Nilfisk-Advance SC3500 Instruction Manual

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04/2019 REV B Form No. VR38003
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USER MANUAL
ENGLISH
TABLE OF CONTENTS
ITRODUCTION ..................................................................................................................................... 2
MANUAL CONTENT AND PURPOSE ........................................................................................................................ 2
HOW TO KEEP THIS MANUAL .................................................................................................................................. 2
DECLARATION OF CONFORMITY............................................................................................................................ 2
ACCESSORIES AND MAINTENANCE ....................................................................................................................... 2
CHANGES AND IMPROVEMENTS ............................................................................................................................ 2
SCOPE OF APPLICATION ............................................................................................................................................ 2
MACHINE IDENTIFICATION DATA........................................................................................................................... 2
TRANSPORT AND UNPACKING ................................................................................................................................ 3
SAFETY .................................................................................................................................................. 3
VISIBLE SYMBOLS ON THE MACHINE ................................................................................................................... 3
SYMBOLS THAT APPEAR ON THE INSTRUCTION FOR USE MANUAL ............................................................ 3
GENERAL SAFETY INSTRUCTION ........................................................................................................................... 4
MACHINE DESCRIPTION ................................................................................................................. 6
MACHINE STRUCTURE .............................................................................................................................................. 6
CONTROL PANEL ......................................................................................................................................................... 7
INFORMATION DISPLAY BY LCD SCREEN (29) ..................................................................................................... 7
DISPLAY WINDOW OF CHARGER INDICATON LIGHT ......................................................................................... 7
TECHNICAL PARAMETERS ....................................................................................................................................... 8
CIRCUIT DIAGRAM ..................................................................................................................................................... 9
OPERATING GUIDE .......................................................................................................................... 10
BATTERY CHECK/SETTING ON A NEW MACHINE ............................................................................................. 10
BATTERY INSTALLATION AND BATTERY TYPE SETTING (WET OR GEL OR AGM OR DIS-EV) ............... 11
BATTERY MODE SET UP METHOD OF THE CHARGER ...................................................................................... 12
EMERGENCY BRAKING ........................................................................................................................................... 12
BRUSH/PAD INSTALLATION AND UNINSTALLATION ....................................................................................... 12
SQUEEGEE INSTALLATION AND ADJUSTMENT ................................................................................................. 13
SOLUTION TANK FILLING ....................................................................................................................................... 13
DETERGENT TANK FILLING (FOR MACHINES WITH CHEMICAL MIXING SYSTEM) ................................. 13
DRIVE MOTOR INSPECTION ................................................................................................................................... 14
MACHINE START AND STOP ................................................................................................................................... 14
MACHINE OPERATION (SCRUBBING AND DRYING) ......................................................................................... 15
DETERGENT AMOUNT ADJUSTMENT .................................................................................................................. 16
BATTERY POWER DISPLAY ..................................................................................................................................... 16
RECOVERY TANK EMPTYING ................................................................................................................................ 17
AFTER USING THE MACHINE ................................................................................................................................. 17
MACHINE LONG INACTIVITY ................................................................................................................................ 17
USING FOR THE FIRST TIME ................................................................................................................................... 17
MAINTENANCE ................................................................................................................................. 18
SCHEDULED MAINTENANCE TABLE.................................................................................................................... 18
BATTERY CHARGING ............................................................................................................................................... 19
BRUSH/PAD CLEANING ........................................................................................................................................... 20
SOLUTION FILTER CLEANING ............................................................................................................................... 20
SQUEEGEE CLEANING ............................................................................................................................................. 21
SQUEEGEE BLADE CHECK AND REPLACEMENT .............................................................................................. 22
TANK AND DEBRIS COLLECTION BOX CLEANING, AND COVER GASKET CHECK ................................... 23
DETERGENT TANK CLEANING .............................................................................................................................. 23
MACHINE WORKING HOUR CHECK ..................................................................................................................... 24
OVER LOAD PROTECTOR POSITION AND FUNCTION ...................................................................................... 24
ACCESSORIES/OPTIONS .......................................................................................................................................... 25
TROUBLE SHOOTING ...................................................................................................................... 25
SCRAPPING ......................................................................................................................................... 26
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NOTE The numbers in brackets refer to the
NOTE The copies of the original declaration of conformity are provided together with the machine documentation.
