Ningbo David TI-2000, TI-2000 Infant Service manual

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EDITION/REVISION A/0
NINGBO DAVID
TI-2000
TRANSPORT INCUBATOR
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NINGBO DAVID MEDICAL DEVICE CO., LTD.
ADD: NO.158 DAQING ROAD SHIPU TOWN XIANGSHAN COUNTY ZHEJIANG PROVINCE P.R.CHINA POST CODE: 315731 FAX: 0086-574-65962111 MARKETING CENTER: NO. 100, JINGHUA ROAD, HI-TECH INDUSTRIAL DEVELOPMENT ZONE, NINGBO, CHINA POST CODE: 315000 TEL: 0086-574-87800008, 87800009 FAX: 0086-574-87801111 E-MAIL: sales@chinadavid.cn david@mail.nbptt.zj.cn WEBSITE: http://www.nbdavid.com EUROPEAN REPRESENTATIVE: SHANGHAI INTERNA ADD: EIFFESTRASSE 80, 20537 HAMBURG, GERMANY TEL: 0049-40-2513175 FAX: 0049-40-255726
TIONAL HOLDING CORP. GMBH (EUROPE)
EDITION/REVISION A/0
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SERVICE MANUAL FOR INCUBATOR EDITION/REVISION A/0

WARRANTY

The product described in this manual is warranted against defects in materials or workmanship for one year
from the dates of shipment except the following items:
1. All consumable and disposable products are guaranteed to be free for repairing because of defects
upon shipment only.
2. Normal drop-in services are not included in the 1-year warranty.
3.Damage caused by improper carrying; for example, drop the device on the ground during transporting or
moving.
4. Damage caused by fire, earthquake, flood and other natural calamity.
During the warranty period any defective parts other than those listed above will be replaced at no charge to the customer. This warranty is rendered void and our company cannot be held liable for conditions resultant there from if:
1.Damage to the unit is incurred as a result of mishandling.
2.The customer fails to maintain the unit in a proper manner.
3.The customer uses any spare parts, accessories, or fittings not specified or sold by our company when
this product is changed, maintained or repaired.
4.Damage caused by ignoring the attention or instruction of the manual.
5.Damage caused by ignorance of the instructions in this manual.
6.Damage caused by the environment of operation, including the electric condition or installation
conditions, which do not accord with the instruction of the manual.
7.Damage caused by unauthorized dealer.
8.Damage caused by reducing the system safety due to stalling the accessories, which do not accord with
the safety requirements of this product.
9.Enlarge the application scope of this product at will.
The company is not responsible for the invalid warranty caused by the damages accidentally including the wastage, the belongings damages or individual injury.
Prior to initial use, the capability and mechanized integrity of the product should be tested, afterward, at least once every one year; at the same time, a record is a must. To comply with this standard, we recommend that you participate in our preventive maintenance program during the warranty period. This service can be performed by certified technicians and authorized dealers that have passed through our product service department.
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SERVICE MANUAL FOR INCUBATOR EDITION/REVISION A/0

SERVICE COMMITMENT

For optimal performance, product service should be performed only by qualified service personnel. Technical Services representatives can be reached for fixations and are dispatched for required maintenance by calling 0086-574-87800002, 87801003. Customers outside China should contact their local factory-authorized distributor for service.
The device, accessories and the packaging have to be disposed of waste correctly at the end of the
usage. Please follow Local Ordinances or Regulations for disposal.

COMPLEMENTARY NOTICE

Since our factory, conducts a continuous product improvement program, circuit and component improvements are sometimes incorporated into equipment before they can be incorporated into the printed manuals. Therefore, some parts used in your equipment may be different than those which appear in the parts list of this manual. This sometimes occurs due to difficulty in parts procurement, but does not alter the function of the equipment When this occurs, changed material is provided on separate sheets of the manual. If it brings about trouble in reading this manual, we beg your pardon.
This manual contains all of the repairs information. Repairs and authorized modifications should be performed only by qualified service personnel to maintain your warranty and to avoid creating safety hazards. We cannot assume responsibility for any conditions affecting the proper operation of this equipment which may result from unauthorized repair or modification.
TABLE OF DEFINITIONS AND SYMBOLS
TECHNICAL DEFINITIONS
INCUBATOR TEMPERATURE. Air temperature at a point 10cm above and centered over the mattress surface. INCUBATOR TEMPERATURE. Air temperature at a point 10cm above and centered over the mattress surface.
INCUBATOR TEMPERATURE EQUILIBRIUM. The condition reached when the average incubator temperature
does not vary more than 1.0 over a period of one hour. TEMPERATURE UNIFORMITY. The amount by which the average temperature at each of four points 10cm
above the mattress surface differs from the average incubator temperature at temperature equilibrium. TEMPERATURE VARIABILITY. The variability of the incubator temperature that will be observed over a
one-hour period after incubator temperature equilibrium has been reached. TEMPERATURE RISING TIME. The time required for the incubator temperature to rise 11, when the air
control temperature is at least 12 above ambient. TEMPERATURE ALARM CHECKOUT STATE. The difference point between the real temperature and control temperature is within ±0.2℃ and such status lasts for over 3 minute.(When check out the temperature alarm function, operation should be enter this state.)
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NOTE, IMPORTANT, CAUTION AND WARNING

NOTE: A note is inserted in text to point out procedures or conditions that may otherwise be misinterpreted or
overlooked. A note may also be used to clarify apparently contradictory or confusing situations.
IMPORTANT: Similar to a Note but used where greater emphasis is required. CAUTION: A Caution is insert in a text to call attention to a procedure that if not followed exactly, can lead to
damage or destruction of the equipment or improper operation. WARNING: A Warning is insert in a text to call attention to dangerous or hazardous conditions inherent to the operation, cleaning, and maintenance of the equipment that may result in personal injury or death of the operator or patient.

SYMBOLS

Attention! Consult Accompanying Documents. Skin Mode Key
Class I Equipment

Air Mode Key

Type BF Applied Part
Caution: Electric Shock Hazard
Protective Earth (Ground)
Earth (Ground)
Caution, Hot Surface
Controller Switch On
Power Switch On
Temperature Set Point Up Key
Temperature Set Point Down Key
Set Key

Silence/Reset Key

Battery Active Indicator

Controller Switch Off
Power Switch Off
DC12V 10A/24V 6A Power Supply
AC 220-230V ,50Hz Power Supply
Lighting Switch On
37 function key
3.15AL/250V F Type Fuse
Date Of Manufacture Serial Number
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Lighting Switch Off
37℃ indicator
CE MARKING
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SEASONAL SAFETY CHECK
1. Please clean the plug of power cord at least once a year. Too much dust on plug may cause the fire.
2. The following safety checks should be performed at least every 12 months by a qualified person who has adequate training, knowledge, and practical experience to perform these tests. The data should be recorded in an equipment log. If the device is not functioning properly or fails any of the above tests, the device has to be repaired.
1
. Inspect the equipment and accessories for mechanical and functional damage.
2.
Inspect the safety relevant labels for legibility.
3
. Inspect the fuse to verify compliance with rated current and breaking characteristics.
4
. Verify that the device functions properly as described in the instructions for use.
5
. Test the protection earth resistance according IEC 60601-1:1988 + A1:1991 + A2:1995: Limit 0.1Ω.
6
. Test the earth leakage current according IEC 60601-1:1988 + A1:1991 + A2:1995: Limit: NC 500μA,
SFC: 1000μA.
7
. Test the enclosure leakage current according to IEC 60601-1:1988 + A1:1991 + A2:1995: Limit: NC
100μA, SFC: 500μA.
8
. Test the patient leakage current according IEC 60601-1:1988 + A1:1991 + A2:1995: Limit: for a.c.:
100μA (BF), for d.c.: 10μA (BF).
9
. Test the patient leakage current under single fault condition with mains voltage on the applied part
according IEC 60601-1:1988 + A1:1991 + A2:1995: Limit: for a.c.:500μA (BF), for d.c.: 50μA (BF).
10
. According to the test methods of IEC 60601-1:1988 + A1:1991 + A2:1995, the patient leakage current
(net voltage should be added on the applied part) of the testing device must less than 5000μA.
11
. Test the patient auxiliary leakage current according IEC 60601-1:1988 + A1:1991+ A2:1995: Limit: NC
for a.c.: 100μA (BF), for d.c.: 10μA (BF).SFC 500μA (BF), for d.c.: 50μA (BF).
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TABLE OF CONTENTS
SECTION PAGE
1. GENERAL INFORMATION…………………………………………………………………………1-1
1.1 INTRODUCTION…………………………………………………………………………………1-1
1.2 ACCESSORIES……………………………………………………………………………………1-1
2. INSTALLATION…………………………………………………………………………………2-1
2.1 UNPACKING………………………………………………………………………………………2-1
2.2 ASSEMBLING THE HOOD ON THE CABINET………………………………………………………2-1
2.3 CONNECTION TO EXTERNAL POWER SOURCES………………………………………………2-4
2.4 INSTALLATION OF OXYGEN CYLINDERS………………………………………………………2-5
2.5 CONNECTION OF REGULATOR………………………………………………………………2-5
2.6 OPERATION CHECKOUT PROCEDURE……………………………………………………………2-6
3.TECHNICAL INFORMATION…………………………………………………………………………3-1
3.1SPECIFICATION……………………………………………………………………………………3-1
3.2 WORKING PRICIPLE …………………………………………………………………………3-6
3.2.1 GENERAL……………………………………………………………………………………3-6
3.2.2 TEMPERATURE CONTROL……………………………………………………………………3-9
3.2.3 ALARMS…………………………………………………………………………………………3-9
3.2.4 SILENT HAND PORTS, IRIS PORTS AND IV SOFT PORT………………………………………3-12
4. PREVENTIVE MAINTENANCE…………………………………………………………………4-1
4.1 GENERAL………………………………………………………………………………………4-1
4.2 CLEANING………………………………………………………………………………………4-1
4.2.1 DISASSEMBLY FOR CLEANING………………………………………………………………4-1
4.2.2 CLEANING AFTER DISASSEMBLY………………………………………………………………4-3
4.2.3 REASSEMBLY AFTER CLEANING……………………………………………………………4-4
4.3 GAS STERILIZATION……………………………………………………………………………4-6
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5. MAINTENANCE……………………………………………………………………………………5-1
5.1 INTRODUCTION…………………………………………………………………………………5-1
5.2 REPLACEMENT OF INNER BATTERY AND FUSE…………………………………………………5-1
5.3 REPLACEMENT OUTER FUSE…………………………………………………………………5-2
5.4 MAINTENANCE AND REPALCEMENT AND THE STORAGE BATTERY……………………………5-2
5.5 SYSTEM SET PROCEDURE………………………………………………………………………5-4
5.5.1 INTRODUCTION…………………………………………………………………………………5-4
5.5.2 BRIEF INTRODUCTION…………………………………………………………………………5-4
5.5.3 PROCEDURE……………………………………………………………………………………5-5
5.6 PROCEDURE OF TROUBLRE-SHOOTING…………………………………………………………5-7
5.6.1 INTRODUCTION…………………………………………………………………………………5-7
5.6.2 TEST DEVICE……………………………………………………………………………………5-7
5.6.3 TEMPERATURE SIMULATION DEVICE…………………………………………………………5-8
5.6.4 ALARM CODE……………………………………………………………………………………5-9
5.6.5 CHECK FLOW CHART…………………………………………………………………………5-11
6. REPLACEMENT SPARE PARTS……………………………………………………………………6-1
6.1 PREFACE…………………………………………………………………………………………6-1
7. DIAGRAMS…………………………………………………………………………………………7-1
7.1 GENERAL…………………………………………………………………………………………7-1
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SECTION 1

GENERAL INFORMATION
1.1 INTRODUCTION
This manual provides instructions for installation, maintenance and repair the David transport
Incubators, Model TI-2000.
This manual is intended for use only by trained, qualified service personnel. Instructions for the
operator of the equipment are provided in a separate operator’s manual.
1.2 ACCESSORIES
Accessories available of use with the Incubators are illustrated in Figure 1.1. Refer to Section 6 of
this manual for part numbers.
I.V. POLE
PAWL LATCH ACCESS DOOR ACCESS DOOR LATCH
I.V. SOFT PORT HOOD
TEMPERATURE CONTROLLER HOOD RETAINER
OXYGEN CYLINDER CART LOCK MECHANISM
HEIGHT ADJUSTMENT LATCH
CASTER
FIGUER 1.1 DESCRIPTION OF PARTS
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SECTION 2

