Nilfisk-Advance Captor 4300B, Captor 4800B, CR 1100B, CR 1200B Instruction Manual

Electronic Service

Manuals

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You may contact Michco through the following methods:

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Serving the Cleaning Industry Since 1922

Notice: All copyrighted material remains property of original owners, all trademarks are property of respective
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™

Captor

4300B, 4800B

CR 1100B, 1200B

Instructions For Use

Advance MODELS 56303001 (4300B), 56303000 (4800B)
Nilfisk MODELS 56303005 (1100B), 56303004 (1200B)

2/04 Form Number 56041577

English

TABLE OF CONTENTS

Page

Introduction .................................................................................................. 4

Parts and Service ........................................................................................... 4

Nameplate ....................................................................................................... 4

Uncrating the Machine ..................................................................................... 4

Cautions and Warnings .................................................................................... 5

Consignes de prudence et de sécurité .............................................................. 6

General Information ......................................................................................... 7

Battery Installation ........................................................................................ 8-9

Know Your Machine / Operator’s Compartment ..............................10 – 17

Preparing the Machine for Use

Pre-Operational Checklist .............................................................................. 18

Main Broom .................................................................................................. 18

Scrub Brush Installation ............................................................................. 18-19

Filling the Solution Tank ................................................................................. 20

Operating the Machine

Sweeping ...................................................................................................... 21

Emptying the Hopper .................................................................................... 21

Scrubbing ...................................................................................................... 22

Emptying the Recovery Tank ........................................................................ 22

ENGLISH / A-3

After Using the Machine

After Use ...................................................................................................... 23

Maintenance Schedule

Maintenance Schedule .................................................................................. 23

Charging the Battery ...................................................................................... 24

Main Broom Maintenance ............................................................................. 25

Side Broom Maintenance .............................................................................. 26

Squeegee Maintenance ................................................................................. 27

Hopper Dust Control Filter ............................................................................. 28

Hydraulic Oil................................................................................................. 28

Drive Wheel Gear Case Oil .......................................................................... 29

Lubrication ..................................................................................................... 29

Circuit Breaker Location ................................................................................ 29

Troubleshooting ....................................................................................... 30 – 31

Technical Specifications ................................................................................. 32

FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B - 3

A-4 / ENGLISH

INTRODUCTION

This manual will help you get the most from your Nilfisk-Advance™ Sweeper / Scrubber. Read it thoroughly before operating the machine. References to “right” and
“left” in this manual mean right or left as seen from the driver’s seat.

Note: Bold numbers or letters in parentheses indicate an item illustrated on pages 10 – 13

unless referred to a specific figure number.

PARTS AND SERVICE

Repairs, when required, should be performed by your Authorized Nilfisk-Advance Service Center, who employs factory trained service personnel, and maintains an inventory
of Nilfisk-Advance original replacement parts and accessories.

Call the NILFISK-ADVANCE INDUSTRIAL DEALER named below for repairs or service. Please specify the Model and Serial Number when discussing your machine.

(Dealer, affix service sticker here.)

NAMEPLATE

The Model Number and Serial Number of your machine are shown on the Nameplate, located on the wall of the operator’s compartment. This information is needed when
ordering repair parts for the machine. Use the space below to note the Model Number and Serial Number of your machine for future reference.

MODEL

SERIAL NUMBER

Note: Reference the separately supplied engine manufacture’s maintenance and operator manual for more detailed engine specification and service data.

UN-CRATING

Upon delivery, carefully inspect the shipping crate and the machine for damage. If damage is evident, save all parts of the shipping crate so that they can be inspected
by the trucking company that delivered the machine. Contact the trucking company immediately to file a freight damage claim.

1 After removing the crate, remove the wooden blocks next to the wheels and any hold down straps.
2 Check the hydraulic oil level.
3 Read the instructions in the Preparing the Machine For Use section of this manual, then install the battery.

4 Place a ramp next to the front end of the pallet.
5 Read the instructions in the Operating Controls and Operating the Machine sections of this manual. Slowly drive the machine forward down the ramp to the floor.

Keep your foot lightly on the brake pedal until the machine is off the pallet.

CAUTION!

Use extreme CAUTION when operating this machine. Be certain that you are thoroughly familiar with all operating instructions
before using this machine. If you have any questions, contact your supervisor or your local Nilfisk-Advance Industrial Dealer.
If the machine malfunctions, do not try to correct the problem unless your supervisor directs you to do so. Have a qualified company

mechanic or an authorized Nilfisk-Advance Dealer service person make any necessary corrections to the equipment.
Use extreme care when working on this machine. Loose clothing, long hair, and jewelry can get caught in moving parts. Turn the
Key Switch OFF and remove the key before servicing the machine. Use good common sense, practice good safety habits and pay
attention to the yellow decals on this machine.
Drive the machine slowly on inclines. The drive pedal will control machine speed while descending inclines. DO NOT turn the

machine on an incline; drive straight up or down.
The maximum rated incline for sweeping and scrubbing is 6°. The maximum rated incline during transport is 8°.

4 - FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B

ENGLISH / A-5

CAUTIONS AND WARNINGS
SYMBOLS

Nilfisk-Advance uses the symbols below to signal potentially dangerous conditions. Always read this information carefully and take
the necessary steps to protect personnel and property.

DANGER!

Is used to warn of immediate hazards that will cause severe personal injury or death.

WARNING!

Is used to call attention to a situation that could cause severe personal injury.

CAUTION!

Is used to call attention to a situation that could cause minor personal injury or damage to the machine or other property.

GENERAL SAFETY INSTRUCTIONS

Specific Cautions and Warnings are included to warn you of potential danger of machine damage or bodily harm.

WARNING!

* This machine shall be used only by properly trained and authorized persons.
* While on ramps or inclines, avoid sudden stops when loaded. Avoid abrupt sharp turns. Use low speed down hills.

* Keep sparks, flame and smoking materials away from battery. Explosive gases are vented during normal operation.
* Charging the battery produces highly explosive hydrogen gas. Charge battery only in well-ventilated areas away from open

flame. Do not smoke while charging the battery.

* Remove all jewelry when working near electrical components.
* Turn the key switch off (O) and remove the key, before changing the brushes, and before opening any access panels.

* Never work under a machine without safety blocks or stands to support the machine.
* Do not dispense flammable cleaning agents, operate the machine on or near these agents, or operate in areas where

flammable liquids exist.

* Do not clean this machine with a pressure washer.
* Only use the brushes provided with the appliance or those specified in the instruction manual. The use of other brushes may

impair safety.

CAUTION!

* This machine is not approved for use on public paths or roads.
* This machine is not suitable for picking up hazardous dust.
* Use care when using scarifier discs and grinding stones. Nilfisk-Advance will not be held responsible for any damage to floor

surfaces caused by scarifiers or grinding stones.

* When operating this machine, ensure that third parties, particularly children, are not endangered.
* Before performing any service function, carefully read all instructions pertaining to that function.

* Do not leave the machine unattended without first turning the key switch off (O), removing the key and applying the parking

brake.

* Turn the key switch off (O) before changing the brushes, and before opening any access panels.
* Take precautions to prevent hair, jewelry, or loose clothing from becoming caught in moving parts.

* Use caution when moving this machine in below freezing temperature conditions. Any water in the solution or recovery tanks

or in the hose lines could freeze.

* The battery must be removed from the machine before the machine is scrapped. The disposal of the battery should be safely

done in accordance with your local environmental regulations.

* Do not use on surfaces having a gradient exceeding that marked on the machine.
* All doors and covers are to be positioned as indicated in the instruction manual before using the machine.

SAVE THESE INSTRUCTIONS

FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B - 5

A-6 / ENGLISH

CONSIGNES DE PRUDENCE ET DE SÉCURITÉ
SYMBOLES

Les symboles reproduits ci-dessous sont utilisés pour attirer l’attention de l’opérateur sur des situations dangereuses. Il est donc conseillé de lire attentivement ces indications
et de prendre les mesures adéquates en vue de protéger le personnel et le matériel.

DANGER!

Ce symbole est utilisé pour mettre l’opérateur en garde contre les risques immédiats pouvant provoquer des dommages corporels graves, voire entraîner la mort.

ATTENTION!

Ce symbole est utilisé pour attirer l’attention sur une situation susceptible d’entraîner des dommages corporels graves.

PRUDENCE!

Ce symbole est utilisé pour attirer l’attention de l’opérateur sur une situation qui pourrait entraîner des dommages corporels minimes, ou des dommages à la machine ou
à d’autres équipements.

CONSIGNES GENERALES DE SECURITE

Les consignes spécifiques de prudence et de sécurité mentionnées ici ont pour but de vous informer de la survenance de tout risque de dommages matériels ou corporels.

ATTENTION!

* Cette machine ne pourra être utilisée que par du personnel parfaitement entraîné et dûment autorisé.

