Nilfisk-Advance 3707, 3907, 3907 L, 3907 M, 3907 H Instructions For Use Manual

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C65-I-GB-F-D-E EDITION 04/2017
MANUALE DI ISTRUZIONI INSTRUCTIONS MANUAL MANUEL D’INSTRUCTIONS
BETRIEBSANLEITUNG MANUAL DE INSTRUCCIONES
I Italian GB English F French D Deutsch E Spanish
Instructions for use
Table of contents
Translation of original instructions
Instructions for use .........................................................................................................2
Operator’s safety ............................................................................................................................. 2
General information for using the vacuum cleaner .......................................................................... 2
Proper uses ..................................................................................................................................... 2
Improper Use ................................................................................................................................... 2
General recommendations .............................................................................................................. 3
EC Declaration of conformity ........................................................................................................... 3
Variants ........................................................................................................................................... 3
Versions ........................................................................................................................................... 3
Classication in compliance with standard EN 60335-2-69 - Annex AA .......................................... 3
Dust emissions in the environment ................................................................................................. 3
Description of the vacuum cleaner - Labels .................................................................................... 4
Optional kits ..................................................................................................................................... 4
Accessories ..................................................................................................................................... 4
Vacuum cleaner description...........................................................................................4
Packing and unpacking ................................................................................................................... 5
Unpacking, moving, use and storage .............................................................................................. 5
Setting to work - connection to the power supply ............................................................................ 5
Extensions ....................................................................................................................................... 5
Dry applications ............................................................................................................................... 6
Maintenance and repairs ................................................................................................................. 6
Technical data ................................................................................................................................ 7
Dimensions ...................................................................................................................................... 7
Controls, indicators and connections .............................................................................................. 8
Inspections prior to starting ............................................................................................................. 8
Starting ............................................................................................................................................ 8
Emergency stopping ........................................................................................................................ 8
List of control symbols and indicator lights on the electrical panel .................................................. 9
List of Acronyms used in the wiring diagram ................................................................................. 10
Operating the vacuum ....................................................................................................................11
Shaking the main lter ....................................................................................................................11
Emptying the container ...................................................................................................................11
Plastic bag for collect dust: .............................................................................................................11
How to replace the safety drum: .................................................................................................... 12
Use as a wet cleaner ..................................................................................................................... 12
At the end of a cleaning session ................................................................................................... 12
Maintenance, cleaning and decontamination ................................................................................ 12
How to disassemble and replace the main and Hepa ltersMain lter replacement ..................... 13
HEPA lter replacement ................................................................................................................ 13
Inspecting and cleaning the motor cooling fan .............................................................................. 13
Seal inspection .............................................................................................................................. 13
Checking the tightness of lter chamber ....................................................................................... 14
Cleaning and replacing the separator ........................................................................................... 14
Disposal of the machine ................................................................................................................ 14
Wiring diagrams ............................................................................................................................ 14
Recommended spare parts ..........................................................................................17
Troubleshooting ............................................................................................................17
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3707 - 3907 - 3907 L, M, H - 3907/18 - 3907/18 L, M, H
3707/10 - 3707/10 L, M, H - 3907 W - 3907 W L, M, H
Operator’s safety
WARNING!
Before starting the device, it is absolutely essential to read these operating instructions and to keep them ready at hand
for consultation. The vacuum cleaner can only be used by people who are familiar with the way it works and who have been explicitly authorised and trained for the purpose. Before using the device, the operators must be informed, instructed and trained on how to work it and for which substances its usage is permitted including the safe method for removing and disposing of the vacuumed material.
WARNING!
The use of the device by people (including children) with limited physical and mental capacities or lacking in experience and knowledge is strictly forbidden, unless they are supervised by a person who is experienced in the use and safe handling of the machine. Children must be supervised to make sure they will not play with the device.
General information for using the vacuum cleaner
Use the vacuum cleaner in accordance with the laws in force in the country where it is used. Besides the operating instructions and the laws in force in the country where the device is used, the technical regulations for
ensuring safe and correct operation must also be observed (Legislation concerning environmental and labour safety,
i.e. European Union Directive 89/391/EC and successive
Directives). Do not perform any operation that could jeopardize the safety of people, property and the environment.
Comply with the safety indications and prescriptions in this
instruction manual.
Proper uses
This vacuum cleaner is suitable for commercial use, in hotels,
schools, hospitals, factories, shops, o󰀩ces and apartment
hotels for example, for hire and in any case for purposes other than normal domestic use.
This vacuum cleaner was conceived to clean and collect solid non-ammable materials indoor and outdoor.
WARNING!
This vacuum cleaner can only be used to vacuum dry materials.
Always leave enough room around the device to reach the controls easily.
The device has been designed to be used by one operator at a time. This vacuum cleaner consists of an automated vacuum
unit, with a lter upstream and a container for collecting the
vacuumed material.
Improper Use
WARNING!
The following use of the device is strictly forbidden:
Outdoors in case of atmospheric precipitation.
When not placed on horizontal levelled grounds.
When the ltering unit is not installed.
When the vacuum inlet and/or hose are turned to parts of the human body.
When the dust bag is not installed.
Use without the guards, protective covers and safety systems installed by the manufacturer.
When the cooling vents are partially or totally clogged.
When the vacuum cleaner is covered with plastic or fabric sheets.
When the air outlet is partially or totally closed.
When used in narrow areas where there is no fresh air.