INSTALLATION
2.1 UNPACKING
Typically, the stand and the hood are shipped in separate cartons. When removing the equipment from the cartons, take care not to scratch or damage unprotected surfaces. Remove all packing materials from the shell assembly and check all the spare parts according to the packing list.
2.2 ASSEMBLING THE HOOD ON THE STAND
WARNING: For safety, the Transport Incubator should always be handled by two persons.
A. See figure 2.1, install the caster and connect the unit stand and the unit box.
1. Install the spring washer on the wheel, and then connect the stand, fasten it with spanner and from the
connection of support pole and stand.
Support Pole
Connect the wheel Connect the support pole
NOTE: Two Long Support Poles must be installed closing with the side of the Height Adjustment
Locking Handle when installing the Support Poles.
2. Place the unit box on the unit stand correctly, pull out the fixed lock as the arrow 1 indicates, and make it
break away the unit stand as the arrow 2 indicates.
Main Body
Adjustable Stand
Fixing Lock
CORRECT POSITION INSTALL MAIN LOCK THE MAIN BODY AND ADJUSTABLE STAND
BODY ONTO THE ADJUSTABLE STAND
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LOCKED STATUS UNLOCKED STATUS
FIGURE 2.1 ASSEMBLING THE MAIN BODY ONTO THE ADJUSTABLE STAND
B. Refer to figure2.2, Pull out the Height Adjustment Latch follow arrow 1, and the same time raise the Adjustable Stand toward the arrow 2, lock the Wheel of the Stand when the Unit rise the top place.
Height Adjustment Latch
Please read section 2.2 carefully when operating the unit stand.
1 When placing the unit body on the stand, you must ensure that it is in the
state of the fixing and locking condition (see figure 2.1) to avoid the unit body falling from the stand when moving.
2Unit stand: three steps adjusstable, when adjust its height, see figure 2.2,
first, pull the control pole, loosen it after giving the strength for lifting or lowering the unit stand, and then you can adjust its height. When adjust then in the right position, ir will sound “ka”, or else, the unit stand can not be adjusted to the right position.
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WHEEL UNLOCKED WHEEL LOCKED NOTE: The Wheels faced down as to be locked indicated by arrow 3. The Wheels faced down as to be
unlocked indicated by arrow 4.
FIGURE 2.2 RAISE THE STAND AND LOCK THE WHEEL
WARNING: To prevent injury, keep fingers clear of Wheels and other moving parts.
WARNING: To prevent the Incubator from sliding when parked on an incline, the Stand
front locking casters must be facing down the incline and locked.
C. See figure 2.3, Insert the I.V Pole into the base of I.V Pole in the way of arrow 1, and then tighten it in the
way of arrow 2.
I.V. Pole
1
I.V. Pole Base
FIGURE 2.3 INSTALL THE I.V. POLE
WARNING: The Incubator must be attached to the Stand using the lock mechanism provided.
Failure to do so could result in the Incubator separating from the Stand if sufficiently tilted, particularly with the Incubator transport.
2.3 CONNECTION TO EXTERNAL POWER SOURCES
A. The AC Power Cord Receptacle can be connected to standard 3-wire hospital outlet.(See figure 4.1) B. The External DC Power Cord Receptacle should be connected with The External DC Power Cord provided, and their voltage should be according with requirement in Table 1.1. (See figure 4.1)
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CAUTION: Make sure correct continuity of ground between chassis of battery and AC PLUG
groundingpin before use.
To ensure grounding reliability, connect AC power cable only to a properly grounded 3-wire hospital-grade or hospital-use outlet of the proper voltage and frequency. DO NOT USE EXTENSION CORDS.
2.4 INSTALLATION OF OXYGEN CYLINDER
WARNING: The oxygen cylinders can become hazardous projectiles if the gas is released
rapidly due to damage or other causes. Cylinders must be securely fastened to prevent movement or damage.
A. Before attempting to install the Oxygen Cylinders, ensure that the Draw Clamp Keeper for the retaining clamp is in the proper position for the size of oxygen cylinders being mounted on the incubator. B. Slide the oxygen cylinder into the compartment provided after lock button connection press lock wrench toward arrow direction to fix oxygen bottle. Tighten the yokes on the cylinders; make sure the cylinders are firmly clamped (See Firgure2.4).
LOCK HAND
CYLINDER
DRAW HOOK
Cylinder must be tightening to prevent it movement.
FIGURE 2.4 TIGHTEN CYLINDER
2.5 CONNECTION OF REGULATOR
Refer to the figure 2.5; connect regulator with oxygen cylinder in the proper position. After connection, the
oxygen pressure gauge must be placed in level.
FIGURE 2.5 CONNECT OXYGEN FEEDING VALVE
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2.6 OPERATIONAL CHECKOUT PROCEDURE
The Operational Checkout should be performed before the Incubator is first placed into service and after any disassembly for cleaning or maintenance.
WARNING
1. Infant must be taking out from the incubator before general operation and functional checkout procedure.
2. Incubator must be stopped to use if it cannot pass the following operation checkout procedure or find any foreseeable trouble. The troubleshooting must be serviced by qualified person.
3. The checkout procedure related to temperature enable to use, only when set temperature must be high 3 than ambient temperature.
A Check to tighten the wheels
CAUTION: Before mount the main body of the incubator on the stand, checkout wheels must be
operated as follow. User to avoid the risk of the wheel should check the wheel regular.
Elevate each end of incubator approximately 2cm and test on each wheel one by one. A loosened wheel can result in incubator instability or tip-over while Incubator is transported. Do not use Incubator before the loosened wheel is replaced.
IMPORTANT: Two people are required to implement the test. One elevates Incubator and the other
check the wheel. The minimum weight of Incubator to be elevated is approximately 100 kilograms.
B Check different parts of Hood and stand: Follow the procedures illustrated by figures.
Perform this Operational Checkout Procedure along with the Operational Checkout Procedure provided
for the Controller before first placing the Incubator into service and after any disassembly or maintenance.
CHECK STAND
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Pull out the Height Adjustment Latch follow arrow 1 and at the same time press the stand, the stand should fall down slowly until the minimum height, release the Height Adjustment Latch, it should be locked automatically. The stand should have two-step adjustable height and can lock automatically.
NOTE: The stand of incubator should be dropped down to the lowest height when the Incubator
pushed into ambulance.
CHECK FRONT ACCESS PANEL
2
1
ACCESS PANEL LATCHE LOCKED ACCESS PANEL LATCHEUNLOCKED
Pull and rotate access panel latches to unlocked position as same as the arrow 1 and arrow 2, open the access panel to the full open position (hanging straight down). Close the access panel and rotate both latches until they are fully engaged. Both latches must be fully engaged to prevent accidental opening of the access panel.
CHECK THE ACCESS DOOR LATCHES AND GASKETS
Press the door release of each access door. The access door should spring open. Check that the access door gaskets are airproof.
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CHECK THE IRIS ENTRY PORTS
Rotate the outer ring of the Iris Port; the iris should open and close as rotation is continued through 360
degrees.
CHECK THE SHELL LATCHES AND HOOD RETAINERS
UNLOCKED LOOSEN
LOCKED
Check the shell latches and hood retainers. All four latches and retainers should be properly secured.
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CHECK MATTRESS TRAY
STOPPER
Open the Head End Access Panel and slide the tray out to the Incubator until it reaches its fully extended position indicated by the arrow. Check that the tray is stable when force is applied to extended portion. The mattress tray should be draw out while pressing the stopper beside the mattress tray as show as the arrow. Return the mattress tray and close the panels. Both latches must be fully engaged to prevent accidental opening of the access panel.
CHECK THE AIR INTAKE MICROFILTER
WARNING: A dirty Air Intake Microfilter may affect oxygen concentration and /or cause
Carbon Dioxide build-up. Be sure the filter is checked on a routine basis commensurate with local conditions. It must be changed at least every two months or visibly dirty.
AIR FILTERING MATERIAL
Loosen two thumbscrews on the air filter cover and then remove the cover. Remove the filter and inspect
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it; if the microfilter is visibly dirty, replace it.
CHECK THE OXYGEN SYSTEM
Connect the oxygen input valve, Introduce 8L/min oxygen, then monitor level within hood with a calibrated oxygen analyzer to verify that they reach the predicted level as indicated on the Oxygen Concentration Guide located on Incubator.
CHECK THE BOLT OF STORAGE BATTERY TRAY
After loosen the switch bolt of storage battery tray, the storage battery tray should be pulled out. After pushing back storage battery tray, tighten the switch bolt; the storage battery tray should not be pulled out.
C. Check power supply mode and check the power failure alarm Disconnect AC power supply cord under the temperature controller turned on, the unit should be changed power supply to DC power; Disconnect DC power supply cord, the unit should be changed power supply to storage battery. Turn off the controller, loosen the bolt of storage battery tray and slide the Battery tray out approximately 5cm to disconnect the internal batteries; then turn on temperature controller again, the power fail indicator on the controller should light and a steady audible alarm should sound. The alarm should terminate automatically when the storage battery is restored.
D . Check Temperature Controller
WARNING: The Incubator should not be used if it fails to function as described. Service
should be referred to qualified personnel.
NOTE: Please operate the Controller according to the Manual strictly. Do not to press the key freely.
Perform this Operational Checkout Procedure along with the Operational Checkout Procedure provided for
the Hood before first placing the incubator into service and after any disassembly or maintenance.
CHECK DEVIATION ALARM (AIR MODE)
Close all of the doors, windows and set the temperature to 32 ºC. Enter Temperature Alarm Checkout Status (refer to TABLE OF DEFINITIONS AND SYMBOLS). Warm up the displayed air temperature(fan warm air within the Hood) to check High Temperature Deviation Alarm (+3 deviation alarm). Set the temperature to 35, Enter Temperature Alarm Checkout Status. Open the Access Panel to check Low Temperature Deviation Alarm. (-3deviation alarm). When High Temperature Deviation or Low Temperature Deviation
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occurs, the Alarm Indicators should activate, Temperature Deviation Alarm Message E09 or E10 should appear on Set Temperature Display and the audible alarm should sound.
NOTE: This alarm will not occur until the temperature fails more than 3 up or below set point. When
checking the Low Temperature Deviation Alarm, the ambient temperature must be lower than set point or fan the air within the Hood, then the alarm will occurs.
CHECK THE DEVIATION ALARM (SKIN MODE)
Insert the Skin Temperature Sensor into Skin Socket.
The arrow of Skin temperature sensor should aim
at the gap for right insert.
1. Must handle the Sensor Plug to insert or pull out the sensor, don’t pull the Sensor by the cord.
2. Never place the Skin Temperature Sensor under the Infant or use it rectally.
3. Don’t bend at the joint of the sensor.
Set the Skin Set Temperature to 35, to Enter Temperature Alarm Checkout Status. Place the Skin Temperature Probe into trough with the temperature of over approximately 37 or below 33℃respectively, check the Deviation Alarm of ±1℃. When the Temperature High or Low Deviation Alarm occurs, the Alarm Indicators should activate, the Temperature Deviation Alarm Message E09 or E10 should appear on the Set Temperature Display and the audible alarm should sound.
NOTE: The Low Deviation Alarm will not occur until the temperature falls down 1.0 than set point.
CHECK SKIN TEMPERATURE SENSOR ALARM
Select Skin Mode Control, Disconnect the Skin Sensor from the receptacle. The audible and visual alarms should activate. Set Temperature Display indicates E04. When the Skin Sensor reconnected, the Incubator should return to normal operation.
Select Skin Mode Control, keep Skin Temperature Sensor 2ºC lower than this Set Point. The audible and visual alarms should activate when the Incubator enters temperature alarm checkout state (refer to
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descriptions of terms and symbols concerned). Set Temperature Display indicates E08.
CHECK OVER TEMPERATURE ALARM
Select Air Mode of operation, in turn press UP, Down and Silence/Reset Key simultaneous, the Set Display should go blank, Heating indicators lights illuminate after Temperature Controller is put into Over Temperature Test Mode. After a while, the Over Temperature Alarm Indicator shall be activated with audible and visual. Set Temperature Display shows E05. Press the Silence/Reset Key, alarm is over and the Controller return to set status.
Select Skin Mode of operation, in turn press UP, Down and Silence/Reset Key simultaneous, the Set Display should go blank, Heating indicators lights illuminate after Temperature Controller is put into Over Temperature Test Mode. After a while, the Over Temperature Alarm Indicator shall be activated with audible and visual. Set Temperature Display shows E05. Press the Silence/Reset Key, alarm is over and the Controller return to set status.
CHECK FAN MOTOR FAILED ALARM
Refer to figure 5.2; raise up the Hood and take out the Mattress Tray. Hold the fan carefully and turn on the power switch of the Temperature Controller, an alarm should be occur, the fan alarm indicator flashing, Set Temperature Display will indicate E07, loosen the fan, the fan alarm will be canceled automatically after the fan turned. The fan should return to normal operation after pressing the Silence/Reset Key.
Air Temperature & Isolate Temperature Probe

Heater

NOTE: To avoid scalding, it must take at least 45 minutes after the incubator stopped working to
perform this operation.
CHECK THE ACCURACY OF TEMPERATURE CONTROL
Select the air mode, and set the air temperature at 36 , after the air temperature enters into the stable state, put the calibrated temperature measuring device on the position above 10cm from the center of mattress to measure the air temperature, compared with the indicated air temperature to check whether the deviation between them is within 1.0℃.
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CHECK DISPLAYING PRECISION OF SKIN TEMPERATURE SENSOR
Put the mercury thermograph for the accuracy within ±0.1ºC into the main baby of incubator and assure the mercury ball which must be loom above center of the mattress. Choose the air mode control, set the temperature as 36ºC, enter into incubator temperature equilibrium condition, read the value of the mercury thermograph, compare the value of the mercury thermograph with 1ºC.
CHECK PRECISION OF SKIN TEMPERATURE SENSOR
Put the skin temperature sensor with the mercury thermograph for the accuracy with ±0.1ºC into the water cup with the temperature as 30ºC±5ºC. Make the probe of the skin temperature sensor and the mercury ball as closely as possible and stir enough, then read the value of mercury thermograph. Compare the value of the skin temperature sensor and the mercury thermograph, and the deviation must be within 0.5ºC.
NOTE: Please check again if the accuracy of the skin temperature sensor exceeds the permissibility
deviation. Please let the professional maintenance man service machine if the accuracy the skin temperature sensor exceeds the permissibility of deviation again.
Operation of temperature controller checkout is complete. Switch all the switches off and remove the power cord to stop using Incubator if it is not necessary to use.
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SECTION 3

TECHNICAL INFORMATION
3.1 SPECIFICATION
Specifications for the Incubators are provided in Table 3.1. All specifications maybe subject to change without advance notice. Open Access Doors and Front Panel, which can alter the air flow pattern, may affect temperature uniformity, temperature variability, the correlation of the Incubator temperature reading to center mattress temperature and infant skin temperature.
TABLE 3.1 SPECIFICATIONS
AC power……………………………………………………………………AC220V-230V, 50Hz DC power………………………………………………………………………12V/10A,24V/6A Power input………………………………………………………………………400VAProtectively earthed……………………………………………………………………………………0.1Ω Chassis leakage current…………………………………………………NC:<0.5mA,SFC:<1mA Patient leakage current…………………………………………………Normal Condition<0.1mA
Single Fault Condition: <0.5mA
Patient leakage current (Mains Voltage On The Applied Part ) ……………………………Single Fault
Condition:< 5mA
With respect to IEC601-1, this equipment is Class I, Type BF. Internally powered equipment. INTERNAL BATTERY SPECIFICATIONS
Type………………………………………………………Topin®TP12-26(12V26AH/20HR)Battery Quantity………………………………………………………………………………………One Voltage…………………………………………………………………………………12V/26AH Charge Time (full discharge)………………………………………………………10 Hours
Life Expectancy……………………………………200times complete charge/discharge cycles
Operating Time at temperature equilibrium ………………………………………………90min (Set Temp 36℃— Ambient 15) (1battery) Battery length……………………………………………………………………………16cm Battery width………………………………………………………………………………17cm Battery height……………………………………………………………………………13cm Battery weight………………………………………………………………………………9Kg ENVIRONMENTAL TEMPERATURE (Normal) Operating Range………………………………………………………………+10℃~+30℃ (NOTE: The Incubator set point must be at least 3 higher than ambient.) Operating Range(Limited)………………………………………………………+0℃~+40℃ Storage Range………………………………………………………………………………-40℃~+70
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TABLE 3.1 SPECIFICATIONS (Continued)
ENVIRONMENTAL HUMIDITY
Operating Range………………………………………………30%~75%RH Non-Condensing Storage Range………………………………………………………………93% RH Non-Condensing

ATMOSPHERIC PRESSURE

Shipment and storage atmospheric pressure range……………………………500hPa~1060hPa Operating atmosphere pressure range……………………………………………700hPa~1060hPa