* Evitez les arrêts subits lorsque la machine est chargée et se trouve sur des rampes ou des plans inclinés. Evitez les virages serrés. Adoptez une

vitesse réduite lorsque la machine est en descente. Ne nettoyez que lorsque la machine monte la pente.

* Eloignez les batteries de toutes flammes, étincelles ou substance fumigène. Les gaz explosifs sont ventilés pendant le fonctionnement normal.
* De plus, du gaz hydrogène explosif s’échappe des batteries lorsqu’elles sont en charge. Ne procédez au chargement des batteries que dans une

zone bien ventilée, loin de toute flamme. Ne fumez pas à proximité des batteries lorsqu’elles sont en charge.

* Otez tous vos bijoux lorsque vous travaillez à proximité de composants électriques.
* Positionnez la clé de contact sur off (O) et déconnectez les batteries avant de procéder à l’entretien des composants électriques.

* Ne travaillez jamais sous une machine sans y avoir placé, au préalable, des blocs de sécurité ou des étais destinés à soutenir la machine
* Ne déversez pas d’agents nettoyants inflammables, ne faites pas fonctionner la machine à proximité de ces agents ou d’autres liquides inflammables.
* Ne nettoyez pas cette machine avec un nettoyeur à pression.

* Utilisez uniquement les brosses fournies avec l’appareil ou celles spécifiées dans le manuel d’instructions. L’utilisation d’autres brosses peut mettre

la sécurité en péril.

PRUDENCE!

* Cette machine n’est pas conçue pour une utilisation sur les chemins ou voies publics.
* Cette machine n’est pas conçue pour le ramassage des poussières dangereuses.

* N’utilisez pas de disques de scarificateur ni de meules. Nilfisk-Advance ne pourra en aucun cas être tenue pour responsable des dommages

occasionnés à vos sols par ce type d’équipement (vous risquez également d’endommager le système d’entraînement des brosses).
* Lors de l’utilisation de cette machine, assurez-vous que des tiers, et notamment des enfants, ne courent pas le moindre risque.
* Avant de procéder à toute opération d’entretien, veuillez lire attentivement toutes les instructions qui s’y rapportent.

* Ne laissez pas la machine sans surveillance sans avoir, au préalable, coupé le contact, enlevé la clé de contact (O) et tiré le frein à main.
* Positionnez la clé de contact sur off (O) avant de remplacer les brosses ou d’ouvrir tout panneau d’accès.

* Prenez toutes les mesures nécessaires pour éviter que les cheveux, les bijoux ou les vêtements amples ne soient entraînés dans les parties mobiles

de la machine.
* Faites attention lorsque vous déplacez cette machine dans un endroit où la température peut descendre sous 0°. Car l’eau contenue dans les

réservoirs de solution ou de récupération ou dans les conduites risquerait de geler et par là même d’endommager les valves et raccords de la machine.

Rincez avec un liquide de lave-glace.
* Prenez soin d’enlever les batteries de la machine avant de mettre cette dernière au rebut. Pour ce qui est de l’élimination des batteries, conformez-

vous aux réglementations locales en matière d’environnement.

* N’utilisez pas sur des surfaces dont la pente dépasse celle mentionnée sur la machine.
* Toutes les portes et couvercles doivent être dans la position mentionnée dans le manuel d’instruction avant de mettre la machine en service.

CONSERVEZ SOIGNEUSEMENT CES INSTRUCTIONS

6 - FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B

ENGLISH / A-7

HOPPER SAFETY SUPPORT

WARNING!

Make sure the Hopper Safety Support (HH) is in place whenever attempting to do any maintenance work under or near the raised
hopper. The Hopper Safety Support (HH) holds the hopper in the raised position to allow work to be performed under the hopper.
NEVER rely on the machine’s hydraulic components to safely support the hopper.

HH

JACKING THE MACHINE

CAUTION!

Never work under a machine without safety stands or blocks to support the machine.

• When jacking the machine, do so at designated locations (Do Not jack on the hopper) - see jacking locations (11)

TRANSPORTING THE MACHINE

CAUTION!

Before transporting the machine on an open truck or trailer, make sure that . . .

• All access doors are latched securely.

• The machine is tied down securely - see tie-down locations (4).

• The machine parking brake is set.

TOWING OR PUSHING A DISABLED MACHINE

CAUTION!

If the machine must be towed or pushed, make sure the Main Power Switch (CC) is in the OFF position and do not move the machine
faster than a normal walking pace (2-3 miles per hour) and for short distances only. If the machine is to be moved long distances
the rear drive wheel needs to be raised off the floor and placed on a suitable transport dolly.

FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B - 7

A-8 / ENGLISH

BATTERY INSTALLATION

See Figure 1 & 2. The battery required for this machine is sold separately. The maximum battery weight for this machine is 1,875 lbs (850 kg); the minimum battery

weight is 1,400 lbs (635kg). For proper battery installation, please consult your Nilfisk-Advance Industrial Dealer. DO NOT attempt to install the battery with an overhead
hoist or forklift; it can only be installed with a battery cart. Connect the connector plug (A) on the battery to the machine plug behind the steering wheel. Make sure the
battery is firmly seated against the End Brace (B) on the driver’s side of the battery compartment. Reinstall the battery Stop Plate (C) on the left side of the compartment
and snug up the Bumpers (D) so the battery cannot slide from side-to-side. NOTE: The Battery Disconnect Tab (E) has to be assembled to the Battery Connector Plug

(A) on the battery.

WARNING!

Battery weight in excess of 1,875 lbs (850 kg) or below 1,400 lbs (635kg) may cause the premature failure of parts including

the tires, and may result in decreased stability and control, which could cause personal injury or death and/or property damage.
Use of a battery in excess of the weight limit will void the warranty.

IMPORTANT!

Follow instructions packed with the battery and charger before charging the battery. Read the instructions for Charging the Battery
in the Maintenance section of this manual.

FIGURE 1

8 - FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B

FIGURE 2

ENGLISH / A-9

FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B - 9

A-10 / ENGLISH

KNOW YOUR MACHINE

1 Operator’s Seat
2 Strobe Light (optional / standard on Nilfisk Models)

3 Solution Tank Fill
4 Tie Down Locations
5 Recovery Tank Drain Hose
6 Recovery Tank Latch

7 Left Battery Compartment Access Panel
8 Main Broom Left Access Door
9 Hopper Cover Prop Rod
10 Front Wheel
11 Jacking Location

12 Left Side Broom
13 Hopper Cover Latch
14 Headlights
15 Right Side Broom

16 Hopper Cover
17 Dust Control Filter
18 Dust Control Shaker Assembly
19 Shaker Assembly Latch
20 Battery

21 Battery Compartment Door
22 Steering Wheel

2

1

3

22

16

21

20

19

4

18

17

5

6

7

9

15

14

13

10

11

12

10 - FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B

8

4

KNOW YOUR MACHINE (CONTINUED)

23 Electrical Compartment Door
24 Water Level Gauge

25 Recovery Tank Lid
26 Recovery Tank “Tip-Out” Grip
27 Hydraulic Power Unit (Reservoir & Filter)
28 Right Battery Compartment Access Panel

29 Main Broom Right Access Door
30 Access Door Latch
31 Skirt Assembly
32 Inline Solution Filter
33 Solution Tank Drain Hose

34 Rear Roller Bumper
35 Squeegee Tool Handle
36 Squeegee Tool Assembly
37 Tail Light

ENGLISH / A-11

23

24

25

26

27

28

4

11

37

36

35

34

30

32

4

FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B - 11

33

31

29

A-12 / ENGLISH

CONTROL PANEL

A Low Battery Indicator
B Horn

* Horn ON Indicator
C Parking Brake Indicator (not used)
D Headlights
* Headlight ON Indicator

E Machine Needs Service Indicator
F Hydraulic Filter Plugged Indicator
G Speed Switch
* Speed Switch Indicator
H Scrub Pressure Decrease Switch

* Scrub Pressure Decrease Indicator
I Scrub Pressure Increase Switch
* Scrub Pressure Increase Indicator
J Scrub Pressure Display
K Solution Switch

* Solution ON Indicator
L Solution Tank Empty Indicator
M Recovery Tank Full Indicator
N Vacuum System Switch
* Vacuum System ON Indicator

O Scrub System OFF Switch
* Scrub System Indicator

P Side Broom ON
* Side Broom ON Indicator
Q Main Broom ON Indicator
R Light Sensor

S Shaker Switch
* Shaker ON Indicator (left)
* Dust Filter Plugged Indicator (right / optional)
T Dust Control Switch
* Dust Control ON Indicator

U Side Broom UP/OFF Switch
* Side Broom OFF Indicator
V Open Dump Door Switch
* Open Dump Door Indicator
W Hopper Open Indicator