MACHINE MODEL.............................................................................
MACHINE SERIAL NUMBER...........................................................
ITRODUCTION
components shown in Machine Description chapter.
MANUAL CONTENT AND PURPOSE
The purpose of this Instruction for Use Manual is to provide the operator with necessary information to use the machine properly and safely. It contains information about technical data, safety, operation, storage, maintenance, spare parts and how to scrap it. Before performing any procedure on the machine, no matter the operators and qualified technicians must read this Manual carefully. Contact our company’s service center for any query about this manual or for any further information is needed. The operators must not perform procedures that should be done by qualified technicians. Our company will not be answerable for damages coming from the non-observance of this prohibition.
HOW TO KEEP THIS MANUAL
The Manual must be kept near the machine, inside an adequate case, away from liquids and other substances that can cause any damage to it.
DECLARATION OF CONFORMITY
Declaration of Conformity is supplied with the machine and certifies machine conformity with the law in force.
ACCESSORIES AND MAINTENANCE
All the necessary operation, maintenance and repair procedures must be performed by qualified personnel, or by our company appointed service center. ONLY authorized spare parts and accessories should be used. Contact our company customer service for any service or purchase of accessories or spare parts if necessary.
CHANGES AND IMPROVEMENTS
We committed to continuous improvement of the products, the company reserves the right to the machine changes and improvements without informing in additional.
SCOPE OF APPLICATION
The scrubber applies to commercial and industrial use. It is suitable for cleaning smooth and solid floors, operating by a qualified personnel in safety circumstance. It is not suitable for outdoor use, carpet or rough floor cleaning.
MACHINE IDENTIFICATION DATA
The machine serial number and model name are marked on the serial label. This information is useful. Use the following table to write down the machine identification data when requiring spare parts for the machine.
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WARNING Read all the instructions carefully before performing any operation on the machine.
WARNING Do not wash the machine with direct or pressurized water jets.
WARNING Do not use the machine on slopes with a gradient exceeding that is defined in the specification.
DANGER It indicates a dangerous situation with risk of death for the operator.
WARNING It indicates a potential risk of injury for people.
CAUTION! It indicates a caution or a remark related to important or useful functions. Pay attention
NOTE It indicates a remark related to important or useful functions.
CONSULTATION It indicates the necessity to refer to the Instruction for Use manual before performing any procedure.
TRANSPORT AND UNPACKING
When the carrier delivers the machine, make sure the packaging and machine are both whole and undamaged. If any damaged, make the carrier know the damage and before accepting the goods, reserve the right in compensation of the damage. Follow the instructions on packing strictly when unpacking the machine. Check the package to ensure following items are included:
1. Technical documentations including Quick Start Guide manual, Instruction for Use Disk and on-board charger
manual if on-board charger is equipped.
2. Charger cable if on-board charger is equipped.
SAFETY
The following symbols indicate potentially dangerous situations. Always read this information carefully and take all necessary precautions to safeguard people and property.
VISIBLE SYMBOLS ON THE MACHINE
!
!
!
SYMBOLS THAT APPEAR ON THE INSTRUCTION FOR USE MANUAL
!
!
to the paragraphs marked by this symbol.
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DANGER
WARNING
GENERAL SAFETY INSTRUCTION
Specific warnings and cautions to inform about potential damages to people and machine are shown below.
!
x This machine must be operated by trained and authorized personnel according to guidance of the
manual.
x Before performing any cleaning, maintenance, repair or replacement procedure, read all the
instructions carefully, ensure to turn the machine OFF and disconnect the battery connector.
x Do not operate the machine near toxic, dangerous, flammable and/or explosive powders, liquids or
vapour. This machine is not suitable for collecting dangerous powders.
x Do not wear jewels when working near electrical components. x Do not work under the lifted machine without supporting it with safety stands. x When using lead (WET) batteries, they may emit inflammable gas under normal use, must keep
sparks, flames, smoking materials and radiating, illuminating and burning items away from the batteries.
x When charging lead (WET) batteries, they may emit hydrogen gas which may cause explosive. Must
ensure the charging environment is well ventilated and away from naked flames.
