tighten cuffs turning counterclockwise
Wash out with hose. Pick lint out with a wire
Replace
Press trigger to open valve on cleaning wand to
relieve air
Replace
Replace, see pump kit components (pg 4-3)
Take piston from BPR and lubricate with Superlube.
If problem still exists change BPR kit
Clean with steel wool. Soak in acetic acid (white
vinegar). Lubricate lightly with silicone base lubricant.
Make several passes at right angles to each other.
Use a pre-spray.
Adjust solution pressure to lower settings. Make
several passes without spray
Go over carpet with browning prevent only
NINJA W/ HEAT 86038700 03/27/07
4-
FRAME GROUP (200 PSI)
9
8
6
7
1
2
3
4
5
38
37
6
7
36
33
35
34
12
10
11
32
31
4
30
25
29
28
27
26
13
14
15
16
4
17
23
18
19
12
20
21
22
24
5-1
NINJA W/ HEAT 86038700 03/27/07
FRAME GROUP (200 PSI)
2
REF PART NO. PRV NO. QTY DESCRIPTION
1 86006700 70232 4 SCR, 10-32 X 3/8 FHMS SS
2 86200010 140-01 1 HINGE SET CHROME
3 86010630 87013 4 WASHER, 1/4 ID X 5/8 OD SS
4 86279190 87095 10 WASHER, #10 FLAT PLTD
5 86005640 57030 4 NUT, 10-32 HEX NYLOCK
6 86201300 280-03 2 RIVIT ALUMINUM 3/16 X 3/4
7 86198460 20008 2 CLAMP, 5/8 NYLON UL/USA
8 86202230 390-09A 1 WASHER 9/16 S/S USS-THICK
9 86202230 065-38A 2 BRKT, HEATER SUPPORT NJA
10 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS
11 86199600 140-05 2 DRAW PULL LATCH STD
12 86201290 280-02 11 RIVIT AL. 3/16 X 1/2 CLOSED
13 86002450 22015 1 COUPLER, 1/4 QD
14 86199430 040-03 2 CASTER SWIVEL 4”
15 86273830 70020 8 SCR, 1/4-20 X 1/2 HHCS SS NP
16 86098390 22046 1 CLIP, NEON LAMP
17 86090930 335-06 1 SWITCH PLATE NJA FOR HEAT UNIT
18 86201880 335-04 1 TOGGLE SWITCH PLATE ON/OFF
19 86201840 330-05 1 TOGGLE SWITCH
20 86201860 330-06 1 TOGGLE SWITCH BOOT
21 86261300 51116 1 LIGHT ASM, 115V BRUSH WEAR
22 86256960 72142 3 SWITCH, SPST 15A EURO ROCKER
23 86200560 170-40 1 LABEL 300 PSI SWITCH PLATE
24 86199650 070-08 1 FAN 105 CFM AXIAL
25 86199660 070-08A 1 FAN FINGER GUARD
26 86276290 70626 4 SCR, #10 X 3/4 PHST HI-LO BLK
27 86103460 57196 2 NUT, 1/2 PUSH-ON DOME CAP
28 86202250 040-06 2 WHEEL 8” BLK CENTERED HUB
29 86273810 70018 1 SCR, 1/4-20 X 1 HHCS SS
30 86199200 010-04B 1 AXLE SINGLE NINJA
31 86064960 08061 1 BASE, NJA 100 PSI 2ST W/H
32 86005670 57040 2 NUT, 1/2 NPT CONDUIT
33 86256200 73200 2 STRAIN RELIEF 1/2 NPT FLEX
34 86199540 060-04A 1 CORD 25’ BLK 14/3 SJTW/A PLUG
35 86199530 060-04 1 CORD 25’ BLK 12/3 SJTW/A PLUG
36 86202160 320-05 2 VELCRO STRAP
37 86274210 70129 4 SCR, 1/4-20 X 3 HHCS PLTD
38 86274040 70076 4 SCR, 10-32 X 1 PFHMS PLT
SERIAL NO.
FROM
NOTES:
NINJA W/ HEAT 86038700 03/27/07
5-
FRAME GROUP (500 PSI)
5
8
7
9
3
10
12
11
13
6
15
14
1
2
3
4
3
17
16
40
39
38
37
36
43
18
22
23
19
35
21
20
42
12
41
15
29
34
33
32
31
30
28
27
26
25
24
5-3
NINJA W/ HEAT 86038700 03/27/07
FRAME GROUP (500 PSI)
REF PART NO. PRV NO. QTY DESCRIPTION
1 86006700 70232 4 SCR, 10-32 X 3/8 FHMS SS
2 86200010 140-01 1 HINGE SET CHROME
3 86279190 87095 10 WASHER, #10 FLAT PLTD
4 86005640 57030 5 NUT, 10-32 HEX NYLOCK
5 86090790 140744 2 BRKT, HEATER SUPPORT NJA
6 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK
7 86202230 390-09A 1 WASHER 9/16 S/S USS-THICK
8 86197390 31021 1 ELBOW, 1/4 NPT X 45D STREET
9 86005700 57104 2 NUT, 10-32 W/STAR WASHER PLTD
10 86199600 140-05 2 DRAW PULL LATCH STD.