X Hopper Overtemp Indicator
Y Close Dump Door Switch
* Close Dump Door Indicator
Z Lower Hopper Switch
* Lower Hopper Indicator

AA Raise Hopper Switch
* Raise Hopper Indicator
BB Hour Meter Display
CC Main Power Switch
DD Battery Condition Indicator

CC

BB

DD

O

N

U

A

B

C

D

E

F

G

H

I

J

K

L

M

P

Q

R

T

AA

12 - FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B

Z

S

V

W

X

Y

OPERATOR’S COMPARTMENT

EE Solution Flow Control Lever
FF Main Broom Raise/Lower (ON/OFF) Lever

GG Main Broom Adjust Knob
HH Hopper Safety Support Lever
II Control Panel
JJ Main Broom Overload Indicator Light

KK Emergency Battery Disconnect
LL Tilt Wheel Lever
MM Drive Pedal
NN Brake Pedal
OO Parking Brake Latch

P P Operator Seat Adjustment Lever

ENGLISH / A-13

EE

HH

II

GG

FF

KK

LL

JJ

MM

NN

PP

OO

FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B - 13

A-14 / ENGLISH

KNOW YOUR MACHINE DESCRIPTIONS

1 Operator’s Seat – Operator sits here. Seat is adjustable forward and back.
2 Strobe Light (optional / standard on Nilfisk models) – This light starts flashing when the ignition switch is turned ON.

3 Solution Tank Fill – Open to fill the solution tank, use non-foaming chemicals only. 75 gallon (284 liter) maximum capacity.
4 Tie down Locations – Safe point to tie down machine while transporting.
5 Recovery Tank Drain Hose – Used to empty the recovery tank (hold the end of the hose above the water level in the tank to avoid sudden, uncontrolled flow of

waste water).

6 Recovery Tank Latch – Push down on latch lever to release recovery tank for “Tip-Out” feature.
7 Left Battery Compartment Access Panel – Panel lifts straight up after opening Battery Compartment Door (21) to provide access to the battery compartment from

the left side of the machine. SERVICE NOTE: Battery can only be removed from this side.
8 Main Broom Left Access Door – Open to access main broom for servicing.
9 Hopper Cover Prop Rod – Used to support the hopper cover while raised.

10 Front Wheel – Machine front wheel.
11 Jacking Location – Safe points for jacking machine up. DO NOT jack the machine on the hopper.
12 Left Side Broom – Used for sweeping along walls or curbs.
13 Hopper Cover Latch – Holds Hopper Cover (16) in place.
14 Headlights – Use when sweeping in hard to see areas.

15 Right Side Broom – Used for sweeping along walls or curbs.
16 Hopper Cover – Open to access the hopper dust control filter.
17 Dust Control Filter – Filters dust from the air.
18 Dust Control Shaker Assembly – Vibrates the Dust Control Filter (17) to shake dust out of it.
19 Shaker Assembly Latch – Used to hold the Shaker Assembly (18) UP while servicing the filter.

20 Battery – Provides electrical power for operating the machine.
21 Battery Compartment Door – Unlatch and open to access battery compartment.
22 Steering Wheel – Used to steer machine left or right.
23 Electrical Compartment Door – Open this door to access the main controller and solenoids. DO NOT open this door unless the Emergency Battery Disconnect

(KK) has been pushed IN.
24 Water Level Gauge – When filling the solution tank do not exceed the maximum level.

25 Recovery Tank Lid – Open to rinse and clean inside of recovery tank.
26 Recovery Tank “Tip-Out” Grip – Grab and pull here after unlatching to tip the recovery tank out to the side for cleaning.
27 Hydraulic Power Unit (Reservoir / Filter) – Holds the hydraulic system oil, 1.7 quart (1.6 liter) capacity. SERVICE NOTE: Open and prop the hopper to add

oil. Hydraulic return oil filter on side of the unit filters oil after flowing through system and prior to returning to reservoir.
28 Right Battery Compartment Access Panel – Panel lifts straight up after opening Battery Compartment Door (21) to provide access to the battery compartment

from the Right side of the machine.

29 Main Broom Right Access Door – Open to access main broom for servicing.
30 Access Door Latch – Push UP on lever to unlatch (Recovery Tank utilizes same latch for “Tip-Out” feature).
31 Skirt Assembly – Scrub system has left and right skirt assemblies to channel solution on floor into the path of the squeegee assembly.

32 Inline Solution Filter – Filters solution prior to dispensing on floor.
33 Solution Tank Drain Hose – Used to empty the solution tank.
34 Rear Roller Bumper – Protects both machine and other objects in the event the machine brushes up against anything.
35 Squeegee Handle – Loosen these two handles to remove the squeegee assembly from the machine.
36 Squeegee Assembly – Picks up solution after scrubbing.

37 Tail Light – Turns ON with headlights.

14 - FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B

ENGLISH / A-15

CONTROL PANEL DESCRIPTIONS

A Low Battery Indicator – This indicator will flash when the battery requires charging.
B Horn Switch – This switch will sound the horn as long as the switch is held.

* Horn Indicator: Lights up when the horn switch is pressed.
C Parking Brake Indicator – This indicator is currently not used.
D Headlight Switch – Turns the headlights and taillights ON or OFF.
* Headlight ON Indicator : Lights up when the lights are ON. It is OFF when the lights are OFF.

E Service Indicator – This indicator will illuminate when preventative maintenance is required.
F Hydraulic Filter Plugged Indicator – Indicates when the hydraulic oil filter should be serviced. Have your Nilfisk-Advance Service Center check the machine.

SERVICE NOTE: This light may give a FALSE indication when the hydraulic oil is cold.

G Speed Select Switch – This switch will allow the operator to select the transport speed limit while the scrub system is enabled thereby allowing s crubbing at a higher

rate of speed. This option can be disabled if desired. See the programming section for details.
The transport and scrub speed limits can be programmed using a Curtis handheld programmer. Refer to the service manual for details

* Speed Select Switch Indicator: This indicator will be green if a scrub mode has been selected and the faster scrub speed has been selected. This indicator will

be off if the Speed Select Switch has been turned OFF.

SCRUB SYSTEM
H Scrub Pressure Decrease Switch – If the scrub system is off, pressing this switch will cause the following to occur:

• The scrub system will be enabled with the scrub pressure set to the lightest setting and the scrub deck will be lowered

• The vacuum system will be enabled and the squeegee will be lowered

• The solution system will be enabled

• As soon as the drive pedal is moved from the neutral position the scrub brushes will start turning and the vacuum will turn on. If the direction is forward the solution
flow will start. If the direction is reverse, the squeegee will raise and the solution flow will be stopped. The scrub brushes will turn off after an adjustable delay once
the drive pedal returns to neutral. See the service manual for details.

If the scrub system is already enabled when this switch is pressed and the scrub pressure is at 2 or 3, the scrub pressure will decrease. If the switch is held, the
pressure will decrement until the minimum setting of 1 is reached.

* Scrub Pressure Decrease Indicator: The scrub pressure decrease indicator will be lit if the scrub system is enabled and the pressure is set at 1 or 2. The indicator

will be off if the scrub system is off or if the scrub pressure is set to 3.

I Scrub Pressure Increase Switch – If the scrub system is off, pressing this switch will cause the following to occur:

• The scrub system will be enabled with the scrub pressure set to the lightest setting and the scrub deck will be lowered

• The vacuum system will be enabled and the squeegee will be lowered

• The solution system will be enabled

• As soon as the throttle is moved from the neutral position the scrub brushes will start turning and the vacuum will turn on. If the direction is forward the solution flow
will start. If the direction is reverse, the squeegee will raise and the solution flow will be stopped. The scrub brushes will turn off after an adjustable delay once the

drive pedal returns to neutral. See the service manual for details.

If the scrub system is already enabled when this switch is pressed and the scrub pressure is at 1 or 2, the scrub pressure will increase. If the switch is held, the
pressure will increment until the maximum setting of 3 is reached.

* Scrub Pressure Increase Indicator: The scrub pressure increase indicator will be lit if the scrub system is on and the pressure is set at 2 or 3. The indicator will

be off if the scrub system is off or if the scrub pressure is set to 1.

J Scrub Pressure Display:

The single character display on the control panel is used as a display for the scrub pressure. If the scrub system is ON, the display will indicate the relative pressure
setting of 1, 2 or 3 otherwise it is blank.

K Solution Switch - This switch is used to turn the solution system on or off. Pressing this switch when the scrub system has been activated will alternate between

on and off. The solution flow will only turn on when the drive pedal is moved from the neutral position in the forward direction. The solution flow will turn off if the
drive pedal returns to neutral or is moved to reverse. Pressing this switch when the scrub system is off will momentarily turn the solution flow on to allow pre-wetting
of the scrub brushes.

