Nilfisk ATTIX 995-0H-M SD XC TYPE 22 OPERATING INSTRUCTIONS

ATTIX 995-0H/M SD XC Type 22 Operating Instructions
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Contents
1 Important safety
instructions
ATTIX 995-0H/M SD XC Type 22
............................................................................................2
2 Description
3 Before starting the
cleaner
4 Control / Operation
5 Applications and
methods
6 After using the cleaner
7 Maintenance
2.1 Operating elements ..............................................................9
2.2 Operating panel ..................................................................10
3.1 Assembling the vacuum cleaner.........................................11
3.1.1 Taking accessories out of the packaging ............................11
3.1.2 Before starting the cleaner .................................................12
3.1.3 Inserting the safety filter bag .............................................12
3.1.4 Inserting the disposal bag .................................................14
4.1 Connections .......................................................................16
4.1.1 Electrical connection ..........................................................16
4.2 Switching on the vacuum cleaner .......................................16
4.2.1 Switch „ I-0-II “ ....................................................................16
4.3 Check volume flow monitor ................................................16
4.4 Acoustic warning ................................................................16
4.5 Cleaning the filter element .................................................17
5.1 Techniques .........................................................................18
5.1.1 Picking up dry substances..................................................18
5.1.2 Picking up liquids ................................................................18
6.1 Switching the vacuum cleaner off and storage ...................19
7.1 Maintenance plan ...............................................................20
7.2 Maintenance work ..............................................................20
7.2.1 Check the antistatic clamps ................................................20
7.2.2 Emptying the dirt tank ......................................................21
7.2.3 Replacing the disposal bag ................................................22
7.2.4 Replacing the safety filter bag ............................................23
7.2.5 Replacing the filter element "H" ..........................................24
7.2.6 Replacing the filter for air suppy to motor ...........................25
8 Troubleshooting
9 Further information
1)
Optional accessories / Option depending on model
Original Instructions
..........................................................................................26
9.1 Recycling the vacuum cleaner ...........................................27
9.2 Guarantee ..........................................................................27
9.3 Tests and approvals............................................................27
9.4 EC declaration of conformity ..............................................27
9.5 Technical data ....................................................................28
9.6 Optional accessories ..........................................................28
1
ATTIX 995-0H/M SD XC Type 22
1 Important safety instructions
Symbols used to mark instructions
Prior to using the appliance for the first time, be sure to read this document through and keep it ready to hand.
DANGER
Danger that leads directly to serious or irreversible injuries, or even death.
WARNI NG
Danger that can lead to serious injuries or even death.
CAUTION
Danger that can lead to minor injuries and damage.
The appliance must
• only be used by persons, who have been instructed in its correct usage and explicitly commissioned with the task of operating it
• only be operated under supervision
• not be used by children
Before starting work, the operating staff must be informed on
• use of the vacuum cleaner
• risks associated with the material to be picked up
• safe disposal of the picked up materia
Purpose and intended use
1. Do not use any unsafe work techniques.
2. Never use the vacuum cleaner without a filter.
3. Switch off the appliance and disconnect the mains plug in the
following situations:
- Prior to cleaning and servicing
- Prior to replacing components
- Prior to changing over the appliance
- If foam develops or liquid emerges
Besides the operating instructions and the binding accident preven­tion regulations valid in the country of use, observe recognised regu­lations for safety and proper use.
Since 1997, there is a new division of hazardous dusts and their as­signed vacuum machines. These are regulated by IEC 60335-2-69 (world wide) and by EN 60335-2-69 (European wide).
The safety label on the machine warns: This appliance contains dust hazardous to health. Emptying and maintenance operations, including removal of the dust collecting means, must only be carried out by authorised personnel wearing suitable personal protection. Operate only after the full filtration sys­tem has been fitted and checked.
1)
2
OEL = Occupational Exposure Limit
Original Instructions
ATTIX 995-0H/M SD XC Type 22
Dust Class M (medium). The dusts which belong to this class are: dusts with OEL values
The machine is tested in its entirety by vacuums for this dust class. The maximum degree of permeability is 0.1% and the dis­posal must be low dust.