11 86201290 280-02 11 RIVIT AL. 3/16 X 1/2 CLOSED
12 86200970 190-07 1 PRESSURE GAUGE 1000 PSI
13 86002450 22015 1 COUPLER, 1/4 QD
14 86232600 18036 2 CASTER, 5” DIA SWIVEL
15 86273830 70020 8 SCR, 1/4-20 X 1/2 HHCS SS NP
16 86233480 22046 1 CLIP, NEON LAMP
17 86090930 335-06 1 SWITCH PLATE NJA FOR HEAT UNIT
18 86201880 335-04 1 TOGGLE SWITCH PLATE ON/OFF
19 86201840 330-05 1 TOGGLE SWITCH
20 86201860 330-06 1 TOGGLE SWITCH BOOT
21 86261300 51116 1 LIGHT ASM, 115V BRUSH WEAR
22 86256960 72142 3 SWITCH, SPST 15A EURO ROCKER
23 86200560 170-40 1 LABEL 300 PSI SWITCH PLATE
24 86276290 70626 4 SCR, #10 X 3/4 PPHST HI-LO BLK
25 86199660 070-08A 1 FAN FINGER GUARD
26 86199650 070-08 1 FAN 105 CFM AXIAL
27 86271380 57196 2 NUT, 1/2 PUSH-ON DOME CAP
28 86202280 89252 2 WHEEL, 12” BLK CNTRD HUB
29 86090740 010-07 2 AXLE ASM, NJA
30 86005670 57040 2 NUT, 1/2 NPT CONDUIT
31 86256200 73200 2 STRAIN RELIEF 1/2 NPT FLEX
32 86199540 060-04A 1 CORD 25’ BLK 14/3 SJTW/ A PLUG
33 86198530 060-04 1 CORD 25’ BLK 12/3 SJTW/ A PLUG
34 86202160 320-05 2 VELCRO STRAP
35 86065000 08065 1 BASE, NJA DLX 500 2 ST W/H
36 86198460 20008 2 CLAMP, 5/8 NYLON UL/USA
37 86201300 280-03 2 RIVIT ALUMINUM 3/16 X 3/4
38 86010630 87013 4 WASHER, 1/4 ID X 5/8 OD SS
39 86007010 70663 4 SCR, 1/4 –20 X 3 1/4 HHCS PLTD
40 86274040 70076 4 SCR, 10-32 X 1 PFHMS PLT
41 86006830 70386 1 SCR, 10-32 X 1.0 PPHMS
42 86010650 87018 2 WASHER, #10 X 9/16 OD
43 86006350 67029 1 RECTIFIER, BRIDGE
SERIAL NO.
FROM
NOTES:
NINJA W/ HEAT 86038700 03/270/7
5-4
PUMP AND HEATER GROUP (200 PSI)
1
2
1
16
*5
7
19
21
18
20
*9
1
3
4
5
8
9
1
6
7
14
10
11
12
13
15
3
1
2
5-5
NINJA W/ HEAT 86038700 03/27/07
PUMP AND HEATER GROUP (200 PSI)
REF PART NO. PRV NO. QTY DESCRIPTION
1 86233150 20042 5 CLAMP, 3/8 HOSE (D-SLOT)
2 86280750 151-38A 2 HOSE, 1/2 WIREBOUND X 21”
3 86197570 40028 2 HOSEBARB, 1/4 MPT X 1/2 DL
4 86198230 250-33 1 BPR PUMPTEC NINJA 200PSI
5 86005590 56014 1 NIPPLE, 1/4 CLOSE
6 86197360 31016 1 ELBOW, 1/4 NPT STREET
7 86272730 66017 1 PLUG, 1/4 BRASS PIPE
8 86247710 56022 1 NIPPLE, 1/4 X 3
9 86197370 31017 1 ELBOW, 1/4 FPT X 1/4 FPT
10 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK SS
11 86010630 87013 4 WASHER, 1/4 ID X 5/8 OD SS
12 86273820 70019 2 SCR, 1/4-20 X 1.25 HHCS SS
13 86200140 151-38C 1 HOSE, PULSE 21.0 1/4MPT X 1/4MPT
14 86201130 250-79 1 PUMPTEC 200PSI PUMP & MOTOR
15 86200150 151-38D 1 HOSE, PULSE 27.0 1/4MPT X 1/4MPT
16 86033590 41516 1 HEATER ASM, NINJA COMPLT
17 86282310 39699 1 HOSE, 3/8 WIREBOUND X 35”
18 86197550 40014 1 HOSEBARB, 1/4MPT X 3/8 DL
19 86258970 84193 1 VALVE, KNGSTN 3” LVR 500 PSI
20 86197670 56023 1 NIPPLE, 1/4 X 1.5
21 86197760 78308 1 TEE, 1/4 STREET
SERIAL NO.