* Solution System Indicator : The solution indicator will be lit if the solution is enabled. If the solution is off, this indicator will be OFF.
L Solution Tank Empty Indicator – This indicator will illuminate when the solution tank is low.
M Recovery Tank FULL Indicator – This indicator will flash when the recovery tank is FULL. The vacuum system is shut OFF at this point. Draining the recovery

tank will reset this indicator.

N Vacuum System Switch – This switch is used to turn the vacuum system on or off. When the vacuum is on the squeegee will lower (unless the machine is in

reverse) and when the vacuum is off the squeegee will rise. Pressing this switch will alternate between on and off. The vacuum will only turn on when the drive
pedal is moved from the neutral position. It will remain on for 10 seconds after the drive pedal returns to neutral.
The vacuum also has an automatic shutoff feature that will turn the vacuum and scrub systems off if the recovery tank becomes full. If this occurs, the recovery
tank full indicator (M) will flash. The vacuum shutoff delay is adjustable. See the service manual for details.

* Vacuum System Indicator: The vacuum indicator will be lit if the vacuum is enabled. It will flash if the vacuum is in the delayed-off condition. If the vacuum is

off, this indicator will be off.

O Scrub System OFF Switch - Pressing this switch when the unit is in a scrub mode will cause the following to occur:

• The scrub brushes will turn off

• The scrub deck will raise to the UP position

• The solution flow will be stopped

• The first time that this button is pressed, the vacuum/squeegee system will NOT be turned off. This is so that any remaining water may be picked up without having
to turn the vacuum back on. If this button is pressed a second time (pressed after the scrub mode has been turned off) the squeegee will raise and the vacuum will
shut off after a 10 second delay.

* Scrub System OFF Indicator: This indicator will be lit if the scrub system is OFF. This indicator will be OFF if the scrub system is enabled or running.

FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B - 15

A-16 / ENGLISH

SWEEP SYSTEM
P Side Broom DOWN/ON Switch – This switch is used to lower and/or turn the side broom(s) on. The side broom(s) will lower whenever this switch is pressed

until the bottom limit is reached. The side broom(s) will turn on when the drive pedal is moved from the neutral position. They will remain on for approximately 5
seconds after the drive pedal returns to neutral. This shutoff period is adjustable. See the service manual for details.

* Side Broom ON Indicator:

• This indicator will be lit if the side broom(s) are turned ON.

Q Main Broom ON Indicator: This indicator will be lit if the main broom is down, otherwise it is OFF.
R Light Sensor – Not currently used.

S Shaker Switch – This switch controls the hopper dust control filter shaker. Pressing this button will cause the dust control to turn off and the shaker to turn on. The

shaker will run for approximately 20 seconds. This period is adjustable. See the service manual for details. Pressing the switch while the shaker is operating will
cancel the timer and turn the shaker off. If the dust control was previously on, it will turn back on.

* Shaker Indicator (left): This indicator will be lit if the shaker is turned ON, otherwise it is OFF.
* Dust Filter Plugged Indicator (right / optional): This indicator will be lit if the dust filter requires cleaning, otherwise it is OFF. NOTE: Requires optional Hopper

Filter Switch Kit.

T Dust Control Switch – This switch controls the hopper dust control. Pressing this switch alternates between on and off. The dust control will run when the drive

pedal is moved from the neutral position. The dust control will remain on for approximately 5 seconds after the drive pedal returns to neutral. This shutoff period is
adjustable. See the service manual for details.

* Dust Control Indicator: This indicator will be green if the dust control system is ON, otherwise it is OFF.
U Side Broom UP/OFF Switch – This switch is used to raise and/or turn the side broom(s) off. The side broom(s) will rise whenever this switch is pressed until

the upper limit is reached. When the upper limit is reached, the side broom(s) will turn off.

* Side Broom OFF Indicator: This indicator will be lit if the side broom(s) are turned OFF.

HOPPER SYSTEM
V Open Dump Door Switch – This switch is used to open the hopper dump door. This switch will only function when the main broom is down or when the hopper

is raised. NOTE: The dump door will automatically open when the hopper is fully down and the main broom is lowered.

* Open Dump Door Indicator: This indicator will be lit while the dump door is in the process of opening, otherwise it is OFF.
W Hopper Open Indicator: This indicator flashes if the hopper is open, otherwise it is OFF.

X Hopper Overtemp Indicator – This indicator will flash when the hopper temperature exceeds 140 degrees Fahrenheit. NOTE: the hopper temperature switch

is optional.

Y Close Dump Door Switch – This switch is used to close the hopper dump door. This switch will only function when the main broom is up or when the hopper

is raised. NOTE: The dump door will automatically close when the main broom is raised or when the hopper is raised.

* Close Dump Door Indicator: This indicator will be lit while the dump door is in the process of closing, otherwise it is OFF.
Z Lower Hopper Switch – This switch is used to lower the hopper. The hopper will drop as long as this switch is held. Once the hopper is in the fu ll-down position,

the Hopper Open Indicator (W) will turn off. If any of the sweep or scrub functions were on when the hopper was raised, they will be reactivated. The dump door
will automatically open or close depending on whether the main broom is down or up. The switch indicator will be lit as long as the switch is held.

* Lower Hopper Indicator: This indicator will be lit while the hopper is in the process of lowering, otherwise it is OFF.
AA Raise Hopper Switch – This switch is used to raise the hopper. Pressing this switch will cause the following to occur:

• The switch indicator will illuminate

• If the dump door is open (main broom down) the door will close

• The main broom, side brooms, scrub system, solution, and vacuum will all turn off

• If the dust control was on, it will remain on unless programmed otherwise

• Once the dump door is closed, the hopper will begin to raise

• The hopper will continue to raise as long as this switch is held

Once the hopper is no longer in the full-down position, the Hopper Open Indicator (W) will flash. The dump door open and close switches will now be functional

* Raise Hopper Indicator: This indicator will be lit while the hopper is in the process of raising, otherwise it is OFF.

BB Hour meter / Error Code Display – Upon power up or if the machine has been idle for at least ten seconds with

the hours for each major electric motor system for 3 seconds and continue to cycle through each system as long as the drive pedal is in neutral and all systems
are OFF. Once the drive pedal is pressed or any system activated it will indicate the drive system hours (default). If an overload fault occurs, the display will indicate

the associated error code immediately.

all systems turned off, the hour meter will display

16 - FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B

ENGLISH / A-17

CC Main Power / Key Switch – Main Power Switch.
DD Battery Condition Indicator - The battery condition indicator consists of three lights, a green (G), a yellow (Y), and a red (R). The voltage indication will change

based on the cutoff level (standard or alternate) selected in the control unit. The battery voltage ranges for the various indications are listed below:

Green 34.00
Green & Yellow 33.00-33.99
Yellow 32.00-32.99
Yellow & Red 31.50-31.99
Red 31.00-31.49

Flashing Red/Cutoff <31.00
NOTE: Refer to service manual for selection of alternate cut-off level. Once the low voltage cutout level has been reached (flashing red indicator) the battery must be FULLY

recharged to reset the battery condition indicator. The scrub system will not function until the indicator has been reset.

COCKPIT
EE Solution Flow Control Lever – Move this lever FORWARD to increase solution flow to the floor. Move BACKWARD to decrease the amount of solution flow

to the floor. When the Drive Pedal (OO) is released from either forward or reverse travel, the solution flow will stop automatically, and resume when the drive is
engaged.

FF Main Broom Raise/Lower (ON/OFF) Lever – This lever primarily controls the main broom. It can also control the side brooms and dust control if desired. Lowering

this lever will cause the following to occur:

• The main broom indicator will illuminate

• The main broom will be lowered to the operating position

• The side brooms will be lowered to the operating position

• The dust control will be enabled

• The hopper dump door will open
As soon as the drive pedal is moved from the neutral position the main broom and side brooms will start turning and the dust control will turn on. The brooms and
dust control will remain on for approximately 5 seconds after the drive pedal returns to neutral. This shutoff period is adjustable. See the service manual for details.

Raising the main broom lever will cause the following to occur:

• The main broom indicator will turn off

• The main broom will be raised to the off position

• The side brooms will be raised and will turn off

• The dust control will turn off

• The hopper dump door will close
The side brooms and dust control can be programmed not to automatically come on with the main broom. See the service manual for details

GG Main Broom Adjust Knob – Used to compensate for main broom wear in order to maintain a 3 inch (7.62cm) wide broom pattern.
HH Hopper Safety Support Lever – NEVER work under a raised hopper without the safety support engaged. To engage; raise the hopper all the way UP, pull back

on lever and then lower hopper until it seats.

II Control Panel – See items A through DD.
JJ Main Broom Overload Indicator Light – This indicator will be lit if the main broom pressure is too high. The main broom will shut off if overloaded for an extended

period of time.