Dust Class H (high). The dusts which belong to this class are:
dusts with OEL values
which are mixed with pathogenic agents. Vacuums for Dust Class H are tested in their entirety and have a maximum degree of permeability of 0.005%. The disposal must be dust free.
Machines to be used in Zone 22 are marked as Type 22 vacu­ums.
These machines may be used for picking up dust from
dust class L, M or H.
Zone 22 is defined as environments where flammable dusts are
present for short periods only (e.g. less than 10 hours per year).
Type 22 machines are suitable for use as dust extractors.
The air flow in safety vacuum systems has to be strictly controlled to achieve a minimum flow rate of V
The vacuum cleaner ATTIX 995-0H/M SD XC Type 22 is suitable for picking up:
Non flammable liquids (flashpoint 55 °C or higher).
Sawdust and dusts hazardous to health, including dusts with
OEL values, carcinogenic dusts and dusts containing germs and pathogens.
Flammable, dry dust in Zone 22.
1)
> 0.1 mg/m³ as well as saw dust.
1)
, all carcinogenic dusts and dusts
= 20 m/s in the suction hose.
min
1)
OEL = Occupational Exposure Limit
Original Instructions
Use the cleaner only if it is certain that no active sources of ignition can be sucked in.
Conductive extraction equipment, e.g. extraction hoods on machines and conductive parts of machining equipment (e.g. equipment in protective class II) that are not earthed through the cleaner, must be earthed in some other way to prevent electrostatic charges.
When picking up flammable dust in Zone 22, the dirt tank must be emptied as required, but always after use.
It must be assured that dust not accumulate on the appliance by regular cleaning.
The vacuum cleaner must be used only, if all filters, as well as the filter for the motor cooling air, are attached and without damage.
The cleaner is not suitable for extraction on machining equipment in operation that could produce sources of ignition.
When dust removers are used, the rate at which air is exchanged
3
ATTIX 995-0H/M SD XC Type 22
in the room must be adequate if the exhaust air from the vacuum cleaner is blown into the room (please observe regulations valid in your country).
The appliance is suitable for commercial use, such as e.g. in
• Hotels, Schools, Hospitals, Factories, Shops, Offices, Hire shops
Any other use is considered as improper use. The manufacturer ac­cepts no liability for any damage resulting from such use. The risk for such use is borne solely by the user. Proper use also includes proper operation, servicing and repairs as specified by the manufacturer.
Transport
Storage
Electrical connection
Extension lead
1. Before transporting the dirt tank, close all the locks.
2. Make sure that both plugs are inserted in fittings.
3. Do not tilt the cleaner if there is liquid in the dirt tank.
4. Do not use a crane hook to lift the cleaner.
1. Store the appliance in a dry place, protected from frost.
1. It is recommended that the vacuum cleaner should be connected
via a residual current circuit breaker.
2. When picking up flammable dust in zone 22, extension lines,
couplings and adapters must not be used.
3. Arrange the electrical parts (sockets, plugs and couplings) and
lay down the extension lead so that the protection class is main­tained.
4. Connectors and couplings of power supply cords and extension
leads must be watertight.
1. As an extension lead, only use the version specified by the man-
ufacturer or one of a higher quality.
2. When using an extension lead, check the minimum cross-sec-
tions of the cable:
Cable length Cross section
< 16 A < 25 A
up to 20 m 1.5 mm 20 to 50 m 2.5 mm
2
2
2.5 mm
4.0 mm
2
2
1)
4
OEL = Occupational Exposure Limit
Original Instructions
ATTIX 995-0H/M SD XC Type 22
Maintenance, cleaning and repair
During the following work, ensure that dust is not unnecessarily spread around. Wear a P2 breathing mask.
Only carry out maintenance work described in the operating instruc­tions.
Always pull out the mains plug before cleaning and maintenance of the vacuum cleaner.
During maintenance and cleaning, handle the vacuum cleaner in such a manner that there is no danger for maintenance staff or other persons.
In the maintenance area
1. Use filtered compulsory ventilation
2. Wear protective clothing
3. Clean the maintenance are so that no harmful substances get
into the surroundings.
