NILFISK ES4000 Parts List

ES4000

PARTS LIST

MODELS 56344200, 56344210

3/11 revised 2/2015 FORM NO. 56042573 REV C

TABLE OF CONTENTS

DESCRIPTION PAGE

Chassis System-1 ..............................................................................................2-3

Chassis System-2 ..............................................................................................4-5

Decal System .....................................................................................................6-7

Deck System ......................................................................................................8-9

Shoe Linkage Assy ............................................................................................. 10

Solenoid Valve Assy.............................................................................................11

Electrical System ...........................................................................................12-13

Electrical System-with Suppression ...............................................................14-15

Onboard Charger Assy ..................................................................................16-17

Control System ..............................................................................................18-19

Recovery System ...........................................................................................20-21

Solution System .............................................................................................22-23

Ladder Diagram-1 ..........................................................................................24-25

Ladder Diagram-2 ..........................................................................................26-27

Optional Kits and Accessories ............................................................................ 28

PARTS LIST

WHEN ORDERING PARTS

* Use the part numbers from the “Ref. No.” columns in this parts list. If the “Ref. No.” column is blank; look under the “Kit” column to identify

which kit contains the part in question, then use the kit callout, for example “K1”, to ﬁ nd the “Ref. No.” for that kit.

Kit Item Ref. No. Qty Description

K1 1 16 WasherFlat 3/16Zinc Plat K1 2 2 Screw-BHS-Brass-10-32x3/8-MS K1 3 3 WasherEPDM 7/32X 1/8

4 805 1 Chain-Cover

5 905 2 Caster Swivel 4Gray NonMA K1 6 2 Nut,HexNylLoc10-24 K1 7 3 Scr- Hex SS1/4-20 X.75 K1 8 16 Scr,Hex Hd Loc1/4-20 x.50 K1 9 3 Wsh, Flt SS.260 X1.000 X .074

10 56113012 1 SolutionTank 11 56113034 2 Hinge Plate

K1 56113103 1 Kit-HardwareSolution Tank

* Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No.

3/2011 1 56042573 - ES4000

PARTS LIST

revised 2/2015

CHASSIS SYSTEM-1

92

58

67

FRONT

29

95

69

82

20

101

57

68

90

110

72

60

37

30

70

22

109

28

25

24

83

61

91

2

107

5

107

25

85

108

18

54 46

45

47

8

50

100

98i

ALUMINUM CASTING

(NOT AVAILABLE)

73

98a

98c

SEE NOTE

98f

2

BRACKET

(NOT AVAILABLE)

96

GEARBOX

(NOT AVAILABLE)

98h

112

113

98b

114

98d

97

16

99

111

98

98e

98g

2 ES4000 - 56042573 3/2011

revised 1/2014

PARTS LIST

Kit Item Ref. No. Qty Description

1 56418162 2 Bearing, Flange K1 2 2 Wsh-Flt Sae 1/2 K4 4 3 Scr, Soc Hd 5/16-18 X 0.75 K1 5 2 Wsh, Flt Std 3/8 K4 6 2 Wsh, Flt Sae 3/8 K4 7 1 Scr-Pan Phil 1/4-20 X .62 K4 8 1 Scr, Soc Hd 5/16-18 X 1.00 K4,K15 9 2 Wsh, Flt Sae #8 K5 10 2 Pin,Cotter 1/8 X 1 K4 11 2 Scr, Hex 3/8-16 X 1.00 K4,K15 12 2 Scr-Pan Phil 10-24 X 1.00 K4 13 1 Nut, Hex Nyl Loc 5/16-18 K4 14 1 Nut, Hex Nyl Loc 1/4-20 K4 15 2 Nut-Hex Nyl Loc 3/8-16 K4 16 1 Nut, Hex Nyl Loc-Thin 5/16-18 K4,K15 17 2 Nut, Hex Nyl Loc-Thin 10-24 K4 18 2 Nut, Hex Nyl Loc-Thin 1/4-20 K5,K6 19 4 Wsh-Flt Sae Ss 3/8 K4 20 2 Nut, Hex Nyl Loc 5/16-24 K4 21 2 Scr, Pan Phil Ss 8-32 X .38 K2,K4 22 4 Scr,Hex Hd Loc 3/8-16x.62 K5,K6 23 4 Pin-Clevis .25 X 1.25 K4 24 1 Nut, Hex Nyl Loc-Thin 1-14 K1,K4, 25 6 Pin, Cotter Hair K5 K6 26 2 Ring, Ret Ext Type E 0.38 Dia K4 27 1 Scr, Hex 5/16-18 X 3.75 K1 28 2 Scr, Hex Loc M12-1.75 X 35mm K4 29 2 Scr, Hex Loc M10-1.5 X 20mm K4 30 4 Scr-Hex M10-1.5 X 40mm K5 31 1 Pin-Clevis .50 X 1.25 K5,K6 32 4 Cotter, Hair Pin K4 33 2 Pin-Clevis .375 X 1.75 K4 35 1 Wsh-Flt Ss .281 X 1.25 X .05 K4 36 1 Wsh, Int Shprf #10 K4 37 2 Scr, Hex Thd Form 10-24 X .38 K4 39 1 Nut-Hex Jam Ss 5/8-18 K5 40 1 Nut, Hex Jam 5/16-18 K4 41 1 Wsh, Flt .344 X .938 X .125 K4 42 2 Scr, Button Soc 1/4-20 X .50 43 56056871 1 Grommet K15 44 56109503 1 Double Barb Assy K2,K3 45 1 Bearing Cup K2,K3 46 1 Bearing Cone K2,K3 47 1 Seal,Shaft K15 48 56219932 1 Clamp- Hose Sae #6 50 56244941 1 Bushing 51 56265033 1 Mount, Pump 52 56265208 1 Socket-1/8 Fpt 53 56305024 1 P-Clamp K2 54 1 Block, Bearing 55 56317024 1 Valve, Solenoid 24v (L1) K15 56 1 Pump, 24vdc (M9, S5) [ ] 56109587 1 Pump Head Assembly (for 56344177) [ ] 56109588 1 Check Valve Assembly (for 56344177) 57 56324195 1 Grommet 58 56324358 1 Hose, Vac 2.00 X 5.00 X 975018 59 56324505 2 Bearing, Flange 60 56344033 1 Chassis Weldment 61 56344041 1 Deck Linkage Weldment 62 56344043 1 Pulley-Wire Rope 63 56344056 1 Bracket-Actuator Weldt 64 56344057 1 Bracket-Actuator 65 56344059 1 Yoke Weldment 66 56344064 1 Valve Assembly (See Page 11) 67 56344070 1 Y-Tube 68 56344075 1 Hose Assembly 69 56344086 1 Hose Assembly