KK Emergency Battery Disconnect – Push in on knob to disconnect battery.
LL Tilt Wheel Lever – Pull lever out to release steering column for adjusting up or down.
MM Drive Pedal – Controls the machine’s travel speed and direction:

Push down on the Back of the pedal to move the machine Backward.
Push down on the Front of the pedal to move the machine Forward.

The SPEED of the machine will increase as the pedal is pushed closer to the floor. Maximum forward speed is faster than maximum reverse speed.

NN Brake Pedal – Operates the mechanical brakes on the front wheels.
OO Parking Brake Latch – Used to “lock” the brake pedal in place after engaging the brakes. NEVER leave machine unattended without setting Parking Brake. Press

on this latch with your foot instead of the brake pedal to activate.

P P Operator Seat Adjustment Lever - Use this lever to slide the operator’s seat forward or backward.

Standard

FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B - 17

A-18 / ENGLISH

PRE-OPERATIONAL CHECKLIST

Before Each Use:
* Inspect the machine for damage or oil and water leaks.

* Check the hydraulic oil level (27).
* Make sure the recovery tank is empty.
* Make sure the battery charger is not connected to the machine.
* Check battery charge condition.

In the Driver’s Seat:
* Be sure that you understand the operating controls and their functions.

* Adjust the seat to allow easy reach of all controls.
* Insert the Master Key and turn the Ignition Key Switch (CC) to the ON position. Check for proper operation of the Horn (B), Hour Meter (BB) and Headlights (14).

Turn the Ignition Key Switch (CC) OFF.

* Check the Parking Brake Latch (OO). The latch must hold its (locked parked) setting firmly with out easily being released.

(Report all defects immediately to service personnel).

Plan Your Cleaning in Advance:
* Presweep heavily littered areas for more efficient operation.

* Arrange long runs with a minimum of stopping or starting.
* Allow 6 inches of broom path overlap to ensure complete coverage.
* Avoid making sharp turns, bumping into posts, or scraping the side of the machine.

MAIN BROOM

Several different main brooms are available for this machine. Contact your Nilfisk-Advance dealer if you need help selecting the best broom for the surface and litter that
you will be sweeping. NOTE: Reference broom maintenance for installation steps.

SCRUB BRUSH INSTALLATION

1 Make sure the Key Switch (CC) is off (O). See Figure 3. Remove side skirt assemblies for easier access. NOTE: Loosen large Black Knob (A) at the front

of each skirt mounting bracket, slide the skirt assembly forward and lift straight UP and off scrub deck.

2 To mount the brushes (or pad holders) align the lugs on the brush with the holes on the mounting plate and turn to lock in place according to rotation directions shown

in Figure 4.

43 Inch Models 48 Inch Models

56505941 - Magna Grit 46 56505781 - Magna Grit 46
56505942 - Dyna Grit 80 56505782 - Dyna Grit 80

56505943 - AgLite Grit 500 56505783 - AgLite Grit 500
56505944 – Prolene 56505784 – Prolene
56505945 – ProLite 56505785 – ProLite
56505946 - Union Mix 56505786 - Union Mix

56505947 - MidGrit 240 56505787 - MidGrit 240
56505948 - MidLite Grit 180 56505788 - MidLite Grit 180

BRUSH APPLICATION GUIDE (SUGGESTION ONLY)

46 80 180 240 500 Union
Application Grit Grit Grit Grit Grit Prolene Prolite Mix
Stripping:

Concrete X X
Terrazzo X X

Ceramic/Quarry tile X
Vinyl tile X

General Scrubbing:

Concrete XXXX X
Terrazzo XXXX

Ceramic/Quarry tile XXXX
Marble X X
Vinyl tile X X X
Raised-rubber tile X X

Polishing:

Raised Disc Tile X
Marble X
Vinyl tile X

18 - FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B

FIGURE 3

ENGLISH / A-19

A

FIGURE 4

A

TOP VIEW OF SCRUB DECK SHOWING DIRECTION TO ROTATE

BRUSHES WHILE INSTALLING FOR EACH BRUSH MOTOR

Outside arrows represent brush installation rotation direction. Inside arrows represent brush
motor rotation while scrubbing.

FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B - 19

A-20 / ENGLISH

FILLING THE SOLUTION TANK

The solution tank fill (3) is located at the left rear corner of the machine and has a 75 gallon
(284 liter) maximum capacity. Fill the tank with the proper dilution of cleaning chemical

mixed with water according to the manufacturer’s recommendations. If using a powdered
chemical, mix it with water in a bucket before putting it into the machine’s solution tank.

NOTE: DO NOT fill the tank past the Maximum Level on the Water Level Gauge (24).

CAUTION!

Use only low-sudsing, non-flammable, non-caustic cleaning chemi­cals intended for machine application.

20 - FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B

ENGLISH / A-21

OPERATING THE MACHINE

This is a rider-type automatic floor sweeping and scrubbing machine. It is designed to sweep up debris, lay down cleaning solution, scrub the floor, and vacuum dry all
in one pass. The sweeping and scrubbing operations can also be performed separately.

The controls were designed with one touch operation in mind. For single pass scrubbing the user can simply depress one switch and all scrub functions on the machine
will be ready to go. For sweeping, the operator can simply lower the main broom and all sweeping functions will be ready to go.

Use the Drive Pedal (MM) to control the speed of the machine. The speed of the machine will increase as the pedal is pushed closer to the floor. Do not press the Drive
Pedal (MM) until the Main Power Switch (CC) has been turned on.

SWEEPING

Follow the instructions in preparing the machine for use section of this manual.
1 While seated on the machine, adjust the seat and steering wheel to a comfortable operating position using the adjustment controls (PP) and (LL).

2 Release the Parking Brake (OO). To transport the machine to the work area, apply even pressure with your foot on the front of the Drive Pedal (MM) to go forward

or the rear of the pedal for reverse. Vary the pressure on the foot pedal to obtain the desired speed.

3 Push the Lower Hopper Switch (Z) to make sure the hopper is seated properly.
4 Move the Main Broom Lever (FF) to the SWEEP (middle notch) position to lower and enable the main broom. NOTE: The dump door opens automatically when

the main broom (FF) is lowered and closes when the broom is raised.
Use the FULL FLOAT (last notch forward) position only when sweeping extremely rough or uneven floors. Use at other times will only increase broom wear.

5 When sweeping dry floors, push the Dust Control Switch (T) to turn ON the dust control system.

When sweeping floors with puddles, push the Dust Control Switch (T) to turn OFF the dust control system before the machine enters a puddle. Turn the dust control
system back ON when the machine is back on completely dry floor.

When sweeping wet floors, keep the Dust Control Switch (T) OFF at all times.

6 Lower the Side Broom(s) (P) when sweeping along walls or curbs. Raise the Side Broom(s) (U) when sweeping in open areas. Push and hold the Side Broom

ON/DOWN Switch (P) to lower and start the side broom motor(s). NOTE: Hold the switch until the side broom(s) have lowered to the desired level. Side broom
sweeping pattern is adjusted by pushing switches (P & U) until the desired amount of down pressure is achieved. NOTE: If the side broom(s) were not raised

and turned OFF after last use, they will automatically lower and turn ON when the main broom is lowered and starts.

7 Drive the machine straight forward at a quick walking speed. Drive the machine slower when sweeping large amounts of dust or debris or when safe operation dictates

slower speeds. Overlap passes 6 inches (15 cm).

8 If dust comes out of the broom housing while sweeping, the Dust Control Filter (17) may be clogged. Push the Shaker Switch (S) to clean the dust control filter.

The dust control system (T) will automatically turn OFF while the shaker is running and turn ON after the shaker turns OFF (the shaker runs for 20 seconds).

9 Check behind the machine occasionally to make sure that the machine is picking up debris. Dirt left behind in the path of the machine usually indicates that the machine

is moving too fast, the broom needs to be adjusted, or the hopper is full.

EMPTYING THE HOPPER

WARNING!

Make sure the Hopper Safety Support (HH) is in place whenever attempting to do any maintenance work under or near the raised
hopper. The Hopper Safety Support (HH) holds the hopper in the raised position to allow work to be performed under the hopper.
NEVER rely on the machine’s hydraulic components to safely support the hopper.

1 Push the Shaker Switch (S) to remove excess dirt from the dust control filter. SERVICE NOTE: For best shaker performance always run the shaker with

the hopper

2 Drive the machine close to a large trash receptacle and hold the Raise Hopper Switch (AA) until the hopper is all the way up. NOTE: The dump door automatically

closes when switch (AA) is pushed. You regain control of the dump door as soon as the hopper begins to raise so you can dump at any height if necessary.