Vacuuming the following materials:
1. Burning materials (embers, hot ashes, lit cigarettes, etc.).
2. Naked ames.
3. Combustible gas.
4. Flammable liquids, aggressive fuels (gasoline,
solvents, acids, alkaline solutions, etc.).
5. Explosive dust/substances and/or ones liable to ignite in a spontaneous way (such as magnesium or aluminium dusts, etc.).
IMPORTANT: Fraudulent use is not admitted.
Instructions for use
Read the operating instructions and comply with the important safety recommendations identied by
the word WARNING!
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General recommendations
WARNING!
If an emergency situation occurs:
lter breakage
re outbreak
short-circuit
motor block
electric shock
etc.
Turn the vacuum cleaner o, unplug it and request assistance from qualied personnel.
[ NOTE ]
Check the place of work and substances tolerated for the vacuum cleaner in ATEX variant.
WARNING!
The vacuum cleaners must not be used or stored outdoors in damp places.
These devices cannot be used in corrosive environment.
EC Declaration of conformity
Each vacuum cleaner is provided with the EC Declaration of conformity (g. 24).
[ NOTE ]
The Declaration of conformity is an important document and should be kept in a safe place to be presented to the Authorities on request.
Variants
ATEX
The manufacturer produces vacuum cleaners suitable to be used in potentially explosive atmospheres. These variants are manufactured according to directives and standards in force.
The relevant additional instructions are supplied together with
the device.
In the Class M and H version, this vacuum cleaner can also
be produced as Variant ATEX.
[ NOTE ]
ATEX variants
Refer to the manufacturer’s sales network for these versions. For ATEX industrial devices see the instructions for “ATEX” use.
LIQUIDS
In the Class L, M and H versions, this vacuum cleaner can
also be produced in the variant for cleaning up liquids, with
level monitoring function.
WARNING!
Version for liquids.
If foam or liquid spills from the machine, switch o
immediately and check for the cause.
Versions
WARNING!
Classes of dustiness. This vacuum cleaner is produced in two versions:
1. normal version: not suitable for vacuuming hazardous, combustible/explosive dust;
2. version for dust harmful for the health: classes L - M - H. In this case, the vacuum cleaner is suitable for use with hazardous, noncombustible/ explosive dust in accordance with standard EN 60335-2-69, par. AA. 2. 202 b), c).
Check on the data plate and on the label applied
to the vacuum cleaner to ascertain the tolerated dust hazardousness class: L (low risk), M (medium risk), H (high risk).
Classication in compliance with standard
EN 60335-2-69 - Annex AA
Appliances for dust that is hazardous for the health are
classied according to the following dust categories:
L (low risk) suitable for separating dust with an exposure limit value of over 1 mg/m3, depending on the volume
occupied;
M (medium risk) for separating dust with an exposure
limit value of over 0.1 mg/m3, depending on the volume
occupied;
H (high risk) for separating all dusts with an exposure
limit value of less than 0.1 mg/m3, depending on the
volume occupied, including carcinogenic and pathogenic dusts.
Dust emissions in the environment
Indicative values of performance:
normal version (not suitable for vacuuming hazardous
dust): retains at least 99% of the vacuumed particles (see EN60335-2-69, Annexe AA);
version for dust harmful to health (L, M, H classes): L: retains at least 99% of the vacuumed particles
(see EN60335-2-69, Annexe AA);
M: retains at least 99.9% of the vacuumed particles
(see EN60335-2-69, Annexe AA);
H: retains at least 99.995% of the vacuumed
particles (see EN60335-2-69, Annexe AA).
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Description of the vacuum cleaner - Labels
Figure 1
A. Identication plate: Code of the Model which includes the Category of use
(L - M - H), Technical Specications, Serial Number, CE
marking, Year of manufacture B. Dust container C. Fastening latches D. On-o󰀨 switch E. Handle F. Inlet G. Inlet plug (only for Class M - H vacuum cleaners) H. Warning label (only for Class L - M - H vacuum cleaners) I. Attention plate
Draws the operator’s attention to the fact that the lter
must only be shaken when the machine is o󰀨 (see par.
“Shaking the main lter”).
L. Exhaust M. Panel power plate
Indicates that the panel is powered by the voltage given
on the data plate. N. Attention plate (voltage)
For this reason, only explicitly authorized personnel must be
allowed access to the panel.
The electrical components must only be accessed after the
power supply has been disconnected by setting main switch “D” to position -0- (o󰀨) and after having removed the plug from
the current socket.
This vacuum cleaner creates a strong air ow which is drawn in through inlet “F” and blows out through exhaust “L”; after the hose and tools have been tted, make sure that the motor
turns in the right direction.
Before turning on the vacuum cleaner, t the hose into the inlet and then t the required tool on to the end part. Refer to
the accessory catalogue or the assistance service. Only use genuine antistatic accessories. The diameters of the authorized hoses are given in the
technical specications table. This vacuum cleaner is equipped with an internal deector which subjects the vacuumed substances to a circular
centrifugal movement that makes them drop into the container.
The vacuum cleaner is equipped with a main lter which
enables it to be used for the majority of applications.
Di󰀨erent types of main lter are available: standard and class
L and M for dusts that are hazardous for the health.
Besides the main lter which retains the more common types of dust, the vacuum cleaner can be tted with a secondary lter (Hepa H) with a higher ltering capacity for ne dusts and
substances that are hazardous for the health.
