Nilfisk-Advance 127, 137, 127 L, 137 L, 127 M Instruction Manual

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127 - 137 127 L - 137 L 127 M - 137 M 127 H - 137 H
C72-GB-RUS
05/2008
INSTRUCTIONS MANUAL
РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ
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INDEX
Operating instructions ..........................................................................................................................................page 2
Operator safety ...............................................................................................................................................page 2
General information about use of the vacuum cleaner ...................................................................................page 2
Proper uses .....................................................................................................................................................page 2
Versions and variations ...................................................................................................................................page 2
Classifi cation in compliance with standard EN 60335-2-69 - Annex AA .........................................................page 2
Dust emissions into the environment ..............................................................................................................page 3
General recommendations..............................................................................................................................page 3
Description of the vacuum cleaner - Labels ....................................................................................................page 3
Optional kits ....................................................................................................................................................page 4
Accessories .....................................................................................................................................................page 4
Packing and unpacking ...................................................................................................................................page 4
Setting to work - connection to the power supply ...........................................................................................page 5
Extensions ......................................................................................................................................................page 5
Wet and dry applications .................................................................................................................................page 5
Maintenance and repairs ................................................................................................................................page 6
Technical data - Dimensions ...........................................................................................................................page 6
Controls and indicators (fi g. 4) ........................................................................................................................page 7
Inspections prior to starting .............................................................................................................................page 7
Starting-up ......................................................................................................................................................page 7
Operation ........................................................................................................................................................page 7
Shaking the main fi lter ....................................................................................................................................page 7
Stopping - emergency stopping ......................................................................................................................page 7
Emptying the container ...................................................................................................................................page 7
At the end of a cleaning session .....................................................................................................................page 8
Maintenance, cleaning and decontamination..................................................................................................page 8
How to disassemble and replace the main and Hepa fi lters ...........................................................................page 9
Primary fi lter replacement ...............................................................................................................................page 9
Replacing the Hepa fi lter.................................................................................................................................page 10
Checking and cleaning the motor cooling fan .................................................................................................page 10
Seal inspection................................................................................................................................................page 10
Cleaning and replacing the separator (fi g. 17) ................................................................................................page 10
Disposal of the machine..................................................................................................................................page 11
Wiring diagrams ..............................................................................................................................................page 11
Recommended spares ....................................................................................................................................page 11
Troubleshooting ..............................................................................................................................................page 12
Manufacturer’s assistance center ...................................................................................................................page 12
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Operating instructions
Read the operating instructions and comply with the important safety recommendations identifi ed by the words:
ATTENTION DANGER !
Operator safety -
ATTENTION DANGER !
Before starting the machine, it is absolutely essential to read these operating instructions and to keep them ready at hand for consultation. The vacuum cleaner can only be used by people who are familiar with the way it works and who have been explicitly authorized and trained for the purpose. Before using the vacuum cleaner, operators must be informed, instructed and trained on how to work it and for which substances its usage is permitted including the safe method for removing and disposing of the vacuumed material.
General information about use of the vacuum ­cleaner
Use of the vacuum cleaner is governed by the laws in force in the country where it is used. Besides the operating instructions and the laws in force in the country where the vacuum cleaner is used, the technical regulations for ensuring safe and correct work must also be observed (Legislation concerning environmental and labour safety, i.e. European Union Directive 89/391/EC and suc­cessive Directives). Do not carry out any work that could jeopardize the safety of people, property and the environment. Comply with the safety indications and prescriptions in this instruction manual.
Proper uses -
This appliance is suitable for collective use, e.g. in hotels, schools, hospitals, factories, shops, offi ces and residenc- es. The vacuum cleaners described in this instruction manual are appliances designed for industrial use. They are produced in different versions and for different applications. The machine has been designed to be used by one at a time operator.
Versions and variations -
VersionsA)
ATTENTION DANGER !
Classes of dustiness. This vacuum cleaner is produced in two versions:
normal version: not suitable for vacuuming hazard-1­ous, combustible/explosive dust;
version for dust harmful for the health: classes L - 2­M - H. In this case, the vacuum cleaner is suitable for use with hazardous, non-combustible/explosive dust in accordance with standard EN 60335-2-69, par. AA. 2. 202 b), c).
Check on the data plate and on the label applied to the vacuum cleaner to ascertain the tolerated dust hazardousness class: L (low risk), M (medium risk), H (high risk).
VariantsB)
Liquids (mod. 137 only)1­In the Class L, M and H versions, this vacuum cleaner can
also be produced in the variant for cleaning up liquids, with level monitoring function.
