Ninja 411-22AMO, 10070340, 411-221MO, 10070280, 411-221HMO Operating Instructions Manual

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PORTABLE EXTRACTOR
MODELS: 411-22AMO 10070340 411-221MO
10070280
411-221HMO 10070270 411-2X1MO 10070360 411-22AHMO 10070330
Operating Instructions
M
86037520 05/01/07 PRV NO. 980181
Read these instructions before using the machine
MACHINE DATA LOG/OVERVIEW
MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
Phone Number: _________________________________________________________________________________________
YOUR DEALER
OVERVIEW
The Ninja is an electric powered carpet extractor intended for commercial use. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank.
411- X X X XXX
Designation for domestic
115V
# of vacs
2=dual
2
Stage of vac:
X or 3 = 3 Stg
2=2 Stg
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MO= No heater
HMO= w/ built in heat
Pressure of Pump:
A = 150 psi 1 = 100 psi 2 = 200 psi 5 = 500 psi
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Machine Data Log/Overview................................2
Table of Contents.................................................3
HOW TO USE THIS MANUAL
How to use this Manual........................................1-1
SAFETY
Important Safety Instructions ...............................2-1
Hazard Intensity Level..........................................2-2
Safety Label Location...........................................2-3
Grounding Instructions.........................................2-4
OPERATIONS
Technical Specifications.......................................3-1
Controls................................................................3-2
Machine Operation...............................................3-3
Pre-Run Machine Inspection ............................3-3
Equipment Set-up.............................................3-3
Priming the Pump .............................................3-3
Emptying & Cleaning Tanks..............................3-3
MAINTENANCE
Daily Maintenance................................................4-1
Periodic Maintenance...........................................4-1
Monthly Maintenance...........................................4-1
Semi-annually ......................................................4-1
Storage.................................................................4-1
Vacuum Motor Replacement ...............................4-2
Solution Pump Replacement................................4-2
Pump Replacement Kits.......................................4-3
Machine Troubleshooting.....................................4-4
TABLE OF CONTENTS
GROUP PARTS LIST
Frame Group (2 Stg)............................................................5-1
Frame Group (3 Stg)............................................................5-3
Frame Group (w/ heat)........................................................5-5
Pump Group (no heat).........................................................5-7
Pump Group (w/ heat).........................................................5-9
Recovery and Solution Tank Group..................................5-11
Vacuum Motor Group (2 Stg).............................................5-13
Vacuum Motor Group (3 Stg).............................................5-15
Wiring Group (2 Stg no heat)..............................................5-17
Wiring Group (3 Stg no heat)..............................................5-18
Wiring Group (2 Stg w/ heat)..............................................5-19
Notes......................................................................................5-20
Warranty.................................................................................5-21
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HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located to the inside of the front cover of this manual.
MODEL _____________________________________ DATE OF PURCHASE ________________________ SERIAL NUMBER ____________________________ SALES REPRESENTATIVE # ___________________
The model and serial number of your machine is on the front of the Frame.
SERIAL # TAG
The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in death.
The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:
- Maintenance
- Lubrication
- Vacuum Motor Replacement
- Solution Pump Replacement
- Troubleshooting
The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:
- REF – column refers to the reference number on the parts illustration.
- PART NO. – column lists the part number for the part.
- PRV NO. – reference number.
- QTY – column lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief description of the part.
- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine. The main illustration shows the most current design of the machine. The boxed illustrations show older designs.
- NOTES – column for information not noted by the other columns.
NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.
NOTE: The number on the lower left corner of the front cover is the part number for this manual.
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IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
To reduce the risk of fire, electric shock, or injury:
Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or
service.
Use only indoors. Do not use outdoors or expose to rain. Do not allow machine to be used as a toy. Close attention is necessary when used by or near children. Use only as described in this manual. Use only manufacturer’s recommended components and attachments. Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the
machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces. Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord. Do not handle the electrical plug or machine with wet hands. Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is intended for cleaning carpet only. Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes. This machine is not suitable for picking up health endangering dust. Turn off all controls before unplugging. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel. If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS
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HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words - WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:
! WARNING
WARNING - Hazards or unsafe practices which COULD re sult in severe personal injury or death.
! CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage. FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY: DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects.
WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine.
.
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SAFETY LABEL LOCATION
3
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels be come illegible, promptly replace them.
LABEL, WARNING
86242230
PRV NO. 500009
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LABEL CIRCUIT INTERRUPTER
86200570
PRV NO. 170-41
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GROUNDING INSTRUCTIONS
THIS PRODUCT IS FOR COMMERCIAL USE ONLY.
ELECTRICAL: In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length.
GROUNDING INSTRUCTIONS: This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug in “Fig. A”. A temporary adaptor that looks like the adaptor in “Fig. C” may be used to connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet (Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or wire extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.
Improper connection of the equipment­grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
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TECHNICAL SPECIFICATIONS
ITEM MEASURE
ELECTRICAL 115 Volt, 60 hz Vacuum Motor Dual 3 stage
Solution Pump 100 psi 150 psi Solution Capacity 10 gal (38 L) Recovery Capacity 8 gal (240 kg) Weight- Empty 110 lbs (240 kg) Weight-Full Solution 200 lbs (440 kg) Height 36 inches (91.44 cm) Length 29 inches (73.66 cm) Width 19.5 inches (49.53 cm) Power cord 22 feet (6.71 m)
LENGTH
BY
CENTURY 400
PUMP
VACUUM #1
VACUUM #2
WIDTH
HEIGHT
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CONTROLS
1
2
BY
CENTURY 400
3
1. Pump Switch
2. Vacuum #1 Switch
3. Vacuum #2 Switch
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PRE-RUN INSPECTION
1. Check all fittings and connectors for proper assembly.
2. Check all hoses for leaks. Repair or replace any damaged hoses.
3. Check power cord(s) for any damage. If damaged, replace.
EQUIPMENT SET-UP
1. Plug power cord from machine into properly grounded wall outlet.
2. Turn vacuum motor switch on and off to make sure there is electrical power at machine.
3. Connect vac hose to machine. Slide the swivel cuff over the outlet on the tank.
4. Connect the hose to your machine and wand. Pull back the knurled collar on the quick disconnect coupler and push onto the connection on the chassis. To avoid leaks, check to be that a positive connection was made.
5. Using a clean container, fill the solution tank with clean hot water. Mix in a non-foaming cleaning concentrate for use in hot water extraction machines, following the manufacture’s instructions printed on container.
NOTE: When using a powder cleaner, pre-mix with hot water in a clean container before adding to the solution tank.
6. Turn pump and vacuum switch(s) to the on position.
7. Start cleaning.
MACHINE OPERATION
EMPTYING AND CLEANING
Always use defoamer if foaming occurs. Foam will suspend large particles that may damage vacuum(s) as well as allow liquid into the vacuum motor(s) without activating the float shutoff.
1. Before proceeding, make certain that the nozzle is functioning properly.
a. To check, hold the wand about one foot
above the surface to be cleaned and open the wand valve. A full spray should be observed from the nozzle.
b. If the nozzle is not showing a full spray
pattern, adjust nozzle for proper pattern, clean, or replace nozzle.
2. Normally, chemical is applied on the push stroke of the wand when cleaning. Vacuuming is done on the pull stroke. For heavily soiled carpets the wand may be used in a scrubbing manner, applying chemical in both the push and pull stroke.
3. When cleaning, keep the working opening (wand mouth) flat on the surface being cleaned. Keep the wand moving when the valve is open.
4. The shutoff float inside the vacuum tank will impede the vacuum flow when the vacuum tank is full. When this occurs, empty the vacuum tank by opening the dump valve and dispose of the waste in a proper manner.
5. Once the vacuum tank has been emptied, you may once again proceed with cleaning
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