Optional kits
Various optional kits are available for converting the vacuum cleaner:
level gauge for liquids - stopping liquids;
removable separator;
clamp and bracket;
downstream Hepa lter;
grill and depressor;
grate;
cartridge lter;
electric lter shaker;
limiting valve.
On request, the vacuum cleaner can be supplied with optional kits already installed. However, they can also be installed at a
later date.
Please contact the sales network for further details. Instructions describing how to t the optional kits and the
relative operation and maintenance manuals are supplied
together with the optional kits themselves.
WARNING!
Only use genuine spare parts.
Accessories
Various accessories are available; refer to the Accessories Catalogue.
WARNING!
Only use genuine accessories.
Vacuum cleaner description
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WARNING!
When the device is operating, do not:
Crush, pull, damage or tread on the cable that connects to the electrical mains.
Only disconnect the cable from the electrical mains by removing the plug (do not pull the cable).
Only replace the electric power cable with one of the same type as the original: H07 RN-F, the same rule applies if an extension is used.
The cable must be replaced by the manufacturer’s
Service Centre sta or by equivalent qualied
personnel.
Extensions
If an extension cable is used, make sure it is suitable for the
power input and protection degree of the vacuum cleaner.
WARNING!
Variant ATEX: extensions, plugged-in electrical devices and adapters cannot be used when the
vacuum cleaner is used for ammable dusts.
Minimum section of extension cables:
Maximum length = 20 m Cable = H07 RN-F
Max power (kW) 3 5 15 22 Minimum sect. (mm2) 2.5 4 10 16
WARNING!
Sockets, plugs, cable clamps, connectors and installation of the extension cable must maintain the IP protection degree of the vacuum cleaner, as indicated on the data plate.
WARNING!
The vacuum cleaner’s power socket must be protected
by a dierential circuit-breaker with surge current limitation, that shuts o the power supply when the
current discharged to the ground exceeds 30 mA for 30 msec. or an equivalent protection circuit.
WARNING!
Never spray water on the vacuum cleaner: this could be dangerous for persons and could short circuit the power supply.
WARNING!
Comply with the safety regulations governing the materials for which the vacuum cleaner is used.
Packing and unpacking
Dispose of the packing materials in compliance with the laws
in force.
Figure 2
Model A (mm) B (mm) C (mm) Kg
3707 1.700 900 1.950 319
3707/10
3707/10 L-M-H
1.700 900 1.950 333
3907
3907 L-M
1.700
900 1.950
338
3907W
3907W L-M-H
1.700
900 1.950
352
3907/18
3907/18 L-M-H
1.700
1.700 1.950
380
Unpacking, moving, use and storage
Operate on at, horizontal surfaces.
The load-bearing capacity of the surface the vacuum cleaner is placed on must be suitable for bearing its weight.
Setting to work - connection to the power
supply
WARNING!
Make sure there is no evident sign of damage to the vacuum cleaner before starting work.
Before plugging the vacuum cleaner into the electrical mains, make sure the voltage rating indicated on the data plate corresponds to that of the electrical mains.
Plug the vacuum cleaner into a socket with a correctly installed ground contact/connection.
Make sure that the vacuum cleaner is turned o
(VHW311T version).
The plugs and connectors of the connection cables must be protected against splashes of water.
Check that for proper connection to the electrical mains.
Use the vacuum cleaners only when the cables that connect to the electricity mains are in perfect condition (damaged cables could lead to electric shocks!).
Regularly check there are no signs of damage, excessive wear, cracks or ageing on the electric cable.
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Dry applications
[ NOTE ]
The supplied lters and the bag (if applicable)
must be installed correctly.
If the machine is used to clean up liquids, make
sure that the liquid level sensor activates and operates in the correct way.
WARNING!
Comply with the safety regulations governing the materials for which the vacuum cleaner is used.
WARNING!
If the wet cleaner variant is used:
Make sure that the liquid level sensor operates correctly before using the vacuum cleaner to clean up liquids.
If foam forms, immediately stop work and empty the container.
Warning: switch o the vacuum cleaner immediately if foam or liquid leaks out.
Regularly clean the liquid level limiting device and check to make sure that there are no signs of damage.
Warning: the dirty liquid collected by the vacuum must be considered conductive.
Maintenance and repairs
WARNING!
Disconnect the vacuum cleaner from its power source before cleaning, servicing, replacing parts or converting it to obtain another version/variant, the plug must be removed from the socket.
Carry out only the maintenance operations described in this manual.
Use only original spare parts.
Do not modify the vacuum cleaner in any way.
Failure to comply with these instructions could jeopardize your safety. Moreover, such action would immediately void the EC declaration of conformity/ incorporation issued with the device.