3 Move the machine forward until the hopper is over the receptacle, then press the Open Dump Door Switch (V) to open the dump door and empty the hopper.
4 Check the back of the hopper and the front of the broom housing. Use a broom, if necessary, to remove litter from these areas. The back of the hopper must seal

tightly against the front of the broom housing for proper operation.

5 Back the machine away from the receptacle until the hopper will clear it, and then lower the hopper (Z). NOTE: The dump door will automatically open when sweep

function is resumed.

fully down.

FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B - 21

A-22 / ENGLISH

SCRUBBING

Follow the instructions in preparing the machine for use section of this manual.
1 While seated on the machine, adjust the seat and steering wheel to a comfortable operating position using the adjustment controls (PP) and (LL).

2 Release the Parking Brake (OO). To transport the machine to the work area, apply even pressure with your foot on the front of the Drive Pedal (MM) to go forward

or the rear of the pedal for reverse. Vary the pressure on the foot pedal to obtain the desired speed.

3 Adjust the Solution Flow Control Lever (EE) to about 1/4 to 1/3 open position. The adjustment can be changed to allow variable solution flow for different types of

floors to be scrubbed. Example: A rough or absorbent floor surface, such as unfinished concrete will require more solution than a smooth finished floor.

5 Press the Solution Switch (K) and hold for 5 seconds. This is done to pre-wet the floor. Note: This will help prevent scarring of the floor surface when starting to

scrub with dry brushes.

6 Press the Scrub Pressure Decrease Switch (H) or the Scrub Pressure Increase Switch (I) to activate the scrub system. Note: refer to the “Operator’s Compartment

Descriptions” section for a more detailed explanation of these and other control panel functions.

7 When the Scrub Pressure Decrease Switch (H) or the Scrub Pressure Increase Switch (I) are selected, the brushes and squeegee are automatically lowered to

the floor. The machine’s scrub brush rotation, solution system flow and vacuum starts when the Drive Pedal (MM) is activated. Note: When operating the machine
in reverse, only the brushes will rotate, the solution is automatically shut off to conserve the solution usage and the squeegee raises.

8 Begin scrubbing by driving the machine forward in a straight line at a normal walking speed and overlap each path by 6 inches (15 cm). Adjust the machine speed

and solution flow according to the condition of the floor.

CAUTION!

To avoid damaging the floor, keep the machine moving while the brushes are turning.

9 When scrubbing, check behind the machine occasionally to see that all of the waste water is being picked up. If there is water trailing the machine, you may be

dispensing too much solution, the recovery tank may be full, or the squeegee tool may require adjustment.

10 For extremely dirty floors, a one-pass scrubbing operation may not be satisfactory and a “double-scrub” operation may be required. This operation is the same as

a one-pass scrubbing except on the first pass the squeegee is in the up position (press the Vacuum Switch (N) to raise the squeegee). This allows the cleaning solution
to remain on the floor to work longer. The final pass is made over the same area, with the squeegee lowered to pick up the accumulated solution.

11 The recovery tank has an automatic vacuum shut-off to prevent solution from entering the vacuum system when the recovery tank is full. When the vacuum shut-

off is activated, the control system will shut down the vacuum system. The Recovery Tank FULL Indicator (M) will light. When the vacuum shut-off is activated,
the recovery tank must be emptied.

12 When the operator wants to stop scrubbing or the recovery tank is full, press the Scrub System OFF Switch (O) once. This will automatically stop the scrub brushes

and solution flow and the scrub deck will raise UP. NOTE: the vacuum/squeegee system will not be turned off when the switch is only pressed once. This is
to allow any remaining water to be picked up without turning the vacuum back on. Press the switch a second time and the squeegee will raise and the vacuum
will stop after a 10 second delay.

13 See the instructions below for emptying the recovery tank. Refill the solution tank and continue scrubbing.

EMPTYING THE RECOVERY TANK

1 Drive the machine to a designated waste water “DISPOSAL SITE”.
2 To empty, pull the Drain Hose (5) from its storage area, hold the end of the hose above the water level in the tank to avoid sudden, uncontrolled flow of waste water

and open the cap. NOTE: You can also pinch the flexible end of the hose to control waste water flow as shown below.

3 Flush the tank and drain hose with clean water.
4 Reclose the cap and return the hose to its storage area.

SERVICE NOTE: The recovery tank can be tipped out to the side for cleaning after emptying. Release the Latch (6) at the front of the tank and then pull out on the tank
with grip (26) until the tank reaches the end of its tether. Remove the recovery tank lid for easier cleaning. The recovery tank can also be removed for cleaning. You
will need to disconnect the wire harness and tether first and then use at least 2 people to lift off.

22 - FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B

ENGLISH / A-23

AFTER USE

1 Raise the squeegee, the scrub brushes, and the brooms.
2 Shake the dust control filter and empty the hopper.

3 Drain and flush the recovery tank.
4 Tip the recovery tank out and check the squeegee hose elbow below the tank for debris. DO NOT run water down the recovery tank vacuum tubes, this may cause

damage to the vacuum motors.

5 Remove and clean the squeegee tool.
6 Remove and clean the scrub brushes. Rotate the scrub brushes.

7 Wipe the machine with a damp cloth.
8 Perform all required maintenance before storage.
9 Move the machine to a clean, dry storage area.
10 Store the machine with the brooms, the squeegee and the scrub brushes in the UP position, and the tank covers open so that the tanks can air out.

REPORT ANY DEFECT OR MALFUNCTION NOTED DURING OPERATION TO AUTHORIZED SERVICE OR MAINTENANCE PERSONNEL.

MAINTENANCE SCHEDULE

Keep the machine in top condition by following the maintenance schedule closely. Maintenance intervals given are for average operating conditions. Machines used
in severe environments may require service more often.

25 150 300 Yearly

MAINTENANCE ITEM Daily Hours Hours Hours (1,000hrs)

Charge Battery X

Drain / Check / Clean Tanks & Hoses X

Check / Clean / Rotate Scrub Brushes & Pads X

Check / Clean / Adjust Squeegee X

*Check / Clean Vacuum Motor Inlet Screen Cap X

Clean Solution Filter (32) X

Check Battery Cell Water Level(s) X

Check Foot/ Parking Brake For Wear & Adjustment X

Inspect Broom Housing Skirts X

Check Hydraulic Fluid Level X

Check / Clean Hopper Dust Control Filter Using Method “A” X

Inspect Scrub Deck Skirts X

Main Broom Maintenance X

Side Broom Maintenance X

Lubrication X

Inspect Main Broom Upper & Lower Belts X

Check / Clean Hopper Dust Control Filter Using Method “B” X
Check / Clean Hopper Dust Control Filter Using Method “C” X

Replace Hydraulic Oil & Filter X

** Check Carbon Brushes X

Have Nilfisk-Advance service center inspect the wheel drive gearbox X

* DO NOT run water down the vacuum tube in the recovery tank this will damage the vacuum motors. Vacuum tube is on left side of tank with screen cap.
** Have your Nilfisk-Advance Dealer check the carbon motor brushes once a year or after 300 operating hours.
NOTE: Refer to the Service Manual for more detail on maintenance and service repairs.

FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B - 23

A-24 / ENGLISH

CHARGING THE BATTERY

Charge the battery each time the machine is used, or whenever the Battery Condition Meter Lights (DD) are flashing.
To Charge the Battery...

1 Open the Battery Compartment Door (21) to provide proper ventilation.
2 Disconnect the battery from the machine (KK) and connect the charger plug to the battery plug.

3 Follow the instructions on the battery charger.
4 Check the fluid level in all battery cells after charging the battery. Add distilled water, if necessary, to bring the fluid level up to the bottom of the filler tubes.

WARNING!

Do not fill the battery before charging.
Only charge battery in a well-ventilated area.
Do not smoke while servicing the battery.

CAUTION!

To avoid damage to floor surfaces, always wipe water and acid from the top of the battery after charging.

CHECKING THE BATTERY ELECTROLYTE LEVEL

Check the electrolyte level of the battery at least once a week.

After charging the battery, remove the vent caps and check the electrolyte level in each battery cell. Use distilled water to fill the battery to the bottom of the filler tube.

Do not over-fill the battery!

CAUTION!

Acid can spill onto the floor if the battery are overfilled.
Tighten the vent caps. If there is acid on the battery, wash the tops of the battery with a solution of baking soda and water (2 tablespoons

of baking soda to 1 quart of water).

24 - FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B

ENGLISH / A-25

MAIN BROOM MAINTENANCE

Since the Main Broom Motor always turns in the same direction, the bristles on the broom eventually become curved, reducing sweeping performance. Sweeping performance
can be improved by removing the broom and turning it around (end-for-end). This procedure, known as “rotating” the main broom, should be done once every 25 hours

of operation.
The main broom should be replaced when the bristles are worn to a length of 2-1/2 inches (6.35 cm). The main broom stop (GG) must be re-adjusted when the broom

is replaced. NOTE: Bristle length on a new broom is 3-1/4 inches (8.25cm).