CHASSIS SYSTEM-1

Kit Item Ref. No. Qty Description

70 56344107 1 Lift Bar 71 56344108 1 Wire Rope Assembly 72 56344111 1 Wire Rope Assembly 73 56344122 1 Shoe Linkage Assembly (See Page 10) 74 56344132 1 Misting Nozzle Assy [ ] 56344150 1 Nozzle-Quick Veejet W/Body 75 56344143 1 Connector Bracket Weldment 76 56344151 1 Misting Chamber Adapter 77 56344153 1 T-Knob Assembly 78 56344154 1 Gasket 79 56344157 1 Pin 80 56344160 1 Actuator-Motor 24v (M3) 81 56344161 1 Lift Actuator Assembly (M4) 81a 56109546 1 Spring Housing 81b 56109547 1 Spring Housing 81c 56109597 1 Actuator-Motor 81d 56412071 3 Compression Spring 81e 56329145 2 Clamp-Hose SAE 24 82 56367117 2 Wsh, Flt .406 X 1.5 X .1875 K1 83 2 Bushing 84 56369594 1 Barb, Adapter 1/4 X 1/8npt K2,K3 85 1 Bearing Ball 86 56410247 2 Clip, Conduit 87 56412088 1 Pin 88 56412177 1 Horn/Backup Alarm (H1) K6 89 2 Spacer, Squeegee Cable K5 90 1 Grommet K1 91 2 Bearing, Flange 92 56440213 4 Clamp- Hose Sae #32 93 56456560 2 15.00” Hose 94 56470138 2 Barb, 90 Elbow 1/4 X 1/4npt 95 56477613 3 Tie, Cable 96 56477756 2 Rod End 97 56486112 1 Clamp-P 98 56601050 1 Motor / Drive Wheel (M1) 98a 56601472 1 Kit, Drive Motor Tire W/Hub (for 56601050) 98b 56601473 1 Replacement Motor, Drive Motor (for 56601050) 98c 56601471 1 Tire (for 56601050) 98d 56601509 1 Carbon Brush Kit (for 56601050) 98e 56601507 1 Brake, Electromagnetic (for 56601050) (Y1) 98f 56422174 1 Tire Puller Kit (for 56601050) 98g 56504482 1 Drive Motor Cover (for 56601050) 98h 56380310 1 Kit, Brake Lever (for 56601050) 98i 56504481 1 Cover, Gearbox Motor (for 56601050) 99 56601077 1 Spindle Weldt 100 56314116 1 Plate Steering 101 56382693 2 Wheel 102 56601716 1 Ground Chain K15 103 56756364 6 Clamp- Hose Sae #4 K15 104 56109566 1 Barb, 90 Elbow 1/2 X 3/8npt 105 56900756 1 Clip, Conduit 106 57275a 1 Pulley Squ. Cable K1 107 2 Pin, Ring .50 X 1.25 108 56002220 1 Wsh Flt STD 5/16 109 56469380 1 Clamp-P 110 56002667 1 Scr Hex 5/16-18 X .75 111 56418703 1 Gasket Strip 112 56003445 4 Scr Hex Nyl Loc M10-1.50x45mm 113 56344100 2 Bracket Wheel 114 L08603733 1 Screw M4 X 40

K1 56344180 1 Hardware Kit – Deck Linkage K2 56344188 1 Bearing Block Assembly K3 56344181 1 Bearing Kit – Spindle K4 56344185 1 Hardware Kit – Chassis K5 56344186 1 Hardware Kit – Deck Lift K6 56344187 1 Hardware Kit – Shoe Lift K15 56344177 1 Pump Kit

[ ] = Not Shown

3/2011 3 56042573 - ES4000

PARTS LIST

revised 3/2013

CHASSIS SYSTEM-2

105

42

23

32

21

66

71

40

62

65

36

79

102

10

37

1

19

FRONT

103

93

44

51

56

17

9

12

104

48

76

74

11

84

92

39

75

78

6

81e

87

89

19

26

33

80

15

77

59

103

14

52

13

94

86

103

93

81d

25

55

81

63

4

64

53

88

7

35

18

FRONT

23

32

43

27

41

81a

106

81b

81c

95

4 ES4000 - 56042573 3/2011

revised 1/2014

PARTS LIST

Kit Item Ref. No. Qty Description

1 56418162 2 Bearing, Flange K1 2 2 Wsh-Flt Sae 1/2 K4 4 3 Scr, Soc Hd 5/16-18 X 0.75 K1 5 2 Wsh, Flt Std 3/8 K4 6 2 Wsh, Flt Sae 3/8 K4 7 1 Scr-Pan Phil 1/4-20 X .62 K4 8 1 Scr, Soc Hd 5/16-18 X 1.00 K4,K15 9 2 Wsh, Flt Sae #8 K5 10 2 Pin,Cotter 1/8 X 1 K4 11 2 Scr, Hex 3/8-16 X 1.00 K4,K15 12 2 Scr-Pan Phil 10-24 X 1.00 K4 13 1 Nut, Hex Nyl Loc 5/16-18 K4 14 1 Nut, Hex Nyl Loc 1/4-20 K4 15 2 Nut-Hex Nyl Loc 3/8-16 K4 16 1 Nut, Hex Nyl Loc-Thin 5/16-18 K4,K15 17 2 Nut, Hex Nyl Loc-Thin 10-24 K4 18 2 Nut, Hex Nyl Loc-Thin 1/4-20 K5,K6 19 4 Wsh-Flt Sae Ss 3/8 K4 20 2 Nut, Hex Nyl Loc 5/16-24 K4 21 2 Scr, Pan Phil Ss 8-32 X .38 K2,K4 22 4 Scr,Hex Hd Loc 3/8-16x.62 K5,K6 23 4 Pin-Clevis .25 X 1.25 K4 24 1 Nut, Hex Nyl Loc-Thin 1-14 K1,K4, 25 6 Pin, Cotter Hair K5 K6 26 2 Ring, Ret Ext Type E 0.38 Dia K4 27 1 Scr, Hex 5/16-18 X 3.75 K1 28 2 Scr, Hex Loc M12-1.75 X 35mm K4 29 2 Scr, Hex Loc M10-1.5 X 20mm K4 30 4 Scr-Hex M10-1.5 X 40mm K5 31 1 Pin-Clevis .50 X 1.25 K5,K6 32 4 Cotter, Hair Pin K4 33 2 Pin-Clevis .375 X 1.75 K4 35 1 Wsh-Flt Ss .281 X 1.25 X .05 K4 36 1 Wsh, Int Shprf #10 K4 37 2 Scr, Hex Thd Form 10-24 X .38 K4 39 1 Nut-Hex Jam Ss 5/8-18 K5 40 1 Nut, Hex Jam 5/16-18 K4 41 1 Wsh, Flt .344 X .938 X .125 K4 42 2 Scr, Button Soc 1/4-20 X .50 43 56056871 1 Grommet K15 44 56109503 1 Double Barb Assy K2,K3 45 1 Bearing Cup K2,K3 46 1 Bearing Cone K2,K3 47 1 Seal,Shaft K15 48 56219932 1 Clamp- Hose Sae #6 50 56244941 1 Bushing 51 56265033 1 Mount, Pump 52 56265208 1 Socket-1/8 Fpt 53 56305024 1 P-Clamp K2 54 1 Block, Bearing 55 56317024 1 Valve, Solenoid 24v (L1) K15 56 1 Pump, 24vdc (M9, S5) [ ] 56109587 1 Pump Head Assembly (for 56344177) [ ] 56109588 1 Check Valve Assembly (for 56344177) 57 56324195 1 Grommet 58 56324358 1 Hose, Vac 2.00 X 5.00 X 975018 59 56324505 2 Bearing, Flange 60 56344033 1 Chassis Weldment 61 56344041 1 Deck Linkage Weldment 62 56344043 1 Pulley-Wire Rope 63 56344056 1 Bracket-Actuator Weldt 64 56344057 1 Bracket-Actuator 65 56344059 1 Yoke Weldment 66 56344064 1 Valve Assembly (See Page 11) 67 56344070 1 Y-Tube 68 56344075 1 Hose Assembly 69 56344086 1 Hose Assembly