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Technical data
Parameter Units 3707
3707/10
3707/10 L, M, H
3907
3907 L, M
3907 W
3907 W L, M, H
3907/18
3907/18 L, M, H
Voltage V 230/400/50 230/400/50 230/400/50 230/400/50 230/400/50 Power kW 5.5 7.5 11 11 13 Power (EN 60335-2-69) (*) kW 5 6 6 10 Weight kg 291 305 411 324 360 Noise level (Lpf) (EN60335-2-69) dB(A) 78 78 78 78 78
Protection IP 55 55 55 55 55 Insulation Class F F F F F Capacity L 175 175 175 175 175 Inlet mm 100 100 100 100 100 Vibration, ah (**) m/s
2
≤2.5 ≤2.5 ≤2.5 ≤2.5 ≤2.5
Max vacuum mm H20 3,600 2,500 4,400 3,000 3,000
Max. air ow rate without hose and
reductions
L/m' 8,100 13,500 8,400 15,300 18,600
Max. air ow rate (3 m Ø 50 mm hose) L/m' 9,100 8,100 10,500 12,000 Hoses allowed for classes “L” and
“standard”
mm 100 100 100 100 100
Hoses allowed for classes “M” and “H” mm 70 70 70 70 70 Main lter surface (L-M) m
2
3.5 3.5 3.5 3.5 5
Upstream Hepa lter H surface (cod.
17050)
m
2
12 12 12 12 12
Downstream Hepa lter surface (cod.
17092)
m
2
17 17 17 17 17
Hepa lter e󰀩ciency according to MPPS method (EN 1822)
% 99.995 (H14) 99.995 (H14) 99.995 (H14) 99.995 (H14) 99.995 (H14)
(*) Measurement uncertainty KpA <1.5 dB(A). Noise emission values obtained according to EN-60335-2-69 (**) Total value of vibration output to the operator arm and hand
Dimensions
Figura 3
Model 3707 3707/10 3907 3907W 3907/18
A (mm) 1.600 1.600 1.600 1.600 1.600 B (mm) 800 800 800 800 800 C (mm) 1.810 1.810 1.810 1.810 1.810 Weight (kg) 291 305 4 11 324 360
[ NOTE ]
Storage conditions:
Temperature: -10°C ÷ +40°C Humidity: ≤ 85%
Operating conditions:
Maximum altitude: 800 m (Up to 2,000 m with reduced performances) Temperature: -10°C ÷ +40°C Humidity: ≤ 85%
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Controls, indicators and connections
Figure 4
A. Vacuum gauge B. Main switch (on “I“ - o󰀨 “0“) C. Reverse phase indicator (only for L - M - H versions) D. Warning light indicating thermic intervention E. Machine electrically powered indicator F. Phase inverter G. Electric lter shaker start button (optional) H. Stop button I. Start button L. Hour counter M. Visual level gauge N. Castor brakes O. Inlet P. Container release Q. Filter chamber R. Dust container S. Main lter shaker knob
Inspections prior to starting
Figure 5
Inlet (F)
Prior to starting, check that:
The lter is installed;
All latches are tightly locked;
The vacuum hose and tools have been correctly tted
into the inlet (F);
Do not use the device if the lter is faulty.
Starting
Figure 6
Castor brakes (E)
Start switch (B)
Lock the castor brakes (E) before starting the vacuum cleaner.
Turn the switch (B) to “I” position to start the vacuum
cleaner.
Turn the switch to “0” position to turn the vacuum cleaner
o󰀨.
If the vacuum cleaner has been working and then stops
and the indicator light (C - Fig. 4) comes on, or if the
vacuum cleaner motor turns in the wrong direction, turn it o󰀨 and turn the inverter (F)
Emergency stopping
Turn the main switch to “0” position.
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List of control symbols and indicator lights on the electrical panel
Agitator-mixer
Hopper Load
Container/outlet/bag full
Container/outlet/bag
Inlets too simultaneous
Clogged absolute lter
Clogged primary lter
Low compressed air
pressure
Manual-Automatic
Run-Suction
Product outlet full
Voltage presence
Circuit breaker protection
Filter Cleaning
Reset
Safety devices reset
Exchanger
Container outlet
Silo-hopper outlet
Separator full
Phase sequence
Silo-hopper full
Silo-hopper
Overtemperature
Start
Stop
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List of Acronyms used in the wiring diagram
ACRONYM COMPONENT
A1 inniclean sequencer timer AL1 feeder, rectier B1,2,3,… inlet microswitches, hopper sensor CL1,2,3,… level sensor
CN1,2,3,… client go-ahead
E1,2,3,… cartridge kit solenoid valve, inniclean solenoid valve F1,2,3,… fuse holder FC1,2,3,… limit switch H1,2,3,… lamp, indicator, ashing light HA1,2,3,… siren, buzzer J1,2,3,… soft start
K1,2,3,… auxiliary circuit relay, sensor interface relay KL1,2,3,… remote control reversal line electromagnetic switch KM1,2,3,… blower, lter shaker, rotocell, motor electromagnetic switch KRS1,2,3,… safety relay KT1,2,3,… star/delta timer, inlet timer, auxiliary circuit timer
M1,2,3,… terminal board MD1,2,3,… Logo expansion P1,2,3,… Logo controller PA,PA1,PA2,… stop button PAE,PAE1,PAE2,… external stop button PM,PM1,PM2,… start button PME,PME1,PME2,… external start button PR1,2,3,… pressure switch, reset button PS1,2,3,… lter cleaning button
PT100 PT100 thermal probe
Q1,2,3,…. main switch, phase inverter, lter shaker circuit breaker, rotocell, motor QF1,2,3,… magnetothermic switch R1 rupture disc signal S1,2,3,… AUT-MAN selector, auxiliary circuit selector, pump drive selector SF1 phase sequence relay SPE1,2,3,… emergency push-button T1,2,3,… temperature regulator TR1 transformer TS2 cartridge kit sequencer timer VS1 Logo display, PLC XC1,2,3,… connector Y1,2,3,… solenoid valve
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Operating the vacuum
Figure 7
1. Red Zone
2. Green Zone
Check the ow rate:
When the vacuum cleaner is operating, the pointer of the
vacuum gauge (A) must remain in the green zone (OK) to ensure that the speed of the intaken air does not drop
below the safety value of 20 m/s.