NOTE: The machine should be stored with the Main Broom in the raised position.

WARNING!

Disconnect the battery (KK) before performing this operation.

To Rotate or Replace the Main Broom...
1 Turn the Main Power Switch (CC) OFF.

2 Put the Main Broom Raise / Lower (ON / OFF) Lever (FF) in the DOWN position.
3 Open the Main Broom Right Access Door (29).

4 See Figure 5. Remove the large T-Bolt (A) from the side of the broom idler arm. Pivot the idler arm assembly out of the main broom core.
5 Pull the main broom out of the broom housing and remove any string or wire wrapped around it. Also inspect the skirts at the front, back and sides of the broom housing.

The skirts should be replaced or adjusted if they are torn or worn to a height of more than 1/4 inch (6.35 mm) off the ground.

6 Turn the broom around (end-for-end) and slide it back into the broom housing. Make sure that the Lugs (B) on the broom drive hub (left side of machine) engage the

slots in the broom core.

7 Swing the idler arm assembly back into the broom core and re-install the T-Bolt that holds the idler arm in place.
8 Close and latch the Main Broom Right Access Door (29).

To Adjust the Main Broom Height...
1 Drive the machine to an area with a level floor and set the parking brake (OO).

2 Pull the Main Broom Raise / Lower (ON/OFF) Lever (FF) back and slide to the right and up to lower the main broom. Push lightly on the front of the Drive Pedal

(MM) to start the main broom rotating.

3 Let the main broom run in place for 1 minute. This allows the broom to polish a “strip” on the floor. After 1 minute, raise the broom, release the parking brake and

move the machine so that the polished strip is visible.

4 Inspect the polished strip on the floor. If the strip is less than 2 inches (5.08 cm) or more than 3 inches (7.62cm) wide, the broom needs to be adjusted.
5 To adjust, loosen the Main Broom Adjust Knob (GG) and slide forward or backward to lower or raise the Main Broom. The farther the Knob (GG) travels up in the

slot, the

lower the Main Broom will be. Tighten Knob (GG) after adjustment is complete.

6 Repeat steps 1-5 until the polished strip is 2-3 inches (5.08-7.62cm) wide.

The width of the polished strip should be the same at both ends of the broom. If the strip is tapered, move the machine to a different area and repeat steps 1-5. If
the polished strip is still tapered, contact your Nilfisk-Advance Dealer for service.

DO NOT move the machine.

FIGURE 5

A

B

B

FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B - 25

A-26 / ENGLISH

SIDE BROOM MAINTENANCE

The side broom(s) move dirt and debris away from walls or curbs and into the path of the main broom. Adjust the side broom so that the bristles are contacting the floor
from the 10 O’clock (A) to the 3 O’clock (B) area shown in Figure 6 when the broom is down and running.

To adjust the Side Broom...
1 The side broom(s) are adjusted simply by pressing and holding the Side Broom DOWN/ON Switch (P) or the Side Broom UP/OFF Switch (U) until the desired

amount of bristles are contacting the floor.

NOTE: The machine should be stored with the Side Broom(s) in the raised position. The Side Broom(s) should be replaced when the bristles are worn to a length of 3
inches (7.62 cm) or they become ineffective.

To replace the Side Broom...

1 Raise the Side Broom(s).
2 Reach under the Side Broom and remove the large Thumb-Nut holding the side broom on and remove the broom.
3 Install the new broom by aligning the three alignment pins and pushing on. Re-install the Thumb-Nut and tighten.

FIGURE 6

A

B

26 - FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B

ENGLISH / A-27

SQUEEGEE MAINTENANCE

After each use, clean the squeegee tool and check the blades for damage. If the squeegee leaves water in the middle of its path or at both ends of its path, it probably needs
to be adjusted. Reverse or replace the blades if they are cut, torn, wavy or worn.

To adjust the squeegee:

1 Park the machine on a level floor, lower the squeegee and drive forward a short distance.
2 See Figure 7. Loosen the two Squeegee Adjustment Lock Nuts (A).
3 Turn the two Squeegee Adjustment Bolts (B) clockwise for forward tilt or counter-clockwise for backward tilt. Pull forward a short distance after each adjustment

to see if the squeegee blades touch the floor evenly across the entire width of the squeegee tool. Then re-tighten the two Nuts (A). NOTE: Hold Bolts (B) with wrench
while tightening Lock Nuts (A). If adjusting for more backwards tilt, tightening the Locknuts (A) after loosening the Adjustment Bolts (B) is what will actually tilt the
squeegee assembly.

To reverse or replace the rear squeegee blade:

1 Unlatch the Rear Squeegee Blade Latch (C) and remove the (2) Wing Nuts (D).
2 Remove both Rear Straps (E) and the Rear Squeegee Blade (F) from the machine.

3 The squeegee blade has 4 working edges. Turn the blade so a clean, undamaged edge points toward the front of the machine. Replace the blade if all 4 edges are

nicked, torn or worn to a large radius.

4 Install the blade, following the steps in reverse order and adjust the squeegee tilt.

To reverse or replace the front squeegee blade:

1 Disconnect the Squeegee Hose from the squeegee tool.
2 Loosen the (2) Squeegee Levers (G) and slide the squeegee assembly off of the squeegee mount.
SERVICE NOTE: Depending on the position of the Squeegee Lever Handle (H), you may not be able to rotate the lever far enough to loosen or tighten depending on
which you are trying to do. In this case, simply lift UP on the Handle (H) and rotate the lever in the direction necessary to acquire adequate turning space and then
allow the lever to drop back DOWN into place on the hex. You can then either tighten or loosen as needed.

3 Remove all of the Wing Nuts from the front squeegee blade strap.
4 Remove the strap and blade from the squeegee assembly.
5 The squeegee blade has 4 working edges. Turn the blade so a clean, undamaged edge points toward the front of the machine. Replace the blade if all 4 edges are

nicked, torn or worn to a large radius.

6 Install the blade, following the steps in reverse order and adjust the squeegee tilt.

FIGURE 7

A

B

H

B

A

E

G

C

F

G

E

D

FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B - 27

A-28 / ENGLISH

HOPPER DUST CONTROL FILTER

The hopper dust control filter must be cleaned regularly to maintain the efficiency of the vacuum system. Follow the recommended filter service intervals for the longest
filter life.

CAUTION!

Wear safety glasses when cleaning the filter.
Do not puncture the paper filter.
Clean the filter in a well-ventilated area.

To remove the hopper dust control filter...
1 Lift the Hopper Cover (16) on top of the hopper. Make sure that the Hopper Cover Prop Rod (9) is in place.

2 Inspect the top of the Hopper Dust Control Filter (17) for damage. A large amount of dust on top of the filter is usually caused by a hole in the filter or a damaged filter

gasket.

3 Turn the two hold-downs to the side (one on each side at the front of the frame) to release the shaker frame, then swing the Dust Filter Shaker Assembly (18) up and

latch in place with the Shaker Assembly Latch (19).

4 Lift the Hopper Dust Control Filter (17) out of the machine.
5 Clean the filter using one of the methods below:

Method “A”

Vacuum loose dust from the filter. Then gently tap the filter against a flat surface (with the dirty side down) to remove loose dust and dirt. NOTE: Take care not
to damage the metal lip which extends past the gasket.

Method “B”

Vacuum loose dust from the filter. Then blow compressed air (maximum pressure 100 psi) into the clean side of the filter (in the opposite direction of the airflow).

Method “C”

Vacuum loose dust from the filter. Then soak the filter in warm water for 15 minutes, and then rinse it under a gentle stream of water (maximum pressure 40 psi).
Let the filter dry

6 Follow the instructions in reverse order to install the filter. If the gasket on the filter is torn or missing, it must be replaced.

completely before putting it back into the machine.

HYDRAULIC OIL

Raise and prop (HH) the hopper. See Figure 8. The oil level should be approximately 1 inch (2.54cm) below the bottom of the Elbow (A) on the front of the reservoir
when the hopper is up (when the hopper is fully down the oil level should be up to the bottom of the elbow). If it is below this level, add 10W30 motor oil. Change the
oil if major contamination from a mechanical failure occurs. SERVICE NOTE: The Plug (B) on Elbow (A) on the side of the reservoir is for adding oil.

IMPORTANT!

This machine is equipped with an Indicator Light (F) which lights if the Hydraulic Oil Filter (C / Figure 8) requires changing. The
Hydraulic Filter (C / Figure 8) is found on the side of the Hydraulic Power Unit (27) as shown.

FIGURE 8

B

A

C

1"

28 - FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B

(2.54c m)

DRIVE WHEEL GEAR CASE OIL

Change the gear lube in the drive wheel gear case after the first 350 hours of operation (break in period).
Required oil specification: API GL4, SAE 80/90 weight gear oil.