FROM
*INCLUDED IN
*INCLUDED IN
NOTES:
ASM
ASM
NINJA W/ HEAT 86038700 03/27/07
5-6
PUMP AND HEATER GROUP (500 PSI)
1
17
*23
2
*16
1
18
5
1
19
20
4
3
7
6
7
9
6
10
14
11
12
8
15
8
13
6
1
2
6
1
13
5-7
21
22
NINJA W/ HEAT 86038700 03/27/07
PUMP AND HEATER GROUP (500 PSI)
REF PART NO. PRV NO. QTY DESCRIPTION
1 86233150 20042 5 CLAMP, 3/8 HOSE (D-SLOT)
2 86280750 151-38A 2 HOSE, 1/2 WIREBOUND X 21”
3 86197540 40013 2 HOSEBARB, 3/8 MPT X 1/2 DL
4 86199270 250-36 1 BPR 500 PSI
5 86200170 151-42C 1 HOSE, PULSE 15.0 1/4 FBS X 3/8 MPT
6 86197420 31026 4 ELBOW, 3/8 NPT STREET
7 86200840 56005 2 NIPPLE, 3/8 X 1.5 BRASS
8 86197720 66029 3 PLUG, 3/8 MPT
9 86201780 78029 1 TEE, 3/8
10 86201050 250-74 1 PUMPTEC 500 PSI PUMP/MOTOR
11 86005810 57245 2 NUT, 1/4-20 HEX NYLOCK
12 86010630 87013 4 WASHER, 1/4 ID X 5/8 OD SS
13 86273810 70018 2 SCR, 1/4-20 X 1 HHCS SS
14 86200150 151-38D 1 HOSE, PULSE 27.0 1/4 MPT X 1/4 MPT
15 86200370 39581 1 HOSE, PULSE 20.0 1/4 MPT X 3/8 MPT
16 86197370 31017 1 ELBOW, 1/4 FPT X 1/4 FPT
17 86033590 41516 1 HEATER ASM, NINJA COMPLETE
18 86282310 39699 1 HOSE, 3/8 WIREBOUND X 35”
19 86197550 40014 1 HOSEBARB, 1/4MPT X 3/8 DL
20 86258970 84193 1 VALVE, KNGSTN 3” LVR 500PSI
21 86197670 56023 1 NIPPLE, 1/4 X 1.5
22 86197760 78308 1 TEE, 1/4 STREET
23 86005590 56014 1 NIPPLE, 1/4 CLOSE
SERIAL NO.
FROM
*INCLUDED IN
*INCLUDED IN
NOTES:
ASM
ASM
NINJA W/ HEAT 86038700 03/27/07
5-8
RECOVERY & SOLUTION TANK GROUP
3
36
35
4
2
5
6
33
1
34
31
30
29
32
7
28
12
10
11
7
8
16
27
26
17
9
18
19
20
25
24
19
20
36
15
21
22
23
14
13
13
5-9
NINJA W/ HEAT 86038700 03/27/07
RECOVERY & SOLUTION TANK GROUP
REF PART NO. PRV NO. QTY DESCRIPTION
1 86033370 51355 1 LID, NJA DLX LT GRY ALL
2 86200290 260-33 1 HOSEBARB, 1.5MPT X 1.5
3 86199840 090-12A 1 FLOAT CAGE ASSY COMPLETE SLIP
4 86033240 090-17 1 NINJA STAND PIPE ASSY
5 86064760 31082 1 ELBOW, 1.5FS X 1.5FPT PVC MCHD
6 86090850 065-42 1 FLOOD MACHINE BAFFLE
7 86279610 87190 12 WASHER, SEAL 5/8 OD NEOPRENE
8 86005810 57245 6 NUT, 1/4-20 HEX NYLOCK SS
9 86199970 120-08 1 MACHINE HANDLE BRASS/CHROME
10 86006670 70201 4 SCR, 1/4-20 X 3/4 FHCS DL
11 86161460 15-808123 1 DUMP VALVE, 2”
12 86161470 11-800444 1 ELBOW, 2” 45D PVC SCH40
13 86007050 70683 5 SCR, 10-32 X 3/8 PPHMS SS NP
14 86198460 20008 1 CLAMP, 5/8 NYLON UL/USA
15 86033410 75330 1 TANK, RECVRY NJA ALL
16 86237510 35182 6 GASKET, FRAME
17 86197370 31017 1 ELBOW, 1/4 FPT X 1/4 FPT