If the pointer is in the red zone (STOP), it means that the speed of the air in the hose is below 20 m/s and that the vacuum cleaner is not working in safety conditions. Clean or replace the lters.
When the hose is blocked, the pointer of the vacuum gauge must switch from the green zone (OK) to the red
zone (STOP).
WARNING!
If the vacuum cleaner is Class M or H, only use hoses with diameters that comply with the indications in the
“Technical Specications” Table in order to prevent
the air speed from dropping below 20 m/s
WARNING!
When the vacuum cleaner is operating, always check to make sure that the vacuum gauge pointer remains in the green zone (OK). Consult the “Troubleshooting” chapter if faults occur.
Shaking the main lter
Figures 7-8
Depending on the quantity of dust cleaned up, shake the
main lter by means of the knob (J) when the vacuum gauge
pointer (A) switches from the green zone (OK) to the red zone (STOP).
WARNING!
Stop the machine before shaking the lter. Do not shake the lter whilst the machine is on as this could damage the lter itself.
Wait before restarting the vacuum cleaner, to allow the dust to
settle.
Replace the lter element if the pointer still remains in the red zone (STOP) even after the lter has been shaken (consult the “Main lter replacement” section).
Emptying the container
WARNING!
Turn o the machine and remove the plug from the
power socket before proceeding with this operation. Check the Class of the vacuum cleaner.
Before emptying the container it is a advisable to clean the
lter (see “Shaking the main lter” sect.).
Normal version, not suitable for treating hazardous dust
Figure 9
Release the container (I), then remove and empty it.
Make sure that the seal is in perfect condition and cor- rectly positioned.
Place the container back in position and use the lever to secure it again.
Plastic bag for collect dust:
Figure 9
A plastic bag (our code Z8 40100) can be used to collect
dust.
In this case, the machine must be equipped with optional
accessories (grill and depressor).
Versions for dusts that are hazardous for the health:
Classes L - M - H, suitable for vacuuming hazardous and/or
carcinogenic dust (H class).
WARNING!
In compliance with current laws, these operations can only be carried out by trained and specialized personnel who must wear adequate clothing.
Take care not to raise the dust during this operation. Wear a P3 protective mask.
A plastic bag can be used (our code Z8 40100) if dust that is dangerous and/or hazardous for the health must be removed.
The container and/or liner must only be disposed of by trained personnel and in compliance with the current laws in force.
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How to replace the safety drum:
Figure 10
Place the hose in a safe, dustfree place;
Release the container (I);
Close the safety drum with the supplied cover and remove
it from the container (I). Fit an empty drum in its place.
Start the motor again to prevent dust from being blown about.
Make sure that the seal is in perfect condition and cor- rectly positioned.
Switch o󰀨 the motor, t an empty drum in place and fasten it in position.
Use as a wet cleaner
Make sure that the vacuum cleaner is equipped with a oat (liquid level sensor) and is suitable for use as a wet cleaner. Do not clean up ammable liquids. If foam forms, stop work immediately and empty the container. The lter element will be wet after liquids have been cleaned
up.
A wet lter element can quickly become clogged if the vacuum
cleaner is then used to clean up dry substances.
For this reason, make sure that the lter element is dry or replace it with another one before using the vacuum cleaner
to clean up dry materials.
At the end of a cleaning session
Figure 11
1. Turn o󰀨 the vacuum cleaner and remove the plug from
the socket.
2. Coil the connection ex.
3. Empty the container as described in the “Emptying the
container” section.
Clean the vacuum cleaner as described in the
“Maintenance, cleaning and decontamination” section.
4. Wash the container with clean water if aggressive
substances have been cleaned up.
5. Store the vacuum in a dry place, out of the reach of
unauthorized people.
6. Shut the inlet with the appropriate plug (A) when
the vacuum cleaner is transported or not being used
(particularly in the case of versions M - H and Asbestos).
Maintenance, cleaning and decontamination
WARNING!
The precautions described below must be taken during all the maintenance operations, including
cleaning and replacing of the lter.
To allow the user to carry out the maintenance operations, the vacuum cleaner must be disassembled, cleaned and overhauled as far as is reasonably possible, without causing hazards
for the maintenance sta or other people. The
suitable precautions include decontamination before disassembling the device, adequate
ltered ventilation of the exhaust air from the
room in which it is disassembled, cleaning of the maintenance area and suitable personal protection.
The external parts of class H and class M appliances must be decontaminated by cleaning
and vacuuming methods, dedusted or treated with
sealant before being taken out of a hazardous zone.
All parts of the appliance must be considered
as contaminated when they are removed from the
hazardous zone and appropriate actions must be taken to prevent dust from dispersing.
When servicing work or repairs are carried out,
all the contaminated elements that cannot be
cleaned well must be eliminated.
These elements must be disposed of in sealed bags conforming to the applicable regulations
and in accordance with the local laws governing
the disposal of such material.
This procedure must also be followed when the lters are eliminated (main, Hepa and downstream lters).
Compartments that are not dust-tight must be opened
with suitable tools (screwdrivers, wrenches, etc.) and thoroughly cleaned.