CHASSIS SYSTEM-2

Kit Item Ref. No. Qty Description

70 56344107 1 Lift Bar 71 56344108 1 Wire Rope Assembly 72 56344111 1 Wire Rope Assembly 73 56344122 1 Shoe Linkage Assembly (See Page 10) 74 56344132 1 Misting Nozzle Assy [ ] 56344150 1 Nozzle-Quick Veejet W/Body 75 56344143 1 Connector Bracket Weldment 76 56344151 1 Misting Chamber Adapter 77 56344153 1 T-Knob Assembly 78 56344154 1 Gasket 79 56344157 1 Pin 80 56344160 1 Actuator-Motor 24v (M3) 81 56344161 1 Lift Actuator Assembly (M4) 81a 56109546 1 Spring Housing 81b 56109547 1 Spring Housing 81c 56109597 1 Actuator-Motor 81d 56412071 3 Compression Spring 81e 56329145 2 Clamp-Hose SAE 24 82 56367117 2 Wsh, Flt .406 X 1.5 X .1875 K1 83 2 Bushing 84 56369594 1 Barb, Adapter 1/4 X 1/8npt K2,K3 85 1 Bearing Ball 86 56410247 2 Clip, Conduit 87 56412088 1 Pin 88 56412177 1 Horn/Backup Alarm (H1) K6 89 2 Spacer, Squeegee Cable K5 90 1 Grommet K1 91 2 Bearing, Flange 92 56440213 4 Clamp- Hose Sae #32 93 56456560 2 15.00” Hose 94 56470138 2 Barb, 90 Elbow 1/4 X 1/4npt 95 56477613 3 Tie, Cable 96 56477756 2 Rod End 97 56486112 1 Clamp-P 98 56601050 1 Motor / Drive Wheel (M1) 98a 56601472 1 Kit, Drive Motor Tire W/Hub (for 56601050) 98b 56601473 1 Replacement Motor, Drive Motor (for 56601050) 98c 56601471 1 Tire (for 56601050) 98d 56601509 1 Carbon Brush Kit (for 56601050) 98e 56601507 1 Brake, Electromagnetic (for 56601050) (Y1) 98f 56422174 1 Tire Puller Kit (for 56601050) 98g 56504482 1 Drive Motor Cover (for 56601050) 98h 56380310 1 Kit, Brake Lever (for 56601050) 98i 56504481 1 Cover, Gearbox Motor (for 56601050) 99 56601077 1 Spindle Weldt 100 56314116 1 Plate Steering 101 56382693 2 Wheel 102 56601716 1 Ground Chain K15 103 56756364 6 Clamp- Hose Sae #4 K15 104 56109566 1 Barb, 90 Elbow 1/2 X 3/8npt 105 56900756 1 Clip, Conduit 106 57275a 1 Pulley Squ. Cable K1 107 2 Pin, Ring .50 X 1.25 108 56002220 1 Wsh Flt STD 5/16 109 56469380 1 Clamp-P 110 56002667 1 Scr Hex 5/16-18 X .75 111 56418703 1 Gasket Strip 112 56003445 4 Scr Hex Nyl Loc M10-1.50x45mm 113 56344100 2 Bracket Wheel 114 L08603733 1 Screw M4 X 40

K1 56344180 1 Hardware Kit – Deck Linkage K2 56344188 1 Bearing Block Assembly K3 56344181 1 Bearing Kit – Spindle K4 56344185 1 Hardware Kit – Chassis K5 56344186 1 Hardware Kit – Deck Lift K6 56344187 1 Hardware Kit – Shoe Lift K15 56344177 1 Pump Kit

[ ] = Not Shown

3/2011 5 56042573 - ES4000

PARTS LIST

DECAL SYSTEM

1

3

7

5

2

6

4

FRONT

6 ES4000 - 56042573 3/2011

Kit Item Ref. No. Qty Description

K23 1 1 Decal, Caution K23 2 1 Decal-Advance K23 3 2 Decal K23 4 1 Decal-Wet Dry K23 5 1 Decal Open When Charging K23 6 1 Decal, Circuit Breaker K23 7 1 Decal-Battery Wiring