!
x This machine is intended for COMMERCIAL USE, for example in hotels, schools, hospitals, factories,
shops, offices and rental businesses.
x Machines left unattended shall be secured against unintentional movement. x In order to prevent unauthorized use of the machine, the power source shall be switched off or locked,
for example by removing the key of the main switch or the ignition key.
x Check the machine carefully before each use. Ensure that all the components have been well
assembled before use. Or it may causes damages to people and properties.
x Before using the battery charger, ensure that the values of frequency and voltage indicated on the
machine serial number label match those of mains.
x Never move the machine by pulling the battery charger cable. Do not let the cable through a closed
door, or winding on sharp edges or corners. Do not run the machine on the battery charger cable. Keep the battery charger cable away from heated surfaces. Do not charge the batteries if the battery charger cable or the plug are damaged.
x To reduce the risk of fire, electric shock, or injury, make sure machine is off before leaving. x Use or store the machine indoors in dry conditions, it is not allowed for outdoor use. x The machine both storage and working temperature must be between 0 °C and +40 °C, the humidity
of air must be between 30% - 95%.
x Do not use the machine on slopes with a gradient exceeding as specification show. x When using and handling floor cleaning detergents, follow the instructions on the labels of the
detergent bottles and wear suitable gloves and protections.
x Use brushes and pads supplied with the machine or defined in the manual. Using other brushes or
pads could reduce safety.
x In case of machine malfunctions, ensure that these are not due to lack of maintenance. If necessary,
request assistance from the authorized personnel or from an authorized Service Center.
x Take all necessary precautions to prevent hair, jewels and loose clothes from being caught by the
machine moving parts.
x Do not use the machine in particularly dusty areas.
Do not wash the machine with direct or pressured water jets, or with corrosive substances.
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x Do not bump into shelves or scaffoldings, especially where there is a risk of falling objects. x Do not lean liquid containers on the machine, use the relevant can holder. x To avoid damaging the floor, do not allow the brush/pad to operate while the machine is stationary. x In case of fire, use a dry powder fire extinguisher. Do not use liquid fire extinguishers. x Do not remove or modify the machine stickers. x Do not tamper with the machine safety guards and follow the ordinary maintenance instructions
scrupulously.
x Pay attention during machine transportation when temperature is below freezing point. The water in
the recovery tank and in the hoses could freeze and cause seriously damage to the machine.
x If spare parts need be replaced, order ORIGINAL spare parts from an Authorized Dealers or
Retailers.
x Return the machine to the Service Center if it doesn’t work as usual or it is in condition such as
damaged, placed outdoors, dropped into water.
x To ensure machine proper and safe operation, the scheduled maintenance shown in the relevant
chapter of this Manual, must be performed by the authorized personnel or an authorized Service Center.
x The machine must be properly disposed of, because the presence of toxic-harmful materials (batteries,
etc.), which are subject to standards that require disposal in special centers (see Scrapping chapter).
x This machine as a cleaning tool only, not for any other purpose use. x Always keep the openings free from dust, hairs and any other foreign material which could reduce the
air flow. Do not use the machine if the openings are clogged.
x Use the machine only where a proper lighting is provided. x This machine is not intended for use by persons (including children) with reduced physical, sensory or
mental capabilities, or lack of experience and knowledge.
x Close attention is necessary when used near children. x Children should be supervised to ensure that they do not play with the machine. x While using this machine, take care not to cause damage to people or objects.