Before removing the vacuum cleaner from the area contaminated with harmful substances:
1. Clean the outside of the vacuum cleaner, wipe it clean or pack
the vacuum cleaner in well sealed packaging
2. and avoid spreading deposited harmful dust.
Warning: Do not reuse the essential filter element after removal out of the appliance (only for class H appliances).
During maintenance and repair work all contaminated parts that could not be cleaned satisfactorily must be:
1. packed in well sealed bags
2. disposed of in a manner that complies with valid regulations for
such waste removal.
At least once a year, a Nilfisk-ALTO technician or an instructed per­son must perform a technical inspection including filters, air tight­ness and control mechanisms. According to AA.22.201.2 appliances in class H must have their filtration efficiency checked once a year. If the effiency of the filter does not fulfil the requirements for dust class H, the filter must be replaced, and the new filter must be tested ac­cording to AA.22.201.2.
1)
OEL = Occupational Exposure Limit
Original Instructions
5
ATTIX 995-0H/M SD XC Type 22
Risks
Electrical components
DANGER
Electric shock due to faulty mains connecting lead.
Touching a faulty mains connecting lead can result in serious or even fatal injuries.
1. Do not damage the mains power lead (e.g. by driving over it, pulling or crushing it).
2. Regularly check whether the power cord is damaged or shows signs of ageing.
3. Have the faulty mains connecting lead replaced by your Nilfisk-Alto service representative or a qualified electri­cian prior to using the appliance again.
DANGER
The upper section of the vacuum cleaner contains live components.
Contact with live components leads to serious or even fatal injuries.
1. Never spray water on to the upper section of the vacuum cleaner.
CAUTION
Damage due to unsuitable mains voltage.
The appliance can be damaged as a result of being connected to an unsuitable mains voltage.
1. Ensure that the voltage shown on the rating plate corre­sponds to the voltage of the local mains power supply.
Picking up liquids
6
CAUTION
Picking up liquids.
Due to their construction vacuum cleaners with a removable tank (SD) do not have an automatic level indicator. There is a risk of damage to the vacuum cleaner due to overfilling or of damage due to leakage of the picked up liquid.
1. Never pick up more than 40 litres at once.
2. Switch off the vacuum cleaner and empty the dirt tank.
1)
Optional accessories / Option depending on model
Original Instructions
ATTIX 995-0H/M SD XC Type 22
Hazardous materials
WARNI NG
Hazardous materials.
Vacuuming up hazardous materials can lead to serious or even fatal injuries.
1. The following materials must not be picked up by the vacuum cleaner:
- hot materials (burning cigarettes, hot ash, etc.)
- flammable, explosive, aggressive liquids (e.g. petrol,
solvents, acids, alkalis, etc.)
- mixtures of flammable dusts with liquids
- explosive substances or substances considered to be
similar in §1 of the law on explosives
- flammable dusts with an extremely low minimum igni-
tion energy <1 mJ (also observe national regulations).
- Highly reactive dusts or dusts with a high affinity to oxygen
WARNI NG
For dusts like titanium and magnesium additional requirements apply, consult your national labour authorities or the manufacturer of the vacuum cleaner.
WARNI NG
When the vacuum cleaner has been used with dust classified as “H”, it is necessary to clean the machine thoroughly before using the machine with dust classified as “M” or lower.
1)
Optional accessories / Option depending on model
Original Instructions
7
ATTIX 995-0H/M SD XC Type 22
Spare parts and accessories
Emptying dirt tank
CAUTION
Spare parts and accessories.
For picking up flammable dust in Zone 22: Only use accessories which are certified by the manufacturer of the Type 22 machine. The use of other accessories can cause danger of explosion.
The use of non-genuine spare parts and accessories can impair the safety of the appliance.
1. Only use spare parts and accessories from Nilfisk-Alto.
2. Use only the brushes supplied with the vacuum cleaner or specified in the operating manual.
CAUTION
Picking up environmentally hazardous materials.
Materials picked up can present a hazard to the environment.
1. Dispose of the dirt in accordance with legal regulations.
1)
8
Optional accessories / Option depending on model
Original Instructions
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