K23 56344197 1 Decal Kit – ES4000

PARTS LIST

DECAL SYSTEM

3/2011 7 56042573 - ES4000

PARTS LIST

44

DECK SYSTEM

39

52

48

revised 10/2014

16

55

53

35

57

56

54

23

21

FRONT

49

1

15

17

40

28

11

4

7

10

3

6

25

51

37

5

18

34

30

31

32

33

24

12

22

36

47

9

14

50

27

61

64

59

26

65

2

20

45

46

8

42

3

19

43

60

63

58

62

41

19

38

66

67

ROTATION

8 ES4000 - 56042573 3/2011

29

ROTATION

13

FRONT

revised 2/2015

Kit Item Ref. No. Qty Description

K20 1 4 Scr, Hex Ss 5/16-18 X .62 K7 2 5 Scr-Pan Phil Ss 10-24 X .38 K20 3 4 Scr, Soc Set Loc 5/16-18 X .25 K20 4 6 Wsh, Flt Sae 1/4 K20 5 2 Scr, Hex Ss 5/16-18 X 1.00 K20 6 1 Nut, Hex Nyl Loc Ss 1/4-20 K20 7 6 Scr,Hex Hd Loc 1/4-20x.75 8 56344028 1 Belt Guard K8 9 1 Nut-Hex Nyl Loc M6-1 K20 10 3 Nut, Hex Nyl Loc Ss M6-1 K8 11 1 Scr-Hex M6-1 X 100mm K20 12 1 Scr, Pan Phil Thd Form 1/4-20 X .38 K9 13 4 Scr, Pan Phil Thd Form 10-24 X .38 K20 14 2 Wsh, Bowed .375x.578x.060 K20 15 4 Wsh, Int Shprf 5/16 16 56344080 1 Tube Intake K20 17 2 Nut, Hex Jam 5/16-18 K20 18 2 Wsh, Flt .344 X .938 X .125 K20 19 2 Scr, Button Soc 1/4-20 X .50 20 56314633 1 Brush Multi Surface 28 21 56315061 2 Motor-24 Vdc .5 Hp 1800 Rpm (M7, M8) [ ] 56412257 1 Brush Cap Assy (for 56315061) [ ] 56412287 1 Motor Brush/Spring Kit (for 56315061) [ ] 56412258 4 Brush Assy (for 56315061) [ ] 56412259 4 Brush Spring (for 56315061) 22 56315445 1 Cover Belt 23 56314445 1 Idler End Assy (#53-57) 24 56316053 1 Belt, Auto Tension 25 56316066 1 Sheave, Poly-V K8 26 1 Wheel 27 56317157 1 Drive End Assy (#58-65) 28 56344000 1 Deck Weldment 29 56344011 1 Bracket-Belt Cover K18 30 1 Hopper Weldment K18 31 56003189 2 Scr, Pan Phil Ss 10-24 X .38 K18 32 56009060 2 Wsh, Flt Ss .260 X 1.000 X .074 K18 33 56344140 1 Blade Hopper K18 [ ] 56344099 1 Magnet-Screw Mount K18 [ ] 56002907 1 Nut Hex Nyl Loc SS 6-32 K18 [ ] 56003870 1 Scr-Flt Phil SS 6-32 X .38 34 56344083 1 Gasket Intake K7 35 1 Deﬂ ector-Rear K7 36 1 Clamping Bar 37 56344110 1 Hose-Molded 38 56382873 1 Brush Bearing End Cover Kit 39 56344137 1 Maintenance Nozzle Assy [ ] 56262099 1 Nozzle-Spray

DECK SYSTEM

Kit Item Ref. No. Qty Description

40 56344081 1 Deck Bracket Weldment 41 56344141 1 Belt-Auto Tension K9 42 1 Bumper K9 43 1 Bumper Retainer 44 56344156 1 Restoration Nozzle Assy [ ] 56344138 1 Nozzle-Spray K9 45 1 Bumper K9 46 1 Bumper Retainer 47 56344170 1 Sheave Poly-V 48 56401783 2 Leg Leveler 5/16-18 49 56409538 4 Insulator, Terminal K8 50 1 Bushing 51 56602244 1 T-Knob Assembly 52 56756364 2 Clamp- Hose Sae #4 53 56106070 1 Bearing, Ball 54 56407558 1 Washer Bearing 55 56315447 1 Idler Bearing Plate 56 56407303 1 Knob 57 56407551 1 Hub Brush * 58 56002119 2 Scr, Soc Set Loc 1/4-20 X .50 59 56003237 1 Key, Sq .19 X .62 60 56106070 2 Bearing, Ball 61 56109527 1 Spindle 62 56316054 1 Sheave, Poly-V 63 56381765 1 Bearing Plate 64 56407389 1 Spacer 65 56407558 1 Washer Bearing K10,K14 66 1 Brush Multi-Surface K11 67 1 Pulley/Drive Spindle Kit

K7 56344182 1 Rear Deﬂ ector Kit K8 56344183 1 Bumper Wheel Kit K9 56344184 1 Bumper Kit K10 56344191 1 Brush Assembly K11 56344192 1 Pulley/Drive Spindle Kit K14 56344178 1 Bearing Kit K18 56344179 1 Hopper Assembly K20 56344194 1 Hardware Kit – Scrub System

# = Revised or new since last update [ ] = Not Shown

# 56384137 1 Idler W/O-Ring Kit NOTE 1

PARTS LIST

NOTE 1:# Idler kit 56384137 can be used to replace Hub 56407551 if you are having noise problems.

3/2011 9 56042573 - ES4000

PARTS LIST

revised 1/2014

3

6

FRONT

17

19

21

5

9

20

13

16

22

4

15

2

12

8

10

1

7

18

11 14

Kit Item Ref. No. Qty Description

K13 1 2 Wsh-Flt Sae 1/2 K13 2 4 Wsh, Flt Sae #10 K12 3 12 Nut, Hex Nyl Loc-Thin SS 1/4-20 K13 4 4 Nut, Hex Nyl Loc-Thin 5/16-18 K12 5 2 Scr, Pan Phil Ss 1/4-20 X 1.50 K12 6 4 Scr, Pan Phil Ss 1/4-20 X .75 K13 7 2 Nut-Hex Nyl Loc M12-1.75 K13 8 2 Scr-Hex M12-1.75 X 35mm K13 9 2 Scr, Hex Thd Form 10-24 X .50 K13 10 2 Bearing, Flange K13 11 2 Spring, Compression 12 56314206 2 Gas Spring 13 56317092 2 Bearing, Flange K13 14 2 Pin K12 15 56317156 1 Shoe Spacer, Foam 16 56317164 2 Foam Strip K12 17 2 Shoe Bracket Weldment 18 56344039 1 Shoe Support Weldment K12 19 4 Shoe-Extractor 20 56344123 2 Chain Assembly 21 56344139 1 Deﬂ ector K12 22 6 Scr Pan Phil SS 1/4-20 X 1.25

K12 56344189 1 Shoe Assembly K13 56344190 1 Hardware Kit – Shoe Linkage

SHOE LINKAGE ASSY

10 ES4000 - 56042573 3/2011

revised 8/2011

PARTS LIST

FRONT

4

12

4

13

5

11

8

14

2

7

1

3

10

6

9

Kit Item Ref. No. Qty Description

56344064 1 Valve Assembly 1 56003018 4 Scr, Pan Phil Ss 8-32 X .38 K19 2 2 Nipple, 1/4npt X .88/1.12 3 56220043 1 Solution Feed Hose 4 56264260 2 5.00” Hose 5 56265373 1 Hose, 1/4 X 21.00l, E00160 6 56317024 2 Valve, Solenoid 24v (L2, L3) 7 56344063 1 Bracket-Valve K19 8 1 Elbow, 90 Street 9 56456560 1 15.00” Hose K19 10 1 Barb, Adapter 1/4 X 1/4npt K19 11 2 Barb, 90 Elbow 1/4 X 1/4npt 12 56508441 1 Tee,1/4 Id Hose, Barb 13 56756364 6 Clamp- Hose Sae #4 K19 14 1 Tee, Female Union