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1. Steering wheel 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16. Warning light (*) 17 18 19 20 21 22 23 24 25 26 27 28 29
(*): Optional
Figure 1
MACHINE DESCRIPTION MACHINE STRUCTURE (as shown in Figure 1)
4
1
32
16
17
23 24
25
5
6
7
8
. Seat cushion . Recovery tank cover . Utility caddy (*) . USB charging port . Front lights . Front wheel & Drive motor . Brush . Brush assembly
. Brush deck . Rear wheel . Squeegee assembly . Solution outlet cover . Mop frame (*) . Recovery tank
15
14
18
19
26
27
28 20 21
9
10
11
12
13
22
. Recovery tank drain hose . Tank . Squeegee adjustment knob . Vacuum hose . Squeegee knob . Squeegee hasp . Control panel . Key switch . Emergency switch . Accelerate pedal . Solution level indicator . Batteries (*) . Battery tray for wet battery (*)
29
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Figure 2
30. LCD screen 31 32 33 34 35 36 37 38 39 40 41 42
43. Charger plug cover 44 45 46 47 48 49 50 51 52 53 54
(*): Optional
MACHINE DESCRIPTION CONTROL PANEL (as shown in Figure 2)
47
48
49
50
51
30
31 32
33 34 35
. Speed controller light . Detergent flow control knob (*) . Solution volume adjusting button (- +) . Horn button . Forward-Backward switch . Recovery tank full indicated light . Front lights . Brush pressure indicated light . One-Start button . Vacuum system switch . Brush unload button . Speed adjusting knob
36
37
38 39 40
41 42
43
44
45
46
52 53 54
. Vacuum motor overload protector . Drive motor overload protector . Brush lift overload protector . Brush motor overload protector . Main motor overload protector . Brush motor overload protector . Squeegee lift overload protector . Charger plug . Battery fully charged indicator (Green) . Battery semi-charged indicator (Yellow) . Battery charge indicator (Red)
INFORMATION DISPLAY BY LCD SCREEN (29)
1. Running time. For example, “0001.5Hour” indicates that the machine has been used for 1.5hour.
2. “STOP” indicates there is nobody on the seat, the machine won’t move, brushes don’t work, only vacuum motor
is active for work.
3. Battery level. For example, “80%■■■■_” indicates that the battery capacity is 80% remaining. When the battery
capacity is 10%, only drive motor is active for work, other functions don’t work anymore. Must charge the bat­teries before it works normally.
4. Battery type. The default setting of battery type is “GEL”. “WET” indicates that wet batteries are installed.
5. Error 1 display. “ERROR-01 Battery Vol Low” indicates the batter voltage is lower than 18V. All the functions
of the machine cannot be used, please charge the batteries.
6. Error 2 display. “ERROR-02 Brush Actuator Fault” indicates that brush actuator is current overload, please
check if there is something be stuck in the actuator. Turn off the power to remove the fault before using the ma­chine.
DISPLAY WINDOW OF CHARGER INDICATON LIGHT (as shown in Figure 2)
1. At the charging beginning, red light indicator (53) stays on.
2. After charging for some time, the red LED (53) on charger turns off, the yellow LED (52) turns on, this is the
second stage of charging.
3. When charging is completed, the yellow LED (52) turns off, the green LED (51) turns on to indicate that the
battery is fully charged.
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NOTE In the process of charging, if the yellow light (52) is on, it may be caused by: Battery and
charger doesn’t match, battery is not
connected well, or output is short-circuited.
The red light of charger flashing may be caused by the charger internal short circuit.
MACHINE DESCRIPTION TECHNICAL PARAMETERS
Technical Specification Technical Specification Value
Rated power (W) 2658
Airflow (l/sec.) 19.46
Vacuum (kPa) 15.5
Voltage (V) 24
Sound pressure level at 1.5 m (dB(A) ISO 3744) 69
Max. speed (km/h) 6 Length x width x height (mm
Brush speed (RPM) 180
Solution/recovery tank (l) 110/110
Brush pressure (kg) 35/50
Scrubbing width (mm) 710
Min. turn-around aisle width (cm) 225
Max. climbing rate (%) 10
Productivity theoretical/actual (m²/h) 4260/2980
Insulation class III
Brush/pad diameter (mm) 355/355
IP protection class IP24
Net weight (kg) 230
Water flow (l/m) 1.2/3.5
Vacuum motor power (W) 500
Max. running time 4
Brush motor (W) 500
Battery compartment size (L x W x H) (mm) 590x390x350
1620x760x1250
Gross weight (gvw) (kg) 545
Brush quantity and type 2 Disc
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