THE AIR FLOW RATE

Ambient air flow rate………………………………………………………………………<1.0m/s

MPERATURE CONTROL RANGE AND CORRELATIVE SPECIFICATION

Air Mode Control……………………………………………………………………25~37℃
37.0 to 38.0, Temperature Override Mode
Skin Mode Control……………………………………………………………………34~37℃
37.0 to 37.5, Temperature Override Mode Temperature Rise Time**(22 ambient )……………………………………………30minut es Temperature Variability **…………………………………………………………………≤1 Temperature Uniformity**(level mattress)…………………………………………………1.5℃ Correlation of Indicated Air Temperature to Actual Incubator Temperature **……………0.7℃ (After Incubator Temperature Equilibrium** is reached) Skin Temperature Sensor Accuracy………………………………………………………0.3℃ Deviation between the indicated air temperature and the real temperature…………………≤1.0 (under the steady temperature condition)
ALARM (SEE SECTION 3.2) General Power alarm Air temperature sensor failure…………………………………………………………Alarm code E01 The isolated air sensor failure……………………………………………………Alarm code E0.2 Deviation of air and isolated sensor failure……………………………………………Alarm code E0.3 Skin temperature sensor failure…………………………………………………………Alarm code E0.4 Over-temp failure……………………………………………………………………………Alarm code E0.5 Motor stop ……………………………………………………………………………Alarm code E0.6 Motor retard ……………………………………………………………………………Alarm code E0.7 Wrong position of skin sensor failure……………………………………………………Alarm code E0.8 High deviation alarm………………………………………………………………………Alarm code E0.9 Low deviation alarm…………………………………………………………………………Alarm code E1.0
Low Voltage Alarm………………………………………………………………Alarm code E1.1 Internal system failure………………………………………………………..Alarm code H0.1H1.3
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TABLE 3.1 SPECIFICATIONS (Continued)

PHYSICAL DIMENSIONS

Height From Top To Floor(Highest Position In Stand)………………………………………128cm Height From Top To Floor(Lowest Position In Stand)………………………………………100cm Length………………………………………………………………………………………170cm Width…………………………………………………………………………………………50cm Incubator Main body Weight (Including Incubator and one Battery)…………………………65Kg Adjustable Stand Weight……………………………………………………………………29Kg IV Pole Max. Load……………………………………………………………………………20N Infant Mattress Max. Load……………………………………………………………………98N Infant Mattress Width………………………………………………………………………35cm Infant Mattress Length…………………………………………………………………………63cm
OTHER SPECIFICATION
Noise Level Within Hood Environment……………………………………………………<60dBA
(Base on surrounding environment noise below 50dBA)
Carbon Dioxide (CO2) Level Within The Hood………Less than 0.5% when a mixture of 4 CO2 in air is
delivered at 750ml/min at a point 10 cm above the center of the mattress.
Air Velocity Over Mattress………………………………………………………Less than 0.35 m/s

SILENCE / RESET KEY

When the following alarm occurs, press SILENCE/ RESET key to silence the alarm for 5 minutes, the alarm will come back automatically after 5 minutes. If alarm condition no longer exists, the alarm will be canceled (except overheat); or press the SILENCE/ RESET key twice to cancel the alarm, the equipment will come back to set state.
. Sensor failure alarm . Motor failed alarm . Temperature deviation alarm . Overheat alarm
. Low voltage alarm
The life span of transport incubator is 8 years, here, life span means the period from sell-by date to the date of discarding as useless.
* Skin control mode. ** Refer to definitions and symbols.
NOTE: Open Access Doors or Panel or the use of supplies or other equipment within the incubator, which can alter the air flow pattern, may affect temperature uniformity, temperature variability, the correlation of the incubator temperature reading to center mattress temperature and skin temperature.
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3.2 WORKING PRINCIPLE
3.2.1 General
This section contains a functional description and detailed theory of operation of the equipment. A system
block diagram of the Controller is shown in Figure 3.2 and 3.3.
Temperature control can carry through the air-circulation system as figure 3.1. After the air outside is purified and is filtrated, it can go into the constant temperature hood from the air-intake of the incubator through the fan driving, and then recycle to the fan by place with a draught. All fresh and recycling air are led through nearby the airflow sensor and heater. The air can pass through the sensor equipped with probe of temperature sensor, which includes themistor of air temperature control and themistor of over-air-temp alarm.
FIGURE 3.1 AIR CIRCULATION SYSTEM
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MAIN
MCU
Keypad control
Indicator
I/O control
A A
Fan motor checking
Temperature heater control
ADC
Air Temperature sensor
Skin temperature sensor
Power voltage
AUXILIARY
MCU
B
ADC
Isolated temperature sensor
Temperature heater control
FIGURE 3.2 CONTROL DIAGRAM
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Start
INT1
Initialization
Data display
Key input
NO
Data handling
YES
Key handling
Real timer
Return
INT0
ADC Sampling
Return
Timer interruption
YES
Trouble checking
Timer
Return
Series port
NO
Heating control
Alarm
identification
Data display
Data transfer
Return
FIGURE 3.3 FLOW CHART OF PROGRAMME
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3.2.2 Temperature Control
Temperature is regulated using either incubator Air or Skin temperature as the controlling parameter; the
desired mode is selected by the front panel keys.
In either mode of operation, the heater output is proportional to the amount of heat required to maintain the desired temperature. In air modethe air temperature can be maintained from 25 to 37ºC (over-ride mode: 3738 ).A sensor located in the Sensor Module and compared with Air Set Temperature setting monitors air temperature. The information from this sensor is supplied to heater control circuitry which regulates the heater output to maintain the Air Temperature setting. In the event that over temperature limit is activated, the heater is shut off. Under this control mode, skin display window will display the temperature on the skin temperature sensor; if the skin temperature sensor isn’t inserted, the skin display window will display “--. -”.
In skin modethe infant’s temperature can be selected from 34.0 to 37.0ºC (over-ride mode: 37~37.5 ) .A temperature sensor is attached directly to the infant’s skin; the information from the sensor is supplied to the heater control circuitry, which proportions the heater output to maintain the Skin Set Temperature. In Skin Temperature Mode, the Skin Temperature will be displayed on Skin Temperature Display Window; the Air Temperature Display Window will display the Air Temperature for information only. A second sensor within the air temperature sensor serves as a backup to limit the maximum Incubator temperature. In the event that over temperature limit is activated, the heater is shut off.
3.2.3 Alarms
Alarm is used for monitoring the temperature control system state. The system will check the state by the alarm checkout procedure. When the checked data is abnormal, it will alarm. Table 3.2 listed alarm condition.
TABLE 3.2 ALARM

ALARM MESSAGE DESCRIPTION

Power Failure indicator is on

Code E0.1
If the mains power supply fails or no power supply, the power alarm with audible and visu
In air mode, If short-circuit or open-circuit or bad connection occurs on the air temperature sensor, at the same time, heater stops working, press Silence/Reset Key to clear alarming for 5min, please refer to the service part.
al will active.
If short-circuit or open-circuit or bad connection occurs on the isolated
Sensor Alarm indicator is on
Code E0.2
Code E0.3
temper
ature sensor, at the same time, heater stops working, press Silence/Reset
Key to clear alarming for 5min, please refer to the service part. If the deviation between the air temperature and isolated
temperature sensor is more than 0.8, at the s stops working, press Silence/Reset Key to clear alarming for 5min,
please refer to the service part.
ame time, heater
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TABLE 3.2 ALARM

ALARM MESSAGE DESCRIPTION

In baby mode, If short-circuit or open-circuit or bad connection occurs on the
Code E0.4
skin temper Silence/Reset Key to clear alarming for 5min, please refer to the service part.
ature sensor, at the same time, heater stops working, press
Over-Temp
Alarm indicator
is on
Fan alarm
indicator is on
Sensor Alarm
indicator is on
HIGH Deviation
Alarm indicator
is on
Code E0.5
Code E0.6
Code E0.7
Code E0.8
Code E0.9
In the air mode, when the incubator temperature is less than 38 (set temperature 37 ) or less than 40 (set temperature ℃℃>37 ), at the same time, heater stops working, press Silence/Reset Key to clear alarming for 5min, it can not reset after clearing the failure, press Silence/Reset Key to clear alarming
In the Baby mode, when the incubator temperature is less than 40 , at the same time, heater stops working, press Silence/Reset Key to clear alarming for 5min, it can not reset after clearing the failure, press Silence/Reset Key to clear alarming
When the fan motor stops working, at the same time, heater stops working, press Silence/Reset Key to clear alarming for 5min, please
refer to the service part. When the wind speed is lower than 1000rpm, at the same time, heater
stops working, press Silence/Reset Key to clear alarming for 5min, please refer to the service part.
In baby mode, If the temperature of skin temperature sensor is always lower 2 than the set temperature or more, heater stops working, press Silence/Reset Key to clear alarming for 5min, it can reset
when the failure does not exist. In air mode, If the air temperature is higher 3 than the set
temperature, heater stops working, press Silence/Reset Key to clear alarming for 5min, it can reset when the failure does not exist.
In baby mode, If the skin temperature is higher 1 th temperature, heater stops working, press Silence/Reset Key to clear alarming for 5min, it can reset when the failure does not exist.
an the set
In air mode, If the air temperature is lower 3 than the set temperature. At this time, the heater keeps working, press
LOW Deviation
Alarm indicator
is on
Low Voltage
Alarm
Indicator is on
Code E1.0
Code E1.1
Silence/Reset Key to clear alarming for 5min, it can reset when the failure does not exist.
In baby mode, If the skin temperature is lower 1 than the temperature, heater stops working, press Silence/Reset Key to clear alarming for 5min, it can reset when the failure does not exist.
The incubator 12V dc power source or the battery supplies below 10.5V and/or 24V DC po working, press Silence/Reset Key to clear alarming for 5min,
please refer to the service part.
wer source supply below 22.5V,
at the same time, heater stops
set
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TABLE 3.2 ALARM

ALARM MESSAGE DESCRIPTION

The system indicator is on
Code H0.1
CodeH0.2
Code H0.3
Code H0.4
Code H0.5
Code H0.6
Code H0.7
Code H0.8
ROM inside of the main MCU failed, at the same time, heater stops working, press Silence/
Reset Key to clear alarming for 5min, please refer to the service part.
If the internal system of main MCU is error, at the same time, heater stops
g, press Silence/Reset Key to clear alarming for 5min, please refer to the
workin service part.
If the communication between the main MCU and the auxiliary MCU A is error, at
me time, heater stops working, press Silence/Reset Key to clear alarming
the sa for 5min, please refer to the service part.
ROM inside of the auxiliary MCU failed, at the same time, heater stops working, press Si
lence/Reset Key to clear alarming for 5min, please refer to the service
part. If the internal system of auxiliary MCU is error, at the same time, heater stops
g, press Silence/Reset Key to clear alarming for 5min, please refer to the
workin service part.
2
PROM inside of the main controller failed, at the same time, heater stops
E working, press Silence/Reset Key to clear alarming for 5min, please refer to the service part.
ADC failure outside main MCU (e.g., auxiliary system TLV2548, including wrong
chip damage, no response and so on).at the same time, heater stops
sample, working, press Silence/Reset Key to clear alarming for 5min, please refer to the service part.
ADC failure outside auxiliary MCU (e.g., auxiliary system TLV2548, including
sample, chip damage, no response and so on).at the same time, heater
wrong stops working, press Silence/Reset Key to clear alarming for 5min, please refer to the service part.
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Heating electric circuit failure (e.g. heating device, solid relay, mechanism relay
Code H0.9
and their s working, press Silence/Reset Key to clear alarming for 5min, please refer to the
eprate controlling circuit failure). At the same time, heater stops
service part.
Power voltage overlarge failure (when the power supply for the battery larger than 15.5V, for DC12V larger than 14.5V or for DC24V is larger than 28.5V,
Code H1.0
and the output voltage for power switch is larger than 17.0V).
At the same time, heater stops working, press Silence/Reset Key to clear alarming for 5min, please refer to the service part.
Short circuit happens when pressing keys on keyboard, at the same time, heater
Code H1.1
stops wor
king, press Silence/Reset Key to clear alarming for 5min, please refer to
the service part.
Battery failure. The rechargeable battery inside of the controller nconne cted,
Code H1.2
dropped or short-circuit failure.
At the same time, heater stops working, press
Silence/Reset Key to clear alarming for 5min, please refer to the service part. When there is malfunction in the connecting parts between the storage battery
Code H1.3
and the powe Key to clear alarming for 5min, please refer to the service part.
r box, at the same time, heater stops working, press Silence/Reset
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SECTION 4