Classifi cation in compliance with standard - EN 60335-2-69 - Annex AA
Appliances for dust that is hazardous for the health are clas­sifi ed according to the following dust categories:
L (low risk) suitable for separating dust with an exposure 1­limit value of over 1 mg/m
3
, depending on the volume
occupied; M (medium risk) for separating dust with an exposure 2-
limit value of over 0.1 mg/m
3
, depending on the volume
occupied; H (high risk) for separating all dusts with an exposure 3-
limit value of less than 0.1 mg/m
3
, depending on the volume occupied, including carcinogenic and pathogenic dusts.
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Dust emissions into the environment -
Indicative values of performance:
normal version - (not suitable for vacuuming hazardous dusts): retains at least 99.1% of the particles measuring > = 3 micrometers;
version for dusts hazardous for the health -
(Classes L - M - H): L, retains at least 99.1% of the particles measuring 3 micrometers; M, retains at least 99.9% of the particles measuring 3 micrometers; H, class H14 Hepa fi lter in accordance with EN 1822.
General recommendations -
ATTENTION DANGER !
Risk of fi re outbreaks and explosions. The vacuum cleaner can only be used when it is cer­tain that active sources of ignition are not going to be vacuumed. It is forbidden to vacuum the following materials: bur­ning materials (embers, hot ashes, lighted cigarettes, etc.), fl ammable liquids, aggressive fuels (e.g. gasoline, solvents, acids, alkaline solutions, etc.). It is forbidden to vacuum the following materials: explo­sive dusts or ones liable to ignite in a spontaneous way (such as magnesium or aluminium dusts, etc.). The vacuum cleaner is not suitable for vacuuming explosive or similar substances, as established by the laws governing explosive substances, particularly: liquid fuels and mixtures of fl ammable dusts and liquids.
ATTENTION DANGER !
Emergency If an emergency situation occurs:
lter breakage - re outbreak; -
short-circuit; ­motor block; ­electric shock; -
etc.; ­turn off the vacuum cleaner, unplug it and ask for assi­stance from specialized personnel.
Note
Check the place of work and substances tolerated for the vacuum cleaner in version for liquids.
ATTENTION DANGER !
The vacuum cleaners must not be used or stored out­doors, or in damp places. Only versions with the level sensor can be used for liquids. If not, they can only be used to vacuum dry materials.
ATTENTION DANGER !
Version for liquids. If foam or liquid spills from the machine, switch off immediately and check for the cause.
Description of the vacuum cleaner - Labels -
See fi g. 1.
Labels key of fi g. 1 -
Identifi cation plateA- Code of the Model which includes the Category of use (L - M - H), Technical Specifi cations, Serial Number, CE marking, Year of manufacture Dust containerB­Fastening latchesC­HandleD­InletE­Inlet plug (only for Class M - H vacuum cleaners)F­Warning label (only for Class L - M - H vacuum clean-G­ers) ExhaustH­Attention plateI­Draws the operator’s attention to the fact that the fi lter must only be shaken when the machine is off (see par. “Shaking the main fi lter”). Panel power plateL­Indicates that the panel is powered by the voltage given on the data plate. SocketM­Socket on the machine, electrical equipment connection via the dedicated socket located on the control panel.
Switch off the vacuum cleaner before connecting an ­electrical equipment/tool via the socket. If tools are connected via the machine socket, make ­sure that they are switched off when plugging in.
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ATTENTION DANGER !
In case of electrical equipment/tools connected to the socket, always refer to the relevant use and safety instructions.
ATTENTION DANGER !
The maximum power absorbed by the equipment to connect to the socket is 600 Watt.
This vacuum cleaner creates a strong air fl ow which is drawn in through inlet “E” and blows out through exhaust “H”. Before turning on the vacuum cleaner, fi t the hose into the inlet and then fi t the required tool on to the end part. Refer to Manufacturer’s accessory catalogue or to assistance service. The diameters of the authorized hoses are given in the technical specifi cations table. This vacuum cleaner is equipped with an internal defl ec- tor which subjects the vacuumed substances to a circular centrifugal movement that makes them drop into the con­tainer. The vacuum cleaner is equipped with a main fi lter which enables it to be used for the majority of applications. Different types of main fi lter are available: standard and class L and M for dusts that are hazardous for the health. Besides the main fi lter which retains the more common types of dust, the vacuum cleaner can be fi tted with a secondary lter (Hepa H) with a higher fi ltering capacity for fi ne dusts and substances that are hazardous for the health.