Carry out a technical inspection at least once a
year, for example: check the lters to nd out
whether the air-tightness of the vacuum cleaner has been impaired in any way and make sure that the electric control panel operates correctly. This inspection must be carried out by the manufacturer or by a competent person.
WARNING!
Only use genuine spare parts.
C65
12
04/2017
GB
3707 - 3907 - 3907 L, M, H - 3907/18 - 3907/18 L, M, H 3707/10 - 3707/10 L, M, H - 3907 W - 3907 W L, M, H
How to disassemble and replace the main and Hepa lters
WARNING!
When the vacuum cleaner is used to clean
up hazardous substances, the lters become
contaminated, thus:
work with care and avoid spilling the vacuumed dust and/or material;
place the disassembled and/or replaced lter in a sealed plastic bag;
close the bag hermetically;
dispose of the lter in accordance with the current laws.
WARNING!
Filter replacement is a serious matter.
The lter must be replaced with one of identical characteristics, lter surface and category.
Failing this, the vacuum cleaner will not operate correctly.
Main lter replacement
WARNING!
Check the Class of the vacuum cleaner (L - M - H). Take care not to raise dust when this operation is carried out. Wear a P3 mask and other protective clothing plus protective gloves (DPI) suited to the hazardous nature of the dust collected. Refer to the relative laws in force.
Before proceeding with this operation, turn o󰀨 the machine and remove the plug from the power socket.
Disassembly
Figure 12
Remove the hose (A) from the lower outlet.
Release stop (B) and unscrew lter shaker knob (C).
Release the two fastening latches (D) and remove lid (E).
Lift lter (F), unscrew clamp (G) and remove ring (H).
Unscrew cage (I) and turn the lter upside down.
Cut the plastic clamps (L) and detach the cage from
the lter.
Assembly
Fit the lter catch and retention ring of the old lter on to the new one.
Insert cage (I) and x it to the lter by means of plastic clamps (L) on the bottom of the lter itself.
Fit the lter into ltering chamber then mount lid (E) and lock it in place with the two fastening latches (D).
Fit the lter shaker knob and lock it in the lowered position
by means of the stop so that the lter is kept stretched.
Fit the suction hose on the lower outlet.
Dispose of the lter in accordance with the laws in force.
HEPA lter replacement
Version for dust harmful for the health: Class H
WARNING!
Take care not to raise dust when this operation is carried out. Wear a P3 mask and other protective clothing plus protective gloves (DPI) suited to the hazardous nature of the dust collected, refer to the laws in force.
Replacing the upstream Hepa lter
Figure 13
Unscrew knob (A);
Remove cover (B);
Release knob lter (C), cover the lter (D) with a plastic
bag and remove everything;
Seal the bag, t the new lter and hermetically close the cover.
[ NOTE ]
Standard EN 60335-2-69 prescribes inspections at regular intervals or after all repairs or modications.
Inspecting and cleaning the motor cooling fan
Periodically clean the motor cooling fan to prevent the electric motor from overheating, particularly if the appliance is used in a dusty place.
Seal inspection
Checking the condition of the hoses
Figure 14
Make sure that connecting hose hoses (A), (B) and (C) are in
a good condition and correctly xed.
If the hoses are damaged, broken or badly connected to the unions, they must be replaced. When sticky materials are treated, check for possible clogging along hose (C), in outlet and on the ba󰀪e in the ltering chamber.
Scrape outside the outlet and remove the deposited waste as indicated in gure.
Checking the lid seal
Figure 15
If seal (A) under lid (D) has become slack, unscrew screws “B” that lock fastening latches (C) in place and allow them to slide downwards until lid (D) closes perfectly. Now tighten locking screws “B” (Fig. 15). Replace seal “A” (Fig. 15) if an optimum seal cannot be
obtained.
04/2017
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C65
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3707 - 3907 - 3907 L, M, H - 3907/18 - 3907/18 L, M, H
3707/10 - 3707/10 L, M, H - 3907 W - 3907 W L, M, H
Checking the tightness of lter chamber
Figura 16
If seal (A) between the container and lter chamber (C) fails to guarantee tightness:
- loosen the four screws (B) that lock lter chamber (C)
against vacuum structure.
- Allow lter chamber (C) to lower down and relock screws (B) once it has reached the retention position.
The seal must be replaced if it is torn, cut, etc. Replace seal (A) if the degree of tightness is still not optimum.
Cleaning and replacing the separator
Figure 17
[ NOTE ]
If there is only a dust deposit on separator (D), allow the dust to drop through the central hole.
Separator (D) should rst be disassembled in order to be perfectly cleaned:
■ release latches (A) that fasten lid (B) and remove the lid.
■ Remove the lter.
■ Unscrew the two screws (C) and remove separator from
the container.
■ Replace the part if excessively worn.
■ Assemble separator (D).
■ Lock it in position by screwing the two screws (C). Ret
the lter and close cover (B), locking it in place with the two fastening latches (A).
Disposal of the machine
Dispose of the machine in compliance with the current laws in
force.
Correct Disposal of This Product (Waste Electrical & Electronic Equipment) (Applicable in the European Union
and other European countries with separate collection
systems)
This marking shown on the product or its literature, indicates that it should not be disposed with other household wastes at the end of its working life. To prevent possible harm to the environment or human health from uncontrolled waste disposal, please separate this from other types of wastes and
recycle it responsibly to promote the sustainable reuse of material resources.