PREVENTIVE MAINTENANCE

4.1 GENERAL
The Section provides cleaning and maintenance instructions. Where necessary, disassembly Instructions are provided. Only qualified service personnel should perform maintenance other than that provided in this section. Routinely inspect patient compartment for signs of breakage and replace assemblies before placing Incubator into service.
WARNING: Make sure that all connections to the Incubator is disconnected, especially with
the oxygen supply when performing cleaning and maintenance procedures; a fire and explosion hazard exists when performing cleaning and /or maintenance procedures in an oxygen enriched environment.
4.2 CLEANING
It is recommended that when an infant is discharged, or at least once a week, to thoroughly clean and disinfect the incubator. Clean and disinfect must be performed when used firstly. It did not disinfect when the Incubator was handed over to user. The most effective way to clean is to first disassemble, and then group the parts and assemblies in categories according to the method of cleaning required. The rechargeable battery should be replaced every three years.
WARNING: Infant must be taken out of the incubator before cleaning.
4.2.1 DISASSEMBLY FOR CLEANING
NOTE: For routine cleaning there is no need to separate the Hood assembly from the stand. If
separation is necessary, refer to the Installation Section.
1. Turn off the Main Power Switch and remove the Power Cord. Remove the Access Door Cuffs, Gaskets, Iris
Entry Port sleeves and Soft Port for IV.
2. Disconnect the cables from the Sensor Module and remove the I.V pole. Open the Hood Retainers, take
out the Hood and Inner Wall as show as Figure 4.1.
CAUTION: Befor e lift ing I ncuba tor Hood for cleaning, ensure that all mounted accessories have been
removed to prevent possible interference with the raised Hood.
Hood
Inner Wall
FIGURE 4.1 REMOVING THE HOOD AND INNER WALL
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UNSCREW SCREW “A” A S ARROW DIRECTION TAKE OUT THE INNER WALL OF THE FRONT DOOR
UNSCREW SCREW “B” AS ARROW DIRECTION TAKE OUT THE INNER WALL OF THE SIDE DOOR
FIGURE 4.2 REMOVING THE INNER WALL
3. Slide the mattress tray and take out the humidity sponge. (Refer to paragraph 2.6 B).
4. See figure 4.3, pull the connecting lock of main deck outwards as the arrow indicates to take out the
main deck.
RAISE OUT THE MAIN DECK
It must be cooling for 30 minutes to touch the heater;
operation should be sufficiently care avoiding scald.
FIGURE 4.3 RELEASE THE MAIN DECK LATCHES AND RAISE OUT THE MAIN DECK
5. Loosen the two screws off the Air Filter Cover and remove the Air Filter. (Refer to Paragraph 2.6 B) 4-2
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4.2.2 CLEANING AFTER DISASSEMBLY
A. CLEANING AGENTS
Use an intermediate level detergent /disinfectant registered by country, but only after the Incubator is empty and disassembled as described in Paragraph 4.2.1. When using any cleaning agent, follow the cleaning agents manufacture’s direction for use. After removing all solid wastes and contaminants from the disassembled parts, clean them as follows.
B. SKIN TEMPERATURE PROBE
Use a registered detergent/disinfectant to thoroughly clean all surfaces, and then dry with a clean cloth or paper towel. Do not place the Probe into detergent/disinfectant.
C. TUBING ACCESS PORTS, ACCESS DOOR CUFF AND GASKETS
Place them into a suitable container filled with detergent/disinfectant. Allow them to soak as recommended by the cleaning solution’s manufacture, then remove and wash them with distilled water and dry completely with a clean cloth or paper towel.
D. CONTROLLER, SHELL AND STAND CAUTION: When cleaning the Incubator Shell, care must be taken to prevent liquids from entering.
Remove any lint build-up on the heater radiator and fan impeller. Use a registered detergent/disinfectant to clean all surfaces thoroughly, and then dry with a clean cloth or paper towel, and then be especially careful when cleaning fan, heater and surface of air temperature sensor. Then dry them with clean cloth.
CAUTION: Some chemical cleaning agents may be conductive and/or leave a residue which may permit
a build-up of dust or dirty which may be conductive. Do not permit cleaning agents to contact
electrical components. Do not spray cleaning solutions onto any of these surfaces. Failure to clean the Fan Impeller could result in sufficient lint build-up to reduce airflow, which will affect temperature control and cause high carbon dioxide concentration.
E. HOOD AND INNER WALLS
Use a registered detergent to clean all surfaces of the hood thoroughly, including the holes, indentations, all access doors and access panel. Make sure to clean all holes and indentations, and then dry with a clean cloth or paper towel.
CAUTION: Alcohol can cause crazing of the clear Acrylic Hood. Do not use alcohol for cleaning.
Do not expose the hood assembly to direct radiation from germicidal lamps. Ultraviolet
radiation from this source can cause cracking of gaskets, fading of paint, and crazing of the clear Acrylic Hood.
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F. MATTRESS, HUMIDITY SPONGE, MATTRESS TRAY AND MAIN DECK
Use a registered detergent/disinfectant to clean all surfaces thoroughly including the indentations; then dry with a clean cloth or paper towel. Take off humidity sponge and mattress cover to wash with a registered detergent/disinfectant, then washing with clean water and dry under sunlight.
G. AIR INTAKE MICROFIL TER
Do not attempt to clean or reverse the Microfilter. Replace it if visibly dirty or older than 2 months. Before install a new filter, clean the Microfilter Chamber and Cover with the detergent/ disinfectant.
WARNING: A dirty inlet filter may affect oxygen concentration and/or cause carbon dioxide build-up. Be
sure the filter is checked on a routine basis commensurate with local conditions.
H. TROLLEY
Use a disinfectant-detergent to clean all surfaces of the trolley and dry with a clean cloth or paper towel.
CAUTION: Do not lubricate the mattress tray stopper with lubricating oil or other combustibles.
4.2.3 REASSEMBLY AFTER CLEANING
NOTE: Inspect all cleaned components for any breakage or cracks before reassembling into the
Incubator. Harsh cleaning agents may attack some of the plastics used in the Patient Compartment.
A. Place the Main Deck, the Mattress Tray, the Mattress and the Hood.
B. Visually and physically examine the mattress for any holes or cuts that will permit the entry of fluids onto the inner foam. If the mattress is damaged, it should be replaced.
C. Install the Access Door Gasket and Cuff, and as shown in Figure 4.4.
INSTALLATION OF ACCESS DOOR GASKET INSTALLATION OF ACCESS DOOR CUFF
FIGURE 4.4 INSTALL ACCESS DOOR GASKET AND ACCESS DOOR CUFF
NOTE: If the Incubator is to be gas sterilized, wait until after sterilization to install new cuffs. If the Access Door Gasket is too hard and difficult installation, please place them into warm
water before installation.
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D. Install tubing access ports as shown in Figure4.5. If damaged, please replace them. (NOTE: The flat
surface of tubing access ports is outside.)
FIGURE 4.5 INSTALL TUBING ACCESS PORTS
E. Install the Iris Entry Port Plastic sleeves and Gaskets (see Figure 4.6). Replace them if they are already
damaged.
Install the smaller diameter elastic band of a new Fold back and slip elastic band over
Sleeve over the inner ring of the port housing. The outer ring of the port housing.
Rotate outer ring to close. If properly installed, the sleeve will open again if rotation is reversed.
FIGURE 4.6 INSTALLATION OF IRIS ENTRY PORT SLEEVE
F. Install an Air Intake Micro filter.
Refer to the Paragraph 2.6, Step B, place the Air Intake Micro filter into the Cover and tighten the two
thumbscrews. Install the air intake micro filter.
IMPORTANT: A complete functional checkout procedure should be performed after the incubator
finished installation.
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4.3 GAS STERILIZATION
Prior to gas sterilization, the entire Incubator should be thoroughly cleaned as described elsewhere in this
section. All parts need to be replaced such as iris sleeves, air filter materials, etc. should be removed. New
replacement parts should be installed after sterilization.
ATTENTION: During gas sterilization, Temperature Controller must be removed to avoid hazards. Clean
the Temperature Controller according to section 4.2.
CAUTION: Sterilization temperature should not exceed 54.5°C.
Upon completion of gas sterilization, an aeration period of 16 to 24 hours should be allowed. The controller
should be properly secured in place and the Incubator should be operated in a dry condition for the entire
period of aeration at a temperature of 32 to 35°C. After aeration, if the unit is not to be used immediately, a disposable dust cover should be placed on the Incubator.
IMPORTANT: A complete functional checkout procedure should be performed before the incubator use.
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SECTION 5 MAINTENANCE
5.1 INTRODUCTION
This section provides the replacement of the inner battery, the set procedure of the control and the procedure
of trouble-shooting.
5.2 REPLACEMENT OF INNER BATTERY AND FUSE
See figure5.1, unscrew the bolts on the cover of the power board and the bolt for fixing the power board, take out the upper cover, disconnect all the wiring plugs on the control board, take out the temperature control. you can replace the inner battery and inner fuse.
Skin –temp Sensor Plug of Power Switch for Control 500mAL/250V T Fuse Plug of Fan Motor Power
Air –temp Sensor 15AL/32V F Fuse Heater Plug Plug of Illumination lamp
FIGURE 5.1 THE DISTRIBUTION OF INNER FUSE AND ALL CONNECTION PLUG
Battery fastene Internal charing battery Baffle
FIGURE 5.2 THE DISTRIBUTION OF RECHARGABLE BATTERY AND BATTERY PROTECTION FUSE
NOTE: 1. During replacing the internal battery, the plastic washer should be placed the original position,
and keep correct connection between the anode/ cathode of battery and its fastener; the faulty connection will cause the damage to the battery and no hont for power failure alarm.
2. Please replace theb internal battery after using it for three years.
3. Battery will be automatically charged when the temperature controller works, charging the battery outside of the incubator is forbidden.
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4. The charging battery inside the wartmer is GP17R8H Ni-MH8.4V/170mAh, to ensure safety, do not disassemble battery. Connect the battery correctly, do not use other type battery.
5. It will not influence battery charging and the battery capacity when the battery is full. (Switch on controller)
6. Please do not throw the old battery into fire or water to avoid explosion or leakage.
7. Please dispose the Old battery accoring to local law, and please do not throw them away randomly.
5.3 REPLACEMENT OUTER FUSE
A.Figure 5.3, open the cover of fuse to replace the fuse.
FIGURE5.3 REPLACE THE FUSE
NOTE: When replacing the fuse, first cut off the power supply and pull off the power cord.
B.Replacement of illumination lamp
If the partial part of LED is not on, you must change the whole LED board; if the whole part of LED is not on, check the voltage of illumination lamp and the power supply offering is DC12V; if the voltage of illumination lamp and the power supply offering is DC12V, check the connecting condition of illumination lamp socket and power output condition.
5.4MAINTENANCE AND REPALCEMENT AND THE STORAGE BATTERY
A. Maintenance of the storage battery.
NOTE: Before checking, use AC power to recharge the storage battery for 24 hours, disconnect the
connection of AC power until the battery is full.
If using the incubator for first time, please check the capacity of the storage battery as the following methods: every three months:
1.place the incubator in the room of about 20 , open all doors , windows, disconnect the connection of AC
power and DC power;
2.the incubator is working in the mode of the air-temp, the maximum of set value of temperature is 37 ;
3.Before the low-voltage alarm, the incubator should work continuously at least 90 min; if can not reach 90
min, please replace the storage battery.
4.After finishing the above checking, the battery should be charged for 24 hours continuously. 5-2
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B. Recharge the storage battery: Connect AC power cord and turn on the power switch, Incubator will operate at AC power supply mode. The storage battery will be charged automatically when the controller is operating. The Storage Battery Capacity Indicator will display the Storage Battery Capacity, 100% will be display that the Storage Battery Capacity is full.
NOTICE: If AC power failed and other AC power is not supply during the Method, the power supply of the
Incubator should automatically be changed to the Storage Battery. The Storage Battery should be changed to charging status from supply status.
C. Replacement of the storage battery

Storage battery tray Storage battery power socket

Positive connection bolt Negative connection bolt

Storage battery

Turn out positive and negative connection bolt of the storage battery to replace it.
FIGURE 5.4 REPLACEMENT OF STORAGE BATTERY
NOTE
1. The replacement of storage battery shoud be done by the professions personnel.
2. Reconnect positive and negative wire of the storage batter, the brown wire should be connected to positive of the storage battery and the blue wire to negative.
3. The damage of the socket of storage battery electricity-offer is forbidden. We suggest to use type
Topin®TP12-26 and storage battery electricity-offer 12V/26AH.
4. The storage battery can only recharge when the tmperature control is working, you should take it
out to recharge by yourself.
5. Recharge it when the storage battery is full (turn on the switch of the temperature control), it will
not affect the capacity of the storage battery.
6. Throwing the useless battery into the fair or water is forbidden to avoid of explosion or liquid
leaking.
7. The useless battery should not discard at will, should be dealt with according to the law of the
nation.
8. When the device enters into the battery protection mode, ( the power failure light is on, any other
light will not give any indication and audible tips), the user must recharge it or turn off th edevice at once to avoid affecting the life-span of the storage battery.
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5.5 SYSTEM SET PROCEDURE
5.5.1 Introduction
This section offers the set procedure of temperature control, which is used by thequalified personnel.
NOTE: Please operate according to the steps insection 5.5.2 do not amend the dataof this procedure in
avoid the unexpected danger.
5.5.2 Brief introduction
System set procedure includes the folowing contents:
1. Brightness control of the display
2. Air temperature compensation
3. Skin-temp compensation
4. Air temperature upper deviation set
5. Air temperature lower deviation set
6. Skin-temp upper deviation set
7. Skin-temp lower deviation set
8. Fan block alarm set
9. Air temperature minimum set
10. Air temperature maximum set
11. Skin-temp minimum set
12. Skin-temp maximum set
13. Over-temp alarm set A
14. Over-temp alarm set B
15. Over-temp alarm set C
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5.5.3 Procedure
First, plu the power, press the reser key continuously and turn on the power switch, after 3mins, the air-temp window will display --.--, other window had no indication. Press or until the real temperature window indicates 78.6, press , to enter into the system set interface. Or press to exit the procedure of systen set.
After enter into the system set interface, temperature set window can display the code if some fuction, the real temperature window can display the specific data of the set of this fuction.
Start the screen
Before start, press to keep more than 3mins
Input code interface
press to exit Press and to input the code 78.6, press
to confirm
Incorrect Confirm code
Correct
System set interface
Press and , set window will display the
code of set project
lightness set of display
Press and to chang the set value of the current project
Set end
Press Press , press the down key of
(Notice: Do Not Press Wrong key)
Store data, and exit Recover the original set
FLOW CHART 5.1 OPERATION FLOW CHART OF SYSTEM SET PROJECT
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CODE00.1 The lightness control of display

Prescribe the lightness of display, set range 00.1~01.5, the larger the figure, the lighter the display.
CODE 00.2 Air-temp compensation
Prescribe the temperature compensation of the air temperature sensor, set range 00.0~ 05.0 and10.0~15.0 , the first figure of the set value means the increasing or decreasing. For example, 00.2 means the temperature measured by air-temp sensor adds 0.2 as the compensation, 11.3 means the temperature ℃℃ measured by air-temp sensor reduces 1.3 as the compensation.

CODE 00.3 Skin-temp compensation

Prescribe the temperature compensation of theskin-tem, set range 0.0~05.0 and 10.0~15.0the first figure of the set value means the increasing or decreasing. For example, 00.2 means the temperature measured by air-temp sensor adds 0.2 as the compensation, 11.3 means the temperature measur℃℃ ed by air-temp sensor reduces 1.3 as the compensation.

CODE 00.4 Air-temp upper deviation set

Prescribe themethod of setting for upper deviation of air-temp mode. For example 00.8 means 0.8 .
CODE 00.5 Air-temp lower deviation set
Prescribe themethod of setting for lower deviation of air-temp mode. For example 00.8 means 0.8 .
CODE 00.6 Skin-temp upper deviation set
Prescribe themethod of setting for upper deviation of skin-temp mode. For example 00.8 means 0.8 .
CODE 00.7 Skin-temp lower deviation set
Prescribe themethod of setting for lower deviation of skin-temp mode. For example 00.8 means 0.8 .
CODE 00.8 Fan block alarm set
Prescribe themethod of setting for fan block alarm setthis set value is 19.2. If the fan checking point is lower
than this value, the system will alarm.

CODE 00.9 Air-temp minimum set value

Prescribe the method of air-temp set minimum value. For example 25.0 means the minimum value is 25.0 .

CODE 01.0 Air-temp maximum set value

Prescribe the method of air-temp set maximum value in the mode of air-temp set value 37 . For
example 39.0 means the maximum value is 39.0 .
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CODE 01.1 Skin-temp minimum set value
Prescribe the method of skin-temp set minimum value. For example, 34.0 means the maximum value is 34.0 .
CODE 01.2 Skin-temp maximum set value
Prescribe the method of skin-temp maximum value in the mode of skin-temp set value 37 . For example
38.0 means the maximum value is 38.0 .