18 86010630 87013 2 WASHER, 1/4 ID X 5/8 OD SS
19 86090230 87015 2 WASHER, 9/16 ID X 1.06 OD SS
20 86197570 40028 2 HOSEBARB, 1/4 MPT X 1/2 DL
21 86273830 70020 2 SCR, 1/4-20 X 1/2 HHCS SS NP
22 86090770 065-37 2 BRKT, RECOVERY BUCKET NINJA
23 86199630 030-13 1 ELBOW, 45 DEGREE 1/4 FPT
24 86247680 56015 1 NIPPLE, 1/4 HEX
25 86201590 290-08 1 SOL SCREEN (ACORN) W/RUB BASE
26 86033500 75346 1 TANK, SLTN NJA 200/500 PSI
27 86200580 500341 2 LABEL, NINJA MAIN
28 86010690 87068 3 WASHER, 1/8 RIVET BACKUP
29 86201280 280-01 3 RIVET AL. 1/8 X 1/2
30 86200730 065-03C 1 SOLUTION COVER NINJA DELUXE
31 86198530 99809 5” FOAM TAPE, 1/8T X 3/4 1SDA
32 86273820 70019 6 SCR, 1/4-20 X 1.25 HHCS SS
33 86199900 110-26A 1 GASKET NINJA LID
34 86201290 280-02 2 RIVET AL. 3/16 X 1/2 CLOSED
35 86090320 87257 1 WASHER, HOSEBARB
36 86237770 35256 2 GASKET, DUMP VALVE
SERIAL NO.
FROM
NOTES:
NINJA W/ HEAT 86038700 03/27/07
5-10
VACUUM MOTOR GROUP
22
21
20
14
6
1
5
2
3
7
15
4
13
16
5
12
17
11
4
19
10
7
6
5-11
8
18
9
NINJA W/ HEAT 86038700 03/27/07
VACUUM MOTOR GROUP
2
REF PART NO. PRV NO. QTY DESCRIPTION
1 86201510 390-26 3 SPACER NYLON 1/4ID X 1/2OD
2 86199910 110-26B 1 GASKET, VAC BRACKET 35168WAS
3 86090960 360-23A 1 PLATE, VAC
4 86003760 35166 2 GASKET, VAC MTR
5 86201970 065-92 6 VAC SPACER 2 1/4 II STAGE
6 86010630 87013 6 WASHER, 1/4ID X 5/8OD SS
7 86202040 360-04A 2 VAC MOTOR, 120V 5.7 2ST TD
- 86202070 360-04B - BRUSHES, VAC FOR 116392-00 SERVICE ONLY
- 86135320 140687 - BRUSH SET, 120V VAC WINDSOR 1000121568 SERVICE ONLY
8 86211180 70814 3 STUD 1/4-20 X 4.5 SS
9 86134400 99656 1 DUCT, 5/8 ID SPLIT FLEX
10 86274460 70205 1 SCR, 1/4-20 X 3/8 HHCS PLT DL
11 86090950 360-23 1 PLATE ASM, REAR VAC
12 86091230 78463 1 TUBE, VAC EXHAUST 2.5” LONG
13 86201280 280-01 2 RIVET AL. 1/8 X 1/2
14 86007010 70663 3 SCR, 1/4-20 X 3-1/4 HHCS PLT
15 86005810 57245 3 NUT, 1/4-20 HEX NYLOCK SS
16 86063170 39566 1 HOSE, VAC EXHAUST 2”ID X 2” LONG
17 86233430 81431 2 CLAMP, 2.50” WORM GEAR
18 86005710 57105 3 NUT, 1/4-20 HEX W/ STAR WASHER
19 86075210 20062 1 CLAMP, 3/8 NYLON MCHND
20 86282300 39698 1 HOSE, 3/8 CLR PLYURTHN X 24”
21 86003500 31076 1 ELBOW, 1/4MPT X 3/8 TUBE, QC
22 86197370 31017 1 ELBOW, 1/4 FPT X 1/4 FPT
SERIAL NO.
FROM
NOTES:
NINJA W/ HEAT 86038700 03/27/07
5-1
WIRING GROUP (200 PSI)
5-13
NINJA W/ HEAT 86038700 05/14/09
WIRING GROUP (500 PSI)
4
NINJA W/ HEAT 86038700 03/27/07
5-1
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