Household users should contact either the retailer where they purchased this product, or their local government o󰀩ce, for details of where and how they can take this item for
environmentally safe recycling. Business users should contact their supplier and check the terms and conditions of the purchase contract. This product
should not be mixed with other commercial wastes for
disposal.
Wiring diagrams
Basic machine
Figure 18
Item Code Description Q.ty
H1
Z8 39111 + Z8 39113 + Z8 39114
White indicator 1
H2
Z8 39112 + Z8 39113 + Z8 39114
Red indicator 1
KM1
Z8 39281
Contactor kW 4
24VAC 1NO
1
Z8 391005
Contactor kW 5,5
24 VAC 1NO
1
Z8 39102
+ Z8 39366
Contactor kW 11
24 VAC
1
KM2
Z8 391006
Contactor kW 3
24 VAC 1NC
1
Z8 391007
+ Z8 39367
Contactor kW 7,5
24 VAC
1
KM3
4083901387
Contactor kW 4
24 VAC 1NC
1
Z8 391008
Contactor kW 5,5
24 VAC 1NC
1
Z8 39102
+ Z8 39367
Contactor kW 11
24 VAC
1
KT1 Z8 39119 Timer S/T 0 - 60 SEC 1
PA
Z8 39109
+ Z8 39110
Red button 1
PM
Z8 39107
+ Z8 39108
Green button 1
Q1 Z8 39556 32A Main switch 1 Q2 Z8 39557 Full inverter 32 A 1
Q3
Z8 39014
+ Z8 39726
Circuit breaker
11 - 16 A
1
Z8 39535
+ Z8 39726
Circuit breaker
14 - 20 A
1
Z8 39675
+ Z8 39684
Circuit breaker
25 - 32 A
1
TR1 Z8 391051
Transformer
63 VA 400-230/24V
1
M1
Z8 39120
Terminal line
6 mmq S
11
Z8 39121
Ground terminal
6mmq S
3
Z8 39244
Fuse box terminal
1.5mmq S
2
C65
14
04/2017
GB
3707 - 3907 - 3907 L, M, H - 3907/18 - 3907/18 L, M, H 3707/10 - 3707/10 L, M, H - 3907 W - 3907 W L, M, H
Electric lter shaker
Figure19
Item Code Description Q.ty
H1
Z8 39111 + Z8 39113 + Z8 39114
White indicator 1
H2
Z8 39112 + Z8 39113 + Z8 39114
Red indicator 1
KM1
Z8 39281 + Z8 39731
Contactor kW 4
24VAC 1NO
1
Z8 391005
+ Z8 39731
Contactor kW 5,5
24 VAC 1NO
1
Z8 39102 + Z8 39366 + Z8 39367
Contactor kW 11
24 VAC
1
KM2
Z8 391006
Contactor kW 3
24 VAC 1NC
1
Z8 391007
+ Z8 39367
Contactor kW 7,5
24 VAC
1
KM3
4083901387
Contactor kW 4
24 VAC 1NC
1
Z8 391008
Contactor kW 5,5
24 VAC 1NC
1
Z8 39102 + Z8 39367
Contactor kW 11
24 VAC
1
KM4 Z8 391006
Contactor kW 3
24 VAC 1NC
1
KT1 Z8 39119 Timer S/T 0 - 60 SEC 1
PA
Z8 39109 + Z8
39110
Red button 1
PM
Z8 39107 + Z8
39108
Green button 1
PS1
Z8 39312 + Z8
39108
Yellow button 1
Q1 Z8 39556 32A Main switch 1 Q2 Z8 39557 Full inverter 32 A 1
Q3
Z8 39014 + Z8
39726
Circuit breaker
11 - 16 A
1
Z8 39535 + Z8
39726
Circuit breaker
14 - 20 A
1
Z8 39675 + Z8
39684
Circuit breaker
25 - 32 A
1
Q4
Z8 39746 + Z8
39726
Circuit breaker
0,7 - 1 A
1
Z8 39882 + Z8
39726
Circuit breaker
1,1 - 1,6 A
1
TR1 Z8 391051
Transformer63
VA 400-230/24V
1
M1
Z8 39120
Terminal line
6 mmq S
14
Z8 39121
Ground terminal
6mmq S
4
Z8 39244
Fuse box terminal
1.5mmq S
2
Phase sequence
Figura 21
Item Code Description Q.ty
H1
Z8 39111 + Z8 39113 + Z8 39114
White indicator 1
H2
Z8 39112 + Z8 39113 + Z8 39114
Red indicator 1
H3
Z8 39314 + Z8 39113 + Z8 39114
Yellow indicator 1
KM1
Z8 39281
Contactor kW 4
24VAC 1NO
1
Z8 391005
Contactor kW 5,5
24 VAC 1NO
1
Z8 39102 + Z8 39366
Contactor kW 11
24 VAC
1
KM2
Z8 391006
Contactor kW 3
24 VAC 1NC
1
Z8 391007
+ Z8 39367
Contactor kW 7,5
24 VAC
1
KM3
4083901387
Contactor kW 4
24 VAC 1NC
1
Z8 391008
Contactor kW 5,5
24 VAC 1NC
1
Z8 39102 + Z8 39367
Contactor kW 11
24 VAC
1
KT1 Z8 39119 Timer S/T 0 - 60 SEC 1
PA
Z8 39109 + Z8
39110
Red button 1
PM
Z8 39107 + Z8
39108
Green button 1
Q1 Z8 39556 32A Main switch 1 Q2 Z8 39557 Full inverter 32 A 1
Q3
Z8 39014 + Z8
39726
Circuit breaker
11 - 16 A
1
Z8 39535 + Z8
39726
Circuit breaker
14 - 20 A
1
Z8 39675 + Z8
39684
Circuit breaker