CODE 01.3 Over-temp alarm set A

Prescribe the method of air-temp set value in the mode of air-temp set value37.0 . For example 37.8
means the over-temp is 37.8 .
CODE 01.4 Over-temp alarm set B
Prescribe the method of air-temp set value in the mode of air-temp set value37.0 . For example 39.5
means the over-temp is 39.5 .
CODE 01.5 Over-temp alarm set C
Prescribe the method of over-temp set value in the mode of skin-temp. For example 39.8 means the
over-temp is 39.8 .
5.6 PROCEDURE OF TROUBLE-SHOOTING
5.6.1 Introduction
Tion 5.6.4 and 5.6.5 will offer the repairing methods of temperature control. In section 5.6.4, it offers the alarm
code when the alarm of the temperature control happens; In section 5.6.5, it gives the details of the repairing methods by the way of flow chart.
NOTE: Before deal with the troubles, you should confirm thr correct set of the system set procedure.
5.6.2 Test device
During the trouble-shooting procedure, it needs the following test devices, and you can replace it with the
same effect device.
z Figure clock, FLUKE 17B Type z 31.0 skin temperature simulation z 37.0 air temperature simulation
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5.6.3 Temperature simulation device
z 31.0skin temperature simulation
31
Resistor R=23166Ω/0.25W/0.5%
z 37.0 air temperature simulation
Resistor R=18030Ω/0.25W/0.5%
Resistor R
Resistor R
z 37.0℃ Isolated temperature simulation
37.0 air temperature simulation
5-8
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5.6.4 Alarm code
Other alarm have the relative alarm code except for the power failure alarm, see table 5.1
TABLE 5.1 CLASSIFICATION OF ALARM CODE
Alarm code Classification Cause and method
E0.1 Air temperature sensor failure alarm See flow chart 5.2
E0.2 Isolated temperature sensor alarm See flow chart 5.3
E0.3 Air temperature deviation failure alarm See flow chart 5.4
E0.4 Skin temperature sensor failure alarm See flow chart 5.5
E0.5 Over temperature failure alarm Refer to Flow chart 5.6
E0.6 Fan motor stop alarm Check the connecting wire of the fan
E0.7 Fan motor retard alarm
Check whether the fan stops working or the low speed
E0.8 Wrong position of skin sensor alarm Check the position of skin sensor
1. Check whether there is heat source nearby, if
E0.9
High deviation temperature failure alarm
yes, please leave far away from the heat source.
2. Check the close condition of all doors and panels
E1.0
Low deviation temperature failure alarm
The same as high deviation alarm
E1.1 Low voltage alarm See flow chart 5.7
Power failure alarm See flow chart 5.8
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H0.1
H0.2
ROM failure alarm inside auxiliary MCU
Internal system failure alarm inside main MCU
H0.3 Communication Failure
Replace the main MCU U10.
Replace the main MCU U10.
1. Check the connection of circuit between the main MUC and auxiliary MCU
2. Replace main MUC and auxiliary MCU
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TABLE 5.1 CLASSIFICATION OF ALARM CODECONTINUE
Alarm code Classification Cause and method
H0.4
H0.5
R0M malfunction alarm inside of auxiliary MCU
Internal system failure alarm inside auxiliary MCU
Replace the auxiliary MCU U13
Replace the auxiliary MCU U13
H0.6 E2PROM failure alarm Replace Main MCU U10
H0.7 Main ADC failure alarm Check U5, ADC and other connecting wire.
H0.8 Auxiliary ADC failure alarm Check U3, ADC and other connecting wire.
1. Check the heating control relay K3 on the power board, triode Q2 and other controlling circuit.
2. Check the MOS Q4, Q5 on the power board to
H0.9 Heating control relay malfunction alarm
see whether they're damaged or not.
3. Check the electronic parts U5 and its relative circuit.
4. Check the heater to see whether it's broken or bad connected.
H1.0 Power voltage overlarge failure See flow chart 5.9
H1.1 Keyboard fault alarm Replace the control panel
H1.2 Battery failure alarm Replace the inner storage battery
Check the connecting socket between the battery and the power box, ans check the connection of the socket J9 in the power board.
H1.3
Connecting parts between the storage battery and the power box fault alarm
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5.6.5 Check flow chart
Before checking, first, open the cover of the power supply box, at the same time, keep the power +5V and +12V of temperature control normal, device and lead’s connection normal. In the state of working, press upper key and Air-temp key, the air-temp window, skin-temp window and storage battery capacrty window will display isolated over-temp sensor temperature, DC power voltage, storage battery voltage respectively, and then press skin-temp key, the skin-temp window will show the output voltage of power switch so as to be easy to find the reason of faults for repairman.
AIR TEMP SENSOR ALARM
good connection No 1. Check the connection between J11on
power board and air temp sensor.
2. Check the connection between J6 on
Yes power board and J2 on main board.
Connect the 37.0 air temperature simulacrum(equivalent to value 18030 Ohms,10 decades) instead of air temperature sensor, turn on power supply.
Temp the indicator displays, equals
37.0 adding temp compensation of systemp setting procedure system alarm No replace air temp sensor
Yes
No
On main board U11-6 is 2.63V? Check resistor R10, C11
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Yes
CHECK U5
FLOW CHART 5.2 AIR TEMPERATURE SENSOR ALARM
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ISOLATED TEMPERATURE SENSOR FAILURE ALARM
``
Good conection? 1. Check the connection between J7on
Yes power board and J3 on main board.
Connect the 37.0 air temperature simulacrum(equivalent to
no
power board and isolated temp sensor.
2. Check the connection between J6 on
value 18030 Ohms,10 decades) instead of isolated
temperature sensor, turn on power supply.
system alarm? Replace the isolated temperature sensor
yes
no
no
on the main board U3-6 is 2.63V? Check the connect to R9, C10
Yes
Check U3
FLOW CHART 5.3 ISOLATED TEMPERATURE SENSOR ALARM
5-12
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AIR TEMPERATURE DEVIATION FAILURE ALARM
``
no
On the power board J11-1,J7-1 voltage Check the socket for air temperature
is same? and isolated sensor J7 and J11
Yes
no
U5-6,U3-6 voltage Check the connect to R9, R10, C11
is same?
yes
Replace U4, U7
Whether continue Exit
no
Alarming?
Yes
Replace main board
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FLOW CHART 5.4 AIR TEMPERATURE DEVIATION FAILURE ALARM
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SKIN TEMP SENSOR ALARM
good connection 1. Check the connection of J5 on power
No
2. Check the connection between J6
Yes on power board and J3 on main
board
Connect the 31.0 skin temp aimulacrum (equivalent to
board and skin temp sensor
value 23150 Ohms, 10 decades) instead of skin-temp sensor, turn on power supply
Temp indicator is
No
31.0 ℃ ±0.2℃ System alarm ? Replace skin temp sensor
Yes
No
On main board U5-6 is 2.63V? Check R8, C9
Yes
Check U5
FLOW CHART 5.5 SKIN TEMPERATURE SENSOR ALARM
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y
OVER-TEMP FAILURE
Yes
heat source nearby Remove from the heat source
NO
air temperature and isolated
temperature sensor works normal
Replace air temp. and isolated temp. sensor
FLOW CHART 5.6 OVER-TEMP FAILURE
Yes
According to the air temperature and solitude te troubl
mperature sensor
e shooting table
LOW-VOL TAGE ALARM
Storage battery of electricit
-offer
DC electricity-offer mode AC electricity-offer mode
Low-voltage alarm A
Yes
voltage 20V
Low- voltage alarm D
No
Low- voltage alarm B Low- voltage alarm C
FLOW CHART 5.7 LOW-VOLTAGE ALARM (SHEET 1 OF 7)
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y
LOW- VOLTAGE ALARM A
The voltage of storage
battery<10.5V
Yes
Connect circuitry and Charge up the storage batter
No
On power board
The pin of 1,4 for
J4<10.5V
Yes
Check the joining between J4 and storage battery
No
On power board
The point of connection of F3 and R25 <10.5V
Yes
Check the fuse F3 and its connection
No
On power board
The point of interection of
R25 and R22 <0.95V
Yes
Check R25 and R22
No
On main board
J3-15<0.95V
Yes
Check connection between J6 on power board and J3 on main board
Connect with page 3
FLOW CHART 5.7 LOW-VOLTAGE ALARM (SHEET 2 OF 7)
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Connect with page 2
No
On main board
U5-10<0.95V
Yes
Check the connection
between U5and J3
Check U5
LOW- VOLTAGE ALARM B
DC power input
Yes
Check DC input power
<10.5V
No
On power board
The pin of 1,3 for
J3 < 10.5V
Yes
Check the wiring between J3 and DC power
No
On power board
The point of connection of F2 and R14<10.5V
Yes
Check fuse F2 and its connection
No
Connect with page 4
FLOW CHART 5.7 LOW-VOLTAGE ALARM (SHEET 3 OF 7)
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g
Connect with page 3
On main board
The point of intersection of
R14 and R13 <0.95V
Yes
Check R14 and R13
No
On main board
J3-14<0.95V
Yes
Check the wiring between J6 on power board and J3 in main board
No
On main board
U5-9<0.95V
Yes
Check the connection between U5 and J3
Check U5
LOW- VOLTAGE ALARM C
The volta
input <22.5V
e of DC
Yes
Check input power DC
No
Connect with page 5
FLOW CHART 5.7 LOW-VOLTAGE ALARM (SHEET 4 OF 7)
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Connect with page 4
On power board
The pin of 1,3 for
J3 <22.5V
Yes
Check the wiring between J3 and DC power
No
On power board
The point of connection
of F2 and R14
<22.5V
Yes
Check fuse F2 and its connection
No
On power board
The point of intersection
of R14 and R13
Yes
Check R14 and R13
<2.04V
Yes
On main board
J3-14<2.04V
Yes
Check the connection between J6 on power board and J3 on main
Yes
On main board
U5-9<2.04V
Yes
Check the connection between U5 and J3
Check U5
FLOW CHART 5.7 LOW-VOLTAGE ALARM (SHEET 5 OF 7)
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LOW- VOLTAGE ALARM D
The output
voltage of power switch
<14V
Yes
Check power switch
No
On power board
The pin of 1,6 for
J1 <14V
Yes
Check the wiring between J1 and power switch
No
The point of
On power board
connection of R1 and
R24 <14V
Yes
Check R1 and its connecting
No
On power board
intersection of R24 and
R26 <1.27V
The point of
Yes
Check R24 and R26
No
On main board
J2-13<1.27V
Yes
Check the connection between J6 on power board and J3 on main
Connect with page 7
FLOW CHART 5.7 LOW-VOLTAGE ALARM (SHEET 6 OF 7)
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Connect Page 6
No
On main board
U5-18<1.27V
Yes
Check the connection between U5 and J3
Check U5
FLOW CHART 5.7 LOW-VOLTAGE ALARM (SHEET 7 OF 7)
POWER FAILURE ALARM
Electricity-offer mode
of storage battery
Electricity-offer
mode of DC
Ac electricity-offer mode
Power failure alarm A
Power failure alarm B Power failure alarm C
FLOW CHART 5.8 POWER FAILURE ALARM (SHEET 1 OF 3)
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POWER FAILURE ALARM A
On power board
The pin of 1,4 for
J4 <9V
No
Yes
Check the voltage of storage battery and the connecting wire between it and J4
On power board
The point of connection of F3 and K2<9V
Yes
Check fuse F3 and its connection
No
VCOM
POWER FAILURD ALARM B
On power board
Feet between 1,3 of
J3 <9V
No
Yes
Checking the wiring between DC power and J3
On power board
The point of connection of F2 and K2<9V
Yes
Check fuse F2 and its connection
No
VCOM
FLOW CHART 5.8 POWER FAILURE ALARM (SHEET 2 OF 3)
5-22
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On power board
On power board
POWER FAILURD ALARM C
Voltage output of switch
power <9V
No
The pin of 1,6 for
J1 <9V
No
VCOM
Yes
Yes
Check the connecting wire between power switch its AC input power to net power and fuse
Check the connection Between J1 and power switch
FLOW CHART 5.8 POWER FAILURE ALARM (SHEET 3 OF 3)
MAIN POWER VOLTAGE OVER LARGE FAILURE
Electricity-offer mode
of storage battery
Electricity-offer
mode of DC
Ac electricity-offer mode
High voltage alarm A High voltage alarm D
Voltage <20V
Yes
No
High voltage alarm B High voltage alarm C
FLOW CHART 5.9 MAIN POWER VOLTAGE OVER LARGE FAILURE (SHEET 1 OF 4)
5-23
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The point of
HIGH VOLTAGE ALARM A
the voltage of
storage battery
>15.5V
Yes
Connect the circuit and recharge the battery
No
On power board
The pin of 1,4 for
J4 >15.5V
No
Yes
Check the wiring between J4 and the storage battery
On power board
of F3 and R25>15.5V
connection
No
Yes
Check fuse F3 and its connection
On power board
The point of intersection of
R25and R22 >1.41V
Yes
Check R25 and R22
No
On main board
J3-15>1.41V
Yes
Check the wiring between J6 on power board and J3 in main board
No
On main board
U5-10>1.41V
Yes
Check the connection between U5 and J3
Check U5
FLOW CHART 5.9 MAIN POWER VOLTAGE OVER LARGE FAILURE (SHEET 2 OF 4)
5-24
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HIGH VOLTAGE ALARM B
The voltage of DC
input >14.5V
Yes
Check input power DC
No
On power board
The pin of 1,3 for
J3 >14.5V
Yes
Check the wiring between J3 and DC power
No
On power board
The point of connection
of F2 and R14
>14.5V
Yes
Check fuse F2 and its connection
No
On power board
The point of intersection
of R14 and R13
Yes
Check R14 and R13
>1.3V
No
On main board
J3-14>1.3V
Yes
Check the connection between J6 on power board and J3on main
No
On main board
U5-9>1.3V
Yes
Check the connection between U5 and J3
Check U5
FLOW CHART 5.9 MAIN POWER VOLTAGE OVER LARGE FAILURE (SHEET 3 OF 4)
5-25
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HIGH VOLTAGE ALARM C
Voltage output of DC
input >28.5V
No
Yes
Check input power DC
On power board
The pin of 1,3 for
J3 >28.5V
Yes
Check the wiring between J3 and input power DC
No
On power board
The point of connection
of F2 and R14
>28.5V
Yes
Check fuse F2 and its connection
No
Yes
On power board
The point of intersection
of R14 and R13
>2.6V
Check R14 and R13
No
On main board
J3-14>2.6V
No
On main board
U5-9>2.6V
Yes
Yes
Check the connection between J6 on power board and J3 on main board
Check the connection between U5 and J3
Check U5
FLOW CHART 5.9 MAIN POWER VOLTAGE OVER LARGE FAILURE (SHEET 4 OF 4)
5-26
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HIGH VOLTAGE ALARM D
The voltage of switch
power >17V
Yes
Check switch power
No
On power board
The pin of 1,6 for
J1 >17V
Yes
Check the wiring between J1 and switch power
No
On power board
The point of intersection
of J1-6 and R24
>17V
Yes
Check J1 and its connection
No
Yes
On power board
The point of intersection
of R24 and R26
>1.55V
Check R24 and R26
No
On main board
J3-13>1.55V
Yes
Check the connection between J6 on power board and J3 on main board
No
On main board
U5-8>1.55V
Yes
Check the connection between U5 and J3
Check U5
FLOW CHART 5.9 MAIN POWER VOLTAGE OVER LARGE FAILURE (SHEET 4 OF 4)
5-27
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SECTION 6

