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In this manual you will find the essentials you need to know when repairing the wet and
dry vacuum cleaners in the VL500 series. When carrying out repairs, make sure you
have a suitable workbench or the like with the necessary water and power supply
available.
If you determine an error in operation, be sure to refer the customer to the user
manual.
A fault in the equipment can have a number of causes. The chapter ”service / repair”
will help you here. Use the illustrated spare parts lists for your repairs. These show you
the location of the individual parts and the sequence in which they are assembled.
Always refer to the technical service bulletin information sheets. Also known as
TSB’s
These will tell you about any technical modifications made after publication of this
service manual.
Only use original Nilfisk-Advance spare parts
It is under no circumstances legal to provide this service manual and any technical
service bulletin that might be released to third party without a written approval from the
Global Product Management group, located at
Sognevej 25, 2605 Brøndby, Denmark
VL500_Service_Manual_version_1.0_Feb_2013
Page 5
4
Safety Issues
To be performed by a skilled or instructed person only !
Disconnect the vacuum cleaner from the power supply before
starting the work!
Safety instructions marked with this symbol in
this manual must be observed to prevent
danger to persons.
This symbol is used to mark safety
instructions that must be observed to prevent
damage to the equipment and degradation of
performance.
This symbol indicates tips and instructions to
simplify work and to ensure safe operation.
VL500_Service_Manual_version_1.0_Feb_2013
Page 6
5
Technical specifications
Technical specification for the VL500 EU variants
VL500_Service_Manual_version_1.0_Feb_2013
Page 7
6
Technical specifications
Technical specification for the VL500 UK variants
VL500_Service_Manual_version_1.0_Feb_2013
Page 8
7
Technical specifications
Technical specification for the VL500 AU / NZ variants
VL500_Service_Manual_version_1.0_Feb_2013
Page 9
8
Technical specifications
Technical specification for the VL500 US variants
VL500_Service_Manual_version_1.0_Feb_2013
Page 10
9
Technical specifications
Technical specification for the VL500 JP variants
VL500_Service_Manual_version_1.0_Feb_2013
Page 11
10
Technical specifications
Technical specification for the VL500 CH variants
VL500_Service_Manual_version_1.0_Feb_2013
Page 12
11
Technical specifications
Technical specification for the VL500 CN variants
VL500_Service_Manual_version_1.0_Feb_2013
Page 13
12
Construction
VL500 - Top 35
Art: 6.1
Art: 6.1 shows how the handle, top
cover and the switch is placed on top
of the motor cover.
Art: 6.2
Art: 6.2 shows how the motor cover
is fitted into the bottom part of the
motor head.
Art: 6.3
Art: 6.3 shows how the motor is
fitted into the bottom part of the
motor head.
Please refer to the spare part list for
part numbers.
VL500_Service_Manual_version_1.0_Feb_2013
Page 14
13
Construction
VL500 - Top 55-1, 75-1
Art: 7.1
Art: 7.1 shows how the top cover
and the switch is placed on top of
the motor cover.
Art: 7.2
Art: 7.2 shows how the motor cover
is fitted into the bottom part of the
motor head.
Art: 7.3
Art: 7.3 shows how the motor is
fitted into the bottom part of the
motor head.
VL500_Service_Manual_version_1.0_Feb_2013
Please refer to the spare part list for
part numbers.
Page 15
14
Construction
VL500 - Top 55-2, 75-2
Art: 8.1
Art: 8.1 shows how the top cover
and the switches are placed on top
of the motor cover.
Art: 8.2
Art: 8.2 shows how the motor cover
is fitted into the bottom part of the
motor head.
Art: 8.3
Art: 8.3 shows how the motors are
fitted into the bottom part of the
motor head.
VL500_Service_Manual_version_1.0_Feb_2013
Please refer to the spare part list for
part numbers.
Page 16
15
Construction
VL500 - Container 35
Art: 9.1
Art: 9.1 shows how the 35 L container is fitted with front and back wheels
including the rear axel.
*Please note that the inlet will need to be damaged/cut
in order to change it.
VL500_Service_Manual_version_1.0_Feb_2013
Please refer to the spare part list for
part numbers.
Page 17
16
Construction
VL500 - Container 55-1, 55-2, 75-1, 75-2
Art: 10.1
Art: 10.1 shows how the drain hose,
drain lit, and the release is fitted to
the container.
*Please note that the inlet will need
to be damaged/cut in order to
change it.
Art: 10.2
Art: 10.2 shows how the front- and
rear wheels, axel, and the handle is
fitted to the trolley.
VL500_Service_Manual_version_1.0_Feb_2013
Please refer to the spare part list for
part numbers.
Page 18
17
Construction
VL500 - Container 55-1, 55-2, 75-1, 75-2 ERGO
Art: 11.1
Art: 11.1 shows how the drain hose,
drain lit, release and the ERGO tilt is
fitted to the container.
*Please note that the inlet will need
to be damaged/cut in order to
change it.
Art: 11.2
Art: 11.2 shows how the front- and
rear wheels, axel, handle and the
ERGO tilt function is fitted to the
trolley.
VL500_Service_Manual_version_1.0_Feb_2013
Please refer to the spare part list for
part numbers.
Page 19
18
Parts
VL500 - Top 35
VL500_Service_Manual_version_1.0_Feb_2013
Page 20
19
Parts
VL500 - Container 35
VL500_Service_Manual_version_1.0_Feb_2013
Page 21
20
Parts
VL500 - Top 55-1, 75-1
VL500_Service_Manual_version_1.0_Feb_2013
Page 22
21
Parts
VL500 - Top 55-2, 75-2
VL500_Service_Manual_version_1.0_Feb_2013
Page 23
22
Parts
VL500 - Container 55, 75 BSF, BDF
VL500_Service_Manual_version_1.0_Feb_2013
Page 24
23
Parts
VL500 - Container 55, 75 EDF
VL500_Service_Manual_version_1.0_Feb_2013
Page 25
24
Parts
VL500 - Filter and Bags
VL500 - Squeegee
VL500_Service_Manual_version_1.0_Feb_2013
Page 26
25
Diagrams
Electrical diagram for 1 motor
Electrical diagram for 2 motor
VL500_Service_Manual_version_1.0_Feb_2013
Page 27
26
Notes
VL500_Service_Manual_version_1.0_Feb_2013
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