K19 56344174 1 Fitting Kit – Valve Assembly

SOLENOID VALVE ASSY

3/2011 11 56042573 - ES4000

PARTS LIST

revised 3/2013

ELECTRICAL SYSTEM

21

28

25

24

20

29

11

41

31

19

26

39

43

15

16

13

27

6

7

37

10

12

33

32

18

42

1

22

35

5

4

2

38

23

3

30

8

36

27

FRONT

12 ES4000 - 56042573 3/2011

revised 3/2013

ELECTRICAL SYSTEM

Kit Item Ref. No. Qty Description

K22 1 4 Scr, Flt Phil 10-24 X .62 K22 2 4 Scr-Pan Phil Loc 1/4-20 X .50 K22 3 2 Scr-Pan Phil 8-32 X .62 K22 4 3 Nut, Hex W/ Shprf 1/4-20 K22 5 2 Nut, Hex Nyl Loc-Thin 1/4-20 K22 6 1 Wsh-Flt Sae Ss 1/4 K22 7 2 Scr-Pan Phil 1/4-20 X 1.75 K22 8 1 Scr, Hex Thd Form 10-24 X .38 K22 10 1 Wsh, Flt Ss .260 X 1.000 X .074 K22 11 3 Stud, 1/4-20 12 56046309 2 Spacer, Phenolic 13 56157376 2 Grommet [14] 56315320 2 Harness, Brush Motor 15 56321540 1 Grommet 16 56325219 1 Tie, Cable [17] 56344092 1 Harness-Main 18 56344096 1 Kit-Control Board (A1) [ ] 56344093 1 Kit, Interface Panel (Membrane Switch, Interface Panel) [ ] 56303553 1 Key Switch (S1) [ ] 56303526 A/R Replacement Key Set 19 56372673 8 Boot-Battery Post 20 56407130 1 Disconnect, Emergency (S4) 21 56409485 3 Cable,Battery 22 56412089 1 Fuse, 150 Amp (F1) 23 56412179 1 Contactor, 24 Vdc (K2) 24 56454429 1 Circuit Breaker, 70 Amp (CB1) 25 56459369 1 Boot, Reset Button 26 56469858 3 Electrical Mount 27 56477613 9 Tie, Cable 28 56478246 8 Tie, Cable 29 56507644 1 Circuit Breaker, 10 Amp (CB2) 30 56601061 1 Controller, Speed (A2) 31 56601105 1 Panel 32 56601171 1 Connector Assy 33 56601172 1 Connector Assy [34] 56344205 1 Harness-Traction 35 56601183 1 Contactor 24v, 100 Amp (K1) 36 56601185 1 Panel 37 56601215 1 Prop Rod, Seat 38 56601251 1 Gasket 39 56601252 1 Gasket [40] 56601431 1 Cable, Jumper 41 56601434 1 Emergency Button Guard 42 56601600 1 Foam Insert 43 56900144 1 Plug, Cap

PARTS LIST

K22 56344196 1 Hardware Kit – Electrical System

[ ] = Not Shown

3/2011 13 56042573 - ES4000

PARTS LIST

revised 3/2013

ELECTRICAL SYSTEM-WITH SUPPRESSION

28

22 11

27

32

44

34

20

29

31

23

46

42

15

13

16

6

30

7

40

10

36

12

35

18

45

1

2

24

38

4

41

5

25

FRONT

3

39

33

26

19

8

14

30

21

14 ES4000 - 56042573 3/2011

revised 3/2013

ELECTRICAL SYSTEM-WITH SUPPRESSION

Kit Item Ref. No. Qty Description

K22 1 4 Scr, Flt Phil 10-24 X .62 K22 2 4 Scr-Pan Phil Loc 1/4-20 X .50 K22 3 2 Scr-Pan Phil 8-32 X .62 K22 4 3 Nut, Hex W/ Shprf 1/4-20 K22 5 2 Nut, Hex Nyl Loc-Thin 1/4-20 K22 6 1 Wsh-Flt Sae Ss 1/4 K22 7 2 Scr-Pan Phil 1/4-20 X 1.75 K22 8 1 Scr, Hex Thd Form 10-24 X .38 K22 10 1 Wsh, Flt Ss .260 X 1.000 X .074 K22 11 3 Stud, 1/4-20 12 56046309 2 Spacer, Phenolic 13 56157376 2 Grommet [14] 56315320 2 Harness-Brush Motor 15 56321540 1 Grommet 16 56325219 1 Tie, Cable [17] 56344092 1 Harness-Main 18 56344096 1 Kit-Control Board (A1) [ ] 56344093 1 Kit, Interface Panel (Membrane Switch, Interface Panel) [ ] 56303553 1 Key Switch (S1) [ ] 56303526 A/R Replacement Key Set 19 56344173 2 Capacitor Assy 20 56372673 8 Boot-Battery Post 21 56380004 1 Ferrite Bead 22 56407130 1 Disconnect, Emergency (S4) 23 56409485 3 Cable,Battery 24 56412089 1 Fuse, 150 Amp (F1) 25 56412179 1 Contactor, 24 Vdc (K2) 26 56413883 1 Ferrite Bead 27 56454429 1 Circuit Breaker, 70 Amp (CB1) 28 56459369 1 Boot, Reset Button 29 56469858 3 Electrical Mount 30 56477613 10 Tie, Cable 31 56478246 8 Tie, Cable 32 56507644 1 Circuit Breaker, 10 Amp (CB2) 33 56601061 1 Controller, Speed (A2) 34 56601105 1 Panel 35 56601171 1 Connector Assy 36 56601172 1 Connector Assy [37] 56344205 1 Harness-Traction 38 56601183 1 Contactor 24v, 100 Amp (K1) 39 56601185 1 Panel 40 56601215 1 Prop Rod, Seat 41 56601251 1 Gasket 42 56601252 1 Gasket [43] 56601431 1 Cable, Jumper 44 56601434 1 Emergency Button Guard 45 56601600 1 Foam Insert 46 56900144 1 Plug, Cap

PARTS LIST

K22 56344196 1 Hardware Kit – Electrical System [ ] = Not Shown

3/2011 15 56042573 - ES4000

PARTS LIST

ONBOARD CHARGER ASSY

2

4

9

6

7

3

8

1

5

16 ES4000 - 56042573 3/2011

revised 8/2013

ONBOARD CHARGER ASSY

Kit Item Ref. No. Qty Description

NA 1 Onboard Charger Assembly NOTE 1 1 56001836 1 Scr, Hex 1/4-20 X .62 2 56001854 4 Scr, Hex 1/4-20 X .50 3 56009019 1 Scr, Hex Thd Form 1/4-20 X .38 4 56157376 1 Grommet 5 56172017 1 Clamp, P 6 56315773 1 Charger, On-Board 24V TSBUS2008-984 7 56383385 1 Cord Charger Yellow US 8 56601417 1 Charger Mount Bracket 9 56478246 1 Cable Tie