REPLACEMENT PARTS
6.1 GENERAL
This section provides parts lists for infant incubator. Part numbers of accessories are provided below:
5
3
4
6 2
1
7
Figure 6.1 Parts Location Diagram, whole unit
Table 6.1 Parts and Accessories List, whole unit
ITEM No. DESCRIPTION PART NUMBER
1 Trolley T01 001 00 2 Controller T02 000 00 3 Hood T03 000 00 4 Base T04 000 00 5 I. V. Pole Groupware T05 000 00 6 Oxygen feeding valve T04 005 00 7 Oxygen cylinder T04 004 00
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6-1
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FLOW CHART 6.2 Replacing parts for hoodSheet 1 of 2
6-2
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A-A Circumgyrate 26° B-B Circumgyrate 26°
FLOW CHART 6.2 Replacing parts for hoodSheet 2 of 2
6-3
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Table 6.2 list of replacing parts for hood
No Name Parts No
1 Side door T03 002 00 2 Constant temperature hood T03 003 00 3 Front door T03 004 00 4 Window touch head 03 013 00 5 I. V. soft port T03 001 00 6 Spanner T03 006 00 7 Spanner bolt T03 007 00 8 Column compressed spring T03 008 00 9 Hexagon nut M5 See standard No
10 Lock of box gemel seat T03 009 00
11 Cross groove countersunk head bolt M4×12 See standard No
12 Spring washer 4 See standard No 13 Hexagon nut M4 See standard No 14 Seal nail T03 010 00 15 Perforative peg T03 011 00 16 Lock of box T03 012 00 17 Side door gemel seat T03 013 00 18 Place-bolt T03 014 00 19 Front door gemel seat T03 015 00 20 Latch seat 03 023 00 21 Cross groove head bolt M3×25 See standard No 22 Access door 03 010 00 23 Seal T03 016 00 24 Front door heat insulation T03 017 00 25 Cross groove oblate head bolt M3×18 See standard No 26 Cross groove oblate head bolt M3×10 See standard No 27 Window’s shaft 03 020 00 28 Door spring T03 018 00 29 Access door’s cuff 03 033 00
6-4
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Table 6.2 list of replacing parts for hood ( continue)
No Name Parts No
30 Access door’s sleeve 03 032 00 31 32
O type seal circle 8.5×1.8 Column 3×30
See standard No
See standard No 33 Peg agaist hood 03 026 00 34 Rolling lock 03 028 00 35 Spring (1) 03 025 00 36 Latch handle 03 024 00 37 Ring assembly 03 017 00 38
Cross groove head bolt ST2.9×9.5
See standard No 39 M3 bolt cover 03 051 00 40 Terminal door heat insulation T03 005 00 41 Fixing circle 03 018 00 42 Iris port 03 019 00 43 Plastic sleeve of hand port 03 004 00 44
Cross groove countersunk head bolt M4×8
See standard No
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6-5
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FLOW CHART 6.3 Replacing parts for box body about incubator
6-6
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Table 6.3 list of replacing parts for incubator
No Name Parts No
1 Incubator body T04 007 00 2 Spring board T04 008 00
Cross groove head bolt M4×14
3
See standard No 4 Fflat washer 4 See standard No 5 Spring washer 4 See standard No 6 Hexagon nut M4 See standard No 7 Seal washer T04 011 00 8 Iron slice for fixing bed T04 012 00
Cross groove countersunk head bolt M4×16
9
10
heat preservation boardδ5
11 Bed puller T04 014 00 12 Underlying board for clambering base T04 015 00 13 Clambering base T04 016 00 14
Cross groove countersunk head bolt M3×10 15 Spring slice bolt T04 017 00 16 Reservoir bar T04 018 00 17 Label for humidity sponge T04 019 00
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6-7
See standard No
T04 013 00
See standard No
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FLOW CHART 6.4 Replacing parts for I.V. Pole Groupware
Table 6.4 list of replacing parts for I.V. Pole Groupware
No Name Parts No
1 Hook groupware P05 008 00 2 Hesagon nut M6 See standard No 3 Hoop nut T05 002 00 4 Hoop circle T05 003 00 5 I.V. column T05 004 00 6 I.V. pillar T05 005 00 7 I.V. seat T05 006 00 8 Inner hexagon head bolt M6×20 See standard No 9 Place limit head T05 007 00
10 Pad T05 008 00
11 Clamp bolt M6×6 See standard No
12 Label for weight of I.V.Pole T05 009 00
6-8
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FLOW CHART 6.5 Replacing parts for stand (Sheet 1 of 2)
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FLOW CHART 6.5 Replacing parts for stand (Sheet 2 of 2)
Table 6.5 list of replacing parts for stand
No Name Parts No
1 Front bar T01 002 00 2 crosspiece T01 003 00 3 Back bar T01 004 00
Cross groove countersunk head bolt M5×25
4
See standard No 5 Main frame T01 005 00 6 Support board T01 006 00
Cross groove countersunk head bolt M8×20
7
Cross groove countersunk head bolt M5×18
8
See standard No
See standard No 9 Spring washer 5 See standard No
10 Flat washer 5 See standard No
11 Cover type nutM5 See standard No
12 Outer sawtooth clamping washer 5 See standard No
Cross groove countersunk head bolt M5×20
13
See standard No
14 Hexagon nut M5 See standard No 15 Oxygen cylinder capper T01 007 00
Cross groove oblate head bolt M5×16
16
Cross groove countersunk head bolt M4×10
17
See standard No
See standard No
18 trolley T01 001 00
6-10
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SERVICE MANUAL FOR INCUBATOR EDITION/REVISION A/0
FLOW CHART 6.6 Replacing parts for temperature control (Sheet 1 of 3)
Table 6.6 list of replacing parts for temperature control
No Name Parts No
1 Switch group ware for control T02 006 00 2 Cross groove countersunk head bolt M3×25 See standard No 3 Hexagonal spacer support HTP-315 T02 007 00 4 Spring washer 3 See standard No 5 Hexagon nut M3 See standard No 6 Frame T02 004 00 7 Control board T02 005 00 8 Cross groove head bolt M3×8 See standard No 9 Flat washer 3 See standard No
10 Electrical device name plate T02 003 00
11 Shield cover groupware T02 028 00 12 Cross groove countersunk head bolt M3×6 See standard No 13 Main board T02 008 00 14 Hexagonal spacer support HTS-308 Y01 016 00 15 Plastic washer P02 030 00 16 Battery box 02 028 00 17 Cross groove head bolt M3×8 See standard No
I6
6-11
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SERVICE MANUAL FOR INCUBATOR EDITION/REVISION A/0
27
FLOW CHART 6.7 Replacing parts for temperature control (Sheet 2 of 3)
6-12
I6
Page 76
SERVICE MANUAL FOR INCUBATOR EDITION/REVISION A/0
Table 6.7 list of replacing parts for temperature control(continue)
No Name Parts No
Cross groove countersunk head bolt M3×8
1
Cross groove countersunk head bolt M3×6
2
Cross groove head bolt M4×16
3
See standard No See standard No
See standard No 4 Flat washer 4 See standard No 5 Spring washer 4 See standard No 6 Hexagon nut M4 See standard No 7 Connecting group ware of storage battery A T02 009 00 8 Hexagon nut M3 See standard No 9 Spring washer 3 See standard No
10 Flat washer 3 See standard No
11 Hexagonal spacer support HTS-306 T02 011 00 12 Plastic washer P02 030 00 13 Power board T02 013 00 14
Cross groove head bolt M3×8
See standard No 15 Electrical box T02 014 00 16 Wiring fastening clip of 2 segments TS-0607 T02 030 00 17 Cross groove countersunk head bolt ST2.9×9.5 See standard No 18 Choke groupware T 02 026 00 19
Cross groove head bolt M4×8
See standard No 20 Top baffle T02 017 00 21 Bottom baffle groupware T02 032 00 22
Cross groove head bolt M4×8
See standard No 23 Grounded poster 02 017 00 24 Power switch MMK320S-15 T02 020 00 25 DC Power Cord T02 002 00 26 Skin Temperature Sensor T02 024 00 27 AC Power Cord 02 030 00
I6
6-13
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SERVICE MANUAL FOR INCUBATOR EDITION/REVISION A/0
FLOW CHART 6.8 Replacing parts for temperature control (Sheet 3 of 3)
6-14
I6
Page 78
SERVICE MANUAL FOR INCUBATOR EDITION/REVISION A/0
Table 6.8 list of replacing parts for temperature control (continue)
No Name Parts No
1 Lower poster for elctrical device T02 021 00 2 Lower cover baffle T02 022 00 3 Sensor support T02 023 00 4 Cross groove countersunk head bolt M3×10 See standard No 5 Hexagon nut M3 See standard No 6 Spring washer 3 See standard No 7 Outer sawtoothclamp washer 3 See standard No 8 Power socket 3GTJE1 T02 025 00
9 Green light switch RK1-01C/N 2×2 Y02 022 00 10 Flat washer 3 See standard No 11 Cross groove head bolt M3×10 See standard No 12 Fuse F6.3AL/250V T02 027 00 13 Fuse seat R3-11 Y02 025 00 14 Group ware power socket T02 012 00
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6-15
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SERVICE MANUAL FOR INCUBATOR EDITION/REVISION A/0
Figure 6.9 Replacement spare parts figure of jacklight
6-16
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Page 80
SERVICE MANUAL FOR INCUBATOR EDITION/REVISION A/0
Table 6.9 Replacement spare parts table of jacklight
No Name Parts No
1 Blue box shell T06 001 00 2 Absorbing feet T06 002 00
Cross groove counter head bolt M4×16
3
See standard No 4 Light frame board T06 003 00 5 Cover board T06 004 00 6 Lamp group T06 005 00 7 Protection slice T06 006 00 8 Socket XY4-2S T06 007 00
Cross groove counter head bolt M3×8
9
See standard No. 10 Flat washer 4 See standard No 11 Spring washer 4 See standard No 12 Switch MK321A/77 T06 008 00 13 Flat washer 10 See standard No
Hexagon thin nut M10×1
14
Snake tubeφ11×270
15
See standard No
T06 010 00 16 Light feet T06 011 00 17 White heat shrinking cannula 16 T06 012 00 18 Double parelell lines L1 T06 013 00 19 Plug MC100-50802 T06 014 00 20 Double parelell lines L2, L3 T06 015 00
Rectangular faucet JXCK-6.3
21
Plastic jacket SLHT-6.3
22
T06 016 00
T06 017 00 23 Switch poster T06 009 00 24 Fixing clip P04 047 00 25 Circular ferrite T06 019 00
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SERVICE MANUAL FOR INCUBATOR EDITION/REVISION A/0
Table 6.10 list of replacing parts for standard parts
No Name Parts No
Cross groove bolt M3×6
1
Cross groove bolt M3×8
2
Cross groove bolt M3×25
3
Cross groove bolt M4×8
4
Cross groove bolt M4×16
5
Cross groove countersunk head bolt M3×5
6
Cross groove countersunk head bolt M3×6
7
BZ 001 BZ 002 BZ 006 BZ 007 BZ 010 BZ 016 BZ 017
Cross groove countersunk head bolt M3×8
8
Cross groove countersunk head bolt M3×10
9
Cross groove countersunk head bolt M4×8
10
Cross groove countersunk head bolt M4×12
11
Cross groove countersunk head bolt M4×16
12
Cross groove countersunk head bolt M5×18
13
Cross groove countersunk head bolt M5×20
14
Cross groove bolt ST2.9×9.5
15
BZ 018 BZ 019 BZ 022 BZ 023 BZ 024 BZ 025 BZ 026
BZ 031 16 Flat washer 3 BZ 036 17 Flat washer 4 BZ 037 18 Flat washer 5 BZ 038 19 Flat washer 10 BZ 041 20 Spring washer 3 BZ 043 21 Spring washer4 BZ 044 22 Spring washer 5 BZ 045
6-18
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SERVICE MANUAL FOR INCUBATOR EDITION/REVISION A/0
Table 6.10 list of replacing parts for standard parts (continue)
No Name Parts No
23 Paper washer 3 BZ 050 24 Outer sawtoothclamp washer 5 BZ 051 25 Hexagon nut M3 BZ 053 26 Hexagon nut M4 BZ 054 27 Hexagon nut M5 BZ 055 28 Hexagon nut M6 BZ 056
O type seal circle φ8.5×1.8
29
BZ 067
Column 3×30
30
BZ 072 31 Cover type nutM5 BZ 094
Cross groove bolt M4×14
32
BZ 098 33 Outer sawtoothclamp washer 3 BZ 102
Cross groove oblate head bolt M3×10
34
Cross groove oblate head bolt M5×16
35
Cross groove oblate head bolt M3×18
36
Cross groove countersunk head bolt M8×20
37
Cross groove countersunk head bolt M3×25
38
Inner hexagon bolt M6×20
39
Hexagon thin nut M10×1
40
BZ 106
BZ 115
BZ 126
BZ 127
BZ 128
BZ 135
BZ 145
Inner hexagon bolt M6×8
I6
41
Cross groove oblate head bolt M4×8
42
Clamp bolt M6×6
43
6-19
BZ 152
BZ 153
BZ 156
Page 83
SERVICE MANUAL FOR INCUBATOR EDITION/REVISION A/0

SECTION 7

DIAGRAMS
7.1 GENERAL
The section provides schematic and wiring diagrams for Incubator and circuit diagrams, connection diagram
for temperature controller boards.
A1control board A2power board Aillumination lamp Hgroupware of heater Psensor Sswitch
I6
for controller
DIAGRAM OF WHOLE UNIT
7-1
M:fan motor
Page 84
SERVICE MANUAL FOR INCUBATOR EDITION/REVISION A/0
CZ1: AC Power Supply Receptacle CZ2: DC Power Supply Receptacle CZ3,CZ4: Storage battery Receptacle A1: The Main control Board A2: Power Supply Board CZ5so A4: Power switch MMK320S-15 A5, A6: Storage battery TP12-26 D1, D3:
A7
Air temp or isolated
over-temp sensor
M: Heater Fan Motor and Impeller
D825E-B-05HB-CCW
G: GP17-R8H Ni-MH 8.4V/170mAh Rechargeable battery T
F1, F2: 3.15AL/250V F type fuses H: Heater S1: Temperature Controller Switch
PWL-2P2T
S2: Main Power Supply switch
cket of sensor
Connect Picec
C1353ALG-H
e QQ3220
Chok
INTERCONNECTION DIAGRAM OF TEMPERATURE CONTROLLER
7-2
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Page 85
SERVICE MANUAL FOR INCUBATOR EDITION/REVISION A/0
POWER BOARD ASSY DIAGRAM
I6
7-3
Page 86
SERVICE MANUAL FOR INCUBATOR EDITION/REVISION A/0