Optional kits -
Various optional kits are available for converting the vacuum cleaner.
Component 127 137
Level gauge for liquids - stopping liquids
Removable separator
Clamp and bracket
Mechanical fl oat
Grill and depressor
Grate
Fixed fl ow nozzle
On request, the vacuum cleaner can be supplied with optional kits already installed. However, they can also be installed at a later date. Please contact Manufacturer’s sales network for further details. Instructions describing how to fi t the optional kits and the relative operation and maintenance manuals are supplied together with the optional kits themselves.
ATTENTION DANGER !
Only use genuine spare parts supplied and authorized by the Manufacturer.
Accessories -
Various accessories are available; refer to Manufacturer’s Accessories Catalogue.
ATTENTION DANGER !
Only use genuine accessories supplied and authorized by the Manufacturer.
Packing and unpacking -
Dispose of the packing materials in compliance with the laws in force.
Cardboard packing (fi g. 2) -
Model
127
127 L, M, H
137
137
L, M, H
A (mm) 700 800 800
B (mm) 600 700 700
C (mm) 1250 1550 1700
Weight with
packing (kg)
50 76 80
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Setting to work - connection to the power -
supply
ATTENTION DANGER !
Make sure that the vacuum cleaner is in perfect -
condition before commencing work.
Before plugging the vacuum cleaner into the elec- -
tricity mains, make sure that the voltage rating
indicated on the data plate corresponds to that of
the electricity mains.
Plug the vacuum into a socket with a correctly in- -
stalled ground contact/connection.
Make sure that the vacuum cleaner is off. -
The plugs and connectors of the connection cables -
must be protected against splashed water.
Make sure that connections to the electricity main -
and plug are correct.
Only use vacuum cleaners when the cables that con- -
nect to the electricity main are in perfect condition
(damaged cables could lead to electric shocks!).
Regularly check that the electric cable does not show -
signs of damage excessive wear, cracks or ageing.
ATTENTION DANGER !
When the vacuum cleaner is operating, do not:
crush, pull, damage or tread on the fl ex that connects -
to the electricity main;
only disconnect the fl ex from the electricity main by -
removing the plug (do not pull the fl ex);
only replace the electric power cable with one of the -
same type as the original: HO7 RN-F. The same rule
applies if an extension is used;
the fl ex must be replaced by the manufacturer’s As- -
sistance Service staff or by an equivalent qualifi ed
personnel.
Extensions -
If an extension is used, make sure it is fi t for the power draw and protection degree of the vacuum cleaner. Minimum section of extension cables L = 20 m max - Cable = HO7 RN - F.
Maximum power (kW) 3 5 15 22
Minimum section (mm
2
) 2.5 4 10 16
ATTENTION DANGER !
Sockets, plugs, connectors and installation of the ex­tension cable must maintain the IP protection degree of the vacuum cleaner, as indicated on the data plate.
ATTENTION DANGER !
The vacuum cleaner’s power socket must be protected by a differential circuit-breaker with surge current limi­tation, that shuts off the power supply when the current dispersed towards ground exceeds 30 mA for 30 msec. or an equivalent protection circuit.
ATTENTION DANGER !
Never spray water on the vacuum cleaner: such action constitutes a danger hazard for persons and could short-circuit the power supply. Consult the latest edition of the European Union Direc­tives, the Laws in the country of use and the current standards in force (UNI - CEI - EN), particularly European standard EN 60335-2-69.
Wet and dry applications -
Note
The supplied fi lters and the safety container (if applicable) must be installed correctly. If the machine is used to clean up liquids, make sure that the liquid level sensor activates and operates in the correct way.
ATTENTION DANGER !
Comply with the safety regulations governing the ma­terials for which the vacuum cleaner is used.
ATTENTION DANGER !
If the wet cleaner variant is used:
make sure that the liquid level sensor operates cor- ­rectly before using the vacuum cleaner to clean up liquids; if foam forms, immediately stop work and empty ­the container. Warning: switch off the vacuum cleaner immediately ­if foam or liquid leaks out. Regularly clean the liquid level limiting device and ­check to make sure that there are no signs of dam­age. Warning: the dirty liquid collected by the vacuum ­must be considered conductive.
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Maintenance and repairs -
ATTENTION DANGER !
Disconnect the vacuum cleaner from its power source before cleaning, servicing, replacing parts or converting it to obtain another version / variant. The plug must be removed from the socket.
Only carry out the maintenance work described in ­this manual. Only use original spare parts. -
Do not modify the vacuum cleaner in any way. Failure ­to comply with these instructions could jeopardize your safety. Moreover, such action would immedi­ately void the CE declaration of conformity issued with the machine.