NOTE 1: Standard in the following packages: 56344203, 56344204, 56344213, 56344214

PARTS LIST

3/2011 17 56042573 - ES4000

PARTS LIST

revised 6/2013

CONTROL SYSTEM

47

42

1

45

34

20

9

22

2

38

18

14

36

11

29

10

30

5

25

32

41

39

7

49

19

FRONT

6

8

33

48

28

24

4

15

13

3

16

23

21

26

44

40

17

46

35

37

31

18 ES4000 - 56042573 3/2011

27

43

revised 6/2013

Item Ref. No. Qty Description

1 56383187 1 Seat NOTE 1 2 56001879 1 Wsh, Flt SAE 1/2 3 56001939 2 Wsh, Flt SAE 5/16 4 56002063 4 Wsh, Flt SAE 3/8 5 56002086 2 Scr, Soc Set Loc 5/16-18 X .25 6 56002098 4 Wsh, Flt SAE 1/4 7 56002145 3 Scr, Pan Phil 1/4-20 X .50 8 56002507 3 Scr, Pan Phil 1/4-20 X .75 9 56002843 1 Nut, Hex Nyl Loc-Thin 1/2-13 10 56002933 3 Scr, Hex Hd Loc 1/4-20x.38 11 56003081 2 Scr, Soc Set Loc 3/8-16 X .38 12 56003179 2 Scr, Hex Thd To Hd M8-1.25 X 20mm 13 56003186 4 Scr, Hex Thd To Hd M10-1.5 X 25mm 14 56003227 1 Key, Wdf .62 X .19 15 56003228 3 Key, Wdf .75 X .19 16 56003261 1 Ring, Ret Ext Type E 0.31 Dia 17 56003268 3 Ring, Ret Ext Type E Reinf. 0.25 Dia 18 56003389 2 Nut, Hex Nyl Loc M8-1.25 19 56001834 3 Scr Hex 5/16-18 X 1.25 20 56009051 2 Scr, Pan Phil Thd Form 8-32 X .38 21 56009062 4 Scr, Pan Phil Thd Form 1/4-20 X .50 22 56100393 1 Bushing 23 56250414 2 Bearing, Flange 24 56320595 2 Bushing .32 x .50 x .28 25 56362778 1 Knob 26 56367095 2 Collar, Shaft 27 56412198 1 Chain, Roller 28 56413211 2 Bearing, Flange .625 X .500 X .250 29 56413658 1 Ratchet, Steering Column 30 56454081 1 Universal Joint 31 56471148 1 Sprocket 32 56578222 1 Spring, Compression 33 56601052 1 Foot Pedal Assy (R1) 34 56601060 1 Steering Wheel 35 56601163 1 Lower Column Weldment 36 56601169 1 Upper Column Weldment 37 56601223 1 Shaft, Lower Steering 38 56601224 1 Shaft, Upper Steering 39 56601271 1 Knob, 5/16 Stud 40 56601284 1 Steering Pawl Weldment 41 56601292 1 Pull Lever 42 56601362 1 Seat Panel Weldment 43 56601484 1 Shroud, Lower Column 44 56601500 1 Boot, Steering 45 7-82-00050 1 Switch (S2) 46 56601683 1 Plug-Cap 47 56315382 1 Clip-Conduit 48 56601601 1 Foot Pedal Plate 49 56383230 3 Flanged Bushing Seat

PARTS LIST

CONTROL SYSTEM

NOTE 1: Seat 8-69-00022 has been replaced by Seat 56383187 in production as of June 2013. Please order Seat Kit 56383240 when replacing Seat 8-69-00022.

3/2011 19 56042573 - ES4000

PARTS LIST

revised 12/2011

RECOVERY SYSTEM

4

34

35

37

43

29

8

7

31

5

8

10

25

41

40

38

44

17

FRONT

21

20

1

22 11

13 32

36 12

33

15

24

3

28

14

19

39

26

6

27

42

18

2

FRONT

9

16

23

20 ES4000 - 56042573 3/2011

revised 10/2012

RECOVERY SYSTEM

Kit Item Ref. No. Qty Description

K16 1 4 Scr-Pan Phil 1/4-20 X .62 K16 2 6 Wsh, Flt Sae 1/4 K16 3 6 Scr, Hex 1/4-20 X 3.00 K16 4 2 Scr-Pan Phil 10-24 X .88 K16 5 2 Wsh-Flt Sae Ss 1/4 K16 6 6 Scr, Pan Phil Ss 10-24 X .62 K16 7 4 Scr, Pan Phil Ss 10-24 X 1.00 K16 8 6 Wsh-Flt Sae Ss #10 K16 9 5 Rivet, Nylon Tree Push-In (.25) K16 10 2 Scr, Pan Phil Ss Plastite 1/4-10 X .50 K16 11 2 Scr, Pan Phil Ss Type Ab 10-16 X .75 K17 12 2 Gasket, Vacuum Duct K17 13 2 Gasket, Vacuum Motor 14 56314517 1 Vac Hose Assembly K17 15 2 Gasket, Vacuum Duct 16 56315847 1 Foam Tube Assembly 17 56324497 2 Cage, Float 18 56344074 1 Cover-Vac Motor 19 56344114 1 Tank-Recovery 20 56344116 1 Elbow Weldment 21 56344118 1 Gasket-Inlet 22 56344164 1 Bracket 23 56344165 1 Flap 24 56344168 2 Filter 25 56391690 1 Ball, Float 26 56407361 2 Clamp, Plastic 27 56440213 1 Clamp- Hose Sae #32 28 56477613 1 Tie, Cable 29 56601121 2 Gasket, Vac Filter 30 56601122 1 Plate, Vac 31 56601125 1 Filter 32 56601126 1 Gasket, Exhaust 33 56601127 1 Gasket, Vac 34 56601128 2 Hinge Clamp 35 56114185 1 Gasket-Recovery Tank K17 36 2 Motor, Vac 24vdc (M5, M6) [ ] 56397098 1 Carbon Brush Set of 2 (for 56344176) K24 36 2 Motor, Vac W/Suppression 24vdc (M5, M6) [ ] 56397098 1 Carbon Brush Set of 2 (for 56344199) 37 56601138 1 Strainer Basket 38 56601139 1 Recovery Lid 39 56601204 1 Hook, Drain Hose 40 56601250 2 Strap, Filter Cover 41 56601253 1 Filter Box 42 56381921 1 Drain Hose Ribbed [ ] 56601411 1 Drain Hose Cap Kit [ ] 56601410 1 Drain Hose Extension 43 56601421 1 Cover, Debris 44 56344198 1 Cover, Fltr Box W/Gskt