POWER BOARD ASSY PARTS LIST

NO. Model Code Name and Specification Quantity

1 R1,R2,R21 Resistor 0805-10KΩ±5% 3 2 R3~R7,R11,R12,R27,R28 Resistor 0805-1K±5% 9 3 R8 Resistor 0805-5.1KΩ±5% 1 4 R9,R10 Resistor 0805-2KΩ±5% 2 5 R13,R18,R22,R26 Resistor 0805-10KΩ±1% 4 6 R14,R17,R24,R25 Resistor 0805-100K±1% 4 7 R15 Resistor RJ-2-0.063Ω±1% 1 8 R16 Resistor 0805-240K±1% 1 9 R19 Resistor 0805-23.2KΩ±1% 1
10 R20 Resistor 0805-120Ω±5% 1
11 R23 Resistor RJ-1-1Ω±1% 1 12 C1,C2,C10 Capacitor 0805-0.01uF±20% 3 13 C3,C4,C5,C13,C15,C16 Capacitor 0805-0.1uF±20% 6 14 C6,C8,C12 Capacitor CD11-50V-470uF±20% 3 15 C7,C9 Capacitor CD11-16V-2200uF±20% 2 16 C11,C18 Capacitor SMD-25V-150uF±20% 2 17 C17 Capacitor CA45B-16V-10uF±20% 1 18 D1,D4,D5,D8 Diode SM4007-D0214 4 19 D2,D6 Diode 1N5339B 2 20 D3,D7,D9 Diode MBR2545CT 3 21 Q1,Q2 Triode MMBT3904LT1 2 22 Q3 MOS Pipe RFP30P06 1 23 Q4,Q5 MOS Pipe MTP50N06 2
7-4
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SERVICE MANUAL FOR INCUBATOR EDITION/REVISION A/0
POWER BOARD ASSY PARTS LIST (CONTINUE)
NO. Model Code Name and Specification Quantity
24 U1,U6 Integrated circuit MC7812BDTG 2 25 U2 Integrated circuit MC7805CT 1 26 U3 Integrated circuit MC7805BDTG 1 27 U4 Integrated circuit UC3906N 1 28 U5 Integrated circuit KP1020 1 29 U7 Integrated circuit MC7806CT 1 30 DC1 DC-DC ASD10H-12S12 1 31 F1,F4 Fuse T 500mAL/250V 2 32 F2,F3 Fuse F 15AL/32V-C 2 33 L1 Inductance 150uH 1 34 K1,K2 Relay CB1-P-12V 2 35 K3 Relay JV1aP-6V 1 36 K4 Relay DS2Y-S-DC5V 1 37 J1 Socket ME040-50806 1 38 J2,J4 Socket ME040-50804 2 39 J3 Socket ME040-50803 1 40 J5 Socket XY2.5-3S 1 41 J6 Socket DC-2-26S 1 42 J7,J9,J11 Socket XY2.5-2S 3 43 J8 Socket ME040-50802 1 44 J10 Socket XY4-2S 1 45 Radiator GHSI-35 2
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7-5
Page 88
SERVICE MANUAL FOR INCUBATOR EDITION/REVISION A/0
connector
J9
VCC
J6
2PIN
123456789
1
2
Vall
1K
R7
Vcom
1011121314151617181920212223242526
+5A
DC_State
PS_State
sen_air
sen_isolated
sen_skin
PS_Vol
DC_Vol
LBAT_Vol
VCC
ctr_sht
ctr_bht
big heater
1K
R28
small heater
Q5
MTP50N06
J2
HEATER
Q4
MTP50N06
1
tpc
2
tpb
3 4
ctr_bht
1K
R27
ctr_sht
Q2
8050
1K
R6
ctr_relay
D4
K3B
NAIS JV-6V
K3A
Vcom
K1B
NAIS CB12V
+DC
+15
K2B
NAIS CB12V
+LBAT
1N4007
NAIS JV-6V
0.1uF
C13
+6
2200uF
C9
3
OUT
2
GND
IN
U7 MC7806CT
1
470uF
C12
VA
R9
U1 MC7812ACDT
PS_State
2K
12
3
OUT
IN
1
1K
R11
D1
1N4007
K1A
NAIS CB12V
4
GND
R10
U6 MC7812ACDT
DC_State
2K
12
3
OUT
IN
1
1K
R12
D5
K2A
4
GND
100K
0.01uF
C10
PS_Vol
100K
R24
10K
R26
+15
J1
12345
6
6PIN
Power Supply
R14
+DC
F2
15A
123
J3
testb
VCC
10K
R2
U5A
tpb
1K
R4
VCC
D6
C3
VCC
2200uF
C7
3
OUT
GND
IN
U2 MC7805CT
1
470uF
C6
VA
L1
150uH
1N4007
DC_Vol
D3
MBR2545CT
3PIN
F1
NAIS CB12V
0.01uF
C2
10K
R13
DC 12V/ 24V
testc
VCC
10K
R1
KP1020
U5B
KP1020
tpc
1K
R3
VCC
1N5339B
0.1uF
2
T500mA
R25
+LBAT
F3
15A
4
J4
D2
1N5339B
0.1uF
C4
+5A
150uF
C11
3
OUT
4
GND
IN
U3 MC7805ACDT
1
VA
Vall
0.01uF
C1
LBAT_Vol
100K
10K
R22
D9
MBR2545CT
123
4PIN
Lead_Acid Battery
ctr_power
ctr_relay
D7
+12
motor_test
sen_skin
sen_isolated
sen_air
+12
3
Vout+
Vin+1Vin-
DC1
C8
F4
T500mA
Vall
+LBAT
MBR2545CT
R15
+15
26PIN
To mainbaord
1 2 3
J5
3PIN
2 1
J7
2PIN
2
VCC +5A VCC
1
J11
2PIN
Air sensor Isolated sensor Skin sensor
ctr_power
0.1uF
C16
150uF
C18
4
K4A
Vout-
Ctr
DC-DC
2
6
470uF
Q3
0.063
motor_test
100K
R17
R18
120
R20
5.1K
R8
16
10K
R21
RFP30P06
U4
1K
R5
Q1
8050
DS2Y-5V
D8
1 2
VCC
R23
10uF
C17
K4E
DS2Y-5V
+6
K4D
DS2Y-5V
+12
23.2K
R19
10K
240K
R16
12
14
10
15
11
SLC
TRI BIAS
CHG ENB
VOL SENS13COMPENS
DRIVER SOR
DRIVER SINK
C/S OUT1C/S-2C/S+3C/L4VIN+5GND6PWR IND7OCT
1N4007
DC MotorLamp
1 Ohms
1
J10
2PIN
2
2 1
J8
2PIN
0.1uF
C5
9
OVI
UC3906N
8
0.1uF
C15
POWER BOARD SCHEMATIC DIAGRAM
7-6
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Page 89
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SERVICE MANUAL FOR INCUBATOR EDITION/REVISION A/0
THE MAIN BOARD ASSY DIAGRAM 1
7-7
Page 90
SERVICE MANUAL FOR INCUBATOR EDITION/REVISION A/0
THE MAIN BOARD ASSY DIAGRAM 2
7-8
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Page 91
SERVICE MANUAL FOR INCUBATOR EDITION/REVISION A/0
THE MAIN BOARD ASSY PARTS LIST
NO. Model Code Name and Specification Quantity
1 R2,R7,R13,R14 Resistor 0805-100K±5% 4 2 R3 Resistor 0805-30KΩ±1% 1 3 R21,R27,R35 Resistor 0805-10KΩ±1% 3 4 R20 Resistor 0805-15.4KΩ±1% 1 5 R8~R12,R17,R18,R15 Resistor 0805-20KΩ±1% 8 6 R16,R23,R28,R34,R45~R52 Resistor 0805-1K±5% 12 7 R19,R25 Resistor 0805-510Ω±5% 2 8 R21,R27,R35 Resistor 0805-200Ω±5% 3
9 R37,R42 Resistor Resistor 0805-24KΩ±5% 2 10 R38,R40,R43 Resistor 0805-1KΩ±5% 3 11 R62,R64,R68 Resistor 0805-2KΩ±1% 3 12 R63 Resistor 0805-3KΩ±1% 1 13 R65 Resistor 0805-2.2KΩ±1% 1 14 R67 Resistor 0805-7.5KΩ±1% 1 15 R1,R4,R6,R22,R24,R26,R29~R33 Resistor 0805-10K±5% 11 16 R36,R39,R41,R44,R53~R61,R66 Resistor 0805-10K±5% 14 17 R5 Resistor 0805-10KΩ±1% 1 18 C1,C2,C45,C46 Capacitor SND-25V-150 uF±20% 4 19 C3,C4,C6,C8,C12,C13,C16 Capacitor 0805- 0.1uF±20% 7 20 C5,C9~C11,C14,C17,C35~C42 Capacitor 0805- 0.01uF±20% 14 21 C7,C15,C31,C33 Capacitor CS458-16V-10uF±20% 4 22
C18C23,C27,C28,C30
Capacitor 0805- 0.1uF±20% 9 23 C24,C25,C26,C29 Capacitor 0805- 22PF±20% 4 24 C32,C34,C43,C44 Capacitor 0805- 0.1uF±20% 4 25 U1 Integrated Circuit MC7805BDTG 1 26 U2,U19 Integrated Circuit SN74LS244 2 27 U3 Integrated Circuit TLV2544CD 1 28 U4 Integrated Circuit SN74AHC273DW 1 29 U5 Integrated Circuit TLV2548CDW 1 30 U6 Integrated Circuit SN74AHCT08 1
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7-9
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SERVICE MANUAL FOR INCUBATOR EDITION/REVISION A/0
THE MAIN BOARD ASSY PARTS LIST (CONTINUE)
NO. Model Code Name and Specification Quantity
31 U7 Integrated Circuit SN74AHCT04 1 32 U8,U20 Integrated Circuit LM358D 2 33 U9 Integrated Circuit SN74AHCT32D 1 34 U10 Integrated Circuit AT89C51ED2-UM 1 35 U11 Integrated Circuit SN74AHCT74D 1 36 U12,U16 Integrated Circuit TPS3824-50 2 37 U13 Integrated Circuit AT89C4051 1 38 U14,U15 Integrated Circuit K1010 2 39 U17,U18 Integrated Circuit MAX7221CWG 2 40 D1,D3 Diode SM4007-D0214 1 41 D2 Diode 1N5339B 1 42 D4 Diode HZ11B1 1 43 Q1 Triode MMBT3906LT1 1 44 Q2~Q8 Triode MMBT3904LT1 7 45 H1~H5,H9,H10 LED NEA-L10ZAD 7 46 H6~H8,H13~H15 LED HLMP-2500-G 6 47 H11 LED NEA-B10ZAG 1 48 H12 LED NEA-L10ZAUY 1 49 V1,V2 Digitron NET-5631AG 2 50 V3,V4 Digitron NET-3631AT 2 51 L1~L8 Inductance 1210-22 uH±20% 8
52 JZ1,JZ2
Crystal oscillator
HC-49/S-SMD-11.0592MHz
2
53 LS1 Buzzer TMB12A05 1 54 LS2 Buzzer EFM-230/12VDC 1 55 J1 Socket XY2.5-2S 1 56 J2 Socket XY4-4S 1 57 J3 Socket DC-2-26S 1 58 J4 Single line pins DPCZ-60T 9 59
UZ1U10
Socket of integrated circuit PLC-44 1
60 F1,F2 Fuse 1812L050-C 2
7-10
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Page 93
SERVICE MANUAL FOR INCUBATOR EDITION/REVISION A/0
VCC
1K
R38
A
A
K
K
H9
system_fail alarm led
Q5
8050
Q8
8050
+5
1K
R40
A
A
K
K
power alarm led
H10
Q6
8050
+5
1K
R43
A
A
K
K
power alarm led
H12
Q7
8050
R39
10K
R66
10K
R41
10K
R44
10K
DIG7
H5
KKA
A
H4
KKA
A
H3
KKA
A
H2
KKA
A
H1
KKA
Fan_alarm Sensor_alarm Over_alarm Devi_alarm Low DC_alarm
A
SD1
SC1
SB1
SA1
SDP1
led_sysfail
DIG8
led_sysfail2
H8
LEDS
SE1 SD1
Skin_modeAir_mode
H7
LEDS
SC1 SB1
key lock
H6
LEDS
SA1 SDP1
LED_PWR
H11
LED10
DIG16
DIG15
9 10 7 8 5 6
3 4 1 2
19 20 17 18 15 16
13 14 11 12
SA2
SDP2 SG2 SF2 SE2 SD2 SC2
SB2 SA2 SDP2
LED_37
H15
LEDS
SG2 SF2
H14
LEDS
SE2 SD2
H13
LEDS
SC2 SB2
AC_mode DC_mode Battery_mode
DIG1
DIG3
DIG2
8
DIG6
DIG4
DIG5
8
DIG9
DIG10
DIG11
8
DIG12
DIG13
DIG14
8
Air temperature
A11B7C4D2E1F10G5DP
V1
SA1
VCC
10uF
C31
U17
DIG.112DIG.29DIG.3
SB1
SC1
SD1
24K
R37
18
19
V+
ISET
DIN1DIG0
CLK
CS
13
12
LEDCS
CLK
SE1
SA1
14
2
DIG1
3
SF1
SG1
SDP1
SB1
SC1
SD1
23
20
16
SEG C
SEG B
SEG A
DIG2
DIG1
6
7
11
DIG2
DIG3
DIG4
0.1uF
C30
VCC
Skin temperature
NET-5631A
V2
SE1
SF1
SG1
17
21
15
SEG F
SEG E
SEG D
DIG4
DIG5
DIG3
5
3
10
DIG5
DIG6
DIG7
DIG.112DIG.29DIG.3
A11B7C4D2E1F10G5DP
SA1
SB1
SC1
SD1
SE1
SF1
SDP1
22
SEG G
SEG DP
DIG6
GND
GND
DIG78DOUT
4
9
24
DIG8
next
NET-5631A
3
SG1
SDP1
0.1uF
C32
MAX7221CWG
VCC
Temperature set
A11B7C4D2E1F10G5DP
V3
SA2
VCC
10uF
C33
U18
DIG.112DIG.29DIG.3
SB2
SC2
SD2
24K
R42
18
19
V+
DIN1DIG0
CS
13
12
LEDCS
next
CLK
DIG.112DIG.29DIG.3
battery capacity
A11B7C4D2E1F10G5DP
NET_3631A
V4
3
SE2
SF2
SG2
SDP2
SA2
SB2
SC2
SD2
SA2
SB2
SC2
SD2
SE2
SF2
SG2
SDP2
17
23
14
21
20
16
ISET
SEG C
SEG B
SEG A
DIG2
DIG1
CLK
6
2
11
DIG9
DIG10
DIG11
22
15
SEG F
SEG E
SEG G
SEG D
SEG DP
DIG6
DIG4
DIG3
3
7
10
DIG12
DIG13
DIG14
GND
DIG5
DIG78DOUT
5
4
24
DIG15
DIG16
next1
NET_3631A
3
SE2
SF2
SG2
SDP2
GND
MAX7221CWG
9
DIN
CLK
LEDCS
THE MAIN BOARD SCHEMATIC DIAGRAM (DISPLAY PART)
7-11
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SERVICE MANUAL FOR INCUBATOR EDITION/REVISION A/0
0.1uF
J1
F1
J2
+5
U1 MC7805BDTG
D1
+Vee
+5A
+5A
C6
BATTERY
315mA
+12
4PIN
C2
3
OUT
IN
1
C1
F2
+12
C8
10uF
C7
ADCS2
15
14
16
/CS
REFP
REFM
0.1uF
SDO1SDI2SCLK3EOC/(-INT)4VCC5A06A17A2
U3
SDO2
SDI2
SCLK2
Q1
1 2 3
Vall
4
Vcom
D2
1N5339B
0.1uF
C3
150uF
4
GND
150uF
1N4002D31N4002
bat+
PTC 500mA
C45
+5A
20K
R12
+5A
20K
R11
0.01uF
C14
+5A
CSTART2
12
9
10
11
13
FS
A3
GND
/PWDN
/CSTAR
TIN
1K
R28
TLV2544
+5A
8
+5A
ADC2_INT
100
R7
U14
K1010
200
R27
+5
sen_isolated
C5
SBAT_Vol
30K
R3
10K
bat+
8550
150uF
R5
D4
HZ11B1
100
R2
10K
R1
Q2
MMBT3904LT1
R6
10K
R4
ctr_bat
0.1uF
C4
D0D1D2D3D4D5D6
+5
18
20
VCC
OE11A12A24A36A4
OE2
U2
19
CS2
150uF
C46
VCC
Vcom
Vall
connector_state
12345678910111213141516171819202122232425
J3
0.01uF
10K
testb
TXD
C16
+5
10uF
C15
ADCS
20
19
+5
CS
REFP
0.1uF
C13
SDO1SDI2SCLK3EOC/(INT)4VCC5A06A17A2
U5
DOUT
DIN
D7
9
Y412Y314Y216Y1
Y83Y75Y67Y5
GND
A511A613A715A8
8
10
17
C11
R10
C10
R9
C9
R8
DC_State
PS_State
sen_air
sen_isolated
sen_skin
PS_Vol
DC_Vol
testc
LBAT_Vol
0.1uF
CLK
0.01uF
20K
0.01uF
20K
0.01uF
20K
0.1uF
0.1uF
C18
+5A
U6A
SN74AHC08D
2
3
ctr_relay
LED_SYSFAIL2
ROUT
200
R35
U15
K1010
1K
R34
RXD
R18
R17
C17
+5
CSTART
motor_test
SBAT_Vol
14
13
12
16
15
18
17
FS
A7
GND
REFM
PWDN
CSTAR
A39A4
8
10
ADC_INT
+5
PS_Vol
DC_Vol
LBAT_Vol
100
R13
100
R14
sen_air
sen_skin
D0D1D2D3D4D5D6
CS1
/RST
1
3
4
11
D0
RST
CLK
Q0
VCC
SN74AHC244DW
U4
2
5
20
+5
0.1uF
C12
+5 +5+5A
+5A
VCC
ctr_sht
ctr_bht
ctr_power
1
LS1
TMB12A05
Q3
MMBT3904LT1
+5A
R16
+5A
1
U8A
3
2
+5
sen_isolated
20K
R15
+5A
20K
20K
0.01uF
A511A6
7
D1
Q1
6
ctr_relay
R20
+5
J4
123456789
KR1
KR2
1K
R451KR461KR471KR481KR491KR501KR51
KC1
KC2
22uHL222uHL322uHL422uHL522uHL622uHL722uHL822uH
L1
TLV2548
CS3
1
19
OE1
OE2
U19
VCC
C34
20
VCC
D7
8
13
14
17
18
10
D2
D3
D4
D5
D6
D7
Q2
Q3
Q4
Q5
Q6
Q7
9
12
15
16
19
ctr_bat
12
U7A
SN74AHC04D
LED_SYSFAIL
+12
motor_test
26
26PIN
To powerboard
510
R19
1K
C19
+5A
LM358
15.4K
KR3
KR4
KC3
KC4
8
A12A24A36A4
Y412Y314Y216Y1
9
18
D0D1D2D3D4D5D6
GND
SN74AHC273DW
C44
LED_37
LED_PWR
+5
LS2
0.1uF
U8B
KR5
KC5
A511A613A715A8
R21
C21
U11A
SN74LS74A
+5A
7
LM358
5
6
9PIN
KR6
KR7
KR8
1K
R52
KC6
KC7
KC8
17
10
GND
Y83Y75Y67Y5
SN74AHC244DW
D7
34
U7B
SN74AHC04D
C43
0.1uF 1K
R23
510
R25
+5
Q4
200
MMBT3904LT1
EFM230
Q
6
Q
5
+5A
10K
R22
C23
+5A
R26
10K
R24
clear
1
3
RST
WDI
4
GND
2
5
0.1uF
C22
10K
R61
10K
R60
10K
R59
10K
R58
10K
R57
10K
R56
10K
R55
10K
R54
KR1 KR2 KR3 KR4 KR5 KR6 KR7 KR8
D0D1D2D3D4D5D6
P0.0/AD043P0.1/AD142P0.2/AD241P0.3/AD340P0.4/AD439P0.5/AD538P0.6/AD637P0.7/AD7
P1.02P1.13P1.24P1.35P1.46P1.57P1.68P1.7
U10
WDI
ADCS
10K
R53
+5
1
0.1uF U20A
+5
3
3K
R63
+5VCC
7.5K
R67
+Vee
2K
R622KR64
CLR
clear
1
D
2
CLK
3
PRE
4
+5A
19
20
VCC
0.1uF
RST1RXD2TXD3XTAL24XTAL15/INT06/INT17T08T19GND
U13
10K
TIN
RST
VDD
U12
TPS3824-50
C24
+5A
C35 C36 C37 C38 C39 C40 C41 C42
KC1 KC2 KC3 KC4 KC5 KC6 KC7 KC8
VCC
D7
A8
36
P2.0/A824P2.1/A9
9
DOUT
CLK
DIN
DIN
CLK
LEDCS
LM358
U20B
2
5
2.2K
R65
2K
R68
CSTART2
ROUT
JZ1
22pF
A9
A10
25
P2.2/A1026P2.3/A1127P2.4/A1228P2.5/A1329P2.6/A1430P2.7/A15
P3.2/INT014P3.3/INT115P3.4/T016P3.5/T1
17
ADC_INT
CSTART
7
LM358
6
+5A
10K
R30
ADCS2
SDO2
SDI2
SCLK2
P3.711P1.012P1.113P1.214P1.315P1.416P1.517P1.618P1.7
10
ADC2_INT
XTAL
1 2
22pF
C25
U9B
4
A10
U9A
1
A8A9WR
+5
31
EA/VP35XTAL121XTAL220RST10P3.7/RD19P3.6/WR
+5
22pF
C26
+5
WDI
10K
R29
10K
R32
AT89C4051
CS3
6
SN74AHC32D
5
RD
CS1
CS2
0.1uF
C20
3
8
+5
SN74AHC32D
U9C
2
0.1uF
C27
RXD
22
11
44
VSS
VDD
JZ2
11.0592M
1 2
C29
/RST RST
10K
R31
1
4
2
SN74AHC32D
9
10
RD
10K
R36
TXD
13
33
P3.1/TXD
P3.0/RXD
RD
22pF
RST
WDI
GND
C28
+5
32
PSEN
ALE/P
AT89C51ED2_PL44
18
WR
RST
10K
R33
+5
3
RST
VDD
U16
TPS3824-50
5
0.1uF
+5
Swtich
THE MAIN BOARD SCHEMATIC DIAGRAM (
CONTROL PART)
7-12
I6
Page 95
SERVICE MANUAL FOR INCUBATOR EDITION/REVISION A/0
LED BOARD ASSY DIAGRAM
LED BOARD ASSY PARTS LIST
NO. Model Code Name and Specification Quantity
1
R1R6
RJ-0.25W-130kohms±1% Resistor 6
2 J1 XY4-2 Socket (bend) 1
3
φ8 LED RL-804CWC60-0 High brightness white beam
18
4 LED bottoem seat 18
I6
7-13
Page 96
J1
2PIN
SERVICE MANUAL FOR INCUBATOR EDITION/REVISION A/0
+12
1 2
R1 92
R2 92
R3 92
R4 92
R5 92
R6 92
H1 LE D
H4 LE D
H7 LE D
H10 LE D
H13 LE D
H16 LE D
H2 LE D
H5 LE D
H8 LE D
H11 LE D
H14 LE D
H17 LE D
H3 LE D
H6 LE D
H9 LE D
H12 LE D
H15 LE D
H18 LE D
LED board principle diagram
7-14
I6
Page 97
Guidance and declaration-electromagnetic emissions-