ATTENTION DANGER !
Contact Manufacturer’s technical assistance service or sales network for maintenance operations not described in this manual.
Technical data - Dimensions -
Technical data -
Parameter
Unit of meas-
urement
127
127 L, M, H
137
137 L, M, H
(60 l)
137
137 L, M, H
(100 l)
Voltage / Frequency Volts / Hz 230/50-60 230/50-60 230/50-60
Power kW 2 3 3
Power (EN 60335-2-69)
kW233
Weight kg 42 62 65
Noise dB(A) 72 73 73
Protection IP 43 43 43
Insulation class F F F
Capacity l 38 60 100
Inlet mm Ø 70 70 70
Maximum vacuum mm H
2
O 2150 2150 2150
Maximum air fl ow rate without hose and reductions l/m’ 5400 8200 8200
Maximum air fl ow rate (m 3 Ø 50 mm hose)
l/m’ 4150 5500 5500
Hoses allowed for classes “L” and “standard” mm Ø 50 70 70
Hoses allowed for classes “M” and “H” mm Ø 50 50 50
Main fi lter surface (L-M) m
2
1.9 1.9 1.9
Upstream Hepa fi lter surface m
2
2.3 2.3 2.3
Hepa fi lter effi ciency according to D.O.P. method (EN
1822)
% 99.995 (H14) 99.995 (H14) 99.995 (H14)
Note
Storage conditions: ­T : - 10 ...+ 40 °C Humidity : 85% Operating conditions: ­Maximum altitude 800 m (up to 2000 m with reduced performances) T : - 10 ...+ 40 °C Humidity: 85%
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Dimensions (fi g. 3) -
Model
127
127 L, M, H
137
137 L, M, H
(60 l)
137
137 L, M, H
(100 l)
A (mm) 600 650 650
B (mm) 650 800 800
C (mm) 1150 1400 1600
Controls and in di ca tors (fi g. 4) -
Vacuum gaugeA-
Switch buttonB-
Lighted mains voltage in di ca torC-
Lighted fi lter clogging in di ca torD-
Service socketE-
Inspections prior to start ing -
Prior to starting, check that:
the fi lters are installed; -
all latches are tightly locked; -
the hose and tools have been correctly fi tted into inlet -
“A” (fi g. 5);
the bag or safety con tain er are installed, if applicable. -
Do not use the vacuum cleaner if the fi lter is faulty. -
Starting-up -
Lock the castor brakes “E” (if present) before starting -
the vac u um cleaner (fi g. 6);
press the buttons “B” - fi g. 4. -
Operation -
Check the fl ow rate:
when the vacuum cleaner is operating, the pointer of the -
vacuum gauge (“A” - fi g. 7) must remain in the green zone
(OK) to ensure that the speed of the intaken air does not
drop below the safety value of 20 m/sec;
if the pointer is in the red zone (STOP), it means that the -
speed of the air in the hose is below 20 m/s and that the
vacuum cleaner is not work ing in safety conditions - clean
or replace the fi lters;
when the hose is blocked, the point er of the vacuum -
gauge must switch from the green zone (OK) to the red
zone (STOP).
ATTENTION DANGER !
If the vacuum cleaner is Class M or H, only use hoses with diameters that com ply with the in di ca tions in the “Technical Spec i fi ca tions” Table in order to prevent the air speed from dropping be low 20 m/sec.
ATTENTION DANGER !
When the vacuum cleaner is operating, always check to make sure that the vac u um gauge point er re mains in the green zone (OK). Consult the “Trou ble shoot ing” chapter if faults occur.
Shaking the main fi l ter -
Depending on the quantity of dust cleaned up, shake the main fi lter by means of the lever “J” (fi g. 8) when the vacuum gauge point er (“A” fi g. 8) switch es from the green zone (OK) to the red zone (STOP).
ATTENTION DANGER !
Stop the machine before shak ing the fi lter. Do not shake the fi lter whilst the machine is on as this could dam age the fi lter itself.
Wait before restarting the vacuum cleaner, to allow the dust to settle. Replace the fi lter element if the pointer still remains in the red zone (STOP) even after the fi lter has been shaken (consult the “Main fi lter replacement” sec tion).
Stopping - emergency stopping -
Press the push-buttons “B” (fi g. 4).
Emptying the con tain er -
ATTENTION DANGER !
Turn off the machine and remove the plug from the power socket before pro ceed ing with this op er a tion. Check the Class of the vac u um cleaner.
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