PARTS LIST

K16 56344175 1 Hardware Kit – Recovery System K17 56344176 1 Vacuum Motor Gasket Kit (Standard) K24 56344199 1 Vacuum Motor Gasket Kit (EMC Suppression)

[ ] = Not Shown

3/2011 21 56042573 - ES4000

PARTS LIST

SOLUTION SYSTEM

18

40

30

53

12

13

31

4

3

2

17

1

39

15

2

56

31

1

49

44

30

32

25

50

47

9

29

16

5

8

26

22

55

27

21

10

52

48

19

4

35

51

45

42

54

38

11

6

7 1

32

28

12

23

43

46

22 ES4000 - 56042573 3/2011

41

33

36

4

24

37

14

20

34

FRONT

revised 1/2013

Kit Item Ref. No. Qty Description

K21 1 7 Wsh, Flt Sae #10 K21 2 5 Scr-Pan Phil 10-24 X .50 K21 3 3 Wsh, Flt Sae 1/4 K21 4 8 Scr-Pan Phil 1/4-20 X .50 K21 5 2 Scr, Pan Phil Thd Form 6-32 X .31 K21 6 4 Scr, Hex 5/16-18 X .75 K21 7 2 Nut, Hex Nyl Loc-Thin 10-24 K21 8 2 Wsh-Flt Sae Ss 1/4 K21 9 2 Scr, Pan Phil Ss 1/4-20 X .62 K21 10 3 Bushing, 1/4 Id Snub K21 11 4 Wsh, Flt .344 X .938 X .125 K21 12 6 Scr, Pan Phil Loc 10-24 X .38 13 56016331 1 Decal-Chemical Ratio 14 56219932 3 Clamp- Hose Sae #6 15 56244969 2 Clamp- Hose Sae #12 16 56255076 1 Cap, Pipe Ght Nylon 17 56261265 1 Hose, .75 Clear Pvc, 25.00 18 56314757 1 Barb, 90 Elbow 3/4 X 1/2npt 19 56314942 1 Hose, Chem Resistant 20 56314983 1 Tee Assembly 21 56314991 1 Hose, Chem Resistant 14” 22 56315241 1 Pump, Chemical (M2) 23 56315285 1 Hinge 24 56315296 1 Solution Filter 25 56315517 1 Cap, Raw 26 56315523 1 Cap, Dry Break, 1/8 Barb, 90° 27 56315527 1 Insert, Dry Break 28 56344069 1 Hose Pvc Clear .50 Id 29 56368776 1 Washer, Rubber 30 56380132 2 Latch, 1/4 Turn 31 56380137 2 Retainer 32 56380141 2 Nut, Clamp 33 56381475 1 Ball Valve 34 56396330 1 Hose, Pvc Clear 35 56410097 3 Clamp, P 36 56412182 1 Nipple, Hex 3/4-14 37 56412184 1 Barb, Adapter 1/2 X 1/2 Npt 38 56601076 1 Solution Tank 39 56601106 1 Panel 40 56601202 1 Chemcial Bottle Cover 41 56601212 1 Nipple, Reducer 3/4”Npt X 1/2”Npt 42 56601213 1 Battery Box 43 56601246 1 Mat 44 56601268 1 Plate 45 56112553 1 Hose 46 56601339 1 Charger Cover Weldment 47 56601398 1 Bracket 48 56344172 1 Tube, Pressure Sensing W/Elbow 49 56601511 1 Plate 50 56601544 1 Chemical Bottle Assy 51 56601569 1 Gasket 52 56601570 1 Gasket 53 56601598 2 Hose Clip 54 56601599 1 Cap - Raw With Tether 55 56601685 1 Gasket 56 56900273 1 Barb, Adapter 3/4 X 3/4ght

PARTS LIST

SOLUTION SYSTEM

K21 56344195 1 Hardware Kit – Solution Assembly

3/2011 23 56042573 - ES4000

PARTS LIST

RED

CIRCUI T BREAKER, 10 AMP

RED

B+

CB1

12

CIRCUI T BREAKER, 70 A.

RED

1

CB2

12

BRN/YEL WHT/ B RN

BRN GRA/BLK

BRN

S5S5

1 2

NOTE: SWITCHI S PARTOF PUMPASSEMBLY

OPTIONAL

CHEMICAL PUMP

RED

ON BOARD BATTERY CHARGER

(OP T IONAL)

B+ B-

INT ERLO CK

S1

1 2

SW, SPST KEY

BRN/YEL

CONTACTOR, VACUUM

CONTACTOR, BRUSH

1 2

VALVE, SOLENOID

1 2

VALVE, SOLENOID

1 2

VALVE, SOLENOID

SOLUTION PUMP

H1

M2

M

K1

K2

L1

L2

L3

M9

M

- +

HORNH1HORN

+-

BRN

WHT/ R ED

+-

VIO/BLK

BLK/WHT

BLU/ORNBRN

VIO/ ORNBRN

ORN/RE D

GRN/B LK

RED/YEL

BLU/GRA

LADDER DIAGRAM-1

F1

1 2

FUSE, 150A.

WHT/ B RN

S4

EMERGENCY, STOP

J3-1 B+ J3-8 B+

J3-14 KEY SWITCH

J3-1 2 VACUUM

CONTACTOR

J3-13 BRUSH CONNACTOR

J3-11 MISTING SOLUTION SOLENOID

J1-7 RESTORE SOLUTION SOLENOID

J3-3 MAINTENAN CE SOLUTION SOLENOID

J1-2 SOLUTION PUMP

J3-10 HORN +

J3-9 HORN -

J1-1 CHEMICAL

J1-3 CHEMICAL

PUMP(+)

PUMP(-)

A1 CONTROL BOARD

FORWA RD/ REVERSE J3- 6

REVERSE J3- 5

POT. HIGH J2-6

POT. LOW J2- 5

1 2

LAMP, FLASHING

OPTI ONAL

S2

21

SWITCH, SEAT

SEAT SWITCH J3 -4

STATUS J3-7

SPEED LIMIT J2-4

B- J1- 8

B- J2- 8

B- J2- 7

B- J2- 1

B- J2- 2

LP1

BLK

+ -

BATTERY, 2 4 Vdc

BRN/BLK

GRA/BLK

RED/WHT

ORN/B LU

BLU/BLK

BLK/WHT

YEL

R1

C

VIO

POT 5. 0K OHM

BT1

BLK

VIO

GRA

B

Y1 BRAKEY1BRAKE

1 2

RED/WHT

A

YEL

ORN

A2 CURTIS 1228 SPEED CONTROLLER

PIN 6 - BRAKE -

PIN 9 - STATUS

PIN 16 - REV. ALARM

PIN 18 - SPEED LIMI T

PIN 13 - POT. LOW

PIN 4 - POT. WIPER

PIN 3 -POT HIGH

BLK

revised 8/2011

B+

PIN 5 - KSI

B-

PIN 14 - BRAKE +

M1

M2

BLK

RED/GRN

M1

YEL/BLK

2

M

1

MOTOR, WHEEL DRIVE

B-

NOTES:

1. DI SCONNECT RED WIRE ON CB2 AND REPLACE WITH GREEN WIRE FROM CHARGER WHEN ON BOARD CHARGER IS USED

24 ES4000 - 56042573 3/2011

revised 12/2011

LADDER DIAGRAM-1

Item Ref. No. Qty Description

A1 56344096 1 Kit-Control Board A2 56601061 1 Controller, Speed

BT1 N/A Battery CB1 56454429 1 Circuit Breaker, 70 Amp

CB2 56507644 1 Circuit Breaker, 10 Amp F1 56412089 1 Fuse, 150 Amp H1 56412177 1 Horn/Backup Alarm K1 56601183 1 Contactor 24v, 100 Amp

K2 56412179 1 Contactor, 24 Vdc L1 56317024 1 Valve, Solenoid 24v

L2 56317024 1 Valve, Solenoid 24v L3 56317024 1 Valve, Solenoid 24v LP1 56601085 1 Beacon, Warning (optional)

M1 56601050 1 Motor / Drive Wheel M2 56315241 1 Pump, Chemical M3 56344160 1 Actuator-Motor 24v M4 56344161 1 Lift Actuator Assembly M5 56601132 1 Motor, Vac 24vdc M6 56601132 1 Motor, Vac 24vdc M7 56315061 1 Motor-24 Vdc .5 Hp 1800 Rpm TSBUS2010-1058 M8 56315061 1 Motor-24 Vdc .5 Hp 1800 Rpm TSBUS2010-1058 M9 56317045 1 Solution Pump, 24vdc

PARTS LIST

R1 N/A 1 Part of Footpedal Assy 56601052 S1 56303553 1 Ket Switch

S2 7-82-00050 1 Switch S4 56407130 1 Disconnect, Emergency

Y1 56601507 1 Brake, Electromagnetic 56315773 1 Charger, On-Board 24v TSBUS2008-984

3/2011 25 56042573 - ES4000

PARTS LIST

revised 8/2011

LADDER DIAGRAM-2

B+

K1

RED

4 3

CONTACTOR, VACUUM

WHT

A1 CONTROL BOARD

REAR BRUSH MOTOR SENSE J1 -6

FRONT BRUSH MOTOR SENSE J2- 10

SHOE ACT(- ) J1- 9

SHOE ACT(+) J 1-10

BRUSH ACT(- ) J 1-5

BRUSH ACT(+ ) J1-4

VACUUM MOTOR SENSE J 2-9

WHT

BLK/YEL

WHT/ G RN

ORN/B LK

BLU

VOI/RED

YEL/VI O

BRN/RED

1 2

M6

M

MOTOR, VAC

1 2

M5

M

MOTOR, VAC

BLK

M3

-+

M

MOTOR,SHOE LI FT ACTUACTOR

M4

-+

M

MOTOR, BRUSH LI FT ACTUACTOR

B-

M7

K2

RED BLK

4 3

CONTACTOR, BRUSH

REDRED

RED

M7

+-

M

MOTOR, BRUSH FRONT

M8

+-

M

MOTOR, BRUSH REAR

BLK

26 ES4000 - 56042573 3/2011

revised 12/2011

LADDER DIAGRAM-2

Item Ref. No. Qty Description

A1 56344096 1 Kit-Control Board A2 56601061 1 Controller, Speed

BT1 N/A Battery CB1 56454429 1 Circuit Breaker, 70 Amp

CB2 56507644 1 Circuit Breaker, 10 Amp F1 56412089 1 Fuse, 150 Amp H1 56412177 1 Horn/Backup Alarm K1 56601183 1 Contactor 24v, 100 Amp

K2 56412179 1 Contactor, 24 Vdc L1 56317024 1 Valve, Solenoid 24v

L2 56317024 1 Valve, Solenoid 24v L3 56317024 1 Valve, Solenoid 24v LP1 56601085 1 Beacon, Warning (optional)

M1 56601050 1 Motor / Drive Wheel M2 56315241 1 Pump, Chemical M3 56344160 1 Actuator-Motor 24v M4 56344161 1 Lift Actuator Assembly M5 56601132 1 Motor, Vac 24vdc M6 56601132 1 Motor, Vac 24vdc M7 56315061 1 Motor-24 Vdc .5 Hp 1800 Rpm TSBUS2010-1058 M8 56315061 1 Motor-24 Vdc .5 Hp 1800 Rpm TSBUS2010-1058 M9 56317045 1 Solution Pump, 24vdc

PARTS LIST

R1 N/A 1 Part of Footpedal Assy 56601052 S1 56303553 1 Ket Switch

S2 7-82-00050 1 Switch S4 56407130 1 Disconnect, Emergency

Y1 56601507 1 Brake, Electromagnetic 56315773 1 Charger, On-Board 24v TSBUS2008-984

3/2011 27 56042573 - ES4000

PARTS LIST

OPTIONAL KITS & ACCESSORIES

Item Ref. No. Qty Description

Kits

* 56397453 1 Kit-Battery Fill Indicator * 7-03-04249 1 Kit-Seat Armrests (only used on Seat 8-69-00022) * 56383188 1 Arm Rest Kit R/H + L/H (only used on Seat 56383187) * 56601085 1 Kit-Warning Beacon * 56422162 1 Kit-Seat Belt * 56601527 1 Battery Watering Kit * 56315732 1 Quiq Programmer Kit * 56344093 1 Interface Panel Kit * 56380572 1 Aquawand Carpet Scrub Wand 13 * 56384041 1 15FT Hose And Coupler Kit * 56601545 1 Chemical Bottle Assembly *

Replacement parts for the kits listed above can be found on each kit’s associated instruction sheet.

Brushes

* 56314633 1 Brush Multi-Surface 28 (Front) * 56344191 1 Brush Assembly (Rear)

Accessories

* 56383571 A/R Programmer-User * 56383572 A/R Programmer Cable-Molex * 56044604 1 Literature Pack

* = Optional, Not Included # = Revised or new since last update

# 56384137 1 Idler W/O-Ring Kit

revised 2/2015

28 ES4000 - 56042573 3/2011

Nilﬁ sk-Advance Equipamentos de Limpeza Ltda. Av. Dep. Emílio Carlos, 2.499 - Bairro do Limão - 02721-200 São Paulo - SP - Brasil www.nilﬁ sk-advance.ind.br www.plataforma.ind.br Tel.: (11) 3959-0300 Fax: (11) 3959-0306 ©2015 Nilﬁ sk-Advance, Inc.

A Nilﬁ sk-Advance Brand

NILFISK ES4000 Parts List

Specifications and Main Features

Frequently Asked Questions

User Manual