Guidance and declaration - electromagnetic immunity

The model TI-2000 Transport Incubator is tended for use in the electromagnetic environment specified below. The customer or the user of the model TI-2000 Transport Incubator should assure that is used in such an environment.
Emission test
Compliance
level
Electromagnetic environment-guidance
RF emissions
CISPR 11
RF emissions
CISPR 11
Harmonic emission
IEC 61000-3-2
Voltage fluctuations/
flicker emissions
IEC 61000-3-3
Group 1
Class B
Class A
Complies
The model TI-2000 Transport Incubator uses RF energy only for its internal to cause any interference in nearby electronic equipment.
The model TI-2000 Transport Incubator is suitable for use in all establishmen connected to the public low-voltage power supply network that supplies buildings used for domestic purposes.
on. Therefore, its RF emissions are very low and aren’t likely
functi
ts, including domestic establishments and those directly

Recommended separation distances between portable and mobile

RF communications equipment and the EQUIPMENT or SYSTEM

Recommended separation distances between

portable and mobile RF communications equipment and the TI-2000 Transport Incubator
The TI-2000 Transport Incubator is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled. The customer or the user of the TI-2000 Transport Incubator can help prevent electromagnetic interference by maintaining a minimum distance between portable and mobile RF communications equipment (transmitters) and the TI-2000 Transport Incubator as recommended below, according to the maximum output power of the communications equipment.
Separation distance according to frequency of transmitter
d=
(m)
800MHz to 2.5GHz
5.3
1E
d=
7
1E
Rated maximum output
power of transmitter
(W)
0.01
0.1 1
10
100
For transmitters rated at a maximum output power not listed above, the recommended separation distance d in metres (m) can be estimated using the equation applicable to the frequency of the transmitter, where P is the maximum output power rating of the transmitter in watts (W) according to the transmitter manufacturer.
NOTE 1 At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies. NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption
refl
ection from structures, objects and people.
and
150kHz to 80MHz 80MHz to 800MHz
5.3
d=
⎢ ⎣
11.667 11.667 23.333
P P P
1V
0.117 0.117 0.233
0.369 0.369 0.738
1.167 1.167 2.333
3.689 3.689 7.379
Page 1 of 3
Page 98
Guidance and declaration-electromagnetic immunity
Guidance and declaration-electromagnetic immunity
The model TI-2000 Transport Incubator is tended for use in the electromagnetic environment specified below. The customer or the user of the model TI-2000 Transport Incubator should assure that is used in such an environment.
Immunity test Electromagnetic environment-guidance
Conducted RF IEC 61000-4-6
Radiated RF
IEC 61000-4-3
IEC60601 test
level
3V rms
150KHz-80MHz
3V/m
80MHz-2.5GHz
Compliance
level
3V rms
3V/m
Portable and mobile RF communications equipment should be used no closer to any part of the model TI-2000 Transport Incubator, including cables, than the recommended separation distance calculated from the equation applicable to the frequency of the transmitter

Recommended separation distance

5.3
d=
⎢ ⎣
d= 80MHz to 800MHz
⎢ ⎣
d= 800MHz to 2.5GHz
⎢ ⎣
Where P is the maximum output power rating of the transmitter in watts (W) ac the recommended separation distance in meters (m). Field strength from fixed RF transmitters, as determined by an electrom compliance l
Interference may occur in the vicinity of equipment marked with the following
P
V
1
5.3
P
E
1
7
P
E
1
cording to the transmitter manufacturer and d is
agnetic site survey
evel in each frequency range
symbol:
a
, should be less than the
b
.
Note 1 At 80MHz and 800MHz, the higher frequency range applies. Note 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection fro
a
Field strength from fixed transmitters, such as base stations for radio telephones and land mobile radios, amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy. To assess the electromagnetic environment due to fixed RF transmitters, and electromagnetic site survey should be considered. If the measured field strength in the location in which the Model TI-2000 Transport Incubator is used exceeds the applicable RF compliance level above, the Model TI-2000 Transport Incubator should be observed to verify normal operation. If abnormal performance is observed, additional measures may be necessary, such as re-orienting or relocating the Model TI-2000 Transport Incubator .
b
Over the frequency range 150KHz to 80MHz, field strength should be less than 3V/m.
m structures, objects and people.
Page 2 of 3
Page 99
Guidance and declaration-electromagnetic immunity
Guidance and declaration-electromagnetic immunity
The model TI-2000 Transport Incubator is tended for use in the electromagnetic environment specified below. The customer or the user of the model TI-2000 Transport Incubator should assure that is used in such an environment.
Immunity test
Electrostatic discharge (ESD) IEC 61000-4-2
Electrical fast transient/burst IEC 61000-4-4
Surge IEC 61000-4-5
Voltage dips, short interruptions and voltage variations on power supply input lines IEC 61000-4-11
IEC 60601 test
level
±6kV contact ±8kV air
±2kV for power supply lines ±1kV for input/output lines
±1kV differential mode ±2kV common mode
<5%U (>95% dip in
5
U) for 0. 40%U (60% dip in U) for 5 cycle 70%U (30% dip in U) for 25 U (>95% dip in U) for 5s
cycle
cycle <5%
Compliance
level
±6kV contact ±8kV air
±2kV for power
ines
supply l ±1kV for input/out
±1kV differential mode ±2kV common mode
<5%U (>95% dip in U) for 0 40%U (60% dip in U) for 5 cycle 70%U (30% dip in U) for 25 cycle <5% U (>95% dip in U) for 5s
put lines
.5 cycle
Electromagnetic
environment-guidance
Floors should be wood, concrete or ceramic tile. If floor material, the relative humidity should be at least 30%
Mains supply quality should be that of a typical commer
Mains supply quality should be that a typical commercial
Mains supply quality should be that a typical commercial or h
are covered with synthetic
cial or hospital environment.
or hospital environment.
ospital environment.
Power frequency magnetic field IEC 61000-4-8
Note U is the a.c. mains voltage prior to application of the test level.
3A/m 3A/m
Page 3 of 3
Power frequency magnetic fields should be at levels charac a typical commercial or hospital environment.
teristic of a typical location in
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