Gear case oil fill capacity is 2.8 quarts (2.7 liters). NOTE: Refer to service manual for drain and fill instructions.

LUBRICATION

Grease Fitting locations:

* 1 on each steering sprocket, 6 total.
* 2 on drive wheel gear case spindle
* 1 on each squeegee caster, 2 total

Lube Oil locations:

* steering chain.

CIRCUIT BREAKER LOCATION

A Circuit Breaker, 25A (Auxiliary Circuit 1 / F1)
B Circuit Breaker, 5A (Auxiliary Circuit 2 / F2)
C Circuit Breaker, 20A (Auxiliary Circuit 3 / F3)

D Circuit Breaker, 15A (Dust Control Motor / F4)
E Circuit Breaker, 20A (Side Broom Motors / F5)
F Circuit Breaker, 70A (Hydraulic Pump / F7)
G Circuit Breaker, 40A (Vacuum Motors / F8)
H Circuit Breaker, 40A (Power Steering / F9)

ENGLISH / A-29

FIGURE 9

A

D

B

C

E

F

G

H

FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B - 29

A-30 / ENGLISH

TROUBLESHOOTING

If the possible causes listed below are not the source of trouble, it is a symptom of something more serious. Contact your Nilfisk-Advance Service Center immediately
for service.

TRIPPING THE CIRCUIT BREAKERS

The circuit breakers are located on the Circuit Breaker Panel in the operator’s compartment; they protect electrical circuits and motors from damage due to overload conditions.
If a circuit breaker trips, try to determine the cause.

Auxiliary Circuit 1 Circuit Breaker (25 Amp) Possible cause may be:
1 Electrical short circuit (have your Nilfisk-Advance Service Center or qualified electrician check the machine)

Auxiliary Circuit 2 Circuit Breaker (5 Amp) Possible cause may be:
1 Electrical short circuit (have your Nilfisk-Advance Service Center or qualified electrician check the machine)

Auxiliary Circuit 3 Circuit Breaker (20 Amp) Possible cause may be:
1 Electrical short circuit (have your Nilfisk-Advance Service Center or qualified electrician check the machine)

Dust Control Motor Circuit Breaker (15 Amp) Possible cause may be:

1 Electrical short circuit (have your Nilfisk-Advance Service Center or qualified electrician check the machine)
2 Overloaded or jammed shaker motor (check shaker motor)

Side Broom Motors Circuit Breaker (20 Amp) Possible cause may be:

1 Debris wrapped around the broom drive (remove debris)
2 Side broom set too low (adjust side broom)
3 Electrical short circuit (have your Nilfisk-Advance Service Center or qualified electrician check the machine)

Hydraulic Pump Circuit Breaker (70 Amp) Possible cause may be:

1 Overloaded or jammed hopper (check hopper)
2 Electrical short circuit (have your Nilfisk-Advance Service Center or qualified electrician check the machine)

Vacuum Motors Circuit Breaker (40 Amp) Possible cause may be:
1 Electrical short circuit (have your Nilfisk-Advance Service Center or qualified electrician check the machine)

Power Steering Circuit Breaker (40 Amp) Possible causes may be:

1 Electrical short circuit (have your Nilfisk-Advance Service Center or qualified electrician check the machine)
2 Overloaded or jammed power steering unit (check power steering unit)

Once the problem has been corrected, push the button in to reset the circuit breaker. If the button does not stay in, wait 5 minutes and try again. If the circuit breaker trips
repeatedly, call your Nilfisk-Advance Service Center for service.

30 - FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B

ENGLISH / A-31

TROUBLESHOOTING

If the possible causes listed below are not the source of trouble, it is a symptom of
something more serious. Contact your Nilfisk-Advance Service Center immediately

for service.

MACHINE WILL NOT MOVE

Possible causes may be:

1 Parking Brake (OO) set (release parking brake)
2 Tripped circuit breaker(s) (reset any tripped circuit breakers)
3 Battery stop plate not installed (install battery stop plate)
4 Defective seat switch (replace seat switch)

MAIN BROOM WILL NOT RUN

Possible causes may be:

1 Debris wrapped around the broom drive (remove debris)
2 Hopper is not completely down (lower hopper completely)

3 Tripped circuit breaker(s) (reset any tripped circuit breakers)

SIDE BROOMS WILL NOT RUN

Possible causes may be:

1 Debris wrapped around the broom drive (remove debris)
2 Hopper is not completely down (lower hopper completely)
3 Tripped circuit breaker(s) (reset any tripped circuit breakers)

HOPPER WILL NOT RAISE

Possible causes may be:

1 Tripped circuit breaker(s) (reset any tripped circuit breakers)

HOPPER DUMP DOOR WILL NOT OPEN

Possible causes may be:

1 Dump door jammed by debris (remove debris and clean edges of dirt chamber)
2 Tripped circuit breaker(s) (reset any tripped circuit breakers)

SHAKER MOTOR WILL NOT RUN

Possible causes may be:

1 Tripped circuit breaker(s) (reset any tripped circuit breakers)

POOR WATER PICKUP

Possible causes may be:

1 Worn or torn squeegee blades (reverse or replace)
2 Squeegee out of adjustment (adjust so blades touch the floor evenly across

entire width)

3 Recovery Tank Full (empty recovery tank)
4 Open recovery tank drain hose (secure drain hose cap or replace)

5 Recovery tank cover gasket leak (replace gasket)
6 Debris caught in squeegee (clean squeegee)
7 Vacuum hose clogged (remove debris)
8 Using too much solution (adjust solution control valve)

POOR SWEEPING PERFORMANCE

Possible causes may be:

1 Broom out of adjustment (adjust broom)
2 Hopper full (empty hopper)
3 Broom bristles worn or curved (replace or rotate broom)

4 Broom housing skirts damaged or worn (replace skirts)

POOR SCRUBBING PERFORMANCE

Possible causes may be:

1 Brush bristles worn or curved (rotate or replace brushes)
2 Wrong brush for job (consult Nilfisk-Advance dealer)

3 Wrong cleaning chemical for job (consult Nilfisk-Advance dealer)
4 Moving machine too fast (slow down)
5 Not using enough solution (adjust solution control valve)

INADEQUATE SOLUTION FLOW

Possible causes may be:

1 Not using enough solution (adjust solution control valve)
2 Solution tank empty (fill solution tank)
3 Solution lines or valves clogged (flush lines and valves)

4 Solution control valve not open (adjust solution control valve)
5 Solution switch OFF (turn ON solution switch)

VACUUM MOTORS DO NOT RUN

Possible causes may be:

1 Tripped circuit breaker(s) (reset any tripped circuit breakers)
2 Recovery tank full (empty recovery tank)

SCRUB SYSTEM WILL NOT RUN

Possible causes may be:

1 Tripped circuit breaker(s) (reset any tripped circuit breakers)
2 Hopper is not completely down (lower hopper completely)

FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B - 31

A-32 / ENGLISH

TECHNICAL SPECIFICATIONS (as installed and tested on the unit)

Model CR 1100 Battery CR 1200 Battery

Model No. 56303005 56303004

Voltage, Battery V 36 36
Battery Capacity A H 770 770
Protection Grade IPX3 IPX3

Sound Power Level (ISO 3744) dB (A)/20µPa 77.2 77.2
Total Weight lbs/kg 5,702 / 2,586 5,702 / 2,586
Vibrations at the Hand Controls m/s
Vibrations at the Seat m/s

2

2

Gradeability
Transport 14.1% (8

Cleaning 10.5% (6

Captor™ 4300 Battery Captor™ 4800 Battery

56303001 56303000

<2.5 m/s
<0.5 m/s

2

2

°

) 14.1% (8°)

°

) 10.5% (6°)

<2.5 m/s
<0.5 m/s

2

2

32 - FORM NO. 56041577 - Captor™ 4300B, 4800B / CR 1100B, 1200B

DANMARKDANMARK

GREECE

(PELRP6$

§ÂˆÊ. µÔ˘ÏÈ·Á̤Ó˘ 60
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164 52 ∞ı‹Ó·
☎9950613 - Fax [phone]

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Distriktsrepresentanter over hele landet

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AUSTRALIAAUSTRALIA

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☎ [phone] – Fax [phone]
Customer Responce Centre:
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Zentraler Kundenservice

☎ für die Industrie: 0180 535 67 97
☎ Institutionen und Gebäudereiniger: 0180 500 11 70

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Industrial Building
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st

Lot 2, 1

. Floor
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Ta An Road, Taipei
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Suffolk IP 33 3SR
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14600 21st Avenue North
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☎ (610) 647 647-6427

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Torre D’Ara
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☎ Tel. [phone] – Fax: [phone]

Central atención al cliente: 902 200 201
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y Andorra

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© 2003 Printed in USA