25 - 32 A
1
SF1 Z8 391120
Phase sequence relay
180-600 V E
1
TR1 Z8 391051
Transformer
63 VA 400-230/24V
1
M1
Z8 39120
Terminal line
6 mmq S
11
Z8 39121
Ground terminal
6mmq S
3
Z8 39244
Fuse box terminal
1.5mmq S
2
04/2017
15
C65
GB
3707 - 3907 - 3907 L, M, H - 3907/18 - 3907/18 L, M, H
3707/10 - 3707/10 L, M, H - 3907 W - 3907 W L, M, H
Electric lter shaker + Phase sequence
Figure 20
Item Code Description Q.ty
H1
Z8 39111 + Z8
39113
+ Z8 39114
White indicator 1
H2
Z8 39112 + Z8
39113
+ Z8 39114
Red indicator 1
H3
Z8 39314 + Z8
39113
+ Z8 39114
Yellow indicator 1
KM1
Z8 39281
+ Z8 39731
Contactor kW 4
24VAC 1NO
1
Z8 391005
+ Z8 39731
Contactor kW 5,5
24 VAC 1NO
1
Z8 39102 + Z8
39366
+ Z8 39367
Contactor kW 11
24 VAC
1
KM2
Z8 391006
Contactor kW 3
24 VAC 1NC
1
Z8 391007
+ Z8 39367
Contactor kW 7,5
24 VAC
1
KM3
4083901387
Contactor kW 4
24 VAC 1NC
1
Z8 391008
Contactor kW 5,5
24 VAC 1NC
1
Z8 39102
+ Z8 39367
Contactor kW 11
24 VAC
1
KM4 Z8 391006
Contactor kW 3
24 VAC 1NC
1
KT1 Z8 39119 Timer S/T 0 - 60 SEC 1
PA
Z8 39109 + Z8
39110
Red button 1
PM
Z8 39107 + Z8
39108
Green button 1
PS1
Z8 39312 + Z8
39108
Yellow button 1
Q1 Z8 39556 32A Main switch 1 Q2 Z8 39557 Full inverter 32 A 1
Q3
Z8 39014 + Z8
39726
Circuit breaker
11 - 16 A
1
Z8 39535 + Z8
39726
Circuit breaker
14 - 20 A
1
Z8 39675 + Z8
39684
Circuit breaker
25 - 32 A
1
Q4
Z8 39746 + Z8
39726
Circuit breaker
0,7 - 1 A
1
Z8 39882 + Z8
39726
Circuit breaker
1,1 - 1,6 A
1
SF1 Z8 391120
Phase sequence relay
180-600 V E
1
TR1 Z8 391051
Transformer
63 VA 400-230/24V
1
M1
Z8 39120
Terminal line
6 mmq S
14
Z8 39121
Ground terminal
6mmq S
4
Z8 39244
Fuse box terminal
1.5mmq S
2
Cartridge kit
Figure 22
Item Code Description Q.ty
TS2 Z8 391107 Timer 1
C65
16
04/2017
GB
3707 - 3907 - 3907 L, M, H - 3907/18 - 3907/18 L, M, H 3707/10 - 3707/10 L, M, H - 3907 W - 3907 W L, M, H
Recommended spare parts
The following is a list of spare parts that should be kept ready to hand in order to speed up maintenance work.
List of recommended spare parts
Figure 23
Pos. Description Mod. Dimensions Code No.
1 Star lter “L” Ø 560 Z8 17081 2 Star lter “M” Ø 560 Z8 17246 3 Filter ring Ø 560 Z8 15005 4 Filter ring seal Ø 560 Z8 17027
5 Filter clamp Ø 560 Z8 18081 6 Upstream Hepa lter “H” Ø 400x400 Z8 17264
7 Downstream Hepa lter 475x610x292 Z8 17093 8 Container / Lid Ø 460 Z8 40275
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C65
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3707 - 3907 - 3907 L, M, H - 3907/18 - 3907/18 L, M, H
3707/10 - 3707/10 L, M, H - 3907 W - 3907 W L, M, H
Troubleshooting
Fault Causes Remedies
The vacuum suddenly stops Clogged main lter Shake the lter. Replace it if this is not
su󰀩cient
Clogged suction hose Check the suction hose and clean it Motor protector tripper Check the setting. Check the power draw
of the motor. Contact an authorized after-
sales service centre if necessary
Dust leaks from the vacuum The lter is torn Change it with another of identical
category
Inadequate lter Change it with another of a suitable
category and check
The vacuum blows instead of sucking Incorrect connection to the electricity
main
Remove the plug and invert two of the live wires
Electrostatic current on the vacuum Non existent or ine󰀩cient earthing Check all earth connections. Particularly
check the suction inlet Lastly, the hose must be strictly antistatic
C65
18
04/2017
GB
3707 - 3907 - 3907 L, M, H - 3907/18 - 3907/18 L, M, H 3707/10 - 3707/10 L, M, H - 3907 W - 3907 W L, M, H
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